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CN116020769A - Composite optical fiber defect detection device and method - Google Patents

Composite optical fiber defect detection device and method Download PDF

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CN116020769A
CN116020769A CN202211339137.0A CN202211339137A CN116020769A CN 116020769 A CN116020769 A CN 116020769A CN 202211339137 A CN202211339137 A CN 202211339137A CN 116020769 A CN116020769 A CN 116020769A
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optical fiber
module
defect detection
defect
detection device
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张天瑶
王晓章
薛耀辉
朱启举
张卓
唐峰
牛震
张辉
李毅
潘良
李明航
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Xian Institute of Modern Control Technology
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Abstract

本发明属光纤检测技术领域,具体涉及一种复合型光纤缺陷检测装置及方法。所述复合型光纤缺陷检测装置包括:光源模块、光纤复绕模块、光纤清洁模块、激光测径模块、缺陷检测模块、漏光检测模块、数据分析模块;该装置及方法集成光纤表面缺陷检测成像、光纤线径一致性检测和光纤漏光缺陷检测三个主要功能,实现光纤涂覆层表面裂纹、损伤及线径异常等缺陷的复合型功能检测与识别。

Figure 202211339137

The invention belongs to the technical field of optical fiber detection, and in particular relates to a composite optical fiber defect detection device and method. The composite optical fiber defect detection device includes: a light source module, an optical fiber rewinding module, an optical fiber cleaning module, a laser diameter measurement module, a defect detection module, a light leakage detection module, and a data analysis module; the device and method integrate optical fiber surface defect detection imaging, The three main functions of optical fiber wire diameter consistency detection and optical fiber light leakage defect detection are to realize the compound function detection and identification of defects such as cracks, damages and abnormal wire diameters on the surface of optical fiber coating layer.

Figure 202211339137

Description

一种复合型光纤缺陷检测装置及方法A composite optical fiber defect detection device and method

技术领域technical field

本发明属光纤检测技术领域,具体涉及一种复合型光纤缺陷检测装置及方法。The invention belongs to the technical field of optical fiber detection, and in particular relates to a composite optical fiber defect detection device and method.

背景技术Background technique

目前国内光纤行业领域内,对光纤的检测方法,主要是基于静态抽样检测来开展,如利用光纤筛选机进行检测,无法实现对被测光纤长度上的连续测量。在光纤的表面缺陷检测过程中,不能反映光纤沿长度方向变化的细节,存在忽略缺陷点或异常点的隐患,对于要求较高的光纤产品制备无法进行有效的筛选。另外,目前的光纤缺陷手段在一次检测过程中无法实现线径测量、表面缺陷成像及漏光检测的同时检测,仍存在较大的功能提升潜力。At present, in the field of domestic optical fiber industry, the detection method of optical fiber is mainly based on static sampling detection. For example, using an optical fiber screening machine for detection, continuous measurement of the length of the optical fiber under test cannot be realized. In the process of surface defect detection of optical fiber, it cannot reflect the details of the change of optical fiber along the length direction, and there is a hidden danger of ignoring defect points or abnormal points. It cannot be effectively screened for the preparation of high-demand optical fiber products. In addition, the current optical fiber defect means cannot realize the simultaneous detection of wire diameter measurement, surface defect imaging and light leakage detection in one detection process, and there is still a great potential for functional improvement.

发明内容Contents of the invention

(一)要解决的技术问题(1) Technical problems to be solved

本发明要解决的技术问题是:为克服上述缺点,如何突破光纤缺陷检测的技术瓶颈,如何提供一种复合型光纤缺陷检测装置及方法,集成光纤表面缺陷检测成像、光纤线径一致性检测和光纤漏光缺陷检测三个主要功能,实现光纤涂覆层表面裂纹、损伤及线径异常等缺陷的复合型功能检测与识别。The technical problem to be solved by the present invention is: in order to overcome the above shortcomings, how to break through the technical bottleneck of optical fiber defect detection, how to provide a composite optical fiber defect detection device and method, integrated optical fiber surface defect detection imaging, optical fiber diameter consistency detection and Optical fiber light leakage defect detection has three main functions to realize the compound function detection and identification of defects such as surface cracks, damage and abnormal wire diameter of optical fiber coating layer.

(二)技术方案(2) Technical solutions

为了解决上述技术问题,本发明提供一种复合型光纤缺陷检测装置,所述复合型光纤缺陷检测装置包括:光源模块、光纤复绕模块、光纤清洁模块、激光测径模块、缺陷检测模块、漏光检测模块、数据分析模块;In order to solve the above technical problems, the present invention provides a composite optical fiber defect detection device, which includes: a light source module, an optical fiber rewinding module, an optical fiber cleaning module, a laser caliper module, a defect detection module, and a light leakage module. Detection module, data analysis module;

所述光源模块用于将多模红光注入到被测光纤中;The light source module is used to inject multimode red light into the optical fiber under test;

所述光纤复绕模块用于控制被测光纤的行进;The optical fiber rewinding module is used to control the travel of the optical fiber under test;

所述光纤清洁模块用于实现去除被测光纤表面灰尘及静电的功能,减小光纤表面缺陷成像检测误判;The optical fiber cleaning module is used to realize the function of removing dust and static electricity on the surface of the optical fiber under test, and reduce the misjudgment of optical fiber surface defect imaging detection;

所述激光测径模块用于实现被测光纤双向线径的连续测量功能;The laser diameter measurement module is used to realize the continuous measurement function of the bidirectional diameter of the optical fiber under test;

所述缺陷检测模块用于进行被测光纤的成像及缺陷记录;The defect detection module is used for imaging and defect recording of the optical fiber under test;

所述漏光检测模块采用红光的LD激光器作为光源,用于利用视觉检测技术采集和识别漏光处缺陷;The light leakage detection module uses a red light LD laser as a light source for collecting and identifying defects at light leakage using visual inspection technology;

所述数据分析模块用于对光纤表面图像进行分析处理,并进行显示和报警。The data analysis module is used for analyzing and processing the surface image of the optical fiber, and performing display and alarm.

其中,所述复合型光纤缺陷检测装置还包括系统控制模块;Wherein, the composite optical fiber defect detection device also includes a system control module;

所述系统控制模块采用可编程逻辑控制器(PLC)、人机交互界面(触摸屏)和交流伺服控制系统,来实现人机交互功能。The system control module adopts a programmable logic controller (PLC), a human-computer interaction interface (touch screen) and an AC servo control system to realize the human-computer interaction function.

其中,所述光源模块为红光光源。Wherein, the light source module is a red light source.

其中,所述光纤复绕模块通过光纤复绕机实现。Wherein, the optical fiber rewinding module is realized by an optical fiber rewinding machine.

其中,所述光纤清洁模块包括除尘组件和除静电组件。Wherein, the optical fiber cleaning module includes a dust removal component and a static removal component.

其中,所述除静电组件采用离子风棒、离子风枪、离子风机组成。Wherein, the static electricity removal component is composed of an ion air bar, an ion air gun, and an ion fan.

