CN116165174A - Transmission type smoke meter calibrating device - Google Patents
Transmission type smoke meter calibrating device Download PDFInfo
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- CN116165174A CN116165174A CN202310276401.9A CN202310276401A CN116165174A CN 116165174 A CN116165174 A CN 116165174A CN 202310276401 A CN202310276401 A CN 202310276401A CN 116165174 A CN116165174 A CN 116165174A
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Abstract
本发明公开了一种透射式烟度计校准装置,包括工控机、被测透射式烟度计、滤光片收纳仓;滤光片收纳仓包括收纳仓体、若干放置板和若干门扣开关;收纳仓体相邻的两个侧面镂空,收纳仓体内设有转动槽,转动槽与收纳仓体相邻两侧面连通,转动槽内设有纵向设置的转轴,各放置板自上而下依次可转动地套接在转轴上,纵向排布的相邻两个放置板之间留有预设间隙,放置板上开设有放置槽,放置槽与标准滤光片的形状相适配;放置板朝向收纳仓内部的一侧设有拉钩,拉钩与门扣开关形状相适配;各门扣开关纵向间隔设置在收纳仓体的内侧壁上,门扣开关与放置板在收纳仓体内部位置相对应。本发明提升了存取标准滤光片的效率和便捷性。
The invention discloses a transmission-type smoke meter calibration device, which includes an industrial computer, a measured transmission-type smoke meter, and an optical filter storage bin; the optical filter storage bin includes a storage bin body, several placement plates, and several door buckle switches The two adjacent sides of the storage bin are hollowed out, and the storage bin is provided with a rotating groove, which communicates with the adjacent two sides of the storage bin, and the rotating shaft is arranged vertically in the rotating groove, and each placing plate is arranged in order from top to bottom It is rotatably socketed on the rotating shaft, and there is a preset gap between two adjacent placement plates arranged longitudinally. There is a placement slot on the placement board, and the placement slot matches the shape of the standard filter; the placement board The side facing the interior of the storage bin is provided with a hook, which matches the shape of the door buckle switch; each door buckle switch is arranged on the inner side wall of the storage bin body at intervals longitudinally, and the door buckle switch is aligned with the position of the placement plate inside the storage bin body. correspond. The invention improves the efficiency and convenience of accessing standard optical filters.
Description
技术领域technical field
本发明涉及滤光片校准技术领域,尤其涉及一种透射式烟度计校准装置。The invention relates to the technical field of optical filter calibration, in particular to a transmission type smoke meter calibration device.
背景技术Background technique
近年来,全国机动车保有量已超过4亿辆,机动车尾气是大气污染物排放总量的主要贡献者,解决机动车污染问题日益紧迫。严格机动车环保检测过程,确保检测仪器测量值的真实可靠,是环保监管的必然要求。透射式烟度计是测量机动车排放尾气中大气污染物的仪器。它的测量原理是依据入射光经过被测烟柱的透光衰减率来测定尾气中的大气污染物。为确保透射式烟度计的量值溯源稳定可靠,有必要对其进行周期计量校准。透射式烟度计校准过程中需要将标准滤光片插入透射式烟度计进行校准。标准滤光片一般是存放在放置盒内。目前从放置盒拿取某一指定的标准滤光片时较为不便,需要打开放置盒的盒盖,然后将所有标准滤光片从放置盒内倒出,一一翻找才能找到指定的标准滤光片,费时费力,影响对透射式烟度计的校准效率。In recent years, the number of motor vehicles in the country has exceeded 400 million, and motor vehicle exhaust is the main contributor to the total amount of air pollutant emissions. It is increasingly urgent to solve the problem of motor vehicle pollution. It is an inevitable requirement for environmental protection supervision to strictly enforce the environmental protection testing process of motor vehicles and ensure the authenticity and reliability of the measured values of testing instruments. The transmission smoke meter is an instrument for measuring air pollutants in motor vehicle exhaust. Its measurement principle is to measure the atmospheric pollutants in the exhaust gas according to the light transmission attenuation rate of the incident light passing through the measured smoke column. In order to ensure the stable and reliable traceability of the transmission smoke meter, it is necessary to carry out periodic measurement calibration. During the calibration process of the transmission smoke meter, it is necessary to insert the standard filter into the transmission smoke meter for calibration. Standard filters are usually stored in a storage box. At present, it is inconvenient to take a specified standard filter from the storage box. It is necessary to open the cover of the storage box, then pour out all the standard filters from the storage box, and search one by one to find the specified standard filter. The light sheet is time-consuming and laborious, which affects the calibration efficiency of the transmission opacimeter.
