CN116035806A - A kind of medical protective headgear and its preparation method and use method - Google Patents
A kind of medical protective headgear and its preparation method and use method Download PDFInfo
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- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/12—Bandages or dressings; Absorbent pads specially adapted for the head or neck
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- B32—LAYERED PRODUCTS
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Abstract
Description
技术领域technical field
本发明涉及医疗康复护理器械领域,更具体地涉及一种医用防护头罩及其制备方法和使用方法。The invention relates to the field of medical rehabilitation nursing equipment, and more particularly to a medical protective headgear and its preparation method and use method.
背景技术Background technique
头部受伤或做完开颅手术后,通常用消毒敷料覆盖伤口,然后用医用胶带粘贴固定消毒敷料,最后用弹力绷带裹紧,未对伤口或手术部位施加保护。后期恢复过程中,头部有可能受到外力磕碰或撞击,存在二次受伤的风险。常用的头盔虽可以防止伤口受外力磕碰或撞击,但头盔自身具有一定重量,容易对伤口进行挤压。After a head injury or craniotomy, the wound is usually covered with a sterile dressing, then secured with medical tape, and then wrapped tightly with an elastic bandage, leaving no wound or surgical site protected. In the later recovery process, the head may be bumped or hit by external force, and there is a risk of secondary injury. Although the commonly used helmet can prevent the wound from being bumped or impacted by external force, the helmet itself has a certain weight and is easy to squeeze the wound.
现有技术中的医用防护头罩大多是采用软质地的、布类材料,起到的作用基本均为隔离或者防护病毒,其对创伤的保护基本没有作用,因此,需要一种可以对伤口或手术部位施加保护的硬质医用防护头罩。Most of the medical protective headgears in the prior art are made of soft texture and cloth materials, which are basically used to isolate or protect viruses, and have basically no effect on the protection of wounds. Rigid medical protective headgear for surgical site protection.
发明内容Contents of the invention
鉴于上述现有技术中存在的现有医用防护头罩的问题,本发明的目的之一在于提供一种医用防护头罩,该医用防护头罩壳体部分硬度可随时间和温度发生变化,具有优异的可塑性,可根据患者头部形状及伤口分布进行塑形;质量轻并具有较好的机械强度和尺寸稳定性,对头部受伤部位或手术部位施加有效保护;同时具有芳香气味,能改善用户体验。本发明提供的医用防护头罩特别适用于头部受伤或开颅手术后的康复护理。In view of the problems of the existing medical protective hoods in the above-mentioned prior art, one of the objectives of the present invention is to provide a medical protective hood, the hardness of the shell part of the medical protective hood can change with time and temperature, and has Excellent plasticity, it can be shaped according to the shape of the patient's head and the distribution of the wound; it is light in weight, has good mechanical strength and dimensional stability, and can effectively protect the injured part of the head or the surgical site; at the same time, it has an aromatic smell and can improve user experience. The medical protective headgear provided by the invention is especially suitable for rehabilitation care after head injury or craniotomy.
为实现上述目的,本发明采取的技术方案如下:In order to achieve the above object, the technical scheme that the present invention takes is as follows:
一种医用防护头罩,包括壳体和缓冲内衬,所述壳体呈半球状;所述缓冲内衬形状与所述壳体形状相同,用于医用防护头罩使用时,置于医用防护头罩下方与头部接触一侧;所述壳体与缓冲内衬通过粘结连接;所述壳体厚度为0.5-5mm,优选为1-3mm。A medical protective headgear, comprising a housing and a buffer lining, the housing is hemispherical; the shape of the buffering inner lining is the same as that of the housing, and is used for medical protection when the medical protective headgear is used. The lower side of the hood is in contact with the head; the shell and the buffer lining are connected by bonding; the thickness of the shell is 0.5-5mm, preferably 1-3mm.
上述技术方案中,所述医用防护头罩壳体具有和/或不具有孔结构,优选为具有孔结构;所述缓冲内衬具有和/或不具有孔结构,优选为具有孔结构。所述孔结构在所述壳体和/或缓冲内衬层上贯穿分布,所述孔之间间隔为1-10mm,优选为2-4mm;所述孔结构的孔径为0.5-5mm,优选为1-3mm。所述壳体和缓冲内衬都具有孔结构的情况下,优选两者的孔结构对应贯通,以便使得医用防护头罩透气性良好。In the above technical solution, the medical protective headgear shell has and/or does not have a hole structure, preferably has a hole structure; the buffer lining has and/or does not have a hole structure, preferably has a hole structure. The hole structure is distributed throughout the housing and/or the buffer inner liner, and the interval between the holes is 1-10mm, preferably 2-4mm; the hole diameter of the hole structure is 0.5-5mm, preferably 1-3mm. When both the housing and the cushioning inner liner have a hole structure, preferably the hole structures of the two are correspondingly connected, so as to make the medical protective headgear have good air permeability.
所述缓冲内衬材质选用橡胶、硅胶、海绵、热塑性弹性体、布、纸、凝胶、皮革和橡皮泥中的至少一种,所述缓冲内衬厚度为1~15mm,优选为3~10mm。The material of the buffer lining is selected from at least one of rubber, silica gel, sponge, thermoplastic elastomer, cloth, paper, gel, leather and plasticine, and the thickness of the buffer lining is 1-15mm, preferably 3-10mm .
进一步地,所述缓冲内衬形状与所述壳体形状相同是指所述缓冲内衬的展开形状与壳体内侧展开形状相同或相近,只要是贴在壳体内侧将头部与壳体内侧隔开起到缓冲作用即可。所述缓冲内衬材料的形状可以不限,优选为大于头部的矩形、正方形、圆形片状等,使用时根据医用防护头罩壳体形状进行剪裁。所述缓冲内衬材料可以为带有孔的材料,也可以是不带孔的材料使用时和医用防护头罩壳体一起打孔。Further, the shape of the cushioning lining is the same as the shape of the shell means that the expanded shape of the cushioning liner is the same or similar to the expanded shape inside the shell, as long as it is attached to the inside of the shell and the head is connected to the inside of the shell. The separation can act as a buffer. The shape of the cushioning lining material is not limited, and it is preferably a rectangle, square, or circular sheet that is larger than the head, and it is cut according to the shape of the medical protective headgear shell during use. The buffer lining material can be a material with holes, or a material without holes, which are perforated together with the medical protective headgear shell when used.
上述技术方案中,所述医用防护头罩壳体由共聚酯材料制备而成,所述共聚酯材料,包含有共聚酯X和共聚酯Y;其中所述共聚酯X包含脂肪族二酸和/或其衍生物链段、芳香族二酸和/或其衍生物链段与二醇链段;所述二醇链段包括至少一种带有环状结构链段的二醇链段和至少一种脂肪族二醇链段;其中芳香族二酸和/或其衍生物链段占总二酸和/或其衍生物链段的摩尔百分含量为15~60%;In the above technical solution, the medical protective headgear shell is made of copolyester material, and the copolyester material includes copolyester X and copolyester Y; wherein the copolyester X contains fat Patriotic diacid and/or its derivative chain segment, aromatic diacid and/or its derivative chain segment and diol chain segment; The diol chain segment includes at least one diol with a ring structure chain segment segment and at least one aliphatic diol segment; wherein the aromatic diacid and/or its derivative segment accounts for 15 to 60% of the molar percentage of the total diacid and/or its derivative segment;
其中所述共聚酯Y包含脂肪族二酸和/或其衍生物链段、芳香族二酸和/或其衍生物链段与至少一种脂肪族二醇链段;其中芳香族二酸和/或其衍生物链段占总二酸和/或其衍生物链段的摩尔百分含量为50-95%。本发明共聚酯X和Y的芳香族二酸占总二酸的含量在以上范围内,可不同程度的提高共聚酯的刚性。Wherein said copolyester Y comprises aliphatic diacid and/or its derivative segment, aromatic diacid and/or its derivative segment and at least one aliphatic diol segment; wherein aromatic diacid and The molar percentage of/or its derivative segments in the total diacid and/or its derivative segments is 50-95%. The content of the aromatic diacids in the copolyesters X and Y of the present invention in the total diacids is within the above range, which can improve the rigidity of the copolyesters to varying degrees.