其中,所述激光测径模块采用激光测径仪实现。Wherein, the laser caliper module is realized by a laser caliper.

其中,所述缺陷检测模块采用可见光照明光源和高速CCD相机实现。Wherein, the defect detection module is realized by using a visible light illumination source and a high-speed CCD camera.

其中,所述缺陷检测模块采用高速CCD相机实现光纤的光学成像;成像系统采用双组对称结构的双胶合透镜设计,校正光学相差,表面缺陷检测和漏光检测采用相同的光学结构,两套系统物距和像距相同,工作距离相同,便于系统调试;由于需要对待测光纤进行快速连续成像,因此成像光纤区域的照明必须均匀稳定,否则会出现明暗不同的成像结果;针对裸光纤自身透明的特性,采用高功率LED背光照明的方式,为了获得均匀的照明效果,在LED与待测光纤之间插入匀光板;针对加强型光纤自身不透光的特性,采用对称侧向照明方式,两个相同光源对称放置,通过两组光源进行叠加,在成像视场内获得均匀的光照度;Among them, the defect detection module uses a high-speed CCD camera to realize the optical imaging of the optical fiber; the imaging system adopts a double-doublet lens design with a double symmetrical structure, corrects the optical phase difference, and uses the same optical structure for surface defect detection and light leakage detection. The distance and image distance are the same, and the working distance is the same, which is convenient for system debugging; because the optical fiber under test needs to be imaged rapidly and continuously, the illumination of the imaging fiber area must be uniform and stable, otherwise there will be different imaging results; for the transparent characteristics of the bare optical fiber itself , using high-power LED backlighting, in order to obtain a uniform lighting effect, a uniform light plate is inserted between the LED and the optical fiber to be tested; for the opaque characteristics of the reinforced optical fiber itself, a symmetrical side lighting method is used, the two are the same The light source is placed symmetrically, and the two groups of light sources are superimposed to obtain uniform illuminance in the imaging field of view;

此外,本发明还提供一种复合型光纤缺陷检测方法,所述复合型光纤缺陷检测方法基于所述的复合型光纤缺陷检测装置来实施,所述方法包括如下步骤:In addition, the present invention also provides a composite optical fiber defect detection method, the composite optical fiber defect detection method is implemented based on the composite optical fiber defect detection device, and the method includes the following steps:

步骤1:待测光纤在光纤复绕模块带动下按一定速度行进,并检测待测光纤的行进速度信息;Step 1: The fiber to be tested travels at a certain speed driven by the fiber rewinding module, and detects the travel speed information of the fiber to be tested;

步骤2:待测光纤在行进中首先经过光纤清洁模块,进行表面除尘和除静电,降低缺陷检测虚警;光纤复绕时,光纤清洁模块的除静电组件不断将电离的正负离子吹向被测光纤,消除被测光纤在高速复绕时产生的静电,并吹离附着的颗粒;光纤清洁模块的的除尘组件在光纤经过除静电装置后,进行吸尘处理,减少光纤表面附着的灰尘,随后穿过海绵组件,海绵中注入酒精,由海绵擦拭光纤表面的粉尘;Step 2: The optical fiber to be tested first passes through the optical fiber cleaning module to remove dust and static electricity on the surface to reduce false alarms in defect detection; when the optical fiber is rewound, the antistatic component of the optical fiber cleaning module continuously blows ionized positive and negative ions to the tested Optical fiber, eliminate the static electricity generated when the optical fiber under test is rewound at high speed, and blow away the attached particles; the dust removal component of the optical fiber cleaning module performs dust suction treatment after the optical fiber passes through the static removal device to reduce the dust attached to the surface of the optical fiber, and then Pass through the sponge assembly, inject alcohol into the sponge, and wipe the dust on the surface of the optical fiber with the sponge;

步骤3:待测光纤经过激光测径模块,激光测径模块快速采集光纤线径数据,并与预设光纤线径阈值进行快速的比对,记录线径超过阈值的异常数据;Step 3: The optical fiber to be tested passes through the laser diameter measurement module, and the laser diameter measurement module quickly collects the fiber diameter data, and quickly compares it with the preset fiber diameter threshold, and records the abnormal data whose diameter exceeds the threshold;

步骤4:待测光纤经过表面缺陷检测模块,进行被测光纤的成像及缺陷记录;Step 4: The optical fiber to be tested passes through the surface defect detection module to perform imaging and defect recording of the optical fiber under test;

步骤5:待测光纤经过漏光检测模块,所述漏光检测模块采用输出为红光的LD激光器作为光源,将红光注入到被测光纤中,当光纤表面存在缺陷或损伤时,红光会从缺陷点泄漏,利用视觉技术采集和识别漏光处缺陷;Step 5: The optical fiber to be tested passes through the light leakage detection module. The light leakage detection module uses an LD laser outputting red light as a light source to inject red light into the optical fiber to be tested. When there is a defect or damage on the surface of the optical fiber, the red light will flow Leakage at defect points, using visual technology to collect and identify defects at light leaks;

步骤6:数据处理模块针对裸光纤和加强型光纤采取不同的缺陷检测策略;Step 6: The data processing module adopts different defect detection strategies for bare optical fibers and reinforced optical fibers;

裸光纤的处理流程为:①从可编程逻辑控制器中定时读取检测的长度与时间戳结合发送到数据处理模块储存;②从相机中读取的图片发送到算法处理模块切割光纤区域,并处理是否有异常,将异常数据发送到数据处理模块,数据处理模块根据时间戳匹配距离值并发送到异常记录模块,进行记录;③定时读取激光测径仪中记录的异常数据,并将异常数据发送到数据处理模块,数据处理模块根据时间戳匹配距离值并发送到异常记录模块,进行记录;The processing flow of the bare fiber is: ①The length of the detection is regularly read from the programmable logic controller and combined with the time stamp and sent to the data processing module for storage; ②The picture read from the camera is sent to the algorithm processing module to cut the fiber area, and Process whether there is an exception, send the abnormal data to the data processing module, and the data processing module matches the distance value according to the time stamp and sends it to the abnormal recording module for recording; ③ regularly read the abnormal data recorded in the laser caliper, and record the abnormal data The data is sent to the data processing module, and the data processing module matches the distance value according to the timestamp and sends it to the abnormal recording module for recording;

加强型光纤的处理流程为:①从可编程逻辑控制器中定时读取检测长度与时间戳结合,发送到数处理模块存储;②激光测径仪检测异常后输出信号,触发相机拍照,拍取的照片直接发送到数据处理模块匹配距离值,并发送到异常记录数据模块;③定时读取激光测径仪记录中的异常数据,发送到数据处理模块,数据处理模块根据时间戳匹配距离值并发送到异常记录模块,进行记录。The processing flow of the enhanced optical fiber is as follows: ①The combination of the detection length and the time stamp is regularly read from the programmable logic controller, and sent to the data processing module for storage; The photo is directly sent to the data processing module to match the distance value, and sent to the abnormal record data module; ③ regularly read the abnormal data in the laser caliper record, and send it to the data processing module, the data processing module matches the distance value according to the time stamp and Send to the exception recording module for recording.

