CN115853860A - A servo valve testing device and method based on integrated oil circuit block testing technology - Google Patents
A servo valve testing device and method based on integrated oil circuit block testing technology Download PDFInfo
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Abstract
本发明涉及一种基于集成油路块测试技术的伺服阀测试装置及方法,在测试回路中,根据测试要求为被试阀提供空载大流量及空载小流量两种规格的流量,包括方向型盖板式插装阀控制组件、压力型盖板式插装阀控制组件、电磁换向阀、温度传感器、压力传感器及流量传感器,三个方向型盖板式插装阀控制组件分别连接被试阀A口、B口、P口,压力型盖板式插装阀控制组件通过第四方向型盖板式插装阀控制组件连接被试阀T口;且在连接油路上均设置压力传感器,压力型盖板式插装阀控制组件与第四方向型盖板式插装阀控制组件之间的连接油路上设置压力传感器和温度传感器,第一方向型盖板式插装阀控制组件与被试阀P口之间的连接油路上设有温度传感器。
The invention relates to a servo valve testing device and method based on integrated oil circuit block testing technology. In the testing circuit, according to the test requirements, the tested valve is provided with two specifications of no-load high flow and no-load small flow, including direction Type cover plate type cartridge valve control assembly, pressure type cover plate type cartridge valve control assembly, electromagnetic reversing valve, temperature sensor, pressure sensor and flow sensor, the three direction type cover plate type cartridge valve control components are respectively connected by Ports A, B, and P of the test valves, and the pressure-type cover-type cartridge valve control component are connected to the T-port of the tested valve through the fourth-direction type cover-type cartridge valve control component; and pressure sensors are installed on the connecting oil lines , a pressure sensor and a temperature sensor are arranged on the connecting oil circuit between the pressure-type cover-type cartridge valve control component and the fourth-direction type cover-type cartridge valve control component, and the first-direction type cover-type cartridge valve control component and A temperature sensor is installed on the connecting oil line between the P ports of the tested valve.
Description
技术领域technical field
本发明涉及一种液压阀的测试技术领域,具体涉及一种基于集成油路块测试技术的伺服阀测试装置及方法。The invention relates to the technical field of hydraulic valve testing, in particular to a servo valve testing device and method based on integrated oil circuit block testing technology.
背景技术Background technique
随着近年国内外各行业对伺服阀需求增加,更多型号伺服阀相应衍生,而伺服阀作为高精液压元器件,需测试的性能指标较多。传统试验台大多采用管路式连接,管路接头和手动球阀多,容易跑冒滴漏,球阀手柄处螺纹常年工作,易产生多余物进入管路,增大设备管理成本和难度。传统试验台需通过各种转接板和手动切换截止阀来达到测试要求,更甚者,需要更换不同试验台才能测试伺服阀性能指标,严重影响生产效率,并且在周转过程中增加多余物产生的风险,故自动化式集成油路块测试装置迫在眉睫。With the increasing demand for servo valves in various industries at home and abroad in recent years, more models of servo valves have been derived accordingly. As a high-precision hydraulic component, servo valves have many performance indicators to be tested. Most of the traditional test benches are connected by pipelines. There are many pipeline joints and manual ball valves, which are prone to leaking, dripping and leaking. The threads on the handles of the ball valves work all the year round, which is easy to generate redundant substances into the pipelines, which increases the cost and difficulty of equipment management. The traditional test bench needs to meet the test requirements through various adapter plates and manual switching of the stop valve. What’s more, it needs to replace different test benches to test the performance index of the servo valve, which seriously affects the production efficiency and increases the generation of redundant materials during the turnover process. Therefore, the automated integrated oil circuit block test device is imminent.
发明内容Contents of the invention
本发明要解决的技术问题是要提供一种用于伺服阀性能的集成油路块测试技术的伺服阀测试装置及方法,用于克服以上现有的技术缺陷,不再通过节流阀调节系统背压、不再通过手动球阀切换实现不同性能指标测试等,用电气控制实现伺服阀性能指标自动化测试,减少过程拆装和周转,杜绝多余物产生,提高生产效率。The technical problem to be solved by the present invention is to provide a servo valve testing device and method for the integrated oil circuit block testing technology of servo valve performance, which is used to overcome the above existing technical defects, and no longer adjust the system through the throttle valve. Back pressure, no longer through manual ball valve switching to achieve different performance index tests, etc., use electrical control to realize automatic test of servo valve performance indicators, reduce process disassembly and turnover, eliminate redundant materials, and improve production efficiency.
