CN116213915A - An underwater solid-phase additive manufacturing device - Google Patents
An underwater solid-phase additive manufacturing device Download PDFInfo
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- CN116213915A CN116213915A CN202310102026.6A CN202310102026A CN116213915A CN 116213915 A CN116213915 A CN 116213915A CN 202310102026 A CN202310102026 A CN 202310102026A CN 116213915 A CN116213915 A CN 116213915A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/1215—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding for other purposes than joining, e.g. built-up welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/129—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding specially adapted for particular articles or workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/26—Auxiliary equipment
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Abstract
Description
技术领域technical field
本发明涉及固相增材制造技术领域,尤其涉及一种水下固相增材制造装置。The invention relates to the technical field of solid phase additive manufacturing, in particular to an underwater solid phase additive manufacturing device.
背景技术Background technique
海洋工程装备结构件在服役过程中面临着严酷的服役环境,从而对海洋工程装备结构件的正常服役造成了巨大的威胁。针对海洋工程装备的出现的刮擦、磨损等受损部位实现在役原位修复,尤其是针对在水下环境服役的海洋工程装备的原位修复,能够显著提高海洋工程装备的服役性能,延长装备的服役寿命。现有的水下修复技术主要包括基于电弧的水下增材修复技术和基于激光的水下增材修复技术。然而基于电弧和基于激光的水下增材修复技术都需要将原材料加热熔化成液态,然后逐层叠加凝固成型。这种巨大温度梯度容易导致沉积区域出现孔隙,未熔合,热裂纹等问题。甚至需要对修复区进行修复后热处理,热等静压,机械辊压等后处理以尽量消除增材修复的缺陷。The structural parts of marine engineering equipment are faced with a harsh service environment during their service, which poses a huge threat to the normal service of structural parts of marine engineering equipment. The in-situ repair of damaged parts such as scratches and wear of marine engineering equipment, especially for the in-situ repair of marine engineering equipment serving in underwater environments, can significantly improve the service performance of marine engineering equipment and prolong the service life of marine engineering equipment. Service life of equipment. Existing underwater repair technologies mainly include arc-based underwater additive repair technology and laser-based underwater additive repair technology. However, both arc-based and laser-based underwater additive repair technologies need to heat and melt the raw materials into a liquid state, and then superimpose and solidify them layer by layer. This huge temperature gradient easily leads to problems such as porosity, lack of fusion, and thermal cracks in the deposition area. It is even necessary to perform post-repair heat treatment, hot isostatic pressing, mechanical rolling and other post-treatments on the repaired area to eliminate the defects of additive repair as much as possible.
固相增材制造技术是一种利用分层累积与摩擦挤压塑性变形加工原理实现金属沉积过程。在增材制造中金属材料不发生熔化与凝固现象。此外较小的温度梯度使得通过固相增材制造获得的沉积层具有较小的残余应力,成型件不易变形开裂,成型件具有锻造组织特征和优异力学性能,因而在实现高性能的增材修复上具有巨大的潜力。Solid phase additive manufacturing technology is a metal deposition process that uses the principles of layered accumulation and friction extrusion plastic deformation processing. Metal materials do not melt and solidify in additive manufacturing. In addition, the small temperature gradient makes the deposited layer obtained by solid phase additive manufacturing have small residual stress, and the molded parts are not easy to deform and crack, and the molded parts have forged structure characteristics and excellent mechanical properties, thus achieving high-performance additive repair has huge potential.