(三)有益效果(3) Beneficial effects

为克服上述缺点,突破光纤缺陷检测的技术瓶颈,本发明提供一种复合型光纤缺陷检测装置及方法,集成光纤表面缺陷检测成像、光纤线径一致性检测和光纤漏光缺陷检测三个主要功能,实现光纤涂覆层表面裂纹、损伤及线径异常等缺陷的复合型功能检测与识别。In order to overcome the above shortcomings and break through the technical bottleneck of optical fiber defect detection, the present invention provides a composite optical fiber defect detection device and method, which integrates three main functions of optical fiber surface defect detection imaging, optical fiber line diameter consistency detection and optical fiber light leakage defect detection. Realize the compound functional detection and identification of defects such as cracks, damages and abnormal wire diameters on the surface of the optical fiber coating layer.

所述复合型光纤缺陷检测装置及方法可以关注整段长距离光纤的性能一致性,一方面保证光纤质量的稳定,另一方面为光纤产品的制备提供参数输入和数据参考。The composite optical fiber defect detection device and method can focus on the performance consistency of the entire long-distance optical fiber, on the one hand to ensure the stability of optical fiber quality, and on the other hand to provide parameter input and data reference for the preparation of optical fiber products.

与现有技术相比较,本发明具备如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

(1)所述复合型光纤缺陷检测装置及方法采用可见光照明光源为被测光纤提供侧向照明,采用高速CCD相机实现光纤的光学成像,通过检测异常数据与时间戳数据匹配,并进行数据处理,完成表面缺陷检测,因此所述装置具备光纤表面图像高速采集功能,可识别光纤表面缺陷;(1) The composite optical fiber defect detection device and method adopts a visible light source to provide side lighting for the optical fiber under test, uses a high-speed CCD camera to realize optical imaging of the optical fiber, and performs data processing by matching abnormal data with time stamp data , to complete the detection of surface defects, so the device has the function of high-speed acquisition of optical fiber surface images, and can identify optical fiber surface defects;

(2)所述复合型光纤缺陷检测装置及方法采用半导体激光器作为光源,通过半导体激光器驱动电源的电路调节,实现功率大于1W的红光激光输出。光源将红光注入到被测单模光纤中,若光纤表面存在划痕或裂纹,红光会从缺陷点泄漏,利用视觉技术采集并识别漏光出缺陷,因此所述装置具备光纤漏光检测功能,能够识别造成光纤漏光的光纤划痕、裂纹等缺陷;(2) The composite optical fiber defect detection device and method adopts a semiconductor laser as a light source, and realizes a red laser output with a power greater than 1W through the circuit adjustment of the semiconductor laser drive power supply. The light source injects red light into the single-mode optical fiber under test. If there are scratches or cracks on the surface of the optical fiber, the red light will leak from the defect point, and the defect will be collected and identified by using visual technology. Therefore, the device has the function of optical fiber light leakage detection. Ability to identify defects such as optical fiber scratches and cracks that cause optical fiber light leakage;

(3)所述复合型光纤缺陷检测装置及方法采用二次开发的激光测径仪,实现被测光纤双向线径的连续测量功能,因此具备光纤线径测量功能,可高速测量线径正交两个方向上的光纤直径波动;(3) The composite optical fiber defect detection device and method adopts a secondary developed laser diameter measuring instrument to realize the continuous measurement function of the bidirectional diameter of the optical fiber under test, so it has the optical fiber diameter measurement function and can measure the diameter of the orthogonal Fiber diameter fluctuations in both directions;

(4)所述复合型光纤缺陷检测装置及方法在一次完整的测量过程中可对裸光纤完成上述(1)、(2)、(3)项检测,有效改善光纤筛选的不连续、不全面检测状态,为光纤筛选及检测提供全面、完备的数据支撑;(4) The composite optical fiber defect detection device and method can complete the above-mentioned (1), (2) and (3) detections for the bare optical fiber in a complete measurement process, effectively improving the discontinuous and incomplete optical fiber screening Detection status, providing comprehensive and complete data support for fiber screening and detection;

(5)所述复合型光纤缺陷检测装置及方法的数据分析模块对获得的光纤表面图像进行分析处理,如检测到缺陷,系统控制模块将图像数据和缺陷信息保存至数据库中,并在人机交互界面(触摸屏)显示缺陷信息,生成报警信息,因此所述检测方法具备运动光纤表面缺陷图像数据实时采集功能,并实时给出缺陷识别及报警信息;(5) The data analysis module of the composite optical fiber defect detection device and method analyzes and processes the obtained optical fiber surface image, if a defect is detected, the system control module saves the image data and defect information to the database, and The interactive interface (touch screen) displays defect information and generates alarm information, so the detection method has the function of real-time acquisition of defect image data on the surface of the moving optical fiber, and provides defect identification and alarm information in real time;

(6)所述复合型光纤缺陷检测装置及方法的系统控制模块保存的缺陷信息,包括缺陷类型、缺陷位置和光纤实测线径等数据,因此所述检测方法具备光纤表面图像、光纤漏光情况及光纤线径信息同时记录及光纤异常点定位功能;(6) The defect information stored by the system control module of the composite optical fiber defect detection device and method includes data such as defect type, defect position and optical fiber measured line diameter, so the detection method has optical fiber surface image, optical fiber light leakage and Simultaneous recording of optical fiber diameter information and positioning of optical fiber abnormal points;

(7)所述复合型光纤缺陷检测装置及方法通过光纤清洁模块,去除光纤表面灰尘及静电,具备光纤清洁和除静电功能,提高缺陷检测的正确率;(7) The composite optical fiber defect detection device and method use the optical fiber cleaning module to remove dust and static electricity on the surface of the optical fiber, have the functions of optical fiber cleaning and static removal, and improve the accuracy of defect detection;

(8)根据上述(5)、(6)、(7)项可知,所述复合型光纤缺陷检测方法面向大量检测数据,全面提高了数据分析能力,并降低了对使用人员的要求,进而提升了光纤筛选效率。(8) According to the above items (5), (6), and (7), it can be seen that the composite optical fiber defect detection method faces a large amount of detection data, comprehensively improves the data analysis ability, and reduces the requirements for users, thereby improving improved fiber screening efficiency.

附图说明Description of drawings

图1为本发明复合型光纤缺陷检测装置组成示意图;Figure 1 is a schematic diagram of the composition of the composite optical fiber defect detection device of the present invention;

图2为本发明实施例中工作过程示意图;Fig. 2 is the working process schematic diagram in the embodiment of the present invention;

图3为本发明实施例中裸光纤检测过程示意图;FIG. 3 is a schematic diagram of a bare optical fiber detection process in an embodiment of the present invention;

图4为本发明实施例中加强型光纤检测过程示意图。Fig. 4 is a schematic diagram of a strengthened optical fiber detection process in an embodiment of the present invention.

