CN115855141A - Wafer detection system and detection method - Google Patents
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Abstract
本申请实施例提供一种晶圆检测系统及检测方法,晶圆检测系统包括:具有镂空底座的悬浮支撑装置,悬浮支撑装置用于向晶圆提供磁力,以使晶圆悬浮于镂空底座上方;晶圆具有相对的第一面和第二面,且第一面朝向悬浮支撑装置;第一光学检测模块,用于提供第一入射光,并接收第一入射光经由第一面反射形成的第一反射光;第二光学检测模块,用于提供第二入射光,并接收第二入射光经由第二面反射形成的第二反射光;分析模块,基于第一入射光和第一反射光对第一面进行分析,并基于第二入射光以及第二反射光对第二面进行分析。本申请实施例能够避免晶圆与悬浮支撑装置之间产生摩擦力,从而防止晶圆受到损伤。
Embodiments of the present application provide a wafer detection system and detection method. The wafer detection system includes: a suspension support device with a hollow base, and the suspension support device is used to provide magnetic force to the wafer, so that the wafer is suspended above the hollow base; The wafer has an opposite first surface and a second surface, and the first surface faces the suspension support device; the first optical detection module is used to provide the first incident light and receive the first incident light formed by reflecting the first surface through the first surface. A reflected light; the second optical detection module is used to provide the second incident light and receive the second reflected light formed by reflecting the second incident light through the second surface; the analysis module is based on the pair of the first incident light and the first reflected light The first surface is analyzed, and the second surface is analyzed based on the second incident light and the second reflected light. The embodiment of the present application can avoid frictional force between the wafer and the suspension support device, thereby preventing the wafer from being damaged.
Description
技术领域technical field
本发明实施例涉及半导体技术领域,特别涉及一种晶圆检测系统及检测方法。Embodiments of the present invention relate to the technical field of semiconductors, and in particular to a wafer inspection system and inspection method.
背景技术Background technique
在半导体器件制造过程中,对晶圆的表面膜层进行量测并分析是很重要的一个环节,其中,量测包括对于膜层厚度的量测、膜层表面反射率的量测或者膜层表面平整度的量测等。In the manufacturing process of semiconductor devices, it is very important to measure and analyze the surface film layer of the wafer. The measurement includes the measurement of the thickness of the film layer, the measurement of the reflectivity of the film layer or the Measurement of surface flatness, etc.
此外,晶圆包括相对的正面和背面,且目前也存在需要对正面和背面均进行量测并分析的需求。目前的检测系统的检测步骤包括:先将晶圆的背面置于检测系统的承载面上,对晶圆的正面进行表面膜层量测;然后夹持并翻转晶圆,将晶圆的正面置于检测系统的承载面上,对晶圆的背面进行表面膜层量测。In addition, the wafer includes a front side and a back side oppositely, and there is also a need to measure and analyze both the front side and the back side. The detection steps of the current detection system include: first place the back side of the wafer on the carrying surface of the detection system, and measure the surface film layer on the front side of the wafer; then clamp and flip the wafer, and place the front side of the wafer On the loading surface of the inspection system, the surface film layer measurement is performed on the back side of the wafer.
然而,目前的检测系统存在检测速度慢且易损伤晶圆的问题。However, the current detection system has the problems of slow detection speed and easy damage to the wafer.
发明内容Contents of the invention
本申请实施例提供一种晶圆检测系统及检测方法,有利于提高检测速度且避免损伤晶圆。Embodiments of the present application provide a wafer inspection system and inspection method, which are beneficial to improving the inspection speed and avoiding damage to the wafer.
根据本申请一些实施例,本申请实施例一方面提供一种晶圆检测系统,包括:具有镂空底座的悬浮支撑装置,所述悬浮支撑装置用于向晶圆提供磁力,以使晶圆悬浮于所述镂空底座上方,所述晶圆具有相对的第一面和第二面,且所述第一面朝向所述悬浮支撑装置;第一光学检测模块,所述第一光学检测模块设置于所述悬浮支撑装置下方,用于提供经由所述镂空底座的镂空区的第一入射光,并接收所述第一入射光经由所述第一面反射形成的第一反射光;第二光学检测模块,所述第二光学检测模块设置于所述悬浮支撑装置上方,用于提供第二入射光,并接收所述第二入射光经由所述第二面反射形成的第二反射光;分析模块,所述分析模块基于所述第一入射光和所述第一反射光对所述第一面进行分析,并基于所述第二入射光以及所述第二反射光对所述第二面进行分析。According to some embodiments of the present application, an embodiment of the present application provides a wafer inspection system on the one hand, including: a suspension support device with a hollow base, and the suspension support device is used to provide a magnetic force to the wafer, so that the wafer is suspended on the Above the hollow base, the wafer has an opposite first surface and a second surface, and the first surface faces the suspension support device; a first optical detection module, the first optical detection module is arranged on the Below the suspension support device, it is used to provide the first incident light passing through the hollow area of the hollow base, and receive the first reflected light formed by reflecting the first incident light through the first surface; the second optical detection module , the second optical detection module is disposed above the suspension support device, and is used to provide a second incident light and receive a second reflected light formed by reflecting the second incident light through the second surface; an analysis module, The analysis module analyzes the first surface based on the first incident light and the first reflected light, and analyzes the second surface based on the second incident light and the second reflected light .
