CN115847882A - Stress release device and method of POE (polyolefin elastomer) packaging adhesive film for high-refraction photovoltaic module - Google Patents
Stress release device and method of POE (polyolefin elastomer) packaging adhesive film for high-refraction photovoltaic module Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及胶膜加工技术领域,具体为高折射光伏组件用POE封装胶膜的应力释放装置及方法。The invention relates to the technical field of adhesive film processing, in particular to a stress release device and method for a POE packaging adhesive film for high refraction photovoltaic modules.
背景技术Background technique
在高折射光伏组件安装过程中,安装人员会在外层玻璃与硅板之间加装一块POE封装胶膜,封装胶膜能够使得外层玻璃与硅板之间贴合得更为紧密,能够有效增加光线折射量,避免光线漫反射导致能量消耗。During the installation of high-refractive photovoltaic modules, the installer will install a POE encapsulation film between the outer glass and the silicon plate. The encapsulation film can make the outer glass and the silicon plate more tightly bonded, effectively Increase the amount of light refraction to avoid energy consumption caused by light diffuse reflection.
但是这种POE封装胶膜生产工艺是热熔挤塑,将原材料熔化之后挤压成薄膜状,然后再将薄膜状的POE封装膜导向冷却辊,冷却辊使得温度较高的POE封装快速冷却降温成型,此时POE薄膜虽然成型完毕,但是挤塑工艺以及快速降温会使得POE薄膜内部留下较大的应力,这种薄膜安装在高折射光伏组件之间后,长时间的使用会使得POE薄膜表面产生鼓包以及皱褶,这会导致光线折射率下降,从而影响光伏组件的转化效率。However, the production process of this POE packaging film is hot-melt extrusion, which melts the raw materials and extrudes them into a film, and then guides the film-shaped POE packaging film to the cooling roller. The cooling roller makes the POE package with a higher temperature cool down quickly. Forming, although the POE film is formed at this time, the extrusion process and rapid cooling will leave a large stress inside the POE film. After this film is installed between high-refraction photovoltaic modules, long-term use will make the POE film The surface has bulges and wrinkles, which will lead to a decrease in the refractive index of light, thereby affecting the conversion efficiency of photovoltaic modules.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了高折射光伏组件用POE封装胶膜的应力释放装置及方法,解决了一般光伏组件使用的POE封装胶膜因为内应力的存在容易产生鼓包皱褶的问题。Aiming at the deficiencies of the prior art, the present invention provides a stress release device and method for POE packaging film for high-refractive photovoltaic modules, which solves the problem that the POE packaging film used in general photovoltaic modules is prone to bulging and wrinkling due to the existence of internal stress .
为实现以上目的,本发明通过以下技术方案予以实现:高折射光伏组件用POE封装胶膜的应力释放装置,包括安装箱,所述安装箱内壁中部固定有隔板、且隔板顶部设置有包括动筒和安装轴的上顶组件,所述动筒顶部设置有安装组件,所述安装箱内侧壁固定有位于隔板下方的电机、且电机输出轴端部固定有传动轴,所述安装轴转动连接在隔板上、且安装轴下端贯穿隔板,所述安装轴与传动轴上均固定有相互啮合的传动齿轮,所述传动轴上设置有包括叉杆的传动组件,所述叉杆侧壁固定有连接杆,所述隔板表面开设有安装孔、且连接杆端部通关安装孔延伸至隔板上侧,所述连接杆上端固定有侧板,所述隔板顶部固定有两个滑轨、且通过滑轨与侧板滑动连接,所述侧板靠近安装组件的侧壁设置有按压组件。In order to achieve the above object, the present invention is achieved through the following technical solutions: the stress relief device for the POE encapsulation adhesive film for high refraction photovoltaic modules includes an installation box, the middle part of the inner wall of the installation box is fixed with a partition, and the top of the partition is provided with a The upper top assembly of the moving cylinder and the installation shaft, the top of the moving cylinder is provided with a mounting assembly, the inner wall of the installation box is fixed with a motor under the partition, and the end of the motor output shaft is fixed with a transmission shaft, and the installation shaft It is rotatably connected to the partition, and the lower end of the installation shaft runs through the partition. Both the installation shaft and the transmission shaft are fixed with intermeshing transmission gears. The transmission shaft is provided with a transmission assembly including a fork rod. The fork rod The side wall is fixed with a connecting rod, the surface of the partition is provided with a mounting hole, and the end of the connecting rod extends to the upper side of the partition through the installation hole, the upper end of the connecting rod is fixed with a side plate, and the top of the partition is fixed with two a slide rail, and is slidably connected with the side plate through the slide rail, and the side plate is provided with a pressing assembly near the side wall of the installation assembly.