具体实施方式Detailed ways

为使本发明的目的、内容和优点更加清楚,下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。In order to make the purpose, content and advantages of the present invention clearer, the specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.

为了解决上述技术问题,本发明提供一种复合型光纤缺陷检测装置,如图1所示,所述复合型光纤缺陷检测装置包括:光源模块、光纤复绕模块、光纤清洁模块、激光测径模块、缺陷检测模块、漏光检测模块、数据分析模块;In order to solve the above technical problems, the present invention provides a composite optical fiber defect detection device, as shown in Figure 1, the composite optical fiber defect detection device includes: a light source module, an optical fiber rewinding module, an optical fiber cleaning module, and a laser diameter measurement module , defect detection module, light leakage detection module, data analysis module;

所述光源模块用于将多模红光注入到被测光纤中;The light source module is used to inject multimode red light into the optical fiber under test;

所述光纤复绕模块用于控制被测光纤的行进;The optical fiber rewinding module is used to control the travel of the optical fiber under test;

所述光纤清洁模块用于实现去除被测光纤表面灰尘及静电的功能,减小光纤表面缺陷成像检测误判;The optical fiber cleaning module is used to realize the function of removing dust and static electricity on the surface of the optical fiber under test, and reduce the misjudgment of optical fiber surface defect imaging detection;

所述激光测径模块用于实现被测光纤双向线径的连续测量功能;The laser diameter measurement module is used to realize the continuous measurement function of the bidirectional diameter of the optical fiber under test;

所述缺陷检测模块用于进行被测光纤的成像及缺陷记录;The defect detection module is used for imaging and defect recording of the optical fiber under test;

所述漏光检测模块采用红光的LD激光器作为光源,用于利用视觉检测技术采集和识别漏光处缺陷;The light leakage detection module uses a red light LD laser as a light source for collecting and identifying defects at light leakage using visual inspection technology;

所述数据分析模块用于对光纤表面图像进行分析处理,并进行显示和报警。The data analysis module is used for analyzing and processing the surface image of the optical fiber, and performing display and alarm.

其中,所述复合型光纤缺陷检测装置还包括系统控制模块;Wherein, the composite optical fiber defect detection device also includes a system control module;

所述系统控制模块采用可编程逻辑控制器(PLC)、人机交互界面(触摸屏)和交流伺服控制系统,来实现人机交互功能。The system control module adopts a programmable logic controller (PLC), a human-computer interaction interface (touch screen) and an AC servo control system to realize the human-computer interaction function.

其中,所述光源模块为红光光源。Wherein, the light source module is a red light source.

其中,所述光纤复绕模块通过光纤复绕机实现。Wherein, the optical fiber rewinding module is realized by an optical fiber rewinding machine.

其中,所述光纤清洁模块包括除尘组件和除静电组件。Wherein, the optical fiber cleaning module includes a dust removal component and a static removal component.

其中,所述除静电组件采用离子风棒、离子风枪、离子风机组成。Wherein, the static electricity removal component is composed of an ion air bar, an ion air gun, and an ion fan.

其中,所述激光测径模块采用激光测径仪实现。Wherein, the laser caliper module is realized by a laser caliper.

其中,所述缺陷检测模块采用可见光照明光源和高速CCD相机实现。Wherein, the defect detection module is realized by using a visible light illumination source and a high-speed CCD camera.

其中,所述缺陷检测模块采用高速CCD相机实现光纤的光学成像;成像系统采用双组对称结构的双胶合透镜设计,校正光学相差,表面缺陷检测和漏光检测采用相同的光学结构,两套系统物距和像距相同,工作距离相同,便于系统调试;由于需要对待测光纤进行快速连续成像,因此成像光纤区域的照明必须均匀稳定,否则会出现明暗不同的成像结果;针对裸光纤自身透明的特性,采用高功率LED背光照明的方式,为了获得均匀的照明效果,在LED与待测光纤之间插入匀光板;针对加强型光纤自身不透光的特性,采用对称侧向照明方式,两个相同光源对称放置,通过两组光源进行叠加,在成像视场内获得均匀的光照度;Among them, the defect detection module uses a high-speed CCD camera to realize the optical imaging of the optical fiber; the imaging system adopts a double-doublet lens design with a double symmetrical structure, corrects the optical phase difference, and uses the same optical structure for surface defect detection and light leakage detection. The distance and image distance are the same, and the working distance is the same, which is convenient for system debugging; because the optical fiber under test needs to be imaged rapidly and continuously, the illumination of the imaging fiber area must be uniform and stable, otherwise there will be different imaging results; for the transparent characteristics of the bare optical fiber itself , using high-power LED backlighting, in order to obtain a uniform lighting effect, a uniform light plate is inserted between the LED and the optical fiber to be tested; for the opaque characteristics of the reinforced optical fiber itself, a symmetrical side lighting method is used, the two are the same The light source is placed symmetrically, and the two groups of light sources are superimposed to obtain uniform illuminance in the imaging field of view;

此外,本发明还提供一种复合型光纤缺陷检测方法,所述复合型光纤缺陷检测方法基于所述的复合型光纤缺陷检测装置来实施,所述方法包括如下步骤:In addition, the present invention also provides a composite optical fiber defect detection method, the composite optical fiber defect detection method is implemented based on the composite optical fiber defect detection device, and the method includes the following steps:

步骤1:待测光纤在光纤复绕模块带动下按一定速度行进,并检测待测光纤的行进速度信息;Step 1: The fiber to be tested travels at a certain speed driven by the fiber rewinding module, and detects the travel speed information of the fiber to be tested;

步骤2:待测光纤在行进中首先经过光纤清洁模块,进行表面除尘和除静电,降低缺陷检测虚警;光纤复绕时,光纤清洁模块的除静电组件不断将电离的正负离子吹向被测光纤,消除被测光纤在高速复绕时产生的静电,并吹离附着的颗粒;光纤清洁模块的的除尘组件在光纤经过除静电装置后,进行吸尘处理,减少光纤表面附着的灰尘,随后穿过海绵组件,海绵中注入酒精,由海绵擦拭光纤表面的粉尘;Step 2: The optical fiber to be tested first passes through the optical fiber cleaning module to remove dust and static electricity on the surface to reduce false alarms in defect detection; when the optical fiber is rewound, the antistatic component of the optical fiber cleaning module continuously blows ionized positive and negative ions to the tested Optical fiber, eliminate the static electricity generated when the optical fiber under test is rewound at high speed, and blow away the attached particles; the dust removal component of the optical fiber cleaning module performs dust suction treatment after the optical fiber passes through the static removal device to reduce the dust attached to the surface of the optical fiber, and then Pass through the sponge assembly, inject alcohol into the sponge, and wipe the dust on the surface of the optical fiber with the sponge;