然而,若将固相增材制造技术应用于水下环境,基于湿法的固相增材制造技术能够提高沉积层的冷却速率,但是由于水环境的存在导致焊炬和沉积层散热过快引起沉积效率低、沉积层流动性差、层间结合质量差等问题。基于水下干法的增材制造可以实现一个干燥的区域,但是其成本十分高昂。基于局部干法的增材修复技术是一种兼顾成本和创造无水环境的方法。此外固相增材过程中焊炬高速旋转,若增材沉积区域温度过高则会导致沉积材料过于软化,形成飞边,甚至被甩出沉积区域,极大的影响增材沉积质量。However, if the solid-phase additive manufacturing technology is applied to the underwater environment, the wet-based solid-phase additive manufacturing technology can increase the cooling rate of the deposited layer, but due to the existence of the water environment, the heat dissipation of the welding torch and the deposited layer is too fast. Problems such as low deposition efficiency, poor fluidity of deposited layers, and poor interlayer bonding quality. Additive manufacturing based on underwater dry methods can achieve a dry area, but it is very expensive. Additive repair technology based on partial dry method is a method that takes into account cost and creates an anhydrous environment. In addition, the welding torch rotates at a high speed during the solid-phase additive process. If the temperature of the additive deposition area is too high, the deposited material will be overly softened, forming burrs, and even thrown out of the deposition area, which will greatly affect the quality of the additive deposition.
中国专利202120797168.5公开了一种用于水下搅拌摩擦焊的焊接装置,属于水下焊接技术领域,包括水槽,水槽的一端开设有进水口,进水口处设有进水管,另一端开设有出水口,出水口处设有出水管,水槽底部内侧设有焊接垫板和用于固定待焊接工件的夹具,焊接垫板的上方设有氢气收集装置,氢气收集装置用于收集焊接过程产生的氢气,以消除氢气对焊缝的影响。然而氢原子渗入钢材内部通常发生在金属处于液相状态,搅拌摩擦焊的温度尚未达到固相线,因此,氢原子无法扩散进入搅拌摩擦焊的焊接区域。Chinese patent 202120797168.5 discloses a welding device for underwater friction stir welding, which belongs to the field of underwater welding technology, including a water tank, one end of the water tank is provided with a water inlet, the water inlet is provided with a water inlet pipe, and the other end is provided with a water outlet , there is an outlet pipe at the water outlet, a welding backing plate and a fixture for fixing the workpiece to be welded are provided on the inside of the bottom of the tank, and a hydrogen gas collection device is installed above the welding backing plate, which is used to collect the hydrogen generated during the welding process. To eliminate the influence of hydrogen on the weld. However, the infiltration of hydrogen atoms into steel usually occurs when the metal is in a liquid phase state, and the temperature of friction stir welding has not yet reached the solidus line. Therefore, hydrogen atoms cannot diffuse into the welding area of friction stir welding.
中国专利200910072037.4公开了一种适于水环境中局部干式搅拌摩擦焊的搅拌头,它涉及一种搅拌摩擦焊的搅拌头。该发明利用搅拌头基体与钢丝刷结构体组合的特殊搅拌头,直接将水从焊接区排除出去,而不需要其他排水装置。搅拌头周围温度较高,使其附近的水汽化,并利用蒸汽压将水排开,同时在不锈钢丝束的同步旋转离心力的作用将水抛出,而且通过倒漏斗形罩阻止了水由钢丝刷结构体上部和侧面的进入,具有简便易行的特点。然而,基于钢丝刷在涉及大水深的情况下是无法完全将水分排出以形成干区。此外,焊接头汽化水蒸气的量很少,显然无法形成稳定的排水干区。Chinese patent 200910072037.4 discloses a stirring head suitable for partial dry friction stir welding in a water environment, which relates to a stirring head for friction stir welding. The invention utilizes a special stirring head combined with a stirring head base body and a wire brush structure to directly drain water from the welding area without requiring other drainage devices. The temperature around the stirring head is high, so that the water near it is vaporized, and the water is discharged by using the steam pressure. At the same time, the water is thrown out under the action of the centrifugal force of the synchronous rotation of the stainless steel wire bundle, and the water is prevented from flowing through the steel wire through the inverted funnel-shaped cover. The entry from the upper part and the side of the brush structure has the characteristics of simplicity and ease. However, wire-based brushes are not able to completely drain the water to form a dry zone where large water depths are involved. In addition, the amount of vaporized water vapor in the welded joint is very small, obviously unable to form a stable dry area of drainage.
