CN116018433B - Treatment agent for polyolefin synthetic fibers, and heat-bonded nonwoven fabric - Google Patents
Treatment agent for polyolefin synthetic fibers, and heat-bonded nonwoven fabric Download PDFInfo
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- CN116018433B CN116018433B CN202180054927.1A CN202180054927A CN116018433B CN 116018433 B CN116018433 B CN 116018433B CN 202180054927 A CN202180054927 A CN 202180054927A CN 116018433 B CN116018433 B CN 116018433B
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- polyether
- polyolefin
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- 239000003795 chemical substances by application Substances 0.000 title claims abstract description 78
- 239000012209 synthetic fiber Substances 0.000 title claims abstract description 70
- 229920002994 synthetic fiber Polymers 0.000 title claims abstract description 70
- 229920000098 polyolefin Polymers 0.000 title claims abstract description 52
- 239000004745 nonwoven fabric Substances 0.000 title abstract description 53
- -1 phosphate compound Chemical class 0.000 claims abstract description 176
- 229910019142 PO4 Inorganic materials 0.000 claims abstract description 40
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 38
- 239000000194 fatty acid Substances 0.000 claims abstract description 38
- 229930195729 fatty acid Natural products 0.000 claims abstract description 38
- 239000003945 anionic surfactant Substances 0.000 claims abstract description 35
- 239000002736 nonionic surfactant Substances 0.000 claims abstract description 35
- 239000010452 phosphate Substances 0.000 claims abstract description 30
- 229920001296 polysiloxane Polymers 0.000 claims abstract description 23
- 235000021317 phosphate Nutrition 0.000 claims description 39
- 125000004432 carbon atom Chemical group C* 0.000 claims description 37
- 125000000217 alkyl group Chemical group 0.000 claims description 26
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 claims description 22
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 claims description 19
- 150000001875 compounds Chemical class 0.000 claims description 13
- 150000003839 salts Chemical class 0.000 claims description 13
- 125000002947 alkylene group Chemical group 0.000 claims description 12
- 229910052783 alkali metal Inorganic materials 0.000 claims description 11
- 238000009833 condensation Methods 0.000 claims description 5
- 230000005494 condensation Effects 0.000 claims description 5
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 34
- 239000000835 fiber Substances 0.000 description 33
- 238000000034 method Methods 0.000 description 20
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 14
- 238000009960 carding Methods 0.000 description 13
- 238000011156 evaluation Methods 0.000 description 13
- 150000002148 esters Chemical class 0.000 description 11
- 238000012360 testing method Methods 0.000 description 11
- 229920000742 Cotton Polymers 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 8
- XSFDAOSPLREHPH-UHFFFAOYSA-N 1-tetracosoxytetracosane Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCOCCCCCCCCCCCCCCCCCCCCCCCC XSFDAOSPLREHPH-UHFFFAOYSA-N 0.000 description 7
- 239000002131 composite material Substances 0.000 description 7
- 239000002504 physiological saline solution Substances 0.000 description 7
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 6
- 239000004698 Polyethylene Substances 0.000 description 6
- 239000004743 Polypropylene Substances 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- GWTCIAGIKURVBJ-UHFFFAOYSA-L dipotassium;dodecyl phosphate Chemical compound [K+].[K+].CCCCCCCCCCCCOP([O-])([O-])=O GWTCIAGIKURVBJ-UHFFFAOYSA-L 0.000 description 6
- 229920000573 polyethylene Polymers 0.000 description 6
- 229920001155 polypropylene Polymers 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- DAZQYVHZPVXGCE-UHFFFAOYSA-N 1-triacontoxytriacontane Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCOCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC DAZQYVHZPVXGCE-UHFFFAOYSA-N 0.000 description 4
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 4
- LPZZAIMVFFLHQU-UHFFFAOYSA-L dipotassium;octyl phosphate Chemical compound [K+].[K+].CCCCCCCCOP([O-])([O-])=O LPZZAIMVFFLHQU-UHFFFAOYSA-L 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000005227 gel permeation chromatography Methods 0.000 description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
- TVYOHSBZTDLHTH-UHFFFAOYSA-N 1-octacosoxyoctacosane Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCCOCCCCCCCCCCCCCCCCCCCCCCCCCCCC TVYOHSBZTDLHTH-UHFFFAOYSA-N 0.000 description 3
- WCOXQTXVACYMLM-UHFFFAOYSA-N 2,3-bis(12-hydroxyoctadecanoyloxy)propyl 12-hydroxyoctadecanoate Chemical compound CCCCCCC(O)CCCCCCCCCCC(=O)OCC(OC(=O)CCCCCCCCCCC(O)CCCCCC)COC(=O)CCCCCCCCCCC(O)CCCCCC WCOXQTXVACYMLM-UHFFFAOYSA-N 0.000 description 3
- 239000004721 Polyphenylene oxide Substances 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- 229910052751 metal Chemical class 0.000 description 3
- 239000002184 metal Chemical class 0.000 description 3
- 235000011007 phosphoric acid Nutrition 0.000 description 3
- 229920000570 polyether Polymers 0.000 description 3
- 229920001451 polypropylene glycol Polymers 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- CMCBDXRRFKYBDG-UHFFFAOYSA-N 1-dodecoxydodecane Chemical compound CCCCCCCCCCCCOCCCCCCCCCCCC CMCBDXRRFKYBDG-UHFFFAOYSA-N 0.000 description 2
- QEWABYCCMMQIHS-UHFFFAOYSA-N 2-[bis(2-hydroxyethyl)amino]ethanol;octyl dihydrogen phosphate Chemical compound OCCN(CCO)CCO.CCCCCCCCOP(O)(O)=O QEWABYCCMMQIHS-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 2
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- HVUMOYIDDBPOLL-XWVZOOPGSA-N Sorbitan monostearate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O HVUMOYIDDBPOLL-XWVZOOPGSA-N 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 150000005215 alkyl ethers Chemical class 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 150000004982 aromatic amines Chemical class 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical compound CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 description 2
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- RIWRFSMVIUAEBX-UHFFFAOYSA-N n-methyl-1-phenylmethanamine Chemical compound CNCC1=CC=CC=C1 RIWRFSMVIUAEBX-UHFFFAOYSA-N 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000001587 sorbitan monostearate Substances 0.000 description 2
- 235000011076 sorbitan monostearate Nutrition 0.000 description 2
- 229940035048 sorbitan monostearate Drugs 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000008117 stearic acid Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical compound OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 description 1
