CN116145723A - A Construction Method for Covering and Excavating Permanent Steel Pipe Columns - Google Patents
A Construction Method for Covering and Excavating Permanent Steel Pipe Columns Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/045—Underground structures, e.g. tunnels or galleries, built in the open air or by methods involving disturbance of the ground surface all along the location line; Methods of making them
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/22—Piles
- E02D5/34—Concrete or concrete-like piles cast in position ; Apparatus for making same
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/58—Connections for building structures in general of bar-shaped building elements
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/58—Connections for building structures in general of bar-shaped building elements
- E04B1/5825—Connections for building structures in general of bar-shaped building elements with a closed cross-section
- E04B1/5837—Connections for building structures in general of bar-shaped building elements with a closed cross-section of substantially circular form
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/30—Columns; Pillars; Struts
- E04C3/34—Columns; Pillars; Struts of concrete other stone-like material, with or without permanent form elements, with or without internal or external reinforcement, e.g. metal coverings
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/04—Devices for both conveying and distributing
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/06—Solidifying concrete, e.g. by application of vacuum before hardening
- E04G21/08—Internal vibrators, e.g. needle vibrators
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/18—Adjusting tools; Templates
- E04G21/1841—Means for positioning building parts or elements
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Abstract
本申请涉及钢管柱施工的技术领域,本申请在浇筑完灌注桩混凝土后,便可将钢管柱吊入至护筒内,经由调节驱动机构对钢管柱进行下插并校核调整垂直度与桩位偏差后便可实现钢管柱固定在灌注桩顶端,无需等待灌注桩凝结完成后再进行钢管柱的安装,使得钢管柱的安装更加简单方便,便于减少钢管柱的施工工期。
This application relates to the technical field of steel pipe column construction. In this application, after pouring concrete for cast-in-situ piles, the steel pipe column can be hoisted into the casing, and the steel pipe column can be inserted down through the adjustment drive mechanism, and the verticality and pile alignment can be checked and adjusted. After the position deviation, the steel pipe column can be fixed on the top of the cast-in-place pile, and there is no need to wait for the cast-in-situ pile to solidify before installing the steel pipe column, which makes the installation of the steel pipe column more simple and convenient, and facilitates the reduction of the construction period of the steel pipe column.
Description
技术领域technical field
本申请涉及钢管柱施工的技术领域,尤其是涉及一种盖挖逆作永久钢管柱的施工方法。The present application relates to the technical field of steel pipe column construction, in particular to a construction method for cover-excavation and upside-down permanent steel pipe columns.
背景技术Background technique
目前在建造大型地下建筑时通常采用盖挖逆作法进行施工,盖挖逆作法施工时通常需要先施作支撑桩作为后续地下建筑结构的支撑体系,支撑体系包括灌注桩以及固定在灌注桩顶部的钢管柱。钢管桩内填充有混凝土,钢管柱外周设置有连接节点。At present, when constructing large-scale underground buildings, the cover-excavation method is usually used for construction. During the construction of the cover-excavation method, support piles are usually firstly installed as the support system for the subsequent underground building structure. steel column. The steel pipe pile is filled with concrete, and the outer circumference of the steel pipe pile is provided with connection nodes.
施工支撑体系的钢管柱时,需要等到灌注桩混凝土凝结后,通过人工下孔到灌注柱顶部,将灌注桩顶端端面进行休整找平后安装定位器,再吊装钢管桩使钢管桩底端卡入定位器,实现钢管柱的定位,之后再往钢管柱与灌注桩之间浇筑混凝土,实现钢管柱与灌注桩的连接。When constructing the steel pipe column of the support system, it is necessary to wait until the concrete of the cast-in-place pile is set, and manually drill a hole to the top of the cast-in-place column, rest and level the top end of the cast-in-place pile, install the positioner, and then hoist the steel pipe pile so that the bottom end of the steel pipe pile is stuck. Insert the locator to realize the positioning of the steel pipe column, and then pour concrete between the steel pipe column and the cast-in-situ pile to realize the connection between the steel pipe column and the cast-in-place pile.
人工安装定位器由于是在封闭且狭窄的空间下进行,不仅存在操作困难且存在定位误差较大等缺点,更重要的是定位器的安装需要在灌注桩完全凝结后进行,延长了钢管柱整体施工周期,导致钢管柱的施工较为不便。Since the manual installation of the locator is carried out in a closed and narrow space, there are not only disadvantages such as difficult operation and large positioning errors, but more importantly, the installation of the locator needs to be carried out after the cast-in-place pile is completely condensed, which prolongs the overall length of the steel pipe column. The construction period makes the construction of steel pipe columns more inconvenient.
