CN115970392A - A desander with multiple connecting pipelines - Google Patents
A desander with multiple connecting pipelines Download PDFInfo
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- CN115970392A CN115970392A CN202211725916.4A CN202211725916A CN115970392A CN 115970392 A CN115970392 A CN 115970392A CN 202211725916 A CN202211725916 A CN 202211725916A CN 115970392 A CN115970392 A CN 115970392A
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Abstract
Description
技术领域technical field
本发明涉及除砂器技术领域,特别是指一种带有多条连接管路的除砂器。The invention relates to the technical field of desanders, in particular to a desander with multiple connecting pipelines.
背景技术Background technique
除砂器是根据流体中的固体颗粒在除砂器里旋转时的筛分原理制成,集漩流与过滤为一体,在天然气开采领域实现除砂、气液、固液分离。除砂器液面通过电动调节阀进行控制调节。除砂器使用了安全阀安装在罐体上,如出现异常情况弹簧式安全阀自动弹起泄压。除砂器配有完整的管汇系统,易于操作,所有管汇的入口、出口的对接法兰均使用法兰与接管为一体的长高颈法兰实现整体补强结构。现有除砂器使用过程板材易夹渣,导致板材内应力集中,进而损坏除砂器,使分离效果不理想,进而影响除砂器的使用寿命。The desander is made according to the screening principle of solid particles in the fluid when they rotate in the desander. It integrates swirl flow and filtration, and realizes sand removal, gas-liquid, and solid-liquid separation in the field of natural gas exploitation. The liquid level of the desander is controlled and adjusted by an electric regulating valve. The desander is installed on the tank with a safety valve, and the spring-loaded safety valve will automatically pop up to release the pressure if there is an abnormal situation. The desander is equipped with a complete manifold system, which is easy to operate, and the butt flanges of the inlet and outlet of all manifolds use long and high-necked flanges integrating flanges and connecting pipes to realize the overall reinforcement structure. During the use of the existing desander, the plate is easy to contain slag, which leads to the concentration of internal stress in the plate, which further damages the desander, makes the separation effect unsatisfactory, and further affects the service life of the desander.
发明内容Contents of the invention
针对上述背景技术中的不足,本发明提出一种带有多条连接管路的除砂器,解决了现有技术中除砂器夹渣导致板材内应力集中、排砂管路易损坏使分离效果不理想的问题。In view of the deficiencies in the above-mentioned background technology, the present invention proposes a desander with multiple connecting pipelines, which solves the problem of the separation effect caused by the slag inclusion of the desander in the prior art, the internal stress concentration of the plate, and the easy damage of the sand discharge pipe. Not ideal problem.
本发明的技术方案是这样实现的:一种带有多条连接管路的除砂器,包括除砂器,除砂器安装在除砂器撬上,除砂器的上部正侧设有采出气进口,除砂器的中部左侧设有采出气出口,除砂器的采出气进口与采出气出口之间连接有采出气进出口管线;除砂器的下部设有冲砂口,冲砂口位于采出气进口与采出气出口中间的下部,除砂器的冲砂口上连接有冲砂管线;除砂器的上部设有安全阀口,安全阀口上连接有安全管线;除砂器下部还设有排砂口和排污口,排砂口上连接有排砂管线,排污口上设有排污管线,排砂管线和排污管线并联;采出气进出口管线、冲砂管线、排砂管线和排污管线均设置在除砂器撬上,且采出气进出口管线、冲砂管线、排砂管线和排污管线的端部均设置在同一水平线上。The technical solution of the present invention is realized as follows: a desander with multiple connecting pipelines, including a desander, the desander is installed on the desander skid, and the upper side of the desander is provided with a mining Gas outlet, the left side of the middle part of the desander is provided with a produced gas outlet, and a produced gas inlet and outlet pipeline is connected between the produced gas inlet and the produced gas outlet of the desander; The port is located at the lower part between the inlet of the produced gas and the outlet of the produced gas. The sand washing port of the desander is connected with a sand flushing pipeline; the upper part of the desander is provided with a safety valve port, and the safety valve port is connected with a safety pipeline; A sand discharge port and a sewage discharge port are provided. The sand discharge port is connected with a sand discharge pipeline, and the sewage discharge port is provided with a sewage discharge pipeline. The sand discharge pipeline and the sewage discharge pipeline are connected in parallel; It is set on the desander skid, and the ends of the produced gas inlet and outlet pipelines, sand washing pipelines, sand discharge pipelines and sewage pipelines are all set on the same horizontal line.