为实现上述目的,本发明的技术方案是:一种基于集成油路块测试技术的伺服阀测试装置,在测试回路中,根据测试要求为被试阀提供空载大流量及空载小流量两种规格的流量,该装置由方向型盖板式插装阀控制组件、压力型盖板式插装阀控制组件、电磁换向阀、试验辅助装置、温度传感器、压力传感器及流量传感器组成,第一、二、三方向型盖板式插装阀控制组件分别连接被试阀A口、B口、P口,压力型盖板式插装阀控制组件通过第四方向型盖板式插装阀控制组件连接被试阀T口;且在连接油路上均设置压力传感器,压力型盖板式插装阀控制组件与第四方向型盖板式插装阀控制组件之间的连接油路上设置压力传感器和温度传感器,第一方向型盖板式插装阀控制组件与被试阀P口之间的连接油路上设有温度传感器;第一方向型盖板式插装阀控制组件连接泵站;第二方向型盖板式插装阀控制组件和第三方向型盖板式插装阀控制组件的测试回路中串接有第一电磁换向阀、第二电磁换向阀,第四方向型盖板式插装阀控制组件的回路中串接有第三电磁换向阀和第四电磁换向阀,第一电磁换向阀与第二电磁换向阀之间的连接油路上设有流量传感器,第二方向型盖板式插装阀控制组件与第三方向型盖板式插装阀控制组件之间的连接油路上设有流量传感器。In order to achieve the above purpose, the technical solution of the present invention is: a servo valve testing device based on the integrated oil circuit block testing technology. The flow rate of various specifications, the device is composed of directional cover plate type cartridge valve control assembly, pressure type cover plate type cartridge valve control assembly, electromagnetic reversing valve, test auxiliary device, temperature sensor, pressure sensor and flow sensor. The control components of the one, two and three direction type cover plate cartridge valves are respectively connected to port A, B port and P port of the tested valve, and the control components of the pressure type cover plate type cartridge valve pass through the fourth direction type cover plate type cartridge valve. The control component is connected to the T port of the valve under test; and pressure sensors are set on the connecting oil circuit, and the pressure sensor is set on the connecting oil circuit between the control component of the pressure-type cover-type cartridge valve and the control component of the fourth-direction type cover-type cartridge valve. Sensors and temperature sensors, a temperature sensor is installed on the connecting oil path between the first direction type cover plate cartridge valve control component and the P port of the tested valve; the first direction type cover plate type cartridge valve control component is connected to the pumping station; The test circuit of the second direction type cover plate cartridge valve control assembly and the third direction type cover plate type cartridge valve control assembly are connected in series with the first electromagnetic reversing valve, the second electromagnetic reversing valve, the fourth direction type A third electromagnetic reversing valve and a fourth electromagnetic reversing valve are connected in series in the circuit of the control assembly of the cover plate cartridge valve, and the connecting oil circuit between the first electromagnetic reversing valve and the second electromagnetic reversing valve is provided with a flow As for the sensor, a flow sensor is arranged on the connecting oil path between the control assembly of the second directional cover plate cartridge valve and the control assembly of the third directional cover plate cartridge valve.
进一步,所述试验辅助装置包括专用阀块和测压接头,专用阀块和测压接头设置在测试回路上。Further, the test auxiliary device includes a special valve block and a pressure test joint, and the special valve block and the pressure test joint are arranged on the test circuit.
进一步,所述方向型盖板式插装阀控制组件、压力型盖板式插装阀控制组件、电磁换向阀、试验辅助装置、温度传感器、压力传感器及流量传感器集成在一起。Further, the directional cover plate type cartridge valve control assembly, the pressure type cover plate type cartridge valve control assembly, electromagnetic reversing valve, test auxiliary device, temperature sensor, pressure sensor and flow sensor are integrated together.
