CN116240494A - Magnesium-based ternary hydrogen storage alloy film and preparation method thereof - Google Patents
Magnesium-based ternary hydrogen storage alloy film and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种镁基三元储氢合金薄膜及其制备方法,所述镁基三元储氢合金薄膜结构包括依次设置的镁基三元合金层、催化层和表面覆盖层。所述的镁基三元合金层的元素组成为Mg80Ni16V4。所述的催化层和表面覆盖层元素组成为Pd。该方法通过物理气相沉积(PVD)将Mg‑Ni合金靶和高纯度V靶材共溅射、共沉积至预处理的基底上,中间穿插高纯度Pd靶材的溅射沉积以获得Pd催化层,最后在薄膜表面再次沉积一层Pd作为表面覆盖层对薄膜进行封装。本发明制备得到的镁基三元储氢合金薄膜具有制备工艺简单、成本低、可在低温下可逆吸放氢的优点。其吸放氢可在150℃下进行,150℃下活化后可逆储氢容量可达3.8wt.%以上。相较于纯镁储氢(纯镁最低放氢温度约为400℃),其放氢温度显著降低。
The invention discloses a magnesium-based ternary hydrogen storage alloy thin film and a preparation method thereof. The magnesium-based ternary hydrogen storage alloy thin film structure includes a magnesium-based ternary alloy layer, a catalytic layer and a surface covering layer arranged in sequence. The element composition of the magnesium-based ternary alloy layer is Mg 80 Ni 16 V 4 . The elemental composition of the catalytic layer and the surface covering layer is Pd. The method co-sputters and co-deposits a Mg-Ni alloy target and a high-purity V target on a pretreated substrate by physical vapor deposition (PVD), interspersed with sputtering deposition of a high-purity Pd target to obtain a Pd catalytic layer , and finally deposit a layer of Pd on the surface of the film as a surface covering layer to encapsulate the film. The magnesium-based ternary hydrogen storage alloy film prepared by the invention has the advantages of simple preparation process, low cost, and reversible hydrogen absorption and desorption at low temperature. Its hydrogen absorption and desorption can be carried out at 150°C, and the reversible hydrogen storage capacity can reach more than 3.8wt.% after activation at 150°C. Compared with pure magnesium for hydrogen storage (the lowest hydrogen desorption temperature of pure magnesium is about 400°C), its dehydrogenation temperature is significantly lower.
Description
技术领域technical field
本发明涉及固态储氢领域,具体涉及镁基三元储氢合金薄膜及其制备方法。The invention relates to the field of solid-state hydrogen storage, in particular to a magnesium-based ternary hydrogen storage alloy film and a preparation method thereof.
背景技术Background technique
氢化镁(MgH2)因其理论储氢能力高、可逆性、价格合理、地球储量丰富且环境友好,仍然是最有前途的储氢候选者之一。然而,受其过高的热力学稳定性和极差的动力学性能等缺陷的影响,纯镁储氢应用前景面临着极大的困境。在过去的几十年里,人们采用了许多方法来改善纯镁的储氢特性,其中合金化和催化剂添加是两种常用的方法。对于催化剂的添加,大量研究表明,过渡金属(TM)及其氢化物可以通过分别为α-Mg的成核提供活性成核位点和为H原子的扩散提供快速通道来改善纯Mg的储氢性能。对于合金化,Mg2Ni合金是典型的代表,其氢化物Mg2NiH4的生成焓相对于纯MgH2显著降低至-64.5kJ/mol,这意味着相比于纯的MgH2,Mg2NiH4可在更低的温度下释放氢气。而在Mg2Ni合金的基础上,为了进一步提高其储氢特性,人们通过合金化对A侧和B侧元素的部分取代同样进行了大量研究。例如,通过分别与Ti和Cr合金化,可以降低和提高Mg2Ni的放氢活化能和循环稳定性[Wang X.,TuJ.,Zhang X.,et al.The Chinese Journal of Nonferrous Metals,12(2002)907-911.][Liang G.,Huot J.,Boily S.,et al.J.Alloys Compd.282(1999)286-290.]。Magnesium hydride (MgH 2 ) remains one of the most promising candidates for hydrogen storage due to its high theoretical hydrogen storage capacity, reversibility, reasonable price, earth-abundant reserves, and environmental friendliness. However, due to its high thermodynamic stability and extremely poor kinetic properties, the application prospects of pure magnesium for hydrogen storage are facing great difficulties. In the past decades, many methods have been adopted to improve the hydrogen storage properties of pure magnesium, among which alloying and catalyst addition are two commonly used methods. For the addition of catalysts, numerous studies have shown that transition metals (TM) and their hydrides can improve the hydrogen storage of pure Mg by providing active nucleation sites for the nucleation of α-Mg and fast channels for the diffusion of H atoms, respectively. performance. For alloying, Mg 2 Ni alloy is a typical representative, and the enthalpy of formation of its hydride Mg 2 NiH 4 is significantly reduced to -64.5kJ/mol relative to pure MgH 2 , which means that compared to pure MgH 2 , Mg 2 NiH4 can release hydrogen gas at lower temperature. On the basis of the Mg 2 Ni alloy, in order to further improve its hydrogen storage properties, a lot of research has been done on the partial substitution of A-side and B-side elements through alloying. For example, the dehydrogenation activation energy and cycle stability of Mg 2 Ni can be reduced and improved by alloying with Ti and Cr respectively [Wang X.,TuJ., Zhang X., et al.The Chinese Journal of Nonferrous Metals,12 (2002) 907-911.] [Liang G., Huot J., Boily S., et al. J. Alloys Compd. 282(1999) 286-290.].