发明内容Contents of the invention
为了使钢管柱的施工更加简单方便,本申请提供了一种盖挖逆作永久钢管柱的施工方法。In order to make the construction of the steel pipe column simpler and more convenient, the present application provides a construction method of cover-excavation and reverse construction of the permanent steel pipe column.
本申请提供的一种盖挖逆作永久钢管柱的施工方法,采用如下的技术方案:The application provides a construction method for cover-excavation and upside-down construction of permanent steel pipe columns, which adopts the following technical scheme:
一种盖挖逆作永久钢管柱的施工方法,包括以下步骤:A construction method for cover excavation and reverse construction of permanent steel pipe columns, comprising the following steps:
S1:预制驱动调节机构与钢管柱,所述钢管柱包括标准节以及同轴连接在标准节顶端的工具节,所述标准节上沿长度方向设置有若干连接节点,所述连接节点包括均匀环绕设置在标准节外周的若干牛腿;S1: Prefabricated driving adjustment mechanism and steel pipe column. The steel pipe column includes a standard section and a tool section coaxially connected to the top of the standard section. Several connection nodes are arranged along the length direction of the standard section. The connection nodes include uniform surrounding A number of corbels arranged on the periphery of the standard joint;
S2:场地平整以及灌注桩桩位放线定位;S2: Leveling of the site and positioning of cast-in-place piles;
S3:灌注桩桩位钻孔施工:插打护筒并清除护筒内废土;S3: Drilling construction of cast-in-place piles: Insert and drill the casing and remove the waste soil in the casing;
S4:灌注桩浇筑施工:往护筒内放入钢筋笼并注入混凝土形成灌注桩;S4: Pouring construction of cast-in-place piles: put steel cages into the casing and inject concrete to form cast-in-place piles;
S5:安装驱动调节机构并校核调整驱动调节机构的安装位置,使主通孔与副通孔两者轴线与护筒轴线重合;S5: Install the drive adjustment mechanism and check and adjust the installation position of the drive adjustment mechanism so that the axis of the main through hole and the auxiliary through hole coincide with the axis of the casing;
S6:在灌注桩初凝前,将钢管柱插入至护筒内并使钢管柱基本对中;S6: Before the initial setting of the cast-in-situ pile, insert the steel pipe column into the casing and make the steel pipe column basically centered;
S7:牛腿位置定位:转动钢管柱,直至将钢管柱外周的牛腿移动至指定安装位置;S7: Positioning of the corbel: rotate the steel pipe column until the corbel on the outer periphery of the steel pipe column is moved to the designated installation position;
S8:钢管柱定位:通过驱动调节机构将钢管柱的标准节插入灌注桩顶端至指定深度;配合全站仪并通过驱动调节机构校核调整钢管柱的垂直度与桩位偏差;S8: Steel pipe column positioning: Insert the standard section of the steel pipe column into the top of the cast-in-place pile to the specified depth through the drive adjustment mechanism; cooperate with the total station and check and adjust the verticality of the steel pipe column and the pile position deviation through the drive adjustment mechanism;
S9:往标准节内注入混凝土并进行养护;S9: pour concrete into the standard section and perform curing;
S10:往标准节与护筒之间的间隙回填填料;S10: Backfill the gap between the standard section and the casing;
所述驱动调节机构包括底板以及架设在底板上的顶板,所述底板上设置有驱使顶板升降的升降组件;所述顶板与底板分别开设有供钢管柱穿设的主通孔与副通孔;所述顶板与底板分别设置有主夹持组件与副夹持组件;所述主夹持组件包括设置在顶板的若干主千斤顶,所述主千斤顶环绕主通孔设置且主千斤顶轴向均与主通孔轴向垂直;所述副夹持组件包括设置在底板上的若干副千斤顶,若干所述副千斤顶环绕副通孔设置且若干副千斤顶轴向均与副通孔轴向垂直。The drive adjustment mechanism includes a bottom plate and a top plate erected on the bottom plate, and the bottom plate is provided with a lifting assembly that drives the top plate to rise and fall; the top plate and the bottom plate are respectively provided with a main through hole and a secondary through hole for the steel pipe column to pass through; The top plate and the bottom plate are respectively provided with a main clamping assembly and a secondary clamping assembly; the main clamping assembly includes several main jacks arranged on the top plate, the main jacks are arranged around the main through hole and the main jacks are axially aligned with the main jacks. The axial direction of the through hole is vertical; the auxiliary clamping assembly includes several auxiliary jacks arranged on the bottom plate, the auxiliary jacks are arranged around the auxiliary through hole, and the axial directions of the auxiliary jacks are all perpendicular to the axial direction of the auxiliary through hole.