发明内容Contents of the invention
针对现有技术存在的不足,本发明的目的在于提供一种透射式烟度计校准装置,用于提升存取标准滤光片的效率和便捷性。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a transmission type opacimeter calibration device for improving the efficiency and convenience of accessing standard optical filters.
为实现上述目的,本发明提供了如下技术方案:一种透射式烟度计校准装置,包括工控机、被测透射式烟度计、滤光片收纳仓,所述被测透射式烟度计包括上位机和下位机,所述上位机通讯连接所述下位机,所述工控机分别通讯连接所述下位机和所述滤光片收纳仓;In order to achieve the above purpose, the present invention provides the following technical solutions: a transmission type smoke meter calibration device, including an industrial computer, a tested transmission smoke meter, a filter storage bin, and the measured transmission smoke meter It includes an upper computer and a lower computer, the upper computer communicates with the lower computer, and the industrial computer communicates with the lower computer and the filter storage bin respectively;
所述滤光片收纳仓包括收纳仓体、若干放置板和若干门扣开关;The filter storage compartment includes a storage compartment body, a number of placement plates and a number of door buttons;
所述收纳仓体内设有转动槽,所述转动槽与所述收纳仓体相邻两侧面连通,所述转动槽内设有纵向设置的转轴,各所述放置板自上而下依次可转动地套接在所述转轴上,纵向排布的相邻两个所述放置板之间留有预设间隙,所述放置板上开设有用于放置标准滤光片的放置槽,所述放置槽与所述标准滤光片的形状相适配,所述放置板远离所述收纳仓体内部的一侧设有第一编号,所述标准滤光片上设有第二编号,所述第一编号与所述第二编号相对应;The storage bin body is provided with a rotating groove, and the rotating groove communicates with the adjacent two sides of the storage bin body, and the rotating shaft is arranged vertically in the rotating groove, and each of the placement plates can be rotated sequentially from top to bottom It is socketed on the rotating shaft, and there is a preset gap between two adjacent placement plates arranged longitudinally, and a placement slot for placing a standard filter is opened on the placement board, and the placement slot Compatible with the shape of the standard optical filter, the side of the placement plate away from the inside of the storage compartment is provided with a first number, the standard optical filter is provided with a second number, and the first a number corresponding to said second number;
所述放置板朝向所述收纳仓内部的一侧设有拉钩,所述拉钩与所述门扣开关形状相适配;A draw hook is provided on the side of the placement plate facing the interior of the storage compartment, and the draw hook is adapted to the shape of the door buckle switch;
各所述门扣开关纵向间隔设置在所述收纳仓体的内侧壁上,所述门扣开关与所述放置板在所述收纳仓体内部位置相对应;Each door buckle switch is longitudinally spaced on the inner side wall of the storage bin, and the door buckle switch corresponds to the position of the placement plate inside the storage bin;
当朝向所述转动槽转动按压所述放置板时,所述拉钩与所述门扣开关扣接,再次按压所述放置板,所述拉钩与所述门扣开关脱扣,所述门扣开关将所述放置板弹射至所述收纳仓体外部。When the placement plate is rotated and pressed toward the rotation slot, the pull hook is engaged with the door catch switch, and when the placement plate is pressed again, the pull hook is released from the door catch switch, and the door catch switch Ejecting the placement plate to the outside of the storage bin.
进一步地,所述工控机包括主控装置、显示操作装置、图像采集装置、第一无线通讯装置和供电装置,所述显示操作装置、所述图像采集装置、所述第一无线通讯装置和所述供电装置电连接所述主控装置,所述收纳仓体上设有第二无线通讯装置,所述第一无线通讯装置无线连接所述第二无线通讯装置。Further, the industrial computer includes a main control device, a display operation device, an image acquisition device, a first wireless communication device and a power supply device, the display operation device, the image acquisition device, the first wireless communication device and the The power supply device is electrically connected to the main control device, the storage bin is provided with a second wireless communication device, and the first wireless communication device is wirelessly connected to the second wireless communication device.