优选的,所述上顶组件还包括固定安装在隔板上的静筒、且静筒套设在安装轴外侧,所述静筒内壁固定有套筒、且套筒顶部滑动插接有顶杆,所述动筒固定安装在顶杆顶部,所述动筒与静筒抵接面呈波浪形设置,所述动筒顶部开设有与卡槽,所述安装轴顶端插接在顶杆内部并与顶杆滑动连接。Preferably, the upper top assembly also includes a static cylinder fixedly installed on the partition, and the static cylinder is sleeved on the outside of the installation shaft, the inner wall of the static cylinder is fixed with a sleeve, and the top of the sleeve is slidably inserted into a push rod , the moving cylinder is fixedly installed on the top of the mandrel, the abutment surface of the moving cylinder and the static cylinder is arranged in a wave shape, the top of the moving cylinder is provided with a card slot, the top end of the installation shaft is inserted into the inside of the mandrel and Sliding connection with the ejector rod.
优选的,所述安装轴侧壁开设有键槽、且顶杆内部固定有卡键,所述安装轴和顶杆沿着卡键高度方向滑动连接。Preferably, the side wall of the installation shaft is provided with a keyway, and a key is fixed inside the ejector rod, and the installation shaft and the ejector rod are slidably connected along the height direction of the key.
优选的,所述安装组件还包括固定安装在动筒上表面的滑柱、且滑柱中空设置,所述动筒顶部转动连接有位于滑柱内部的螺杆、且螺杆顶部延伸出滑柱,所述螺杆表面螺纹呈双段反向设置,所述螺杆螺纹连接有两个位于滑柱内部的滑块,两个所述滑块侧壁均铰接有转杆、且两个转杆端部铰接有同一个顶板。Preferably, the installation assembly further includes a sliding column fixedly installed on the upper surface of the moving cylinder, and the sliding column is hollow, the top of the moving cylinder is rotatably connected to a screw located inside the sliding column, and the top of the screw extends out of the sliding column, so The thread on the surface of the screw is double-stage reversely arranged, the screw thread is connected with two sliders located inside the sliding column, the side walls of the two sliders are hinged with rotating rods, and the ends of the two rotating rods are hinged with Same top plate.
优选的,所述螺杆顶部固定有把手、且螺杆和把手中部竖直贯穿开设有竖槽,所述螺杆通过竖槽滑动连接有竖杆,所述竖杆下端插接在卡槽内部,所述竖杆顶部固定有拉环,所述把手侧壁开设有两个对称设置的卡孔,所述竖杆上端侧壁滑动插接有两个卡块、且两个卡块之间设置有第一弹簧,所述卡块卡接在卡孔内部。Preferably, a handle is fixed on the top of the screw rod, and a vertical groove is vertically penetrated through the middle part of the screw rod and the handle, the screw rod is slidably connected to a vertical rod through the vertical groove, and the lower end of the vertical rod is inserted into the card slot, and the The top of the vertical bar is fixed with a pull ring, and the side wall of the handle is provided with two symmetrically arranged card holes. The upper end side wall of the vertical bar is slidably inserted into two blocks, and a first the spring, and the clamping block is clamped inside the clamping hole.
