CN116291365A - Rock drilling rig and its protection system - Google Patents
Rock drilling rig and its protection system Download PDFInfo
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- CN116291365A CN116291365A CN202310375372.1A CN202310375372A CN116291365A CN 116291365 A CN116291365 A CN 116291365A CN 202310375372 A CN202310375372 A CN 202310375372A CN 116291365 A CN116291365 A CN 116291365A
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B44/00—Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B3/00—Rotary drilling
- E21B3/02—Surface drives for rotary drilling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16P—SAFETY DEVICES IN GENERAL; SAFETY DEVICES FOR PRESSES
- F16P1/00—Safety devices independent of the control and operation of any machine
- F16P1/02—Fixed screens or hoods
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Abstract
本申请公开了一种凿岩钻机及其保护系统,包括:护罩本体,活动门,钻杆,旋转马达,推进马达,主控电磁阀,活动门传感器和活动门继电器;其中,护罩本体用于形成容纳凿岩钻机的至少一部分的防护空间以及与之连通的检修通道;活动门用于打开或关闭检修通道;传感器用于检测检修通道是否打开;钻杆用于实现凿岩功能;旋转马达用于驱动钻杆旋转;推进马达用于驱动钻杆推进;主控电磁阀用于控制凿岩钻机的旋转马达或/和推进马达的运行;活动门传感器用于检测凿岩钻机的活动门是否敞开检修通道。本申请的有益效果在于提供了一种兼顾检修与凿岩作业安全性的凿岩钻机及其保护系统。
This application discloses a rock drilling rig and its protection system, including: a shield body, a movable door, a drill pipe, a rotating motor, a propulsion motor, a main control solenoid valve, a movable door sensor and a movable door relay; wherein, the shield body Used to form a protective space for accommodating at least a part of the rock drilling rig and an inspection channel connected thereto; the movable door is used to open or close the inspection channel; the sensor is used to detect whether the inspection channel is open; the drill rod is used to realize the rock drilling function; The motor is used to drive the drill pipe to rotate; the propulsion motor is used to drive the drill pipe to advance; the main control solenoid valve is used to control the operation of the rotary motor or/and propulsion motor of the rock drilling rig; the movable door sensor is used to detect the movable door of the rock drilling rig Whether to open the inspection channel. The beneficial effect of the present application is that it provides a rock drilling rig and its protection system that take into account maintenance and rock drilling safety.
Description
技术领域technical field
本申请涉及凿岩钻机技术领域,具体而言,涉及一种凿岩钻机及其保护系统。The present application relates to the technical field of rock drilling rigs, in particular, to a rock drilling rig and a protection system thereof.
背景技术Background technique
相关技术中,凿岩钻机是一种工程机械,主要用于在工程现场进行定点凿岩作业,其位于驾驶室外的推进梁上设置有钻杆,该钻杆在凿岩时被旋转马达驱动旋转,被推进马达驱动推进,从而在钻杆接触岩层后将岩层凿开,实现凿岩功能。这些旋转马达,推进马达,钻杆等活动部件在凿岩钻机运行或检修时,由凿岩钻机驾驶室内相应操纵杆操作活动,容易对靠近凿岩钻机的人员造成伤害,存在安全隐患。In the related art, the rock drilling rig is a kind of construction machinery, which is mainly used for fixed-point rock drilling operations on the engineering site. The propulsion beam located outside the cab is provided with a drill pipe, which is driven to rotate by a rotating motor during rock drilling. , driven by the propulsion motor, so that the rock formation is cut open after the drill pipe touches the rock formation, and the rock drilling function is realized. These rotary motors, propulsion motors, drill rods and other moving parts are operated by the corresponding joysticks in the cab of the rock drilling rig when the rock drilling rig is running or overhauled, which is easy to cause injury to people close to the rock drilling rig and has potential safety hazards.
相关技术中,中国专利文献CN202560096U提供了一种凿岩钻机,其在钻杆外设置护罩并使护罩内部与负压风机相连来解决凿岩钻机工作时产生扬尘并使钻杆与外界隔开的问题。In the related art, the Chinese patent document CN202560096U provides a rock drilling rig, which sets a shield outside the drill pipe and connects the inside of the shield with a negative pressure fan to solve the problem of dust generated when the rock drilling rig works and isolates the drill pipe from the outside world. open question.
但相关技术并未对解决凿岩钻机在作业或检修时其上的活动部件容易对凿岩钻机周围人员造成伤害的问题给出任何技术启示。But the relevant technology does not provide any technical enlightenment to solve the problem that the movable parts on the rock drilling rig are easy to cause injury to the people around the rock drilling rig when it is operating or overhauling.
发明内容Contents of the invention
本申请的内容部分用于以简要的形式介绍构思,这些构思将在后面的具体实施方式部分被详细描述。本申请的内容部分并不旨在标识要求保护的技术方案的关键特征或必要特征,也不旨在用于限制所要求的保护的技术方案的范围。The Summary section of this application serves to introduce concepts in a simplified form that are described in detail in the Detailed Description section that follows. The contents of this application are not intended to identify key features or essential features of the claimed technical solution, nor are they intended to be used to limit the scope of the claimed technical solution.
为解决以上背景技术部分提到的技术问题,本申请的一些实施例提供了一种凿岩钻机及其保护系统。In order to solve the technical problems mentioned in the background technology section above, some embodiments of the present application provide a rock drilling rig and a protection system thereof.
作为本申请的第一方面,本申请的一些实施例提供了一种凿岩钻机,包括:护罩本体,活动门,钻杆,旋转马达,推进马达,主控电磁阀,活动门传感器和活动门继电器。其中,护罩本体形成有容纳凿岩钻机的至少一部分的防护空间以及与防护空间连通的检修通道;活动门活动连接至护罩本体以使活动门相对护罩本体至少具有第一活动位置和第二活动位置;活动门处于第一活动位置时封闭检修通道;活动门处于第二活动位置时使检修通道敞开;钻杆用于实现凿岩功能;旋转马达用于驱动钻杆旋转;推进马达用于驱动钻杆推进;主控电磁阀用于控制凿岩钻机的旋转马达或/和推进马达的运行;活动门传感器用于检测凿岩钻机的活动门是否敞开检修通道;活动门继电器用于接收活动门传感器的控制信号并控制主控电磁阀是否动作;活动门继电器分别与主控电磁阀和活动门传感器构成电性连接以使活动门继电器在接收到活动门传感器发出的代表检修通道敞开的控制信号时令主控电磁阀断电从而停止或减缓旋转马达或/和推进马达的运行。As the first aspect of the present application, some embodiments of the present application provide a rock drilling rig, including: a shield body, a movable door, a drill rod, a rotary motor, a propulsion motor, a main control solenoid valve, a movable door sensor and a movable door. door relay. Wherein, the shield body is formed with a protective space for at least a part of the rock drilling rig and an inspection channel communicating with the protective space; the movable door is movably connected to the shield body so that the movable door has at least a first movable position and a second movable position relative to the shield body Two active positions: when the movable door is in the first active position, the inspection passage is closed; when the movable door is in the second active position, the inspection passage is opened; the drill pipe is used to realize the rock drilling function; the rotary motor is used to drive the drill pipe to rotate; the propulsion motor is used It is used to drive the drill pipe to advance; the main control solenoid valve is used to control the operation of the rotary motor or/and the propulsion motor of the rock drilling rig; the movable door sensor is used to detect whether the movable door of the rock drilling rig is open for inspection; the movable door relay is used to receive The control signal of the movable door sensor controls whether the main control solenoid valve operates; the movable door relay is electrically connected with the main control solenoid valve and the movable door sensor respectively so that the movable door relay receives the signal from the movable door sensor to indicate that the inspection channel is open. The control signal de-energizes the master control solenoid to stop or slow down the rotation motor and/or the propulsion motor.