另外,所述悬浮支撑装置包括:永磁铁结构,所述永磁铁结构绕设于所述镂空底座上以围成永磁区,且所述永磁区位于所述镂空区的外围;磁力产生模块和供电模块,所述磁力产生模块设置于所述镂空底座上,所述供电模块用于向所述磁力产生模块提供可变的电学信号,所述磁力产生模块接收所述电学信号以产生磁力值大小可变的磁力;浮子结构,所述浮子结构在所述磁力作用下悬浮于所述镂空底座上方,且用于支撑晶圆;位置监测模块,所述位置监测模块用于监测所述浮子结构的具体位置,并生成位置信号;控制模块,所述控制模块基于所述位置信号,控制所述供电模块提供的所述电学信号的大小。In addition, the suspension support device includes: a permanent magnet structure, the permanent magnet structure is wound on the hollow base to form a permanent magnet area, and the permanent magnet area is located at the periphery of the hollow area; a magnetic force generating module and a power supply module, the magnetic force generation module is set on the hollow base, the power supply module is used to provide variable electrical signals to the magnetic force generation module, and the magnetic force generation module receives the electrical signals to generate magnetic force value Variable magnetic force; a float structure, the float structure is suspended above the hollow base under the action of the magnetic force, and is used to support the wafer; a position monitoring module, the position monitoring module is used to monitor the specific position of the float structure position, and generate a position signal; a control module, based on the position signal, the control module controls the magnitude of the electrical signal provided by the power supply module.
另外,所述磁力产生模块包括:多个间隔分布的励磁线圈,且所述供电模块分别向每一所述励磁线圈提供所述电学信号。In addition, the magnetic force generation module includes: a plurality of exciting coils distributed at intervals, and the power supply module provides the electrical signal to each of the exciting coils respectively.
另外,所述控制模块包括:放大单元,用于接收所述位置信号,并放大所述位置信号;单片机,用于基于放大后的所述位置信号生成调节信号,且所述供电模块接收所述调节信号,以调整向处于相应位置的所述励磁线圈提供的所述电学信号的大小。In addition, the control module includes: an amplifying unit for receiving the position signal and amplifying the position signal; a single chip microcomputer for generating an adjustment signal based on the amplified position signal, and the power supply module receives the position signal A signal is adjusted to adjust the magnitude of the electrical signal provided to the field coil at a corresponding location.
另外,所述永磁区具有中心轴线,且多个所述励磁线圈绕所述中心轴线均匀分布。In addition, the permanent magnet region has a central axis, and a plurality of the excitation coils are uniformly distributed around the central axis.
另外,所述励磁线圈的数量为4个;且4个所述励磁线圈以所述中心轴线中心对称设置。In addition, the number of the exciting coils is four; and the four exciting coils are symmetrically arranged about the central axis.
可选的,所述浮子结构包括多个浮子,且每一所述浮子位于相应的所述励磁线圈的正上方。Optionally, the float structure includes a plurality of floats, and each float is located directly above the corresponding excitation coil.
另外,所述永磁铁结构为环形永磁铁。In addition, the permanent magnet structure is an annular permanent magnet.
另外,所述永磁铁结构包括:多个间隔排布的永磁体柱,且多个所述永磁体柱绕所述磁力产生模块设置。In addition, the permanent magnet structure includes: a plurality of permanent magnet columns arranged at intervals, and the plurality of permanent magnet columns are arranged around the magnetic force generating module.
另外,所述悬浮支撑装置用于控制所述晶圆在悬浮面上悬浮,且所述悬浮面具有相互垂直的第一方向和第二方向;所述位置监测模块包括至少两个霍尔传感器,其中至少一所述霍尔传感器用于检测在所述第一方向上的磁场的变化,至少另一所述霍尔传感器用于检测在所述第二方向上的磁场的变化。In addition, the suspension support device is used to control the suspension of the wafer on the suspension surface, and the suspension surface has a first direction and a second direction perpendicular to each other; the position monitoring module includes at least two Hall sensors, At least one of the Hall sensors is used to detect changes in the magnetic field in the first direction, and at least another Hall sensor is used to detect changes in the magnetic field in the second direction.
另外,所述永磁区具有垂直于所述悬浮面的中心轴线,且至少两个所述霍尔传感器沿所述中心轴线对称设置。In addition, the permanent magnet region has a central axis perpendicular to the suspension surface, and at least two of the Hall sensors are arranged symmetrically along the central axis.
另外,所述第一光学检测模块包括:第一入射光源,所述第一入射光源设置于所述镂空区下方,用于提供所述第一入射光;半透半反镜,位于所述第一入射光源与所述镂空区之间,用于透过所述第一入射光并反射所述第一反射光;第一光接收单元,用于接收经由所述半透半反镜反射后的所述第一反射光。In addition, the first optical detection module includes: a first incident light source, the first incident light source is arranged under the hollow area, and is used to provide the first incident light; a half mirror is located at the first Between an incident light source and the hollow area, it is used to transmit the first incident light and reflect the first reflected light; the first light receiving unit is used to receive the light reflected by the half mirror the first reflected light.