除了常用的机械合金化外,薄膜技术因其可对材料成分、界面和晶粒尺寸进行精确控制的优势,也被广泛应用于镁基储氢材料的研究。例如,Tan等人[Tan X.,Danaie M.,Kalisvaart W.P.,et al.Int.J.Hydrogen Energy 36(2011)2154-2164.]通过磁控溅射制备得到了Mg-15at.%Ni薄膜,其在200℃下可释放超过4.5wt.%的氢。此外,在Mg84Ni16/Pd薄膜中也发现了良好的吸氢动力学特性,其可在45s内吸氢饱和,这主要是与Mg84Ni16/Pd薄膜中大量存在的Mg2Ni增加了氢扩散速率并引入了额外的界面能有关[Liu T.,Cao Y.,XinG.,et al.Dalton Trans.42(2013)13692.]。这些工作表明,薄膜技术是研究镁基合金储氢性能的有效方法。但上述的Mg2Ni合金以及Mg84Ni16/Pd薄膜仍然存在放氢起始温度过高、低温放氢容量不足且循环稳定性不佳等缺陷。In addition to the commonly used mechanical alloying, thin film technology has also been widely used in the research of magnesium-based hydrogen storage materials due to its advantages of precise control of material composition, interface and grain size. For example, Tan et al [Tan X., Danaie M., Kalisvaart WP, et al.Int.J.Hydrogen Energy 36(2011) 2154-2164.] prepared Mg-15at.%Ni film by magnetron sputtering , which can release more than 4.5wt.% of hydrogen at 200°C. In addition, good hydrogen absorption kinetics were also found in the Mg 84 Ni 16 /Pd film, which can absorb hydrogen and saturate within 45s, which is mainly due to the increase of Mg 2 Ni in the Mg 84 Ni 16 /Pd film. The hydrogen diffusion rate is determined and additional interfacial energy is introduced [Liu T., Cao Y., XinG., et al. Dalton Trans.42(2013) 13692.]. These works show that thin-film technology is an effective method to study the hydrogen storage properties of Mg-based alloys. However, the above-mentioned Mg2Ni alloy and Mg84Ni16/Pd film still have defects such as high hydrogen desorption starting temperature, insufficient low-temperature hydrogen desorption capacity, and poor cycle stability.
发明内容Contents of the invention
本发明的第一目的在于提供一种镁基三元储氢合金薄膜,该合金薄膜具有低放氢起始温度、在低温下优异的放氢容量和良好的循环稳定性。The first object of the present invention is to provide a magnesium-based ternary hydrogen storage alloy film, which has a low hydrogen desorption initiation temperature, excellent hydrogen desorption capacity at low temperature and good cycle stability.
为了实现上述发明目的,本发明的镁基三元储氢合金薄膜,其特征在于,包含依次设置的镁基三元合金层、催化层、镁基三元合金层和表面覆盖层。In order to achieve the purpose of the above invention, the magnesium-based ternary hydrogen storage alloy thin film of the present invention is characterized in that it comprises a magnesium-based ternary alloy layer, a catalytic layer, a magnesium-based ternary alloy layer and a surface covering layer arranged in sequence.
其中所述镁基三元合金层的元素组成为Mg80Ni16V4,其基体主要由Mg和V的超细纳米晶体组成,基体中均匀分布着Mg2Ni(V)固溶体相。The elemental composition of the magnesium-based ternary alloy layer is Mg 80 Ni 16 V 4 , the matrix is mainly composed of ultrafine nano-crystals of Mg and V, and Mg 2 Ni(V) solid solution phase is evenly distributed in the matrix.
进一步地,所述镁基三元合金层的元素组成优选为Mg80Ni16V4。 Further, the elemental composition of the magnesium-based ternary alloy layer is preferably Mg 80 Ni 16 V 4 .
所述催化层和表面覆盖层主要成分为Pd。The main component of the catalytic layer and the surface covering layer is Pd.
进一步地,镁基三元合金层的总厚度为300nm,催化层厚度为1nm,表面覆盖层厚度为10nm。Further, the total thickness of the magnesium-based ternary alloy layer is 300 nm, the thickness of the catalytic layer is 1 nm, and the thickness of the surface covering layer is 10 nm.
