CN116082084A - Interpenetrating network vegetable oil-based resin coated controlled release fertilizer and preparation method thereof - Google Patents
Interpenetrating network vegetable oil-based resin coated controlled release fertilizer and preparation method thereof Download PDFInfo
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- CN116082084A CN116082084A CN202310058718.5A CN202310058718A CN116082084A CN 116082084 A CN116082084 A CN 116082084A CN 202310058718 A CN202310058718 A CN 202310058718A CN 116082084 A CN116082084 A CN 116082084A
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- vegetable oil
- oil
- fertilizer
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- interpenetrating network
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- 239000003337 fertilizer Substances 0.000 title claims abstract description 79
- 235000015112 vegetable and seed oil Nutrition 0.000 title claims abstract description 73
- 239000008158 vegetable oil Substances 0.000 title claims abstract description 73
- 238000013270 controlled release Methods 0.000 title claims abstract description 57
- 238000002360 preparation method Methods 0.000 title claims abstract description 32
- 229920005989 resin Polymers 0.000 title claims abstract description 27
- 239000011347 resin Substances 0.000 title claims abstract description 27
- 238000000576 coating method Methods 0.000 claims abstract description 42
- 150000003077 polyols Chemical class 0.000 claims abstract description 42
- 229920005862 polyol Polymers 0.000 claims abstract description 41
- 239000011248 coating agent Substances 0.000 claims abstract description 40
- 238000000034 method Methods 0.000 claims abstract description 23
- 239000004593 Epoxy Substances 0.000 claims abstract description 21
- 238000006243 chemical reaction Methods 0.000 claims abstract description 20
- 238000007142 ring opening reaction Methods 0.000 claims abstract description 16
- 239000002028 Biomass Substances 0.000 claims abstract description 15
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 15
- 238000006735 epoxidation reaction Methods 0.000 claims abstract description 14
- 239000012948 isocyanate Substances 0.000 claims abstract description 14
- 150000002513 isocyanates Chemical class 0.000 claims abstract description 14
- 239000003054 catalyst Substances 0.000 claims abstract description 10
- 150000001412 amines Chemical class 0.000 claims abstract description 8
- 239000010773 plant oil Substances 0.000 claims abstract 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 29
- 239000013067 intermediate product Substances 0.000 claims description 25
- 235000019484 Rapeseed oil Nutrition 0.000 claims description 23
- 235000019482 Palm oil Nutrition 0.000 claims description 19
- 239000002540 palm oil Substances 0.000 claims description 19
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 18
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 18
- 239000002245 particle Substances 0.000 claims description 17
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 13
- 239000003549 soybean oil Substances 0.000 claims description 13
- 235000012424 soybean oil Nutrition 0.000 claims description 13
- 238000005507 spraying Methods 0.000 claims description 13
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 claims description 12
- 150000007524 organic acids Chemical class 0.000 claims description 11
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 claims description 10
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 10
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 claims description 9
- 235000005687 corn oil Nutrition 0.000 claims description 9
- 239000002285 corn oil Substances 0.000 claims description 9
- 150000007522 mineralic acids Chemical class 0.000 claims description 9
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 8
- 239000005057 Hexamethylene diisocyanate Substances 0.000 claims description 8
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 8
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 8
- -1 polymethylene Polymers 0.000 claims description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical group CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 7
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 7
- 239000004202 carbamide Substances 0.000 claims description 7
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims description 6
- 239000005056 polyisocyanate Substances 0.000 claims description 6
- 229920001228 polyisocyanate Polymers 0.000 claims description 6
- 229920006389 polyphenyl polymer Polymers 0.000 claims description 6
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims description 5
- 235000019253 formic acid Nutrition 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 5
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 claims description 5
- 229940008841 1,6-hexamethylene diisocyanate Drugs 0.000 claims description 4
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 claims description 4
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 4
- 238000004821 distillation Methods 0.000 claims description 4
- 239000000047 product Substances 0.000 claims description 4
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 claims description 4
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 claims description 3
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 claims description 3
- 239000012975 dibutyltin dilaurate Substances 0.000 claims description 3
- 229940049964 oleate Drugs 0.000 claims description 3
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 claims description 3
- 229920006254 polymer film Polymers 0.000 claims description 3
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 claims description 3
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 claims description 2
- VZXPHDGHQXLXJC-UHFFFAOYSA-N 1,6-diisocyanato-5,6-dimethylheptane Chemical compound O=C=NC(C)(C)C(C)CCCCN=C=O VZXPHDGHQXLXJC-UHFFFAOYSA-N 0.000 claims description 2
- WUKNPIYSKBLCQI-UHFFFAOYSA-N CC(C=C1)=CC=C1C1=CC=C(C)C=C1.N=C=O.N=C=O Chemical compound CC(C=C1)=CC=C1C1=CC=C(C)C=C1.N=C=O.N=C=O WUKNPIYSKBLCQI-UHFFFAOYSA-N 0.000 claims description 2
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 claims description 2
- 239000005058 Isophorone diisocyanate Substances 0.000 claims description 2
- 235000019483 Peanut oil Nutrition 0.000 claims description 2
- 239000004698 Polyethylene Substances 0.000 claims description 2
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 2
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 claims description 2
- 239000000944 linseed oil Substances 0.000 claims description 2
- 235000021388 linseed oil Nutrition 0.000 claims description 2
- 238000006386 neutralization reaction Methods 0.000 claims description 2
- 239000004006 olive oil Substances 0.000 claims description 2
- 235000008390 olive oil Nutrition 0.000 claims description 2
- 239000000312 peanut oil Substances 0.000 claims description 2
- 229920000768 polyamine Polymers 0.000 claims description 2
- 229920000573 polyethylene Polymers 0.000 claims description 2
- 238000010025 steaming Methods 0.000 claims description 2
- 239000013638 trimer Substances 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims 1
- 229920005597 polymer membrane Polymers 0.000 claims 1
- 238000002390 rotary evaporation Methods 0.000 claims 1
- 239000000203 mixture Substances 0.000 abstract description 11
- 239000007921 spray Substances 0.000 abstract description 8