上述技术方案中,以共聚酯总重量为100份计,所述共聚酯X为50~99份,优选为55~80份;本发明共聚酯X的含量在以上范围内,可不同程度的降低材料触发软化所需温度,增大材料的硬度和耐磨性;In the above technical solution, based on the total weight of the copolyester as 100 parts, the copolyester X is 50 to 99 parts, preferably 55 to 80 parts; the content of the copolyester X of the present invention is within the above range, which can be different Reduce the temperature required for the material to trigger softening, increase the hardness and wear resistance of the material;
所述共聚酯Y为1~50份,优选为20~45份,本发明共聚酯Y的含量在以上范围内,可不同程度的降低共聚酯组合物材料固化所需时间。The copolyester Y is 1 to 50 parts, preferably 20 to 45 parts. The content of the copolyester Y in the present invention is within the above range, which can reduce the time required for curing the copolyester composition material to varying degrees.
上述技术方案中,所述共聚酯X中芳香族二酸和/或其衍生物链段占总二酸和/或其衍生物链段的摩尔百分含量为25-60%,更优选30-60%。In the above technical scheme, the molar percentage of the aromatic diacid and/or its derivative segment in the copolyester X to the total diacid and/or its derivative segment is 25-60%, more preferably 30% -60%.
优选地,所述共聚酯X中带环状结构二醇链段占总二醇链段的摩尔百分含量为1-60%,优选为5-25%。带环状结构二醇的引入,可增加共聚酯的刚性,降低材料触发软化所需温度,增大材料的硬度和耐磨性。Preferably, the mole percentage of diol chain segments with ring structure in the copolyester X is 1-60%, preferably 5-25%. The introduction of diols with a ring structure can increase the rigidity of the copolyester, reduce the temperature required for the material to trigger softening, and increase the hardness and wear resistance of the material.
优选地,所述共聚酯X中总二酸链段和总二醇链段的摩尔比为(0.8~1):1,优选为(0.9~1):1。Preferably, the molar ratio of the total diacid segments to the total diol segments in the copolyester X is (0.8-1):1, preferably (0.9-1):1.
优选地,所述共聚酯Y中芳香族二酸和/或其衍生物链段占总二酸和/或其衍生物链段的摩尔百分含量为60~85%。Preferably, the molar percentage of aromatic diacids and/or derivatives thereof in the copolyester Y to the total diacids and/or derivatives thereof is 60-85%.
优选地,所述共聚酯Y中总二酸链段和总二醇链段的摩尔比为(0.8~1):1,优选为(0.9~1):1。Preferably, the molar ratio of the total diacid segments to the total diol segments in the copolyester Y is (0.8-1):1, preferably (0.9-1):1.
上述技术方案中,所述共聚酯X和共聚酯Y各自独立地为无规共聚物、交替共聚物、嵌段共聚物和接枝共聚物中的至少一种,优选为无规共聚物和/或嵌段共聚物。In the above technical scheme, the copolyester X and the copolyester Y are each independently at least one of random copolymers, alternating copolymers, block copolymers and graft copolymers, preferably random copolymers and/or block copolymers.
上述技术方案中,所述共聚酯X和共聚酯Y的分子量范围为20000-200000,优选为80000-150000。In the above technical solution, the molecular weight range of the copolyester X and copolyester Y is 20,000-200,000, preferably 80,000-150,000.
上述技术方案中,所述脂肪族二酸和/或其衍生物选自1,4-丁二酸和/或其衍生物、1,6-己二酸和/或其衍生物中的至少一种。In the above technical solution, the aliphatic diacid and/or its derivatives are selected from at least one of 1,4-succinic acid and/or its derivatives, 1,6-adipic acid and/or its derivatives kind.
所述芳香族二酸和/或其衍生物选自对苯二甲酸和/或其衍生物。The aromatic diacid and/or its derivatives are selected from terephthalic acid and/or its derivatives.
所述带有环状结构的二醇选自1,4-环己烷二甲醇、异山梨醇、2,2,4,4-四甲基1,3-环丁二醇中的至少一种。The diol with a ring structure is selected from at least one of 1,4-cyclohexanedimethanol, isosorbide, 2,2,4,4-
所述脂肪族二醇选自1,3-丙二醇/1,4-丁二醇或1,6-己二醇中的至少一种。The aliphatic diol is selected from at least one of 1,3-propanediol/1,4-butanediol or 1,6-hexanediol.
其中,单独的共聚酯X中所述带有环状结构的二醇的引入,可降低共聚酯片晶厚度,从而降低共聚酯的熔点,增加了其使用时的便利性。另一方面,环状结构的二醇的引入,可降低共聚酯结晶速度,导致共聚酯材料固化时间增加。Wherein, the introduction of the diol with a ring structure in the separate copolyester X can reduce the thickness of the copolyester lamellae, thereby reducing the melting point of the copolyester and increasing the convenience of its use. On the other hand, the introduction of diols with a ring structure can reduce the crystallization rate of the copolyester, resulting in an increase in the solidification time of the copolyester material.
单独的共聚酯Y较单独的共聚酯X,固化时间较短,但软化温度较高,硬度和耐磨性较差。因此采用共聚酯X和共聚酯Y的组合物,弥补单独共聚酯X或者Y的不足,通过调节两者比例,得到组合物共聚酯合适的软化温度、硬度、耐磨性以及固化时间。The copolyester Y alone has a shorter curing time than copolyester X alone, but the softening temperature is higher, and the hardness and wear resistance are worse. Therefore, the composition of copolyester X and copolyester Y is used to make up for the deficiency of copolyester X or Y alone, and by adjusting the ratio of the two, the suitable softening temperature, hardness, wear resistance and curing of the copolyester of the composition can be obtained. time.
上述技术方案中,所述共聚酯X中的脂肪族二醇链段与共聚酯Y中的脂肪族二醇链段不相同;优选地,In the above technical scheme, the aliphatic diol segment in the copolyester X is different from the aliphatic diol segment in the copolyester Y; preferably,
所述共聚酯X中的脂肪族二醇链段来自1,4-丁二醇;所述共聚酯Y中的脂肪族二醇链段来自1,3-丙二醇和/或1,6-己二醇。The aliphatic diol segment in the copolyester X comes from 1,4-butanediol; the aliphatic diol segment in the copolyester Y comes from 1,3-propanediol and/or 1,6- Hexylene glycol.
上述技术方案中,以共聚酯X和共聚酯Y总重为100份计,还包含有0.5~10份,优选为1.5~8份的香精。In the above technical solution, based on the total weight of copolyester X and copolyester Y as 100 parts, it also contains 0.5-10 parts, preferably 1.5-8 parts, of essence.
所述香精选自水果香精和花香香精中的至少一种;所述水果香精包括但不限于草莓、香蕉、甜橙、菠萝、葡萄等香型;所述花香香精包括但不限于玫瑰、茉莉、晚香玉、铃兰、玉兰等香型。The fragrance is selected from at least one of fruit essence and floral essence; the fruit essence includes but not limited to strawberry, banana, sweet orange, pineapple, grape and other fragrance types; the floral essence includes but not limited to rose, jasmine , tuberose, lily of the valley, magnolia and other fragrance types.
上述技术方案中,以共聚酯X和共聚酯Y总重为100份计,还包含有1-15份的润滑剂,所述润滑剂选自硬脂酸、硬脂酸丁酯、油酰胺、乙撑双硬脂酰胺和低密度聚乙烯中的至少一种。In the above-mentioned technical scheme, based on the total weight of copolyester X and copolyester Y as 100 parts, it also contains 1-15 parts of lubricant, and the lubricant is selected from stearic acid, butyl stearate, oil At least one of amide, ethylene bisstearamide and low density polyethylene.
本发明所述的共聚酯材料的制备方法,包括将包含所述共聚酯X和共聚酯Y在内的组分混合后熔融共混的步骤。The preparation method of the copolyester material of the present invention comprises the step of melt blending after mixing the components including the copolyester X and the copolyester Y.
上述技术方案中,所述混合在搅拌条件下进行,所述搅拌的速率为20-150r/min。In the above technical solution, the mixing is carried out under stirring conditions, and the stirring rate is 20-150r/min.
