CN116117338A - Automatic frock tool of plastic part radium carving - Google Patents
Automatic frock tool of plastic part radium carving Download PDFInfo
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- CN116117338A CN116117338A CN202211568170.0A CN202211568170A CN116117338A CN 116117338 A CN116117338 A CN 116117338A CN 202211568170 A CN202211568170 A CN 202211568170A CN 116117338 A CN116117338 A CN 116117338A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/362—Laser etching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域technical field
本发明涉及治具领域,具体为一种塑胶件镭雕自动化工装治具。The invention relates to the field of jigs, in particular to a jig for automatic laser engraving of plastic parts.
背景技术Background technique
在新能源领域,电动汽车日益进入千家万户,推动了充电领域的技术发展,尤其是充电插头的销售与技术革新,在充电插头生产中,因为不同规格的要求,需要进行多种标识进行镭雕处理,这就对工艺的要求提出了更高的要求,需要在生产中提高生产效率并保证产品质量的稳定性,因为壳体是充电插头必备的结构配件,为了满足客户不同规格的标识需求,必须在表面不同处进行镭雕刻字处理。In the field of new energy, electric vehicles are increasingly entering thousands of households, which promotes the technological development in the field of charging, especially the sales and technological innovation of charging plugs. In the production of charging plugs, due to the requirements of different specifications, it is necessary to carry out various markings for radium engraving processing, which puts forward higher requirements for the process, and it is necessary to improve production efficiency and ensure the stability of product quality in production, because the shell is a necessary structural accessory for the charging plug, in order to meet the different specifications of customers. Requirements, radium engraving word processing must be carried out on different parts of the surface.
现有的很多装配方式是以多次装夹的方式进行镭雕处理的,每一个面的镭雕都需要再次装夹,在此制程中耗时耗力,成本过高,并会产生较高的不良率,为此亟需一种塑胶件镭雕自动化工装治具。Many existing assembly methods are processed by laser engraving in the way of multiple clamping, and the laser engraving on each surface needs to be clamped again. This process is time-consuming, labor-intensive, and the cost is too high. For this reason, there is an urgent need for an automatic tooling fixture for laser engraving of plastic parts.
发明内容Contents of the invention
基于此,本发明的目的是提供一种塑胶件镭雕自动化工装治具,以解决现有生产的多个面镭雕,多次装夹,生产效率低,制程不良高,成本过高的技术问题。Based on this, the purpose of the present invention is to provide a laser engraving automatic tooling fixture for plastic parts to solve the existing production of multiple surface laser engraving, multiple clamping, low production efficiency, high manufacturing process defects, and high cost technology. question.
为实现上述目的,本发明提供如下技术方案:一种塑胶件镭雕自动化工装治具,包括治具头,所述治具头贯穿固定块并延伸至其内部,且固定块的内部安装有第一固定螺丝,所述固定块的一侧设置有固定座,且固定座上方的内部连接有夹块,所述固定座的下方设置有固定盘,且固定盘的内部安装有第二固定螺丝,所述固定盘的一侧连接有传动轴,且传动轴的一端连接有传动齿轮。In order to achieve the above object, the present invention provides the following technical solutions: a laser engraving automatic tooling fixture for plastic parts, including a fixture head, the fixture head penetrates the fixed block and extends to its interior, and the interior of the fixed block is installed with a second A fixing screw, one side of the fixing block is provided with a fixing seat, and the upper part of the fixing seat is connected with a clip block, the lower part of the fixing seat is provided with a fixing plate, and the inside of the fixing plate is equipped with a second fixing screw, One side of the fixed disk is connected with a transmission shaft, and one end of the transmission shaft is connected with a transmission gear.
优选地,所述固定块的内部开设有螺纹孔,且第一固定螺丝贯穿螺纹孔并延伸至其内部,所述第一固定螺丝和螺纹孔的数量皆为多组,且第一固定螺丝和螺纹孔皆相匹配。Preferably, the inside of the fixed block is provided with a threaded hole, and the first fixing screw passes through the threaded hole and extends to the inside, the number of the first fixing screw and the threaded hole is multiple groups, and the first fixing screw and The threaded holes all match.
优选地,所述固定座上方的内部开设有夹块槽,且夹块和夹块槽相匹配,所述夹块位于夹块槽的内部。Preferably, a clamping block slot is opened above the fixing seat, and the clamping block matches the clamping block groove, and the clamping block is located inside the clamping block groove.
优选地,所述固定盘的中间位置处开设有圆孔,且圆孔和固定座相匹配,所述固定盘的内部开设有螺纹孔,且螺纹孔和第二固定螺丝相匹配。Preferably, a round hole is opened in the middle of the fixed plate, and the round hole matches the fixing seat, and a threaded hole is opened inside the fixed plate, and the threaded hole matches the second fixing screw.
优选地,所述固定盘和传动轴之间通过第二固定螺丝连接。Preferably, the fixed disk is connected to the transmission shaft through a second fixing screw.