- 230000015556 catabolic process Effects 0.000 abstract description 5
- 238000006731 degradation reaction Methods 0.000 abstract description 5
- 229920000642 polymer Polymers 0.000 abstract description 3
- 239000002861 polymer material Substances 0.000 abstract description 3
- 239000000243 solution Substances 0.000 description 15
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 12
- 239000000463 material Substances 0.000 description 10
- 239000002994 raw material Substances 0.000 description 10
- 238000004090 dissolution Methods 0.000 description 8
- 238000005303 weighing Methods 0.000 description 8
- 238000007654 immersion Methods 0.000 description 7
- 239000012528 membrane Substances 0.000 description 7
- 239000003921 oil Substances 0.000 description 7
- 235000019198 oils Nutrition 0.000 description 7
- 239000007795 chemical reaction product Substances 0.000 description 6
- 238000001816 cooling Methods 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 6
- 235000017557 sodium bicarbonate Nutrition 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- 238000013517 stratification Methods 0.000 description 6
- 239000008367 deionised water Substances 0.000 description 5
- 229910021641 deionized water Inorganic materials 0.000 description 5
- 239000008187 granular material Substances 0.000 description 5
- 235000015097 nutrients Nutrition 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 239000004814 polyurethane Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 238000011065 in-situ storage Methods 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000012271 agricultural production Methods 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 230000001186 cumulative effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 125000003700 epoxy group Chemical group 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- 239000004970 Chain extender Substances 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 125000003158 alcohol group Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229920006167 biodegradable resin Polymers 0.000 description 1
- 238000006065 biodegradation reaction Methods 0.000 description 1
- 229920006025 bioresin Polymers 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- 238000007385 chemical modification Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 230000033444 hydroxylation Effects 0.000 description 1
- 238000005805 hydroxylation reaction Methods 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 235000021048 nutrient requirements Nutrition 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 239000011527 polyurethane coating Substances 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012954 risk control Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05C—NITROGENOUS FERTILISERS
- C05C9/00—Fertilisers containing urea or urea compounds
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
- C05G1/00—Mixtures of fertilisers belonging individually to different subclasses of C05
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
- C05G3/00—Mixtures of one or more fertilisers with additives not having a specially fertilising activity
- C05G3/40—Mixtures of one or more fertilisers with additives not having a specially fertilising activity for affecting fertiliser dosage or release rate; for affecting solubility
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
- C05G5/00—Fertilisers characterised by their form
- C05G5/10—Solid or semi-solid fertilisers, e.g. powders
- C05G5/12—Granules or flakes
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
- C05G5/00—Fertilisers characterised by their form
- C05G5/30—Layered or coated, e.g. dust-preventing coatings
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
- Y02P60/21—Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Pest Control & Pesticides (AREA)
- Fertilizers (AREA)
Abstract
本发明公开了一种互穿网络植物油基树脂包膜控释肥及其制备方法,属于聚合物材料以及缓控释肥料领域。本发明提供的互穿网络植物油基树脂包膜控释肥的制备方法,包括如下步骤:(1)对植物油进行环氧化反应和开环反应,分别制备得到环氧植物油和植物油多元醇;(2)向所述植物油多元醇和环氧植物有中加入异氰酸酯和胺类固化剂配制成包膜液;在所述包膜液中加入催化剂混合均匀后喷涂于核芯肥料表面,固化反应后形成聚合物膜壳,即得到所述互穿网络植物油基树脂包膜控释肥。本发明方法制备的肥料生物质含量高、控释性能优异、低成本、残膜易降解。The invention discloses an interpenetrating network vegetable oil-based resin-coated controlled-release fertilizer and a preparation method thereof, belonging to the field of polymer materials and slow-controlled release fertilizers. The preparation method of the interpenetrating network vegetable oil-based resin-coated controlled-release fertilizer provided by the present invention comprises the following steps: (1) carrying out epoxidation reaction and ring-opening reaction on vegetable oil to prepare epoxy vegetable oil and vegetable oil polyol respectively; 2) Add isocyanate and amine curing agent to the vegetable oil polyol and epoxy plant oil to prepare a coating solution; add a catalyst to the coating solution and mix evenly, spray it on the surface of the core fertilizer, and form a polymer after curing reaction The film shell is obtained, that is, the interpenetrating network vegetable oil-based resin-coated controlled-release fertilizer is obtained. The fertilizer prepared by the method of the invention has high biomass content, excellent controlled release performance, low cost and easy degradation of residual film.
Description
技术领域technical field
本发明涉及聚合物材料以及控释肥料领域,具体涉及的是一种互穿网络植物油基树脂包膜控释肥及其制备方法。The invention relates to the field of polymer materials and controlled-release fertilizers, in particular to an interpenetrating network vegetable oil-based resin-coated controlled-release fertilizer and a preparation method thereof.
背景技术Background technique
施用化肥已成为现代农业生产中实现农产品增产增收的主要途径。据统计,化肥在农业生产发展中具有不可替代的作用,贡献率高达40%~60%。树脂包膜肥料是采用各种高分子材料对速效肥料进行表层包覆的一种控释肥料,可通过调变包膜结构和膜层厚度实现养分可控释放,进而满足作物各生育期的养分需求,为解决肥料损失、农业面源污染等问题提供了有效途径。The application of chemical fertilizers has become the main way to increase the production and income of agricultural products in modern agricultural production. According to statistics, chemical fertilizers play an irreplaceable role in the development of agricultural production, with a contribution rate as high as 40% to 60%. Resin-coated fertilizer is a controlled-release fertilizer that uses various polymer materials to coat the surface of quick-acting fertilizers. It can achieve controlled release of nutrients by adjusting the coating structure and film thickness, thereby meeting the nutrient requirements of crops at each growth stage. It provides an effective way to solve problems such as fertilizer loss and agricultural non-point source pollution.
聚氨酯是多元醇和异氰酸酯反应而成的一种由软链段和硬链段组成的嵌段共聚物,通过调节两项比例及原料组成可改变其性能,是近年来树脂包膜肥料应用最为普遍的一种聚合物包膜材料。石化原料难降解、资源不可再生,且随着《肥料包膜材料使用风险控制准则》(NY/T3502—2019)的实施,膜材在180天内的生物分解率需达到15%以上,开发以植物油等生物质为原料的可降解树脂包膜肥料成为肥料行业的研究热点。Polyurethane is a block copolymer composed of soft segment and hard segment formed by the reaction of polyol and isocyanate. Its performance can be changed by adjusting the two proportions and the composition of raw materials. It is the most common application of resin-coated fertilizers in recent years. A polymer coating material. Petrochemical raw materials are difficult to degrade and resources are non-renewable. With the implementation of the "Risk Control Guidelines for the Use of Fertilizer Coating Materials" (NY/T3502-2019), the biodegradation rate of membrane materials must reach more than 15% within 180 days. The development of vegetable oil Biodegradable resin-coated fertilizers such as biomass as raw materials have become a research hotspot in the fertilizer industry.