优选的,所述滑柱呈棱柱型设置、且滑柱和滑块横截面均呈矩形设置,所述滑块外侧壁与滑柱内壁紧密抵接,所述转杆均延伸出滑柱侧壁,所述顶板呈弧形设置、且顶板外侧壁固定有多个摩擦粒。Preferably, the sliding column is arranged in a prismatic shape, and the cross-section of the sliding column and the slider is rectangular, the outer wall of the slider is in close contact with the inner wall of the sliding column, and the rotating rods extend out of the side wall of the sliding column , the top plate is arranged in an arc shape, and a plurality of friction grains are fixed on the outer wall of the top plate.
优选的,所述传动组件还包括固定安装在传动轴上的轮盘,所述轮盘两侧均开设有环槽、且环槽呈曲环形设置,所述叉杆端部侧壁固定有滑杆、且滑杆滑动插接在环槽内部。Preferably, the transmission assembly further includes a wheel disc fixedly installed on the transmission shaft, ring grooves are opened on both sides of the wheel disc, and the ring grooves are arranged in a curved shape, and the side wall of the end of the fork rod is fixed with a slide rod, and the slide rod is slidably inserted into the ring groove.
优选的,所述按压组件包括两个与侧板转动连接的安装杆,一个所述安装杆上固定有两个上下对称设置的安装板、且两个安装板之间转动连接有压辊,相邻所述安装板之间固定有第二弹簧,所述侧板上固定有限位安装板转动的限位块。Preferably, the pressing assembly includes two mounting rods that are rotatably connected to the side plates, one of the mounting rods is fixed with two mounting plates that are arranged symmetrically up and down, and a pressure roller is rotatably connected between the two mounting plates. A second spring is fixed adjacent to the mounting plate, and a limiting block for limiting the rotation of the mounting plate is fixed on the side plate.
本发明还公开了高折射光伏组件用POE封装胶膜的应力释放方法,具体包括以下步骤:The invention also discloses a stress release method for a POE encapsulation adhesive film for a high-refraction photovoltaic module, which specifically includes the following steps:
S1,将POE封装胶膜卷插放在安装组件上,调整安装组件使得POE封装胶膜卷稳定停留在上顶组件上;S1, insert the POE packaging film roll on the installation component, adjust the installation component so that the POE packaging film roll stays stably on the top component;
S2,电机通过传动轴以及传动齿轮带动上顶组件运转,上顶组件带动POE封装胶膜卷振动,以此消除POE封装胶膜卷的内应力;S2, the motor drives the upper assembly to run through the transmission shaft and the transmission gear, and the upper assembly drives the POE packaging film roll to vibrate, thereby eliminating the internal stress of the POE packaging film roll;
S3,传动轴通过传动组件和连接杆带动侧板往复移动,侧板带动按压组件反复按压POE封装胶膜辊,以此进一步消除POE封装胶膜卷内部应力。S3, the transmission shaft drives the side plate to reciprocate through the transmission component and the connecting rod, and the side plate drives the pressing component to repeatedly press the POE packaging film roll, thereby further eliminating the internal stress of the POE packaging film roll.
在一种可能的实施方式中,在S3中,按压组件内部采用的按压零件可进一步采用较热装置,POE封装胶膜卷被加热之后能够更为快速的消除应力。In a possible implementation, in S3, the pressing parts used inside the pressing assembly can further use a relatively hot device, and the POE encapsulation film roll can be heated to relieve stress more quickly.
有益效果Beneficial effect
本发明提供了高折射光伏组件用POE封装胶膜的应力释放装置及方法。与现有技术相比具备以下有益效果:The invention provides a stress release device and method for a POE encapsulation adhesive film for a high refraction photovoltaic module. Compared with the prior art, it has the following beneficial effects:
(1)、该高折射光伏组件用POE封装胶膜的应力释放装置及方法,通过设置安装组件,使用人员将封装胶膜卷套设在顶板外侧后可以转动把手,把手带动螺杆转动使得滑块在螺杆上滑动,螺杆相反的螺纹使得两个滑块移动方向相反,滑块在滑动时能够带动转杆转动,转杆转动之后会向外顶起顶板,顶板以此抵接在胶膜卷内壁上,同时摩擦粒能够有效限制胶膜卷与顶板之间出现滑动,此时角膜卷就被稳定安装在上顶组件上,能够使得角膜卷随同上顶组件一同运动。(1) The stress release device and method of the POE encapsulation film for high refraction photovoltaic modules. By setting the installation components, the user can turn the handle after setting the encapsulation film roll on the outside of the top plate, and the handle drives the screw to rotate to make the slider Sliding on the screw, the opposite thread of the screw makes the two sliders move in opposite directions. When the slider slides, it can drive the rotating rod to rotate. After the rotating rod rotates, it will push the top plate outward, and the top plate will abut against the inner wall of the film roll. At the same time, the friction particles can effectively limit the sliding between the film roll and the top plate. At this time, the corneal roll is stably installed on the upper top assembly, which can make the corneal roll move together with the upper top assembly.