进一步的,凿岩钻机还包括:复位开关;复位开关用于供用户操作以使活动门继电器复位至使主控电磁阀处于通电的状态;复位开关与活动门继电器构成电性连接。Further, the rock drilling rig further includes: a reset switch; the reset switch is used for the user to operate to reset the movable door relay to the state where the main control solenoid valve is powered on; the reset switch is electrically connected to the movable door relay.
进一步的,凿岩钻机还包括:模式选择开关与模式选择继电器;其中,模式选择开关用于供用户选择以处于工作模式或受限模式;模式选择继电器用于接收模式选择开关的控制信号并控制旋转马达或/和推进马达处于工作状态或受限状态;模式选择开关与模式选择继电器构成电性连接以使模式选择开关处于工作模式时使旋转马达或/和推进马达处于工作状态而在模式选择开关处于受限模式时使旋转马达或/和推进马达处于受限状态;旋转马达或/和推进马达处于受限状态时的转速小于处于工作状态时的转速。Further, the rock drilling rig also includes: a mode selection switch and a mode selection relay; wherein, the mode selection switch is used for the user to select to be in the working mode or the limited mode; the mode selection relay is used to receive the control signal of the mode selection switch and control The rotary motor or/and the propulsion motor are in the working state or limited state; the mode selection switch and the mode selection relay form an electrical connection so that when the mode selection switch is in the working mode, the rotary motor or/and the propulsion motor are in the working state and in the mode selection When the switch is in the limited mode, the rotation motor or/and the propulsion motor are in a restricted state; the rotational speed of the rotation motor or/and the propulsion motor in the restricted state is lower than that in the working state.
进一步的,凿岩钻机还包括:旋转控制电磁阀;旋转控制电磁阀用于控制旋转马达的运行;旋转控制电磁阀与模式选择开关构成电性连接以使模式选择开关处于受限模式时使旋转控制电磁阀动作。Further, the rock drilling rig also includes: a rotation control solenoid valve; the rotation control solenoid valve is used to control the operation of the rotation motor; the rotation control solenoid valve is electrically connected to the mode selection switch so that the rotation can be made when the mode selection switch is in the restricted mode Control solenoid valve action.
进一步的,凿岩钻机还包括:推进控制电磁阀;推进控制电磁阀用于控制推进马达的运行;推进控制电磁阀与模式选择继电器构成电性连接以使模式选择继电器在模式选择开关处于受限模式时使推进控制电磁阀动作。Further, the rock drilling rig also includes: a propulsion control solenoid valve; the propulsion control solenoid valve is used to control the operation of the propulsion motor; the propulsion control solenoid valve is electrically connected to the mode selection relay so that the mode selection relay is in the limited position of the mode selection switch mode to activate the propulsion control solenoid valve.
进一步的,凿岩钻机还包括:换杆机构与换杆控制电磁阀;其中,换杆机构用于实现更换钻杆;换杆控制电磁阀用于控制换杆机构的运行;换杆控制电磁阀与模式选择继电器构成电性连接以使模式选择继电器在模式选择开关处于受限模式时使换杆控制电磁阀动作从而停止换杆机构的运行。Further, the rock drilling rig also includes: a rod changing mechanism and a rod changing control solenoid valve; wherein, the rod changing mechanism is used to replace the drill rod; the rod changing control solenoid valve is used to control the operation of the rod changing mechanism; the rod changing control solenoid valve It is electrically connected with the mode selection relay so that when the mode selection switch is in the restricted mode, the mode selection relay will activate the lever-changing control solenoid valve to stop the operation of the lever-changing mechanism.
进一步的,凿岩钻机还包括:操作保护开关与操作保护继电器;操作保护开关用于供用户操作以解锁受限模式;操作保护继电器用于控制主控电磁阀的动作;操作保护继电器分别与主控电磁阀和操作保护开关构成电性连接以使操作保护开关被触发时操作保护继电器使主控电磁阀动作从而恢复凿岩钻机的推进马达的运行。Further, the rock drilling rig also includes: an operation protection switch and an operation protection relay; the operation protection switch is used for the user to operate to unlock the restricted mode; the operation protection relay is used for controlling the action of the main control solenoid valve; The control solenoid valve and the operation protection switch form an electrical connection so that when the operation protection switch is triggered, the operation protection relay makes the main control solenoid valve act so as to restore the operation of the propulsion motor of the rock drilling rig.
进一步的,凿岩钻机还包括:夹持机构与夹持控制电磁阀;其中,夹持机构用于夹持钻杆;夹持控制电磁阀用于控制夹持机构的运行;夹持控制电磁阀与模式选择继电器构成电性连接以使模式选择继电器在模式选择开关处于受限模式时使夹持控制电磁阀动作从而停止夹持机构的运行。Further, the rock drilling rig also includes: a clamping mechanism and a clamping control solenoid valve; wherein, the clamping mechanism is used to clamp the drill pipe; the clamping control solenoid valve is used to control the operation of the clamping mechanism; the clamping control solenoid valve It is electrically connected with the mode selection relay so that when the mode selection switch is in the limited mode, the mode selection relay will activate the clamping control solenoid valve to stop the operation of the clamping mechanism.
进一步的,凿岩钻机还包括:夹持保护继电器,用于控制夹持控制电磁阀的动作;其中,夹持保护继电器分别与夹持控制电磁阀和操作保护继电器构成电性连接以使操作保护继电器动作时夹持保护继电器使夹持控制电磁阀动作从而恢复夹持机构的运行。Further, the rock drilling rig also includes: a clamping protection relay, which is used to control the action of the clamping control solenoid valve; wherein, the clamping protection relay is electrically connected to the clamping control solenoid valve and the operation protection relay respectively to enable operation protection When the relay acts, the clamping protection relay makes the clamping control solenoid valve act so as to resume the operation of the clamping mechanism.