植物油来源广泛、品种多样、价格低廉,经过化学改性可合成植物油多元醇,此类多元醇可替代石油基多元醇与异氰酸酯反应形成聚氨酯包膜,是当前最具潜力的生物基可降解包膜的原料之一。CN106543397公开了一种以改性棕榈油为原料的植物油基包膜肥料。CN112159269利用不同种类的植物油多元醇直接与异氰酸酯反应制备了植物油基聚氨酯包膜控释肥。虽然植物油基包膜具有良好的降解性和可再生性,但是由于这些材料易吸水、孔隙多,薄膜层养分控释效果差,其应用推广受到严重制约。环氧树脂分子中含有环氧基和仲羟基,由于环氧基的化学活性,可用多种含有活泼氢的化合物使其开环,再与异氰酸酯等固化交联形成互穿网络聚合物,此类聚合物具有更强的疏水性和耐磨性。CN107082706以二聚酸为主要原料合成了包衣率为5%~9%,控释期为60~120天的互穿网络聚合物包膜肥料。CN102320883通过原位反应技术制备了性能可调的聚氨酯/环氧树脂复合包膜控释肥料。虽然这些包膜肥料具有良好的控释性能,但包膜生物质含量低,残膜降解难,难以满足农业绿色发展的新要求。Vegetable oil has a wide range of sources, a variety of varieties, and low prices. After chemical modification, vegetable oil polyols can be synthesized. Such polyols can replace petroleum-based polyols and react with isocyanates to form polyurethane coatings. They are currently the most potential bio-based degradable coatings. one of the raw materials. CN106543397 discloses a vegetable oil-based coated fertilizer using modified palm oil as raw material. CN112159269 utilizes different kinds of vegetable oil polyols to directly react with isocyanate to prepare vegetable oil-based polyurethane-coated controlled-release fertilizer. Although vegetable oil-based coatings have good degradability and reproducibility, their application and popularization are severely restricted due to the fact that these materials are easy to absorb water, have many pores, and have poor nutrient control release effect in the film layer. Epoxy resin molecules contain epoxy groups and secondary hydroxyl groups. Due to the chemical activity of epoxy groups, various compounds containing active hydrogen can be used to open the ring, and then cured and cross-linked with isocyanate to form an interpenetrating network polymer. Polymers are more hydrophobic and abrasion resistant. CN107082706 uses dimer acid as the main raw material to synthesize an interpenetrating network polymer coated fertilizer with a coating rate of 5% to 9% and a controlled release period of 60 to 120 days. CN102320883 prepares a performance-adjustable polyurethane/epoxy resin composite-coated controlled-release fertilizer through in-situ reaction technology. Although these coated fertilizers have good controlled-release performance, the content of coated biomass is low, and the degradation of residual film is difficult, which makes it difficult to meet the new requirements of agricultural green development.
近年来国内外公布的合成植物油多元醇的专利技术中,以环氧开环法工艺应用最为广泛,两步法合成工艺,既可以制得植物油多元醇,又可以制得环氧植物油,工艺简单、易于工业化生产。US20070123725通过对大豆油和菜籽油进行环氧化和羟基化两步法合成了植物油基聚醚多元醇。CN104945256利用有机酸和过氧化氢对植物油进行环氧化,选用水作为开环剂合成了环境友好型植物油多元醇。因此,通过环氧开环技术对植物油进行改性合成的环氧植物油和植物油多元醇均可用于肥料包膜,将两者复配可制备具有互穿网络结构的植物油基树脂包膜,既可以改善膜材控释性能,又可以增加膜材生物质含量,提高膜材降解性能。Among the patented technologies for the synthesis of vegetable oil polyols published at home and abroad in recent years, the epoxy ring-opening process is the most widely used. The two-step synthesis process can produce both vegetable oil polyols and epoxy vegetable oils. The process is simple , Easy to industrialized production. US20070123725 synthesized vegetable oil-based polyether polyols through a two-step method of epoxidation and hydroxylation of soybean oil and rapeseed oil. CN104945256 uses organic acid and hydrogen peroxide to epoxidize vegetable oil, and selects water as a ring-opening agent to synthesize an environment-friendly vegetable oil polyol. Therefore, the epoxy vegetable oil and the vegetable oil polyol synthesized by modifying the vegetable oil through the epoxy ring-opening technology can be used for fertilizer coating, and the vegetable oil-based resin coating with an interpenetrating network structure can be prepared by compounding the two. Improving the controlled release performance of the membrane material can also increase the biomass content of the membrane material and improve the degradation performance of the membrane material.
发明内容Contents of the invention
为解决现有技术中存在的问题,本发明提供了一种互穿网络植物油基树脂包膜控释肥及其制备方法,本发明的肥料生物质含量高、控释性能优异、低成本、残膜易降解。In order to solve the problems existing in the prior art, the present invention provides an interpenetrating network vegetable oil-based resin-coated controlled-release fertilizer and a preparation method thereof. The fertilizer of the present invention has high biomass content, excellent controlled-release performance, low cost, and low residual Membranes are easily degraded.
本发明首先提供了一种互穿网络植物油基树脂包膜控释肥的制备方法,包括如下步骤:The present invention firstly provides a kind of preparation method of interpenetrating network vegetable oil-based resin-coated controlled-release fertilizer, comprising the following steps:
(1)将植物油、双氧水、有机酸和无机酸混合,进行环氧化反应,反应结束后静置分层,去掉水层得到环氧化中间产物,再经中和,水洗,旋蒸,制得环氧植物油;向所述环氧化中间产物中直接加入醇类开环剂,进行开环反应,反应后所得产物直接旋蒸,制得植物油多元醇;(1) Vegetable oil, hydrogen peroxide, organic acid and inorganic acid are mixed to carry out epoxidation reaction. After the reaction is finished, the layering is allowed to stand, and the water layer is removed to obtain an epoxidation intermediate product, which is then neutralized, washed with water, and rotary steamed to prepare Obtain epoxidized vegetable oil; directly add alcohol ring-opening agent to the epoxidized intermediate product, carry out ring-opening reaction, the product obtained after the reaction is directly rotary steamed, and obtains vegetable oil polyol;
(2)向所述植物油多元醇和环氧植物油中加入异氰酸酯和胺类固化剂,混合均匀配制成包膜液;在所述包膜液中加入催化剂后喷涂于核芯肥料表面,固化反应后形成聚合物膜壳,即得到所述互穿网络植物油基树脂包膜控释肥;所述聚合物膜壳生物质含量为60%~80%。(2) Add isocyanate and amine curing agent to the vegetable oil polyol and epoxy vegetable oil, and mix uniformly to form a coating liquid; add a catalyst in the coating liquid and spray it on the surface of the core fertilizer, and form it after curing reaction The polymer film shell is to obtain the interpenetrating network vegetable oil-based resin-coated controlled-release fertilizer; the biomass content of the polymer film shell is 60% to 80%.