本发明的第二目的在于提供一种上述镁基三元储氢合金薄膜的制备方法,其具体包括以下步骤:The second object of the present invention is to provide a method for preparing the above-mentioned magnesium-based ternary hydrogen storage alloy film, which specifically includes the following steps:
A、对基底进行表面预清洁处理;A. Carry out surface pre-cleaning treatment to the substrate;
B、采用射频磁控溅射方法在经上述预处理后的基底上,经预溅射后通过调控溅射时靶材的溅射功率、溅射时间、氩气流速、转盘温度、转盘转速工艺参数正式溅射沉积镁基三元合金层;B. Using the radio frequency magnetron sputtering method on the substrate after the above pretreatment, after pre-sputtering, adjust the sputtering power, sputtering time, argon flow rate, turntable temperature, and turntable speed of the target during sputtering Parameter formal sputtering deposition of magnesium-based ternary alloy layer;
C、采用直流磁控溅射方法在镁基三元合金层上原位溅射沉积催化层;C, using the DC magnetron sputtering method to in-situ sputter deposition catalyst layer on the magnesium-based ternary alloy layer;
D、重复步骤B,在催化层上溅射沉积镁基三元合金层;D, repeating step B, sputtering deposition magnesium-based ternary alloy layer on catalytic layer;
E、采用直流磁控溅射方法在镁基三元合金层上原位溅射表面覆盖层;E, using the DC magnetron sputtering method to in-situ sputter the surface covering layer on the magnesium-based ternary alloy layer;
其中,上述步骤中选用的基底材质为玻璃、硅片或铝箔。Wherein, the base material selected in the above steps is glass, silicon wafer or aluminum foil.
步骤A中,所述预处理具体步骤如下:In step A, the specific steps of the pretreatment are as follows:
将基底置于去离子水中进行超声清洗,完毕取出后再置于丙酮中进行超声清洗,然后取出置于乙醇中进行超声清洗,最后使用氮气吹干。超声清洗中温度、时间、超声功率参数分别为50℃、15min、75%。Place the substrate in deionized water for ultrasonic cleaning, take it out and then place it in acetone for ultrasonic cleaning, then take it out and place it in ethanol for ultrasonic cleaning, and finally dry it with nitrogen gas. The parameters of temperature, time, and ultrasonic power in ultrasonic cleaning were 50°C, 15min, and 75%, respectively.
步骤B、C、D、E中,正式溅射时,预抽真空后磁控溅射腔室内压强低于5×10-3Pa;所采用的氩气为高纯度氩气(氩气纯度≥99.999%),输入的氩气流速为80ml/min,充入氩气后腔室气压回升至0.8Pa;所述的转盘温度T范围为:40℃<T<45℃,转盘转速为10r/min。沉积所述镁基三元合金层时,所采用的Mg-Ni合金靶元素组成为Mg80Ni20,Mg-Ni合金靶、V靶溅射功率分别为120~180W、25~75W,两种靶材共沉积、共溅射总时间为14min;沉积所述催化层和表面覆盖层时,所采用的Pd靶纯度≥99.99%,Pd靶溅射功率恒定为50W,溅射时间分别为5s和48s。In steps B, C, D, and E, during formal sputtering, the pressure in the magnetron sputtering chamber is lower than 5×10 -3 Pa after pre-evacuation; the argon used is high-purity argon (argon purity ≥ 99.999%), the input argon flow rate is 80ml/min, and the chamber pressure rises to 0.8Pa after filling with argon; the range of the turntable temperature T is: 40°C<T<45°C, and the turntable speed is 10r/min . When depositing the magnesium-based ternary alloy layer, the elemental composition of the Mg-Ni alloy target used is Mg 80 Ni 20 , and the sputtering powers of the Mg-Ni alloy target and the V target are 120-180W and 25-75W respectively. The total time for target co-deposition and co-sputtering is 14min; when depositing the catalytic layer and the surface covering layer, the purity of the Pd target used is ≥99.99%, the sputtering power of the Pd target is constant at 50W, and the sputtering time is 5s and 48s.
步骤B中所述预溅射目的是为了消除靶材表面的氧化物层及其他杂质,为后续正式溅射作准备。预溅射时氩气流速、转盘温度和转盘转速与上述正式溅射相同。不同之处在于预溅射时调整溅射挡板以遮住靶材,防止预溅射时溅射出的杂质沉积到基底上。预溅射时所采用的Mg-Ni合金靶和V靶溅射功率同为75W,溅射时间为300s。The purpose of the pre-sputtering in step B is to eliminate the oxide layer and other impurities on the surface of the target and prepare for the subsequent formal sputtering. The argon gas flow rate, turntable temperature and turntable rotation speed during pre-sputtering are the same as the above-mentioned formal sputtering. The difference is that the sputtering baffle is adjusted to cover the target during pre-sputtering to prevent impurities sputtered during pre-sputtering from depositing on the substrate. The sputtering power of Mg-Ni alloy target and V target used in pre-sputtering is 75W, and the sputtering time is 300s.
本发明具有如下优势:The present invention has the following advantages:
(1)采用射频磁控溅射方法制备Mg-Ni-V三元合金薄膜具有操作流程简单、工艺条件稳定易于控制和制备效率高的优点。此外,V的引入可在氢化后形成VH2相,放氢时形成VH相。因V和H原子之间的电子相互作用强于Mg和H原子,VH相的存在将削弱Mg和H原子之间的键合,有助于在MgH2/VH界面处形成α-Mg相。Ni的添加有助于形成Mg2Ni,为H原子的扩散提供快速通道,促进薄膜的吸放氢过程。(1) The preparation of Mg-Ni-V ternary alloy thin films by radio frequency magnetron sputtering has the advantages of simple operation process, stable process conditions, easy control and high preparation efficiency. In addition, the introduction of V can form the VH2 phase after hydrogenation and the VH phase upon dehydrogenation. Because the electronic interaction between V and H atoms is stronger than that between Mg and H atoms, the existence of VH phase will weaken the bonding between Mg and H atoms, which will help the formation of α-Mg phase at the MgH 2 /VH interface. The addition of Ni helps to form Mg 2 Ni, provides a fast channel for the diffusion of H atoms, and promotes the hydrogen absorption and desorption process of the film.