(2)、该高折射光伏组件用POE封装胶膜的应力释放装置及方法,通过设置上顶组件,转动的安装轴能够通过卡键带动顶杆转动,顶杆会带动动筒抵接在静筒上方转动,动筒与静筒之间的波浪形接触面会使得动筒在转动过程中反复上移,同时重力又会使得动筒下移,动筒以此实现上下往复移动并带动封装胶膜卷一同振动,以此消除封装胶膜卷的内部应力。(2) The stress release device and method of the POE encapsulation film for the high refraction photovoltaic module, by setting the top assembly, the rotating installation shaft can drive the ejector rod to rotate through the key, and the ejector rod will drive the moving cylinder to abut against the static Rotating above the cylinder, the wavy contact surface between the moving cylinder and the static cylinder will make the moving cylinder move up repeatedly during the rotation process, and at the same time gravity will make the moving cylinder move down, so that the moving cylinder can move up and down reciprocatingly and drive the packaging film The reels vibrate together, thereby relieving the internal stress of the encapsulating film reel.
(3)、该高折射光伏组件用POE封装胶膜的应力释放装置及方法,通过设置传动组件,传动轴在转动过程中会带动轮盘转动,转动的轮盘使得滑杆卡接在环槽内部并进行转动,由于环槽呈曲环型设置,同时滑杆自由度被限制只能进行左右滑动,轮盘通过环槽迫使滑杆在滑动过程中进行左右往复滑动,往复滑动的滑杆通过叉杆和连接杆带动侧板和按压组件一同运动,按压组件在往复运动过程中反复按压胶膜卷,以此消除胶膜卷内应力。(3) The stress release device and method of the POE encapsulation film for the high refraction photovoltaic module, by setting the transmission assembly, the transmission shaft will drive the wheel to rotate during the rotation, and the rotating wheel will make the slide bar snap into the ring groove It rotates inside, because the ring groove is set in a curved ring shape, and the degree of freedom of the slider is limited and can only slide left and right. The fork rod and the connecting rod drive the side plate and the pressing assembly to move together, and the pressing assembly repeatedly presses the film roll during the reciprocating movement, thereby eliminating the internal stress of the film roll.
(4)、该高折射光伏组件用POE封装胶膜的应力释放装置及方法,通过设置按压组件,往复移动的侧板能够带动压辊靠近并贴在胶膜卷上滚动,当压辊张开滚动之后能够拉伸第二弹簧,第二弹簧能够回拉安装板使得压辊更为紧密贴合在胶膜卷表面,往复移动的侧板能够使得压辊以不同的力度贴在胶膜卷上滚动,进一步有效消除胶膜卷的内部应力。(4) The stress release device and method of the POE encapsulation adhesive film for the high refraction photovoltaic module, by setting the pressing assembly, the reciprocating side plate can drive the pressure roller to approach and roll on the film roll, when the pressure roller opens After rolling, the second spring can be stretched, and the second spring can pull back the mounting plate so that the pressure roller is more closely attached to the surface of the film roll, and the reciprocating side plate can make the pressure roller stick to the film roll with different strengths Rolling to further effectively eliminate the internal stress of the film roll.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的另一角度整体结构示意图;Fig. 2 is a schematic diagram of the overall structure of another angle of the present invention;
图3为本发明的上顶组件剖面结构示意图;Fig. 3 is a schematic cross-sectional structure diagram of the top assembly of the present invention;
图4为本发明的安装组件结构示意图;Fig. 4 is a structural schematic diagram of the mounting assembly of the present invention;
图5为本发明的图4中A部位放大图;Fig. 5 is an enlarged view of part A in Fig. 4 of the present invention;
图6为本发明的螺杆结构示意图;Fig. 6 is the structural representation of screw rod of the present invention;
图7为本发明的图6中B部位放大图;Figure 7 is an enlarged view of part B in Figure 6 of the present invention;
图8为本发明的螺杆局部剖视图;Fig. 8 is a partial sectional view of the screw of the present invention;
图9为本发明的传动组件结构示意图;Fig. 9 is a schematic structural diagram of the transmission assembly of the present invention;
图10为本发明的按压组件结构示意图。Fig. 10 is a schematic structural diagram of the pressing assembly of the present invention.