- ZORQXIQZAOLNGE-UHFFFAOYSA-N 1,1-difluorocyclohexane Chemical compound FC1(F)CCCCC1 ZORQXIQZAOLNGE-UHFFFAOYSA-N 0.000 description 1
- QMMJWQMCMRUYTG-UHFFFAOYSA-N 1,2,4,5-tetrachloro-3-(trifluoromethyl)benzene Chemical compound FC(F)(F)C1=C(Cl)C(Cl)=CC(Cl)=C1Cl QMMJWQMCMRUYTG-UHFFFAOYSA-N 0.000 description 1
- LDVVTQMJQSCDMK-UHFFFAOYSA-N 1,3-dihydroxypropan-2-yl formate Chemical compound OCC(CO)OC=O LDVVTQMJQSCDMK-UHFFFAOYSA-N 0.000 description 1
- HXKKHQJGJAFBHI-UHFFFAOYSA-N 1-aminopropan-2-ol Chemical compound CC(O)CN HXKKHQJGJAFBHI-UHFFFAOYSA-N 0.000 description 1
- FDCJDKXCCYFOCV-UHFFFAOYSA-N 1-hexadecoxyhexadecane Chemical compound CCCCCCCCCCCCCCCCOCCCCCCCCCCCCCCCC FDCJDKXCCYFOCV-UHFFFAOYSA-N 0.000 description 1
- HBXWUCXDUUJDRB-UHFFFAOYSA-N 1-octadecoxyoctadecane Chemical compound CCCCCCCCCCCCCCCCCCOCCCCCCCCCCCCCCCCCC HBXWUCXDUUJDRB-UHFFFAOYSA-N 0.000 description 1
- RZRNAYUHWVFMIP-KTKRTIGZSA-N 1-oleoylglycerol Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCC(O)CO RZRNAYUHWVFMIP-KTKRTIGZSA-N 0.000 description 1
- IWSZDQRGNFLMJS-UHFFFAOYSA-N 2-(dibutylamino)ethanol Chemical compound CCCCN(CCO)CCCC IWSZDQRGNFLMJS-UHFFFAOYSA-N 0.000 description 1
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 1
- QZQNMMLYACBCMJ-UHFFFAOYSA-N 2-[2-hydroxyethyl(octyl)amino]ethanol Chemical compound CCCCCCCCN(CCO)CCO QZQNMMLYACBCMJ-UHFFFAOYSA-N 0.000 description 1
- GVNHOISKXMSMPX-UHFFFAOYSA-N 2-[butyl(2-hydroxyethyl)amino]ethanol Chemical compound CCCCN(CCO)CCO GVNHOISKXMSMPX-UHFFFAOYSA-N 0.000 description 1
- NKFNBVMJTSYZDV-UHFFFAOYSA-N 2-[dodecyl(2-hydroxyethyl)amino]ethanol Chemical compound CCCCCCCCCCCCN(CCO)CCO NKFNBVMJTSYZDV-UHFFFAOYSA-N 0.000 description 1
- VJROPLWGFCORRM-UHFFFAOYSA-N 2-methylbutan-1-amine Chemical compound CCC(C)CN VJROPLWGFCORRM-UHFFFAOYSA-N 0.000 description 1
- XZIIFPSPUDAGJM-UHFFFAOYSA-N 6-chloro-2-n,2-n-diethylpyrimidine-2,4-diamine Chemical compound CCN(CC)C1=NC(N)=CC(Cl)=N1 XZIIFPSPUDAGJM-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- JGFZNNIVVJXRND-UHFFFAOYSA-N N,N-diisopropylethylamine Substances CCN(C(C)C)C(C)C JGFZNNIVVJXRND-UHFFFAOYSA-N 0.000 description 1
- OPKOKAMJFNKNAS-UHFFFAOYSA-N N-methylethanolamine Chemical compound CNCCO OPKOKAMJFNKNAS-UHFFFAOYSA-N 0.000 description 1
- GWFGDXZQZYMSMJ-UHFFFAOYSA-N Octadecansaeure-heptadecylester Natural products CCCCCCCCCCCCCCCCCOC(=O)CCCCCCCCCCCCCCCCC GWFGDXZQZYMSMJ-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000004147 Sorbitan trioleate Substances 0.000 description 1
- PRXRUNOAOLTIEF-ADSICKODSA-N Sorbitan trioleate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OC[C@@H](OC(=O)CCCCCCC\C=C/CCCCCCCC)[C@H]1OC[C@H](O)[C@H]1OC(=O)CCCCCCC\C=C/CCCCCCCC PRXRUNOAOLTIEF-ADSICKODSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- SLINHMUFWFWBMU-UHFFFAOYSA-N Triisopropanolamine Chemical compound CC(O)CN(CC(C)O)CC(C)O SLINHMUFWFWBMU-UHFFFAOYSA-N 0.000 description 1
- BAECOWNUKCLBPZ-HIUWNOOHSA-N Triolein Natural products O([C@H](OCC(=O)CCCCCCC/C=C\CCCCCCCC)COC(=O)CCCCCCC/C=C\CCCCCCCC)C(=O)CCCCCCC/C=C\CCCCCCCC BAECOWNUKCLBPZ-HIUWNOOHSA-N 0.000 description 1
- PHYFQTYBJUILEZ-UHFFFAOYSA-N Trioleoylglycerol Natural products CCCCCCCCC=CCCCCCCCC(=O)OCC(OC(=O)CCCCCCCC=CCCCCCCCC)COC(=O)CCCCCCCC=CCCCCCCCC PHYFQTYBJUILEZ-UHFFFAOYSA-N 0.000 description 1
- IJCWFDPJFXGQBN-RYNSOKOISA-N [(2R)-2-[(2R,3R,4S)-4-hydroxy-3-octadecanoyloxyoxolan-2-yl]-2-octadecanoyloxyethyl] octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC[C@@H](OC(=O)CCCCCCCCCCCCCCCCC)[C@H]1OC[C@H](O)[C@H]1OC(=O)CCCCCCCCCCCCCCCCC IJCWFDPJFXGQBN-RYNSOKOISA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 229910052790 beryllium Inorganic materials 0.000 description 1
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 238000011088 calibration curve Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- 229940043237 diethanolamine Drugs 0.000 description 1
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 1
- LVTYICIALWPMFW-UHFFFAOYSA-N diisopropanolamine Chemical compound CC(O)CNCC(C)O LVTYICIALWPMFW-UHFFFAOYSA-N 0.000 description 1
- 229940043276 diisopropanolamine Drugs 0.000 description 1
- SVQIBPUYKCOPNT-UHFFFAOYSA-L dipotassium;hexyl phosphate Chemical compound [K+].[K+].CCCCCCOP([O-])([O-])=O SVQIBPUYKCOPNT-UHFFFAOYSA-L 0.000 description 1
- BWIIMRFKCNBWEH-UHFFFAOYSA-L dipotassium;octadecyl phosphate Chemical compound [K+].[K+].CCCCCCCCCCCCCCCCCCOP([O-])([O-])=O BWIIMRFKCNBWEH-UHFFFAOYSA-L 0.000 description 1
- VMLOTJYFCJTIPN-UHFFFAOYSA-L dipotassium;propyl phosphate Chemical compound [K+].[K+].CCCOP([O-])([O-])=O VMLOTJYFCJTIPN-UHFFFAOYSA-L 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- DECZILAHWUBARY-UHFFFAOYSA-L disodium;2,2-didodecyl-3-sulfobutanedioate Chemical compound [Na+].[Na+].CCCCCCCCCCCCC(C([O-])=O)(C(C([O-])=O)S(O)(=O)=O)CCCCCCCCCCCC DECZILAHWUBARY-UHFFFAOYSA-L 0.000 description 1
- WUIJQWLICXXNNE-UHFFFAOYSA-L disodium;octyl phosphate Chemical compound [Na+].[Na+].CCCCCCCCOP([O-])([O-])=O WUIJQWLICXXNNE-UHFFFAOYSA-L 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- RZRNAYUHWVFMIP-HXUWFJFHSA-N glycerol monolinoleate Natural products CCCCCCCCC=CCCCCCCCC(=O)OC[C@H](O)CO RZRNAYUHWVFMIP-HXUWFJFHSA-N 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 229910052816 inorganic phosphate Inorganic materials 0.000 description 1
- 229940102253 isopropanolamine Drugs 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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- YWFWDNVOPHGWMX-UHFFFAOYSA-N n,n-dimethyldodecan-1-amine Chemical compound CCCCCCCCCCCCN(C)C YWFWDNVOPHGWMX-UHFFFAOYSA-N 0.000 description 1
- NKBWPOSQERPBFI-UHFFFAOYSA-N octadecyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCCCCCCCCCCCCCCCC NKBWPOSQERPBFI-UHFFFAOYSA-N 0.000 description 1
- IOQPZZOEVPZRBK-UHFFFAOYSA-N octan-1-amine Chemical compound CCCCCCCCN IOQPZZOEVPZRBK-UHFFFAOYSA-N 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 229920000223 polyglycerol Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920000137 polyphosphoric acid Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 150000003141 primary amines Chemical class 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 239000012488 sample solution Substances 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- YELYCAMTAMJIKA-UHFFFAOYSA-M sodium;1,4-didodecoxy-1,4-dioxobutane-2-sulfonate Chemical compound [Na+].CCCCCCCCCCCCOC(=O)CC(S([O-])(=O)=O)C(=O)OCCCCCCCCCCCC YELYCAMTAMJIKA-UHFFFAOYSA-M 0.000 description 1
- XCPXWEJIDZSUMF-UHFFFAOYSA-M sodium;dioctyl phosphate Chemical compound [Na+].CCCCCCCCOP([O-])(=O)OCCCCCCCC XCPXWEJIDZSUMF-UHFFFAOYSA-M 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229940035044 sorbitan monolaurate Drugs 0.000 description 1