另外,所述第二光学检测模块包括:第二入射光源,设置于所述镂空区上方,用于提供所述第二入射光;第二光接收单元,设置于所述镂空区上方,用于接收所述第二反射光。In addition, the second optical detection module includes: a second incident light source, disposed above the hollow area, for providing the second incident light; a second light receiving unit, disposed above the hollow area, for receiving the second reflected light.
根据本申请一些实施例,本申请实施例另一方面还提供一种利用前述晶圆检测系统的检测方法,包括:提供待检测的晶圆,所述晶圆具有相对的第一面和第二面;利用所述悬浮支撑装置,使所述晶圆悬浮于所述悬浮支撑装置上方,且所述第一面朝向所述悬浮支撑装置;利用所述第一光学检测模块和所述分析模块,对所述第一面的性能进行分析;利用所述第二光学检测模块和所述分析模块,对所述第二面的性能进行分析。According to some embodiments of the present application, on the other hand, the embodiment of the present application also provides a detection method using the aforementioned wafer detection system, including: providing a wafer to be detected, the wafer has an opposite first surface and a second surface surface; using the floating support device, the wafer is suspended above the floating support device, and the first surface faces the floating support device; using the first optical detection module and the analysis module, Analyzing the performance of the first surface; using the second optical detection module and the analysis module to analyze the performance of the second surface.
另外,对所述第一面的性能进行分析,包括:对所述第一面的反射率进行分析;和/或,对所述第一面的膜厚进行分析。In addition, analyzing the performance of the first surface includes: analyzing the reflectivity of the first surface; and/or analyzing the film thickness of the first surface.
另外,对所述第二面的性能分析,包括:对所述第二面的反射率进行分析;和/或,对所述第二面的膜厚进行分析。In addition, analyzing the performance of the second surface includes: analyzing the reflectivity of the second surface; and/or analyzing the film thickness of the second surface.
本申请实施例提供的技术方案至少具有以下优点:The technical solutions provided by the embodiments of the present application have at least the following advantages:
悬浮支撑装置的磁场力将晶圆置于悬浮支撑装置的镂空底座上方,即保证晶圆与镂空底座之间不会产生机械摩擦,从而避免机械摩擦对晶圆造成损伤。位于悬浮支撑装置下方的第一光学检测模块发射出第一入射光,第一入射光穿过镂空底座的镂空区照射在晶圆第一面上,第一入射光经晶圆第一面反射形成第一反射光,分析模块根据第一入射光和第一反射光的信息对晶圆第一面的性能进行分析,并得出晶圆第一面的分析结果;第二光学检测模块发射出第二入射光,第二入射光照射在晶圆第二面上,第二入射光经晶圆第二面反射形成第二反射光,分析模块根据第二入射光和第二反射光的信息对晶圆第二面的性能进行分析,并得出晶圆第二面的分析结果。第一光学检测模块和第二光学检测模块分别彼此独立检测晶圆的第一面性能数据和第二面性能数据,实现了在晶圆不翻面的前提下,量测出晶圆第一面和第二面的性能,这既可以提高晶圆性能的整体测试效率,还可以避免对晶圆翻面过程中受到的损伤。The magnetic field force of the suspension support device places the wafer above the hollow base of the suspension support device, which ensures that there will be no mechanical friction between the wafer and the hollow base, thereby avoiding damage to the wafer caused by mechanical friction. The first optical detection module located under the suspension support device emits the first incident light, the first incident light passes through the hollow area of the hollow base and irradiates the first surface of the wafer, and the first incident light is reflected by the first surface of the wafer to form For the first reflected light, the analysis module analyzes the performance of the first surface of the wafer according to the information of the first incident light and the first reflected light, and obtains the analysis result of the first surface of the wafer; the second optical detection module emits the first light Two incident light, the second incident light is irradiated on the second surface of the wafer, the second incident light is reflected by the second surface of the wafer to form the second reflected light, and the analysis module analyzes the wafer according to the information of the second incident light and the second reflected light The performance of the second side of the wafer is analyzed, and the analysis results of the second side of the wafer are obtained. The first optical detection module and the second optical detection module independently detect the performance data of the first side of the wafer and the performance data of the second side of the wafer, which realizes the measurement of the first side of the wafer without turning over the wafer And the performance of the second side, which can not only improve the overall test efficiency of the wafer performance, but also avoid damage to the wafer during the flipping process.
附图说明Description of drawings
一个或多个实施例通过与之对应的附图中的图片进行示例性说明,这些示例性说明并不构成对实施例的限定,附图中具有相同参考数字标号的元件表示为类似的元件,除非有特别申明,附图中的图不构成比例限制。One or more embodiments are exemplified by the pictures in the corresponding drawings, and these exemplifications do not constitute a limitation to the embodiments. Elements with the same reference numerals in the drawings represent similar elements. Unless otherwise stated, the drawings in the drawings are not limited to scale.