通过采用上述技术方案,相比传统在灌注桩凝结完成后载进行钢管柱施工的方式,本申请无需等待灌注桩凝结完成便可进行钢管柱施工,便于减少支钢管柱的施工周期,使得钢管柱的施工更加简单方便。通过驱动调节机构的设置,当需要将钢管柱的标准节插入至指定深度时,通过驱使若干主千斤顶活塞杆抵紧钢管柱并驱使副千斤顶活塞杆远离钢管柱,通过升降组件驱使顶板带动钢管柱下移至行程极限后,驱使副千斤顶活塞杆与钢管柱外周抵紧后驱使主千斤顶活塞杆远离钢管柱,最后通过升降组件驱使主板上移复位,重复以上步骤直至将钢管柱插入至指定深度,使灌注桩在下移过程中不易发生偏位。当需要校核钢管柱的垂直度与桩位偏差时,先通过驱使若干主千斤顶与副千斤顶的活塞杆均与钢管柱抵接,配合全站仪并通过控制主千斤顶与副千斤顶驱使自身活塞杆伸缩以实现钢管柱垂直度与桩位偏差的调节,使得钢管柱的定位更加简单方便。By adopting the above technical scheme, compared with the traditional method of carrying out steel pipe column construction after the cast-in-situ pile has solidified, this application can carry out steel pipe column construction without waiting for the cast-in-situ pile to solidify, which is convenient to reduce the construction period of the steel pipe column and make the steel pipe column The construction is more simple and convenient. Through the setting of the driving adjustment mechanism, when the standard joint of the steel pipe column needs to be inserted to the specified depth, the piston rods of the main jacks are pressed against the steel pipe column and the piston rods of the auxiliary jacks are driven away from the steel pipe column, and the top plate is driven to drive the steel pipe column through the lifting assembly After moving down to the stroke limit, drive the piston rod of the auxiliary jack against the outer circumference of the steel pipe column, then drive the piston rod of the main jack away from the steel pipe column, and finally drive the main board to move up and reset through the lifting component, repeat the above steps until the steel pipe column is inserted to the specified depth, Make the cast-in-situ pile less prone to misalignment during the downward movement. When it is necessary to check the verticality of the steel pipe column and the deviation of the pile position, first drive the piston rods of several main jacks and auxiliary jacks to contact the steel pipe column, cooperate with the total station and drive the piston rod of itself by controlling the main jack and auxiliary jacks Telescoping to realize the adjustment of the verticality of the steel pipe column and the deviation of the pile position, making the positioning of the steel pipe column easier and more convenient.
优选的,所述标准节底端呈倒锥形且标准节底端封堵设置。Preferably, the bottom end of the standard joint is in an inverted tapered shape and the bottom end of the standard joint is sealed.
通过采用上述技术方案,通过标准段底端封堵设置,后续往钢管柱内注入混凝土时,有利于减少混凝土从钢管柱底端溢出进而造成浪费,通过钢管柱底端呈倒锥形,便于减少标准节底端端部与灌注桩混凝土的接触面积,进而有利于减少标准节插入灌注桩顶端时的阻力。By adopting the above-mentioned technical scheme, through the sealing setting at the bottom of the standard section, when concrete is poured into the steel pipe column later, it is beneficial to reduce the overflow of concrete from the bottom of the steel pipe column and cause waste. The contact area between the bottom end of the standard section and the concrete of the cast-in-situ pile is beneficial to reduce the resistance when the standard section is inserted into the top of the cast-in-situ pile.
优选的,在步骤S2中,场地平整后,在待施工区域上浇筑加固垫层,所述加固垫层内设置有钢筋网,所述加固垫层还开设有供护筒穿设的穿孔。Preferably, in step S2, after the site is leveled, a reinforcement cushion is poured on the area to be constructed, the reinforcement cushion is provided with a steel mesh, and the reinforcement cushion is also provided with perforations for the casing to pass through.
通过采用上述技术方案,通过加固垫层的设置,便于通过加固垫层对支撑桩周围的地面进行加固,有利于减少安装驱动调节机构以及通过驱动调节结构下放调节钢管柱时,对支撑桩周围地基造成不规则沉降的情况。By adopting the above technical scheme and setting the reinforcement cushion, it is convenient to reinforce the ground around the support pile through the reinforcement cushion, which is beneficial to reduce the impact on the foundation around the support pile when installing the drive adjustment mechanism and lowering the steel pipe column through the drive adjustment structure. causing irregular settlement.
优选的,在步骤S6中,将钢管柱下移至护筒内后,往标准节内注入水以提升钢管柱整体重量;Preferably, in step S6, after the steel pipe column is moved down into the casing, water is injected into the standard section to increase the overall weight of the steel pipe column;
在步骤9中,往标准节内注入混凝土前,将标准节内的水抽出。In step 9, before pouring concrete into the standard section, the water in the standard section is pumped out.