中国专利20192186055.7公开了一种用于搅拌摩擦焊设备的雾化冷却装置,包括固定台、流量调整旋钮、冷却介质口、连接软管、万向喷嘴、固定板、进气口、雾化器主体、搅拌头和过滤纱网。流量调整旋钮方便控制雾化器主体的冷却介质的输出量和输出速度,防止冷却介质过度浪费,万向喷嘴方便调整跟随搅拌头进行同步运动,将冷却介质雾化喷射至搅拌头、焊缝上和工件上,降低搅拌头的温度,并且可以显著减少焊接时向主轴部件传递的热量,同时,冷却介质雾化后能有效降低工件焊接后的变形,相比高压气冷却效果更好,保证焊接质量,并且冷却介质雾化不会造成工装生锈;过滤纱网防止有异物从万向喷嘴中喷出,有效提高工件的焊接加工质量。然而,该冷却方法需要附加外部喷雾装置,为焊炬外部的单方向冷却,冷却区域不均匀。当喷雾撒向沉积层时,容易导致底部沉积层过早冷却而过早丧失流动性,降低沉积效率。Chinese patent 20192186055.7 discloses an atomization cooling device for friction stir welding equipment, including a fixed table, a flow adjustment knob, a cooling medium port, a connecting hose, a universal nozzle, a fixed plate, an air inlet, and an atomizer body , stirring head and filter gauze. The flow adjustment knob is convenient to control the output volume and output speed of the cooling medium of the atomizer main body to prevent excessive waste of cooling medium. The universal nozzle is convenient to adjust and move synchronously with the stirring head to atomize and spray the cooling medium to the stirring head and the weld seam And on the workpiece, reduce the temperature of the stirring head, and can significantly reduce the heat transferred to the spindle parts during welding. At the same time, after the cooling medium is atomized, it can effectively reduce the deformation of the workpiece after welding. Compared with high-pressure air cooling, the cooling effect is better, ensuring welding Quality, and the atomization of the cooling medium will not cause tooling to rust; the filter gauze prevents foreign matter from being ejected from the universal nozzle, which effectively improves the welding quality of the workpiece. However, this cooling method requires an additional external spraying device for unidirectional cooling outside the torch, and the cooling area is not uniform. When the spray is sprinkled on the deposition layer, it is easy to cause the bottom deposition layer to cool prematurely and lose fluidity prematurely, reducing the deposition efficiency.
发明内容Contents of the invention
本发明目的在于针对现有技术的缺陷,提供一种水下固相增材制造装置,本发明能在水下环境的开展固相增材制造,具有较高的增材效率和良好的增材质量,使金属材料不发生熔化与凝固现象,克服了能够克服传统水下熔化增材工艺中不可避免地会出现孔隙、未熔合及热裂纹等缺陷。The purpose of the present invention is to provide an underwater solid-phase additive manufacturing device for the defects of the prior art. The invention can carry out solid-phase additive manufacturing in an underwater environment, and has high additive efficiency and good additive manufacturing. Quality, so that the metal material does not melt and solidify, and overcomes the inevitable defects such as pores, incomplete fusion and thermal cracks in the traditional underwater melting additive process.