上述的制备方法,步骤(1)中,所述双氧水滴加到所述植物油、有机酸和无机酸的混合液中;In the above preparation method, in step (1), the hydrogen peroxide is added dropwise to the mixed solution of the vegetable oil, organic acid and inorganic acid;
上述的制备方法,步骤(1)中,所述植物油、双氧水、有机酸和无机酸的质量比为1:0.4~0.8:0.1~0.3:0.001~0.005;In the above preparation method, in step (1), the mass ratio of the vegetable oil, hydrogen peroxide, organic acid and inorganic acid is 1:0.4~0.8:0.1~0.3:0.001~0.005;
具体的,所述植物油、双氧水、有机酸和无机酸的质量比可为1:0.8:0.3:0.005、1:0.5:0.25:0.004或1:0.4:0.1:0.001;1:0.8:0.25:0.004;1:0.7:0.25:0.001;Specifically, the mass ratio of the vegetable oil, hydrogen peroxide, organic acid and inorganic acid can be 1:0.8:0.3:0.005, 1:0.5:0.25:0.004 or 1:0.4:0.1:0.001; 1:0.8:0.25:0.004 ;1:0.7:0.25:0.001;
所述植物油为棕榈油、菜籽油、大豆油、橄榄油、亚麻籽油、玉米油和花生油中的至少一种;优选大豆油和菜籽油,更优选为菜籽油;The vegetable oil is at least one of palm oil, rapeseed oil, soybean oil, olive oil, linseed oil, corn oil and peanut oil; preferably soybean oil and rapeseed oil, more preferably rapeseed oil;
所述双氧水为质量百分浓度为30%的双氧水溶液;Described hydrogen peroxide is the hydrogen peroxide solution that mass percent concentration is 30%;
所述有机酸为甲酸或乙酸;优选甲酸;所述有机酸的质量百分浓度大于等于99%;The organic acid is formic acid or acetic acid; preferably formic acid; the mass percent concentration of the organic acid is greater than or equal to 99%;
所述无机酸为硫酸、磷酸和盐酸中的至少一种;优选硫酸;所述硫酸的质量百分浓度为98%;所述磷酸的质量百分浓度为85%;所述盐酸的质量百分浓度为36%;The inorganic acid is at least one of sulfuric acid, phosphoric acid and hydrochloric acid; preferred sulfuric acid; the mass percent concentration of the sulfuric acid is 98%; the mass percent concentration of the phosphoric acid is 85%; the mass percent concentration of the hydrochloric acid The concentration is 36%;
所述环氧化中间产物和醇类开环剂的质量比为1:0.6~1.0;具体可为1:1、1:0.8或1:0.6;优选1:0.8;The mass ratio of the epoxidized intermediate product to the alcohol ring-opener is 1:0.6 to 1.0; specifically, it can be 1:1, 1:0.8 or 1:0.6; preferably 1:0.8;
所述醇类开环剂为甲醇、乙二醇、丙醇和丁醇的任意一种;优选甲醇;The alcohol ring-opening agent is any one of methanol, ethylene glycol, propanol and butanol; preferably methanol;
所述醇类开环剂的质量百分浓度大于等于98%;The mass percent concentration of the alcohol ring opener is greater than or equal to 98%;
上述的制备方法中,所述环氧化反应的温度为50~70℃;时间为3~6.5h;In the above preparation method, the temperature of the epoxidation reaction is 50-70°C; the time is 3-6.5h;
所述开环反应的温度为40~60℃;时间为1~4h;The temperature of the ring-opening reaction is 40-60°C; the time is 1-4h;
所述旋蒸的条件为50~70℃旋转蒸馏2~4h;The condition of the rotary distillation is 50~70°C rotary distillation for 2~4h;
所述中和反应使用质量百分浓度为5%的碳酸氢钠溶液;水洗温度为30~50℃。The neutralization reaction uses a sodium bicarbonate solution with a concentration of 5% by mass; the washing temperature is 30-50°C.
上述的制备方法,步骤(2)中,所述包膜液中,所述植物油多元醇质量百分含量为20%~70%;具体可为25%、36%、42%、56%或63%;所述异氰酸酯质量百分含量为20%~30%;具体可为24%、25%、27%或28%;所述环氧植物油的质量百分含量为8%~40%;具体可为8%、16%、24%、32%或40%;所述胺类固化剂质量百分含量为2%~10%;具体可为2%、4%、6%、8%或10%;In the above preparation method, in step (2), in the coating liquid, the mass percentage of the vegetable oil polyol is 20% to 70%; specifically, it can be 25%, 36%, 42%, 56% or 63% %; the mass percentage of the isocyanate is 20% to 30%; specifically it can be 24%, 25%, 27% or 28%; the mass percentage of the epoxy vegetable oil is 8% to 40%; it can be specifically 8%, 16%, 24%, 32% or 40%; the mass percentage of the amine curing agent is 2% to 10%; specifically, it can be 2%, 4%, 6%, 8% or 10% ;
所述催化剂的质量为所述包膜液质量的0%~1%,所述催化剂质量不为0;具体可为0.1%、0.5%或1%;The mass of the catalyst is 0% to 1% of the mass of the coating liquid, and the mass of the catalyst is not 0; specifically, it can be 0.1%, 0.5% or 1%;
上述的制备方法中,所述异氰酸酯为多亚甲基多苯基多异氰酸酯、甲苯二异氰酸酯、六亚甲基二异氰酸酯、二苯基甲烷二异氰酸酯(MDI)、液化MDI、异佛尔酮二异氰酸酯、1,6-己二异氰酸酯(HDI)、HDI的三聚体、三甲基六亚甲基二异氰酸酯、苯二亚甲基二异氰酸酯和二甲基联苯二异氰酸酯中的至少一种;In the above-mentioned preparation method, the isocyanate is polymethylene polyphenyl polyisocyanate, toluene diisocyanate, hexamethylene diisocyanate, diphenylmethane diisocyanate (MDI), liquefied MDI, isophorone diisocyanate , 1,6-hexamethylene diisocyanate (HDI), trimer of HDI, trimethylhexamethylene diisocyanate, xylylene diisocyanate and dimethyl biphenyl diisocyanate;
所述胺类固化剂为乙二胺、二乙烯三胺、三乙烯四胺、四乙烯五胺和多乙烯多胺的任意一种;The amine curing agent is any one of ethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine and polyethylenepolyamine;
所述催化剂为三乙胺、三乙醇胺、辛酸亚锡、二月桂酸二丁基锡和油酸亚锡的任意一种;The catalyst is any one of triethylamine, triethanolamine, stannous octoate, dibutyltin dilaurate and stannous oleate;
所述核芯肥料为大颗粒尿素和颗粒型复合肥中的任意一种;所述核芯肥料颗粒的平均粒径为2~6mm。The core fertilizer is any one of large particle urea and granular compound fertilizer; the average particle diameter of the core fertilizer particles is 2-6mm.
上述的制备方法中,步骤(2)中,所述包膜液的配制温度为30~90℃;In the above preparation method, in step (2), the preparation temperature of the coating solution is 30-90°C;
所述固化反应的温度为60~70℃;The temperature of the curing reaction is 60-70°C;
所述固化反应在转鼓或流化床中进行。The curing reaction is carried out in a drum or a fluidized bed.
本发明进一步还提供了上述制备方法制备得到的互穿网络植物油基树脂包膜控释肥。The present invention further provides the interpenetrating network vegetable oil-based resin-coated controlled-release fertilizer prepared by the above preparation method.
上述的互穿网络植物油基树脂包膜控释肥中,所述树脂包膜的质量为所述互穿网络植物油基树脂包膜控释肥质量的2%~5%;具体可为2%、2.8%、3%、3.7%或5%;所述树脂包膜的生物质含量为60%~80%;具体可为64%、66%、68%、70%或71%。In the above interpenetrating network vegetable oil-based resin-coated controlled-release fertilizer, the quality of the resin coating is 2% to 5% of the mass of the interpenetrating network vegetable oil-based resin-coated controlled-release fertilizer; specifically, it can be 2%, 2.8%, 3%, 3.7% or 5%; the biomass content of the resin coating is 60%-80%; specifically, it can be 64%, 66%, 68%, 70% or 71%.