通过采用上述技术方案,通过往钢管柱内加入水,便于提升钢管柱的整体自重,进而便于钢管柱克服灌注桩混凝土浮力以插入灌注桩顶端。By adopting the above-mentioned technical scheme, by adding water into the steel pipe column, it is convenient to increase the overall dead weight of the steel pipe column, and then it is convenient for the steel pipe column to overcome the concrete buoyancy of the cast-in-place pile and insert into the top of the cast-in-place pile.
优选的,所述工具节还同轴架设有限位环,所述限位环内同轴插接有连接管,所述连接管底端延伸至标准节底端;所述限位环外周螺纹穿设有锁紧螺栓且锁紧螺栓的一端与连接管外周抵紧。Preferably, the tool joint is also coaxially provided with a limit ring, and a connecting pipe is coaxially inserted into the limit ring, and the bottom end of the connecting pipe extends to the bottom end of the standard joint; the outer circumference of the limit ring is threaded A locking bolt is provided, and one end of the locking bolt is pressed against the outer periphery of the connecting pipe.
通过采用上述技术方案,通过连接管的设置,便于通过连接管往钢管柱内注入水以增大钢管柱自重;后续往钢管柱内注射混凝土前可通过连接管将钢管柱内的水抽出至钢管柱外,同时可通过连接管往钢管柱内注入混凝土,通过连接管往钢管柱内注入混凝土的时,拧松锁紧螺栓,边注入混凝土边向上提升连接管,直至将连接管移出标准节;便于连接管的周转使用。限位环的设置,后续往钢管柱内注入混凝土后,可将用于振捣钢管柱内混凝土的振捣棒穿入限位环再移入钢管柱底端,通过限位环对振捣棒进行限位,有利于减少振捣棒与钢管柱管壁抵接造成钢管柱移位的情况。By adopting the above-mentioned technical scheme, through the setting of the connecting pipe, it is convenient to inject water into the steel pipe column through the connecting pipe to increase the self-weight of the steel pipe column; before injecting concrete into the steel pipe column, the water in the steel pipe column can be pumped out through the connecting pipe Outside the column, concrete can be injected into the steel pipe column through the connecting pipe at the same time. When injecting concrete into the steel pipe column through the connecting pipe, loosen the locking bolt, and lift the connecting pipe upward while injecting concrete until the connecting pipe is moved out of the standard section; It is convenient for the turnover and use of the connecting pipe. For the setting of the limit ring, after injecting concrete into the steel pipe column, the vibrating rod used for vibrating the concrete in the steel pipe column can be penetrated into the limit ring and then moved into the bottom of the steel pipe column, and the vibrating rod can be controlled by the limit ring. The position limit is beneficial to reduce the displacement of the steel pipe column caused by the contact between the vibrating rod and the pipe wall of the steel pipe column.
优选的,所述标准节与工具节相互靠近一端分别设置有主连接环与副连接环,所述主连接环同轴固定在标准节内腔,所述副连接环同轴固定在工具节内腔,所述主连接环与副连接环通过若干螺栓螺母副相连接,所述工具节内腔还设置有爬梯。Preferably, the ends of the standard joint and the tool joint are respectively provided with a main connecting ring and a secondary connecting ring, the main connecting ring is coaxially fixed in the inner cavity of the standard joint, and the secondary connecting ring is coaxially fixed in the tool joint cavity, the main connecting ring and the secondary connecting ring are connected by a number of bolts and nuts, and the inner cavity of the tool section is also provided with a ladder.
通过采用上述技术方案,后续施工完成后,施工人员可通过爬梯进入工具节底端并拆除主连接环与副连接环上的螺栓螺母副,便可分离工具节与标准节,便于工具节的周转使用。By adopting the above technical scheme, after the follow-up construction is completed, the construction personnel can enter the bottom of the tool joint through the ladder and remove the bolts and nuts on the main connecting ring and the secondary connecting ring, so that the tool joint and the standard joint can be separated, which facilitates the turnover of the tool joint use.
优选的,在步骤S6中,将钢管柱吊入护筒内前,在工具节顶端焊接若干驱动杆。Preferably, in step S6, before hoisting the steel pipe column into the casing, several driving rods are welded on the top of the tool joint.
通过采用上述技术方案,通过在工具节上焊接驱动杆,后续将钢管柱吊入护筒内后,便于施工人员通过驱动杆摆动钢管柱,进而便于通过驱动杆将钢管柱上的牛腿移动至制定位置。By adopting the above technical scheme, by welding the driving rod on the tool joint, after the steel pipe column is subsequently hoisted into the casing, it is convenient for the construction personnel to swing the steel pipe column through the driving rod, and then it is convenient to move the corbel on the steel pipe column to the Make a location.