上述技术方案中,所述搅拌的时间为5-15min。In the above technical solution, the stirring time is 5-15min.
上述技术方案中,所述熔融共混采用通过双螺杆挤出机挤出造粒的方式进行;优选地,所述挤出造粒的温度为110~260℃,更优选为160~220℃。In the above technical solution, the melt blending is carried out by extruding and granulating through a twin-screw extruder; preferably, the extrusion and granulating temperature is 110-260°C, more preferably 160-220°C.
本发明的目的之二是提供所述的医用防护头罩的制备方法,该方法生产成本低,使用方便,用户体验好。The second object of the present invention is to provide the preparation method of the medical protective headgear, which has low production cost, convenient use and good user experience.
为实现上述目的,本发明采取的技术方案如下:In order to achieve the above object, the technical scheme that the present invention takes is as follows:
一种医用防护头罩的制备方法,包括将共聚酯材料依次经过挤出、成型和/或切割,以得到医用防护头罩的壳体型材,所述挤出优选为熔融挤出。A method for preparing a medical protective headgear, comprising sequentially extruding, molding and/or cutting a copolyester material to obtain a shell profile of the medical protective headgear, and the extrusion is preferably melt extrusion.
所述挤出的温度为90-230℃,优选为110-170℃;The extrusion temperature is 90-230°C, preferably 110-170°C;
所述成型的方式为注塑和/或压塑。所述的设备也采用现有技术中常用的挤出、注塑、压塑设备。The molding method is injection molding and/or compression molding. Said equipment also adopts extrusion, injection molding and compression molding equipment commonly used in the prior art.
本发明的目的之三是提供医用防护头罩的使用方法,包括将医用防护头罩壳体加热使其充分软化,然后将其迅速降至人体可接受温度,根据患者头部形状以及伤口分布进行塑形;塑形完毕后待其硬化,然后将缓冲内衬用双面胶固定于壳体与头部接触一侧。The third object of the present invention is to provide a method for using the medical protective headgear, which includes heating the shell of the medical protective headgear to make it fully softened, and then rapidly reducing it to a temperature acceptable to the human body, according to the shape of the patient's head and the distribution of the wound. Shaping; After the shaping is completed, wait for it to harden, and then fix the buffer lining on the side of the shell that is in contact with the head with double-sided tape.
优选地,将上述医用防护头罩壳体型材加热使其充分软化,加热方法包括但不限于热水特别是沸水浸泡,微波炉、烘箱、热板加热等;然后将其迅速降至人体可接受温度,降温方法包括但不限于置于冷水、冰水或液氮中浸泡、与冰块或冰袋接触、置于冰箱冷藏室或冷冻室或冰柜中;然后擦拭干净,根据患者头部形状以及伤口分布进行塑形,塑形时使壳体与头部之间有间隙以便后续放置缓冲内衬,其中,头部伤口处及其附近的间隙大小是缓冲内衬厚度的两倍以上,以防止壳体触碰到伤口,其余位置的间隙大小和缓冲内衬厚度相当,可起到头部对壳体的支撑作用;塑形完毕后待其硬化,得壳体。然后将缓冲内衬用双面胶固定于壳体与头部接触一侧,优选地,将缓冲内衬层未被壳体覆盖的部分裁减掉。最后用医用胶带将一条绷带沿脸部及下巴固定于壳体靠近耳部的两侧,以固定头罩。Preferably, the above-mentioned medical protective headgear shell profile is heated to fully soften it. The heating method includes but is not limited to soaking in hot water, especially boiling water, heating in a microwave oven, oven, hot plate, etc.; and then quickly lowering it to a temperature acceptable to the human body , cooling methods include but are not limited to immersion in cold water, ice water or liquid nitrogen, contact with ice cubes or ice packs, placing in a refrigerator or freezer or freezer; then wipe it clean, according to the shape of the patient's head and the distribution of the wound Carry out shaping. When shaping, there is a gap between the shell and the head for subsequent placement of the cushioning liner. The size of the gap at and near the wound on the head is more than twice the thickness of the cushioning liner to prevent the shell from When the wound is touched, the size of the gap in the rest of the position is equivalent to the thickness of the buffer lining, which can support the head to the shell; after the shaping is completed, wait for it to harden to obtain the shell. Then fix the cushioning liner on the side of the housing in contact with the head with double-sided tape, preferably, cut off the part of the cushioning lining not covered by the housing. Finally, use medical tape to fix a bandage on both sides of the shell near the ear along the face and chin to fix the hood.
本发明的有益效果:本发明医用防护头罩对头部受伤或手术部位施加保护,避免二次伤害;具有芳香气味,用户体验较好。Beneficial effects of the present invention: the medical protective headgear of the present invention protects head injuries or surgical sites to avoid secondary injuries; it has an aromatic smell and provides better user experience.
附图说明Description of drawings
图1为本发明医用防护头罩结构示意图。Fig. 1 is a structural schematic diagram of the medical protective headgear of the present invention.
附图标记:1.壳体;2.缓冲内衬;3.绷带。图示医用防护头罩,包括壳体和缓冲内衬,所述壳体呈半球状;所述缓冲内衬形状与所述壳体形状相同,置于医用防护头罩下方与头部接触一侧。Reference signs: 1. shell; 2. buffer lining; 3. bandage. The medical protective hood shown in the figure includes a shell and a buffer lining. The shell is hemispherical; the shape of the buffer lining is the same as that of the shell, and it is placed under the medical protective hood on the side where the head contacts .
具体实施方式Detailed ways
下面结合具体实施例对本发明进行具体的描述,有必要在此指出的是以下实施例只用于对本发明的进一步说明,不能理解为对本发明保护范围的限制,本领域技术人员根据本发明内容对本发明做出的一些非本质的改进和调整仍属本发明的保护范围。The present invention is specifically described below in conjunction with specific embodiment, it is necessary to point out here that following embodiment is only used for the further description of the present invention, can not be interpreted as the restriction to protection scope of the present invention, those skilled in the art can understand the present invention according to the content of the present invention Some non-essential improvements and adjustments made by the invention still belong to the protection scope of the present invention.
另外需要说明的是,在以下具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合。为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the following specific embodiments may be combined in any suitable manner if there is no contradiction. In order to avoid unnecessary repetition, various possible combinations are not further described in the present invention.
此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明的思想,由此而形成的技术方案属于本说明书原始公开内容的一部分,同时也落入本发明的保护范围。In addition, various combinations of different implementations of the present invention can also be combined arbitrarily, as long as they do not violate the idea of the present invention, the technical solutions formed thereby belong to a part of the original disclosure content of this specification, and also fall into the scope of the present invention. scope of protection.
试剂来源:本发明所用试剂均为市售。Reagent sources: All reagents used in the present invention are commercially available.
在以下实施例和对比例中,聚合物的重均分子量采用凝胶渗透色谱法(GPC),以四氢呋喃(THF)为溶剂,在Waters-208(带Waters 2410RI检测器,1.5mL/min流速,30℃)仪器上测量,以苯乙烯标样校准。In the following examples and comparative examples, the weight-average molecular weight of the polymer adopts gel permeation chromatography (GPC), using tetrahydrofuran (THF) as solvent, in Waters-208 (band Waters 2410RI detector, 1.5mL/min flow rate, 30°C) measured on the instrument, calibrated with styrene standard.
聚酯组合物的组成通过原料的投料确定;在没有特别说明的情况下,可以根据目标产品的组成和分子量,相应地调整反应原料的种类,并且通过调整投料量和投料比分别控制产品的分子量以及产品中各重复单元的含量。The composition of the polyester composition is determined by the feeding of raw materials; unless otherwise specified, the type of reaction raw materials can be adjusted accordingly according to the composition and molecular weight of the target product, and the molecular weight of the product can be controlled respectively by adjusting the feeding amount and feeding ratio And the content of each repeating unit in the product.