进一步地,所述收纳仓体上还设有背光可视窗和电源装置,所述电源装置电连接所述背光可视窗和所述第二无线通讯装置,所述背光可视窗连接所述第二无线通讯装置。Further, the storage bin body is also provided with a backlight visible window and a power supply device, the power supply device is electrically connected to the backlit visible window and the second wireless communication device, and the backlit visible window is connected to the second wireless communication device. communication device.
进一步地,所述第一无线通讯装置和所述第二无线通讯装置为射频收发模块,所述射频收发模块的型号为RF433。Further, the first wireless communication device and the second wireless communication device are radio frequency transceiver modules, and the model of the radio frequency transceiver module is RF433.
进一步地,所述上位机上设有显示屏,所述图像采集装置还包括照明光源,所述照明光源朝向所述显示屏,所述照明光源用于照射所述显示屏。Further, the upper computer is provided with a display screen, and the image acquisition device further includes an illumination source facing the display screen, and the illumination source is used to illuminate the display screen.
进一步地,所述门扣开关包括外壳、卡扣、锁扣和弹簧,所述外壳上开设有导槽,所述卡扣连接所述锁扣,所述弹簧的两端分别连接所述外壳与所述锁扣,所述拉钩与所述锁扣的形状相适配。Further, the door buckle switch includes a shell, a buckle, a lock and a spring, the shell is provided with a guide groove, the buckle is connected to the lock, and the two ends of the spring are connected to the shell and the spring respectively. The shape of the lock buckle and the pull hook are adapted to the shape of the lock buckle.
进一步地,所述主控装置为控制芯片,所述控制芯片的型号为STM32F417。Further, the main control device is a control chip, and the model of the control chip is STM32F417.
进一步地,所述工控机还包括存储装置,连接所述主控装置,用于保存所述下位机检测到的各所述标准滤光片的第一吸收比测量值以及各所述标准滤光片的标准参考值,所述图像采集装置用于实时采集得到所述被测透射式烟度计的检测图像;Further, the industrial computer also includes a storage device, connected to the main control device, for storing the first absorption ratio measurement value of each of the standard optical filters detected by the lower computer and the value of each of the standard filter optical filters. The standard reference value of the sheet, the image acquisition device is used to acquire the detection image of the tested transmission smoke meter in real time;
则所述主控装置包括图像识别单元、第一比较单元、第二比较单元;Then the main control device includes an image recognition unit, a first comparison unit, and a second comparison unit;
所述图像识别单元用于根据图像识别算法对所述检测图像进行识别得到第二吸收比测量值;The image recognition unit is used to recognize the detected image according to an image recognition algorithm to obtain a second measured value of absorption ratio;
所述第一比较单元连接所述图像识别单元,用于将所述第一吸收比测量值与所述标准参考值进行比较,并在所述第一吸收比测量值与所述标准参考值相同时生成一检测指令,以及在所述第一吸收比测量值与所述标准参考值不相同时生成一校准指令;The first comparison unit is connected to the image recognition unit, and is used to compare the first measured value of absorptance with the standard reference value, and when the first measured value of absorptance is compared with the standard reference value, Simultaneously generating a detection instruction, and generating a calibration instruction when the first absorption ratio measurement value is different from the standard reference value;
所述第二比较单元所述图像识别单元,用于将所述第二吸收比测量值与所述标准参考值进行比较,并在所述第二吸收比测量值与所述标准参考值相同时生成所述检测指令,以及在所述第二吸收比测量值与所述标准参考值不相同时生成所述校准指令;The second comparison unit and the image recognition unit are configured to compare the second absorptance measurement value with the standard reference value, and when the second absorptance measurement value is the same as the standard reference value generating the detection instructions, and generating the calibration instructions when the second absorptance measurement differs from the standard reference value;
所述下位机根据所述检测指令持续检测所述标准滤光片,以及根据所述校准指令自动校准精度。The lower computer continuously detects the standard filter according to the detection instruction, and automatically calibrates the precision according to the calibration instruction.