进一步的,所述采出气进出口管线包括连接口一和连接口二,连接口一与采出气进口连接,连接口二与采出气出口连接;连接口一与连接口二之间设有阀一、阀二和阀三,阀一设置在采出气进口处,阀三设置在采出气出口处,阀二设置在阀一和阀三之间,且阀一、阀二和阀三通过管路连接成U型安全管路结构。Further, the produced gas inlet and outlet pipelines include a connection port 1 and a
进一步的,所述安全管线包括连接口三与安全阀口连接,连接口三所在的管路上设有阀四、截止阀、阀六、安全阀和阀五,阀四、截止阀、阀六、安全阀和阀五通过管路依次连接成框型安全管路结构,阀四与阀六对称设置在框型安全管路结构的两侧,截止阀设置在框型安全管路结构的下部,阀五和安全阀位于框型安全管路结构的上部。Further, the safety pipeline includes connection port three connected to the safety valve port, the pipeline where the connection port three is located is provided with valve four, stop valve, valve six, safety valve and valve five, valve four, stop valve, valve six, The safety valve and valve five are sequentially connected through pipelines to form a frame-shaped safety pipeline structure. Valve four and valve six are symmetrically arranged on both sides of the frame-shaped safety pipeline structure. The stop valve is arranged at the lower part of the frame-shaped safety pipeline structure. Wuhe safety valve is located on the upper part of the frame safety pipeline structure.
进一步的,所述排砂管线包括连接口四、连接口五和排沙出砂口,连接口四与排砂口连接,连接口五和排污管线连接,连接口四与连接口五之间依次设有阀七、阀八和第一排污阀,排沙出砂口设置在阀七与阀八之间,且排沙出砂口所在的管路上设有第一球阀。Further, the sand discharge pipeline includes connection port 4,
进一步的,所述排污管线包括连接口六和连接口七,连接口六和冲砂口连接,连接口七和连接口五连接,连接口六和连接口七之间设有两条并联设置的管线,上部管线上依次设有阀九、电动球阀、电动调节阀和第二排污阀,下部管线上依次设有阀十和第三排污阀。Further, the sewage pipeline includes
进一步的,所述冲砂管线包括连接口八和冲砂出砂口,连接口八和冲砂口连接,连接口八和冲砂出砂口之间设有阀十一和第二球阀。Further, the sand washing pipeline includes a connection port No. 8 and a sand washing outlet. The connection port No. 8 is connected to the sand washing outlet. A valve eleven and a second ball valve are arranged between the connection port No. 8 and the sand washing outlet.
进一步的,所述除砂器包括筒体,筒体的下部设有椭圆形封头和支撑座,排砂口位于椭圆形封头的下部,筒体的上部设有快开盲板;筒体内设有筛筒,筛筒通过筛筒固定结构连接在筒体内部,筛筒的下部设有无缝弯头,无缝弯头与采出气出口连接;筒体内部设有导流结构,导流结构位于采出气出口的下方;筒体上还设有音叉液位开关口、手孔和液位计口。快开盲板的内部设有与筒体配合的O型圈。Further, the desander includes a cylinder, the lower part of the cylinder is provided with an oval head and a support seat, the sand discharge port is located at the lower part of the oval head, and the upper part of the cylinder is provided with a quick-opening blind plate; There is a screen cylinder, which is connected to the inside of the cylinder through the fixed structure of the screen cylinder. The lower part of the screen cylinder is provided with a seamless elbow, which is connected to the outlet of the produced gas; The structure is located below the outlet of the produced gas; the cylinder body is also equipped with a tuning fork liquid level switch port, a hand hole and a liquid level gauge port. The inside of the quick opening blind plate is provided with an O-ring matched with the cylinder.
进一步的,所述筛筒包括筛筒体,筛筒体的下部设有托盘,筛筒体的上部连接有固定板,固定板通过锁紧件与设置在筒体内部的连接板连接。筛筒体的下部设有与托盘配合的密封胶圈。Further, the screen cylinder includes a screen cylinder body, the lower part of the screen cylinder body is provided with a tray, and the upper part of the screen cylinder body is connected with a fixing plate, and the fixing plate is connected with a connecting plate provided inside the cylinder body through a locking piece. The lower part of the screen cylinder body is provided with a sealing rubber ring matched with the tray.