(2)性能最佳的D-Mg80Ni16V4薄膜其起始放氢温度为37℃、峰值放氢温度为196℃。氢化后的D-Mg80Ni16V4薄膜在150℃下的第一次放氢循环中,在6h内可释放2.2wt.%的氢气,而经活化后,其可逆储氢容量可增长至3.87wt.%。而未添加Pd催化夹层的Mg80Ni16V4/Pd单层膜其起始和峰值放氢温度略低于添加了Pd催化夹层的D-Mg80Ni16V4薄膜,约为41℃和207℃。此外,氢化后的未添加Pd催化夹层的Mg80Ni16V4/Pd单层膜在150℃下可在10h内释放1.48wt.%的氢气。D-Mg80Ni16V4薄膜优异的储氢性能可归因于VH/V相的存在削弱了Mg-H/Ni-H键合强度,使得MgH2/Mg2NiH4可在较低温度下解析H,同时Ni作催化剂也加快了薄膜的放氢速率。(2) The D-Mg 80 Ni 16 V 4 film with the best performance has an initial hydrogen desorption temperature of 37°C and a peak hydrogen desorption temperature of 196°C. The hydrogenated D-Mg 80 Ni 16 V 4 film released 2.2 wt.% hydrogen within 6 h during the first dehydrogenation cycle at 150 °C, and its reversible hydrogen storage capacity increased to 3.87 wt.%. The Mg 80 Ni 16 V 4 /Pd monolayer film without Pd catalytic interlayer has a slightly lower onset and peak hydrogen desorption temperature than the D-Mg 80 Ni 16 V 4 film with Pd catalytic interlayer, about 41℃ and 207°C. In addition, the hydrogenated Mg 80 Ni 16 V 4 /Pd monolayer without Pd catalytic interlayer can release 1.48wt.% hydrogen within 10h at 150℃. The excellent hydrogen storage performance of the D-Mg 80 Ni 16 V 4 film can be attributed to the existence of the VH/V phase which weakens the Mg-H/Ni-H bonding strength, making MgH 2 /Mg 2 NiH 4 available at a lower temperature The hydrogen desorption rate of the film is also accelerated under the desorption of H, while Ni is used as a catalyst.
(3)通过射频磁控溅射方法制备得到的D-Mg80Ni16V4薄膜具有优异的储氢性能,可为制备出储氢性能优异的Mg-Ni-TM(TM为过渡族金属元素)三元合金提供指导。(3) The D-Mg 80 Ni 16 V 4 film prepared by radio frequency magnetron sputtering has excellent hydrogen storage performance, which can be used to prepare Mg-Ni-TM (TM is a transition metal element) with excellent hydrogen storage performance. ) Ternary alloys provide guidance.
附图说明Description of drawings
图1为本发明实例1、2制备的Mg80Ni16V4/Pd单层膜(a)和D-Mg80Ni16V4薄膜(b)的结构示意图。Figure 1 is a schematic structural view of the Mg 80 Ni 16 V 4 /Pd monolayer film (a) and the D-Mg 80 Ni 16 V 4 film (b) prepared in Example 1 and 2 of the present invention.
图2为本发明实施例1制备的Mg80Ni16V4/Pd单层膜的XRD图。Fig. 2 is an XRD pattern of the Mg 80 Ni 16 V 4 /Pd monolayer film prepared in Example 1 of the present invention.
图3为本发明实施例2制备的D-Mg80Ni16V4薄膜的XRD图。Fig. 3 is an XRD pattern of the D-Mg 80 Ni 16 V 4 film prepared in Example 2 of the present invention.
图4为本发明实施例1、2制备的Mg80Ni16V4/Pd单层膜和D-Mg80Ni16V4薄膜的SEM图像,其中a、c分别为Mg80Ni16V4/Pd单层膜的表面和截面SEM图像,b、d分别为D-Mg80Ni16V4薄膜的表面和截面SEM图像。Figure 4 is the SEM image of the Mg 80 Ni 16 V 4 /Pd monolayer film and the D-Mg 80 Ni 16 V 4 film prepared in Examples 1 and 2 of the present invention, where a and c are Mg 80 Ni 16 V 4 / The surface and cross-sectional SEM images of the Pd monolayer film, b and d are the surface and cross-sectional SEM images of the D-Mg 80 Ni 16 V 4 film, respectively.
图5为本发明实施例2制备的D-Mg80Ni16V4薄膜的HRTEM图像及选区电子衍射图像(所选区域为黑色圆圈圈中区域,着重Mg2Ni(V)固溶体相的标定)。Figure 5 is the HRTEM image and selected area electron diffraction image of the D-Mg 80 Ni 16 V 4 thin film prepared in Example 2 of the present invention (the selected area is the area in the black circle, emphasizing the calibration of the Mg 2 Ni(V) solid solution phase) .
图6为本发明实施例1、2制备的Mg80Ni16V4/Pd单层膜和D-Mg80Ni16V4薄膜的TPD-MS数据。Fig. 6 is the TPD-MS data of the Mg 80 Ni 16 V 4 /Pd monolayer film and the D-Mg 80 Ni 16 V 4 thin film prepared in Examples 1 and 2 of the present invention.