为解决上述技术问题,本发明提供技术方案如下:In order to solve the problems of the technologies described above, the present invention provides technical solutions as follows:
一种水下固相增材制造装置,其特征在于:包括水下干区机构、壳体、水下焊炬机构,所述水下干区机构、壳体和水下焊炬机构同轴心布置,所述壳体设置于所述水下干区机构上方,所述水下焊炬机构的上端设置于所述壳体内,下端设置于所述水下干区机构中,所述水下焊炬机构能绕着其轴心高速旋转,通过水下焊炬机构底部与沉积层摩擦生热实现水下金属材料固相增材,所述水下干区机构能够接入高压气体在水下环境制造局部干区并支撑所述水下焊炬机构的高速旋转。An underwater solid-phase additive manufacturing device, characterized in that it includes an underwater dry zone mechanism, a shell, and an underwater torch mechanism, and the underwater dry zone mechanism, the shell, and the underwater torch mechanism are coaxial Arrangement, the shell is set above the underwater dry zone mechanism, the upper end of the underwater welding torch mechanism is set in the shell, the lower end is set in the underwater dry zone mechanism, the underwater welding torch mechanism The torch mechanism can rotate around its axis at high speed, and realize the solid-phase addition of underwater metal materials through the friction between the bottom of the underwater torch mechanism and the deposition layer to generate heat. The underwater dry zone mechanism can be connected to high-pressure gas in the underwater environment Creates a localized dry zone and supports the high speed rotation of the underwater torch mechanism.
进一步的,所述水下干区机构包括干区机构本体、进气通道、中心通道、进气管,所述进气通道贯穿设置在所述干区机构本体上,其上端连接所述进气管,下端连接干区机构本体下方的局部干区,所述中心通道贯穿设置在干区机构本体的轴心处,所述水下焊炬机构同轴连接在中心通道中。Further, the underwater dry area mechanism includes a dry area mechanism body, an air intake channel, a central channel, and an air intake pipe, the air intake channel is arranged through the dry area mechanism body, and its upper end is connected to the air intake pipe, The lower end is connected to the local dry area below the main body of the dry area mechanism, the central passage is set through the axis of the main body of the dry area mechanism, and the underwater welding torch mechanism is coaxially connected in the central passage.
进一步的,所述干区机构本体的上端设置有顶部凸台,所述壳体通过所述顶部凸台与所述干区机构本体相连接。Further, the upper end of the dry area mechanism body is provided with a top boss, and the housing is connected to the dry area mechanism body through the top boss.
进一步的,所述进气通道以所述干区机构本体中心为轴心环形分布。Further, the air intake channels are distributed in a ring with the center of the dry zone mechanism body as the axis.
进一步的,所述水下焊炬机构包括同轴设置的中心棒料、工作外壳、平面轴承、隔板套筒、中心套筒,所述工作外壳的内部轴心处设置有内孔和棒料通道,所述内孔和棒料通道的连接处形成内层台阶,所述平面轴承设置于所述内层台阶上,所述隔板套筒设置在所述内孔中平面轴承上,所述中心套筒设置在所述隔板套筒内,所述中心棒料设置在中心套筒和棒料通道内。Further, the underwater welding torch mechanism includes a coaxial central rod, a working shell, a plane bearing, a partition sleeve, and a central sleeve, and the inner shaft of the working shell is provided with an inner hole and a bar channel, the junction of the inner hole and the bar material channel forms an inner step, the plane bearing is arranged on the inner step, the partition sleeve is arranged on the plane bearing in the inner hole, the A central sleeve is disposed within the partition sleeve, and the central bar is disposed within the central sleeve and the bar channel.
进一步的,所述隔板套筒包括圆柱隔板和设置在所述圆柱隔板上端的顶部台阶,所述顶部台阶上设置有进水口、出水口,所述进水口连通所述圆柱隔板的内侧和焊炬水冷装置,所述出水口连通所述圆柱隔板的外侧和焊炬水冷装置,所述圆柱隔板的底部设置有底部通孔,冷却水能够从焊炬水冷装置依次经过进水口、圆柱隔板内侧、底部通孔、圆柱隔板外侧、出水口回到焊炬水冷装置。Further, the baffle sleeve includes a cylindrical baffle and a top step arranged on the upper end of the cylindrical baffle, the top step is provided with a water inlet and a water outlet, and the water inlet communicates with the The inner side and the torch water cooling device, the water outlet communicates with the outer side of the cylindrical partition and the torch water cooling device, the bottom of the cylindrical partition is provided with a bottom through hole, and the cooling water can pass through the water inlet from the welding torch water cooling device in sequence , the inner side of the cylindrical partition, the through hole at the bottom, the outer side of the cylindrical partition, and the water outlet return to the torch water cooling device.