步骤3:待测光纤经过激光测径模块,激光测径模块快速采集光纤线径数据,并与预设光纤线径阈值进行快速的比对,记录线径超过阈值的异常数据;Step 3: The optical fiber to be tested passes through the laser diameter measurement module, and the laser diameter measurement module quickly collects the fiber diameter data, and quickly compares it with the preset fiber diameter threshold, and records the abnormal data whose diameter exceeds the threshold;

步骤4:待测光纤经过表面缺陷检测模块,进行被测光纤的成像及缺陷记录;Step 4: The optical fiber to be tested passes through the surface defect detection module to perform imaging and defect recording of the optical fiber under test;

步骤5:待测光纤经过漏光检测模块,所述漏光检测模块采用输出为红光的LD激光器作为光源,将红光注入到被测光纤中,当光纤表面存在缺陷或损伤时,红光会从缺陷点泄漏,利用视觉技术采集和识别漏光处缺陷;Step 5: The optical fiber to be tested passes through the light leakage detection module. The light leakage detection module uses an LD laser outputting red light as a light source to inject red light into the optical fiber to be tested. When there is a defect or damage on the surface of the optical fiber, the red light will flow Leakage at defect points, using visual technology to collect and identify defects at light leaks;

步骤6:数据处理模块针对裸光纤和加强型光纤采取不同的缺陷检测策略;Step 6: The data processing module adopts different defect detection strategies for bare optical fibers and reinforced optical fibers;

裸光纤的处理流程为:①从可编程逻辑控制器中定时读取检测的长度与时间戳结合发送到数据处理模块储存;②从相机中读取的图片发送到算法处理模块切割光纤区域,并处理是否有异常,将异常数据发送到数据处理模块,数据处理模块根据时间戳匹配距离值并发送到异常记录模块,进行记录;③定时读取激光测径仪中记录的异常数据,并将异常数据发送到数据处理模块,数据处理模块根据时间戳匹配距离值并发送到异常记录模块,进行记录;The processing flow of the bare fiber is: ①The length of the detection is regularly read from the programmable logic controller and combined with the time stamp and sent to the data processing module for storage; ②The picture read from the camera is sent to the algorithm processing module to cut the fiber area, and Process whether there is an exception, send the abnormal data to the data processing module, and the data processing module matches the distance value according to the time stamp and sends it to the abnormal recording module for recording; ③ regularly read the abnormal data recorded in the laser caliper, and record the abnormal data The data is sent to the data processing module, and the data processing module matches the distance value according to the timestamp and sends it to the abnormal recording module for recording;

加强型光纤的处理流程为:①从可编程逻辑控制器中定时读取检测长度与时间戳结合,发送到数处理模块存储;②激光测径仪检测异常后输出信号,触发相机拍照,拍取的照片直接发送到数据处理模块匹配距离值,并发送到异常记录数据模块;③定时读取激光测径仪记录中的异常数据,发送到数据处理模块,数据处理模块根据时间戳匹配距离值并发送到异常记录模块,进行记录。The processing flow of the enhanced optical fiber is as follows: ①The combination of the detection length and the time stamp is regularly read from the programmable logic controller, and sent to the data processing module for storage; The photo is directly sent to the data processing module to match the distance value, and sent to the abnormal record data module; ③ regularly read the abnormal data in the laser caliper record, and send it to the data processing module, the data processing module matches the distance value according to the time stamp and Send to the exception recording module for recording.

综上,所述复合型光纤缺陷检测方法,在一次完整的测量过程中可对光纤完成光纤表面缺陷检测成像、光纤线径一致性检测和光纤漏光缺陷检测三个主要功能,实现光纤涂覆层表面裂纹、损伤及线径异常等缺陷的复合型功能检测与识别。有效改善光纤筛选的不连续、不全面检测状态,为光纤筛选及检测提供全面、完备的数据支撑。In summary, the composite optical fiber defect detection method can complete three main functions of optical fiber surface defect detection imaging, fiber diameter consistency detection and optical fiber light leakage defect detection in a complete measurement process, and realize the optical fiber coating layer Composite functional detection and identification of defects such as surface cracks, damage, and abnormal wire diameters. Effectively improve the discontinuous and incomplete detection status of fiber screening, and provide comprehensive and complete data support for fiber screening and testing.

实施例1Example 1

本实施例提供一种复合型光纤缺陷检测方法,工作流程如图2所示。所述方法的检测原理为:This embodiment provides a composite optical fiber defect detection method, and the working process is shown in FIG. 2 . The detection principle of the method is:

(1)待测光纤在复绕装置带动下按一定速度行进,并检测待测光纤的行进速度信息;(1) The optical fiber to be tested travels at a certain speed under the drive of the rewinding device, and detects the travel speed information of the optical fiber to be tested;

(2)待测光纤在行进中首先经过光纤清洁模块,进行表面除尘和除静电,降低缺陷检测虚警。其中,所述实施例的除静电装置可采用离子风棒、离子风枪、离子风机组成,光纤复绕时,不断将电离的正负离子吹向被测光纤,消除被测光纤在高速复绕时产生的静电,并吹离附着的颗粒;所述实施例的除尘装置在光纤经过除静电装置后,进行吸尘处理,减少光纤表面附着的灰尘,随后穿过海绵组件,海绵中注入酒精,由海绵擦拭光纤表面的粉尘;(2) The optical fiber to be tested first passes through the optical fiber cleaning module during travel to remove dust and static electricity from the surface to reduce false alarms in defect detection. Wherein, the static electricity removing device of the above-described embodiment can be composed of an ion wind rod, an ion air gun, and an ion fan. When the optical fiber is rewound, the ionized positive and negative ions are continuously blown to the optical fiber under test, eliminating the need for the optical fiber under test to be rewound at high speed. Generated static electricity, and blow off the attached particles; the dust removal device of the described embodiment performs dust suction treatment after the optical fiber passes through the static removal device to reduce the dust attached to the surface of the optical fiber, and then passes through the sponge assembly, and injects alcohol into the sponge, by Sponge to wipe the dust on the surface of the optical fiber;

(3)待测光纤经过激光测径模块,激光测径模块快速采集光纤线径数据,并与预设光纤线径阈值进行快速的比对,记录线径超过阈值的异常数据。激光测径模块可基于激光测径仪进行二次开发,并完成系统集成,可以实现光纤双向线径测量功能;(3) The optical fiber to be tested passes through the laser diameter measurement module, and the laser diameter measurement module quickly collects the fiber diameter data, and quickly compares it with the preset fiber diameter threshold, and records the abnormal data whose diameter exceeds the threshold. The laser diameter measurement module can carry out secondary development based on the laser diameter measurement instrument, and complete system integration, which can realize the function of optical fiber two-way diameter measurement;