图1为本申请实施例提供的一种晶圆检测系统的示意图;FIG. 1 is a schematic diagram of a wafer detection system provided in an embodiment of the present application;
图2为本申请实施例提供的晶圆检测系统中悬浮支撑装置的俯视图;FIG. 2 is a top view of the suspension support device in the wafer inspection system provided by the embodiment of the present application;
图3为本申请实施例提供的晶圆检测系统中悬浮支撑装置的组成模块的关系图;FIG. 3 is a relational diagram of the constituent modules of the suspension support device in the wafer inspection system provided by the embodiment of the present application;
图4为本申请实施例提供的晶圆检测系统中永磁铁的第一种结构示意图;4 is a schematic diagram of the first structure of the permanent magnet in the wafer inspection system provided by the embodiment of the present application;
图5为本申请实施例提供的晶圆检测系统中永磁铁的第二种结构示意图;FIG. 5 is a schematic diagram of the second structure of the permanent magnet in the wafer inspection system provided by the embodiment of the present application;
图6为本申请实施例提供的晶圆检测系统中永磁铁的第三种结构示意图;6 is a schematic diagram of the third structure of the permanent magnet in the wafer inspection system provided by the embodiment of the present application;
图7为本申请实施例提供的晶圆检测系统中控制模块的结构示意图;FIG. 7 is a schematic structural diagram of a control module in a wafer detection system provided in an embodiment of the present application;
图8为本申请实施例提供的晶圆检测系统中第一光学模块和第二光学模块的结构示意图。FIG. 8 is a schematic structural diagram of the first optical module and the second optical module in the wafer inspection system provided by the embodiment of the present application.
具体实施方式Detailed ways
本申请实施例提供的晶圆检测系统及检测方法,利用磁力悬浮原理,将晶圆与悬浮支撑装置的镂空底座在空间上分开设置,这可以有效避免晶圆与镂空底座之间产生摩擦力,从而防止晶圆被损伤。同时,在具有镂空底座的悬浮支撑装置的下方,设置有第一光学检测模块,第一光学检测模块穿过镂空底座的镂空区发射出第一入射光并接收第一反射光,分析模块根据第一入射光和第一反射光得出晶圆第一面的性能数据。在量测晶圆第一面过程中,镂空底座和第一光学检测模块的设置避免了晶圆的翻面动作,从而保护晶圆不受到因晶圆翻面而导致的摩擦损伤,且提高了量测效率。The wafer detection system and detection method provided in the embodiments of the present application use the principle of magnetic levitation to separate the wafer from the hollow base of the suspension support device in space, which can effectively avoid friction between the wafer and the hollow base, Thereby preventing the wafer from being damaged. At the same time, under the suspension support device with a hollow base, a first optical detection module is arranged, the first optical detection module emits the first incident light and receives the first reflected light through the hollow area of the hollow base, and the analysis module according to the first An incident light and a first reflected light yield performance data on the first side of the wafer. In the process of measuring the first side of the wafer, the setting of the hollow base and the first optical detection module prevents the flipping action of the wafer, thereby protecting the wafer from friction damage caused by the flipping of the wafer, and improving the Measure efficiency.
下面将结合附图对本申请的各实施例进行详细的阐述。然而,本领域的普通技术人员可以理解,在本申请各实施例中,为了使读者更好地理解本申请而提出了许多技术细节。但是,即使没有这些技术细节和基于以下各实施例的种种变化和修改,也可以实现本申请所要求保护的技术方案。Various embodiments of the present application will be described in detail below in conjunction with the accompanying drawings. However, those of ordinary skill in the art can understand that in each embodiment of the application, many technical details are provided for readers to better understand the application. However, even without these technical details and various changes and modifications based on the following embodiments, the technical solutions claimed in this application can also be realized.
