Device and method for measuring dislocation of lining segment based on double-beam laser
Technical Field
The invention relates to the technical field of shield construction, in particular to a lining segment dislocation measuring device and method based on double-beam laser.
Background
The phenomenon of segment staggering commonly exists in the shield construction process, and the serious segment staggering can lead to the adverse consequences of lining local damage, uneven shield tail clearance, unsmooth track, lining water leakage and the like. Therefore, quick and accurate segment staggering measurement is an important guarantee for eliminating segment staggering and guaranteeing assembly quality.
The conventional duct piece staggering measuring device is roughly divided into a mechanical distance measuring device and a laser distance measuring device according to the working principle. For example, patent CN201520143009.8 and patent CN202110230679.3, a measuring device is fixed in a gap between two circular pipe sheets, and the extending length of the measuring ruler is the dislocation amount of the pipe sheets by pushing the measuring ruler in the device. The laser ranging calculates the amount of dislocation between adjacent segments by recording the time or phase difference of the round-trip beams, as in patent CN201720582610.6 and CN201620630241.9. Based on the above, the three-dimensional scanning technology obtains the position information of the adjacent segments of the tunnel through a large number of laser scans, and calculates the dislocation amount between the adjacent segments, such as the patents CN202111626349.2, CN201410726695.1 and CN201610286887.4.
The mechanical ranging type laser ranging device has the advantages of simple and clear principle and reliable structure, but manual measurement and reading are inconvenient, the error is large, the measurement is time-consuming and labor-consuming, on the other hand, the light speed is approximately equal to 3x10 8 m/s, the measured time difference is in nanosecond level, the phase difference is in nanoarc level, the laser ranging type laser ranging device has high precision requirement, the technical threshold and the cost are high, and the laser ranging type laser ranging device is difficult to widely apply in engineering.
Disclosure of Invention
Aiming at the problems and defects of the prior art, the invention provides a lining segment dislocation measuring ruler and a measuring method of double-beam laser, which amplify segment dislocation quantity according to the triangle similarity principle of an optical path, directly read corresponding distance on a photosensitive element, have simple structure, low manufacturing cost and convenient operation, ensure measuring precision and simultaneously lighten manual operation intensity.
The technical scheme of the invention is realized as follows:
The invention firstly provides a lining segment dislocation measuring device based on double-beam laser, which comprises a measuring ruler body, wherein a handheld part is fixedly connected to the measuring ruler body, downward supporting legs are respectively and vertically fixed at two ends of the measuring ruler body, two parallel laser transmitters for obliquely and downwards emitting laser are fixedly connected to one side of the measuring ruler body, a laser sensing device for sensing the two beams of laser is fixed to the other side of the measuring ruler body, and a control processing device is further arranged on the measuring ruler body and is respectively and electrically connected with the laser transmitters and the laser sensing device, and the control processing device is used for calculating the dislocation height of the lining segment after receiving information transmitted by the laser sensing device.
As a further technical scheme, the measuring ruler body is a rectangular ruler body.
As a further technical scheme, the number of the supporting legs at each end of the measuring ruler body is two, the total number of the supporting legs is four, the supporting legs are cylindrical, and the bottom surfaces of the supporting legs are arc-shaped surfaces.
As a further technical scheme, the included angle between the laser transmitter and the measuring ruler body is 45 degrees.
As a further technical scheme, the control processing device comprises a signal amplifier, an A/D conversion circuit, a processing chip, a memory and a control key, wherein the laser sensing device, the signal amplifier, the A/D conversion circuit and the processing chip are electrically connected in sequence, and the memory and the control key are electrically connected with the processing chip.
As a further technical scheme, the measuring scale further comprises a display, wherein the display is electrically connected with the processing chip and fixed on the measuring scale body.
As a further technical scheme, the device further comprises a Bluetooth transmission module, and the Bluetooth transmission module is electrically connected with the processing chip.
As a further technical scheme, the control key is arranged on a handheld part, and the handheld part is a handheld rod.
The invention further provides a lining segment dislocation measuring method based on double-beam laser, supporting legs at two ends of the measuring ruler body are respectively contacted with the front segment and the rear segment, laser of the two laser transmitters respectively irradiates on the surfaces of the front segment and the rear segment, the laser irradiates on the laser sensing device after being reflected by the front segment and the rear segment to form two spaced light spots, the laser sensing device senses the light spots and then transmits information to the control processing device, and the control processing device receives the information transmitted by the laser sensing device and calculates the dislocation height of the lining segment.