优选的,在步骤S6中,将钢管柱吊入护筒内前,在工具节顶端安装倾角传感器;将倾角传感器与倾斜显示仪电性连接;Preferably, in step S6, before the steel pipe column is hoisted into the casing, an inclination sensor is installed on the top of the tool joint; the inclination sensor is electrically connected to the inclination display;
在步骤S7中,牛腿位置调节完成后,配合全站仪并通过调节驱动机构校正调节钢管柱的垂直度,并校准记录此时倾角传感器反馈至在倾斜显示仪的数据作为垂直度初始值;In step S7, after the adjustment of the position of the corbel is completed, cooperate with the total station and adjust the verticality of the steel pipe column by adjusting the driving mechanism, and calibrate and record the data fed back by the inclination sensor to the tilt display at this time as the initial value of the verticality;
在步骤S8中,驱动调节机构驱使钢管柱下移过程中,通过倾角传感器反馈至倾斜显示仪上的数据监测钢管柱下插过程中的垂直度。In step S8, during the downward movement of the steel pipe column by driving the adjustment mechanism, the verticality of the steel pipe column during the downward insertion process is monitored through the data fed back from the inclination sensor to the tilt display.
通过采用上述技术方案,通过倾角传感器以及倾斜检测仪的设置,当钢管柱下插后,倾角传感器反馈至倾斜显示仪的数据与钢管柱垂直度初始值不同时,表示钢管柱垂直度发生变化,便于及时提醒施工人员通过驱动调节机构及时调整钢管柱的垂直度。By adopting the above-mentioned technical scheme, through the setting of the inclination sensor and the inclination detector, when the steel pipe column is lowered, the data fed back to the inclination display by the inclination sensor is different from the initial value of the verticality of the steel pipe column, indicating that the verticality of the steel pipe column has changed. It is convenient to promptly remind the construction personnel to adjust the verticality of the steel pipe column in time by driving the adjustment mechanism.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
1.本申请在浇筑完灌注桩混凝土后,便可将钢管柱吊入至护筒内,经由调节驱动机构对钢管柱进行下插并校核调整垂直度与桩位偏差后便可实现钢管柱固定在灌注桩顶端,无需等待灌注桩凝结完成后再进行钢管柱的安装,使得钢管柱的安装更加简单方便,便于减少钢管柱的施工工期。1. In this application, after pouring the concrete of the cast-in-place pile, the steel pipe column can be hoisted into the casing, and the steel pipe column can be realized after the adjustment of the driving mechanism to insert the steel pipe column and check and adjust the verticality and the deviation of the pile position. It is fixed on the top of the cast-in-place pile, and there is no need to wait for the concrete pile to be solidified before installing the steel pipe column, which makes the installation of the steel pipe column more simple and convenient, and facilitates the reduction of the construction period of the steel pipe column.
2.当需要调节钢管柱的垂直度时,通过驱使主千斤顶与副千斤顶活塞杆均与钢管柱抵接,配合全站仪,控制主千斤顶与副千斤顶伸缩便可调节钢管柱的垂直度;当需要将钢管柱下插时,通过主夹持组件夹持钢管柱后,通过升降组件驱使顶板带动钢管柱下移至极限状态后,副夹持组件夹持钢管柱,然后主夹持板松开钢管柱,待升降组件驱使顶板上移复位后,松开副夹持组件并重复以上步骤,便可实现将钢管柱插入至指定深度。2. When it is necessary to adjust the verticality of the steel pipe column, the verticality of the steel pipe column can be adjusted by driving the piston rods of the main jack and the auxiliary jack to contact the steel pipe column, and cooperating with the total station to control the expansion and contraction of the main jack and the auxiliary jack; When the steel pipe column needs to be inserted down, after the steel pipe column is clamped by the main clamping component, the top plate is driven by the lifting component to drive the steel tube column to move down to the limit state, the secondary clamping component clamps the steel tube column, and then the main clamping plate is released For the steel pipe column, after the lifting component drives the top plate to move and reset, loosen the auxiliary clamping component and repeat the above steps to realize the insertion of the steel pipe column to the specified depth.