一种伺服阀测试方法,采用基于集成油路块测试技术的伺服阀测试装置,在该测试回路中,根据测试要求为被试阀提供空载大流量及空载小流量两种规格的流量,被试阀的性能测试时,首先给第一方向型盖板式插装阀控制组件中的电磁阀DT1和第四方向型盖板式插装阀控制组件中的电磁阀DT9通电,当需要大流量时,给第二方向型盖板式插装阀控制组件中的电磁阀DT5、第三方向型盖板式插装阀控制组件中的电磁阀DT6通电;当需要小流量时,给第一电磁换向阀DT3、第二电磁换向阀DT4通电。A servo valve testing method adopts a servo valve testing device based on the integrated oil block testing technology. In the testing circuit, the tested valve is provided with two specifications of no-load high flow and no-load small flow according to the test requirements. When testing the performance of the tested valve, first energize the solenoid valve DT1 in the control assembly of the first-direction cover-type cartridge valve and the solenoid valve DT9 in the control assembly of the fourth-direction cover-type cartridge valve. When the flow rate is high, energize the solenoid valve DT5 in the control assembly of the second-direction cover-type cartridge valve and the solenoid valve DT6 in the control assembly of the third-direction cover-type cartridge valve; The electromagnetic reversing valve DT3 and the second electromagnetic reversing valve DT4 are energized.
进一步,当需要进行空载大流量特性测试时:Further, when it is necessary to conduct a no-load high-flow characteristic test:
步骤一:启动泵站电源开关,给第一方向型盖板式插装阀控制组件中的电磁阀DT1通电,给测试回路提供高压液压油;Step 1: Turn on the power switch of the pumping station, energize the solenoid valve DT1 in the control assembly of the first-direction cover-type cartridge valve, and provide high-pressure hydraulic oil to the test circuit;
步骤二:给第二方向型盖板式插装阀控制组件的电磁阀DT5及第三方向型盖板式插装阀控制组件中的电磁阀DT6通电,使得被试阀A口及B口具备大流量测试条件;Step 2: energize the solenoid valve DT5 of the control assembly of the second-direction cover-type cartridge valve and the solenoid valve DT6 of the control assembly of the third-direction cover-type cartridge valve, so that ports A and B of the tested valve have Large flow test conditions;
步骤三:给第四方向型盖板式插装阀控制组件中的电磁阀DT9通电,使得被试阀T口与压力型盖板式插装阀控制组件相通;Step 3: energize the solenoid valve DT9 in the control assembly of the fourth-direction cover-type cartridge valve, so that the T port of the tested valve communicates with the control component of the pressure-type cover-type cartridge valve;
步骤四:调节压力型盖板式插装阀控制组件中的比例压力阀,并分别采集温度传感器、压力传感器、流量传感器中的数据。Step 4: Adjust the proportional pressure valve in the control assembly of the pressure-type cover plate cartridge valve, and collect data from the temperature sensor, pressure sensor, and flow sensor respectively.
进一步,当需要进行空载小流量特性测试时:Further, when it is necessary to test the no-load and small flow characteristics:
步骤一:启动泵站电源开关,给第一方向型盖板式插装阀控制组件电磁阀DT1通电,给测试回路提供高压液压油;Step 1: Start the power switch of the pumping station, energize the solenoid valve DT1 of the first direction type cover plate cartridge valve control component, and provide high-pressure hydraulic oil to the test circuit;
步骤二:给第一电磁换向阀中的电磁阀DT3及第二电磁换向阀中的电磁阀DT4通电,使得被试阀A口及B口具备小流量测试条件;Step 2: energize the electromagnetic valve DT3 in the first electromagnetic directional valve and the electromagnetic valve DT4 in the second electromagnetic directional valve, so that the A port and B port of the tested valve have small flow test conditions;
步骤三:给第四方向型盖板式插装阀控制组件中的电磁阀DT9通电,使得被试阀T口与压力型盖板式插装阀控制组件相通;Step 3: energize the solenoid valve DT9 in the control assembly of the fourth-direction cover-type cartridge valve, so that the T port of the tested valve communicates with the control component of the pressure-type cover-type cartridge valve;
步骤四:调节压力型盖板式插装阀控制组件中的比例压力阀,并分别采集温度传感器、压力传感器、流量传感器中的数据。Step 4: Adjust the proportional pressure valve in the control assembly of the pressure-type cover plate cartridge valve, and collect data from the temperature sensor, pressure sensor, and flow sensor respectively.