本发明的有益效果为:本装置采用除砂器与多种管路配合,排除流体中的固体颗粒,分散除砂器板材内应力集中,减少夹渣状况,优化排砂管路进而提升分离效果。排污管线增加了设备安全运行;排沙管线固体介质通过快速接头排出,有效的避免了因含砂量增高而影响产品的洁净度;安全管线有效避免了安全阀失灵带来的安全问题;采出气进出口管线中介质可不经过除砂器直接走向下一道工序,有效避免了损坏除砂器;冲砂管线设备内部进行冲洗。除砂器撬采用的多阀并用不仅可以有效解决运行过程中的突发情况,增加设备的安全性,同时也可以实现半智能化控制。The beneficial effects of the present invention are: the device uses a desander to cooperate with various pipelines to remove solid particles in the fluid, disperse the internal stress concentration of the desander plate, reduce slag inclusion, optimize the sand discharge pipeline and improve the separation effect . The sewage pipeline increases the safe operation of the equipment; the solid medium in the sand discharge pipeline is discharged through the quick connector, which effectively avoids the impact on the cleanliness of the product due to the increase in sand content; the safety pipeline effectively avoids the safety problems caused by the failure of the safety valve; The medium in the inlet and outlet pipelines can go directly to the next process without passing through the desander, which effectively avoids damage to the desander; the inside of the sand flushing pipeline equipment is flushed. The combination of multiple valves used in the desander skid can not only effectively solve emergencies during operation, increase the safety of the equipment, but also realize semi-intelligent control.
附图说明Description of drawings
为了更清楚地说明本发明实施例,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present invention more clearly, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. As far as the skilled person is concerned, other drawings can also be obtained based on these drawings on the premise of not paying creative work.
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明的俯视图;Fig. 2 is the top view of the present invention;
图3为图2的侧视图;Fig. 3 is a side view of Fig. 2;
图4为安全管线的连接示意图;Fig. 4 is the connection schematic diagram of safety pipeline;
图5为采出气进出口管线的连接示意图;Figure 5 is a schematic diagram of the connection of the produced gas inlet and outlet pipelines;
图6为排污管线的连接示意图;Fig. 6 is the connection schematic diagram of sewage pipeline;
图7为排砂管线的连接示意图;Fig. 7 is the connection schematic diagram of sand discharge pipeline;
图8为冲砂管线的连接示意图;Fig. 8 is the connection schematic diagram of sand flushing pipeline;
图9为除砂器的结构示意图;Fig. 9 is the structural representation of desander;
图10为图9中A-A的结构示意图;Figure 10 is a schematic structural view of A-A in Figure 9;
图11为除砂器的侧视图;Figure 11 is a side view of the desander;
图12为筛筒的结构示意图;Fig. 12 is the structural representation of sieve cylinder;
图13为图12的俯视图。FIG. 13 is a top view of FIG. 12 .