进一步的,所述顶部台阶和工作外壳之间设置有顶部动密封,所述平面轴承和工作外壳之间设置有平面轴承密封。Further, a top dynamic seal is provided between the top step and the working housing, and a plane bearing seal is provided between the plane bearing and the working housing.
进一步的,在所述工作外壳和干区机构本体之间连接有中心轴承,所述中心轴承的下端设置有中心轴承密封。Further, a central bearing is connected between the working casing and the body of the dry zone mechanism, and a central bearing seal is provided at the lower end of the central bearing.
进一步的,所述焊炬水冷装置设置于所述壳体中,包括进水管、变频水泵、出水管、单向阀,所述进水管的一端连接冷却水源,另一端连接所述水下焊炬机构的进水口,所述出水管的一端连接所述水下焊炬机构的出水口,另一端连接外部水环境,所述变频水泵设置在进水管上,所述单向阀设置在出水管上。Further, the torch water cooling device is arranged in the housing, including a water inlet pipe, a frequency conversion water pump, a water outlet pipe, and a one-way valve. One end of the water inlet pipe is connected to a cooling water source, and the other end is connected to the underwater welding torch. The water inlet of the mechanism, one end of the water outlet pipe is connected to the water outlet of the underwater torch mechanism, and the other end is connected to the external water environment, the frequency conversion water pump is arranged on the water inlet pipe, and the one-way valve is arranged on the water outlet pipe .
进一步的,所述干区机构本体的下端设置有温度传感器,能够实时监测并反馈所述水下焊炬机构底部的温度给所述变频水泵。Further, the lower end of the body of the dry zone mechanism is provided with a temperature sensor, which can monitor and feed back the temperature at the bottom of the underwater torch mechanism to the variable frequency water pump in real time.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、本发明能够在海洋环境中对海洋工程构件进行原位、高效率、高性能修复和增材制造。增材制造过程中使金属材料不发生熔化与凝固现象,残余应力小,增材沉积层不易发生开裂。克服了传统水下熔化增材制造技术所不可避免的孔隙、未熔合及热裂纹等缺陷。避免了为提高性能而开展的热处理,热等静压,机械轧辊等后处理,方便、快速地在水下环境增材制造高性能沉积件。1. The present invention can perform in-situ, high-efficiency, high-performance repair and additive manufacturing of marine engineering components in the marine environment. During the additive manufacturing process, the metal material does not melt and solidify, the residual stress is small, and the additive deposition layer is not easy to crack. It overcomes the inevitable defects of porosity, lack of fusion and thermal cracks in the traditional underwater melting additive manufacturing technology. It avoids post-processing such as heat treatment, hot isostatic pressing, and mechanical rolling to improve performance, and it is convenient and fast to additively manufacture high-performance deposition parts in an underwater environment.
(2)本发明使用水下干区机构创造局部干区,能够避免了因水环境导致的焊炬和沉积层散热过快引起的沉积效率低,沉积层流动性差,降低沉积层的成型质量。同时基于使用惰性气体排水可形成惰性气体保护氛围,从而能够在水下环境固相增材制造易氧化的有色金属。(2) The present invention uses an underwater dry area mechanism to create a local dry area, which can avoid the low deposition efficiency caused by the rapid heat dissipation of the welding torch and the deposited layer caused by the water environment, the poor fluidity of the deposited layer, and the reduction of the forming quality of the deposited layer. At the same time, based on the use of inert gas drainage, an inert gas protective atmosphere can be formed, so that easily oxidizable non-ferrous metals can be manufactured in an underwater environment by solid phase additive.