实施例1Example 1
医用防护头罩,包括壳体和缓冲内衬,所述壳体呈半球状;所述缓冲内衬形状与所述壳体形状相同,置于医用防护头罩下方与头部接触一侧;所述壳体与缓冲内衬由双面胶连接;所述壳体厚度为2mm。所述医用防护头罩壳体具有孔结构;所述孔结构在所述前夹板和后夹板上贯穿分布,所述孔之间间隔为2mm,孔径为2mm。所述缓冲内衬材质选用海绵,所述缓冲内衬厚度为5~10mm。The medical protective hood includes a shell and a cushioning liner, the shell is hemispherical; the shape of the cushioning liner is the same as that of the shell, and it is placed under the medical protective hood on the side in contact with the head; the The casing and the buffer lining are connected by double-sided adhesive; the thickness of the casing is 2mm. The medical protective headgear shell has a hole structure; the hole structure is distributed through the front splint and the rear splint, the interval between the holes is 2mm, and the hole diameter is 2mm. The material of the cushioning lining is sponge, and the thickness of the cushioning lining is 5-10mm.
在搅拌的条件下(搅拌的速率为30rpm,时间为10min),将7kg对苯二甲酸-丁二醇-丁二酸-1,4-环己烷二甲醇共聚酯X(重均分子量为120,000,其中,以对苯二甲酸和丁二酸重复单元的总摩尔数为基准,对苯二甲酸重复单元的含量为60摩尔%;以丁二醇和1,4-环己烷二甲醇重复单元的总摩尔数为基准,1,4-环己烷二甲醇重复单元的含量为25摩尔%)颗粒、2.5kg对苯二甲酸-丙二醇-丁二酸共聚酯Y(重均分子量为100,000,其中,以对苯二甲酸和丁二酸重复单元的总摩尔数为基准,对苯二甲酸重复单元的含量为60摩尔%)颗粒、0.2kg茉莉香精和0.3kg低密度聚乙烯混合。其中,所述共聚酯X中总二酸链段和总二醇链段的摩尔比为0.95:1,所述共聚酯Y中总二酸链段和总二醇链段的摩尔比为0.95:1。将得到的混合物通过双螺杆挤出机进行挤出造粒,螺杆的转速控制为10rpm,扭矩为20N*m,双螺杆挤出机中从进料口到挤出口各区段的温度依次为150℃、160℃、170℃、170℃、170℃、170℃,制得共聚酯材料A1。将共聚酯材料A1,熔融后于170℃、1000MPa下压制成2mm厚的板材,并裁剪至合适的形状,得到板材P1。使用时,利用开水将板材P1加热软化后迅速置于冰水中冷却至37℃,取出擦干,根据患者头部形态以及伤口分布塑形,待其硬化,得到医用防护头罩壳体B1。将缓冲内衬固定于壳体B1内侧,并用医用胶带将一条长度合适的绷带固定于壳体靠近耳部的两侧,得到医用防护头罩Q1。Under the condition of stirring (the speed of stirring is 30rpm, and the time is 10min), 7kg of terephthalic acid-butanediol-succinic acid-1,4-cyclohexanedimethanol copolyester X (weight average molecular weight is 120,000, of which, based on the total moles of terephthalic acid and succinic acid repeating units, the content of terephthalic acid repeating units is 60 mole %; the content of butanediol and 1,4-cyclohexanedimethanol repeating units The total number of moles of 1,4-cyclohexanedimethanol repeating unit is 25 mole %) particles, 2.5kg terephthalic acid-propylene glycol-succinic acid copolyester Y (weight average molecular weight is 100,000, Wherein, based on the total molar number of terephthalic acid and succinic acid repeating units, the content of terephthalic acid repeating units is 60 mol%) particles, 0.2kg jasmine essence and 0.3kg low-density polyethylene are mixed. Wherein, the molar ratio of the total diacid segment and the total diol segment in the copolyester X is 0.95:1, and the molar ratio of the total diacid segment and the total diol segment in the copolyester Y is 0.95:1. The obtained mixture is extruded and granulated through a twin-screw extruder, the screw speed is controlled at 10rpm, the torque is 20N*m, and the temperature of each section from the feed port to the extrusion port in the twin-screw extruder is 150°C in sequence , 160°C, 170°C, 170°C, 170°C, 170°C to prepare copolyester material A1. The copolyester material A1 was melted and pressed at 170°C and 1000 MPa into a 2mm thick plate, and cut into a suitable shape to obtain the plate P1. When in use, heat the plate P1 with boiling water to soften it, then quickly cool it to 37°C in ice water, take it out and dry it, shape it according to the shape of the patient's head and the distribution of the wound, and wait for it to harden to obtain the medical protective headgear shell B1. Fix the cushioning lining on the inside of the housing B1, and fix a bandage of appropriate length on both sides of the housing near the ears with medical tape to obtain the medical protective headgear Q1.
实施例2Example 2
医用防护头罩,包括壳体和缓冲内衬,所述壳体呈半球状;所述缓冲内衬形状与所述壳体形状相同,置于医用防护头罩下方与头部接触一侧;所述壳体与缓冲内衬由双面胶连接;所述壳体厚度为2mm。所述医用防护头罩壳体具有孔结构;所述孔结构在所述前夹板和后夹板上贯穿分布,所述孔之间间隔为2mm,孔径为2mm。所述缓冲内衬材质选用海绵,所述缓冲内衬厚度为5~10mm。The medical protective hood includes a shell and a cushioning liner, the shell is hemispherical; the shape of the cushioning liner is the same as that of the shell, and it is placed under the medical protective hood on the side in contact with the head; the The casing and the buffer lining are connected by double-sided adhesive; the thickness of the casing is 2mm. The medical protective headgear shell has a hole structure; the hole structure is distributed through the front splint and the rear splint, the interval between the holes is 2mm, and the hole diameter is 2mm. The material of the cushioning lining is sponge, and the thickness of the cushioning lining is 5-10mm.
在搅拌的条件下(搅拌的速率为30rpm,时间为10min),将6.5kg对苯二甲酸-丁二醇-己二酸-异山梨醇共聚酯X(重均分子量为130,000,其中,以对苯二甲酸和己二酸重复单元的总摩尔数为基准,对苯二甲酸重复单元的含量为55摩尔%;以丁二醇和异山梨醇重复单元的总摩尔数为基准,异山梨醇重复单元的含量为20摩尔%)颗粒、3kg对苯二甲酸-己二醇-丁二酸共聚酯Y(重均分子量为100,000,其中,以对苯二甲酸和丁二酸重复单元的总摩尔数为基准,对苯二甲酸重复单元的含量为60摩尔%)颗粒、0.2kg茉莉香精和0.3kg低密度聚乙烯混合。其中,所述共聚酯X中总二酸链段和总二醇链段的摩尔比为1:1,所述共聚酯Y中总二酸链段和总二醇链段的摩尔比为1:1。将得到的混合物通过双螺杆挤出机进行挤出造粒,螺杆的转速控制为10rpm,扭矩为20N*m,双螺杆挤出机中从进料口到挤出口各区段的温度依次为150℃、160℃、170℃、170℃、170℃、170℃,制得共聚酯材料A2。将共聚酯材料A2,熔融后于170℃、1000MPa下压制成2mm厚的板材,并裁剪至合适的形状,得到板材P2。使用时,利用开水将板材P2加热软化后迅速置于冰水中冷却至37℃,取出擦干,根据患者头部形态以及伤口分布塑形,待其硬化,得到医用防护头罩壳体B2。将缓冲内衬固定于壳体B2内侧,并用医用胶带将一条长度合适的绷带固定于壳体靠近耳部的两侧,得到医用防护头罩Q2。Under the condition of stirring (the speed of stirring is 30rpm, and the time is 10min), 6.5kg of terephthalic acid-butylene glycol-adipic acid-isosorbide copolyester X (weight-average molecular weight is 130,000, wherein, expressed as Based on the total moles of terephthalic acid and adipic acid repeating units, the content of terephthalic acid repeating units is 55% by mole; based on the total moles of butanediol and isosorbide repeating units, the isosorbide repeating units The content is 20 mole %) particles, 3kg of terephthalic acid-hexanediol-succinic acid copolyester Y (weight average molecular weight is 100,000, wherein, the total moles of terephthalic acid and succinic acid repeating units As a benchmark, the content of the terephthalic acid repeating unit is 60 mol%) particles, 0.2 kg of jasmine essence and 0.3 kg of low-density polyethylene were mixed. Wherein, the molar ratio of the total diacid segments and the total diol segments in the copolyester X is 1:1, and the molar ratio of the total diacid segments and the total diol segments in the copolyester Y is 1:1. The obtained mixture is extruded and granulated through a twin-screw extruder, the screw speed is controlled at 10rpm, the torque is 20N*m, and the temperature of each section from the feed port to the extrusion port in the twin-screw extruder is 150°C in sequence , 160°C, 170°C, 170°C, 170°C, 170°C to prepare copolyester material A2. The copolyester material A2 was melted and pressed into a 2mm thick plate at 170°C and 1000 MPa, and cut into a suitable shape to obtain the plate P2. When in use, heat and soften the plate P2 with boiling water, then quickly cool it to 37°C in ice water, take it out and dry it, shape it according to the shape of the patient's head and the distribution of the wound, and wait for it to harden to obtain the medical protective headgear shell B2. Fix the cushioning lining on the inside of the housing B2, and fix a bandage of appropriate length on both sides of the housing near the ears with medical tape to obtain the medical protective headgear Q2.