图中:1、安全管线,11、连接口三,12、阀四,13、截止阀,14、阀六,15、安全阀,16、阀五,2、除砂器,21、椭圆形封头,22、筒体,23、筛筒,231、筛筒体,232、密封胶圈,233、托盘,234、连接板,235、固定板,236、锁紧件,24、导流装置,25、筛筒固定装置,26、快开盲板,27、支撑座,28、无缝弯头,29、铭牌,3、采出气进出口管线,31、连接口一,32、阀一,33、阀三,4、冲砂管线,41、连接口八,42、冲砂出砂口,43、阀十一,44、第二球阀,51、连接口二,52、阀二,6、排砂管线,61、连接口四,62、连接口五,63、排沙出砂口,64、阀七,65、阀八,66、第一排污阀,67、第一球阀,7、排污管线,71、连接口六,72、连接口七,73、阀九,74、电动球阀,75、电动调节阀,76、第二排污阀,77、阀十,78、第三排污阀,8、除砂器撬,2-1、安全阀口,2-2、采出气进口,2-3、采出气出口,2-4、冲砂口,2-5、排砂口,2-6、排污口,2-7、手孔,2-8、音叉液位开关口,2-9、液位计口。In the figure: 1. Safety pipeline, 11. Connection port three, 12. Valve four, 13. Globe valve, 14. Valve six, 15. Safety valve, 16. Valve five, 2. Desander, 21. Oval seal Head, 22, cylinder, 23, sieve cylinder, 231, sieve cylinder, 232, sealing rubber ring, 233, tray, 234, connecting plate, 235, fixing plate, 236, locking member, 24, flow guiding device, 25. Screen cylinder fixing device, 26. Quick-opening blind plate, 27. Support seat, 28. Seamless elbow, 29. Nameplate, 3. Produced gas inlet and outlet pipelines, 31.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如图1~3所示,实施例1,一种带有多条连接管路的除砂器,包括除砂器2,除砂器2安装在除砂器撬8上,除砂器2的上部设有采出气进口2-2,采出气进口2-2为流体进入除砂器的通道。除砂器22的中部设有采出气出口2-3,采出的气体由采出气出口2-3排出,采出气进口2-2与采出气出口2-3之间连接有采出气进出口管线3;除砂器2的下部设有冲砂口2-4,冲砂口2-4为冲洗除砂器内部存砂的入口。冲砂口2-4上连接有冲砂管线4;除砂器2的上部设有安全阀口2-1,安全阀口2-1上连接有安全管线1;除砂器2的下部还设有排砂口2-5和排污口2-6,排砂口2-5上连接有排砂管线6,排砂口2-5排出除砂器颗粒物的通道,排污口2-6上设有排污管线7,除砂器分离出的液体由排污口2-6口排出,排砂管线6和排污管线7并联;采出气进出口管线3、冲砂管线4、排砂管线6和排污管线7均设置在除砂器撬8上,且采出气进出口管线3、冲砂管线4、排砂管线6和排污管线7的端部均设置在同一水平线上。除砂器撬主要用于石油石化行业井口前沿装置,对管线布局要求极为严格,除砂器撬在管路布局设计时,将除砂器进口、出口、排污口、冲砂口、排沙口统一布局在撬座一侧,方便井场管线对接的同时也大大节省了原材料的投入。As shown in Figures 1 to 3, embodiment 1, a desander with multiple connecting pipelines, includes a
除砂器具体工作原理:当介在一定的压力下从除砂器进气口通过导流装置进入设备后,产生强烈的旋转运动,由于砂和液体密度不同,在离心力、向心力、浮力和流体曳力的共同作用下,使密度小的液体上升,由排污口排出,同时密度较小的天然气通过筛筒过滤后从除砂器出口排出,密度大的砂粒则在设备底部沉积从排砂口排出,,从而达到除砂的目的。1、从承压能力上,我司设计的除砂器壁厚为28mm,通过压力容器软件计算,承压能力大于10MPa即100公斤的压力,同时材质选用经过退火处理的钢板,有效去除了板材内应力集中及夹渣的问题。The specific working principle of the desander: when the media enters the equipment from the air inlet of the desander through the flow guide device under a certain pressure, a strong rotational motion is generated. Under the joint action of the force, the liquid with low density rises and is discharged from the sewage outlet. At the same time, the natural gas with low density is filtered through the screen cylinder and discharged from the outlet of the desander, and the sand with high density is deposited at the bottom of the equipment and discharged from the sand discharge port. ,, so as to achieve the purpose of sand removal. 1. In terms of pressure bearing capacity, the wall thickness of the desander designed by our company is 28mm. Through the calculation of the pressure vessel software, the pressure bearing capacity is greater than 10MPa, that is, the pressure of 100 kg. At the same time, the material is made of annealed steel plate, which effectively removes the plate Internal stress concentration and slag inclusion problems.