(3)本发明通过实时测量并调节变频水泵流量的方式,控制水下焊炬的工作温度。克服了因水下焊炬温度过高而导致的沉积材料过于软化,形成飞边,甚至被甩出沉积区域的问题,极大地提高了水下固相增材的成型精度和成型性能。(3) The present invention controls the working temperature of the underwater welding torch by measuring and adjusting the flow rate of the frequency conversion water pump in real time. It overcomes the problem that the deposition material is too softened due to the high temperature of the underwater torch, forming flashes, or even being thrown out of the deposition area, and greatly improves the forming accuracy and forming performance of the underwater solid phase additive.
(4)本发明通过内部的焊炬水冷装置带走焊炬工作产生的热量,从而均匀地冷却水下焊炬,避免了因局部冷却不均匀导致的加工区域过大的温度差异,提高了固相增材质量。同时采用外部环境的水进行冷却,避免使用制冷剂和压缩机,降低了制冷成本,简化了冷却系统。(4) The present invention takes away the heat generated by the welding torch through the internal welding torch water cooling device, thereby cooling the underwater welding torch evenly, avoiding the excessive temperature difference in the processing area caused by uneven local cooling, and improving the solid phase additive quality. At the same time, water from the external environment is used for cooling, avoiding the use of refrigerants and compressors, reducing refrigeration costs and simplifying the cooling system.
附图说明Description of drawings
图1为本发明实施例整体结构示意图;1 is a schematic diagram of the overall structure of an embodiment of the present invention;
图2为本发明实施例工作外壳结构示意图;Fig. 2 is the schematic structural diagram of the working shell of the embodiment of the present invention;
图3为本发明实施例隔板套筒结构示意图。Fig. 3 is a schematic diagram of the structure of the separator sleeve according to the embodiment of the present invention.
其中:100-水下干区机构;101-进气通道;102-中心通道;103-进气管;104-顶部凸台;105-温度传感器;106-中心轴承;107-中心轴承密封;108-干区机构本体;200-壳体;202-变频水泵;203-进水管;204-出水管;205-单向阀;300-水下焊炬机构;310-中心棒料;320-工作外壳;321-棒料通道;322-内层台阶;323-内孔;324-外层通道;325-内层通道;330-平面轴承;331-平面轴承密封;340-隔板套筒;341-底部通孔;342-圆柱隔板;344-顶部台阶;345-出水口;346-进水口;347-顶部动密封;350-中心套筒;400-沉积层。Among them: 100-underwater dry area mechanism; 101-intake channel; 102-central channel; 103-intake pipe; 104-top boss; 105-temperature sensor; 106-central bearing; 107-central bearing seal; 108- Dry area mechanism body; 200-housing; 202-frequency conversion pump; 203-inlet pipe; 204-outlet pipe; 205-one-way valve; 300-underwater welding torch mechanism; 321-bar channel; 322-inner step; 323-inner hole; 324-outer channel; 325-inner channel; 330-plane bearing; 331-plane bearing seal; 340-baffle sleeve; 341-bottom Through hole; 342-cylindrical partition; 344-top step; 345-water outlet; 346-water inlet; 347-top dynamic seal; 350-central sleeve; 400-deposition layer.
具体实施方式Detailed ways
为了加深本发明的理解,下面我们将结合附图对本发明作进一步详述,该实施例仅用于解释本发明,并不构成对本发明保护范围的限定。In order to deepen the understanding of the present invention, we will further describe the present invention in conjunction with the accompanying drawings below. This embodiment is only used to explain the present invention and does not constitute a limitation to the protection scope of the present invention.