- 239000001593 sorbitan monooleate Substances 0.000 description 1
- 235000011069 sorbitan monooleate Nutrition 0.000 description 1
- 229940035049 sorbitan monooleate Drugs 0.000 description 1
- 235000019337 sorbitan trioleate Nutrition 0.000 description 1
- 229960000391 sorbitan trioleate Drugs 0.000 description 1
- 239000001589 sorbitan tristearate Substances 0.000 description 1
- 235000011078 sorbitan tristearate Nutrition 0.000 description 1
- 229960004129 sorbitan tristearate Drugs 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- JYKSTGLAIMQDRA-UHFFFAOYSA-N tetraglycerol Chemical compound OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO JYKSTGLAIMQDRA-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- PHYFQTYBJUILEZ-IUPFWZBJSA-N triolein Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCC(OC(=O)CCCCCCC\C=C/CCCCCCCC)COC(=O)CCCCCCC\C=C/CCCCCCCC PHYFQTYBJUILEZ-IUPFWZBJSA-N 0.000 description 1
- LWIHDJKSTIGBAC-UHFFFAOYSA-K tripotassium phosphate Chemical compound [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 description 1
- 229960004418 trolamine Drugs 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 125000004417 unsaturated alkyl group Chemical group 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4282—Addition polymers
- D04H1/4291—Olefin series
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/165—Ethers
- D06M13/17—Polyoxyalkyleneglycol ethers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/224—Esters of carboxylic acids; Esters of carbonic acid
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/282—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
- D06M13/292—Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/53—Polyethers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
- D06M15/647—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain containing polyether sequences
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Nonwoven Fabrics (AREA)
Abstract
The invention aims to inhibit the reduction of initial hydrophilicity and durable hydrophilicity of non-woven fabrics with time. The treatment agent for polyolefin-based synthetic fibers comprises an anionic surfactant (A) comprising a specific phosphate compound (A1), a nonionic surfactant (B) comprising a specific polyoxyalkylene derivative (B1), a polyether-modified silicone (C), and a specific polyglycerin fatty acid ester (D). The treating agent contains 30 to 80 parts by mass of the anionic surfactant (A), 5 to 50 parts by mass of the nonionic surfactant (B), 10 to 50 parts by mass of the polyether-modified silicone (C), and 1 to 20 parts by mass of the polyglycerin fatty acid ester (D) when the total content ratio of the anionic surfactant (A), the nonionic surfactant (B), the polyether-modified silicone (C), and the polyglycerin fatty acid ester (D) is 100 parts by mass.
Description
Technical Field
The present invention relates to a treatment agent for polyolefin synthetic fibers, and thermally bonded nonwoven fabric.
Background
Generally, polyolefin synthetic fibers are used as raw material fibers of nonwoven fabrics. For example, in the production of nonwoven fabrics, short fibers (staple) of polyolefin-based synthetic fibers are produced first, and then the short fibers are passed through a carding machine to produce a carded web. Then, the carded web is subjected to a hot air treatment by a thermal bonding method to bond the short fibers to each other, thereby manufacturing a nonwoven fabric.
Further, the short fiber is coated with a treatment agent for polyolefin synthetic fibers to impart functions such as hydrophilicity in an unused state (hereinafter referred to as initial hydrophilicity) and hydrophilicity in a multiple use state (hereinafter referred to as durable hydrophilicity) to the nonwoven fabric. Nonwoven fabrics to which these functions are imparted are used in a wide range of fields such as sanitary materials, medical fields, and civil engineering fields.
Patent document 1 discloses a fiber treating agent as a treating agent for polyolefin-based synthetic fibers, which contains an anionic surfactant and a nonionic surfactant. As an anionic surfactant, patent document 1 discloses a phosphate salt having an alkyl group having 6 to 10 carbon atoms. As a nonionic surfactant, patent document 1 discloses an alkylene oxide adduct which is an esterified product of a hydroxy fatty acid having 6 to 22 carbon atoms and a polyhydric alcohol.
Prior art literature
Patent literature
Patent document 1: international publication No. 2016/002476
Disclosure of Invention
Problems to be solved by the invention
However, the initial hydrophilicity and durable hydrophilicity of the nonwoven fabric may decrease with time. Therefore, it is a current problem to suppress the decrease of both initial hydrophilicity and durable hydrophilicity of the nonwoven fabric with time.
The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a treatment agent for polyolefin-based synthetic fibers, which can suppress both the decrease in initial hydrophilicity and durable hydrophilicity of a nonwoven fabric over time. The present invention also provides a polyolefin synthetic fiber to which the treatment agent for polyolefin synthetic fibers is attached, and a heat-bonded nonwoven fabric to which the treatment agent for polyolefin synthetic fibers is attached.
Means for solving the problems
A treatment agent for polyolefin-based synthetic fibers for solving the above problems, which comprises an anionic surfactant (A) comprising the following phosphate compound (A1), a nonionic surfactant (B) comprising the following polyoxyalkylene derivative (B1), and a polyether-modified siloxane (C), and is characterized in that: further, the present invention comprises a polyglycerin fatty acid ester (D) which contains 30 to 80 parts by mass of the anionic surfactant (A), 5 to 50 parts by mass of the nonionic surfactant (B), 10 to 50 parts by mass of the polyether-modified silicone (C), and 1 to 20 parts by mass of the polyglycerin fatty acid ester (D) based on 100 parts by mass of the total content of the anionic surfactant (A), the nonionic surfactant (B), the polyether-modified silicone (C), and the polyglycerin fatty acid ester (D).
Phosphate compound (A1): at least one selected from the group consisting of salts of alkyl phosphates having an alkyl group having 6 to 12 carbon atoms and salts of polyoxyalkylene alkyl phosphates having an alkyl group having 6 to 12 carbon atoms.
Polyoxyalkylene derivative (B1): a compound obtained by adding an alkylene oxide having 2 to 4 carbon atoms to 1 mole of a monohydric aliphatic alcohol having 22 to 50 carbon atoms in a total of 5 to 100 moles.