进一步,当需要进行分辨率及零位特性测试时:Further, when resolution and zero characteristic tests are required:
步骤一:启动泵站电源开关,给第一方向型盖板式插装阀控制组件中的电磁阀DT1通电,给测试回路提供高压液压油;Step 1: Turn on the power switch of the pumping station, energize the solenoid valve DT1 in the control assembly of the first-direction cover-type cartridge valve, and provide high-pressure hydraulic oil to the test circuit;
步骤二:给第一电磁换向阀DT3及第二电磁换向阀DT4通电,使得被试阀A口及B口具备小流量测试条件;Step 2: energize the first electromagnetic directional valve DT3 and the second electromagnetic directional valve DT4, so that the A port and B port of the tested valve have small flow test conditions;
步骤三:给第四方向型盖板式插装阀控制组件中的电磁阀DT9通电,使得被试阀T口与压力型盖板式插装阀控制组件相通;Step 3: energize the solenoid valve DT9 in the control assembly of the fourth-direction cover-type cartridge valve, so that the T port of the tested valve communicates with the control component of the pressure-type cover-type cartridge valve;
步骤四:调节压力型盖板式插装阀控制组件中的比例压力阀,并分别采集温度传感器、压力传感器、流量传感器中的数据。Step 4: Adjust the proportional pressure valve in the control assembly of the pressure-type cover plate cartridge valve, and collect data from the temperature sensor, pressure sensor, and flow sensor respectively.
进一步,当需要进行压力增益测试时:Further, when a pressure gain test is required:
步骤一:启动泵站电源开关,给第一方向型盖板式插装阀控制组件中的电磁阀DT1通电,给测试回路提供高压液压油;Step 1: Turn on the power switch of the pumping station, energize the solenoid valve DT1 in the control assembly of the first-direction cover-type cartridge valve, and provide high-pressure hydraulic oil to the test circuit;
步骤二:给第四方向型盖板式插装阀控制组件中的电磁阀DT9通电,使得被试阀T口与压力型盖板式插装阀控制组件相通;Step 2: energize the solenoid valve DT9 in the control assembly of the fourth direction type cover plate cartridge valve, so that the T port of the tested valve communicates with the control component of the pressure type cover plate type cartridge valve;
步骤三:调节压力型盖板式插装阀控制组件中的比例压力阀,并分别采集温度传感器、压力传感器中的数据。Step 3: Adjust the proportional pressure valve in the control assembly of the pressure-type cover plate cartridge valve, and collect data from the temperature sensor and the pressure sensor respectively.
进一步,当需要进行内漏测试时:Further, when an endoleak test is required:
步骤一:启动泵站电源开关,给第一方向型盖板式插装阀控制组件中的电磁阀DT1通电,给测试回路提供高压液压油;Step 1: Turn on the power switch of the pumping station, energize the solenoid valve DT1 in the control assembly of the first-direction cover-type cartridge valve, and provide high-pressure hydraulic oil to the test circuit;
步骤二:给第三电磁换向阀DT7及第四电磁换向阀DT8通电,使得被试阀T口具备小流量测试条件;Step 2: energize the third electromagnetic directional valve DT7 and the fourth electromagnetic directional valve DT8, so that the T port of the tested valve has a small flow test condition;
步骤三:分别采集温度传感器、压力传感器、流量传感器的数据,采集被试阀的内泄漏数据。Step 3: collect the data of temperature sensor, pressure sensor and flow sensor respectively, and collect the internal leakage data of the tested valve.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明的用于伺服阀性能的集成油路块测试技术的伺服阀测试装置及方法,能够克服现有的技术缺陷,不再通过节流阀调节系统背压、不再通过手动球阀切换实现不同性能指标测试等,用电气控制实现伺服阀性能指标自动化测试,减少过程拆装和周转,杜绝多余物产生,提高生产效率。The servo valve testing device and method of the integrated oil circuit block testing technology for servo valve performance of the present invention can overcome the existing technical defects, no longer adjust the back pressure of the system through the throttle valve, and no longer realize the difference through manual ball valve switching. Performance index test, etc., use electrical control to realize automatic test of servo valve performance index, reduce process disassembly and turnover, eliminate redundant materials, and improve production efficiency.