图1-3示出了一种水下固相增材制造装置的实施例,包括水下干区机构100,壳体200和水下焊炬机构300。1-3 show an embodiment of an underwater solid-phase additive manufacturing device, including an underwater
水下干区机构100、壳体200和水下焊炬机构300同轴心布置。壳体200设置于水下干区机构100上方。水下焊炬机构300的上半部分设置于壳体200的内部,水下焊炬机构300的下半部分设置于水下干区机构100中。水下干区机构100能够在水下环境创造局部干区,水下焊炬机构300能绕着水下干区机构100和壳体200轴心高速旋转,通过摩擦生热实现水下固相增材并利用水环境实现自身的冷却。The underwater
水下干区机构100包括干区机构本体108、进气管103、中心轴承106、中心轴承密封107、温度传感器105、进气通道101、中心通道102和顶部凸台104。水下干区机构100,能够接入高压气体,从而在水下环境创造局部干区,同时能够支撑水下焊炬机构300的高速旋转。The underwater
进气通道101为沿中心通道102轴线环形布置的多个通孔,进气管103与进气通道101顶部相连。高压惰性气体通过进气管103,经过进气通道101,进入干区机构本体108内部,然后从干区机构本体108底部喷出排水,从而在水下环境创造局部干区。此外惰性气体保护氛围还能防止固相增材制造活泼金属的氧化。The
中心轴承106与中心通道102同轴心设置,并且中心轴承106的外圈与中心通道102的直径相同。水下焊炬机构300设置于中心轴承106内部。中心轴承密封107设置于中心轴承106下方。水下焊炬机构300在作业时高速旋转,中心轴承106的内圈与水下焊炬机构300同步转动。中心轴承106外圈与中心通道102之间相对静止。中心轴承密封107为耐高温的环形动密封,能够保证水下焊炬机构300在高工作温度下的旋转动密封,中心轴承密封107与中心通道102之间相对静止。The
壳体200通过顶部凸台104与干区机构本体108相连,并且干区机构本体108与壳体200相对静止。The
温度传感器105设置于干区机构本体108内部,温度传感器105能够实时监测并反馈水下焊炬机构300底部的温度。The
壳体200包括变频水泵202、进水管203、出水管204、单向阀205。The
进水管203的一端连接冷却水源,另一端连接水下焊炬机构的进水口346,出水管204的一端连接水下焊炬机构的出水口345,另一端连接外部水环境,变频水泵202设置在进水管203上,单向阀205设置在出水管204上。One end of the
变频水泵202能够将来自外部环境的冷却水通过进水管203打入水下焊炬机构300内部。然后水下焊炬机构300内部的水能够通过出水管204和单向阀205排到外部水环境中,从而实现水下焊炬机构300的散热。The frequency
优选的,变频水泵202能够接收来自温度传感器105的数据,调节变频水泵202的出水流量,从而控制水下焊炬机构300的温度稳定在最佳的工作区间内。Preferably, the variable
水下焊炬机构300包括工作外壳320、平面轴承330、隔板套筒340、中心套筒350和中心棒料310。工作外壳320、平面轴承330、隔板套筒340、中心套筒350、中心棒料310同轴设置。工作外壳320能够沿着自身的轴心高速旋转,从而在焊炬300底部与沉积层400的接触面处通过摩擦产生热量,加热并软化中心棒料310至塑性流动区。水下焊炬机构300还能及时通过内部水循环带走多余的热量,防止水下焊炬机构300的温度过高。The
工作外壳320内部设置有棒料通道321、内孔323,内孔323和棒料通道321的连接处形成内层台阶322。平面轴承330设置于内层台阶322上,平面轴承330的外径略小于内孔323的直径。A
平面轴承330的内圈直径和中心套筒350的外径相同,平面轴承330的内圈与中心套筒350之间相对静止。中心套筒350的底部与平面轴承330相连。平面轴承330和内孔323之间通过平面轴承密封331实现密封,工作外壳320旋转时,平面轴承密封331与内孔323之间相对运动,平面轴承密封331与平面轴承330之间相对静止。The diameter of the inner ring of the plane bearing 330 is the same as the outer diameter of the
平面轴承330的下表面能够随工作外壳320同步高速旋转,所述平面轴承330上表面能够在工作外壳320高速旋转的过程中保持静止。The lower surface of the plane bearing 330 can rotate synchronously with the working
中心套筒350为长圆柱形且内部为通孔的套筒,中心套筒350的内径和棒料通道321的内径相同。The