Polyglycerin fatty acid ester (D): an ester compound formed by polyglycerin having a condensation degree of 3 to 12 and an aliphatic monocarboxylic acid having 12 to 18 carbon atoms.
The treatment agent for polyolefin synthetic fibers is preferably: the phosphate compound (A1) is at least one selected from the alkali metal salts of alkyl phosphates having an alkyl group having 6 to 12 carbon atoms and the alkali metal salts of polyoxyalkylene alkyl phosphate salts having an alkyl group having 6 to 12 carbon atoms.
The treatment agent for polyolefin synthetic fibers is preferably: the polyether-modified siloxane (C) has a mass average molecular weight of 1000 to 100000.
The polyolefin-based synthetic fiber for solving the above problems is characterized in that: the treatment agent for polyolefin synthetic fibers is attached.
The heat-bonded nonwoven fabric for solving the above problems is characterized in that: the treatment agent for polyolefin synthetic fibers is attached.
Effects of the invention
According to the present invention, both the initial hydrophilicity and the durable hydrophilicity of the nonwoven fabric can be suppressed from decreasing with time.
Detailed Description
(embodiment 1)
Embodiment 1 will be described in which a treatment agent for polyolefin-based synthetic fibers (hereinafter simply referred to as a treatment agent) according to the present invention is embodied.
The treating agent of the present embodiment contains an anionic surfactant (a) containing a phosphate compound (A1) described below, a nonionic surfactant (B) containing a polyoxyalkylene derivative (B1) described below, and a polyether-modified siloxane (C).
Phosphate compound (A1): at least one selected from the group consisting of salts of alkyl phosphates having an alkyl group having 6 to 12 carbon atoms and salts of polyoxyalkylene alkyl phosphates having an alkyl group having 6 to 12 carbon atoms.
Polyoxyalkylene derivative (B1): a compound obtained by adding an alkylene oxide having 2 to 4 carbon atoms to 1 mole of a monohydric aliphatic alcohol having 22 to 50 carbon atoms in a total of 5 to 100 moles.
When the total content of the anionic surfactant (a), the nonionic surfactant (B), and the polyether-modified silicone (C) is 100 parts by mass, the treating agent contains 25 to 80 parts by mass of the anionic surfactant (a), 10 to 50 parts by mass of the nonionic surfactant (B), and 10 to 50 parts by mass of the polyether-modified silicone (C).
The treatment agent contains the anionic surfactant (a), the nonionic surfactant (B), and the polyether-modified silicone (C) in the above-described proportions, and as described later, it is possible to suppress the decrease in both initial hydrophilicity and durable hydrophilicity of the nonwoven fabric over time.
The alkyl group having 6 to 12 carbon atoms may be a linear alkyl group or a branched alkyl group. In addition, the alkyl group may be a saturated alkyl group or an unsaturated alkyl group.
Examples of the polyoxyalkylene alkyl phosphate include an ester compound of a polyoxyalkylene alkyl ether obtained by bonding an aliphatic alcohol and an alkylene oxide with phosphoric acid.
The aliphatic alcohol may be a monohydric aliphatic alcohol or a polyhydric aliphatic alcohol. Further, the aliphatic alcohol may be a linear aliphatic alcohol or a branched aliphatic alcohol. The aliphatic alcohol may be a saturated aliphatic alcohol or an unsaturated aliphatic alcohol.
Examples of alkylene oxides used in the polyoxyalkylene alkyl ether include ethylene oxide, propylene oxide, and butylene oxide. The number of addition moles of the alkylene oxide to 1 mole of the alkyl group is preferably 1 to 50 moles, more preferably 1 to 30 moles, and most preferably 1 to 10 moles.
The phosphoric acid constituting the above alkyl phosphate or polyoxyalkylene alkyl phosphate is not particularly limited, and may be orthophosphoric acid, or may be polyphosphoric acid such as biphosphoric acid.
Examples of the salt of the alkyl phosphate or the polyoxyalkylene alkyl phosphate include an amine salt and a metal salt.
The amine constituting the amine salt may be any of primary amine, secondary amine, and tertiary amine. Examples of the amine constituting the amine salt include (1) aliphatic amines such as methylamine, dimethylamine, trimethylamine, ethylamine, diethylamine, triethylamine, N-diisopropylethylamine, butylamine, dibutylamine, 2-methylbutylamine, tributylamine, octylamine, and dimethyllaurylamine; (2) Aromatic amines or heterocyclic amines such as aniline, N-methylbenzylamine, pyridine, morpholine, piperazine, and these derivatives; (3) Alkanolamines such as monoethanolamine, N-methylethanolamine, diethanolamine, triethanolamine, isopropanolamine, diisopropanolamine, triisopropanolamine, dibutylethanolamine, butyldiethanolamine, octyldiethanolamine, and lauryl diethanolamine; (4) arylamines such as N-methylbenzylamine; (5) Polyoxyalkylene alkylamino ethers such as polyoxyethylene lauryl Gui Anji ether and polyoxyethylene stearyl amino ether; (6) ammonia, etc.
Examples of the metal salt include alkali metal salts and alkaline earth metal salts. Examples of the alkali metal constituting the alkali metal salt include sodium, potassium, lithium, and the like. Examples of the alkaline earth metal constituting the alkaline earth metal salt include metals conforming to group 2 elements, such as calcium, magnesium, beryllium, strontium, and barium.
The phosphate compound (A1) is preferably at least one member selected from the group consisting of alkali metal salts of alkyl phosphates having an alkyl group having 6 to 12 carbon atoms and alkali metal salts of polyoxyalkylene alkyl phosphate salts having an alkyl group having 6 to 12 carbon atoms.
Specific examples of the phosphate compound (A1) include, for example, a potassium hexyl phosphate, a potassium octyl phosphate, a potassium dodecyl phosphate, a sodium octyl phosphate, a potassium dodecyl phosphate of block polyoxyethylene (5 moles) oxypropylene (5 moles), a potassium dodecyl phosphate of random polyoxyethylene (5 moles) oxypropylene (5 moles), a potassium octyl phosphate of block polyoxyethylene (8 moles) oxypropylene (2 moles), and a triethanolamine octyl phosphate.
The phosphate compound (A1) may be used alone or in combination of 1 or more than 2.
The anionic surfactant (a) may contain an anionic surfactant (A2) other than the phosphate compound (A1). Examples of the anionic surfactant (A2) other than the phosphate compound (A1) include sodium didodecyl sulfosuccinate.
In the polyoxyalkylene derivative (B1), the monohydric aliphatic alcohol having 22 to 50 carbon atoms may be a straight-chain aliphatic alcohol or a branched aliphatic alcohol. The aliphatic alcohol may be a saturated aliphatic alcohol or an unsaturated aliphatic alcohol.
Specific examples of the alkylene oxide having 2 to 4 carbon atoms in the polyoxyalkylene derivative (B1) include ethylene oxide, propylene oxide, and butylene oxide. Of these, ethylene oxide is preferable. The polymerization arrangement is not particularly limited, and may be a random adduct or a block adduct. The number of addition moles of the alkylene oxide to 1 mole of the alkyl group is preferably 5 to 100 moles.