本发明具有如下有益效果:The present invention has following beneficial effect:
本发明以来源丰富、价格低廉的植物油为原料,通过环氧开环技术对植物油进行改性合成环氧植物油和植物油多元醇,并将两者复配制备互穿网络植物油基树脂包膜控释肥料。该发明原料配方简单,反应体系中未添加任何扩链剂和助剂等,减少了异氰酸酯的用量,所制包膜生物质含量显著增加,不仅提高了植物油的利用率,还降低了包膜成本。该发明在满足膜材生物可降解、绿色环保需求的同时,有效改善了膜材的控释性能和降解性能,并且通过调变原料配比调控膜材的控释及降解性能,从而可制备出不同控释期的可降解生物基树脂包膜控释肥料。In the present invention, vegetable oil with abundant sources and low price is used as a raw material, and the vegetable oil is modified to synthesize epoxy vegetable oil and vegetable oil polyol through epoxy ring-opening technology, and the two are compounded to prepare an interpenetrating network vegetable oil-based resin coating for controlled release fertilizer. The raw material formula of the invention is simple, no chain extender and additives are added to the reaction system, the amount of isocyanate is reduced, and the biomass content of the coating is significantly increased, which not only improves the utilization rate of vegetable oil, but also reduces the cost of coating . The invention not only meets the requirements of biodegradable and green environmental protection, but also effectively improves the controlled release performance and degradation performance of the membrane material, and adjusts the controlled release and degradation performance of the membrane material by adjusting the ratio of raw materials, so that it can be prepared Degradable bio-based resin-coated controlled-release fertilizers with different controlled-release periods.
具体实施方式Detailed ways
下面结合具体实施方式对本发明进行进一步的详细描述,给出的实施例仅为了阐明本发明,而不是为了限制本发明的范围。The present invention will be further described in detail below in conjunction with specific embodiments, and the given examples are only for clarifying the present invention, not for limiting the scope of the present invention.
下述实施例中的实验方法,如无特殊说明,均为常规方法。The experimental methods in the following examples are conventional methods unless otherwise specified.
下述实施例中所用的材料、试剂等,如无特殊说明,均可从商业途径得到。The materials and reagents used in the following examples can be obtained from commercial sources unless otherwise specified.
下述实施例中所用多亚甲基多苯基多异氰酸酯购于烟台万华公司;二苯基甲烷二异氰酸酯(MDI)购于德国拜耳公司;甲苯二异氰酸酯购于烟台万华公司;1,6-己二异氰酸酯(HDI)购于德国拜耳公司。The polymethylene polyphenyl polyisocyanates used in the following examples were purchased from Yantai Wanhua Company; diphenylmethane diisocyanate (MDI) was purchased from Bayer, Germany; toluene diisocyanate was purchased from Yantai Wanhua Company; 1,6 - Hexamethylene diisocyanate (HDI) was purchased from Bayer, Germany.
下述实施例中,水浸泡法测定肥料的控释性能的方法为:称取10g包膜肥料置于100目的尼龙网袋中,封口后将袋置入盛有250mL蒸馏水中的塑料容器中,密封后,放入25℃恒温培养箱中,分别于1、3、7、14、28、35、42天等取样测定养分溶出数据。In the following examples, the method for determining the controlled-release performance of fertilizers by water immersion method is as follows: take 10 g of coated fertilizers and place them in a 100-mesh nylon mesh bag, and place the bag in a plastic container filled with 250 mL of distilled water after sealing. After sealing, put it in a constant temperature incubator at 25°C, and take samples at 1, 3, 7, 14, 28, 35, and 42 days to measure the nutrient dissolution data.
释放期是指包膜控释肥在25℃水中累积释放率达80%所需的天数。The release period refers to the number of days required for the cumulative release rate of the coated controlled-release fertilizer to reach 80% in water at 25°C.
初期溶出率(%)=24小时累积溶出的养分量/试样中该养分的含量×100%。Initial dissolution rate (%) = 24-hour cumulative dissolved nutrient amount/the content of this nutrient in the sample×100%.
本发明的互穿网络植物油基树脂包膜控释肥的制备流程如下:(1)将植物油、有机酸和无机酸按一定比例混合均匀,原位匀速滴加双氧水,在50~70℃进行环氧化反应,反应结束后静置分层去掉水层得到环氧化中间产物,将部分产物进行中和、水洗、旋蒸制得环氧植物油;(2)向上述环氧化中间产物中加入醇类开环剂进行开环反应制得植物油多元醇,反应温度为40~60℃;该步骤省略了水洗步骤,反应后直接旋蒸得到植物油多元醇;(3)将植物油多元醇和环氧植物油与异氰酸酯和胺类固化剂混合均匀配制包膜液,反应温度为30~90℃;(5)将颗粒肥料输入转鼓或流化床中,在60~70℃下进行预热;(5)将包膜液与催化剂喷涂到颗粒肥料上,固化3~8min;(6)将肥料冷却至室温后包装。The preparation process of the interpenetrating network vegetable oil-based resin-coated controlled-release fertilizer of the present invention is as follows: (1) Mix the vegetable oil, organic acid and inorganic acid uniformly in a certain proportion, add hydrogen peroxide dropwise at a constant speed in situ, and carry out the ring at 50-70°C. Oxidation reaction, after the reaction is finished, let it stand for stratification and remove the water layer to obtain an epoxidized intermediate product, and neutralize, wash, and rotate part of the product to obtain an epoxy vegetable oil; (2) add to the above-mentioned epoxidized intermediate product Alcohol ring-opening agent carries out ring-opening reaction to obtain vegetable oil polyol, and the reaction temperature is 40~60 ℃; This step omits the water washing step, and directly rotary steams after reaction to obtain vegetable oil polyol; (3) vegetable oil polyol and epoxy vegetable oil Mix evenly with isocyanate and amine curing agent to prepare coating solution, the reaction temperature is 30-90°C; (5) input the granular fertilizer into the drum or fluidized bed, and preheat at 60-70°C; (5) Spray the coating solution and catalyst on the granular fertilizer and solidify for 3-8 minutes; (6) Cool the fertilizer to room temperature and pack it.
实施例1Example 1
环氧棕榈油与棕榈油多元醇的制备:称取200g棕榈油、60g乙酸(99.8wt%)和1g硫酸(浓度98wt%)加入到带有搅拌器、冷凝管和恒压滴液漏斗的500mL三口烧瓶中,置于40℃油浴进行加热搅拌,然后将160g双氧水(30wt%)装入恒压滴液漏斗匀速滴加至三口烧瓶中,将温度调节至65℃反应6.5h,反应结束后用分液漏斗静置分层,去掉水层,得到环氧化中间产物;称取100g环氧化中间产物和100g甲醇(99.5wt%)加入到三口烧瓶在60℃下反应2.5h,将该反应产物在60℃下旋转蒸馏3h,制得棕榈油多元醇;将剩余的环氧化中间产物用质量百分浓度为5%的碳酸氢钠溶液中和,再用30℃的去离子水进行水洗,最后旋蒸(条件同上)制得环氧棕榈油。The preparation of epoxidized palm oil and palm oil polyol: take by weighing 200g palm oil, 60g acetic acid (99.8wt%) and 1g sulfuric acid (concentration 98wt%) join in the 500mL that has stirrer, condenser and constant pressure dropping funnel Put the three-necked flask in a 40°C oil bath for heating and stirring, then put 160g of hydrogen peroxide (30wt%) into the constant-pressure dropping funnel and drop it into the three-necked flask at a constant speed, and adjust the temperature to 65°C for 6.5 hours. Use a separating funnel to stand for stratification, remove the water layer, and obtain an epoxidized intermediate product; weigh 100g of an epoxidized intermediate product and 100g of methanol (99.5wt%) and add them to a three-necked flask to react at 60°C for 2.5h. The reaction product was rotary distilled at 60°C for 3 hours to obtain palm oil polyol; the remaining epoxidized intermediate product was neutralized with a 5% sodium bicarbonate solution by mass percentage, and then deionized water at 30°C Washing with water, and finally rotary steaming (conditions as above) to obtain epoxy palm oil.