实施例3Example 3
医用防护头罩,包括壳体和缓冲内衬,所述壳体呈半球状;所述缓冲内衬形状与所述壳体形状相同,置于医用防护头罩下方与头部接触一侧;所述壳体与缓冲内衬由双面胶连接;所述壳体厚度为2mm。所述医用防护头罩壳体具有孔结构;所述孔结构在所述前夹板和后夹板上贯穿分布,所述孔之间间隔为2mm,孔径为2mm。所述缓冲内衬材质选用海绵,所述缓冲内衬厚度为5~10mm。The medical protective hood includes a shell and a cushioning liner, the shell is hemispherical; the shape of the cushioning liner is the same as that of the shell, and it is placed under the medical protective hood on the side in contact with the head; the The casing and the buffer lining are connected by double-sided adhesive; the thickness of the casing is 2mm. The medical protective headgear shell has a hole structure; the hole structure is distributed through the front splint and the rear splint, the interval between the holes is 2mm, and the hole diameter is 2mm. The material of the cushioning lining is sponge, and the thickness of the cushioning lining is 5-10mm.
在搅拌的条件下(搅拌的速率为30rpm,时间为10min),将6.5kg对苯二甲酸-丁二醇-丁二酸-2,2,4,4-四甲基1,3-环丁二醇共聚酯X(重均分子量为150,000,其中,以对苯二甲酸和丁二酸重复单元的总摩尔数为基准,对苯二甲酸重复单元的含量为30摩尔%;以丁二醇和2,2,4,4-四甲基1,3-环丁二醇重复单元的总摩尔数为基准,2,2,4,4-四甲基1,3-环丁二醇重复单元的含量为20摩尔%)颗粒、3kg对苯二甲酸-己二醇-丁二酸共聚酯Y(重均分子量为100,000,其中,以对苯二甲酸和丁二酸重复单元的总摩尔数为基准,对苯二甲酸重复单元的含量为60摩尔%)颗粒、0.2kg茉莉香精和0.3kg低密度聚乙烯混合。其中,所述共聚酯X中总二酸链段和总二醇链段的摩尔比为0.9:1,所述共聚酯Y中总二酸链段和总二醇链段的摩尔比为0.9:1。将得到的混合物通过双螺杆挤出机进行挤出造粒,螺杆的转速控制为10rpm,扭矩为20N*m,双螺杆挤出机中从进料口到挤出口各区段的温度依次为150℃、160℃、170℃、170℃、170℃、170℃,制得共聚酯材料A3。将共聚酯材料A3,熔融后于170℃、1000MPa下压制成2mm厚的板材,并裁剪至合适的形状,得到板材P3。使用时,利用开水将板材P3加热软化后迅速置于冰水中冷却至37℃,取出擦干,根据患者头部形态以及伤口分布塑形,待其硬化,得到医用防护头罩壳体B3。将缓冲内衬固定于壳体B3内侧,并用医用胶带将一条长度合适的绷带固定于壳体靠近耳部的两侧,得到医用防护头罩Q3。Under stirring conditions (stirring rate is 30rpm, time is 10min), 6.5kg terephthalic acid-butanediol-succinic acid-2,2,4,4-
实施例4Example 4
医用防护头罩,包括壳体和缓冲内衬,所述壳体呈半球状;所述缓冲内衬形状与所述壳体形状相同,置于医用防护头罩下方与头部接触一侧;所述壳体与缓冲内衬由双面胶连接;所述壳体厚度为2mm。所述医用防护头罩壳体具有孔结构;所述孔结构在所述前夹板和后夹板上贯穿分布,所述孔之间间隔为2mm,孔径为2mm。所述缓冲内衬材质选用海绵,所述缓冲内衬厚度为5~10mm。The medical protective hood includes a shell and a cushioning liner, the shell is hemispherical; the shape of the cushioning liner is the same as that of the shell, and it is placed under the medical protective hood on the side in contact with the head; the The casing and the buffer lining are connected by double-sided adhesive; the thickness of the casing is 2mm. The medical protective headgear shell has a hole structure; the hole structure is distributed through the front splint and the rear splint, the interval between the holes is 2mm, and the hole diameter is 2mm. The material of the cushioning lining is sponge, and the thickness of the cushioning lining is 5-10 mm.
在搅拌的条件下(搅拌的速率为30rpm,时间为10min),将7kg对苯二甲酸-丁二醇-丁二酸-1,4-环己烷二甲醇共聚酯X(重均分子量为120,000,其中,以对苯二甲酸和丁二酸重复单元的总摩尔数为基准,对苯二甲酸重复单元的含量为60摩尔%;以丁二醇和1,4-环己烷二甲醇重复单元的总摩尔数为基准,1,4-环己烷二甲醇重复单元的含量为25摩尔%)颗粒、2.5kg对苯二甲酸-丙二醇-丁二酸共聚酯Y(重均分子量为110,000,其中,以对苯二甲酸和丁二酸重复单元的总摩尔数为基准,对苯二甲酸重复单元的含量为80摩尔%)颗粒、0.2kg茉莉香精和0.3kg低密度聚乙烯混合。其中,所述共聚酯X中总二酸链段和总二醇链段的摩尔比为0.95:1,所述共聚酯Y中总二酸链段和总二醇链段的摩尔比为1:1。将得到的混合物通过双螺杆挤出机进行挤出造粒,螺杆的转速控制为10rpm,扭矩为20N*m,双螺杆挤出机中从进料口到挤出口各区段的温度依次为150℃、160℃、170℃、170℃、170℃、170℃,制得共聚酯材料A4。将共聚酯材料A4,熔融后于170℃、1000MPa下压制成2mm厚的板材,并裁剪至合适的形状,得到板材P4。使用时,利用开水将板材P4加热软化后迅速置于冰水中冷却至37℃,取出擦干,根据患者头部形态以及伤口分布塑形,待其硬化,得到医用防护头罩壳体B4。将缓冲内衬固定于壳体B4内侧,并用医用胶带将一条长度合适的绷带固定于壳体靠近耳部的两侧,得到医用防护头罩Q4。Under the condition of stirring (the speed of stirring is 30rpm, the time is 10min), 7kg terephthalic acid-butanediol-succinic acid-1,4-cyclohexanedimethanol copolyester X (weight average molecular weight is 120,000, of which, based on the total moles of terephthalic acid and succinic acid repeating units, the content of terephthalic acid repeating units is 60 mole %; the content of butanediol and 1,4-cyclohexanedimethanol repeating units The total number of moles of 1,4-cyclohexanedimethanol repeating unit is 25 mole %) particles, 2.5kg terephthalic acid-propylene glycol-succinic acid copolyester Y (weight average molecular weight is 110,000, Wherein, based on the total moles of terephthalic acid and succinic acid repeating units, the content of terephthalic acid repeating units is 80 mol%) particles, 0.2kg jasmine essence and 0.3kg low-density polyethylene are mixed. Wherein, the molar ratio of the total diacid segment and the total diol segment in the copolyester X is 0.95:1, and the molar ratio of the total diacid segment and the total diol segment in the copolyester Y is 1:1. The obtained mixture is extruded and granulated through a twin-screw extruder, the screw speed is controlled at 10rpm, the torque is 20N*m, and the temperature of each section from the feed port to the extrusion port in the twin-screw extruder is 150°C in sequence , 160°C, 170°C, 170°C, 170°C, 170°C to prepare copolyester material A4. The copolyester material A4 was melted and pressed into a 2mm thick plate at 170°C and 1000 MPa, and cut into a suitable shape to obtain the plate P4. When in use, heat and soften the plate P4 with boiling water, then quickly cool it to 37°C in ice water, take it out and dry it, shape it according to the shape of the patient's head and the distribution of the wound, and wait for it to harden to obtain the medical protective headgear shell B4. Fix the cushioning lining on the inner side of the housing B4, and fix a bandage of appropriate length on both sides of the housing near the ears with medical tape to obtain the medical protective headgear Q4.