参考图1,晶圆检测系统包括:具有镂空底座106的悬浮支撑装置101,悬浮支撑装置101用于向晶圆102提供磁力,以使晶圆102悬浮于镂空底座106上方,晶圆102具有相对的第一面103和第二面104,且第一面103朝向悬浮支撑装置101;第一光学检测模块105,第一光学检测模块105设置于悬浮支撑装置101下方,用于提供经由镂空底座106的镂空区107的第一入射光131,并接收第一入射光131经由第一面103反射形成的第一反射光133;第二光学检测模块108,第二光学检测模块108设置于悬浮支撑装置101上方,用于提供第二入射光136,并接收第二入射光136经由第二面104反射形成的第二反射光138;分析模块109,分析模块109基于第一入射光131和第一反射光133对第一面103进行分析,并基于第二入射光136以及第二反射光138对第二面104进行分析。Referring to FIG. 1, the wafer detection system includes: a
悬浮支撑装置101提供的磁力将晶圆102悬浮在空中,从而避免了因晶圆102与悬浮支撑装置101之间的摩擦而导致的摩擦损伤。位于晶圆102上方的第二光学检测模块108对晶圆102的第二面104进行分析;位于晶圆102下方的第一光学检测模块105发射出的第一入射光131穿过镂空区107照射在晶圆102的第一面103上,形成第一反射光133,第一反射光133经由镂空区107反方向进入第一光学检测模块105,分析模块109根据第一入射光131和第一反射光133对晶圆102的第一面103进行分析;通过镂空区107和第一光学检测模块105的设置,实现了无需翻转晶圆102就能够测量晶圆102的第二面104,这避免了在晶圆102翻转过程中对晶圆102造成的摩擦损伤,且提高了量测效率。The magnetic force provided by the
参考图1及图2,穿过虚线A-A'且平行于镂空底座106的平面为晶圆102的悬浮面,悬浮支撑装置101用于控制晶圆102在悬浮面上悬浮,且悬浮面具有相互垂直的第一方向11和第二方向12。Referring to FIG. 1 and FIG. 2, the plane passing through the dotted line AA' and parallel to the
参考图2和图3,在一些实施例中,悬浮支撑装置101可以包括:永磁铁结构110,永磁铁结构110绕设于镂空底座106上以围成永磁区111,且永磁区111位于镂空区107的外围;磁力产生模块113和供电模块114,磁力产生模块113设置于镂空底座106上,供电模块114用于向磁力产生模块113提供可变的电学信号,磁力产生模块113接收电学信号以产生磁力值大小可变的磁力;浮子结构,浮子结构在磁力作用下悬浮于镂空底座106上方,且用于支撑晶圆102;位置监测模块115,位置监测模块115用于监测悬浮于悬浮支撑装置101上方的晶圆102的具体位置,并生成位置信号;控制模块116,控制模块116基于位置信号,控制供电模块114提供的电学信号的大小。2 and 3, in some embodiments, the
具体地,位置监测模块115检测到悬浮于悬浮支撑装置101上方的晶圆102的具体位置,并生成位置信号;控制模块116基于位置监测模块115所生成的位置信号,控制供电模块114提供的电学信号的大小;供电模块114向磁力产生模块113提供可变的电学信号;磁力产生模块113根据接收的电学信号产生磁力值大小可变的磁力,位于悬浮支撑装置101上方的浮子结构受到变化磁力的作用,从而发生位置偏移,以使浮子结构支撑的晶圆102发生位置偏移,从而到达指定位置。并且,浮子结构具有磁性,使得浮子结构可以悬浮于稳定的位置,以提高晶圆102的位置稳定性。Specifically, the
需要说明的是,悬浮支撑装置101的可以对晶圆102的位置进行主动调整,比如说调整晶圆102的第一面103与第一光学检测模块105之间的距离,第二面104与第二光学检测模块108之间的距离,调整第一面103和第二面104相对于水平面的倾斜程度,或者调整第一面103和第二面104相对于水平面平行。具体地,通过对浮子结构的位置的调整,以实现对晶圆102位置的调整。It should be noted that the
悬浮支撑装置101具有镂空底座106,且镂空底座106中心位置具有镂空区107,镂空区107正对晶圆102。The
在一些实施例中,镂空区107的面积可以大于晶圆102第一面103的面积,即晶圆102在悬浮面上投影位于镂空区107在悬浮面的投影内部,这有利于晶圆102的位置移动范围较大。In some embodiments, the area of the hollowed out
在另一些实施例中,镂空区107的面积可以小于晶圆102第一面103的面积,即晶圆102在悬浮面上投影位于镂空区107在悬浮面的投影外部。In some other embodiments, the area of the
在一些实施例中,镂空区107的形状为圆形,在另一些实施例中,镂空区107的形状可以为正方形。In some embodiments, the shape of the
参考图4,在一些实施例中,永磁铁结构110为环形永磁铁。环形永磁铁110位于镂空区107的外围,环形永磁铁110围成中空区域,且中空区域在悬浮面上的投影面积大于镂空区107在悬浮面上的投影面积。Referring to FIG. 4 , in some embodiments, the
值得注意的是,由于环形永磁铁110的磁感线在磁体内部闭合,所以环形永磁铁的中央空心部分表现为斥力,而在其边缘处表现为引力,这有利于使得位于环形永磁铁110中央空心部分上方的晶圆102受到斥力,从而避免悬浮支撑装置101与晶圆102相接触。It is worth noting that, since the magnetic field lines of the ring
参考图5,在另一些实施例中,永磁铁结构110包括:多个间隔排布的永磁体柱,且多个永磁体柱绕磁力产生模块113设置。值得注意的是,多个永磁铁柱均匀地分布在镂空区107的外围,每个永磁铁柱都具有各自独立的磁场,多个永磁铁柱的多个磁场相互重叠形成一个整体磁场,整体磁场对晶圆102的磁力大小可以通过改变永磁铁柱的磁场来改变,从而达到对晶圆102的位置控制。Referring to FIG. 5 , in some other embodiments, the
参考图6,在又一些实施例中,永磁铁结构110为多个间隔排布的扇形永磁铁。Referring to FIG. 6 , in some other embodiments, the
需要说明的是,永磁铁结构110的材料可以为氧化磁铁、橡胶磁铁、塑料磁铁或合金磁铁。It should be noted that the material of the
在一些实施例中,磁力产生模块113可以包括:多个间隔分布的励磁线圈,且供电模块114分别向每一励磁线圈提供电学信号。供电模块114向每一励磁线圈提供的电学信号彼此独立,且每一励磁线圈所对应的电学信号可以各不相同,不同的电学信号使得永磁铁结构110能够产生不同的朝向晶圆102的磁力,从而控制晶圆102的位置发生变化。In some embodiments, the magnetic
多个励磁线圈可以对称分布于永磁区111,励磁线圈能够为晶圆102提供稳定可控的磁场力。永磁区111具有垂直于悬浮面的中心轴线,如图1中虚线B-B'所示,且多个励磁线圈绕中心轴线均匀分布。A plurality of excitation coils can be symmetrically distributed in the
需要说明的是,流过励磁线圈中的电流的大小发生变化时,悬浮支撑装置101对晶圆102所产生的磁力会发生变化,从而控制晶圆102的位置发生变化。It should be noted that when the magnitude of the current flowing through the excitation coil changes, the magnetic force generated by the
在一些实施例中,激励线圈的数量为4个,且4个励磁线圈以中心轴线为中心对称设置。In some embodiments, the number of excitation coils is four, and the four excitation coils are arranged symmetrically around the central axis.