图7为本发明实施例1、2制备的Mg80Ni16V4/Pd单层膜和D-Mg80Ni16V4薄膜的放氢动力学曲线,以及发明实施例2制备的D-Mg80Ni16V4薄膜的放氢循环曲线。Figure 7 is the hydrogen desorption kinetic curves of the Mg 80 Ni 16 V 4 /Pd monolayer film and the D-Mg 80 Ni 16 V 4 film prepared in Examples 1 and 2 of the present invention, and the D-Mg prepared in Example 2 of the present invention Hydrogen desorption cycle curves of 80 Ni 16 V 4 films.
具体实施方式Detailed ways
为了使本发明要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合实施例,对本发明作出进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,但本发明的实施方式不限于此。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail below in conjunction with the embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, but the implementation manners of the present invention are not limited thereto.
除非另有定义,下文中所使用的所有专业术语与本领域技术人员通常理解的含义相同。本文中所使用的专业术语只是为了描述具体实施例的目的,并不是旨在限制本发明的保护范围。Unless otherwise defined, all technical terms used hereinafter have the same meanings as commonly understood by those skilled in the art. The terminology used herein is only for the purpose of describing specific embodiments, and is not intended to limit the protection scope of the present invention.
对于镁基三元储氢合金薄膜的储氢性能测试方法,采用QIC-20(TPD-MS)测试氢化样品的放氢温度;采用HyEnergy PCTPro 2000测试样品放氢和循环放氢性能。For the hydrogen storage performance test method of the magnesium-based ternary hydrogen storage alloy film, QIC-20 (TPD-MS) is used to test the hydrogen desorption temperature of the hydrogenated sample; HyEnergy PCTPro 2000 is used to test the hydrogen desorption and cycle desorption performance of the sample.
氢化样品放氢温度的测试方法为:将沉积态样品置于反应釜中充入3MPa的氢,升温至150℃下保温3h,空冷后取出样品并将其随后置于石英管内。将放有氢化样品的石英管连通气管,通过气管持续通入氩气进行洗气20min以降低测试过程中的水氧含量。洗气完成后继续通入氩气开始升温脱附测试,其中样品起始温度为室温、升温速率为2℃/min、终点温度为450℃。The test method for the hydrogen release temperature of the hydrogenated sample is: put the deposited sample in a reactor and fill it with 3MPa hydrogen, raise the temperature to 150°C for 3 hours, take out the sample after air cooling, and then place it in a quartz tube. Connect the quartz tube containing the hydrogenated sample to the trachea, and continuously flow argon through the trachea for 20 minutes of scrubbing to reduce the water and oxygen content during the test. After the gas washing is completed, continue to pass in argon gas to start the temperature rise desorption test, in which the starting temperature of the sample is room temperature, the heating rate is 2°C/min, and the end point temperature is 450°C.
放氢动力学性能测试方法为:将约20mg沉积态样品置于样品杆内,将样品安装完毕后进行抽真空,充入3MPa氢气并升温,其中升温速率为5℃/min。当温度升至150℃后保温3h。随后在150℃开始放氢动力学性能测试,放氢起始氢压为0bar。The test method of hydrogen desorption kinetic performance is as follows: put about 20mg of the deposited sample in the sample rod, vacuumize the sample after installation, fill it with 3MPa hydrogen and raise the temperature, and the heating rate is 5°C/min. When the temperature rises to 150°C, keep it warm for 3 hours. Then, the hydrogen desorption kinetic performance test was started at 150°C, and the hydrogen desorption initial hydrogen pressure was 0 bar.
放氢循环动力学性能测试方法为:将约20mg沉积态样品置于样品杆内,将样品安装完毕后进行抽真空并升温,其中升温速率为5℃/min。当温度升至150℃后开始放氢循环动力学性能测试,其中吸氢氢压为3MPa、吸氢时间为3h、放氢起始氢压为0bar。The test method for the kinetic performance of the hydrogen desorption cycle is: put about 20 mg of the deposited sample in the sample rod, vacuumize the sample and raise the temperature after the sample is installed, and the heating rate is 5°C/min. When the temperature rises to 150°C, the kinetic performance test of the hydrogen desorption cycle begins. The hydrogen absorption pressure is 3MPa, the hydrogen absorption time is 3h, and the hydrogen desorption initial hydrogen pressure is 0bar.
实施例1:Example 1:
Mg80Ni16V4/Pd单层膜的制备Preparation of Mg 80 Ni 16 V 4 /Pd Monolayer Film
具体包括以下步骤:Specifically include the following steps:
A、对基底进行表面预清洁处理;A. Carry out surface pre-cleaning treatment to the substrate;
B、采用射频磁控溅射方法在经上述预处理后的基底上,经预溅射后通过调控溅射时靶材的溅射功率、溅射时间、氩气流速、转盘温度、转盘转速等工艺参数正式溅射沉积镁基三元合金层;B. Using radio frequency magnetron sputtering method on the substrate after the above pretreatment, after pre-sputtering, adjust the sputtering power, sputtering time, argon flow rate, turntable temperature, turntable speed, etc. of the target during sputtering Process parameters Formal sputtering deposition of magnesium-based ternary alloy layer;
C、采用直流磁控溅射方法在镁基三元合金层上原位溅射表面覆盖层;C, using the DC magnetron sputtering method to in-situ sputter the surface covering layer on the magnesium-based ternary alloy layer;
其中,上述步骤中根据测试要求的不同而选用的基底材质,分别有为用于XRD测试的玻璃基片、用于SEM和TEM测试的硅片和用于储氢性能测试的铝箔。Among them, the substrate materials selected according to different test requirements in the above steps are glass substrates for XRD tests, silicon wafers for SEM and TEM tests, and aluminum foil for hydrogen storage performance tests.