Specific examples of the polyoxyalkylene derivative (B1) include polyoxyethylene (10 mol) tetracosyl ether, polyoxyethylene (10 mol) octacosyl ether, polyoxyethylene (35 mol) octacosyl ether, polyoxyethylene (25 mol) polyoxypropylene (25 mol) octacosyl ether, polyoxyethylene (48 mol) triacontyl ether, polyoxyethylene (10 mol) tetracosyl ether, polyoxyethylene (6 mol) tetracosyl ether, polyoxyethylene (80 mol) tetracosyl ether, polyoxyethylene (10 mol) triacontyl ether, and the like.
The polyoxyalkylene derivative (B1) may be used alone or in combination of 1 or more than 2 kinds.
The nonionic surfactant (B) may contain a nonionic surfactant (B2) other than the polyoxyalkylene derivative (B1). Examples of the nonionic surfactant (B2) other than the polyoxyalkylene derivative (B1) include polyoxyethylene (20 mol) dodecyl ether, and esters in which 1 molar equivalent of polyoxyethylene (20 mol) castor wax per hydroxyl group is blocked with 1 molar equivalent of Shusuan stearic acid in the maleic acid condensate of the polyoxyethylene (20 mol) castor wax.
The mass average molecular weight of the polyether-modified siloxane (C) is not particularly limited, but is preferably 1000 to 100000, more preferably 3000 to 60000.
By having a mass average molecular weight of 1000 to 100000, as described later, it is possible to preferably suppress a decrease in initial hydrophilicity of the nonwoven fabric and a decrease in initial hydrophilicity of the nonwoven fabric after passage of time. Further, the mass average molecular weight of 3000 to 60000 makes the comb-cotton trafficability of the synthetic fiber to which the treating agent is attached good as described later.
The mass average molecular weight (Mw) of the polyether-modified siloxane (C) can be determined by gel permeation chromatography (hereinafter referred to as "GPC method"). The GPC method will be described in detail later.
The treating agent preferably further contains the following polyglycerin fatty acid ester (D).
Polyglycerin fatty acid ester (D): an ester compound formed by polyglycerin having a condensation degree of 3 to 12 and an aliphatic monocarboxylic acid having 12 to 18 carbon atoms.
The treatment agent contains the polyglycerin fatty acid ester (D), and as described later, the durable hydrophilicity of the nonwoven fabric can be preferably suppressed from decreasing with time.
The polyglycerin fatty acid ester may be a full ester in which all hydroxyl groups in the polyglycerin are fully esterified, or may be a partial ester in which a part of all hydroxyl groups in the polyglycerin are esterified.
Specific examples of the polyglycerin fatty acid ester (D) include tetraglyceryl monostearate, hexaglyceryl dioctadecyl ester, hexaglyceryl monostearyl ester, and decaglyceryl didodecyl ester.
The polyglycerin fatty acid ester (D) may be used alone in an amount of 1 or in an amount of 2 or more.
The content ratio of the anionic surfactant (a), the nonionic surfactant (B), the polyether-modified siloxane (C), and the polyglycerin fatty acid ester (D) in the treating agent is not particularly limited. When the total content ratio of the anionic surfactant (a), the nonionic surfactant (B), the polyether-modified silicone (C), and the polyglycerin fatty acid ester (D) is 100 parts by mass, the treating agent preferably contains 20 to 80 parts by mass of the anionic surfactant (a), 5 to 50 parts by mass of the nonionic surfactant (B), 5 to 50 parts by mass of the polyether-modified silicone (C), and 1 to 20 parts by mass of the polyglycerin fatty acid ester (D).
When the content ratio of the anionic surfactant (a), the nonionic surfactant (B), the polyether-modified siloxane (C), and the polyglycerin fatty acid ester (D) falls within the above numerical ranges, as will be described later, the decrease in durable hydrophilicity of the nonwoven fabric with time can be preferably suppressed. The content of the anionic surfactant (a) in the treating agent is, for example, 30 parts by mass or more, 35 parts by mass or more, 50 parts by mass or more, or 60 parts by mass or more. The content of the anionic surfactant (a) in the treating agent is, for example, 75 parts by mass or less, 60 parts by mass or less, 50 parts by mass or less, or 35 parts by mass or less. The content of the nonionic surfactant (B) in the treating agent is, for example, 10 parts by mass or more, 20 parts by mass or more, or 25 parts by mass or more. The content of the nonionic surfactant (B) in the treating agent is, for example, 40 parts by mass or less, 25 parts by mass or less, or 20 parts by mass or less. The content of the polyether-modified siloxane (C) in the treating agent is, for example, 10 parts by mass or more, 15 parts by mass or more, 20 parts by mass or more, or 25 parts by mass or more. The content of the polyether-modified siloxane (C) in the treating agent is, for example, 40 parts by mass or less, 25 parts by mass or less, 20 parts by mass or less, or 15 parts by mass or less. The content of the polyglycerin fatty acid ester (D) in the treating agent is, for example, 5 parts by mass or more. The content of the polyglycerin fatty acid ester (D) in the treating agent is, for example, 15 parts by mass or less.
The treating agent may contain an anionic surfactant (A), a nonionic surfactant (B), a polyether-modified silicone (C), and a compound (E) other than the polyglycerin fatty acid ester (D).
Examples of the other compounds (E) include esters other than the polyglycerin fatty acid esters (D) and inorganic phosphates.
Specific examples of esters other than the polyglyceryl fatty acid ester (D) include butyl stearate, stearyl stearate, glycerol monooleate, glycerol trioleate, sorbitan monolaurate, sorbitan trilaurate, sorbitan monooleate, sorbitan trioleate, sorbitan monostearate, sorbitan tristearate, and the like.
The other compounds (E) may be used alone or in combination of 1 or more than 2.
The content ratio of the other compound (E) is not particularly limited. The treating agent preferably contains 1 to 10 parts by mass of the other compound (E) per 100 parts by mass of the total of the content ratio of the anionic surfactant (a), the nonionic surfactant (B), the polyether-modified silicone (C), and the polyglycerin fatty acid ester (D).
(embodiment 2)
Embodiment 2 will be described in which the polyolefin-based synthetic fibers according to the present invention are embodied. The treatment agent of embodiment 1 is attached to the polyolefin-based synthetic fiber of the present embodiment.
The polyolefin-based synthetic fiber herein means a synthetic fiber synthesized using an olefin (olefin) as a monomer. Hereinafter, the polyolefin-based synthetic fibers will be simply referred to as synthetic fibers.
Specific examples of the synthetic fibers include polyethylene fibers, polypropylene fibers, and polybutylene fibers. These may be used alone or in combination of 1 or more than 2. In addition, the polypropylene fiber may be modified polypropylene fiber obtained by copolymerizing various monomers, composite polypropylene fiber formed by polyethylene and polypropylene, or the like.
In addition, the composite fiber may be a composite fiber having a core-sheath structure, that is, a composite fiber in which either or both of the core and the sheath are polyolefin fibers, for example, a polyethylene/polypropylene composite fiber in which the sheath is a polyethylene fiber, or a polyethylene/polyester composite fiber.
The length of the synthetic fibers is not particularly limited, but is preferably short fibers having a fiber length of about 30mm to about 70 mm.
The amount of the treating agent according to embodiment 1 to be attached to the synthetic fibers is not particularly limited, but is preferably 0.1 to 2 mass%, more preferably 0.3 to 1.2 mass%, based on the synthetic fibers.
The method for attaching the treating agent to the synthetic fiber may be, for example, the following method: the aqueous solution containing the treating agent and water according to embodiment 1 or the further diluted aqueous solution is used and attached by a known method such as dipping, spraying, roller-type, or oil-feeding method using a metering pump.