(4)待测光纤经过表面缺陷检测模块,所述实施例采用高速CCD相机实现光纤的光学成像。成像系统采用双组对称结构的双胶合透镜设计,校正光学相差,表面缺陷检测和漏光检测采用相同的光学结构,两套系统物距和像距相同,工作距离相同,便于系统调试。由于需要对待测光纤进行快速连续成像,因此成像光纤区域的照明必须均匀稳定,否则会出现明暗不同的成像结果。针对裸光纤自身透明的特性,采用高功率LED背光照明的方式,为了获得均匀的照明效果,在LED与待测光纤之间插入匀光板;针对加强型光纤自身不透光的特性,采用对称侧向照明方式,两个相同光源对称放置,通过两组光源进行叠加,在成像视场内获得均匀的光照度;(4) The optical fiber to be tested passes through the surface defect detection module, and the embodiment uses a high-speed CCD camera to realize the optical imaging of the optical fiber. The imaging system adopts doublet doublet lens design with double symmetrical structure to correct optical aberration, surface defect detection and light leakage detection adopt the same optical structure, the object distance and image distance of the two systems are the same, and the working distance is the same, which is convenient for system debugging. Since the optical fiber under test needs to be imaged rapidly and continuously, the illumination of the imaging fiber area must be uniform and stable, otherwise there will be imaging results with different brightness and darkness. In view of the transparent characteristics of the bare optical fiber itself, a high-power LED backlighting method is adopted. In order to obtain a uniform lighting effect, a uniform light plate is inserted between the LED and the optical fiber to be tested; for the opaque characteristics of the reinforced optical fiber itself, a symmetrical side Directional lighting mode, two identical light sources are placed symmetrically, and the two groups of light sources are superimposed to obtain uniform illuminance in the imaging field of view;

(5)待测光纤经过漏光检测模块,所述漏光检测模块采用输出为红光的LD激光器作为光源,将红光注入到被测光纤中,当光纤表面存在缺陷或损伤时,红光会从缺陷点泄漏,利用视觉技术采集和识别漏光处缺陷。如前所述,漏光检测和表面缺陷检测采用相同的光学结构镜头,不同之处在于漏光检测模块镜头的数值孔径大,增加光的收集能力,满足探测弱漏光的要求。此外,为减少环境光对漏光检测的干扰,可在漏光检测镜头前加入窄带滤波片,所述滤波片的中心波长和带宽依据红光LD的实际输出参数选定;(5) The optical fiber to be tested passes through the light leakage detection module. The light leakage detection module uses an LD laser output as red light as a light source to inject red light into the optical fiber under test. When there is a defect or damage on the surface of the optical fiber, the red light will flow from the Leakage at defect points, using vision technology to collect and identify defects at light leaks. As mentioned above, light leakage detection and surface defect detection use the same optical structure lens, the difference is that the numerical aperture of the lens of the light leakage detection module is large, which increases the light collection ability and meets the requirements of weak light leakage detection. In addition, in order to reduce the interference of ambient light on light leakage detection, a narrow-band filter can be added in front of the light leakage detection lens. The central wavelength and bandwidth of the filter are selected according to the actual output parameters of the red light LD;

(6)所述复合型光纤缺陷检测方法的系统控制模块采用可编程逻辑控制器(PLC)、人机界面(触摸屏)和交流伺服控制系统。其中,①交流伺服系统具有调速范围宽、稳速精度高、低速力矩大,噪声低、效率高和可靠性高等优点;②可编程逻辑控制器(PLC)根据人机界面(触摸屏)所设定的参数控制牵引和排线伺服控制器,使相应的伺服地电机运行;③牵引速度采用匀速控制,保证线速度稳定,控制整个系统的升速降速。牵引速度在人机界面(触摸屏)中设定调整;④收线电机采用伺服控制,收线舞蹈器的位移变化通过传感器输入到可编程逻辑控制器(PLC),经可编程逻辑控制器(PLC)运算后,控制收线电机的速度,实现收线线速度与牵引线速度的自动同步;⑤排线由可编程逻辑控制器(PLC)根据收线速度、光纤盘宽度、光纤盘内外边修正值等,对排线伺服电机的转速进行计数和运算后,控制排线伺服电机的换向,实现光纤收线的自动排线。排线的节距在人机界面(触摸屏)中设定调整;(6) The system control module of the composite optical fiber defect detection method adopts a programmable logic controller (PLC), a man-machine interface (touch screen) and an AC servo control system. Among them, ① AC servo system has the advantages of wide speed range, high precision of steady speed, large torque at low speed, low noise, high efficiency and high reliability; Set parameters to control the traction and cable servo controller to make the corresponding servo ground motor run; ③ The traction speed is controlled at a uniform speed to ensure the stability of the line speed and control the speed up and down of the entire system. The traction speed is set and adjusted in the man-machine interface (touch screen); ④The take-up motor adopts servo control, and the displacement change of the take-up dancer is input to the programmable logic controller (PLC) through the sensor, and the programmable logic controller (PLC) ) after calculation, control the speed of the take-up motor to realize the automatic synchronization of the take-up line speed and the pulling line speed; Value, etc., after counting and calculating the speed of the cable servo motor, control the commutation of the cable servo motor, and realize the automatic cable winding of the optical fiber take-up. The pitch of the cable is set and adjusted in the man-machine interface (touch screen);

(7)所述实施例的数据处理模块针对裸光纤和加强型光纤采取不同的缺陷检测策略,分别如图3和图4所示。裸光纤的处理流程为:①从可编程逻辑控制器(PLC)中定时读取检测的长度与时间戳结合发送到数据处理模块储存;②从相机中读取的图片发送到算法处理模块切割光纤区域,并处理是否有异常,将异常数据发送到数据处理模块,数据处理模块根据时间戳匹配距离值并发送到异常记录模块,进行记录;③定时读取激光测径仪中记录的异常数据,并将异常数据发送到数据处理模块,数据处理模块根据时间戳匹配距离值并发送到异常记录模块,进行记录。如图3所示。加强型光纤的处理流程为:①从可编程逻辑控制器(PLC)中定时读取检测长度与时间戳结合,发送到数处理模块存储;②激光测径仪检测异常后输出信号,触发相机拍照,拍取的照片直接发送到数据处理模块匹配距离值,并发送到异常记录数据模块;③定时读取激光测径仪记录中的异常数据,发送到数据处理模块,数据处理模块根据时间戳匹配距离值并发送到异常记录模块,进行记录。如图4所示。(7) The data processing module of the embodiment adopts different defect detection strategies for the bare optical fiber and the strengthened optical fiber, as shown in FIG. 3 and FIG. 4 respectively. The processing flow of the bare fiber is: ①The length of the detection is regularly read from the programmable logic controller (PLC) and combined with the time stamp and sent to the data processing module for storage; ②The picture read from the camera is sent to the algorithm processing module to cut the fiber Area, and deal with whether there is any abnormality, and send the abnormal data to the data processing module, the data processing module matches the distance value according to the time stamp and sends it to the abnormal recording module for recording; ③ regularly read the abnormal data recorded in the laser caliper, And send the abnormal data to the data processing module, and the data processing module matches the distance value according to the time stamp and sends it to the abnormal recording module for recording. As shown in Figure 3. The processing flow of the enhanced optical fiber is: ①The combination of the detection length and the time stamp is regularly read from the programmable logic controller (PLC), and sent to the data processing module for storage; ②The laser caliper detects an abnormality and outputs a signal, triggering the camera to take pictures , the captured photos are directly sent to the data processing module to match the distance value, and sent to the abnormal record data module; ③ regularly read the abnormal data in the laser caliper record, send it to the data processing module, and the data processing module matches according to the time stamp The distance value is sent to the abnormal recording module for recording. As shown in Figure 4.