进一步地,所述图像识别单元包括预处理子单元,噪声处理子单元和字符识别子单元;Further, the image recognition unit includes a preprocessing subunit, a noise processing subunit and a character recognition subunit;
所述预处理子单元用于对所述检测图像依次进行图像截取、图像灰度化、和二值化处理得到第一处理图像;The preprocessing subunit is used to sequentially perform image interception, image grayscale, and binarization processing on the detected image to obtain a first processed image;
所述噪声处理子单元连接所述预处理子单元,用于根据双边滤波算法对所述第一处理图像中的噪声进行处理,得到第二处理图像;The noise processing subunit is connected to the preprocessing subunit, and is used to process the noise in the first processed image according to a bilateral filtering algorithm to obtain a second processed image;
所述字符识别子单元连接所述噪声处理单元,用于基于阈值所述第二处理图像分割为若干单个字符,并利用模板匹配算法识别各所述字符得到所述第二吸收比测量值。The character recognition subunit is connected to the noise processing unit, and is used to segment the second processed image into several individual characters based on a threshold, and use a template matching algorithm to identify each character to obtain the second measured value of absorption ratio.
进一步地,所述存储装置为存储芯片,所述存储芯片的型号为MT29F4G08,所述存储芯片中保存有校准数据库,所述第一吸收比测量值和所述保存在所述校准数据库中。Further, the storage device is a memory chip, the model of the memory chip is MT29F4G08, a calibration database is stored in the memory chip, and the first absorption ratio measurement value and the value are stored in the calibration database.
本发明的有益效果:Beneficial effects of the present invention:
本发明通过在收纳仓体内部设置若干门扣开关,使得门扣开关能与纵向排布的各放置板上的拉钩配合,实现按压一次扣接将放置板收纳进转动槽内,再按压一次脱扣,门扣开关将放置板弹射至收纳仓体外部,方便存取放置板上的标准滤光片,提升了存取标准滤光片的便捷性;同时通过在放置板侧端设置对应于标准滤光片的第一编号,便于使用者快速精准地找到要存取的特定滤光片,提升了存取标准滤光片的效率。In the present invention, a plurality of door buckle switches are arranged inside the storage bin body, so that the door buckle switches can cooperate with the pull hooks on the placement plates arranged longitudinally, so that the buckle can be pressed once to store the placement board into the rotating groove, and then the buckle can be released by pressing once again. Buckle, the door buckle switch ejects the placement plate to the outside of the storage compartment, which is convenient for accessing the standard filters on the placement board, which improves the convenience of accessing the standard filters; at the same time, by setting the corresponding standard The first number of the filter is convenient for users to quickly and accurately find the specific filter to be accessed, which improves the efficiency of accessing standard filters.
附图说明Description of drawings
图1是本发明中滤光片收纳仓的内部结构示意图;Fig. 1 is a schematic diagram of the internal structure of the filter storage bin in the present invention;
图2是本发明中A处的放大结构示意图;Fig. 2 is the schematic diagram of enlarged structure of A place among the present invention;
图3是本发明中滤光片收纳仓的外部结构示意图;Fig. 3 is a schematic diagram of the external structure of the filter storage bin in the present invention;
图4是本发明中被测透射式烟度计和工控机的连接结构示意图;Fig. 4 is a schematic diagram of the connection structure of the measured transmission smoke meter and the industrial computer in the present invention;
图5是本发明中主控装置的控制原理图;Fig. 5 is the control schematic diagram of main control device in the present invention;
图6是本发明中检定方式的耗时对比图。Fig. 6 is a time-consuming comparison diagram of the verification methods in the present invention.
附图标记:1、滤光片收纳仓;11、收纳仓体;110、转动槽;12、放置板;13、门扣开关;131、外壳;133、锁扣;134、弹簧;14、转轴;15、标准滤光片;16、拉钩;17、背光可视窗;18、充电接口;19、第二无线通讯装置;2、工控机;21、显示操作装置;22、工业相机;23、照明光源;24、第一无线通讯装置;3、上位机;31、显示屏;4、下位机;5、存储装置;6、主控装置;61、图像识别单元;611、预处理子单元;612、噪声处理子单元;613、字符识别子单元;62、第一比较单元;63、第二比较单元。Reference signs: 1, filter storage compartment; 11, storage compartment body; 110, rotating slot; 12, placement plate; 13, door button switch; 131, shell; 133, lock; 134, spring; 14, rotating shaft ;15. Standard optical filter; 16. Pull hook; 17. Backlight visible window; 18. Charging interface; 19. Second wireless communication device; 2. Industrial computer; 21. Display operating device; 22. Industrial camera; 23. Lighting Light source; 24. First wireless communication device; 3. Upper computer; 31. Display screen; 4. Lower computer; 5. Storage device; 6. Main control device; 61. Image recognition unit; 611. Preprocessing subunit; 612 , a noise processing subunit; 613, a character recognition subunit; 62, a first comparison unit; 63, a second comparison unit.