作为本申请的第二方面,本申请的一些实施例提供了一种保护系统,适用于一个凿岩钻机。该保护系统包括:护罩本体,活动门,主控电磁阀,活动门传感器和活动门继电器。其中,护罩本体形成有容纳凿岩钻机的至少一部分的防护空间和与防护空间连通的检修通道;活动门活动连接至护罩本体以使活动门相对护罩本体至少具有第一活动位置和第二活动位置;活动门处于第一活动位置时封闭检修通道;活动门处于第二活动位置时使检修通道敞开;主控电磁阀用于控制凿岩钻机的旋转马达或/和推进马达的运行;活动门传感器用于检测凿岩钻机的活动门是否敞开检测通道;活动门继电器用于接收活动门传感器的控制信号并控制主控电磁阀是否动作;活动门继电器分别与主控电磁阀和活动门传感器构成电性连接以使活动门继电器在接收到活动门传感器发出的代表检修通道敞开的控制信号时令主控电磁阀断电从而停止或减缓凿岩钻机的旋转马达或/和推进马达的运行。As a second aspect of the present application, some embodiments of the present application provide a protection system applicable to a rock drilling rig. The protection system includes: a shield body, a movable door, a main control solenoid valve, a movable door sensor and a movable door relay. Wherein, the shield body is formed with a protective space for at least a part of the rock drilling rig and an inspection channel communicated with the protective space; the movable door is movably connected to the shield body so that the movable door has at least a first movable position and a second relative to the shield body Two active positions: when the movable door is in the first active position, the inspection passage is closed; when the movable door is in the second active position, the inspection passage is opened; the main control solenoid valve is used to control the operation of the rotary motor or/and propulsion motor of the rock drilling rig; The movable door sensor is used to detect whether the movable door of the rock drilling rig is open to the detection channel; the movable door relay is used to receive the control signal of the movable door sensor and control whether the main control solenoid valve operates; the movable door relay is respectively connected with the main control solenoid valve and the movable door The sensor constitutes an electrical connection so that the trap door relay will de-energize the main control solenoid valve when receiving the control signal representing the opening of the inspection channel from the trap door sensor, so as to stop or slow down the operation of the rotary motor or/and the propulsion motor of the rock drilling rig.
本申请的有益效果在于:提供了一种兼顾检修与凿岩作业安全性的凿岩钻机及其保护系统。The beneficial effect of the present application is that it provides a rock drilling rig and its protection system that take into account maintenance and rock drilling safety.
更具体而言,本申请一些实施例可能产生如下的具体有益效果:More specifically, some embodiments of the present application may produce the following specific beneficial effects:
提供的凿岩钻机通过在护罩本体上设置活动门,检修时开启活动门即可靠近并检修凿岩钻机,而在凿岩钻机正常使用时关闭活动门。这样,既能方便检修,又能在正常使用时防止人员靠近凿岩钻机上的钻杆,旋转马达,推进马达等活动部位。同时通过设置活动门传感器与主控电磁阀,正常使用凿岩钻机时若活动门开启,则控制旋转马达或/和推进马达减速抑或停止运行,避免凿岩钻机进行凿岩作业时对凿岩钻机周围人员造成伤害。并且检修时随着活动门的开启,旋转马达与推进马达被减速抑或停止运行,提升凿岩钻机在检修与正常工作时的安全性。The provided rock drilling rig is provided with a dodge door on the shield body, the dodge door can be opened to approach and overhaul the rock drilling rig during maintenance, and the dodge door is closed when the rock drilling rig is in normal use. Like this, can not only be convenient for inspection and maintenance, but also prevent personnel from moving parts such as the drill pipe on the rock drilling rig, the rotary motor, and the propulsion motor during normal use. At the same time, by setting the movable door sensor and the main control solenoid valve, if the movable door is opened during normal use of the rock drilling rig, the rotating motor or/and the propulsion motor will be controlled to decelerate or stop running, so as to avoid damage to the rock drilling rig when the rock drilling rig performs rock drilling operations. Injury to those around you. And during maintenance, with the opening of the movable door, the rotating motor and the propulsion motor are decelerated or stopped, which improves the safety of the rock drilling rig during maintenance and normal operation.
通过设置模式选择开关与模式选择继电器,在检修时使模式选择开关处于受限模式,此时旋转马达与推进马达的转速降低甚至停止运行,防止检修时人员误触高速运转的旋转马达与推进马达,进一步保证了检修人员的安全。By setting the mode selection switch and the mode selection relay, the mode selection switch is in the restricted mode during maintenance, at this time the speed of the rotating motor and the propulsion motor is reduced or even stopped, preventing personnel from accidentally touching the high-speed rotating motor and propulsion motor during maintenance , to further ensure the safety of maintenance personnel.
通过设置操作保护开关,在受限模式下需要触发操作保护开关才能进一步控制推进马达慢速运行,或是使夹持机构工作。也即需要操作人员同时触发操作保护开关以及使推进马达或夹持机构动作的开关才能使推进马达或夹持机构,一方面使检修时推进马达或夹持机构能够工作,方便检修人员排查故障,另一方面可起到防呆效果,避免误操作而对检修人员造成伤害,保证了检修人员的安全。By setting the operation protection switch, in the restricted mode, the operation protection switch needs to be triggered to further control the slow running of the propulsion motor, or to enable the clamping mechanism to work. That is to say, the operator needs to trigger the operation protection switch and the switch that makes the push motor or the clamping mechanism act at the same time to make the push motor or the clamping mechanism work. On the one hand, the push motor or the clamping mechanism can work during maintenance, which is convenient for the maintenance personnel to troubleshoot. On the other hand, it can play a fool-proof effect, avoid misoperation and cause harm to maintenance personnel, and ensure the safety of maintenance personnel.
附图说明Description of drawings
构成本申请的一部分的附图用来提供对本申请的进一步理解,使得本申请的其它特征、目的和优点变得更明显。本申请的示意性实施例附图及其说明用于解释本申请,并不构成对本申请的不当限定。The accompanying drawings, which constitute a part of this application, are included to provide a further understanding of the application and make other features, objects and advantages of the application apparent. The drawings and descriptions of the schematic embodiments of the application are used to explain the application, and do not constitute an improper limitation to the application.
另外,贯穿附图中,相同或相似的附图标记表示相同或相似的元素。应当理解附图是示意性的,元件和元素不一定按照比例绘制。In addition, the same or similar reference numerals denote the same or similar elements throughout the drawings. It should be understood that the drawings are schematic and elements and elements have not necessarily been drawn to scale.