上述复合型光纤缺陷检测方法,根据实际情况配置相应仪器设备,所述方法的检测指标可以达到:The above-mentioned composite optical fiber defect detection method is equipped with corresponding instruments and equipment according to the actual situation, and the detection index of the method can reach:

(1)成像帧频大于等于10帧/s;(1) The imaging frame rate is greater than or equal to 10 frames/s;

(2)成像分辨率为10±2μm;(2) The imaging resolution is 10±2μm;

(3)光纤长度方向最小可检测缺陷尺寸小于等于50μm;(3) The minimum detectable defect size in the fiber length direction is less than or equal to 50 μm;

(4)线径测量范围0.04mm~6.00mm;(4) The measuring range of wire diameter is 0.04mm~6.00mm;

(5)可测量光纤长度大于等于50km;(5) The measurable optical fiber length is greater than or equal to 50km;

(6)线径检测精度小于等于2μm;(6) Wire diameter detection accuracy is less than or equal to 2μm;

(7)光纤行进速度大于等于0.2m/s;(7) The traveling speed of the optical fiber is greater than or equal to 0.2m/s;

(8)一次连续测量时间大于等于100h。(8) A continuous measurement time is greater than or equal to 100h.

本实施例具备光纤表面图像高速采集功能,可识别光纤表面缺陷;具备光纤漏光检测功能,可识别造成光纤漏光的划痕、裂纹等缺陷;具备光纤线径测量功能,可高速测量光纤线径正交两个方向上的光纤直径波动。This embodiment has the function of high-speed acquisition of optical fiber surface images, which can identify defects on the optical fiber surface; has the function of optical fiber light leakage detection, can identify defects such as scratches and cracks that cause optical fiber light leakage; Fiber diameter fluctuations in both directions.

本实施例开创性地设计了一种针对裸光纤和加强型光纤的复合型缺陷检测方法,测试方法巧妙,降低测试难度,测试精度较高,数据全面有效,为复合型光纤缺陷检测奠定了方法基础。This embodiment creatively designs a composite defect detection method for bare optical fiber and strengthened optical fiber. The test method is ingenious, reduces the difficulty of testing, has high test accuracy, and the data is comprehensive and effective, laying a foundation for the composite optical fiber defect detection method. Base.

以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变形,这些改进和变形也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and modifications can also be made. It should also be regarded as the protection scope of the present invention.

Claims (10)