在另一些实施例中,激励线圈的数量可以多于4个。In other embodiments, the number of exciting coils may be more than four.
在一些实施例中,浮子结构可以为永磁铁结构。In some embodiments, the float structure may be a permanent magnet structure.
在一些实施例中,浮子结构可以包括多个浮子117,且每一浮子117位于相应的励磁线圈的正上方。如此,每一励磁线圈可以单独的调整浮子117的位置,以使所有浮子117整体构成的用于支撑晶圆102的支撑面位置可以更为精确的调整;此外,每一浮子117的质量相对较小,因此向浮子117提供的磁力所需克服的重力大小也相对较小,使得更容易使浮子117稳定的悬浮于镂空底座106正上方。In some embodiments, the float structure may include a plurality of
可以理解的是,在另一些实施例中,浮子结构也可以为环形永磁铁结构。It can be understood that, in some other embodiments, the float structure can also be an annular permanent magnet structure.
参考图3及图7,在一些实施例中,位置监测模块115可以包括至少两个霍尔传感器123,其中至少一霍尔传感器123用于检测在第一方向11上的磁场的变化,至少另一霍尔传感器123用于检测在第二方向12上的磁场的变化。其中,第一方向11可以为X方向,第二方向12可以为Y方向,即第一方向11与第二方向12可以相互垂直。Referring to FIG. 3 and FIG. 7, in some embodiments, the
霍尔传感器123的工作原理:位于镂空底座106上的霍尔传感器123感应到浮子结构所引起的外部磁场的变化,从而生成相应地位置电压信号或位置电流信号。The working principle of the Hall sensor 123: The
所生成的位置电压信号或者位置电流信号用于作为调整浮子结构位置的初始信号。The generated position voltage signal or position current signal is used as an initial signal for adjusting the position of the float structure.
在一些实施例中,霍尔传感器123可以为开环(直放式)传感器,在另一些实施例中,霍尔传感器123可以为闭环(磁平衡式传感器)。In some embodiments, the
在一些实施例中,霍尔传感器123的数量为2个,分别用来检测第一方向11和第二方向12上的磁场变化。在另一些实施例中,霍尔传感器123的数量可以大于2个。In some embodiments, the number of
继续参考图7,永磁区111具有垂直于悬浮面的中心轴线,且至少两个霍尔传感器123沿中心轴线对称设置。对称设置的霍尔元器件有利于消除各种附加电压对霍尔传感器信号的影响,从而保证对浮子结构位置检测的准确性。Continuing to refer to FIG. 7 , the
参考图3及图7,在一些实施例中,控制模块116可以包括:放大单元124,放大单元124用于生成位置信号,并放大位置信号;单片机125,单片机125用于基于放大后的位置信号生成调节信号,且供电模块114接收调节信号,以调整向处于相应位置的励磁线圈提供的电学信号的大小。With reference to Fig. 3 and Fig. 7, in some embodiments,
控制模块116的具体工作过程:当浮子结构用于支撑晶圆102的支撑面向第一方向11偏移时,检测第一方向11的霍尔元器件检测到磁场的变化,然后将变化的磁场信号转变为电学信号,并将电学信号传输至单片机125,单片机125根据电学信号计算出调节值,根据调节值给第一方向11的励磁线圈提供一定的电压和流过线圈的电流,变化的电压和电流使得悬浮支撑装置101的磁力发生变化,已调整浮子结构的具体位置,即调整各浮子117的具体位置,从而将晶圆102放置于正对镂空区107的中心位置。The specific working process of the control module 116: when the support surface of the float structure used to support the
需要说明的是,当浮子结构用于支撑晶圆102的支撑面向第二方向12偏移时,控制模块116的具体工作过程与晶圆102向第一方向11偏移的情况类似,此处不再赘述。It should be noted that when the support surface of the float structure used to support the
控制模块116还可以控制浮子结构处于不同的位置,以使晶圆102处于不同的位置,从而量测出晶圆102的不同位置的性能,且控制模块116与晶圆102无接触连接,可以避免晶圆102因摩擦而受到损伤。The
将浮子结构放置于悬浮支撑装置101的上方时,浮子结构的中心位置可能并未对准镂空区107的中心位置,所以需要通过位置监测模块115、控制模块116、供电模块114和磁力产生模块113来达到校正浮子结构位置的作用,以校正晶圆102的具体位置。When the buoy structure is placed above the
参考图8,第一光学检测模块105可以包括:第一入射光源130,第一入射光源130设置于镂空区107下方,用于提供第一入射光131;半透半反镜132,位于第一入射光源130与镂空区107之间,用于透过第一入射光131并反射第一反射光133;第一入射光接收单元134,用于接收经由半透半反镜132反射后的第一反射光133。8, the first
在一些实施例中,第一光学检测模块105还可以包括第一检偏器142,第一检偏器142的作用是测试第一反射光133的振幅及相位的变化。In some embodiments, the first
半透半反镜132分为透光部和反射部,透光部的作用将第一入射光源130发出的第一入射光131由偏振态转变为线偏振态,反射部的作用是将第一反射光133反射到第一检偏器142。The
照向晶圆膜层的一部分入射光在晶圆膜层表面形成反射光,另一部分入射光则会透过晶圆102的膜层,在晶圆薄膜与晶圆102之间的界面形成反射光,两部分反射光形成光线干涉现象,从而量测出晶圆薄膜的性能数据。具体地,第一入射光131和第一反射光133的振幅和相位不同,以此量测出晶圆102的第一面103的性能数据。Part of the incident light directed at the wafer film layer forms reflected light on the surface of the wafer film layer, and the other part of the incident light will pass through the film layer of the