3.通过工具节内设置有限位环,限位环内插接有连接管,安装钢管柱时,可通过连接管往钢管柱内注水以提升钢管柱的自重,往钢管柱内注射混凝土时,可通过连接管往钢管柱内注射混凝土,同时,后续对钢管柱内的混凝土进行振捣时,可将振捣棒穿入限位环内后再进行振捣棒下放,减少振捣棒使用过程中与钢管柱发生碰撞导致钢管柱移位的情况。3. The limit ring is set in the tool section, and the connecting pipe is inserted into the limit ring. When installing the steel pipe column, water can be injected into the steel pipe column through the connecting pipe to increase the self-weight of the steel pipe column. When injecting concrete into the steel pipe column, Concrete can be injected into the steel pipe column through the connecting pipe. At the same time, when vibrating the concrete in the steel pipe column, the vibrating rod can be inserted into the limit ring and then lowered to reduce the use of the vibrating rod In the case of collision with the steel pipe column, the displacement of the steel pipe column is caused.
附图说明Description of drawings
图1是本申请实施例用于示意驱动调节机构的示意图。FIG. 1 is a schematic diagram for illustrating a driving adjustment mechanism according to an embodiment of the present application.
图2是本申请实施例用于使钢管柱施工时的状态示意图。Fig. 2 is a schematic diagram of the state when the embodiment of the present application is used for the construction of steel pipe columns.
图3是本申请实施例用于示意钢管柱的内部结构示意图Figure 3 is a schematic diagram of the internal structure of the steel pipe column in the embodiment of the present application
图4是图3中A部的放大示意图。FIG. 4 is an enlarged schematic view of part A in FIG. 3 .
附图标记说明:Explanation of reference signs:
1、驱动调节机构;11、底板;111、副通孔;112、副千斤顶;113、副限位槽;114、支脚;12、顶板;121、主通孔;122、主千斤顶;123、主限位槽;13、升降组件;3、加固垫层;4、护筒;5、灌注桩;6、钢管柱;61、标准节;62、工具节;620、驱动杆;621、吊环;622、限位环;623、锁紧螺栓;624、爬梯;625、支撑杆;626、倾角传感器;63、牛腿;64、连接管;65、副连接环;66、主连接环。1. Drive adjustment mechanism; 11. Bottom plate; 111. Auxiliary through hole; 112. Auxiliary jack; 113. Auxiliary limit slot; 114. Leg; 12. Top plate; 121. Main through hole; 122. Main jack; 123. Main Limiting slot; 13. Lifting component; 3. Reinforced cushion; 4. Casing; 5. Cast-in-place pile; 6. Steel pipe column; 61. Standard section; 62. Tool section; 620. Driving rod; , limit ring; 623, locking bolt; 624, ladder; 625, support rod; 626, inclination sensor; 63, corbel; 64, connecting pipe; 65, secondary connecting ring;
具体实施方式Detailed ways
以下结合附图1-4对本申请作进一步详细说明。The present application will be described in further detail below in conjunction with accompanying drawings 1-4.
本申请实施例公开一种盖挖逆作永久钢管柱的施工方法,参照图1及图2,包括以下步骤:The embodiment of the present application discloses a construction method of cover excavation and reverse construction of permanent steel pipe columns, referring to Figure 1 and Figure 2, including the following steps:
S1:预制驱动调节机构1、钢管柱6。S1: prefabricated driving adjustment mechanism 1,
驱动调节机构1包括底板11以及架设在底板11正上方的顶板12,底板11底部设置有若干支脚114,底板11上表面还设置有驱使顶板12升降的升降组件13,升降组件13包括固定在底板11四个顶角处的升降千斤顶,升降千斤顶活塞杆与顶板12固定。The drive adjustment mechanism 1 includes a