互穿网络棕榈油基包膜控释肥的制备:称取1kg粒径为2~4mm的尿素颗粒,置于流化床中,预热至60℃;在6.3g棕榈油多元醇和0.8g环氧棕榈油中加入2.7g多亚甲基多苯基多异氰酸酯和0.2g三乙烯四胺混合均匀后在60℃配制成包膜液,尔后加入0.1g辛酸亚锡喷涂于预热的肥料颗粒表面,在60℃进行固化成膜,该喷涂过程进行3次,包膜率为3%。喷涂完成后,冷却制得互穿网络棕榈油基包膜肥料,包膜生物质含量为70%。采用水浸泡法测定其控释性能,初期溶出率为0.6%,控释期为72天。Preparation of interpenetrating network palm oil-based coated controlled-release fertilizer: Weigh 1 kg of urea particles with a particle size of 2 to 4 mm, place them in a fluidized bed, and preheat to 60 ° C; Add 2.7g of polymethylene polyphenyl polyisocyanate and 0.2g of triethylenetetramine to oxygen palm oil and mix evenly to make a coating solution at 60°C, then add 0.1g of stannous octoate and spray it on the surface of the preheated fertilizer granules , solidified at 60°C to form a film, the spraying process was carried out 3 times, and the coating rate was 3%. After the spraying is completed, the interpenetrating network palm oil-based coated fertilizer is obtained by cooling, and the coated biomass content is 70%. The controlled-release performance was measured by water immersion method, the initial dissolution rate was 0.6%, and the controlled-release period was 72 days.
实施例2Example 2
环氧菜籽油与菜籽油多元醇的制备:称取200g菜籽油、50g乙酸(99.8wt%)和0.8g硫酸(浓度98wt%)加入到带有搅拌器、冷凝管和恒压滴液漏斗的500mL三口烧瓶中,置于40℃油浴进行加热搅拌,然后将100g双氧水(30wt%)装入恒压滴液漏斗匀速滴加至三口烧瓶中,将温度调节至70℃反应6h,反应结束后用分液漏斗静置分层,去掉水层,得到环氧化中间产物。称取100g环氧化中间产物和80g甲醇(99.5wt%)加入到三口烧瓶在50℃下反应4h,将该反应产物在50℃下旋转蒸馏4h,制得菜籽油多元醇;将剩余的环氧化中间产物用质量百分浓度为5%的碳酸氢钠溶液中和,再用40℃的去离子水进行水洗,最后旋蒸(条件同上)制得环氧菜籽油。The preparation of epoxidized rapeseed oil and rapeseed oil polyol: take by weighing 200g rapeseed oil, 50g acetic acid (99.8wt%) and 0.8g sulfuric acid (concentration 98wt%) join to have agitator, condenser and constant pressure drop Put a 500mL three-necked flask with a liquid funnel in a 40°C oil bath for heating and stirring, then put 100g of hydrogen peroxide (30wt%) into the constant-pressure dropping funnel and drop it into the three-necked flask at a constant speed, and adjust the temperature to 70°C for 6 hours. After the reaction, the separatory funnel was used to stand to separate the layers, and the water layer was removed to obtain the epoxidized intermediate product. Take by weighing 100g epoxidation intermediate product and 80g methanol (99.5wt%) and join in there-necked flask and react at 50 DEG C for 4h, and the reaction product is rotary distilled at 50 DEG C for 4h to obtain rapeseed oil polyol; The epoxidized intermediate product was neutralized with 5% sodium bicarbonate solution by mass percentage, washed with deionized water at 40° C., and finally rotated (same as above) to obtain epoxidized rapeseed oil.
互穿网络菜籽油基包膜控释肥的制备:称取1kg粒径为2~4mm的复合肥颗粒(北京富特来复合肥料有限公司),置于流化床中,预热至70℃;在4.2g菜籽油多元醇和2.4g环氧菜籽油中加入2.8g二苯基甲烷二异氰酸酯(MDI)和0.6g二乙烯三胺均匀混合后在30℃配制成包膜液,尔后加入0.01g三乙胺喷涂于预热的肥料颗粒表面,在70℃进行固化成膜,该喷涂过程进行5次,包膜率为5%。喷涂完成后,冷却制得互穿网络菜籽油基包膜肥料,包膜生物质含量为66%。采用水浸泡法测定其控释性能,初期溶出率为0.1%,控释期为120天。Preparation of interpenetrating network rapeseed oil-based coated controlled-release fertilizer: Weigh 1 kg of compound fertilizer particles (Beijing Futelai Compound Fertilizer Co., Ltd.) ℃; Add 2.8g diphenylmethane diisocyanate (MDI) and 0.6g diethylenetriamine to 4.2g rapeseed oil polyol and 2.4g epoxy rapeseed oil and mix evenly to prepare a coating solution at 30°C, then Add 0.01 g of triethylamine and spray on the surface of the preheated fertilizer granules, solidify and form a film at 70° C., the spraying process is carried out 5 times, and the coating rate is 5%. After the spraying is completed, the interpenetrating network rapeseed oil-based coated fertilizer is obtained by cooling, and the coated biomass content is 66%. The controlled-release performance was measured by water immersion method, the initial dissolution rate was 0.1%, and the controlled-release period was 120 days.
实施例3Example 3
环氧大豆油与大豆油多元醇的制备:称取200g大豆油、20g甲酸(99wt%)和0.2g磷酸(85wt%)加入到带有搅拌器、冷凝管和恒压滴液漏斗的500mL三口烧瓶中,置于40℃油浴进行加热搅拌,然后将80g双氧水(30wt%)装入恒压滴液漏斗匀速滴加至三口烧瓶中,将温度调节至50℃反应3h,反应结束后用分液漏斗静置分层,去掉水层,得到环氧化中间产物。称取100g环氧化中间产物和60g乙二醇(98wt%)加入到三口烧瓶在60℃下反应1h,将该反应产物在70℃下旋转蒸馏2h,制得大豆油多元醇;将剩余的环氧化中间产物用质量百分浓度为5%的碳酸氢钠溶液中和,再用30℃的去离子水进行水洗,最后旋蒸(条件同上)制得环氧大豆油。The preparation of epoxidized soybean oil and soybean oil polyol: Weigh 200g soybean oil, 20g formic acid (99wt%) and 0.2g phosphoric acid (85wt%) and join in a 500mL three-port with agitator, condenser and constant pressure dropping funnel Put the flask in a 40°C oil bath for heating and stirring, then put 80g of hydrogen peroxide (30wt%) into a constant pressure dropping funnel and drop it into the three-necked flask at a constant speed, adjust the temperature to 50°C for 3 hours, and use a separate The liquid funnel was left to stand for stratification, and the water layer was removed to obtain an epoxidized intermediate product. Take by weighing 100g epoxidation intermediate product and 60g ethylene glycol (98wt%) and join in there-necked flask and react at 60 DEG C for 1h, and the reaction product is rotary distilled at 70 DEG C for 2h to obtain soybean oil polyol; The epoxidized intermediate product was neutralized with 5% sodium bicarbonate solution by mass percentage, washed with deionized water at 30° C., and finally rotated (same as above) to obtain epoxidized soybean oil.