(embodiment 3)
Embodiment 3 will be described in which a thermally bonded nonwoven fabric (hereinafter simply referred to as nonwoven fabric) according to the present invention is embodied. The nonwoven fabric of this embodiment is produced by a thermal bonding method using the synthetic fiber of embodiment 2.
The method for producing the thermally bonded nonwoven fabric is preferably carried out by the following steps 1 to 5.
Step 1: spinning and extending the synthetic fiber.
Step 2: and an attaching step of attaching the treating agent of embodiment 1 to the synthetic fiber obtained in step 1.
Step 3: and a cutting step, namely cutting the synthetic fiber obtained in the step 2 by using a cutting machine to manufacture short fibers.
Step 4: and (3) a cotton carding net forming step, wherein the short fibers obtained in the step (3) are passed through a cotton carding machine to form a cotton carding net.
Step 5: and a combining step, carrying out hot air treatment on the cotton carding net prepared in the step 4 so as to combine the fibers.
By the above steps, the nonwoven fabric according to the present embodiment can be manufactured. The steps may also be suitably interchanged.
The treatment agent according to embodiment 1, the synthetic fiber according to embodiment 2, and the nonwoven fabric according to embodiment 3 can provide the following effects.
(1) The treatment agent contains the anionic surfactant (a), the nonionic surfactant (B) and the polyether-modified silicone (C) in a predetermined ratio, whereby both the initial hydrophilicity and the durable hydrophilicity of the nonwoven fabric can be suppressed from decreasing with time.
(2) The synthetic fiber to which the treating agent is attached has good antistatic properties. When a nonwoven fabric is produced using a synthetic fiber to which a treating agent is attached, static electricity generated can be reduced, and thus the operability of the synthetic fiber can be improved.
(3) When the synthetic fiber to which the treating agent is attached passes through a carding machine to form a carded web, the synthetic fiber can be made to pass through the carding machine easily. In other words, the synthetic fibers to which the treating agent is attached have good cotton carding trafficability.
The above-described embodiments may be modified as follows. The above-described embodiments and the following modifications can be combined with each other within a range that is not technically contradictory.
In embodiment 3, the nonwoven fabric to which the treating agent is attached is a heat conductive bonded nonwoven fabric, but the present invention is not limited to this embodiment. The treating agent may be attached to a nonwoven fabric other than the heat-bonded nonwoven fabric. The term "nonwoven fabric other than the heat-bonded nonwoven fabric" means a nonwoven fabric in which fibers are bonded to each other by a method other than the heat bonding method.
Examples of bonding methods other than the thermal bonding method include chemical bonding, needle-punching, hydro-needle bonding, and stitch bonding.
The raw material fibers of the nonwoven fabric may be long fibers, and are not limited to short fibers. When the raw material fiber is a long fiber, the method of forming the carded web includes a melt blowing method and a flash spinning method.
The treating agent may contain components generally used for the treating agent, such as a stabilizer or antistatic agent for maintaining the quality of the treating agent, a charge preventing agent, an adhesive, an antioxidant, an ultraviolet absorber, and a defoaming agent (silicone compound), within a range that does not impair the effect of the present invention.
Examples
Examples and the like are given below for more specifically explaining the constitution and effects of the present invention, but the present invention is not limited to these examples. In the following description of examples and comparative examples,% represents mass% and parts represent parts by mass.
Test class 1 (preparation of treatment agent for polyolefin-based synthetic fibers)
Example 1
25g of the phosphate compound (A1), 12.5g of the polyoxyalkylene derivative (B1), 10g of the polyether-modified silicone (C) and 2.5g of the polyglycerin fatty acid ester (D) shown in Table 1 were added to a beaker. These were thoroughly mixed with stirring. 950g of ion-exchanged water was slowly added while stirring to bring the solid content to 5%, thereby preparing a 5% aqueous solution of the treatment agent for polyolefin-based synthetic fibers of example 1.
(examples 2 to 12, reference examples 1 to 9, and comparative examples 1 to 11)
The polyolefin synthetic fiber treatment agents of examples 2 to 12, reference examples 1 to 9, and comparative examples 1 to 11 were prepared in the same manner as in example 1 using the respective components shown in table 1.
Among these, the types and contents of the anionic surfactant (a), the nonionic surfactant (B), the polyether-modified silicone (C), the polyglycerin fatty acid ester (D), and the other compound (E) in the treating agents of each example are shown in the "anionic surfactant (a)" column, "nonionic surfactant (B)" column, "polyether-modified silicone (C)" column, "polyglycerin fatty acid ester (D)" column, and "other compound (E)" column, respectively.
TABLE 1
The details of each component A1-1 to A1-8, A2-1, ra-2, B1-1 to B1-9, B2-1, B2-2, rb-1 to Rb-4, C-1 to C-18, rc-1, D-1 to D-4, rd-1, rd-2, E-1, E-2 described in the column of the category of Table 1 are as follows.
(phosphate ester Compound)
A1-1: hexyl potassium phosphate salt
A1-2: octyl phosphate potassium salt
A1-3: dodecyl phosphate potassium salt
A1-4: octyl phosphate sodium salt
A1-5: block polyoxyethylene (5 moles) oxypropylene (5 moles) dodecyl phosphate potassium salt
A1-6: random polyoxyethylene (5 moles) oxypropylene (5 moles) dodecyl phosphate potassium salt
A1-7: block polyoxyethylene (8 mol) oxypropylene (2 mol) octyl potassium phosphate
A1-8: octyl phosphate triethanolamine salt
Ra-1: propyl phosphate potassium salt
Ra-2: octadecyl phosphate potassium salt
The "type of phosphate compound (A1)" column, "number of carbon atoms of alkyl group" column, "salt" column, "polyoxyalkylene" column in table 2 are shown for the type of phosphate compound, number of carbon atoms of alkyl group, type of salt, and type of polyoxyalkylene, respectively.
TABLE 2
(other anionic surfactants)
A2-1: didodecyl sulfosuccinate sodium salt
(polyoxyalkylene derivative)
B1-1: polyoxyethylene (10 moles) tetracosyl ether
B1-2: polyoxyethylene (10 moles) octacosanyl ether
B1-3: polyoxyethylene (35 moles) octacosanyl ether
B1-4: polyoxyethylene (25 moles) polyoxypropylene (25 moles) octacosanyl ether
B1-5: polyoxyethylene (48 moles) triacontyl ether
B1-6: polyoxyethylene (10 moles) tetraoctaalkyl ether
B1-7: polyoxyethylene (6 moles) tetracosyl ether
B1-8: polyoxyethylene (80 moles) tetracosyl ether
B1-9: polyoxyethylene (10 moles) triacontyl ether
Rb-1: polyoxyethylene (10 moles) octadecyl ether
Rb-2: polyoxyethylene (10 moles) hexadecanyl ether
Rb-3: polyoxyethylene (3 moles) octacosanyl ether
Rb-4: polyoxyethylene (60 moles) polyoxypropylene (60 moles) octacosanyl ether
The "type of polyoxyalkylene derivative (B1)" column, "number of carbon atoms of monohydric aliphatic alcohol" column, and "number of moles of alkylene oxide added" of table 3 are shown for the type of polyoxyalkylene derivative, number of carbon atoms of monohydric aliphatic alcohol, and number of moles of alkylene oxide added, respectively.