在附图中:In the attached picture:
图1是根据本申请一种实施例的凿岩钻机的整体示意图;Fig. 1 is an overall schematic diagram of a rock drilling rig according to an embodiment of the present application;
图2是图1中活动门处于第一位置时的结构示意图;Fig. 2 is a structural schematic view of the movable door in Fig. 1 when it is in the first position;
图3是图1中活动门处于第二位置时的结构示意图;Fig. 3 is a schematic structural view of the movable door in Fig. 1 when it is in a second position;
图4是图1所示的实施例中旋转马达与主控电磁阀之间的液压回路连接示意图;Fig. 4 is a schematic diagram of the hydraulic circuit connection between the rotary motor and the main control solenoid valve in the embodiment shown in Fig. 1;
图5是图1所示的实施例中推进马达与主控电磁阀之间的液压回路连接示意图;Fig. 5 is a schematic diagram of the hydraulic circuit connection between the propulsion motor and the main control solenoid valve in the embodiment shown in Fig. 1;
图6是图1所示的实施例中换杆机构与换杆控制电磁阀之间以及夹持机构与夹持控制电磁阀之间的液压回路连接示意图;Fig. 6 is a schematic diagram of the hydraulic circuit connection between the rod changing mechanism and the rod changing control solenoid valve and between the clamping mechanism and the clamping control solenoid valve in the embodiment shown in Fig. 1;
图7是图1所示的实施例中活动门传感器与活动门继电器之间的电路连接示意图;Fig. 7 is a schematic diagram of the circuit connection between the movable door sensor and the movable door relay in the embodiment shown in Fig. 1;
图8是图1所示的实施例中模式选择开关及操作保护开关等结构之间的电路连接示意图;Fig. 8 is a schematic diagram of circuit connection between structures such as a mode selection switch and an operation protection switch in the embodiment shown in Fig. 1;
图9是图1所示的实施例中模式选择控制继电器与推进控制电磁阀等结构之间的电路连接示意图;Fig. 9 is a schematic diagram of the circuit connection between the mode selection control relay and the propulsion control solenoid valve and other structures in the embodiment shown in Fig. 1;
图10是图1所示的实施例中夹持控制继电器与夹持控制电磁阀之间的电路连接示意图;Fig. 10 is a schematic diagram of the circuit connection between the clamping control relay and the clamping control solenoid valve in the embodiment shown in Fig. 1;
图11是根据本申请一种实施例的保护系统部分结构的示意图。Fig. 11 is a schematic diagram of a partial structure of a protection system according to an embodiment of the present application.
附图标记:Reference signs:
100、凿岩钻机;100a、第一直线方向;100, rock drilling rig; 100a, first straight line direction;
101、旋转马达;101. Rotary motor;
102、推进马达;102. Propel motor;
103、护罩本体;103a、防护空间;103b、检修通道;103c、开口;103d、枢转轴线;103, shield body; 103a, protective space; 103b, inspection channel; 103c, opening; 103d, pivot axis;
104、活动门;104. Dodge door;
105、锁定装置;105. Locking device;
106、主控电磁阀;106. Main control solenoid valve;
107、活动门传感器;107. Dodge door sensor;
108、活动门继电器;108a、第一常开触点;108b、第二常开触点;108c、第三常开触点;108, movable door relay; 108a, the first normally open contact; 108b, the second normally open contact; 108c, the third normally open contact;
109、复位开关;109. Reset switch;
110、模式选择开关;110. Mode selection switch;
111、模式选择继电器;111a、第一常闭触点;111b、第二常闭触点;111c、第三常闭触点;111. Mode selection relay; 111a, first normally closed contact; 111b, second normally closed contact; 111c, third normally closed contact;
112、旋转控制电磁阀;112a、第一电磁阀;112b、第二电磁阀;112, rotation control solenoid valve; 112a, first solenoid valve; 112b, second solenoid valve;
113、推进控制电磁阀;113a、第三电磁阀;113b、第四电磁阀;113, the propulsion control solenoid valve; 113a, the third solenoid valve; 113b, the fourth solenoid valve;
114、辅助液压管路;114. Auxiliary hydraulic pipeline;
115、换杆机构;115. Rod changing mechanism;
116、换杆控制电磁阀;116a、第五电磁阀;116b、第六电磁阀;116, changing rod control solenoid valve; 116a, the fifth solenoid valve; 116b, the sixth solenoid valve;
117、夹持机构;117a、夹持油缸;117b、夹持油缸;117c、夹持油缸;117, clamping mechanism; 117a, clamping oil cylinder; 117b, clamping oil cylinder; 117c, clamping oil cylinder;
118、夹持控制电磁阀;118a、第七电磁阀;118b、第八电磁阀;118c、第九电磁阀;118, clamping control solenoid valve; 118a, the seventh solenoid valve; 118b, the eighth solenoid valve; 118c, the ninth solenoid valve;
119、操作保护开关;119. Operation protection switch;
120、先导式溢流阀;120. Pilot overflow valve;
121、夹持保护继电器的电磁铁;121. An electromagnet clamping a protective relay;
122、夹持保护继电器的常开触点;122. The normally open contact of the clamping protection relay;
123、主控继电器的电磁铁;123. The electromagnet of the main control relay;
124、主控继电器的常开触点;124. The normally open contact of the main control relay;
125、操作保护继电器的电磁铁;125. Operate the electromagnet of the protective relay;
126、操作保护继电器的常开触点;126. Operate the normally open contact of the protection relay;
127、先导油路;127. Pilot oil circuit;
128、钻杆。128, drill pipe.
具体实施方式Detailed ways
下面将参照附图更详细地描述本公开的实施例。虽然附图中显示了本公开的某些实施例,然而应当理解的是,本公开可以通过各种形式来实现,而且不应该被解释为限于这里阐述的实施例。相反,提供这些实施例是为了更加透彻和完整地理解本公开。应当理解的是,本公开的附图及实施例仅用于示例性作用,并非用于限制本公开的保护范围。Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the disclosure are shown in the drawings, it should be understood that the disclosure may be embodied in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these examples are provided so that the understanding of this disclosure will be thorough and complete. It should be understood that the drawings and embodiments of the present disclosure are for exemplary purposes only, and are not intended to limit the protection scope of the present disclosure.
另外还需要说明的是,为了便于描述,附图中仅示出了与有关发明相关的部分。在不冲突的情况下,本公开中的实施例及实施例中的特征可以相互组合。It should also be noted that, for the convenience of description, only the parts related to the related invention are shown in the drawings. In the case of no conflict, the embodiments in the present disclosure and the features in the embodiments can be combined with each other.
需要注意,本公开中提及的“第一”、“第二”等概念仅用于对不同的装置、模块或单元进行区分,并非用于限定这些装置、模块或单元所执行的功能的顺序或者相互依存关系。It should be noted that concepts such as "first" and "second" mentioned in this disclosure are only used to distinguish different devices, modules or units, and are not used to limit the sequence of functions performed by these devices, modules or units or interdependence.
需要注意,本公开中提及的“一个”、“多个”的修饰是示意性而非限制性的,本领域技术人员应当理解,除非在上下文另有明确指出,否则应该理解为“一个或多个”。It should be noted that the modifications of "one" and "multiple" mentioned in the present disclosure are illustrative and not restrictive, and those skilled in the art should understand that unless the context clearly indicates otherwise, it should be understood as "one or more" multiple".