图中:1、安装箱;2、隔板;21、安装孔;3、上顶组件;31、静筒;32、套筒;33、顶杆;34、动筒;35、卡槽;36、安装轴;37、卡键;4、安装组件;41、滑柱;42、螺杆;421、竖槽;422、把手;423、卡孔;424、竖杆;425、拉环;426、卡块;427、第一弹簧;43、滑块;44、转杆;45、顶板;46、摩擦粒;5、电机;51、传动轴;6、传动齿轮;7、传动组件;71、轮盘;72、环槽;73、叉杆;74、滑杆;8、连接杆;9、侧板;10、滑轨;11、按压组件;111、安装杆;112、安装板;113、压辊;114、第二弹簧;115、限位块。In the figure: 1. Installation box; 2. Partition plate; 21. Installation hole; 3. Top assembly; 31. Static cylinder; 32. Sleeve; 33. Push rod; 34. Moving cylinder; 35. Card slot; 36 , installation shaft; 37, card key; 4, installation component; 41, sliding column; 42, screw rod; 421, vertical groove; 422, handle; 423, card hole; 424, vertical rod; 425, pull ring; 426, card Block; 427, the first spring; 43, slide block; 44, rotating rod; 45, top plate; 46, friction particles; 5, motor; 51, transmission shaft; 6, transmission gear; 7, transmission assembly; 71, roulette ; 72, ring groove; 73, fork rod; 74, slide rod; 8, connecting rod; 9, side plate; 10, slide rail; 11, pressing assembly; 111, installation rod; ; 114, the second spring; 115, the limit block.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-10,本发明提供两种技术方案:高折射光伏组件用POE封装胶膜的应力释放装置,具体包括以下实施例;Please refer to Figures 1-10, the present invention provides two technical solutions: a stress relief device for POE encapsulation adhesive film for high refraction photovoltaic modules, specifically including the following embodiments;
实施例1Example 1
高折射光伏组件用POE封装胶膜的应力释放装置,包括安装箱1,安装箱1内壁中部固定有隔板2、且隔板2顶部设置有包括动筒34和安装轴36的上顶组件3,动筒34顶部设置有安装组件4,安装箱1内侧壁固定有位于隔板2下方的电机5、且电机5输出轴端部固定有传动轴51,安装轴36转动连接在隔板2上、且安装轴36下端贯穿隔板2,安装轴36与传动轴51上均固定有相互啮合的传动齿轮6,传动轴51上设置有包括叉杆73的传动组件7,叉杆73侧壁固定有连接杆8,隔板2表面开设有安装孔21、且连接杆8端部通关安装孔21延伸至隔板2上侧,连接杆8上端固定有侧板9,隔板2顶部固定有两个滑轨10、且通过滑轨10与侧板9滑动连接。The stress release device for POE encapsulation film for high-refraction photovoltaic modules includes an