TABLE 3
(other nonionic surfactants)
B2-1: polyoxyethylene (20 moles) dodecyl ether
B2-2: esters of maleic acid condensates of polyoxyethylene (20 moles) castor wax, 1 molar equivalent per hydroxyl group of which is blocked with 1 molar equivalent of Shusuan stearic acid
(polyether modified siloxane)
The "type of polyether-modified siloxane (C)" column, "modifying group" column, "end of polyether modifying group" column, "Si%" column, "mole ratio of EO (%)" column, "mass average molecular weight" column of table 4 are shown for the type of polyether-modified siloxane (C), modifying group, end of polyether modifying group, silicon content, molar ratio of ethylene oxide, mass average molecular weight of table 1, respectively.
TABLE 4 Table 4
The method for measuring the mass average molecular weight (Mw) of the polyether-modified siloxane will be described.
The mass average molecular weight (Mw) of the polyether-modified siloxane was measured according to the GPC method under the following measurement conditions.
The device comprises: HLC-8320GPC manufactured by Tosoh Co., ltd
And (3) pipe column: TSK gel Super H4000
:TSK gel Super H3000
: TSK gel Super H2000 (manufactured by Tosoh corporation)
Column temperature: 40 DEG C
The detection device comprises: differential refractive index detector
Sample solution: 0.25% by mass of tetrahydrofuran solution
Solution flow rate: 0.5 mL/min
Solution injection amount: 10 mu L
Standard sample: POLYSTYRENE (TSK STANDARD PolySTYRENE manufactured by Tosoh Co., ltd.)
The mass average molecular weight (Mw) of each polyether-modified siloxane was determined by preparing a calibration curve using a standard sample.
(polyglycerol fatty acid ester)
D-1: tetraglycerol monostearate
D-2: hexaglycerol dioctadecyl ester
D-3: hexaglycerol mono-octadecyl ester
D-4: dodecyl diglycerol ester
Rd-1: monooctyl monoglyceride
Rd-2: pentadecylglycerol monolithiododecane ester
The "type of polyglycerin fatty acid ester (D)" column, "aliphatic monocarboxylic acid" column, "polyglycerin" column of table 5 are shown for the type of polyglycerin fatty acid ester, the name of aliphatic monocarboxylic acid, the number of moles of the aliphatic monocarboxylic acid, the name of polyglycerin, the degree of condensation, and the number of moles of the ester 1 molecule.
TABLE 5
(other Compounds)
E-1: sorbitan monostearate
E-2: inorganic potassium phosphate salt
Test class 2 (production of polyolefin-based synthetic fibers and thermally bonded nonwoven fabrics)
Polyolefin synthetic fibers and heat-bonded nonwoven fabrics were produced using the treatment agent for polyolefin synthetic fibers prepared in test class 1.
First, the treatment agent prepared in test type 1 was attached to a composite fiber (fineness 2.2dtex, fiber length 51 mm) in which the sheath portion was polyethylene and the core portion was polyester, so that the solid content was attached in an amount of 0.35 mass% (no solvent contained). The treatment agent is applied by a spray method (spray oil method). Next, the resultant was dried by a hot air dryer at 80℃for 1 hour to prepare a polyolefin synthetic fiber sponge as a polyolefin synthetic fiber. Then, the polyolefin synthetic fiber cotton was passed through a drum-type carding machine to form a cotton having a weight of 20g/m 2 Is a carded web. Then, the carded web was subjected to a heat-treatment with a heat-blast at about 140 ℃ for 10 seconds to bond the fibers to each other, thereby producing a heat-bonded nonwoven fabric.
Test class 3 (evaluation)
The evaluation items of the process performance of the treatment agents described in examples 1 to 12, reference examples 1 to 9 and comparative examples 1 to 11 were to evaluate the antistatic property and the comb-passing property. The evaluation items of the nonwoven fabric were the initial hydrophilicity, durable hydrophilicity, initial hydrophilicity after time, and durable hydrophilicity after time. The sequence of each test is shown below. The test results are shown in the "antistatic" column, the "comb passing" column, the "initial hydrophilic" column, the "durable hydrophilic" column, the "initial hydrophilic after time" column, and the "durable hydrophilic after time" column in table 1, respectively.
(antistatic property)
5g of the polyolefin-based synthetic fibers to which the treatment agents described in examples, reference examples, and comparative examples were attached were humidified in a constant-temperature chamber having a relative humidity of 45% at 20℃for 24 hours. Then, the resistance of the polyolefin-based synthetic fiber was measured by using a known resistance measuring device, and evaluated using the following evaluation criteria.
Evaluation criterion of antistatic Property
Very good: surface resistanceLess than 1.0X10 9 Ω
(yet): surface resistance of 1.0X10 9 The above and less than 1.0X10 10
X (bad): surface resistance of 1.0X10 10 Above mentioned
(trafficability of comb and cotton)
20g of the polyolefin-based synthetic fibers to which the treatment agents described in examples, reference examples, and comparative examples were attached were humidified in a constant-temperature chamber having a relative humidity of 65% at 20℃for 24 hours. It is then passed through a known drum carding machine. The ratio of the discharge amount of the carding machine to the input amount of the carding machine was calculated and evaluated using the following evaluation criteria.
Evaluation criterion of comb passing ability
Very good: the discharge amount is more than 80 percent
(yet): the discharge amount is more than 60% and less than 80%
X (bad): the discharge amount is less than 60% (initial hydrophilicity)
The thermally bonded nonwoven produced in test class 2 was humidified in a 65% oven at 20℃for 24 hours. The humidified nonwoven fabric was placed on a horizontal plate, and 0.4ml of water was dropped into the nonwoven fabric from a height of 10mm using a burette. To visually observe the state in which the water droplets are absorbed. The time until the water droplets were completely absorbed was measured, and evaluated using the following evaluation criteria. The state in which the water droplets are completely absorbed is hereinafter referred to as water penetration.
Evaluation criterion of initial hydrophilicity
Very good: the time required for water permeation is less than 1 second
(yet): the time required for water permeation is 1 second or more and less than 2 seconds
X (bad): the time required for water permeation is more than 2 seconds
(durable hydrophilic)
The thermally bonded nonwoven produced in test class 2 was cut into 10cm×10cm pieces. The sheeted nonwoven fabric was humidified in a constant temperature chamber having a relative humidity of 60% at 20℃for 24 hours. The humidified nonwoven fabric was placed on 5 sheets of filter paper. Then, a cylinder having an inner diameter of 1cm and open at both ends was placed on the center of the nonwoven fabric so that the axial direction was a vertical direction.
10ml of 0.9% physiological saline was poured into the cylinder. The state of absorption of the physiological saline by the nonwoven fabric was visually observed, and the time until the physiological saline was completely absorbed was measured.
Then, the nonwoven fabric was taken out, and the nonwoven fabric was blown with warm air at 40 ℃ for 90 minutes to dry the nonwoven fabric by air blowing. After the air-blown drying, the test of humidifying the nonwoven fabric and absorbing physiological saline was repeated 3 times again. The results of the 3 rd pass were evaluated using the following evaluation criteria.