附图说明Description of drawings
图1是本发明的用于伺服阀测试的装置液压原理图;Fig. 1 is the device hydraulic principle diagram that is used for servo valve test of the present invention;
图2是本发明的用于伺服阀测试的装置结构示意图;Fig. 2 is a schematic structural diagram of a device for servo valve testing of the present invention;
图中:1-1-0、方向型盖板式插装阀控制组件;1-1-1、第一方向型盖板式插装阀控制组件;1-1-2、第二方向型盖板式插装阀控制组件;1-1-3、第三方向型盖板式插装阀控制组件;1-1-4、第四方向型盖板式插装阀控制组件;1-2-1、压力型盖板式插装阀控制组件;1-3-0、电磁换向阀;1-3-1、第一电磁换向阀;1-3-2、第二电磁换向阀;1-3-3、第三电磁换向阀;1-3-4、第四电磁换向阀;1-4-0、试验辅助装置;1-4-1、专用阀块;1-4-2、测压接头;1-5-1、1-5-2、第一、二温度传感器;1-6-1~1-6-5、第一至第五压力传感器;1-7-1、1-7-2、第一、二流量传感器。In the figure: 1-1-0, the control assembly of the directional cover plate type cartridge valve; 1-1-1, the control assembly of the first directional cover plate type cartridge valve; 1-1-2, the second direction type cover Plate type cartridge valve control assembly; 1-1-3, third direction cover plate type cartridge valve control assembly; 1-1-4, fourth direction type cover plate type cartridge valve control assembly; 1-2- 1. Pressure type cover plate cartridge valve control assembly; 1-3-0, electromagnetic directional valve; 1-3-1, first electromagnetic directional valve; 1-3-2, second electromagnetic directional valve; 1-3-3, the third electromagnetic directional valve; 1-3-4, the fourth electromagnetic directional valve; 1-4-0, test auxiliary device; 1-4-1, special valve block; 1-4- 2. Pressure measuring joints; 1-5-1, 1-5-2, first and second temperature sensors; 1-6-1~1-6-5, first to fifth pressure sensors; 1-7-1 , 1-7-2, first and second flow sensors.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如图1,2所示,本发明提供的一种基于集成油路块测试技术的伺服阀测试装置,由集成在一起的方向型盖板式插装阀控制组件1-1-0、压力型盖板式插装阀控制组件1-2-1、电磁换向阀1-3-0、试验辅助装置1-4-0、温度传感器1-5-0、压力传感器1-6-0及流量传感器1-7-0组成。As shown in Figures 1 and 2, the present invention provides a servo valve testing device based on integrated oil circuit block testing technology, which consists of integrated directional cover plate type cartridge valve control components 1-1-0, pressure Cover plate cartridge valve control assembly 1-2-1, electromagnetic reversing valve 1-3-0, test auxiliary device 1-4-0, temperature sensor 1-5-0, pressure sensor 1-6-0 and flow rate Sensor 1-7-0 composition.
方向型盖板式插装阀控制组件1-1-0包括第一方向型盖板式插装阀控制组件1-1-1、第二方向型盖板式插装阀控制组件1-1-2、第三方向型盖板式插装阀控制组件1-1-3、第四方向型盖板式插装阀控制组件1-1-4。第一方向型盖板式插装阀控制组件1-1-1连接测试回路,通过连接启动泵的电磁阀DT1给测试回路提供高压液压油;第二方向型盖板式插装阀控制组件1-1-2连接被试阀A口,通过电磁阀DT5通电,使得被试阀A口具备大流量测试条件;第三方向型盖板式插装阀控制组件1-1-3连接被试阀B口,通过电磁阀DT6通电,使得被试阀B口具备大流量测试条件;压力型盖板式插装阀控制组件1-2-1通过第四方向型盖板式插装阀控制组件1-1-4连接被试阀T口,通过电磁阀DT9通电,使得被试阀T口与压力型盖板式插装阀控制组件1-2-1相通。The directional cover plate type cartridge valve control assembly 1-1-0 includes the first directional cover plate type cartridge valve control assembly 1-1-1, the second directional cover plate type cartridge valve control assembly 1-1- 2. The third direction type cover plate cartridge valve control assembly 1-1-3, the fourth direction type cover plate type cartridge valve control assembly 1-1-4. The first direction type cover plate type cartridge valve control assembly 1-1-1 is connected to the test circuit, and provides high pressure hydraulic oil to the test circuit through the solenoid valve DT1 connected to the start pump; the second direction type cover plate type cartridge valve control assembly 1 -1-2 is connected to the A port of the tested valve, and the solenoid valve DT5 is energized to make the A port of the tested valve meet the high flow test conditions; the third directional cover plate type cartridge valve control component 1-1-3 is connected to the tested valve Port B is energized through the solenoid valve DT6, so that the B port of the tested valve has a large flow test condition; the pressure type cover type cartridge valve control component 1-2-1 passes the fourth direction type cover type cartridge valve control component 1 -1-4 Connect the T port of the tested valve, and electrify through the solenoid valve DT9, so that the T port of the tested valve communicates with the control assembly 1-2-1 of the pressure type cover plate cartridge valve.