具体实施方式Detailed ways
下面结合附图和实施例,对本发明进一步详细说明。其中相同的零部件用相同的附图标记表示。需要说明的是,下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图中的方向,词语“底面”和“顶面”、“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments. Wherein the same components are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the words "bottom" and "top "Face", "inner" and "outer" refer to directions toward or away from, respectively, the geometric center of a particular component.
如图1至图4所示,本实施例的一种透射式烟度计校准装置,包括工控机2、被测透射式烟度计、滤光片收纳仓1,被测透射式烟度计包括上位机3和下位机4,上位机3通讯连接下位机4,工控机2分别通讯连接下位机4和滤光片收纳仓1;As shown in Figures 1 to 4, a transmission smoke meter calibration device in this embodiment includes an
滤光片收纳仓1包括收纳仓体11、若干放置板12和若干门扣开关13;The
收纳仓体11内设有转动槽110,转动槽110与收纳仓体11相邻两侧面连通,转动槽110内设有纵向设置的转轴14,各放置板12自上而下依次可转动地套接在转轴14上,纵向排布的相邻两个放置板12之间留有预设间隙,放置板12上开设有用于放置标准滤光片15的放置槽,放置槽与标准滤光片15的形状相适配,放置板12的远离收纳仓内部的一侧设有第一编号,标准滤光片15上设有第二编号,第一编号与第二编号相对应;The
放置板12朝向收纳仓内部的一侧设有拉钩16,拉钩16与门扣开关13形状相适配;The side of the
各门扣开关13纵向间隔设置在收纳仓体11的内侧壁上,门扣开关13与放置板12在收纳仓体11内部位置相对应;Each
当朝向转动槽110转动按压放置板12时,拉钩16与门扣开关13扣接,再次按压放置板12,拉钩16与门扣开关13脱扣,门扣开关13将放置板12弹射至收纳仓体11外部。When the
具体地,本实施例中,通过在收纳仓体11内部设置若干门扣开关13,使得门扣开关13能与纵向排布的各放置板12上的拉钩16配合,实现按压一次扣接将放置板12收纳进转动槽110内,再按压一次脱扣,门扣开关将放置板12弹射至收纳仓体11外部,方便存取放置板12上的标准滤光片15,提升了存取标准滤光片15的便捷性;同时通过在放置板12侧端设置对应于标准滤光片15的第一编号,便于使用者快速精准地找到要存取的特定滤光片,提升了存取标准滤光片15的效率。收纳仓体11由非磁性材料制成防滑表面,使用时可手持。Specifically, in this embodiment, a plurality of door button switches 13 are arranged inside the
优选的,门扣开关13包括外壳131、卡扣、锁扣133和弹簧134,外壳131上开设有导槽,卡扣连接锁扣133,弹簧134的两端分别连接外壳131与锁扣133,拉钩16与锁扣133的形状相适配。Preferably, the
具体地,本实施例中,当朝向收纳仓体11内部按压放置板12直至锁扣133锁住拉钩16时,放置板12收纳在转动槽110内部;当再次按压放置板12时,拉钩16与锁扣133脱扣,同时弹簧134向外推动外壳131,使得放置板12被弹射至收纳仓体11外部。Specifically, in this embodiment, when the
优选的,工控机2包括主控装置6、显示操作装置21、图像采集装置、第一无线通讯装置24和供电装置,显示操作装置21、图像采集装置、第一无线通讯装置24和供电装置电连接主控装置6,收纳仓体11上设有第二无线通讯装置19,第一无线通讯装置24无线连接第二无线通讯装置19。Preferably, the
优选的,主控装置6为控制芯片,控制芯片的型号为STM32F417。STM32F417具有丰富的外设资源可以满足本发明的需要,具有强大的DSP和FPU资源,有利于图像识别算法的运行,具有高速存储器和高达168MHZ的工作频率,有利于进行多任务处理,同时还具有接收CMOS传感器摄像头高速数据流的DCMI接口和用于驱动SRAM的FMC接口。Preferably, the
优选的,第一无线通讯装置24和第二无线通讯装置19为射频收发模块,射频收发模块的型号为RF433,RF433射频收发模块的无线传输距离在一百米以上,能够保证无线通讯的距离和通讯稳定性。Preferably, the first
优选的,图像采集模块包括工业相机22,工业相机22选用豪威科技的OV7670摄像头带FIFO模块,OV7670是一款30W像素的CMOS图像传感器。OV7670由SCCB总线控制,本发明中利用STM32的I2C接口模拟SCCB,实现主控模块控制工业相机22的运行参数。OV7670的数据传输线与STM32的具有DCMI映射功能的管脚相连,使用具有双缓冲处理功能的直接内存访问(DMA)将图像数据直接传输到STM32F417内存。Preferably, the image acquisition module includes an