下面将参考附图并结合实施例来详细说明本公开。The present disclosure will be described in detail below with reference to the accompanying drawings and embodiments.
参照图1至图10所示的一种凿岩钻机100包括:钻杆128、旋转马达101、推进马达102、护罩本体103和活动门104。Referring to FIGS. 1 to 10 , a
其中,钻杆128设置于凿岩钻机100的推进梁上,用于在凿岩钻机凿岩作业时钻入岩层从而实现凿岩功能。旋转马达101连接至钻杆128一端,用于驱动钻杆128旋转以使钻杆128能够破坏与之接触的岩层。推进马达102连接至钻杆128,用于驱动钻杆128推进,本实施例中的钻杆128被推进马达102驱动而沿第一直线方向100a移动,驱动方式可以是推进马达102转动时,通过齿轮齿条,链传动等传动方式,推动钻杆128滑动。即凿岩钻机100工作时推进马达102驱动钻杆128沿第一直线方向100a伸入岩层内,钻杆128的推进方向与第一直线方向100a相同。在本实施例中,推进马达102与旋转马达101均为液压马达,即通过液压来驱动钻杆128的旋转与推进。旋转马达101与推进马达102之间为可拆卸连接,以便根据工作需要更换钻杆128。Wherein, the drill rod 128 is arranged on the propulsion beam of the
需要说明的是,凿岩钻机100的驾驶室中操作装置对旋转马达101与推进马达102的控制为本领域技术人员所熟知技术方案,且该部分并非本申请的改进之处,在此不加赘述。It should be noted that the control of the
参照图1至图3所示,护罩本体103形成有容纳凿岩钻机100的至少一部分的防护空间103a以及与防护空间103a连通的检修通道103b。1 to 3, the
活动门104活动连接至护罩本体103以使活动门104相对护罩本体103至少具有第一活动位置和第二活动位置。活动门104处于第一活动位置时可以封闭检修通道103b。活动门104处于第二活动位置时可以使检修通道103b敞开。The
护罩本体103也可以采用实体板材构成,也可以采用如图1至图3所示的型材与网板的组合。The
活动门104可以通过与护罩本体103构成活动连接,包括但不限于滑动连接或转动连接从而使活动门104能够打开和关闭检修通道103b。The
作为具体方案,参考图1至图3所示,护罩本体103沿平行于第一直线方向100a的相对的两端设有供钻杆128穿过的开口103c,该开口103c与护罩本体103的防护空间103a连通,以供凿岩钻机100的钻杆128,旋转马达101,推进马达102等零部件进入防护空间103a内。检修通道103b开设于护罩本体103的两个开口103c之间,且位于防护空间103a的一侧。活动门104同样位于两个开口103c之间,且位于护罩本体103开设检修通道103b的一侧。活动门104绕一枢转轴线103d转动连接至护罩本体103上,该枢转轴线103d位于活动门104一侧,且平行于第一直线方向100a,即枢转轴线103d平行于钻杆128的推进方向。As a specific solution, as shown in FIGS. 1 to 3, the
通过上述方案,凿岩钻机100正常运行时,将活动门104处于第一位置以封闭检修通道103b,将凿岩钻机100位于防护空间103a内的钻杆128等部件通过活动门104与护罩本体103与外界隔开,避免凿岩钻机100周围的用户(检修人员)意外接触这些正在工作的部件而受伤。Through the above scheme, when the
在进行检修时,可以通过转动活动门104使其处于第二位置,即可敞开检修通道103b,方便检修人员通过检修通道103b,便于检修人员对凿岩钻机100位于防护空间103a的内的钻杆128等部位检修。When performing maintenance, the
需要说明的是,为保证凿岩钻机100正常凿岩作业时使活动门104保持在相应的位置(比如第一位置)以保证凿岩钻机100的使用安全性,进一步在活动门104与护罩本体103之间设置有锁定装置105,该锁定装置105可以是弹簧锁,搭扣,磁力锁等本领域常用的能够实现将活动门104锁定在第二位置的装置,以使凿岩钻机100正常工作时使检修通道103b保持封闭,避免凿岩钻机100周围人员接触到防护空间103a内工作的钻杆128等零部件。It should be noted that, in order to ensure that the
具体而言,本实施例的凿岩钻机100还包括:主控电磁阀106,活动门传感器107和活动门继电器108。Specifically, the
其中,主控电磁阀106用于控制凿岩钻机100的旋转马达101或/和推进马达102的运行,即旋转马达101与推进马达102至少分别与主控电磁阀106之间具有液压回路,且三者均通过该液压回路连接至凿岩钻机100上的一个液压泵,该液压泵连接到凿岩钻机100的油箱,该油箱内储存了凿岩钻机100工作时所用的液压油,从而在该凿岩钻机100的液压泵启动后,在主控电磁阀106得电时能够使液压泵与油箱向旋转马达101或推进马达102提供液压,旋转马达101或推进马达102运行,进而相应实现钻杆128的推进或旋转。在主控电磁阀106失电时,则阻断液压泵与油箱通过主控电磁阀106向旋转马达101和推进马达102输送液压。Wherein, the main
活动门传感器107用于检测凿岩钻机100的活动门104是否敞开检修通道103b。活动门继电器108用于接收活动门传感器107的控制信号并控制主控电磁阀106是否动作。活动门继电器108分别与主控电磁阀106和活动门传感器107构成电性连接以使活动门继电器108在接收到活动门传感器107发出的代表检修通道103b敞开的控制信号时令主控电磁阀106断电从而停止或减缓旋转马达101或/和推进马达102的运行。具体而言,活动门传感器107为非接触式传感器,可使用传感器与金属材料配合或其他传感方式实现活动门传感器107检测检修通道状态。本实施例中举例了采用ABB公司的传感器Adam与Eva实现传感功能,以便说明活动门传感器107的传感功能。在使用时,信号发生器Adam安装在活动门104远离枢转轴线103d的一端,信号反射器Eva安装在护罩本体103靠近活动门104的一侧。当活动门104处于第一位置时,Eva处于Adam的检测范围内,活动门继电器108通电并使主控电磁阀106得电,旋转马达101与推进马达102得以正常工作。当活动门104由第一位置转动至第二位置时,Adam远离Eva,此时活动门传感器107向活动门继电器108发出控制信号,使活动门继电器108失电并控制主控电磁阀106失电,如此,使得旋转马达101与推进马达102减速甚至停机。The
基于以上方案,凿岩钻机100进行凿岩作业时如果活动门104意外开启,旋转马达101与推进马达102减速甚至停机,避免有人靠近正在工作的钻杆128等活动部位时发生意外。Based on the above solution, if the
具体而言,凿岩钻机100还包括:复位开关109。其中,复位开关109用于供用户操作以使活动门继电器108复位至使主控电磁阀106处于通电的状态。复位开关109与活动门继电器108构成电性连接。该复位开关109可设置在护罩本体103上设有检修通道103b的一侧,以便在凿岩机附近人员观察到活动门104处于第二活动位置时,将通道封闭检修通道103b后能够通过操作按钮开关,令活动门继电器108复位且主控电磁阀106通电,从而使旋转马达101与推进马达102能够恢复至正常的工作状态。Specifically, the