Evaluation criterion of durable hydrophilicity
Very good: the time required for the physiological saline to be completely absorbed is less than 5 seconds
(yet): the time required for the physiological saline to be completely absorbed is more than 5 seconds and less than 7 seconds
X (bad): the time required for the physiological saline to be completely absorbed is more than 7 seconds
(initial hydrophilicity after time and durable hydrophilicity after time)
The heat-bonded nonwoven fabric produced in test class 2 was stored in a constant temperature chamber at 70℃for 2 weeks. Then, the mixture was humidified in a constant temperature chamber having a relative humidity of 60% at 20℃for 24 hours. The nonwoven fabric after humidification was evaluated by the same evaluation method and evaluation standard as those for the initial hydrophilicity and durable hydrophilicity described above.
From the results in table 1, it is clear that the decrease in both initial hydrophilicity and durable hydrophilicity of the nonwoven fabric with time can be suppressed according to the present invention. In addition, the polyolefin synthetic fiber to which the treating agent is attached has good antistatic properties. In addition, the polyolefin synthetic fiber to which the treating agent is attached has good cotton carding trafficability.
The present invention also includes the following modes.
(appendix 1)
A treatment agent for polyolefin synthetic fibers, which comprises an anionic surfactant (A) comprising the following phosphate compound (A1), a nonionic surfactant (B) comprising the following polyoxyalkylene derivative (B1), and a polyether-modified siloxane (C), and is characterized in that:
the total content of the anionic surfactant (a), the nonionic surfactant (B), and the polyether-modified silicone (C) is 25 to 80 parts by mass, 10 to 50 parts by mass, and 10 to 50 parts by mass of the anionic surfactant (a), the nonionic surfactant (B), and the polyether-modified silicone (C) is 100 parts by mass.
Phosphate compound (A1): at least one selected from the group consisting of salts of alkyl phosphates having an alkyl group having 6 to 12 carbon atoms and salts of polyoxyalkylene alkyl phosphates having an alkyl group having 6 to 12 carbon atoms,
polyoxyalkylene derivative (B1): a compound obtained by adding an alkylene oxide having 2 to 4 carbon atoms to 1 mole of a monohydric aliphatic alcohol having 22 to 50 carbon atoms in a total of 5 to 100 moles.
(appendix 2)
The treatment agent for polyolefin-based synthetic fibers according to appendix 1, wherein the phosphate compound (A1) is at least one selected from the group consisting of an alkali metal salt of an alkyl phosphate having an alkyl group having 6 to 12 carbon atoms and an alkali metal salt of a polyoxyalkylene alkyl phosphate having an alkyl group having 6 to 12 carbon atoms.
(appendix 3)
The treatment agent for polyolefin-based synthetic fibers according to appendix 1 or 2, wherein the polyether-modified siloxane (C) has a mass average molecular weight of 1000 to 100000.
(appendix 4)
The treatment agent for polyolefin-based synthetic fibers according to any one of appendixes 1 to 3, further comprising the following polyglycerin fatty acid ester (D);
polyglycerin fatty acid ester (D): an ester compound formed by polyglycerin having a condensation degree of 3 to 12 and an aliphatic monocarboxylic acid having 12 to 18 carbon atoms.
(appendix 5)
The treatment agent for polyolefin-based synthetic fibers according to appendix 4, wherein the total content of the anionic surfactant (A), the nonionic surfactant (B), the polyether-modified silicone (C), and the polyglycerin fatty acid ester (D) is set to 100 parts by mass, and the treatment agent comprises 20 to 80 parts by mass of the anionic surfactant (A), 5 to 50 parts by mass of the nonionic surfactant (B), 5 to 50 parts by mass of the polyether-modified silicone (C), and 1 to 20 parts by mass of the polyglycerin fatty acid ester (D).
(appendix 6)
A polyolefin synthetic fiber characterized in that:
a treatment agent for polyolefin synthetic fibers according to any one of appendixes 1 to 5 is attached.
(appendix 7)
A thermally bonded nonwoven, characterized by:
a treatment agent for polyolefin synthetic fibers according to any one of appendixes 1 to 5 is attached.
Claims (5)
1. A treatment agent for polyolefin synthetic fibers, which comprises an anionic surfactant (A) comprising the following phosphate compound (A1), a nonionic surfactant (B) comprising the following polyoxyalkylene derivative (B1), and a polyether-modified siloxane (C), and is characterized in that:
further comprising the following polyglycerin fatty acid ester (D),
when the total content of the anionic surfactant (A), the nonionic surfactant (B), the polyether-modified silicone (C) and the polyglycerin fatty acid ester (D) is 100 parts by mass, the total content of the anionic surfactant (A) 30 to 80 parts by mass, the nonionic surfactant (B) 5 to 50 parts by mass, the polyether-modified silicone (C) 10 to 50 parts by mass and the polyglycerin fatty acid ester (D) 1 to 20 parts by mass is contained,
phosphate compound (A1): at least one selected from the group consisting of salts of alkyl phosphates having an alkyl group having 6 to 12 carbon atoms and salts of polyoxyalkylene alkyl phosphates having an alkyl group having 6 to 12 carbon atoms,
polyoxyalkylene derivative (B1): a compound obtained by adding an alkylene oxide having 2 to 4 carbon atoms to 1 mole of a monohydric aliphatic alcohol having 22 to 50 carbon atoms in a total of 5 to 100 moles,
polyglycerin fatty acid ester (D): an ester compound formed by polyglycerin having a condensation degree of 3 to 12 and an aliphatic monocarboxylic acid having 12 to 18 carbon atoms.
2. The treatment agent for polyolefin-based synthetic fibers according to claim 1, wherein the phosphate compound (A1) is at least one member selected from the group consisting of an alkali metal salt of an alkyl phosphate having an alkyl group having 6 to 12 carbon atoms and an alkali metal salt of a polyoxyalkylene alkyl phosphate having an alkyl group having 6 to 12 carbon atoms.
3. The treatment agent for polyolefin-based synthetic fibers according to claim 1 or 2, wherein the polyether-modified siloxane (C) has a mass average molecular weight of 1000 to 100000.
4. A polyolefin synthetic fiber characterized in that:
a treatment agent for polyolefin synthetic fibers according to any one of claims 1 to 3.
5. A thermally bonded nonwoven, characterized by:
a treatment agent for polyolefin synthetic fibers according to any one of claims 1 to 3.
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| JP2020-151462 | 2020-09-09 | ||
| JP2020151462A JP6830710B1 (en) | 2020-09-09 | 2020-09-09 | Polyolefin-based synthetic fiber treatment agent, polyolefin-based synthetic fiber, and thermal bond non-woven fabric |
| PCT/JP2021/032816 WO2022054790A1 (en) | 2020-09-09 | 2021-09-07 | Treatment agent for polyolefin synthetic fibers, polyolefin synthetic fibers, and thermally bonded nonwoven fabric |
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| JP7311196B1 (en) * | 2022-10-31 | 2023-07-19 | 竹本油脂株式会社 | Treatment agent for rayon spunlace, composition containing treatment agent for rayon spunlace, first treatment agent for rayon spunlace, composition containing first treatment agent for rayon spunlace, method for producing spunlace nonwoven fabric |
| JP7440151B1 (en) * | 2023-08-29 | 2024-02-28 | 竹本油脂株式会社 | Treatment agent for polyolefin synthetic fiber, treatment agent composition for polyolefin synthetic fiber, polyolefin synthetic fiber, and nonwoven fabric |
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| TWI760281B (en) | 2022-04-01 |
| KR20230037689A (en) | 2023-03-16 |
| KR102573790B1 (en) | 2023-09-01 |
| WO2022054790A1 (en) | 2022-03-17 |
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| JP6830710B1 (en) | 2021-02-17 |
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