电磁换向阀1-3-0包括第一电磁换向阀1-3-1、第二电磁换向阀1-3-2、第三电磁换向阀1-3-3、第四电磁换向阀1-3-4。第一电磁换向阀1-3-1、第二电磁换向阀1-3-2串接在第二方向型盖板式插装阀控制组件1-1-2和第三方向型盖板式插装阀控制组件1-1-3的测试回路中,第三电磁换向阀1-3-3和第四电磁换向阀1-3-4串接在第四方向型盖板式插装阀控制组件1-1-4的回路中,且第三电磁换向阀1-3-3与第一电磁换向阀1-3-1之间的连接油路上设有测压接头1-4-2、第四电磁换向阀1-3-4与第二电磁换向阀1-3-2之间的连接油路上设有测压接头1-4-2。第一电磁换向阀1-3-1与第二电磁换向阀1-3-2之间的连接油路上设有第二流量传感器1-7-2。Electromagnetic reversing valve 1-3-0 comprises first electromagnetic reversing valve 1-3-1, second electromagnetic reversing valve 1-3-2, third electromagnetic reversing valve 1-3-3, fourth electromagnetic reversing valve Direction valve 1-3-4. The first electromagnetic reversing valve 1-3-1 and the second electromagnetic reversing valve 1-3-2 are connected in series to the control assembly 1-1-2 of the second direction type cover plate type cartridge valve and the third direction type cover plate In the test circuit of the cartridge valve control assembly 1-1-3, the third electromagnetic reversing valve 1-3-3 and the fourth electromagnetic reversing valve 1-3-4 are connected in series in the fourth direction type cover plate type plug-in valve. Installed in the circuit of the valve control assembly 1-1-4, and a pressure measuring joint 1- 4-2. A pressure measuring joint 1-4-2 is provided on the connecting oil circuit between the fourth electromagnetic reversing valve 1-3-4 and the second electromagnetic reversing valve 1-3-2. A second flow sensor 1-7-2 is provided on the connecting oil path between the first electromagnetic reversing valve 1-3-1 and the second electromagnetic reversing valve 1-3-2.
第一方向型盖板式插装阀控制组件1-1-1与被试阀P口之间的连接油路上设有第一温度传感器1-5-1和第一压力传感器1-6-1;第二方向型盖板式插装阀控制组件1-1-2与第一电磁换向阀1-3-1之间的连接油路上设有第三压力传感器1-6-3;第三方向型盖板式插装阀控制组件1-1-3与第四电磁换向阀1-3-4之间的连接油路上设有第四压力传感器1-6-4;压力型盖板式插装阀控制组件1-2-1与第四方向型盖板式插装阀控制组件1-1-4之间的连接油路上设有第五压力传感器1-6-5和第二温度传感器1-5-2;第四方向型盖板式插装阀控制组件1-1-4与被试阀T口之间的连接油路上设有第二压力传感器1-6-2。第二方向型盖板式插装阀控制组件1-1-2与第三方向型盖板式插装阀控制组件1-1-3之间的连接油路上设有第一流量传感器1-7-1。A first temperature sensor 1-5-1 and a first pressure sensor 1-6-1 are installed on the connecting oil path between the first directional cover plate type cartridge valve control assembly 1-1-1 and the P port of the tested valve ; A third pressure sensor 1-6-3 is provided on the connecting oil road between the second direction cover plate type cartridge valve control assembly 1-1-2 and the first electromagnetic directional valve 1-3-1; A fourth pressure sensor 1-6-4 is provided on the connecting oil path between the directional cover plate type cartridge valve control assembly 1-1-3 and the fourth electromagnetic reversing valve 1-3-4; the pressure type cover plate type A fifth pressure sensor 1-6-5 and a second temperature sensor are arranged on the connecting oil path between the cartridge valve control assembly 1-2-1 and the fourth directional cover plate type cartridge valve control assembly 1-1-4 1-5-2; the second pressure sensor 1-6-2 is provided on the connecting oil path between the control assembly 1-1-4 of the fourth direction type cover plate cartridge valve and the T port of the tested valve. A first flow sensor 1-7 is provided on the connecting oil path between the second directional cover plate type cartridge valve control assembly 1-1-2 and the third directional cover plate type cartridge valve control assembly 1-1-3 -1.
在该测试回路中,根据测试要求为被试阀提供空载大流量及空载小流量两种规格的流量。In this test circuit, according to the test requirements, the tested valve is provided with two specifications of no-load high flow and no-load small flow.