然而,当复位开关109设置在护罩本体103上时,容易被检修人员及凿岩机周围人员误操作,因此,在本实施例中,复位开关109具体设置在凿岩钻机100的驾驶室内,以便驾驶人员确定检修作业完成后,手动操作复位开关109。更进一步的,复位开关109为带灯和自动复位功能的按钮开关。即按钮开关被按压时触发使活动门继电器108的复位电流,使活动门继电器108复位并保持在可使主控电磁阀106通电的状态。而松开按钮开关时,该按钮开关由其本身自带的弹簧或其他弹性复位件推动而自动复位至未被按下的状态。该按钮开关上的灯与活动门继电器108电性连接,且在活动门104由第二位置转动至第二位置以使活动门继电器108复位时闪烁,以便提醒驾驶人员操作复位开关109。However, when the
具体而言,凿岩钻机100还包括:模式选择开关110与模式选择继电器111。Specifically, the
其中,模式选择开关110为档位开关,设置于凿岩钻机100的驾驶室内,其至少具有两档位置,以用于供用户选择以处于工作模式或受限模式。这样能使得在凿岩钻机100作业和检修时,驾驶人员能够分别限定凿岩机上的钻杆128的状态,即在检修时使钻杆128的旋转与推进动作减速甚至停止,以保证检修人员安全。Wherein, the
模式选择继电器111则用于接收模式选择开关110的控制信号并控制旋转马达101或/和推进马达102处于工作状态或受限状态。The
模式选择开关110与模式选择继电器111构成电性连接以使模式选择开关110处于工作模式时使旋转马达101或/和推进马达102处于工作状态而在模式选择开关110处于受限模式时使旋转马达101或/和推进马达102处于受限状态。旋转马达101或/和推进马达102处于受限状态时的转速小于处于工作状态时的转速。The
旋转马达101的工作状态,即是旋转马达101驱动钻杆128旋转以在钻杆128正常凿岩时使钻杆128能够破坏岩层时的状态,定义此时旋转马达101驱动下钻杆128的转速为n1;旋转马达101的受限状态,即是在凿岩钻机100检修时,为保证检修人员安全而使钻杆128的转速降低时旋转马达101的状态,定义此时旋转马达101驱动下钻杆128的转速为n2。The working state of the
相应的,推进马达102的工作状态,即是推进马达102驱动钻杆128沿第一直线方向100a推进以在钻杆128正常凿岩时使钻杆128能够伸入岩层内时的状态,定义此时推进马达102驱动下钻杆128沿第一直线方向100a的推进速度为v1。推进马达102的受限状态,即是在凿岩钻机100检修时,为保证检修人员安全而使钻杆128的推进速度降低时推进马达102的状态,定义此时推进马达102驱动下钻杆128沿第一直线方向100a的推进转速为v2。Correspondingly, the working state of the
在本实施例中,限定n1>n2且v1>v2,即检修作业时推进马达102与旋转马达101的转速相较凿岩作业时降低,基于以上方案,凿岩钻机100在检修或凿岩作业时,通过驾驶人员手动操作模式选择开关110来转换其模式,从而在检修时使旋转马达101和推进马达102减速,避免检修人员接触快速转动的旋转马达101或驱动马达,以保证检修人员安全。In this embodiment, n 1 >n 2 and v 1 >v 2 are defined, that is, the rotation speeds of the
相关技术中,凿岩钻机100检修时为了避免衣物和肢体卷入旋转部件,钻杆128的旋转动作必须停止,因此本实施例中具体旋转马达101在受限状态下的转速n2=0。但凿岩钻机100检修时推进马达102只需足够慢速,使钻杆128的推进速度下降至较为缓慢的程度即可。In the related art, in order to prevent clothing and limbs from getting involved in the rotating parts during maintenance of the
此时检修人员的操作手有足够的反应时间避免肢体被钻杆128与岩层挤压伤害,或者即使发生了接触也因为钻杆128转动的速度较慢从而避免了严重伤害。At this moment, the operator of the maintenance personnel has enough reaction time to avoid limbs from being squeezed and hurt by the drill pipe 128 and the rock formation, or even if contact occurs, serious injuries are avoided because the drill pipe 128 rotates at a slower speed.
并且推进马达102保持受限的运行状态,可以便于检修人员观察钻杆128的推进动作以检修钻杆128。本实施例中具体推进马达102在受限状态下驱动钻杆推进的速度的取值范围为0≤v2≤2mm/s。Moreover, the
在正常凿岩作业时,使模式选择开关110处于工作模式下,以使钻杆128正常作业实现凿岩功能,且旋转马达101与推进马达102的状态受传感器及复位开关109的控制,即传感器检测到检修通道103b敞开时使二者由工作状态切换至受限状态,而在检修通道103b恢复至封闭且复位开关109被按下时,则使旋转马达101和推进马达102可恢复至工作状态。During normal rock drilling operations, the
在需要检修时,则可以开启活动门104来检修凿岩钻机100位于护罩本体103的防护空间103a内的零部件,故不再通过传感器检测到检修通道103b敞开与否来限制钻杆128的动作,而是通过驾驶人员将模式选择开关110切换至受限模式,限制钻杆128的转动与推进。When maintenance is needed, the
基于以上方案,通过驾驶人员操作模式选择开关110,即可调节钻杆128,旋转马达101和推进马达102的工作状态,从而在检修时,通过驾驶人员的主动操作,来保证检修人员的安全。Based on the above solution, the operating state of the drill pipe 128, the
并且通过模式选择开关与活动门传感器104等零部件的配合,可根据凿岩钻机100实际使用或检修情况,灵活地调节钻杆128,旋转马达101和推进马达102的状态,从而能够在凿岩作业和检修过程中给检修人员以及凿岩钻机100周围的其他人员提供安全保护,避免误操作导致的受伤,提升凿岩钻机的使用安全性。And through the cooperation of the mode selection switch and the
作为具体方案,凿岩钻机100还包括:旋转控制电磁阀112。旋转控制电磁阀112用于控制旋转马达101的运行。旋转控制电磁阀112与模式选择开关110构成电性连接以在模式选择开关110处于受限模式时使旋转控制电磁阀112动作。即当凿岩钻机100的驾驶人员切换模式选择开关110至受限模式时,使旋转控制电磁阀112动作来实现旋转马达101由工作状态到受限状态的切换。As a specific solution, the