顶板12与底板11分别开设有供钢管柱6穿设的主通孔121与副通孔111,顶板12上还设置有主夹持组件,底板11上设置有副夹持组件。The
主夹持组件包括固定在顶板12上的四组主千斤顶122,四组主千斤顶122均匀环绕主通孔121设置且主千斤顶122的轴向均垂直于主通孔121轴向。顶板12对四组主千斤顶122开设有四组主限位槽123,主限位槽123均与主通孔121连通,主千斤顶122均嵌入至对应的主限位槽123内。The main clamping assembly includes four sets of
副夹持组件包括固定在底板11上的四组副千斤顶112,四组副千斤顶112均匀环绕副通孔111设置且副千斤顶112的轴向均垂直于副通孔111轴向。底板11对四组副千斤顶112开设有四组副限位槽113,副限位槽113均与副通孔111连通,副千斤顶112均嵌入至对应的副限位槽113内。The auxiliary clamping assembly includes four sets of
参照图3及图4,钢管柱6包括标准节61以及同轴可拆卸连接在标准节61顶端的工具节62;标准节61底端封堵设置且标准节61底端呈倒锥形,便于标准节61底端插入至灌注将顶端混凝土内。标准节61与工具节62相互靠近的一端分别设置有主连接环66与副连接环65,主连接环66同轴固定在标准节61内腔,副连接环65同轴固定在工具节62内腔,主连接环66与副连接环65通过若干螺栓螺母副固定,实现工具节62与标准节61的可拆卸连接。3 and 4, the
工具节62内腔还固定有爬梯624,便于施工人员通过爬梯624进入工具节62底部拆装主连接环66与副连接环65,工具节62顶端端面均匀环绕固定有四组吊环621。A
工具节62顶端内壁还同轴架设有限位环622,限位环622外周固定有支撑杆625且支撑杆625远离限位环622的一端与工具节62内壁连接。限位环622还同轴插接有连接管64,限位环622外周还螺纹穿设有锁紧螺栓623,锁紧螺栓623的轴向与限位环622的轴向垂直且锁紧螺栓623的一端伸入限位环622内腔并与连接管64外周抵紧,实现对连接管64的限位。The inner wall of the top end of the
S2:场地平整以及灌注桩5放线定位。S2: The site is leveled and the cast-in-
灌注桩5桩位放线定位时,使用全站仪进行轴线引测,以保证桩心定位准确,为便于施工过程中桩心位置的校核,再由桩中心引出4个方向控制点,测定桩位后,做好标识,并注意保护,以便施工过程中随时复核桩位,保持桩位的准确性。When setting out and positioning the 5 pile positions of cast-in-place piles, use the total station to conduct axis measurement to ensure the accurate positioning of the pile core. After the piles are located, mark them well and pay attention to protection, so that the pile locations can be checked at any time during the construction process to maintain the accuracy of the pile locations.
场地排平整后在施工区域浇筑加固垫层3,加固垫层3内设置有钢筋网,以对施工区域周围土体进行硬化,减少后续施工时桩位附近土体产生不均匀沉降。加固垫层3还开设有穿孔,用于供后续护筒4穿设。After the site is leveled, a
S3:灌注桩5桩位钻孔施工:插打护筒4并清除护筒4内废土;具体操作如下:S3: Drilling construction of cast-in-place pile 5: insert and drill the
S3.1:在加固垫层3上安装全回转钻机。S3.1: Install the azimuth drilling rig on the reinforced
S3.2:通过全回转钻机将护筒4打入地面;护筒4埋设完成后,采用超声波测壁仪检测护筒4垂直度。S3.2: Drive the
S3.3:通过旋挖钻机挖除护筒4内土体,在本实施例中,旋挖钻机为中联重科ZR400L旋挖钻机。S3.3: Excavate the soil inside the
S3.4:土体挖除后对护筒4内进行清孔处理,清孔方法采用气体反循环方法将孔底沉渣清出。S3.4: After the soil is excavated, clean the hole in the
S3.5:拆除全回转钻机。S3.5: Dismantle the azimuth drilling rig.
S4:灌注桩5施工:往护筒4内放入钢筋笼并灌入混凝土形成灌注桩5。本工程灌注桩5采用超缓凝混凝土进行浇筑,灌注过程连续紧凑进行,避免钢管柱6安装过程中混凝土出现初凝,导致后续钢管柱6无法安装,造成废桩的风险。S4: Construction of the cast-in-place pile 5: Put a reinforcement cage into the
S5:安装驱动调节机构1并校核调整驱动调节机构1的安装位置,使主通孔121与副通孔111两者轴线与护筒4轴线重合。S5: Install the drive adjustment mechanism 1 and check and adjust the installation position of the drive adjustment mechanism 1 so that the axes of the main through
S6:在灌注桩5初凝前,将钢管柱6插入至护筒4内并使钢管柱6基本对中;具体操作步骤如下:S6: Before the initial setting of the cast-in-
S6.1:通过推车将钢管柱6运输至施工现场。S6.1: Transport the
S6.2:在钢管柱6的工具节62顶端外周焊接两组驱动杆620,在本实施例中,驱动杆620为螺纹钢筋。S6.2: Weld two sets of driving