本发明中所阐述的装置用于测试伺服阀的性能,可以采用适用于被测对象的测试方法:The device described in the present invention is used to test the performance of the servo valve, and the test method applicable to the measured object can be adopted:
当需要进行空载流量(大流量)特性测试时:When the no-load flow (large flow) characteristic test is required:
步骤一:启动泵站电源开关,给第一方向型盖板式插装阀控制组件1-1-1中的电磁阀DT1通电,给测试回路提供高压液压油;Step 1: Start the power switch of the pumping station, energize the solenoid valve DT1 in the first direction type cover plate cartridge valve control assembly 1-1-1, and provide high-pressure hydraulic oil to the test circuit;
步骤二:给第二方向型盖板式插装阀控制组件1-1-2的电磁阀DT5及第三方向型盖板式插装阀控制组件1-1-3中的电磁阀DT6通电,使得被试阀A口及B口具备大流量测试条件;Step 2: energize the solenoid valve DT5 of the second direction type cover type cartridge valve control assembly 1-1-2 and the solenoid valve DT6 of the third direction type cover type cartridge valve control assembly 1-1-3, Make the A port and B port of the tested valve have large flow test conditions;
步骤三:给第四方向型盖板式插装阀控制组件1-1-4中的电磁阀DT9通电,使得被试阀T口与压力型盖板式插装阀控制组件1-2-1相通;Step 3: Power on the solenoid valve DT9 in the control module 1-1-4 of the fourth-direction cover-type cartridge valve, so that the T port of the tested valve is connected to the pressure-type cover-type cartridge valve control component 1-2-1 connected;
步骤四:调节压力型盖板式插装阀控制组件1-2-1中的比例压力阀,并分别采集第一、二温度传感器1-5-1,1-5-2、第一至五压力传感器1-6-1~1-6-5、第一流量传感器1-7-1中的数据。Step 4: Adjust the proportional pressure valve in the pressure-type cover plate cartridge valve control assembly 1-2-1, and collect the first and second temperature sensors 1-5-1, 1-5-2, first to fifth Data in the pressure sensors 1-6-1 to 1-6-5 and the first flow sensor 1-7-1.
当需要进行空载流量(小流量)特性测试时:When the no-load flow (small flow) characteristic test is required:
步骤一:启动泵站电源开关,给第一方向型盖板式插装阀控制组件1-1-1电磁阀DT1通电,给测试回路提供高压液压油;Step 1: Start the power switch of the pumping station, energize the 1-1-1 solenoid valve DT1 of the first direction type cover-type cartridge valve control component, and provide high-pressure hydraulic oil to the test circuit;
步骤二:给第一电磁换向阀1-3-1中的电磁阀DT3及第二电磁换向阀1-3-2中的电磁阀DT4通电,使得被试阀A口及B口具备小流量测试条件;Step 2: Power on the electromagnetic valve DT3 in the first electromagnetic directional valve 1-3-1 and the electromagnetic valve DT4 in the second electromagnetic directional valve 1-3-2, so that the A port and B port of the tested valve have small Flow test conditions;
步骤三:给第四方向型盖板式插装阀控制组件1-1-4中的电磁阀DT9通电,使得被试阀T口与压力型盖板式插装阀控制组件1-2-1相通;Step 3: Power on the solenoid valve DT9 in the control module 1-1-4 of the fourth-direction cover-type cartridge valve, so that the T port of the tested valve is connected to the pressure-type cover-type cartridge valve control component 1-2-1 connected;
步骤四:调节压力型盖板式插装阀控制组件1-2-1中的比例压力阀,并分别采集第一、二温度传感器1-5-1,1-5-2、第一至五压力传感器1-6-1~1-6-5、第二流量传感器1-7-2中的数据。Step 4: Adjust the proportional pressure valve in the pressure-type cover plate cartridge valve control assembly 1-2-1, and collect the first and second temperature sensors 1-5-1, 1-5-2, first to fifth Data in the pressure sensors 1-6-1 to 1-6-5 and the second flow sensor 1-7-2.