其中,旋转控制电磁阀112与旋转马达101的连接方式为旋转控制电磁阀112设置于旋转马达101和主控电磁阀106之间的液压管路上,即仅当主控电磁阀106的油路连通后才能使油箱提供的液压输送到旋转控制电磁阀112,且在旋转控制电磁阀112的油路联通后,才能将液压输送到旋转马达101上,实现旋转马达101的转动。Wherein, the connection mode between the rotation
由于继电器工作时,需要通过电磁变化来实现电路的通断转换,而这无疑是需要时间的。采用模式选择开关110直接控制旋转控制电磁阀112动作而完成流向旋转马达101的液压回路的通断的好处是:旋转马达101在模式选择开关110切换至受限模式时便能直接使旋转马达101停止转动,无需模式选择继电器111的介入,这样能最快速地完成旋转马达101的止动,且即使模式选择继电器111有故障,旋转马达101也能止动,从而能够保证检修人员的安全。When the relay is working, it is necessary to realize the on-off conversion of the circuit through electromagnetic changes, and this undoubtedly takes time. The advantage of using the
具体而言,凿岩钻机100还包括:推进控制电磁阀113。推进控制电磁阀113用于控制推进马达102的运行。推进控制电磁阀113与模式选择继电器111构成电性连接以使模式选择继电器111在模式选择开关110处于受限模式时使推进控制电磁阀113动作。即当凿岩钻机100的驾驶人员切换模式选择开关110至受限模式时,模式选择继电器111控制推动控制电磁阀动作来实现推进马达102由工作状态到受限状态的切换。Specifically, the
其中,推进控制电磁阀113与推进马达102的连接方式为推进控制电磁阀113设置于推进马达102和主控电磁阀106之间的液压管路上,即仅当主控电磁阀106的油路连通后才能使油箱提供的液压输送到推进控制电磁阀113,并在推进控制电磁阀113的油路联通后将液压输送到推进马达102上,实现推进马达102的转动。同时,在主控电磁阀106与推进马达102之间上还具有一个辅助液压管路114。该辅助液压管路114与安装有推进控制电磁阀113的液压管路是两条并联的管路,即通过主控电磁阀106的液压油,既可通过设置有推进电磁阀的液压管路流向推进马达102,也可通过辅助液压管路114流向推进马达102。该辅助液压管路114上还应设置流量调节装置,如溢流阀,节流阀等,以限制流经辅助液压管路114的液流的压力大小。Wherein, the connection mode between the propulsion
基于以上方案,模式开关处于工作模式时,设置有推进控制电磁阀113的管路以及辅助液压管路114均连通,以在主控电磁阀106的油路连通时使推进马达102进入工作状态。在模式选择开关110切换至受限模式时,模式选择继电器111控制推进控制电磁阀113动作,阻断设置有推进控制电磁阀113的管路上的液压油,此时主控电磁阀106与推进马达102之间仅能通过辅助液压管路114连通,而辅助液压管路114上的流量调节装置限制了流向推进马达102的液压油的流量,使得推进马达102转速受限,实现推进马达102由工作状态至受限状态的转换。如此,便完成了推进马达102在模式选择开关110处于不同模式下的转速变化。Based on the above solution, when the mode switch is in the working mode, the pipeline provided with the propulsion
需要说明的是,通过推进控制电磁阀113与旋转控制电磁阀112的配合使用,使得主控电磁阀106上的油路断开时,旋转马达101与推进马达102同步止转。而主控电磁阀106的油路连通时,旋转马达101与推进马达102又能实现不同的转速变化,从而能够根据实际作业情况,灵活地控制旋转马达101与推进马达102的状态。It should be noted that, through the cooperative use of the propulsion
相关技术中,凿岩钻机100上往往设置多个钻杆128,在其中一根钻杆128钻入岩层后,通过夹持机构117夹持该钻杆128以便该钻杆128与旋转马达101和推进马达102脱离,又通过一换杆机构115将另一根钻杆128连接至旋转马达101与推进马达102,从而实现多个钻杆128的接续,使凿岩时钻杆128到达更深的岩层。即通过夹持机构117与换杆机构115来实现不同钻杆128之间的接续。换杆机构115与夹持机构117上各液压缸工作与否受驾驶室内对应开关控制,由于与本申请旨在解决的技术问题以及相应技术方案之间无关联,故这方面的控制方式采用本领域的常规配置,在本文中不再赘述。In the related art, a plurality of drill rods 128 are often arranged on the
其中,夹持机构117一般是由液压缸及受液压缸驱动的夹板组成,利用液压缸的动作来带动夹板移动,从而使夹板相互靠近,进而实现对位于各夹板之间的钻杆128的夹持,以便将钻杆128从旋转马达101与推进马达102上拆下。且凿岩钻机100上一般沿钻杆128的长度方向设置多个夹持机构117,以保证钻杆128被夹持机构117夹持时的稳定性。Among them, the
而换杆机构115一般是分别被不同液压缸驱动的机械臂及夹爪的组合,利用液压来使机械臂摆动,并利用夹爪抓住钻杆128。在更换钻杆128时,利用夹爪将与旋转马达101及推进马达102脱离的钻杆128抓住,并利用机械臂将钻杆128移动至凿岩钻机100上用于放置钻杆128的钻杆128库内,又在随后通过机械臂与夹爪将钻杆128库内另一钻杆128抓取后运送到旋转马达101处,随后利用夹持机构117稳定该钻杆128以便将钻杆128安装至旋转马达101及驱动马达,实现钻杆128的接续。The
为实现如相关技术中的凿岩钻机100一般的换杆功能,本实施例的凿岩钻机100还包括:换杆机构115和换杆控制电磁阀116。其中,换杆机构115用于实现更换钻杆128,其构造与相关技术中用于凿岩钻机100换杆功能的零部件一致,这里不再赘述。换杆控制电磁阀116则用于控制换杆机构115的运行。换杆控制电磁阀116与模式选择继电器111构成电性连接以使模式选择继电器111在模式选择开关110处于受限模式时使换杆控制电磁阀116动作从而停止换杆机构115的运行。In order to realize the rod changing function of the
换杆控制电磁阀116控制换杆机构115的方式为:换杆控制电磁阀116设置于换杆机构115的各液压缸连接至油箱的液压管路上,换杆控制电磁阀116的油路的通断直接控制油箱与换杆机构115的液压缸之间油路的通断。The way that the rod-changing
基于以上方案,在模式选择开关110处于受限模式时,通过换杆控制电磁阀116来阻断流向换杆机构115中各液压缸的液压油,避免检修作业时,因检修人员在换杆机构115夹取钻杆128或摆动时接触换杆机构115而受伤。Based on the above scheme, when the