使用人员可以将胶膜卷套设在安装组件4上,安装组件4调整完毕之后能够稳定停留在上顶组件3上,电机5通过传动轴51和传动齿轮6带动上顶组件3运转,上顶组件3会带动胶膜卷进行上下往复移动,能够通过振动消除胶膜卷内部应力,同时传动轴51也会通过出传动组件7带动连接杆8和侧板9往复移动,侧板9会反复挤压胶膜卷,以此进一步消胶膜卷内部应力。The user can set the film roll on the
上顶组件3还包括固定安装在隔板2上的静筒31、且静筒31套设在安装轴36外侧,静筒31内壁固定有套筒32、且套筒32顶部滑动插接有顶杆33,动筒34固定安装在顶杆33顶部,动筒34与静筒31抵接面呈波浪形设置,动筒34顶部开设有与卡槽35,安装轴36顶端插接在顶杆33内部并与顶杆33滑动连接,安装轴36转动之后能够带动顶杆33和动筒34转动,动筒34转动时能够被静筒31向上顶动,动筒34上移之后会因为重力下滑,此时动筒34会做一个上下往复振动,动筒34以此带动安装组件4以及胶膜卷做一个上下振动的运动。The
安装轴36侧壁开设有键槽、且顶杆33内部固定有卡键37,安装轴36和顶杆33沿着卡键37高度方向滑动连接,安装轴36能够通过卡键37带动顶杆33转动,同时顶杆33能够顺着卡键37进行上下滑动,以此有效防止静筒31与动筒34之间出现运动抵触。The side wall of the
安装组件4还包括固定安装在动筒34上表面的滑柱41、且滑柱41中空设置,动筒34顶部转动连接有位于滑柱41内部的螺杆42、且螺杆42顶部延伸出滑柱41,螺杆42表面螺纹呈双段反向设置,螺杆42螺纹连接有两个位于滑柱41内部的滑块43,螺杆42转动时能够使得两个滑块43朝相反的方向滑动,两个滑块43侧壁均铰接有转杆44、且两个转杆44端部铰接有同一个顶板45。The
使用人员可以将胶膜卷套设在顶板45外侧然后转动螺杆42,螺杆42转动之后能够带动滑块43滑动,滑块43滑动带动转杆44转动,转动的转杆44能够向外撑开顶板45形成圆柱筒状,顶板45向外撑开之后会卡在胶膜卷内部,以此限制胶膜卷转动使其稳定停留在安装组件4上。The user can set the film roll on the outside of the
螺杆42顶部固定有把手422、且螺杆42和把手422中部竖直贯穿开设有竖槽421,螺杆42通过竖槽421滑动连接有竖杆424,竖杆424下端插接在卡槽35内部,竖杆424顶部固定有拉环425,把手422侧壁开设有两个对称设置的卡孔423,竖杆424上端侧壁滑动插接有两个卡块426、且两个卡块426之间设置有第一弹簧427,卡块426卡接在卡孔423内部。The top of the
当使用人员需要转动螺杆42时可以按压卡块426使其脱离卡孔423,然后通过拉环425向上拉动竖杆424,当竖杆424下端脱离卡槽35时,使用人员即可转动螺杆42,当使用人员将螺杆42转动到合适位置后,使用人员可以向下压拉环425,竖杆424重新插回竖槽421内部,此时竖杆424下端重新插入卡槽35颞部,转动的动筒34能够通过卡槽35和竖杆424的配合带动螺杆42进行转动。When the user needs to rotate the
滑柱41呈棱柱型设置、且滑柱41和滑块43横截面均呈矩形设置,滑块43外侧壁与滑柱41内壁紧密抵接,转杆44均延伸出滑柱41侧壁,为了使得顶板45能够更为紧密地抵接胶膜卷,顶板45呈弧形设置、且顶板45外侧壁固定有多个摩擦粒46。The sliding
传动组件7还包括固定安装在传动轴51上的轮盘71,轮盘71两侧均开设有环槽72、且环槽72呈曲环形设置,叉杆73端部侧壁固定有滑杆74、且滑杆74滑动插接在环槽72内部。The
传动轴51转动之后能够带动轮盘71转动,轮盘71转动之后使得滑杆74在环槽72内部滑动,滑动的滑杆74顺着环槽72滑动时会被迫使进行左右往复移动,滑杆74通过叉杆73和连接杆8带动侧板9进行往复滑动,侧板9在滑轨10上往复滑动过程中会反复挤压胶膜卷,以此消除胶膜卷内部应力。After the
实施例2Example 2