当需要进行分辨率及零位特性测试时:When resolution and zero characteristic testing is required:
步骤一:启动泵站电源开关,给第一方向型盖板式插装阀控制组件1-1-1中的电磁阀DT1通电,给测试回路提供高压液压油;Step 1: Start the power switch of the pumping station, energize the solenoid valve DT1 in the first direction type cover plate cartridge valve control assembly 1-1-1, and provide high-pressure hydraulic oil to the test circuit;
步骤二:给第一电磁换向阀1-3-1中的电磁阀DT3及第二电磁换向阀1-3-2中的电磁阀DT4通电,使得被试阀A口及B口具备小流量测试条件;Step 2: Power on the electromagnetic valve DT3 in the first electromagnetic directional valve 1-3-1 and the electromagnetic valve DT4 in the second electromagnetic directional valve 1-3-2, so that the A port and B port of the tested valve have small Flow test conditions;
步骤三:给第四方向型盖板式插装阀控制组件1-1-4中的电磁阀DT9通电,使得被试阀T口与压力型盖板式插装阀控制组件1-2-1相通;Step 3: Power on the solenoid valve DT9 in the control module 1-1-4 of the fourth-direction cover-type cartridge valve, so that the T port of the tested valve is connected to the pressure-type cover-type cartridge valve control component 1-2-1 connected;
步骤四:调节压力型盖板式插装阀控制组件1-2-1中的比例压力阀,并分别采集第一、二温度传感器1-5-1,1-5-2、第一至五压力传感器1-6-1~1-6-5、第二流量传感器1-7-2中的数据。Step 4: Adjust the proportional pressure valve in the pressure-type cover plate cartridge valve control assembly 1-2-1, and collect the first and second temperature sensors 1-5-1, 1-5-2, first to fifth Data in the pressure sensors 1-6-1 to 1-6-5 and the second flow sensor 1-7-2.
当需要进行压力增益测试时:When pressure gain testing is required:
步骤一:启动泵站电源开关,给第一方向型盖板式插装阀控制组件1-1-1中的电磁阀DT1通电,给测试回路提供高压液压油;Step 1: Start the power switch of the pumping station, energize the solenoid valve DT1 in the first direction type cover plate cartridge valve control assembly 1-1-1, and provide high-pressure hydraulic oil to the test circuit;
步骤二:给第四方向型盖板式插装阀控制组件1-1-4中的电磁阀DT9通电,使得被试阀T口与压力型盖板式插装阀控制组件1-2-1相通;Step 2: Power on the solenoid valve DT9 in the control assembly 1-1-4 of the fourth-direction cover-type cartridge valve, so that the T port of the tested valve is connected to the pressure-type cover-type cartridge valve control assembly 1-2-1 connected;
步骤三:调节压力型盖板式插装阀控制组件1-2-1中的比例压力阀,并分别采集第一、二温度传感器1-5-1,1-5-2、第一、二、五压力传感器1-6-1,1-6-2,1-6-5中的数据。Step 3: Adjust the proportional pressure valve in the pressure-type cover-type cartridge valve control assembly 1-2-1, and collect the first and second temperature sensors 1-5-1, 1-5-2, first, and second , Data in five pressure sensors 1-6-1, 1-6-2, 1-6-5.
当需要进行内漏测试时:When an endoleak test is required:
步骤一:启动泵站电源开关,给第一方向型盖板式插装阀控制组件1-1-1中的电磁阀DT1通电,给测试回路提供高压液压油;Step 1: Start the power switch of the pumping station, energize the solenoid valve DT1 in the first direction type cover plate cartridge valve control assembly 1-1-1, and provide high-pressure hydraulic oil to the test circuit;
步骤二:给第三电磁换向阀1-3-3中的电磁阀DT7及第四电磁换向阀1-3-4中的电磁阀DT8通电,使得被试阀T口具备小流量测试条件;Step 2: Power on the electromagnetic valve DT7 in the third electromagnetic directional valve 1-3-3 and the electromagnetic valve DT8 in the fourth electromagnetic directional valve 1-3-4, so that the T port of the tested valve has the small flow test condition ;
步骤三:分别采集第一温度传感器1-5-1、第一、二压力传感器1-6-1、1-6-2、第二流量传感器1-7-2的数据,采集被试阀的内泄漏数据。Step 3: collect the data of the first temperature sensor 1-5-1, the first and second pressure sensors 1-6-1, 1-6-2, and the second flow sensor 1-7-2 respectively, and collect the data of the tested valve Internal leakage data.
由以上所述步骤共同构成用于伺服阀测试的方法。The above-mentioned steps collectively constitute a method for servo valve testing.
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| CN101307787A (en) * | 2008-05-23 | 2008-11-19 | 浙江大学 | Large-flow high-response electro-hydraulic servo valve and control method based on parallel pilot stage |
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