如图5所示,实施例2,一种带有多条连接管路的除砂器,采出气进出口管线3包括连接口一31和连接口二51,连接口一31与采出气进口2-2连接,连接口二51与采出气出口2-3连接;连接口一31与连接口二51之间设有阀一32、阀二33和阀三52,阀一32设置在采出气进口2-2处,阀三33设置在采出气出口2-3处,阀二33设置在阀一32和阀三52之间,且阀一32、阀二33和阀三52通过管路连接成U型安全管路结构。As shown in Figure 5, in
采出气进出口管线3使用方式为:设备正常运转时阀二33为关闭状态,由阀一32进阀三52出,紧急情况下可关闭阀一32和阀三52,打开阀二33介质直接走旁通,介质可不经过除砂器直接走向下一道工序,有效避免了损坏除砂器。在连接口一31和连接口二51设置差压变送器,通过检测进出口的压力变化从而判断出筛筒堵塞情况,进而选择合适的时间清理筛筒,大大提高了生产效率。The use method of the produced gas inlet and
如图4所示,实施例3,一种带有多条连接管路的除砂器,安全管线1包括连接口三11与安全阀口2-1连接,连接口三11所在的管路上设有阀四12、截止阀13、阀六14、安全阀15和阀五16,阀四12、截止阀13、阀六14、安全阀15和阀五16通过管路依次连接成框型安全管路结构,阀四12与阀六14对称设置在框型安全管路结构的两侧,截止阀13设置在框型安全管路结构的下部,阀五16和安全阀15位于框型安全管路结构的上部。As shown in Figure 4,
安全管线1使用方式为:设备正常运转时阀四12和截止阀13为关闭状态,阀六14、安全阀15和阀五16为开启状态,紧急情况下或检修安全阀时可关闭阀五16、阀六14同时打开阀四12、截止阀13,有效避免了安全阀失灵带来的安全问题。The usage of safety pipeline 1 is as follows: when the equipment is in normal operation, valve 4 12 and
如图7所示,实施例4,一种带有多条连接管路的除砂器,排砂管线6包括连接口四61、连接口五62和排沙出砂口63,连接口四61与排砂口2-5连接,连接口五62和排污管线7连接,连接口四61与连接口五62之间依次设有阀七64、阀八65和第一排污阀66,排沙出砂口63设置在阀七64与阀八66之间,且排沙出砂口63所在的管路上设有第一球阀67。As shown in Figure 7, embodiment 4 is a desander with multiple connecting pipelines, the
排砂管线6使用方式为:当设备正常运转时,可根据介质的固液含量来选择工艺流程。当介质液体含量大时,可关闭第一球阀67,打开阀七64、阀八65和第一排污阀66,液体最终与排污管道汇集进入液体处理工况。当介质固体(砂)含量大时,可关闭阀七64、阀八65和第一排污阀66,固体介质直接由第一球阀67通过快速接头排出,有效的避免了因含砂量增高而影响产品的洁净度。The
如图6所示,实施例5,一种带有多条连接管路的除砂器,排污管线7包括连接口六71和连接口七72,连接口六71和冲砂口2-4连接,连接口七72和连接口五62连接,连接口六71和连接口七72之间设有两条并联设置的管线,上部管线上依次设有阀九73、电动球阀74、电动调节阀75和第二排污阀76,下部管线上依次设有阀十77和第三排污阀78。As shown in Figure 6,
排污管线7使用方式为:设备正常运转时,第三排污阀78、阀十77为关闭状态,阀九73、电动球阀74、电动调节阀75和第二排污阀76为开启状态,排污时通过阀套式排污阀调节阀前阀后压力,紧急情况下或检维修时,可关闭阀九73、电动球阀74、电动调节阀75和第二排污阀76,采用了电动球阀和电动调节阀,见排污流程阀2阀3,将电动球阀置于电动调节阀前端,当发生紧急情况时,电动球阀会通过24VDC内供电进行紧急切断进而保护因压力过大冲击电动调节阀而导致损坏,电动调节阀通过4~20mA ,HART协议将信号传输至中控室,来调节电动调节阀后端压力,调节出更加合理安全的排放压力给到后端设备,并对后端设备起到保护作用。同时开启阀十77和第三排污阀78,大大增加了设备安全运行。采用的阀套式排污阀其性能远优于普通的排污阀,其性能主要表现在The use method of the
排污阀为阀套式排污阀,阀瓣底端离开阀座密封面时,由于阀瓣底端面接近笼形套开糟处底边缘,此时阀瓣与笼形套内径形成一道密封。而没有直接放空泄压,从而达到缓和作用。阀套式排污阀节流状态:阀瓣底羰离开阀座,进一步开启,小节流头处形成一级节流,高速流体经缓压节流后直接流向小阀瓣,由于阀套窗口边缘是zui终节流面,高压介质直接冲刷节流通道时,阀瓣底端由于介质向改变产生涡流,缓减了介质地阀瓣的直接冲刷,从而阀座密封也避开了介质的直接冲刷,同时由于阀瓣密封面是锥形的,可以吹扫阀座密封面上的污物及杂质,保护密封面,从而延长阀门的使用寿命。阀套式排污阀全开状态:阀瓣处于全开启状态时,整个阀门处于全放空状态,流体在冷门中的阻力较小,缩短了放空时间,提高了阀门的放空效。The sewage valve is a valve sleeve type sewage valve. When the bottom of the valve disc leaves the sealing surface of the valve seat, since the bottom surface of the valve disc is close to the bottom edge of the opening of the cage sleeve, the valve disc and the inner diameter of the cage sleeve form a seal at this time. Instead of directly venting the air to release the pressure, so as to achieve a mitigation effect. The throttling state of the sleeve type sewage valve: the bottom carbonyl of the valve