高折射光伏组件用POE封装胶膜的应力释放装置,包括安装箱1,安装箱1内壁中部固定有隔板2、且隔板2顶部设置有包括动筒34和安装轴36的上顶组件3,动筒34顶部设置有安装组件4,安装箱1内侧壁固定有位于隔板2下方的电机5、且电机5输出轴端部固定有传动轴51,安装轴36转动连接在隔板2上、且安装轴36下端贯穿隔板2,安装轴36与传动轴51上均固定有相互啮合的传动齿轮6,传动轴51上设置有包括叉杆73的传动组件7,叉杆73侧壁固定有连接杆8,隔板2表面开设有安装孔21、且连接杆8端部通关安装孔21延伸至隔板2上侧,连接杆8上端固定有侧板9,隔板2顶部固定有两个滑轨10、且通过滑轨10与侧板9滑动连接,侧板9靠近安装组件4的侧壁设置有按压组件11。The stress release device for POE encapsulation film for high-refraction photovoltaic modules includes an
使用人员可以将胶膜卷套设在安装组件4上,安装组件4调整完毕之后能够稳定停留在上顶组件3上,电机5通过传动轴51和传动齿轮6带动上顶组件3运转,上顶组件3会带动胶膜卷进行上下往复移动,能够通过振动消除胶膜卷内部应力,同时传动轴51也会通过出传动组件7带动连接杆8和侧板9往复移动,侧板9带动按压组件11反复移动,按压组价11会贴在胶膜卷上反复按压,能够进一步有效消除胶膜卷内部应力。The user can set the film roll on the
上顶组件3还包括固定安装在隔板2上的静筒31、且静筒31套设在安装轴36外侧,静筒31内壁固定有套筒32、且套筒32顶部滑动插接有顶杆33,动筒34固定安装在顶杆33顶部,动筒34与静筒31抵接面呈波浪形设置,动筒34顶部开设有与卡槽35,安装轴36顶端插接在顶杆33内部并与顶杆33滑动连接,安装轴36转动之后能够带动顶杆33和动筒34转动,动筒34转动时能够被静筒31向上顶动,动筒34上移之后会因为重力下滑,此时动筒34会做一个上下往复振动,动筒34以此带动安装组件4以及胶膜卷做一个上下振动的运动。The
安装轴36侧壁开设有键槽、且顶杆33内部固定有卡键37,安装轴36和顶杆33沿着卡键37高度方向滑动连接,安装轴36能够通过卡键37带动顶杆33转动,同时顶杆33能够顺着卡键37进行上下滑动,以此有效防止静筒31与动筒34之间出现运动抵触。The side wall of the
安装组件4还包括固定安装在动筒34上表面的滑柱41、且滑柱41中空设置,动筒34顶部转动连接有位于滑柱41内部的螺杆42、且螺杆42顶部延伸出滑柱41,螺杆42表面螺纹呈双段反向设置,螺杆42螺纹连接有两个位于滑柱41内部的滑块43,螺杆42转动时能够使得两个滑块43朝相反的方向滑动,两个滑块43侧壁均铰接有转杆44、且两个转杆44端部铰接有同一个顶板45。The
使用人员可以将胶膜卷套设在顶板45外侧然后转动螺杆42,螺杆42转动之后能够带动滑块43滑动,滑块43滑动带动转杆44转动,转动的转杆44能够向外撑开顶板45形成圆柱筒状,顶板45向外撑开之后会卡在胶膜卷内部,以此限制胶膜卷转动使其稳定停留在安装组件4上。The user can set the film roll on the outside of the
螺杆42顶部固定有把手422、且螺杆42和把手422中部竖直贯穿开设有竖槽421,螺杆42通过竖槽421滑动连接有竖杆424,竖杆424下端插接在卡槽35内部,竖杆424顶部固定有拉环425,把手422侧壁开设有两个对称设置的卡孔423,竖杆424上端侧壁滑动插接有两个卡块426、且两个卡块426之间设置有第一弹簧427,卡块426卡接在卡孔423内部。The top of the
当使用人员需要转动螺杆42时可以按压卡块426使其脱离卡孔423,然后通过拉环425向上拉动竖杆424,当竖杆424下端脱离卡槽35时,使用人员即可转动螺杆42,当使用人员将螺杆42转动到合适位置后,使用人员可以向下压拉环425,竖杆424重新插回竖槽421内部,此时竖杆424下端重新插入卡槽35颞部,转动的动筒34能够通过卡槽35和竖杆424的配合带动螺杆42进行转动。When the user needs to rotate the
滑柱41呈棱柱型设置、且滑柱41和滑块43横截面均呈矩形设置,滑块43外侧壁与滑柱41内壁紧密抵接,转杆44均延伸出滑柱41侧壁,为了使得顶板45能够更为紧密地抵接胶膜卷,顶板45呈弧形设置、且顶板45外侧壁固定有多个摩擦粒46。The sliding