互穿网络大豆油基包膜控释肥的制备:称取1kg粒径为3~6mm的尿素颗粒,置于流化床中,预热至65℃;在2.5g大豆油多元醇和4g环氧大豆油中加入2.5g甲苯二异氰酸酯和1g四乙烯五胺混合均匀后在50℃配制成包膜液,尔后加入0.1g二月桂酸二丁基锡喷涂于预热的肥料颗粒表面,在65℃进行固化成膜,该喷涂过程进行2次,包膜率为2%。喷涂完成后,冷却制得互穿网络大豆油基包膜肥料,包膜生物质含量为64%。采用水浸泡法测定其控释性能,初期溶出率为1.6%,控释期为40天。Preparation of interpenetrating network soybean oil-based coated controlled-release fertilizer: Weigh 1 kg of urea particles with a particle size of 3 to 6 mm, place them in a fluidized bed, and preheat to 65 ° C; add 2.5 g of soybean oil polyol and 4 g of epoxy Add 2.5g of toluene diisocyanate and 1g of tetraethylenepentamine to soybean oil and mix them evenly to make a coating solution at 50°C, then add 0.1g of dibutyltin dilaurate and spray on the surface of the preheated fertilizer granules, and then cure at 65°C For film formation, the spraying process is carried out twice, and the coating rate is 2%. After the spraying is completed, the interpenetrating network soybean oil-based coated fertilizer is obtained by cooling, and the coated biomass content is 64%. The controlled-release performance was measured by water immersion method, the initial dissolution rate was 1.6%, and the controlled-release period was 40 days.
实施例4Example 4
环氧菜籽油与菜籽油多元醇的制备:称取200g菜籽油、50g甲酸(99wt%)和0.8g硫酸(98wt%)加入到带有搅拌器、冷凝管和恒压滴液漏斗的500mL三口烧瓶中,置于40℃油浴进行加热搅拌,然后将160g双氧水(30wt%)装入恒压滴液漏斗匀速滴加至三口烧瓶中,将温度调节至65℃反应6.5h,反应结束后用分液漏斗静置分层,去掉水层,得到环氧化中间产物。称取100g环氧化中间产物和100g丙醇(99.5wt%)加入到三口烧瓶在40℃下反应4h,将该反应产物在65℃下旋转蒸馏2.5h,制得菜籽油多元醇;将剩余的环氧化中间产物用质量百分浓度为5%的碳酸氢钠溶液中和,再用30℃的去离子水进行水洗,最后旋蒸(条件同上)制得环氧菜籽油。The preparation of epoxy rapeseed oil and rapeseed oil polyol: take by weighing 200g rapeseed oil, 50g formic acid (99wt%) and 0.8g sulfuric acid (98wt%) join in with agitator, condenser and constant pressure dropping funnel In a 500mL three-necked flask, put it in a 40°C oil bath for heating and stirring, then put 160g of hydrogen peroxide (30wt%) into the constant pressure dropping funnel and drop it into the three-necked flask at a constant speed, adjust the temperature to 65°C for 6.5h, and react After the completion, the separatory funnel was used to stand for stratification, and the water layer was removed to obtain the epoxidation intermediate product. Weigh 100g of epoxidized intermediate product and 100g of propanol (99.5wt%) and join in a three-necked flask to react at 40°C for 4h, and rotate the reaction product at 65°C for 2.5h to obtain rapeseed oil polyol; The remaining epoxidized intermediate product was neutralized with 5% sodium bicarbonate solution by mass percentage, washed with deionized water at 30° C., and finally rotated (same as above) to obtain epoxidized rapeseed oil.
互穿网络菜籽油基包膜控释肥的制备:称取1kg粒径为3~5mm的尿素颗粒,置于流化床中,预热至65℃;在5.6g菜籽油多元醇和1.6g环氧菜籽油中加入2.4g 1,6-己二异氰酸酯(HDI)和0.4g三乙烯四胺混合均匀在65℃配制包膜液,尔后加入0.1g辛酸亚锡喷涂于预热的肥料颗粒表面,在65℃进行固化成膜,该喷涂过程进行3次,包膜率为2.8%。喷涂完成后,冷却制得互穿网络菜籽油基包膜肥料,包膜生物质含量为71%。采用水浸泡法测定其控释性能,初期溶出率为0.7%,控释期为65天。Preparation of interpenetrating network rapeseed oil-based coated controlled-release fertilizer: weigh 1 kg of urea particles with a particle size of 3 to 5 mm, place them in a fluidized bed, and preheat to 65 °C; add 5.6 g of rapeseed oil polyol and 1.6 Add 2.4g 1,6-hexamethylene diisocyanate (HDI) and 0.4g triethylenetetramine to 1g epoxy rapeseed oil and mix evenly to prepare coating solution at 65°C, then add 0.1g stannous octoate to spray on the preheated fertilizer The particle surface is cured to form a film at 65°C. The spraying process is carried out three times, and the coating rate is 2.8%. After the spraying is completed, the interpenetrating network rapeseed oil-based coated fertilizer is obtained by cooling, and the coated biomass content is 71%. The controlled-release performance was measured by water immersion method, the initial dissolution rate was 0.7%, and the controlled-release period was 65 days.
实施例5Example 5
环氧玉米油与玉米油多元醇的制备:称取200g玉米油、50g乙酸(99.8wt%)和0.2g盐酸(36wt%)加入到带有搅拌器、冷凝管和恒压滴液漏斗的500mL三口烧瓶中,置于40℃油浴进行加热搅拌,然后将140g双氧水(30wt%)装入恒压滴液漏斗匀速滴加至三口烧瓶中,将温度调节至65℃反应6h,反应结束后用分液漏斗静置分层,去掉水层,得到环氧化中间产物。称取100g环氧化中间产物和80g丁醇(99.5wt%)加入到三口烧瓶在60℃下反应2.5h,将该反应产物在60℃下旋转蒸馏3h,制得玉米油多元醇;将剩余的环氧化中间产物用质量百分浓度为5%的碳酸氢钠溶液中和,再用50℃的去离子水进行水洗,最后旋蒸(条件同上)制得环氧玉米油。The preparation of epoxidized corn oil and corn oil polyol: take by weighing 200g corn oil, 50g acetic acid (99.8wt%) and 0.2g hydrochloric acid (36wt%) join in the 500mL that has stirrer, condenser tube and constant pressure dropping funnel In the three-necked flask, place it in a 40°C oil bath for heating and stirring, then put 140g of hydrogen peroxide (30wt%) into the constant-pressure dropping funnel and drop it into the three-necked flask at a constant speed, adjust the temperature to 65°C for 6 hours, and use The separatory funnel was allowed to stand for stratification, and the water layer was removed to obtain the epoxidized intermediate product. Take by weighing 100g epoxidation intermediate product and 80g butanol (99.5wt%) and join in there-necked flask and react at 60 DEG C for 2.5h, and the reaction product is rotary distilled at 60 DEG C for 3h to obtain corn oil polyol; The epoxidized intermediate product was neutralized with a 5% sodium bicarbonate solution by mass percent concentration, washed with deionized water at 50° C., and finally rotated (same as above) to obtain epoxidized corn oil.