隔板套筒340包括圆柱隔板342和设置在圆柱隔板342上端的顶部台阶344。圆柱隔板342底部设置的底部通孔341为沿隔板套筒340轴线环形布置的多个半圆形通孔。圆柱隔板342的外径小于工作外壳320上内孔323的直径,圆柱隔板342的内径大于中心套筒350的直径。圆柱隔板342的底部设置于平面轴承330上。顶部台阶344的外径小于内孔323的直径,并且顶部台阶344与内孔323之间通过顶部动密封347实现密封。顶部动密封347与工作外壳320之间相对运动,顶部动密封347与顶部台阶344之间相对静止。The
圆柱隔板342的内壁与中心套筒350的外壁之间形成内层通道325,圆柱隔板342的外壁与内孔323之间形成外层通道324,内层通道325与外层通道324之间通过底部通孔341连通。顶部台阶344的内径与中心套筒350的外径相同,顶部台阶344上设置有进水口346、出水口345,进水口346与内层通道325相通,出水口345与外层通道324相通。冷却水能够通进水口346进入内层通道325,然后在重力作用下向下流动至内孔323底部,通过底部通孔341进入外层通道324。外层通道324内的水通过出水口345排出从而将水下焊炬机构300的热量带走。An
中心棒料310能够穿过中心套筒350和棒料通道321到达工作外壳320底部的加工区域。对中心棒料310的上端施加顶锻力,使中心棒料310能够向下送给至加工区域,实现增材制造沉积。The
通过水下运动控制机构,如水下三轴机床,水下机器人等,控制壳体200的运动;基于三维建模生成的运动轨迹,配合合适的工艺参数,沉积完一层后抬高一定高度后继续沉积下一层,从而在水下环境实现逐层叠加的固相增材制造。The movement of the
采用纯度为99.99%的氩气作为高压惰性气体,高压惰性气体通过进气管103和进气通道101进入水下干区机构100内部,然后从水下干区机构100底部喷出排水,形成局部干区。水下焊炬机构300高速旋转并基于水冷控制水下焊炬机构300具有合适的作业温度。中心棒料310采用易氧化的镁合金棒料,通过向镁合金棒料施加顶锻力,从而在水下环境实现固相增材制造技术。Argon gas with a purity of 99.99% is used as the high-pressure inert gas. The high-pressure inert gas enters the interior of the underwater
还可以采用纯度为99.99%的氮气作为高压惰性气体,高压惰性气体通过进气管104和进气通道101进入水下干区机构100内部,然后从水下干区机构100底部喷出排水,形成局部干区。水下焊炬机构300高速旋转并基于水冷控制水下焊炬机构300具有合适的作业温度。中心棒料310采用7075铝合金棒料,通过向7075铝合金棒料施加顶锻力,从而在水下环境实现固相增材制造技术。Nitrogen with a purity of 99.99% can also be used as the high-pressure inert gas. The high-pressure inert gas enters the interior of the underwater
其中,水下焊炬机构300转速为400~1000r/min,扫描速度为300~600mm/min,中心棒料310直径为15~25mm,中心棒料310的送给速度为60~120mm/min,单层的厚度为2~4mm。Among them, the rotating speed of the
上述具体实施方式,仅为说明本发明的技术构思和结构特征,目的在于让熟悉此项技术的相关人士能够据以实施,但以上内容并不限制本发明的保护范围,凡是依据本发明的精神实质所作的任何等效变化或修饰,均应落入本发明的保护范围之内。The above-mentioned specific implementation is only to illustrate the technical concept and structural features of the present invention, and the purpose is to allow relevant persons familiar with this technology to implement it accordingly, but the above content does not limit the scope of protection of the present invention. Any equivalent change or modification made in essence shall fall within the protection scope of the present invention.
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