传动组件7还包括固定安装在传动轴51上的轮盘71,轮盘71两侧均开设有环槽72、且环槽72呈曲环形设置,叉杆73端部侧壁固定有滑杆74、且滑杆74滑动插接在环槽72内部。The
传动轴51转动之后能够带动轮盘71转动,轮盘71转动之后使得滑杆74在环槽72内部滑动,滑动的滑杆74顺着环槽72滑动时会被迫使进行左右往复移动,滑杆74通过叉杆73和连接杆8带动侧板9进行往复滑动,侧板9在滑轨10上往复滑动过程中会反复挤压胶膜卷,以此消除胶膜卷内部应力。After the
按压组件11包括两个与侧板9转动连接的安装杆111,一个安装杆111上固定有两个上下对称设置的安装板112、且两个安装板112之间转动连接有压辊113,相邻安装板112之间固定有第二弹簧114,侧板9上固定有限位安装板112转动的限位块115。The
侧板9向胶膜卷移动过程中,压辊113会贴在胶膜卷外部进行滚动,以此对胶膜卷进行反复压迫,在两个压辊113张开滚动时能够拉伸第二弹簧114,第二弹簧114使得压辊113保持压在胶膜卷外侧的状态,有效防止压辊113与胶膜卷脱离接触,反复的按压也有助于释放胶膜卷内部应力。During the movement of the
本发明实施例中开公开了高折射光伏组件用POE封装胶膜的应力释放方法,具体包括以下步骤:In the embodiment of the present invention, the stress release method of the POE encapsulation adhesive film for high refraction photovoltaic modules is disclosed, which specifically includes the following steps:
S1,将POE封装胶膜卷插放在安装组件4上,调整安装组件使得POE封装胶膜卷稳定停留在上顶组件3上;S1, insert the POE packaging film roll on the
S2,电机通过传动轴51以及传动齿轮6带动上顶组件3运转,上顶组件3带动POE封装胶膜卷振动,以此消除POE封装胶膜卷的内应力;S2, the motor drives the upper
S3,传动轴51通过传动组件7和连接杆8带动侧板9往复移动,侧板9带动按压组件11反复按压POE封装胶膜辊,以此进一步消除POE封装胶膜卷内部应力。S3, the
在一种可能的实施方式中,在S3中,按压组件11内部采用的按压零件可进一步采用较热装置,即压辊113内部可加装加热棒等加热结构,加温有助于消除物质内部应力,POE封装胶膜卷被加热之后能够更为快速的消除应力。In a possible implementation, in S3, the pressing parts used inside the pressing
同时本说明书中未作详细描述的内容均属于本领域技术人员公知的现有技术。At the same time, the content not described in detail in this specification belongs to the prior art known to those skilled in the art.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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| US20060180276A1 (en) * | 2004-10-01 | 2006-08-17 | Primax Electronics Ltd. | Gear assembly of laminating apparatus |
| EP3054588A1 (en) * | 2015-02-04 | 2016-08-10 | Solar Century Holdings Limited | A frame for enclosing a photovoltaic laminate |
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