步骤A中,所述预处理具体步骤如下:In step A, the specific steps of the pretreatment are as follows:
将基底置于去离子水中进行超声清洗,完毕取出后再置于丙酮中进行超声清洗,然后取出置于乙醇中进行超声清洗,最后使用氮气吹干。超声清洗中温度、时间、超声功率参数分别为50℃、15min、75%。Place the substrate in deionized water for ultrasonic cleaning, take it out and then place it in acetone for ultrasonic cleaning, then take it out and place it in ethanol for ultrasonic cleaning, and finally dry it with nitrogen gas. The parameters of temperature, time, and ultrasonic power in ultrasonic cleaning were 50°C, 15min, and 75%, respectively.
步骤B、C中,正式溅射时,预抽真空后磁控溅射腔室内压强低于5×10-3Pa;所采用的氩气为高纯度氩气(氩气纯度≥99.999%),输入的氩气流速为80ml/min,充入氩气后腔室气压回升至0.8Pa;所述的转盘温度T范围为:40℃<T<45℃,转盘转速为10r/min。沉积所述镁基三元合金层时,所采用的Mg-Ni合金靶元素组成为Mg80Ni20,Mg-Ni合金靶、V靶溅射功率分别为120W、25W,两种靶材共沉积、共溅射总时间为14min;沉积所述表面覆盖层时,所采用的Pd靶纯度≥99.99%,Pd靶溅射功率恒定为50W,溅射时间为48s。In steps B and C, during formal sputtering, the pressure in the magnetron sputtering chamber after pre-evacuation is lower than 5×10 -3 Pa; the argon used is high-purity argon (argon purity ≥ 99.999%), The input argon flow rate is 80ml/min, and the chamber pressure rises to 0.8Pa after filling with argon; the range of the turntable temperature T is: 40°C<T<45°C, and the turntable speed is 10r/min. When depositing the magnesium-based ternary alloy layer, the elemental composition of the Mg-Ni alloy target used is Mg 80 Ni 20 , the sputtering powers of the Mg-Ni alloy target and the V target are 120W and 25W respectively, and the two targets are co-deposited 1. The total time of co-sputtering is 14min; when depositing the surface covering layer, the purity of the Pd target used is ≥99.99%, the sputtering power of the Pd target is constant at 50W, and the sputtering time is 48s.
步骤B中所述预溅射目的是为了消除靶材表面的氧化物层及其他杂质,为后续正式溅射作准备。预溅射时氩气流速、转盘温度和转盘转速与正式溅射所述的氩气流速、转盘温度和转盘转速相同。不同之处在于预溅射时调整溅射挡板以遮住靶材,防止预溅射时溅射出的杂质沉积到基底上。预溅射时所采用的Mg-Ni合金靶和V靶溅射功率同为75W,溅射时间同为300s。The purpose of the pre-sputtering in step B is to eliminate the oxide layer and other impurities on the surface of the target and prepare for the subsequent formal sputtering. The argon flow rate, turntable temperature and turntable rotation speed during pre-sputtering are the same as the argon flow rate, turntable temperature and turntable rotation speed described in formal sputtering. The difference is that the sputtering baffle is adjusted to cover the target during pre-sputtering to prevent impurities sputtered during pre-sputtering from depositing on the substrate. The sputtering power of the Mg-Ni alloy target and the V target used in the pre-sputtering is the same as 75W, and the sputtering time is also 300s.
Mg80Ni16V4/Pd单层膜用于X射线粉末衍射(XRD,PANalytical Empyrean),测试条件为:采用Cu-Kα射线,功率为45KV×40mA,步长0.02°,测试范围为25~70°,结果仅出现Pd衍射峰,如图2所示。Mg 80 Ni 16 V 4 /Pd monolayer film is used for X-ray powder diffraction (XRD, PANalytical Empyrean), the test conditions are: using Cu-Kα rays, the power is 45KV×40mA, the step size is 0.02°, and the test range is 25~ 70°, only Pd diffraction peaks appear as a result, as shown in Figure 2.
为验证Mg、Ni、V的存在,不镀Pd制备出纯Mg80Ni16V4单层膜作为对比例进行XRD测试,结果出现Mg、V的漫散射峰,如图2所示。In order to verify the existence of Mg, Ni and V, a pure Mg 80 Ni 16 V 4 monolayer film was prepared without Pd plating as a comparative example for XRD testing, and the diffuse scattering peaks of Mg and V appeared as a result, as shown in Figure 2.