disc leaves the valve seat and is further opened, and a first-level throttling is formed at the small throttle head, and the high-speed fluid flows directly to the small valve disc after being throttled by slow pressure. On the final throttle surface, when the high-pressure medium directly washes the throttling channel, the bottom of the disc will generate eddy current due to the change of medium direction, which reduces the direct washing of the valve disc by the medium, so that the seat seal also avoids the direct washing of the medium. At the same time, because the sealing surface of the disc is tapered, the dirt and impurities on the sealing surface of the valve seat can be blown away to protect the sealing surface, thereby prolonging the service life of the valve. Sleeve blowdown valve fully open state: when the disc is fully open, the entire valve is in a fully vented state, and the resistance of the fluid in the cold door is small, which shortens the venting time and improves the venting efficiency of the valve.
如图8所示,本实施例中,冲砂管线4包括连接口八41和冲砂出砂口42,连接口八41和冲砂口2-4连接,连接口八41和冲砂出砂口42之间设有阀十一43和第二球阀44。As shown in Figure 8, in this embodiment, the sand washing pipeline 4 includes a connection port 8 41 and a
冲砂管线4使用方式为:设备正常运转时阀十一43和第二球阀44为关闭状态,当设备沉砂严重需要冲洗时,必须待设备内部压力全部释放后,开启阀十一43和第二球阀44,对设备内部进行冲洗。The sand flushing pipeline 4 is used in the following manner: when the equipment is in normal operation, the valve eleven 43 and the
如图9~图11所示,实施例6,一种带有多条连接管路的除砂器,除砂器包括筒体22,筒体22的下部设有椭圆形封头21和支撑座27,排砂口2-5位于椭圆形封头21的下部,筒体22的上部设有快开盲板26,三瓣卡箍型快开盲板咬合面积大,安全可靠性高,操作简单,更适用于高压大口径设备上安装使用。带有安全联锁机构,充分确保安全可靠。特点:该产品主要由盲板盖、筒体、三瓣卡箍、安全联锁机构、转臂机构及开闭机构组成。使用专用扳手顺时针或逆时针转动开关丝杠其中一端,三瓣卡箍即可涨开或收缩,从而达到快速开启和关闭的目的。2、从快开盲板的型号选择上,采用卡箍型式(KGMB)的快开盲板,其结构型式与法兰加法兰盖的组合较为相似,同时增加了快开的结构,其密封组合为密封槽加O型圈,靠涨紧力压实密封圈,砂粒不容易钻进密封槽,同时检维修程序更加简便有效,并减少业主检维修的频次,同时保证生产的持续有效进行。As shown in Figures 9 to 11,
工作原理:地层流体进入除砂器,首先碰到入口导流装置,使流体的冲量及方向突然改变,气体从液体中逸出并上升,液体和砂下沉至容器的下部。除砂器入口与下游数据头,或加热炉相连;除砂器气出口经管线三相分离器相连;除砂器排污出口连接污水罐的入口;除砂器释放出口用管线引到排放口。冲砂、排砂口由现场实际工况决定。Working principle: When the formation fluid enters the desander, it first hits the inlet guide device, causing the momentum and direction of the fluid to change suddenly, the gas escapes from the liquid and rises, and the liquid and sand sink to the lower part of the container. The inlet of the desander is connected to the downstream data head or the heating furnace; the gas outlet of the desander is connected to the pipeline three-phase separator; the sewage outlet of the desander is connected to the inlet of the sewage tank; the release outlet of the desander is connected to the discharge port with a pipeline. The sand washing and sand discharge outlets are determined by the actual working conditions on site.