实施例5Example 5
医用防护头罩,包括壳体和缓冲内衬,所述壳体呈半球状;所述缓冲内衬形状与所述壳体形状相同,置于医用防护头罩下方与头部接触一侧;所述壳体与缓冲内衬由双面胶连接;所述壳体厚度为2mm。所述医用防护头罩壳体具有孔结构;所述孔结构在所述前夹板和后夹板上贯穿分布,所述孔之间间隔为2mm,孔径为2mm。所述缓冲内衬材质选用海绵,所述缓冲内衬厚度为5~10mm。The medical protective hood includes a shell and a cushioning liner, the shell is hemispherical; the shape of the cushioning liner is the same as that of the shell, and it is placed under the medical protective hood on the side in contact with the head; the The casing and the buffer lining are connected by double-sided adhesive; the thickness of the casing is 2mm. The medical protective headgear shell has a hole structure; the hole structure is distributed through the front splint and the rear splint, the interval between the holes is 2mm, and the hole diameter is 2mm. The material of the cushioning lining is sponge, and the thickness of the cushioning lining is 5-10 mm.
在搅拌的条件下(搅拌的速率为30rpm,时间为10min),将7kg对苯二甲酸-丁二醇-丁二酸-2,2,4,4-四甲基1,3-环丁二醇共聚酯X(重均分子量为150,000,其中,以对苯二甲酸和丁二酸重复单元的总摩尔数为基准,对苯二甲酸重复单元的含量为60摩尔%;以丁二醇和2,2,4,4-四甲基1,3-环丁二醇重复单元的总摩尔数为基准,2,2,4,4-四甲基1,3-环丁二醇重复单元的含量为10摩尔%)颗粒、2.5kg对苯二甲酸-丙二醇-丁二酸共聚酯Y(重均分子量为100,000,其中,以对苯二甲酸和丁二酸重复单元的总摩尔数为基准,对苯二甲酸重复单元的含量为60摩尔%)颗粒、0.2kg茉莉香精和0.3kg低密度聚乙烯混合。其中,所述共聚酯X中总二酸链段和总二醇链段的摩尔比为1:1,所述共聚酯Y中总二酸链段和总二醇链段的摩尔比为0.9:1。将得到的混合物通过双螺杆挤出机进行挤出造粒,螺杆的转速控制为10rpm,扭矩为20N*m,双螺杆挤出机中从进料口到挤出口各区段的温度依次为150℃、160℃、170℃、170℃、170℃、170℃,制得共聚酯材料A5。将共聚酯材料A5,熔融后于170℃、1000MPa下压制成2mm厚的板材,并裁剪至合适的形状,得到板材P5。使用时,利用开水将板材P5加热软化后迅速置于冰水中冷却至37℃,取出擦干,根据患者头部形态以及伤口分布塑形,待其硬化,得到医用防护头罩壳体B5。将缓冲内衬固定于壳体B5内侧,并用医用胶带将一条长度合适的绷带固定于壳体靠近耳部的两侧,得到医用防护头罩Q5。Under stirring conditions (stirring rate is 30rpm, time is 10min), 7kg terephthalic acid-butanediol-succinic acid-2,2,4,4-
实施例6Example 6
医用防护头罩,包括壳体和缓冲内衬,所述壳体呈半球状;所述缓冲内衬形状与所述壳体形状相同,置于医用防护头罩下方与头部接触一侧;所述壳体与缓冲内衬由双面胶连接;所述壳体厚度为2mm。所述医用防护头罩壳体具有孔结构;所述孔结构在所述前夹板和后夹板上贯穿分布,所述孔之间间隔为2mm,孔径为2mm。所述缓冲内衬材质选用海绵,所述缓冲内衬厚度为5~10mm。The medical protective hood includes a shell and a cushioning liner, the shell is hemispherical; the shape of the cushioning liner is the same as that of the shell, and it is placed under the medical protective hood on the side in contact with the head; the The casing and the buffer lining are connected by double-sided adhesive; the thickness of the casing is 2mm. The medical protective headgear shell has a hole structure; the hole structure is distributed through the front splint and the rear splint, the interval between the holes is 2mm, and the hole diameter is 2mm. The material of the cushioning lining is sponge, and the thickness of the cushioning lining is 5-10 mm.
在搅拌的条件下(搅拌的速率为30rpm,时间为10min),将7kg对苯二甲酸-丁二醇-丁二酸-异山梨醇共聚酯X(重均分子量为130,000,其中,以对苯二甲酸和丁二酸重复单元的总摩尔数为基准,对苯二甲酸重复单元的含量为60摩尔%;以丁二醇和异山梨醇重复单元的总摩尔数为基准,异山梨醇重复单元的含量为5摩尔%)颗粒、2.5kg对苯二甲酸-丙二醇-丁二酸共聚酯Y(重均分子量为100,000,其中,以对苯二甲酸和丁二酸重复单元的总摩尔数为基准,对苯二甲酸重复单元的含量为60摩尔%)颗粒、0.2kg茉莉香精和0.3kg低密度聚乙烯混合。其中,所述共聚酯X中总二酸链段和总二醇链段的摩尔比为0.95:1,所述共聚酯Y中总二酸链段和总二醇链段的摩尔比为0.9:1。将得到的混合物通过双螺杆挤出机进行挤出造粒,螺杆的转速控制为10rpm,扭矩为20N*m,双螺杆挤出机中从进料口到挤出口各区段的温度依次为150℃、160℃、170℃、170℃、170℃、170℃,制得共聚酯材料A6。将共聚酯材料A6,熔融后于170℃、1000MPa下压制成2mm厚的板材,并裁剪至合适的形状,得到板材P6。使用时,利用开水将板材P6加热软化后迅速置于冰水中冷却至37℃,取出擦干,根据患者头部形态以及伤口分布塑形,待其硬化,得到医用防护头罩壳体B6。将缓冲内衬固定于壳体B6内侧,并用医用胶带将一条长度合适的绷带固定于壳体靠近耳部的两侧,得到医用防护头罩Q6。Under the condition of stirring (the speed of stirring is 30rpm, and the time is 10min), 7kg of terephthalic acid-butanediol-succinic acid-isosorbide copolyester X (weight-average molecular weight is 130,000, wherein, with p Based on the total moles of phthalic acid and succinic acid repeating units, the content of terephthalic acid repeating units is 60 mole %; based on the total moles of butanediol and isosorbide repeating units, isosorbide repeating units The content is 5 mole %) particles, 2.5kg terephthalic acid-propylene glycol-succinic acid copolyester Y (weight average molecular weight is 100,000, wherein, the total molar number of terephthalic acid and succinic acid repeating units is As a basis, the content of the repeating unit of terephthalic acid is 60 mol%) particles, 0.2 kg of jasmine essence and 0.3 kg of low-density polyethylene were mixed. Wherein, the molar ratio of the total diacid segment and the total diol segment in the copolyester X is 0.95:1, and the molar ratio of the total diacid segment and the total diol segment in the copolyester Y is 0.9:1. The obtained mixture is extruded and granulated through a twin-screw extruder, the screw speed is controlled at 10rpm, the torque is 20N*m, and the temperature of each section from the feed port to the extrusion port in the twin-screw extruder is 150°C in sequence , 160°C, 170°C, 170°C, 170°C, 170°C to prepare copolyester material A6. The copolyester material A6 was melted and pressed into a 2mm thick plate at 170°C and 1000 MPa, and cut into a suitable shape to obtain the plate P6. When in use, heat and soften the plate P6 with boiling water, then quickly cool it to 37°C in ice water, take it out and dry it, shape it according to the shape of the patient's head and the distribution of the wound, and wait for it to harden to obtain the medical protective headgear shell B6. Fix the buffer lining inside the housing B6, and use medical tape to fix a bandage of suitable length on both sides of the housing near the ears to obtain the medical protective headgear Q6.