S6.3:在工具节62内腔顶部焊接固定板并在固定板上安装倾角传感器626;S6.3: Weld a fixed plate on the top of the inner cavity of the
S6.4:通过履带吊将钢管柱6吊入至护筒4内。S6.4: Lift the
S6.5:在钢管柱6下移护筒4内;通过连接管64往标准节61内注入清水以增加钢管柱6自重。S6.5: Move down the
S7:牛腿63位置定位:配合全站仪,通过两组驱动杆620转动钢管柱6,直至将钢管柱6外周的牛腿63移动至指定安装位置。S7: Positioning of the corbel 63: Cooperate with the total station, rotate the
在牛腿63位置调节完成后,将倾角传感器626与倾斜显示仪电性连接;驱使若干主千斤顶122与副千斤顶112的活塞杆与工具节62抵紧;配合全站仪,通过控制主千斤顶122与副千斤顶112活塞杆伸缩以校核调整钢管柱6的垂直度与桩位偏差。同时记录此时倾角传感器626反馈至倾斜显示仪的数据作为钢管柱6的垂直度初始值。After the adjustment of the position of the
S8:钢管柱6定位:通过驱动调节机构1将钢管柱6的标准节61插入灌注桩5顶端至指定深度;配合全站仪通过驱动调节机构1校核调整钢管柱6的垂直度与桩位偏差;具体操作步骤如下:S8: Positioning of the steel pipe column 6: insert the standard joint 61 of the
S8.1:驱使主千斤顶122的活塞杆与工具节62外周抵紧,同时驱使副千斤顶112活塞杆远离工具节62。S8.1: Drive the piston rod of the
S8.2:通过升降组件13驱使顶板12带动钢管柱6下移。S8.2: The
S8.3:驱使副千斤顶112活塞杆抵紧工具节62,然后驱使主千斤顶122活塞杆远离工具节62。S8.3: Drive the piston rod of the
S8.4:升降组件13带动顶板12上移复位;S8.4: The lifting
S8.5:重复步骤S8.1至S8.4,直至将钢管柱6下插至设计标深。S8.5: Repeat steps S8.1 to S8.4 until the
S8.6:钢管柱6插入至设计标深后,重新校核钢管柱6的垂直度与桩位偏差,校核时先通过驱使若干主千斤顶122与副千斤顶112的活塞杆均与工具节62抵接;配合全站仪,通过控制主千斤顶122与副千斤顶112活塞杆伸缩以校核调整钢管柱6的垂直度与桩位偏差。S8.6: After the
驱动调节机构1带动钢管柱6下插后,通过倾角传感器626反馈至倾斜显示仪的数据实时监控钢管柱6的垂直度,若倾角传感器626反馈至倾斜显示仪的数据与钢管柱6的垂直度初始值不同,则说明钢管柱6垂直度发生变化,施工人员可及时通过驱动调节机构1校核调整钢管柱6的垂直度。After driving the adjustment mechanism 1 to drive the
S9:往钢管柱6的标准节61内注入混凝土并进行养护;注入混凝土时,驱使若干主千斤顶122与副千斤顶112的活塞杆抵紧钢管柱6的工具节62,实现对钢管柱6的限位。具体操作步骤如下:S9: Inject concrete into the
S9.1:通过连接管64将标准节61内的清水抽出。S9.1: Pump out the clean water in the
S9.2:通过连接管64往标准节61内注入混凝土,混凝土注入过程中,拧松锁紧螺栓623并逐步上移连接管64。值得注意的是,钢管柱6混凝土的浇筑应待灌注桩5混凝土凝结强度达到25%(约24小时)后,再对钢管柱6内进行混凝土浇筑,减少浇筑混凝土造成钢管柱6下沉,影响钢管最终定位的准确性。S9.2: Inject concrete into the
S9.3:将连接管64从限位环622上抽出后,将振捣棒从限位环622内插入并下移至标准节61内对标准节61内的混凝土进行振捣。S9.3: After pulling out the connecting
S9.4:对标准节61内混凝土进行养护。S9.4: Carry out curing to the concrete in
S10:往钢管柱6与护筒4之间的间隙回填填料;在本实施例中,填料为中砂。回填需要在灌注桩5混凝土的凝结强度达50%后进行。回填后应及时往填料内注水使其密实。S10: Backfilling the gap between the
回填前,驱使主千斤顶122与副千斤顶112的活塞杆与工具节62抵紧。同时回填前在工具节62伸出护筒4外一端的外周均匀环绕焊接固定支撑环,并往支撑环内插入注射管,通过若干注射管同时往护筒4与钢管柱6之间的间隙注入填料。便于均匀往钢管柱6与护筒4之间的间隙注入填料,有利于避免回填填料时因填料回填不均匀导致钢管柱6一侧压力过大造成钢管柱6偏位的情况;同时后续填料回填后,还可通过注射管往填料内注水。Before backfilling, the piston rods of the
本申请在浇筑完灌注桩5的混凝土后,便可将钢管柱6吊入至护筒4内,经由调节驱动机构对钢管柱6进行下插至指定深度并校核调整钢管柱的垂直度与桩位偏差后便可实现钢管柱6固定在灌注桩5顶端,无需等待灌注桩5凝结完成后再进行钢管柱6的施工,使得钢管柱6的安装更加简单方便。After pouring the concrete of the cast-in-
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。All of the above are preferred embodiments of the application, and are not intended to limit the protection scope of the application. Therefore, all equivalent changes made according to the structure, shape, and principle of the application should be covered by the protection scope of the application. Inside.
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