需要说明的是,第一入射光131照射至晶圆102的第一面103被反射为第一反射光133,且第一入射光131与第一反射光133的路径在同一平面上。It should be noted that the
第二光学检测模块108可以包括:第二入射光源135,设置于镂空区107上方,用于提供第二入射光136;第二入射光接收单元137,设置于镂空区107上方,用于接收第二反射光138。The second
第二光学检测模块108还可以包括启偏器140和第二检偏器141,启偏器140的作用是将第二入射光源135发出的第二入射光136由偏振态转变为线偏振态,第二检偏器141的作用是测试第二入射光136的振幅及相位的变化。The second
在一些实施例中,照向晶圆102膜层的一部分入射光在晶圆102膜层表面形成反射光,另一部分入射光则会透过晶圆102的膜层,在晶圆102薄膜与晶圆102之间的界面形成反射光,两部分反射光形成光线干涉现象,从而量测出晶圆102薄膜的性能数据。具体地,第二入射光136和第二反射光138的振幅和相位不同,以此量测出晶圆102的第二面104的性能数据。In some embodiments, a part of the incident light directed at the film layer of the
需要说明的是,第二入射光136照射至晶圆102的第二面104被发射为第二反射光138,且第一入射光131与第一反射光133的路径在同一平面上。It should be noted that the
值得注意的是,第二入射光源135能够稳定的发射光线,这是因为光源的稳定性对测试有重要的影响,不稳定的光源会使得测试失效。It is worth noting that the second incident
需要说明的是,因为光线的折射、反射、投射、散射以及晶圆表面的几何形状误差,所测试的薄膜的点/区域厚度不等于薄膜平均厚度,所以需要对晶圆不同位置的薄膜进行多次测量,以得到较为准确的晶圆膜厚值。It should be noted that due to the refraction, reflection, projection, scattering of light and the geometric shape error of the wafer surface, the point/area thickness of the tested film is not equal to the average thickness of the film, so it is necessary to perform multiple tests on the film at different positions of the wafer. Measurements to obtain a more accurate wafer thickness value.
第一光学检测模块105和第二光学检测模块108相对于镂空底座106的位置可以保持不变,所以控制悬浮支撑装置101以控制晶圆102以任意角度转动,多次测试所需要的晶圆102位置。The positions of the first
在一些实施例中,分析模块109可以包括第一分析模块150和第二分析模块151,第一分析模块150基于第一入射光131和第一反射光133对第一面103进行分析,第二分析模块151基于第二入射光136以及第二反射光138对第二面104进行分析。In some embodiments, the analysis module 109 may include a
为更清楚的说明上述实施例提供的晶圆检测系统,以下将结合晶圆检测系统的工作原理对晶圆检测系统进行说明:In order to more clearly illustrate the wafer inspection system provided by the above embodiments, the wafer inspection system will be described below in conjunction with the working principle of the wafer inspection system:
将晶圆102放置在悬浮支撑装置101的上方,位于镂空底座106上的霍尔传感器123检测到晶圆102沿第一方向11和第二方向12的位置信号,并将位置信号传输至单片机125,单片机125根据位置信号控制输出电学信号至供电模块114,供电模块114将可变的电学信号传输至励磁线圈,通过励磁线圈的电流发生变化,从而使得浮子结构所受到的磁力发生变化,以调整浮子结构的位置,使得晶圆102的位置发生偏移,然后至悬浮稳定状态。Place the
待晶圆102稳定悬浮后,第一光学检测模块105和分析模块109对晶圆102的第一面103进行检测分析,得出晶圆102第一面103的性能数据;相同地,第二光学检测模块108和分析模块109对晶圆102的第二面104进行检测分析,得出晶圆102第二面104的性能数据;After the
晶圆性能量测采用的是椭圆偏振技术(Ellipsometry),椭圆偏振是一种很敏感的薄膜性质测量技术,其原理是利用不同材料具有不同折射率的特性,具体地,启偏器将光源发出的光线转变为线偏振态光线,线偏振光经过晶圆表面反射后变为椭圆偏振光,最后再由检偏器测得其振幅及相位的变化。Ellipsometry is used for wafer performance measurement. Ellipsometry is a very sensitive film property measurement technology. Its principle is to use the characteristics of different materials with different refractive indices. Specifically, the polarizer emits light The light is converted into linearly polarized light, and the linearly polarized light becomes elliptically polarized light after being reflected by the wafer surface, and finally the change of its amplitude and phase is measured by the analyzer.