优选地,包括以下步骤:Preferably, the following steps are included:
a:针对不同的插座壳体制作固定工装,生产时将对应的定位治具放置在夹具工装上;a: Make fixed tooling for different socket shells, and place the corresponding positioning fixture on the fixture tooling during production;
b:此工装可设置自动旋转功能,将需要多次镭雕的壳体套装在对应治具上,设置镭雕机参数,在镭雕中,插座壳体会转动,同时镭雕机会将需要的字体镭射在需要的不同位置上;b: This tooling can be set with an automatic rotation function. Set the shell that needs multiple laser engravings on the corresponding jig, and set the parameters of the laser engraving machine. Laser on the different positions needed;
c:在镭雕过程中工装是安装在装有伺服器的镭雕机上,工装一侧安装在伺服器的转轴上,另一侧安装固定治具,产品固定在治具上;c: During the laser engraving process, the tooling is installed on the laser engraving machine equipped with a server. One side of the tooling is installed on the rotating shaft of the server, and the other side is installed with a fixed jig, and the product is fixed on the jig;
d:按照镭雕的要求设置镭雕机,工装会在镭雕中转动设置位置,将字体对应的镭射在需要的位置上,完成镭雕的作业内容。d: Set the laser engraving machine according to the requirements of laser engraving, the tooling will rotate the setting position in the laser engraving, and laser the font corresponding to the required position to complete the laser engraving work content.
优选地,所述治具头是由精密数控车床加工得来。Preferably, the jig head is processed by a precision numerical control lathe.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、本发明采用可转动固定夹具将充电插头多侧面进行镭雕,减少了装夹时间,采用工装批量作业,制程稳定,效率高等特点,使用夹具镭雕相对于普通工装,生产效率提升200%以上,减少生产不良,人工成本过高,效率过低的问题;1. The invention adopts a rotatable fixed fixture to carry out laser engraving on multiple sides of the charging plug, which reduces the clamping time, adopts tooling for batch operation, stable manufacturing process, and high efficiency. Compared with ordinary tooling, the production efficiency of laser engraving with the fixture is increased by 200%. The above can reduce the problems of bad production, high labor cost and low efficiency;
2、本发明使用工装安装夹具,实现了多面的镭射同时加工,提高了工作效率,提高作业良率,解决了多次换夹造成的时间成本浪费,将壳体多面单次装夹进行镭射作业,并解决了多作业流程造成的制程不良;根据不同的产品,夹具保持不变,固定治具头进行更换,提高生产效率,将此制程做成标准化的作业流程。2. The present invention uses tooling installation fixtures to realize multi-faceted laser processing at the same time, improve work efficiency, improve operation yield, and solve the waste of time and cost caused by multiple clip changes, and perform laser operations by single-clamping multiple sides of the shell , and solved the poor process caused by multi-operation process; according to different products, the fixture remains unchanged, and the fixed fixture head is replaced to improve production efficiency, and this process is made into a standardized operation process.
附图说明Description of drawings
图1为本发明的爆炸图;Fig. 1 is an explosion diagram of the present invention;
图2为本发明的连接结构示意图。Fig. 2 is a schematic diagram of the connection structure of the present invention.
图中:1、治具头;2、第一固定螺丝;3、固定块;4、夹块;5、固定座;6、第二固定螺丝;7、固定盘;8、传动轴;9、传动齿轮。In the figure: 1. Fixture head; 2. First fixing screw; 3. Fixing block; 4. Clamping block; 5. Fixing seat; 6. Second fixing screw; 7. Fixing plate; 8. Transmission shaft; 9. Transmission gear.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention.
下面根据本发明的整体结构,对其实施例进行说明。The embodiments of the present invention will be described below according to the overall structure of the present invention.
请参阅图1和图2,一种塑胶件镭雕自动化工装治具,包括治具头1,治具头1贯穿固定块3并延伸至其内部,且固定块3的内部安装有第一固定螺丝2,固定块3的一侧设置有固定座5,且固定座5上方的内部连接有夹块4,固定座5的下方设置有固定盘7,且固定盘7的内部安装有第二固定螺丝6,固定盘7的一侧连接有传动轴8,且传动轴8的一端连接有传动齿轮9。Please refer to Figure 1 and Figure 2, a laser engraving automatic tooling fixture for plastic parts, including a
使用固定治具将插头壳体进行有效镭射标识,插座壳体需求为不同规格要求的刻字标识可快速完成镭雕作业,将自动化工艺技术导入到此生产中,提高生产效率,降低成本,使充电插头价格降低,推动新能源的发展。Use fixed jigs to carry out effective laser marking on the plug shell, and the socket shell needs to be engraved with different specifications, which can quickly complete the laser engraving operation, and introduce automation technology into this production, improve production efficiency, reduce costs, and make charging The price of plugs is reduced, which promotes the development of new energy.