利用扫描电子显微镜(SEM,TESCAN GAIA3)观察Mg80Ni16V4/Pd单层膜扫描图像,结果显示薄膜表面主要由圆形岛状纳米颗粒组成,颗粒尺寸约为24nm,如图4所示。对Mg80Ni16V4/Pd单层膜进行TPD-MS测试,测试结果表明氢化后其起始和峰值放氢温度分别为41℃和207℃,如图6所示。此外,对Mg80Ni16V4/Pd单层膜进行放氢性能测试,测试结果显示氢化后的未添加Pd催化层的Mg80Ni16V4/Pd单层膜在150℃下可在10h内释放1.48wt.%的氢气,如图7所示。Using a scanning electron microscope (SEM, TESCAN GAIA3) to observe the scanning image of the Mg 80 Ni 16 V 4 /Pd monolayer film, the results show that the surface of the film is mainly composed of circular island-shaped nanoparticles with a particle size of about 24nm, as shown in Figure 4 . The TPD-MS test was performed on the Mg 80 Ni 16 V 4 /Pd monolayer film, and the test results showed that the onset and peak hydrogen desorption temperatures were 41°C and 207°C, respectively, as shown in Figure 6. In addition, the hydrogen desorption performance of the Mg 80 Ni 16 V 4 /Pd monolayer film was tested, and the test results showed that the hydrogenated Mg 80 Ni 16 V 4 /Pd monolayer film without the addition of Pd catalyst layer could be released at 150 ° C for 10 h 1.48wt.% hydrogen is released, as shown in Figure 7.
实施例2:Example 2:
D-Mg80Ni16V4薄膜的制备方法具体包括以下步骤:The preparation method of D-Mg 80 Ni 16 V 4 film specifically comprises the following steps:
A、对基底进行表面预清洁处理;A. Carry out surface pre-cleaning treatment to the substrate;
B、采用射频磁控溅射方法在经上述预处理后的基底上,经预溅射后通过调控溅射时靶材的溅射功率、溅射时间、氩气流速、转盘温度、转盘转速工艺参数正式溅射沉积镁基三元合金层;B. Using the radio frequency magnetron sputtering method on the substrate after the above pretreatment, after pre-sputtering, adjust the sputtering power, sputtering time, argon flow rate, turntable temperature, and turntable speed of the target during sputtering Parameter formal sputtering deposition of magnesium-based ternary alloy layer;
C、采用直流磁控溅射方法在镁基三元合金层上原位溅射沉积催化层;C, using the DC magnetron sputtering method to in-situ sputter deposition catalyst layer on the magnesium-based ternary alloy layer;
D、重复步骤B,在催化层上溅射沉积镁基三元合金层;D, repeating step B, sputtering deposition magnesium-based ternary alloy layer on catalytic layer;
E、采用直流磁控溅射方法在镁基三元合金层上原位溅射表面覆盖层;E, using the DC magnetron sputtering method to in-situ sputter the surface covering layer on the magnesium-based ternary alloy layer;
其中,上述步骤中根据测试要求的不同而选用的基底材质,分别有为用于XRD测试的玻璃基片、用于SEM和TEM测试的硅片和用于储氢性能测试的铝箔。Among them, the substrate materials selected according to different test requirements in the above steps are glass substrates for XRD tests, silicon wafers for SEM and TEM tests, and aluminum foil for hydrogen storage performance tests.
步骤A中,所述预处理具体步骤如下:In step A, the specific steps of the pretreatment are as follows:
将基底置于去离子水中进行超声清洗,完毕取出后再置于丙酮中进行超声清洗,然后取出置于乙醇中进行超声清洗,最后使用氮气吹干。超声清洗中温度、时间、超声功率参数分别为50℃、15min、75%。Place the substrate in deionized water for ultrasonic cleaning, take it out and then place it in acetone for ultrasonic cleaning, then take it out and place it in ethanol for ultrasonic cleaning, and finally dry it with nitrogen gas. The parameters of temperature, time, and ultrasonic power in ultrasonic cleaning were 50°C, 15min, and 75%, respectively.
步骤B、C、D、E中,正式溅射时,预抽真空后磁控溅射腔室内压强低于5×10-3Pa;所采用的氩气为高纯度氩气(氩气纯度≥99.999%),输入的氩气流速为80ml/min,充入氩气后腔室气压回升至0.8Pa;所述的转盘温度T范围为:40℃<T<45℃,转盘转速为10r/min。沉积所述镁基三元合金层时,所采用的Mg-Ni合金靶元素组成为Mg80Ni20,Mg-Ni合金靶、V靶溅射功率分别为120W、25W,两种靶材共沉积、共溅射总时间为14min;沉积所述催化层和表面覆盖层时,所采用的Pd靶纯度≥99.99%,Pd靶溅射功率恒定为50W,溅射时间分别为5s和48s。In steps B, C, D, and E, during formal sputtering, the pressure in the magnetron sputtering chamber is lower than 5×10 -3 Pa after pre-evacuation; the argon used is high-purity argon (argon purity ≥ 99.999%), the input argon flow rate is 80ml/min, and the chamber pressure rises to 0.8Pa after filling with argon; the range of the turntable temperature T is: 40°C<T<45°C, and the turntable speed is 10r/min . When depositing the magnesium-based ternary alloy layer, the elemental composition of the Mg-Ni alloy target used is Mg 80 Ni 20 , the sputtering powers of the Mg-Ni alloy target and the V target are 120W and 25W respectively, and the two targets are co-deposited 1. The total time of sputtering is 14min; when depositing the catalytic layer and the surface covering layer, the purity of the Pd target used is ≥99.99%, the sputtering power of the Pd target is constant at 50W, and the sputtering time is 5s and 48s respectively.