在本实施例中,筒体22内设有筛筒23,筛筒23通过筛筒固定结构25连接在筒体22内部,筛筒22的下部设有无缝弯头28,无缝弯头28与采出气出口2-3连接;筒体22内部设有导流结构24,导流结构24位于采出气出口2-3的下方,导流结构24是一个圆弧形折向挡板,它是突然改变介质方向和速度的结构,导流装置主要用来承受流体的冲击,实现高速旋流避免介质直接冲撞除砂器内壁的作用;入口导流装置采用了更易介质平缓过渡的导流装置,其结构为半圆形导流平面,有效的避免了介质直接冲刷内壁及除砂筒。筒体22上还设有音叉液位开关口2-8、手孔2-7和液位计口2-9。音叉液位开关口2-8检测除砂器内部液位高低的开关,手孔2-7为内部检查维修时,进入除砂器内部的通道,液位计口2-9外接液位计。快开盲板26的内部设有与筒体22配合的O型圈。In this embodiment, a
音叉液位开关与排砂口朝向相同,音叉液位开关在压电陶瓷的驱动下,音叉叉体以一定机械谐振频率振动。当与被测液体发生接触,叉体的谐振频率便会明显降,振动频率的变化,直接反应在压电检测器件的输出信号上,再由检测电路对该振动频率的变化进行判别并输出一个开关信号来判别液位高度,从而选择合适的时间进行排污。液位调节的原则:液位要在液位计内看得到;液位必须是真实液位,即确保液位计上下与容器连通;通常液位设定在液位计的3/4处。现场调试和试压,清水1.1m³;除砂器入口及气、液出口的试压堵头;试压至12.25 MPa,稳压30分钟,不发生泄漏为合格,如有泄漏的地方,放压后进行整改,然后再重新试压。进除砂器:轻轻打开气液入口的上导流孔单闸板平板闸阀、气管线上的阀门;通过液位计密切观察液位上升情况;液位上升后,打开电动调节阀;电动调节阀设定液面位置。The direction of the tuning fork liquid level switch is the same as that of the sand discharge port, and the tuning fork liquid level switch is driven by piezoelectric ceramics, and the body of the tuning fork vibrates at a certain mechanical resonance frequency. When in contact with the liquid to be tested, the resonant frequency of the fork body will drop significantly, and the change of the vibration frequency will be directly reflected on the output signal of the piezoelectric detection device, and then the detection circuit will judge the change of the vibration frequency and output a The switch signal is used to judge the height of the liquid level, so as to select the appropriate time for sewage discharge. The principle of liquid level adjustment: the liquid level should be seen in the liquid level gauge; the liquid level must be the real liquid level, that is, ensure that the liquid level gauge is connected with the container up and down; usually the liquid level is set at 3/4 of the liquid level gauge. On-site commissioning and pressure test, clean water 1.1m³; pressure test plugs for the inlet of the desander and the gas and liquid outlets; test the pressure to 12.25 MPa, stabilize the pressure for 30 minutes, and it is qualified if there is no leakage. If there is a leak, release the pressure Make corrections after that, and then retest the pressure. Into the desander: Gently open the upper diversion hole single ram plate gate valve of the gas-liquid inlet and the valve on the gas pipeline; closely observe the rise of the liquid level through the liquid level gauge; after the liquid level rises, open the electric control valve; The regulating valve sets the liquid level position.
如图12和图13所示,在本实施例中,筛筒23筛筒为绕丝楔形滤网,分离过滤精度为0.1mm,采出气在进入除砂器内部后通过重力分离的原理,利用筛筒阻挡超过0.1mm的固体颗粒物进入筛筒内部,由采出气出口排出。绕丝筛筒的特点:耐磨、耐腐蚀。网丝断面为梯形。缝隙上窄下宽。是由不锈钢丝冷轧而成的筛条,支撑条采用自动化矿筛焊接而成,筛缝均匀,焊接质量稳定,开孔率高,使用寿命长,有很高的强度,刚度和承载能力。包括筛筒体231,筛筒体231的下部设有托盘233,筛筒体231的上部连接有固定板235,固定板235通过锁紧件236与设置在筒体22内部的连接板234连接。筛筒体231的下部设有与托盘233配合的密封胶圈232。筛筒固定采用了单头密闭,单头开放的绕丝筛筒结构,其中密闭端置于除砂器顶部,开放端置于除砂器底部,置于底部的开放端设置圆环槽形密封面,使筛筒密封面和槽形密封面有效吻合,除砂器运行过程中大大的提高了分离效果。As shown in Figure 12 and Figure 13, in this embodiment, the
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.
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