对比例1Comparative example 1
在搅拌的条件下(搅拌的速率为30rpm,时间为10min),将9.5kg对苯二甲酸-丁二醇-丁二酸-1,4-环己烷二甲醇共聚酯X(重均分子量为120,000,其中,以对苯二甲酸和丁二酸重复单元的总摩尔数为基准,对苯二甲酸重复单元的含量为60摩尔%;以丁二醇和1,4-环己烷二甲醇重复单元的总摩尔数为基准,1,4-环己烷二甲醇重复单元的含量为25摩尔%)颗粒、0.2kg茉莉香精和0.3kg低密度聚乙烯混合。其中,所述共聚酯X中总二酸链段和总二醇链段的摩尔比为1:1。将得到的混合物通过双螺杆挤出机进行挤出造粒,螺杆的转速控制为10rpm,扭矩为20N*m,双螺杆挤出机中从进料口到挤出口各区段的温度依次为150℃、160℃、170℃、170℃、170℃、170℃,制得共聚酯材料A7。将共聚酯材料A7,熔融后于170℃、1000MPa下压制成2mm厚的板材,并裁剪至合适的形状,得到板材P7。使用时,利用开水将板材P7加热软化后迅速置于冰水中冷却至37℃,取出擦干,根据患者头部形态以及伤口分布塑形,待其硬化,得到医用防护头罩壳体B7。Under stirring conditions (stirring speed is 30rpm, time is 10min), 9.5kg terephthalic acid-butanediol-succinic acid-1,4-cyclohexanedimethanol copolyester X (weight average molecular weight 120,000, wherein, based on the total number of moles of terephthalic acid and succinic acid repeating units, the content of terephthalic acid repeating units is 60 mole %; repeating with butanediol and 1,4-cyclohexanedimethanol The total molar number of the unit is the basis, and the content of the repeating unit of 1,4-cyclohexanedimethanol is 25 mol%) particles, 0.2kg jasmine essence and 0.3kg low-density polyethylene are mixed. Wherein, the molar ratio of the total diacid segments and the total diol segments in the copolyester X is 1:1. The obtained mixture is extruded and granulated through a twin-screw extruder, the screw speed is controlled at 10rpm, the torque is 20N*m, and the temperature of each section from the feed port to the extrusion port in the twin-screw extruder is 150°C in sequence , 160°C, 170°C, 170°C, 170°C, 170°C to prepare copolyester material A7. The copolyester material A7 was melted and pressed into a 2mm thick plate at 170°C and 1000 MPa, and cut into a suitable shape to obtain the plate P7. When in use, heat and soften the plate P7 with boiling water, then quickly place it in ice water to cool to 37°C, take it out and dry it, shape it according to the shape of the patient's head and the distribution of the wound, and wait for it to harden to obtain the medical protective headgear shell B7.
对比例2Comparative example 2
在搅拌的条件下(搅拌的速率为30rpm,时间为10min),将9.5kg对苯二甲酸-丁二醇-己二酸-异山梨醇共聚酯X(重均分子量为130,000,其中,以对苯二甲酸和己二酸重复单元的总摩尔数为基准,对苯二甲酸重复单元的含量为55摩尔%;以丁二醇和异山梨醇重复单元的总摩尔数为基准,异山梨醇重复单元的含量为20摩尔%)颗粒、0.2kg茉莉香精和0.3kg低密度聚乙烯混合。其中,所述共聚酯X中总二酸链段和总二醇链段的摩尔比为0.9:1。将得到的混合物通过双螺杆挤出机进行挤出造粒,螺杆的转速控制为10rpm,扭矩为20N*m,双螺杆挤出机中从进料口到挤出口各区段的温度依次为150℃、160℃、170℃、170℃、170℃、170℃,制得共聚酯材料A8。将共聚酯材料A8,熔融后于170℃、1000MPa下压制成2mm厚的板材,并裁剪至合适的形状,得到板材P8。使用时,利用开水将板材P8加热软化后迅速置于冰水中冷却至37℃,取出擦干,根据患者头部形态以及伤口分布塑形,待其硬化,得到医用防护头罩壳体B8。Under the condition of stirring (the speed of stirring is 30rpm, and the time is 10min), 9.5kg of terephthalic acid-butylene glycol-adipic acid-isosorbide copolyester X (weight average molecular weight is 130,000, wherein, expressed as Based on the total moles of terephthalic acid and adipic acid repeating units, the content of terephthalic acid repeating units is 55% by mole; based on the total moles of butanediol and isosorbide repeating units, the isosorbide repeating units The content is 20 mole %) particle, 0.2kg jasmine essence and 0.3kg low-density polyethylene mix. Wherein, the molar ratio of the total diacid segments and the total diol segments in the copolyester X is 0.9:1. The obtained mixture is extruded and granulated through a twin-screw extruder, the screw speed is controlled at 10rpm, the torque is 20N*m, and the temperature of each section from the feed port to the extrusion port in the twin-screw extruder is 150°C in sequence , 160°C, 170°C, 170°C, 170°C, 170°C to prepare copolyester material A8. The copolyester material A8 was melted and pressed into a 2mm thick plate at 170°C and 1000 MPa, and cut into a suitable shape to obtain the plate P8. When in use, heat and soften the plate P8 with boiling water, then quickly cool it to 37°C in ice water, take it out and dry it, shape it according to the shape of the patient's head and the distribution of the wound, and wait for it to harden to obtain the medical protective headgear shell B8.
对比例3Comparative example 3
在搅拌的条件下(搅拌的速率为30rpm,时间为10min),将6.5kg对苯二甲酸-丁二醇-丁二酸共聚酯Y(重均分子量为100,000,其中,以对苯二甲酸和丁二酸重复单元的总摩尔数为基准,对苯二甲酸重复单元的含量为25摩尔%)颗粒、3kg对苯二甲酸-丁二醇-己二酸共聚酯(重均分子量为100,000,其中,以对苯二甲酸和己二酸重复单元的总摩尔数为基准,对苯二甲酸重复单元的含量为65摩尔%)颗粒、0.2kg茉莉香精和0.3kg低密度聚乙烯混合。其中,所述共聚酯Y中总二酸链段和总二醇链段的摩尔比为0.95:1。将得到的混合物通过双螺杆挤出机进行挤出造粒,螺杆的转速控制为10rpm,扭矩为20N*m,双螺杆挤出机中从进料口到挤出口各区段的温度依次为150℃、160℃、170℃、170℃、170℃、170℃,制得共聚酯材料A9。将共聚酯材料A9,熔融后于170℃、1000MPa下压制成2mm厚的板材,并裁剪至合适的形状,得到板材P9。使用时,利用开水将板材P9加热软化后迅速置于冰水中冷却至37℃,取出擦干,根据患者头部形态以及伤口分布塑形,待其硬化,得到医用防护头罩壳体B9。Under the condition of stirring (stirring rate is 30rpm, time is 10min), 6.5kg terephthalic acid-butanediol-succinic acid copolyester Y (weight average molecular weight is 100,000, wherein, with terephthalic acid and the total moles of succinic acid repeating units as a basis, the content of terephthalic acid repeating units is 25 mol%) particles, 3kg terephthalic acid-butylene glycol-adipic acid copolyester (weight average molecular weight is 100,000 , wherein, based on the total moles of terephthalic acid and adipic acid repeating units, the content of terephthalic acid repeating units is 65 mol%) particles, 0.2kg jasmine essence and 0.3kg low-density polyethylene are mixed. Wherein, the molar ratio of the total diacid segments and the total diol segments in the copolyester Y is 0.95:1. The obtained mixture is extruded and granulated through a twin-screw extruder, the screw speed is controlled at 10rpm, the torque is 20N*m, and the temperature of each section from the feed port to the extrusion port in the twin-screw extruder is 150°C in sequence , 160°C, 170°C, 170°C, 170°C, 170°C to prepare copolyester material A9. The copolyester material A9 was melted and pressed into a 2mm thick plate at 170°C and 1000 MPa, and cut into a suitable shape to obtain the plate P9. When in use, heat and soften the plate P9 with boiling water, then quickly cool it to 37°C in ice water, take it out and dry it, shape it according to the shape of the patient's head and the distribution of the wound, and wait for it to harden to obtain the medical protective headgear shell B9.