包括以下步骤:Include the following steps:
a:按照不同充电插头的结构定制定位治具头,治具头的底部做成通用的固定结构,充电插头壳体是由注塑成型的;a: Customize the positioning jig head according to the structure of different charging plugs, the bottom of the jig head is made into a universal fixed structure, and the charging plug shell is formed by injection molding;
b:将治具头使用螺丝和固定块固定在工装固定座上,作业时与固定座同时转动;b: Fix the jig head on the fixing seat of the tooling with screws and fixing blocks, and rotate with the fixing seat at the same time during operation;
c:固定座的转动是由转轴与齿轮带动,最终由伺服马达提供动力;c: The rotation of the fixed seat is driven by the rotating shaft and the gear, and finally powered by the servo motor;
d:在镭雕插头壳体时,将壳体插入治具头进行固定,再设置镭雕机,通过屏幕编辑不同面的镭雕内容,并设置镭雕时转的的参数,伺服马达会根据设置在镭雕作业中进行转动,完成不同侧面的作业,通过该镭雕方式生产的壳体可直接到下个工站进行组装。d: When laser engraving the plug shell, insert the shell into the jig head to fix it, then set up the laser engraving machine, edit the radium engraving content on different sides through the screen, and set the parameters of the laser engraving rotation, the servo motor will follow the It is set to rotate during the laser engraving operation to complete the operations of different sides. The shell produced by this laser engraving method can be directly assembled at the next station.
通过该镭雕方式生产的产品,可以是多规格,多形状的产品,依据不同产品配套不同的治具头,完成对多种产品的生产。The products produced by this laser engraving method can be multi-standard and multi-shape products, and different jig heads are matched according to different products to complete the production of various products.
工装夹具和不同治具头是由设计并组装测试得来。Fixtures and different fixture heads are designed, assembled and tested.
采用此工装将各种型号的壳体进行镭雕的方式,减少装夹次数,节约时间,制程稳定,效率高等特点,生产效率提升200%以上,减少生产制程容易移位,效率低等问题。Using this tooling to carry out laser engraving on various types of shells reduces the number of clamping times, saves time, has the characteristics of stable process and high efficiency, improves production efficiency by more than 200%, and reduces problems such as easy displacement of the production process and low efficiency.
本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。The content not described in detail in this specification belongs to the prior art known to those skilled in the art.
术语“中心”、“纵向”、“横向”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为便于描述本发明的简化描述,而不是指示或暗指所指的装置或元件必须具有特定的方位、为特定的方位构造和操作,因而不能理解为对本发明保护内容的限制。The terms "center", "portrait", "landscape", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the drawings, and is only a simplified description for the convenience of describing the present invention, rather than indicating or implying that the referred device or element must have a specific orientation , are constructed and operated in a specific orientation, and therefore cannot be construed as limiting the protection content of the present invention.
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principles of the present invention, any modifications, equivalent replacements, improvements, etc., shall be included in the protection scope of the present invention.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211568170.0A CN116117338A (en) | 2023-04-20 | 2023-04-20 | Automatic frock tool of plastic part radium carving |
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| CN202211568170.0A CN116117338A (en) | 2023-04-20 | 2023-04-20 | Automatic frock tool of plastic part radium carving |
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Citations (6)
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| US20120292297A1 (en) * | 2011-05-19 | 2012-11-22 | Disco Corporation | Laser processing method and laser processing apparatus |
| CN203622013U (en) * | 2013-12-07 | 2014-06-04 | 耐普罗机械(天津)有限公司 | Tool for processing circular workpiece of milling machine |
| CN210115580U (en) * | 2019-04-28 | 2020-02-28 | 深圳市荣力精密工业有限公司 | Automatic rotatory radium carving device |
| CN210209079U (en) * | 2019-06-14 | 2020-03-31 | 深圳力星激光智能装备有限公司 | Laser etching equipment |
| CN211028571U (en) * | 2019-11-20 | 2020-07-17 | 昆山市杰尔电子科技股份有限公司 | Laser carving machine for producing notebook appearance piece |
| CN114473226A (en) * | 2022-03-26 | 2022-05-13 | 郑州工业应用技术学院 | A fine carving device for industrial product processing and using method thereof |
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2023
- 2023-04-20 CN CN202211568170.0A patent/CN116117338A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20120292297A1 (en) * | 2011-05-19 | 2012-11-22 | Disco Corporation | Laser processing method and laser processing apparatus |
| CN203622013U (en) * | 2013-12-07 | 2014-06-04 | 耐普罗机械(天津)有限公司 | Tool for processing circular workpiece of milling machine |
| CN210115580U (en) * | 2019-04-28 | 2020-02-28 | 深圳市荣力精密工业有限公司 | Automatic rotatory radium carving device |
| CN210209079U (en) * | 2019-06-14 | 2020-03-31 | 深圳力星激光智能装备有限公司 | Laser etching equipment |
| CN211028571U (en) * | 2019-11-20 | 2020-07-17 | 昆山市杰尔电子科技股份有限公司 | Laser carving machine for producing notebook appearance piece |
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