具体地,本实施例中,主控装置6通过I2C接口与图像采集装置连接,通过USART接口与显示操作装置21连接,通过串口与第一无线通讯装置24连接,通过RS232接口与下位机4连接。图像采集装置用于实时采集得到被测透射式烟度计的检测图像。主控装置6中运行有主控程序,主控程序在嵌入式linux系统中搭建Qt环境,制作显示界面以在显示操作装置21上显示。主控程序编程过程中考虑到系统的实际需求,采用多线程编程,主要是将操作界面线程和后台工作线程分开。后台工作线程可随用户下达的指令创建或销毁,以便于检测控制、图像采集、数据处理等操作并行不悖。在用户设置完成检测参数后,主控程序自动与下位机4通讯,获取被测透射式烟度计的相关参数。主控程序通过通讯协议获取被测透射式烟度计的实际测量值,以作为第一吸收比测量值。Specifically, in this embodiment, the
优选的,显示操作装置21选用DMG64480T035_01W迪文3.5英寸背光电容触摸屏,分辨率为640×480,与主控装置6通讯的波特率设为115200。Preferably, the
优选的,工控机2内部有电路板,工控机2正面设有显示操作装置21和第一无线通讯装置24,触摸显示操作装置21与内部电路板连接,控制芯片集成在电路板上。Preferably, there is a circuit board inside the
优选的,上位机3上设有显示屏31,图像采集装置还包括照明光源23,照明光源23朝向显示屏31,照明光源23用于照射显示屏31。Preferably, the
具体地,本实施例中,被测透射式烟度计包括上位机3和下位机4,上位机3用于通过显示屏31显示实际测量值,下位机4用于检测实际测量值,两者之间有供电线,下位机4与工控机2通过RS232传输线连接。Specifically, in this embodiment, the tested transmission smoke meter includes a
优选的,工控机2背面设有工业相机22、照明光源23、电源接口和RS232接口,工业相机22在使用中需对准烟度计上位机3的显示屏31,以采集检测图像,照明光源23用于照射上位机3的显示屏31,RS232接口为烟度计接口,工控机2通过RS232传输线连接下位机4,电源接口连接供电装置。Preferably, the back of the
优选的,供电装置负责为工控机2运行供电,供电装置利用隔离型多路电路输出电压,保证各工作模块互相独立减少干扰,提升工控机2的运行稳定性。Preferably, the power supply device is responsible for supplying power for the operation of the
优选的,收纳仓体11上还设有背光可视窗17和电源装置,电源装置电连接背光可视窗17和第二无线通讯装置19,背光可视窗17连接第二无线通讯装置19。Preferably, the
具体地,本实施例中,收纳仓体11通过第二无线通讯装置19接收标准参考值,并通过背光可视窗17进行显示。电源装置还能通过充电口进行充电。Specifically, in this embodiment, the
优选的,如图5所示,工控机2还包括存储装置5,连接主控装置6,用于保存下位机4检测到的各标准滤光片15的第一吸收比测量值以及各标准滤光片15的标准参考值,存储装置5为存储芯片,存储芯片的型号为MT29F4G08,存储芯片中保存有校准数据库,第一吸收比测量值和保存在校准数据库中;Preferably, as shown in Figure 5, the
则主控装置6包括图像识别单元61、第一比较单元62、第二比较单元63;Then the
图像识别单元61用于根据图像识别算法对检测图像进行识别得到第二吸收比测量值;The image recognition unit 61 is configured to recognize the detected image according to the image recognition algorithm to obtain the second measured value of the absorption ratio;
第一比较单元62连接图像识别单元61,用于将第一吸收比测量值与标准参考值进行比较,并在第一吸收比测量值与标准参考值相同时生成一检测指令,以及在第一吸收比测量值与标准参考值不相同时生成一校准指令;The
第二比较单元63图像识别单元61,用于将第二吸收比测量值与标准参考值进行比较,并在第二吸收比测量值与标准参考值相同时生成检测指令,以及在第二吸收比测量值与标准参考值不相同时生成校准指令;The
下位机4根据检测指令持续检测标准滤光片15,以及根据校准指令自动校准精度。The
具体地,本实施例中,通过两次比较与校准,有效提高了对滤光片检测的精确度。Specifically, in this embodiment, through two comparisons and calibrations, the detection accuracy of the optical filter is effectively improved.