1.一种复合型光纤缺陷检测装置,其特征在于,所述复合型光纤缺陷检测装置包括:光源模块、光纤复绕模块、光纤清洁模块、激光测径模块、缺陷检测模块、漏光检测模块、数据分析模块;1. A composite optical fiber defect detection device, characterized in that the composite optical fiber defect detection device comprises: a light source module, an optical fiber rewinding module, an optical fiber cleaning module, a laser diameter measurement module, a defect detection module, a light leakage detection module, data analysis module; 所述光源模块用于将多模红光注入到被测光纤中;The light source module is used to inject multimode red light into the optical fiber under test; 所述光纤复绕模块用于控制被测光纤的行进;The optical fiber rewinding module is used to control the travel of the optical fiber under test; 所述光纤清洁模块用于实现去除被测光纤表面灰尘及静电的功能,减小光纤表面缺陷成像检测误判;The optical fiber cleaning module is used to realize the function of removing dust and static electricity on the surface of the optical fiber under test, and reduce the misjudgment of optical fiber surface defect imaging detection; 所述激光测径模块用于实现被测光纤双向线径的连续测量功能;The laser diameter measurement module is used to realize the continuous measurement function of the bidirectional diameter of the optical fiber under test; 所述缺陷检测模块用于进行被测光纤的成像及缺陷记录;The defect detection module is used for imaging and defect recording of the optical fiber under test; 所述漏光检测模块采用红光的LD激光器作为光源,用于利用视觉检测技术采集和识别漏光处缺陷;The light leakage detection module uses a red light LD laser as a light source for collecting and identifying defects at light leakage using visual inspection technology; 所述数据分析模块用于对光纤表面图像进行分析处理,并进行显示和报警。The data analysis module is used for analyzing and processing the surface image of the optical fiber, and performing display and alarm. 2.如权利要求1所述的复合型光纤缺陷检测装置,其特征在于,所述复合型光纤缺陷检测装置还包括系统控制模块;2. The composite optical fiber defect detection device according to claim 1, wherein the composite optical fiber defect detection device also includes a system control module; 所述系统控制模块采用可编程逻辑控制器、人机交互界面和交流伺服控制系统,来实现人机交互功能。The system control module adopts a programmable logic controller, a human-computer interaction interface and an AC servo control system to realize the human-computer interaction function. 3.如权利要求1所述的复合型光纤缺陷检测装置,其特征在于,所述光源模块为红光光源。3. The composite optical fiber defect detection device according to claim 1, wherein the light source module is a red light source. 4.如权利要求1所述的复合型光纤缺陷检测装置,其特征在于,所述光纤复绕模块通过光纤复绕机实现。4. The composite optical fiber defect detection device according to claim 1, wherein the optical fiber rewinding module is realized by an optical fiber rewinding machine. 5.如权利要求1所述的复合型光纤缺陷检测装置,其特征在于,所述光纤清洁模块包括除尘组件和除静电组件。5. The composite optical fiber defect detection device according to claim 1, wherein the optical fiber cleaning module includes a dust removal component and a static electricity removal component. 6.如权利要求5所述的复合型光纤缺陷检测装置,其特征在于,所述除静电组件采用离子风棒、离子风枪、离子风机组成。6 . The composite optical fiber defect detection device according to claim 5 , wherein the static electricity removal component is composed of an ion air bar, an ion air gun, and an ion fan. 7 . 7.如权利要求1所述的复合型光纤缺陷检测装置,其特征在于,所述激光测径模块采用激光测径仪实现。7. The composite optical fiber defect detection device according to claim 1, wherein the laser caliper module is realized by a laser caliper. 8.如权利要求1所述的复合型光纤缺陷检测装置,其特征在于,所述缺陷检测模块采用可见光照明光源和高速CCD相机实现。8. The composite optical fiber defect detection device according to claim 1, wherein the defect detection module is realized by a visible light illumination source and a high-speed CCD camera. 9.如权利要求8所述的复合型光纤缺陷检测装置,其特征在于,所述缺陷检测模块采用高速CCD相机实现光纤的光学成像;成像系统采用双组对称结构的双胶合透镜设计,校正光学相差,表面缺陷检测和漏光检测采用相同的光学结构,两套系统物距和像距相同,工作距离相同,便于系统调试;由于需要对待测光纤进行快速连续成像,因此成像光纤区域的照明必须均匀稳定,否则会出现明暗不同的成像结果;针对裸光纤自身透明的特性,采用高功率LED背光照明的方式,为了获得均匀的照明效果,在LED与待测光纤之间插入匀光板;针对加强型光纤自身不透光的特性,采用对称侧向照明方式,两个相同光源对称放置,通过两组光源进行叠加,在成像视场内获得均匀的光照度。9. The composite optical fiber defect detection device as claimed in claim 8, wherein the defect detection module adopts a high-speed CCD camera to realize the optical imaging of the optical fiber; Phase difference, surface defect detection and light leakage detection adopt the same optical structure, the object distance and image distance of the two systems are the same, and the working distance is the same, which is convenient for system debugging; because the optical fiber to be tested needs to be imaged rapidly and continuously, the illumination of the imaging fiber area must be uniform Stable, otherwise there will be different imaging results of light and dark; for the transparent characteristics of the bare fiber itself, high-power LED backlighting is used, in order to obtain a uniform lighting effect, a uniform light plate is inserted between the LED and the fiber to be tested; for enhanced Due to the opaque nature of the optical fiber itself, a symmetrical side lighting method is adopted, and two identical light sources are placed symmetrically, and the two groups of light sources are superimposed to obtain uniform illuminance in the imaging field of view. 10.一种复合型光纤缺陷检测方法,其特征在于,所述复合型光纤缺陷检测方法基于权利要求1至9任一项所述的复合型光纤缺陷检测装置来实施,所述方法包括如下步骤:10. A composite optical fiber defect detection method, characterized in that the composite optical fiber defect detection method is implemented based on the composite optical fiber defect detection device according to any one of claims 1 to 9, and the method comprises the following steps : 步骤1:待测光纤在光纤复绕模块带动下按一定速度行进,并检测待测光纤的行进速度信息;Step 1: The fiber to be tested travels at a certain speed driven by the fiber rewinding module, and detects the travel speed information of the fiber to be tested; 步骤2:待测光纤在行进中首先经过光纤清洁模块,进行表面除尘和除静电,降低缺陷检测虚警;光纤复绕时,光纤清洁模块的除静电组件不断将电离的正负离子吹向被测光纤,消除被测光纤在高速复绕时产生的静电,并吹离附着的颗粒;光纤清洁模块的的除尘组件在光纤经过除静电装置后,进行吸尘处理,减少光纤表面附着的灰尘,随后穿过海绵组件,海绵中注入酒精,由海绵擦拭光纤表面的粉尘;Step 2: The optical fiber to be tested first passes through the optical fiber cleaning module to remove dust and static electricity on the surface to reduce false alarms in defect detection; when the optical fiber is rewound, the antistatic component of the optical fiber cleaning module continuously blows ionized positive and negative ions to the tested Optical fiber, eliminate the static electricity generated when the optical fiber under test is rewound at high speed, and blow away the attached particles; the dust removal component of the optical fiber cleaning module performs dust suction treatment after the optical fiber passes through the static removal device to reduce the dust attached to the surface of the optical fiber, and then Pass through the sponge assembly, inject alcohol into the sponge, and wipe the dust on the surface of the optical fiber with the sponge; 步骤3:待测光纤经过激光测径模块,激光测径模块快速采集光纤线径数据,并与预设光纤线径阈值进行快速的比对,记录线径超过阈值的异常数据;Step 3: The optical fiber to be tested passes through the laser diameter measurement module, and the laser diameter measurement module quickly collects the fiber diameter data, and quickly compares it with the preset fiber diameter threshold, and records the abnormal data whose diameter exceeds the threshold; 步骤4:待测光纤经过表面缺陷检测模块,进行被测光纤的成像及缺陷记录;Step 4: The optical fiber to be tested passes through the surface defect detection module to perform imaging and defect recording of the optical fiber under test; 步骤5:待测光纤经过漏光检测模块,所述漏光检测模块采用输出为红光的LD激光器作为光源,将红光注入到被测光纤中,当光纤表面存在缺陷或损伤时,红光会从缺陷点泄漏,利用视觉技术采集和识别漏光处缺陷;Step 5: The optical fiber to be tested passes through the light leakage detection module. The light leakage detection module uses an LD laser outputting red light as a light source to inject red light into the optical fiber to be tested. When there is a defect or damage on the surface of the optical fiber, the red light will flow Leakage at defect points, using visual technology to collect and identify defects at light leaks; 步骤6:数据处理模块针对裸光纤和加强型光纤采取不同的缺陷检测策略;Step 6: The data processing module adopts different defect detection strategies for bare optical fibers and reinforced optical fibers; 裸光纤的处理流程为:①从可编程逻辑控制器中定时读取检测的长度与时间戳结合发送到数据处理模块储存;②从相机中读取的图片发送到算法处理模块切割光纤区域,并处理是否有异常,将异常数据发送到数据处理模块,数据处理模块根据时间戳匹配距离值并发送到异常记录模块,进行记录;③定时读取激光测径仪中记录的异常数据,并将异常数据发送到数据处理模块,数据处理模块根据时间戳匹配距离值并发送到异常记录模块,进行记录;The processing flow of the bare fiber is: ①The length of the detection is regularly read from the programmable logic controller and combined with the time stamp and sent to the data processing module for storage; ②The picture read from the camera is sent to the algorithm processing module to cut the fiber area, and Process whether there is an exception, send the abnormal data to the data processing module, and the data processing module matches the distance value according to the time stamp and sends it to the abnormal recording module for recording; ③ regularly read the abnormal data recorded in the laser caliper, and record the abnormal data The data is sent to the data processing module, and the data processing module matches the distance value according to the timestamp and sends it to the abnormal recording module for recording; 加强型光纤的处理流程为:①从可编程逻辑控制器中定时读取检测长度与时间戳结合,发送到数处理模块存储;②激光测径仪检测异常后输出信号,触发相机拍照,拍取的照片直接发送到数据处理模块匹配距离值,并发送到异常记录数据模块;③定时读取激光测径仪记录中的异常数据,发送到数据处理模块,数据处理模块根据时间戳匹配距离值并发送到异常记录模块,进行记录。The processing flow of the enhanced optical fiber is as follows: ①The combination of the detection length and the time stamp is regularly read from the programmable logic controller, and sent to the data processing module for storage; The photo is directly sent to the data processing module to match the distance value, and sent to the abnormal record data module; ③ regularly read the abnormal data in the laser caliper record, and send it to the data processing module, the data processing module matches the distance value according to the time stamp and Send to the exception recording module for recording.
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