步骤B中所述预溅射目的是为了消除靶材表面的氧化物层及其他杂质,为后续正式溅射作准备。预溅射时氩气流速、转盘温度和转盘转速与正式溅射所述的氩气流速、转盘温度和转盘转速相同。不同之处在于预溅射时调整溅射挡板以遮住靶材,防止预溅射时溅射出的杂质沉积到基底上。预溅射时所采用的Mg-Ni合金靶和V靶溅射功率同为75W,溅射时间同为300s。The purpose of the pre-sputtering in step B is to eliminate the oxide layer and other impurities on the surface of the target and prepare for the subsequent formal sputtering. The argon flow rate, turntable temperature and turntable rotation speed during pre-sputtering are the same as the argon flow rate, turntable temperature and turntable rotation speed described in formal sputtering. The difference is that the sputtering baffle is adjusted to cover the target during pre-sputtering to prevent impurities sputtered during pre-sputtering from depositing on the substrate. The sputtering power of the Mg-Ni alloy target and the V target used in the pre-sputtering is the same as 75W, and the sputtering time is also 300s.
D-Mg80Ni16V4薄膜用于X射线粉末衍射(XRD,PANalytical Empyrean),测试条件为:采用Cu-Kα射线,功率为45KV×40mA,步长0.02°,测试范围为25~70°,结果出现Pd和Mg6Pd衍射峰,如图3所示。利用扫描电子显微镜(SEM,TESCAN GAIA3)观察D-Mg80Ni16V4薄膜扫描图像,结果显示薄膜表面主要由圆形岛状纳米颗粒组成,颗粒尺寸约为25nm,如图4所示。利用透射电子显微镜(TEM,Talos F200x)观察D-Mg80Ni16V4薄膜高分辨图像,结果显示薄膜基体主要由Mg和V的超细纳米晶体组成,其中均匀嵌入了Mg2Ni(V)相,如图5所示。对D-Mg80Ni16V4薄膜进行TPD-MS测试,测试结果表明氢化后其起始和峰值放氢温度分别为37℃和196℃,如图6所示。此外,对D-Mg80Ni16V4薄膜进行放氢性能测试,测试结果显示氢化后D-Mg80Ni16V4薄膜在150℃下的第一次放氢循环中,在6h内可释放2.2wt.%的氢气,而经活化后,其可逆储氢容量可增长至3.87wt.%,如图7所D-Mg 80 Ni 16 V 4 film is used for X-ray powder diffraction (XRD, PANalytical Empyrean), the test conditions are: using Cu-Kα rays, the power is 45KV×40mA, the step size is 0.02°, and the test range is 25-70° , resulting in Pd and Mg 6 Pd diffraction peaks, as shown in Figure 3. The scanning electron microscope (SEM, TESCAN GAIA3) was used to observe the scanning image of the D-Mg 80 Ni 16 V 4 film. The results showed that the surface of the film was mainly composed of circular island-shaped nanoparticles with a particle size of about 25 nm, as shown in Figure 4. High-resolution images of D-Mg 80 Ni 16 V 4 films were observed by transmission electron microscopy (TEM, Talos F200x), and the results showed that the film matrix was mainly composed of ultrafine nanocrystals of Mg and V, in which Mg 2 Ni(V) was uniformly embedded Phase, as shown in Figure 5. The TPD-MS test was performed on the D-Mg 80 Ni 16 V 4 film, and the test results showed that the onset and peak hydrogen desorption temperatures after hydrogenation were 37 °C and 196 °C, respectively, as shown in Figure 6. In addition, the hydrogen desorption performance test of D-Mg 80 Ni 16 V 4 film was carried out. The test results showed that the hydrogenated D-Mg 80 Ni 16 V 4 film could release hydrogen within 6 hours in the first dehydrogenation cycle at 150°C. 2.2wt.% hydrogen, and after activation, its reversible hydrogen storage capacity can increase to 3.87wt.%, as shown in Figure 7
如上所述,便可较好地实现本发明,上述实施例仅为本发明的部分实施例,并非用来限定本发明的实施范围;即凡依本发明内容所作的均等变化与修饰,都为本发明权利要求所要求保护的范围所涵盖。As mentioned above, the present invention can be better realized, and the above-described embodiments are only partial embodiments of the present invention, and are not used to limit the implementation scope of the present invention; The scope of protection required by the claims of the present invention is covered.
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| WO2002066695A1 (en) * | 2001-02-20 | 2002-08-29 | Mitsui Mining & Smelting Co., Ltd. | Hydrogen occlusion alloy |
| CN1913963A (en) * | 2003-12-11 | 2007-02-14 | 特克萨科双向氢系统有限责任公司 | Mg-Ni hydrogen storage composite having high storage capacity and excellent room temperature kinetics |
| CN1624958A (en) * | 2004-12-22 | 2005-06-08 | 华南理工大学 | A kind of multi-layer film electrode for Ni-MH battery and preparation method thereof |
| CN104342617A (en) * | 2013-07-25 | 2015-02-11 | 北京大学 | High-capacity hydrogen storage film and preparation method thereof |
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