优选的,图像识别单元61包括预处理子单元611,噪声处理子单元612和字符识别子单元613;Preferably, the image recognition unit 61 includes a preprocessing subunit 611, a
预处理子单元611用于对检测图像依次进行图像截取、图像灰度化、和二值化处理得到第一处理图像;The preprocessing subunit 611 is used to sequentially perform image interception, image grayscale, and binarization processing on the detected image to obtain a first processed image;
噪声处理子单元612连接预处理子单元611,用于根据双边滤波算法对第一处理图像中的噪声进行处理,得到第二处理图像;The
字符识别子单元613连接噪声处理单元,用于基于阈值第二处理图像分割为若干单个字符,并利用模板匹配算法识别各字符得到第二吸收比测量值。The
具体地,本实施例中,预处理子单元611通过运用图像锐化处理检测图像,解决了操作仪器抖动引起的图像模糊问题。噪声处理子单元612利用双边滤波算法有效滤除了第一处理图像中的噪声,进一步提升了图像的清晰度。Specifically, in this embodiment, the preprocessing subunit 611 solves the image blurring problem caused by the shaking of the operating instrument by using image sharpening to process the detected image. The
校准过程:检测人员在工控机2上选择高、中、低三个测量点按顺序进行检测,每个点可以选择是否检测三次。在滤光片收纳仓1按压相应的放置板12上弹出对应的标准滤光片15,插入被测透射式烟度计的规定位置,工控机2通过通讯协议获取被测透射式烟度计的实际测量值,以作为第一吸收比测量值;通过图像采集模块获取烟度计的检测图像,利用图像识别算法处理得到第二吸收比检测值,分别与标准滤光片15吸收比的标准参考值做对比。若重复测量3次,取3次示值平均值作为检测值。然后工控机2读取校准数据库中的标准参考值,将检测得到的结果进行记录和输出原始记录,若第二次检测与第一次检测相同,则结束,反之自动进行校准继续检测。检测结束后可根据需要输出原始记录。Calibration process: The inspector selects the three measurement points of high, middle and low on the
此外还采取与人工手动校准方法过程进行对比测试,对比测试结果如图6所示,其中耗时计算的时间包括从开始对被测烟度计检测直至生成原始记录总时间。In addition, a comparative test was carried out with the manual calibration method process, and the comparative test results are shown in Figure 6, where the time-consuming calculation time includes the total time from the beginning of the detection of the smoke meter under test to the generation of the original record.
从图6中可以看出校准时间大约缩短了70%,大大提高了校准效率。It can be seen from Figure 6 that the calibration time is shortened by about 70%, which greatly improves the calibration efficiency.
以上仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only preferred implementations of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principles of the present invention should also be regarded as the protection scope of the present invention.
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| WO1999003139A1 (en) * | 1997-07-07 | 1999-01-21 | Nikon Corporation | Accommodation case and aligner |
| CN115575802A (en) * | 2022-12-07 | 2023-01-06 | 武汉乾希科技有限公司 | Test system of optical sensor chip |
| CN220671273U (en) * | 2023-03-15 | 2024-03-26 | 浙江省计量科学研究院 | Transmission type smoke meter calibrating device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1999003139A1 (en) * | 1997-07-07 | 1999-01-21 | Nikon Corporation | Accommodation case and aligner |
| CN115575802A (en) * | 2022-12-07 | 2023-01-06 | 武汉乾希科技有限公司 | Test system of optical sensor chip |
| CN220671273U (en) * | 2023-03-15 | 2024-03-26 | 浙江省计量科学研究院 | Transmission type smoke meter calibrating device |
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