测试例1
将实施例1-6和对比例3中得到的医用防护头罩壳体置于不同温度的热水中使其软化,分别记录触发医用防护头罩壳体软化所需要的温度,结果示于表1。The medical protective hood shells obtained in Examples 1-6 and Comparative Example 3 were placed in hot water at different temperatures to make them soften, and the temperatures required to trigger the softening of the medical protective hood shells were recorded respectively. The results are shown in the table 1.
可以看出,实施例1-6得到的医用防护头罩壳体B1-B6软化所需温度均低于对比例3得到的医用防护头罩壳体B9,最大降幅可达20℃。降低医用防护头罩壳体软化触发温度可以大大增加医用防护头罩使用的便利性。It can be seen that the temperature required for softening of the medical protective hood shells B1-B6 obtained in Examples 1-6 is lower than that of the medical protective hood shell B9 obtained in Comparative Example 3, and the maximum drop can reach 20°C. Reducing the softening trigger temperature of the medical protective headgear shell can greatly increase the convenience of using the medical protective headgear.
表1医用防护头罩壳体B1-B9软化所需要的温度Table 1 The temperature required for the softening of the medical protective headgear shell B1-B9
测试例2
邵氏A硬度测试Shore A hardness test
分别将实施例1-6和对比例1-2得到的共聚酯A1-A8熔融后,于170、1000MPa下处理5min,压制成4mm厚,边长为7cm的板材C1-C8。将热板材取出,用长期放置于室温的冷铁块将板材淬冷1min并记时间零点。将淬冷后的板材进行邵氏A硬度随时间变化的测试(用DrickshoreA手持硬度计测量,取3s后的测量结果),结果如下表2所示。After melting the copolyesters A1-A8 obtained in Examples 1-6 and Comparative Examples 1-2, respectively, they were treated at 170 and 1000 MPa for 5 minutes, and pressed into plates C1-C8 with a thickness of 4 mm and a side length of 7 cm. Take out the hot plate, quench the plate for 1 minute with a cold iron block that has been placed at room temperature for a long time, and record the time zero. The quenched plate was subjected to the test of the Shore A hardness over time (measured with a Drickshore A hand-held hardness tester, and the measurement result after 3 s was taken), and the results are shown in Table 2 below.
表2邵氏A硬度测试Table 2 Shore A hardness test
由以上表2的结果可以看出,分别由实施例1-6和对比例1-2得到的共聚酯A1-A8制成的板材C1-C8在测试开始时(温度较高)的硬度都较低,待遇冷后硬度随时间缓慢地升高。较对比例1-2得到的共聚酯A7-A8制成的板材C7-C8,实施例1-6得到的共聚酯A1-A6制成的板材C1-C6固化速度较快,邵氏A硬度达到50仅需4min左右,后者需要7min左右。实施例1-6得到的共聚酯A1-A6具有良好的可塑性和固定性,并且固化时间较短,适用于制备医用防护头罩。As can be seen from the results of the above table 2, the hardness of the boards C1-C8 made of the copolyesters A1-A8 obtained in Examples 1-6 and Comparative Examples 1-2 respectively at the beginning of the test (higher temperature) was lower. The hardness increases slowly with time after the treatment is cold. Compared with the board C7-C8 made of the copolyester A7-A8 obtained in Comparative Example 1-2, the board C1-C6 made of the copolyester A1-A6 obtained in Example 1-6 has a faster curing speed, and the Shore A It only takes about 4 minutes for the hardness to reach 50, and about 7 minutes for the latter. The copolyesters A1-A6 obtained in Examples 1-6 have good plasticity and fixability, and the curing time is short, and are suitable for preparing medical protective headgears.
测试例3
1、防水性测试1. Water resistance test
分别将实施例1-6和得到的共聚酯A1-A6制成的板材C1-C6称重、测量尺寸、拍照并观察外观。将板材浸入25的的水中24h,然后取出晾干,观察称重、测量尺寸、拍照并观察外观。如果浸水后板材的外观与浸入前相比并无变化,则记录为“无变化”,否则记录为“有变化”。如果浸水后板材的尺寸与浸入前相比,变化程度在±如果以内,则记录为“无变化”,否则记录为“有变化”。如果浸水后板材的重量与浸入前相比,变化程度在±如果以内,则记录为“无变化”,否则记录为“有变化”。结果如表3所示。The boards C1-C6 made of Examples 1-6 and the obtained copolyesters A1-A6 were weighed, their dimensions were measured, photographed and their appearances were observed. Soak the plate in 25°C water for 24 hours, then take it out to dry, observe the weighing, measure the size, take pictures and observe the appearance. If there is no change in the appearance of the board after immersion compared to before immersion, record as "no change", otherwise record as "change". If the size of the plate after immersion in water is within ± if compared with before immersion, record as "no change", otherwise record as "change". If the weight of the plate after immersion is compared with that before immersion, the degree of change is within ± if, record as "no change", otherwise record as "change". The results are shown in Table 3.
2、保存时间测试2. Save time test
分别将实施例1-6和得到的共聚酯A1-A6制成的板材C1-C6称重、测量尺寸、拍照并观察外观。然后,将得到的板材于室温(25的)常压环境中放置2年,将板材称重、测量尺寸、拍照并观察外观。如果放置2年后板材的外观与放置前相比并无变化,则记录为“无变化”,否则记录为“有变化”。如果放置2年后板材的尺寸与放置前相比并无变化,则记录为“无变化”,否则记录为“有变化”。如果放置2年后板材的重量与放置前相比,变化程度在±后板以内,则记录为“无变化”,否则记录为“有变化”。结果如表3所示。The boards C1-C6 made of Examples 1-6 and the obtained copolyesters A1-A6 were weighed, their dimensions were measured, photographed and their appearances were observed. Then, the obtained plate was placed in a room temperature (25°C) normal pressure environment for 2 years, the plate was weighed, its size was measured, photographed and its appearance was observed. If there is no change in the appearance of the board after 2 years of placement compared with before placement, it is recorded as "no change", otherwise it is recorded as "change". If there is no change in the size of the plate after 2 years of placement compared with before placement, it is recorded as "no change", otherwise it is recorded as "change". If the weight of the board after 2 years of storage is within ± the weight of the board before storage, it is recorded as "no change", otherwise it is recorded as "change". The results are shown in Table 3.
表3防水性及保存时间测试Table 3 Water resistance and storage time test
通过以上表3的结果可以看出,本发明提供的医用防护头罩具有良好的防水性和尺寸稳定性,因此其在保存和运输过程中无需隔水等特殊包装;并且,在室温条件下保质期至少两年。As can be seen from the results of the above table 3, the medical protective headgear provided by the present invention has good water resistance and dimensional stability, so it does not need special packaging such as water-proof during storage and transportation; At least two years.
以上结合具体实施方式和范例性实例对本发明进行了详细说明,不过这些说明并不能理解为对本发明的限制。本领域技术人员理解,在不偏离本发明精神和范围的情况下,可以对本发明技术方案及其实施方式进行多种等价替换、修饰或改进,这些均落入本发明的范围内。本发明的保护范围以所附权利要求为准。The present invention has been described in detail above in conjunction with specific implementations and exemplary examples, but these descriptions should not be construed as limiting the present invention. Those skilled in the art understand that without departing from the spirit and scope of the present invention, various equivalent replacements, modifications or improvements can be made to the technical solutions and implementations of the present invention, all of which fall within the scope of the present invention. The protection scope of the present invention shall be determined by the appended claims.
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