综上所述,一方面,悬浮支撑装置101具有朝向晶圆102的磁力,从而使得浮子结构处于悬浮状态,通过浮子结构支撑晶圆102,通过镂空区107和第一光学检测模块105的设置,实现了无需翻转晶圆102就能够测量晶圆102的第二面104,这避免了在晶圆102翻转过程中对晶圆102造成的摩擦损伤,且提高了量测效率。To sum up, on the one hand, the
相应地,本申请另一实施例还提供一种利用前述实施例提供的晶圆检测系统的检测方法,以下将结合附图对本申请实施例提供的检测方法进行详细地说明。Correspondingly, another embodiment of the present application also provides a detection method using the wafer detection system provided in the foregoing embodiments. The detection method provided in the embodiment of the present application will be described in detail below with reference to the accompanying drawings.
参考图1及图8,提供待检测的晶圆102,晶圆102具有相对的第一面103和第二面104;利用悬浮支撑装置101,使晶圆102悬浮于悬浮支撑装置101上方,且第一面103朝向悬浮支撑装置101。Referring to FIG. 1 and FIG. 8, a
在一些实施例中,晶圆102表面的膜层可以为单晶膜,在另一些实施例中,晶圆102表面的膜层可以为多晶膜、颗粒膜以及非晶膜。In some embodiments, the film layer on the surface of the
晶圆102可以为随机存取存储器、闪存或者图像传感器。
悬浮支撑装置101具有垂直于镂空底座106,且浮子结构悬浮于镂空底座106上方,通过浮子结构支撑晶圆102,浮子结构与晶圆102之间的接触面积小,能够防止悬浮支撑装置101与晶圆102之间产生摩擦力,从而对晶圆102的表面造成损伤。此外,镂空底座106的镂空区107能够便于检测晶圆102相对于镂空底座106的表面性能。The
利用第一光学检测模块105和第一分析模块150,对第一面103的性能进行分析。The performance of the
在一些实施例中,对第一面103的性能进行分析,包括对第一面103的反射率和膜厚进行分析。在另一些实施例中,对第一面103的性能进行分析,包括对第一面103的反射率或膜厚进行分析。In some embodiments, analyzing the performance of the
需要说明的是,对第一面103的性能进行分析,所分析的晶圆102的第一面103的性能包括但不限于反射率和膜厚,在其他实施例中,可以检测晶圆102的第一面103的其他参数,例如表面粗糙度、曲率等。It should be noted that the performance of the
利用第二光学检测模块108和第二分析模块151,对第二面104的性能进行分析。The performance of the
在一些实施例中,对第二面104的性能进行分析,包括对第二面104的反射率和膜厚进行分析。在另一些实施例中,对第二面104的性能进行分析,包括对第二面104的反射率或膜厚进行分析。In some embodiments, analyzing the performance of the
需要说明的是,对第二面104的性能进行分析,所分析的晶圆102第二面104性能包括但不限于反射率和膜厚,在其他实施例中,可以检测晶圆102第二面104的其他参数,例如表面粗糙度、曲率等。It should be noted that the performance of the
综合来说,悬浮支撑装置101利用磁场力将晶圆102设置在远离镂空底座106的上方,从而防止晶圆102与镂空底座106发生机械摩擦,对晶圆102造成表面损伤;此外,在一次量测过程中,通过第一分析模块150和第二分析模块151分别对晶圆102的第一面103和第二面104的性能同时进行分析,提高了晶圆102的整体测试效率,另外,无需对晶圆102进行翻面,避免了晶圆102在翻面过程中受到机械损伤。In general, the
本领域的普通技术人员可以理解,上述各实施方式是实现本发明的具体实施例,而在实际应用中,可以在形式上和细节上对其作各种改变,而不偏离本发明的精神和范围。任何本领域技术人员,在不脱离本发明的精神和范围内,均可作各自更动与修改,因此本发明的保护范围应当以权利要求限定的范围为准。Those of ordinary skill in the art can understand that the above-mentioned embodiments are specific examples for realizing the present invention, and in practical applications, various changes can be made to it in form and details without departing from the spirit and spirit of the present invention. scope. Any person skilled in the art can make respective changes and modifications without departing from the spirit and scope of the present invention, so the protection scope of the present invention should be based on the scope defined in the claims.
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