互穿网络玉米油基包膜控释肥的制备:称取1kg粒径为2~5mm的尿素颗粒,置于流化床中,预热至65℃;在3.6g玉米油多元醇和3.2g环氧玉米油中加入2.4g多亚甲基多苯基多异氰酸酯和0.8g多乙烯多胺混合均匀在90℃配制成包膜液,尔后加入0.05g油酸亚锡喷涂于预热的肥料颗粒表面,在65℃进行固化成膜,该喷涂过程进行4次,包膜率为3.7%。喷涂完成后,冷却制得互穿网络玉米油基包膜肥料,包膜生物质含量为68%。采用水浸泡法测定其控释性能,初期溶出率为0.3%,控释期为93天。Preparation of interpenetrating network corn oil-based coated controlled-release fertilizer: Weigh 1 kg of urea particles with a particle size of 2 to 5 mm, place them in a fluidized bed, and preheat to 65 ° C; Add 2.4g polymethylene polyphenyl polyisocyanate and 0.8g polyethylene polyamine to oxycorn oil and mix evenly at 90°C to make a coating solution, then add 0.05g stannous oleate and spray it on the surface of the preheated fertilizer granules , solidified at 65°C to form a film, the spraying process was carried out 4 times, and the coating rate was 3.7%. After the spraying is completed, the interpenetrating network corn oil-based coated fertilizer is obtained by cooling, and the coated biomass content is 68%. The controlled-release performance was measured by water immersion method, the initial dissolution rate was 0.3%, and the controlled-release period was 93 days.
对照例1Comparative example 1
与实施例1中棕榈油多元醇的制备相同,不同之处在于在制备包膜肥料过程中,仅用棕榈油多元醇作为原料与异氰酸酯通过原位反应成膜制得植物油基聚氨酯包膜控释肥料,而非互穿网络树脂包膜肥料。与实施例1所制包膜肥料相比,该包膜肥料控释性降低,说明将环氧植物油和植物油多元醇两者复配后制备的互穿网络植物油基树脂包膜控释肥料控释性能更好。The same as the preparation of palm oil polyols in Example 1, the difference is that in the process of preparing coated fertilizers, only palm oil polyols are used as raw materials and isocyanates to form films through in-situ reaction to obtain vegetable oil-based polyurethane coated controlled release Fertilizers, not IPN resin-coated fertilizers. Compared with the coated fertilizer prepared in Example 1, the controlled release of the coated fertilizer is reduced, indicating that the interpenetrating network vegetable oil-based resin coated controlled-release fertilizer prepared by compounding epoxy vegetable oil and vegetable oil polyol is controlled-release Performance is better.
具体方法如下:棕榈油多元醇的制备:称取200g棕榈油、60g乙酸(99.8wt%)和1g硫酸(98wt%)加入到带有搅拌器、冷凝管和恒压滴液漏斗的500mL三口烧瓶中,置于40℃油浴进行加热搅拌,然后将160g双氧水(30wt%)装入恒压滴液漏斗匀速滴加至三口烧瓶中,将温度调节至65℃反应6.5h,反应结束后用分液漏斗静置分层,去掉水层,得到环氧化中间产物。称取100g环氧化中间产物和100g甲醇(99.5wt%)加入到三口烧瓶在60℃下反应2.5h,将该反应产物在60℃下旋转蒸馏3h,制得棕榈油多元醇。Concrete method is as follows: the preparation of palm oil polyol: take by weighing 200g palm oil, 60g acetic acid (99.8wt%) and 1g sulfuric acid (98wt%) join in the 500mL there-necked flask that has stirrer, condenser tube and constant pressure dropping funnel placed in a 40°C oil bath for heating and stirring, then put 160g of hydrogen peroxide (30wt%) into a constant pressure dropping funnel and drop it into a three-necked flask at a constant speed, adjust the temperature to 65°C for 6.5 hours, and use a separate The liquid funnel was left to stand for stratification, and the water layer was removed to obtain an epoxidized intermediate product. Weigh 100g of epoxidized intermediate product and 100g of methanol (99.5wt%) into a three-necked flask to react at 60°C for 2.5h, and rotate the reaction product at 60°C for 3h to obtain palm oil polyol.
棕榈油基包膜控释肥的制备:称取1kg粒径为2~4mm的尿素颗粒,置于流化床中,预热至60℃;将6.5g棕榈油多元醇和3.5g多亚甲基多苯基多异氰酸酯60℃混合配制成包膜液,再加入0.1g辛酸亚锡喷涂于预热的肥料颗粒表面,在60℃进行固化成膜,该喷涂过程进行3次,包膜率为2.9%。喷涂完成后,冷却制得棕榈油基包膜肥料。采用水浸泡法测定其控释性能,初期溶出率为1.2%,控释期为21天。Preparation of palm oil-based coated controlled-release fertilizer: Weigh 1 kg of urea particles with a particle size of 2 to 4 mm, place them in a fluidized bed, and preheat to 60°C; mix 6.5 g of palm oil polyols and 3.5 g of polymethylene Polyphenyl polyisocyanate was mixed at 60°C to form a coating solution, then 0.1g of stannous octoate was added and sprayed on the surface of the preheated fertilizer granules, and solidified at 60°C to form a film. The spraying process was carried out 3 times, and the coating rate was 2.9 %. After the spraying is completed, the palm oil-based coated fertilizer is obtained by cooling. The controlled-release performance was measured by water immersion method, the initial dissolution rate was 1.2%, and the controlled-release period was 21 days.
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| US6176891B1 (en) * | 1997-03-26 | 2001-01-23 | Central Glass Company, Limited | Coated granular fertilizer and method for producing same |
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| CN107189746A (en) * | 2017-06-15 | 2017-09-22 | 广东药科大学 | Reactive polyurethane medical adhesive and preparation method thereof |
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| US6176891B1 (en) * | 1997-03-26 | 2001-01-23 | Central Glass Company, Limited | Coated granular fertilizer and method for producing same |
| US20120111076A1 (en) * | 2010-11-10 | 2012-05-10 | Agrium Advanced Technologies | Controlled release fertilizers made from cross-linked glyceride mixtures |
| CN103626569A (en) * | 2012-08-30 | 2014-03-12 | 北京东辰瑞丰化工有限公司 | Preparation method for slow-release fertilizer |
| CN106543397A (en) * | 2016-11-10 | 2017-03-29 | 山东农业大学 | A kind of modified palm oil-base coating controlled-release fertilizer and preparation method thereof |
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