The optical path is used as a ruler to realize steering amplification and direct measurement of the segment dislocation quantity, compared with the existing mechanical ranging type dislocation measuring device, the optical path dislocation measuring device is convenient to measure and read, time-saving and labor-saving, high in measuring efficiency and quite small in error, compared with the existing laser ranging type dislocation measuring device, the optical path dislocation measuring device replaces time difference or phase difference by measuring the light spot distance, the cost of a product is greatly reduced while the measuring precision is ensured, and the dislocation measuring device is matched with other auxiliary devices to conveniently and accurately realize measurement and recording of segment dislocation quantities at different positions.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic structural view of a lining segment dislocation measuring device based on double laser beams;
FIG. 2 is a schematic diagram of the use state of the lining segment dislocation measuring device based on double laser beams;
FIG. 3 is a block diagram of a control processing device according to the present invention;
FIG. 4 is a measurement state diagram of the present invention;
FIG. 5 is a schematic diagram of the optical path computation of FIG. 4;
FIG. 6 is another measurement state diagram of the present invention;
fig. 7 is a schematic diagram of the optical path calculation in fig. 6.
In the figure, the measuring scale body is 1-, the supporting legs are 2-, the laser transmitter is 3-, the laser sensing device is 4-, the control processing device is 5-, the control key is 6-, the hand-held part is 7-, the front duct piece is 81-and the rear duct piece is 82-.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-3, the invention firstly provides a lining segment dislocation measuring device based on double-beam laser, which comprises a measuring scale body 1, wherein a handheld part 7 is fixedly connected to the measuring scale body 1, two ends of the measuring scale body 1 are respectively and vertically fixed with downward supporting legs 2, one side of the measuring scale body 1 is fixedly connected with two parallel laser transmitters 3 used for obliquely and downwards emitting laser, the other side of the measuring scale body 1 is fixedly provided with a laser sensing device 4 used for sensing two beams of laser, the measuring scale body 1 is also provided with a control processing device 5, the control processing device 5 is respectively and electrically connected with the laser transmitters 3 and the laser sensing device 4, and the control processing device 5 is used for calculating the dislocation height of the lining segment after receiving information transmitted by the laser sensing device 4.
As a further technical scheme, the measuring scale body 1 is a rectangular scale body, the length of the measuring scale body is 600mm, the width of the measuring scale body is 50mm, the height of the measuring scale body is 40mm, the number of supporting feet at each end of the measuring scale body is two, the total number of the supporting feet is four, the supporting feet are cylindrical, and the bottom surface of each supporting foot is an arc-shaped surface.
As a further technical scheme, the included angle between the laser emitter 3 and the measuring scale body 1 is 45 degrees.
As a further technical scheme, the control processing device 5 includes a signal amplifier, an a/D conversion circuit, a processing chip, a memory and a control key, the laser sensing device 4, the signal amplifier, the a/D conversion circuit and the processing chip are electrically connected in sequence, and the memory and the control key are electrically connected with the processing chip.
As a further technical scheme, the measuring ruler further comprises a display, wherein the display is electrically connected with the processing chip, the display is fixed on the measuring ruler body 1, and the measuring ruler further comprises a Bluetooth transmission module, and the Bluetooth transmission module is electrically connected with the processing chip.
As a further technical solution, the control key 6 is disposed on the hand-holding portion 7, and the hand-holding portion 7 is a hand-holding rod. The telescopic rod can be selected by the handheld rod, and the telescopic rod can be connected with the measuring ruler body through the universal ball.
According to the lining segment dislocation measuring method based on double laser beams, supporting feet 2 at two ends of a measuring ruler body 1 are respectively contacted with a front segment 81 and a rear segment 82, laser beams of two laser transmitters 3 are respectively irradiated onto surfaces of the front segment 81 and the rear segment 82, the laser beams are reflected by the front segment 81 and the rear segment 82 and then irradiated to a laser sensing device 4 to form two spaced light spots, the laser sensing device 4 senses the light spots and then transmits information to a control processing device 5, and the control processing device 5 receives the information transmitted by the laser sensing device and then calculates dislocation height of the lining segment. The specific process is that the laser sensing device 4 senses the light spot to form a corresponding analog signal, the laser sensing device 4 transmits the analog signal to the signal amplifier for amplification, the signal amplifier transmits the amplified signal to the A/D conversion circuit for conversion into a digital signal, the A/D conversion circuit transmits the digital signal to the processing chip, the processing chip calculates the dislocation height of the front duct piece and the rear duct piece, the dislocation height data is directly displayed through the display, and the data can be transmitted to the mobile terminal through the Bluetooth transmission module.
The principle and the calculation formula are as follows:
(1) One condition is that the front duct piece is higher than the rear duct piece, as shown in fig. 4 and 5:
(2) Another case is that the front duct piece is lower than the rear duct piece, as in fig. 6 and 7:
the optical path is used as a ruler to realize steering amplification and direct measurement of the segment dislocation quantity, so that the device is convenient to measure and read, saves time and labor, has high measurement efficiency and very small error compared with the traditional mechanical ranging type dislocation measuring device, and can conveniently and accurately measure and record segment dislocation quantities at different positions by measuring the distance between light spots instead of time difference or phase difference while guaranteeing measurement accuracy.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.