具体而言,为实现如相关技术中的凿岩钻机100一般的钻杆128夹持功能,凿岩钻机100还包括:夹持机构117与夹持控制电磁阀118。其中,夹持机构117用于夹持钻杆128,其构造与相关技术中凿岩钻机100用于夹持钻杆128的零部件一致,这里不再赘述。夹持控制电磁阀118用于控制夹持机构117的运行。夹持控制电磁阀118与模式选择继电器111构成电性连接以使模式选择继电器111在模式选择开关110处于受限模式时使夹持控制电磁阀118动作从而停止夹持机构117的运行。Specifically, in order to realize the clamping function of the drill pipe 128 as in the
夹持控制电磁阀118控制夹持机构117的方式为:夹持控制电磁阀118设置于夹持机构117的各液压缸连接至油箱的液压管路上,夹持控制电磁阀118的油路的通断直接控制油箱与夹持机构117的液压缸之间油路的通断。The clamping
基于以上方案,在模式选择开关110处于受限模式时,通过夹持控制电磁阀118来阻断流向夹持机构117中各液压缸的液压油,避免检修作业时,因检修人员在夹持机构117动作以夹持钻杆128时手部处于夹持机构117与钻杆128之间而导致的受伤。Based on the above scheme, when the
具体而言,参照图8与图10所示,凿岩钻机100还包括:操作保护开关119与操作保护继电器。操作保护开关119用于供用户操作以解锁受限模式。操作保护继电器用于控制主控电磁阀106的动作。操作保护继电器分别与主控电磁阀106和操作保护开关119构成电性连接以使操作保护开关119被触发时操作保护继电器使主控电磁阀106动作从而恢复凿岩钻机100的推进马达102的运行。Specifically, referring to FIG. 8 and FIG. 10 , the
在模式选择开关110处于受限模式时,推进控制电磁阀113的油路断开,此时只有当主控电磁阀106的油路连通,才能使推进马达102有所动作。因此,所谓解除受限模式,即是凿岩钻机100的电路与液压回路在复位开关109的作用下,使主控电磁阀106的油路能够在后续操作时被连通,从而使推进马达102能够在受限状态下慢速转动的运行。When the
操作保护开关119具体为带自动复位功能的按钮开关,其自动复位功能由弹簧或其他零部件实现,例如,实际使用时,操作保护开关119可选用正泰公司的NP2-BA31按钮。The
相关技术中,钻杆128的推进靠单手操作驾驶室内对应操作按钮或操纵杆即可实现。而采用本实施例的以上方案,仅当操作保护开关119被触发时,使主控电磁阀106动作,才能进一步通过驾驶室内的操纵杆或操作按钮来控制推进马达102在受限状态下驱动钻杆128推进。如此,在受限模式下,若想要推进马达102运转,需要同时操作对应操纵杆以及操作保护开关119,这在实际工作时往往需要驾驶人员双手操作,可以避免驾驶员误操作或无意识操作操纵杆而导致推进马达102工作,从而能够进一步保证检修人员的安全。In the related art, the propulsion of the drill rod 128 can be realized by operating the corresponding operation button or joystick in the cab with one hand. With the above scheme of this embodiment, only when the
具体的实施方案中,考虑到凿岩钻机100在检修时,需要检修夹持机构117上与钻杆128接触并夹持钻杆128的零部件,以保证其装配精度满足使用需求。因此,在检修时需要夹持机构117有夹持钻杆128的动作。但若在模式选择开关110处于受限模式时使夹持机构117直接可运行,又容易因误操作而使检修人员手部被夹持机构117所夹伤。为解决这一问题,本实施例的凿岩钻机100还包括:夹持保护继电器,用于控制夹持控制电磁阀118的动作。其中,夹持保护继电器分别与夹持控制电磁阀118和操作保护继电器构成电性连接以使操作保护继电器动作时夹持保护继电器使夹持控制电磁阀118动作从而恢复夹持机构117的运行,即在受限模式下,通过驾驶人员一手操作操作保护开关119,一手操作驾驶室内使夹持机构117对应动作的开关,即可使夹持机构117产生夹持的动作。In a specific embodiment, it is considered that when the
基于以上方案,在检修时将模式选择开关110切换至受限模式下,使夹持机构117无法动作。而在需要夹持机构117动作时,则需要双手操作,这种做法降低了误操作的可能性,从而进一步保证了检修人员的安全。Based on the above solutions, the
参照图11所示,一种保护系统,适用于一个凿岩钻机。该保护系统包括:护罩本体103,活动门104,主控电磁阀106,活动门传感器107和活动门继电器108。其中,护罩本体103形成有容纳凿岩钻机100的至少一部分的防护空间103a和与防护空间103a连通的检修通道103b。活动门104活动连接至护罩本体103以使活动门104相对护罩本体103至少具有第一活动位置和第二活动位置。活动门104处于第一活动位置时封闭检修通道103b。活动门104处于第二活动位置时使检修通道103b敞开。主控电磁阀106用于控制凿岩钻机100的旋转马达101或/和推进马达102的运行。活动门传感器107用于检测凿岩钻机100的活动门104是否敞开检测通道。活动门继电器108用于接收活动门传感器107的控制信号并控制主控电磁阀106是否动作。活动门继电器108分别与主控电磁阀106和活动门传感器107构成电性连接以使活动门继电器108在接收到活动门传感器107发出的代表检修通道103b敞开的控制信号时令主控电磁阀106断电从而停止或减缓凿岩钻机100的旋转马达101或/和推进马达102的运行。Referring to Figure 11, a protection system is suitable for a rock drilling rig. The protection system includes: a
需要说明的是,本实施例的保护系统还应包括前述的复位开关109,模式选择开关110,模式选择继电器111,旋转控制电磁阀112,推进控制电磁阀113,换杆控制电磁阀116,夹持控制电磁阀118,操作保护开关119,操作保护继电器和夹持保护继电器等,以实现前述的使凿岩钻机100正常工作以及对凿岩钻机100的检修人员起到保护作用的全部功能。It should be noted that the protection system of this embodiment should also include the
以下对本实施例中保护系统与凿岩钻机100各零部件之间的电路连接及液压回路作举例说明,作为对凿岩钻机100及其保护系统的具体实施例。The circuit connection and hydraulic circuit between the protection system and the various components of the
图4中示出了主控电磁阀106与旋转控制电磁阀112之间的液压回路,其中,旋转控制电磁阀112包含第一电磁阀112a与第二电磁阀112b,二者均通过管路及该管路上对应的换向阀等液压结构连接至旋转马达101上,且二者还通过管路连接至主控电磁阀106,从而在主控电磁阀106的油路接通时,将油泵与油箱供给的液压油输送到旋转马达101上。而当第一电磁阀112a与第二电磁阀112b断电,或者主控电磁阀106的断电时,油箱到旋转马达101的液压油输送回路阻断,从而使旋转马达101停止运行。Fig. 4 shows the hydraulic circuit between the main
图5中示出了主控电磁阀106与推进控制电磁阀113之间的液压回路。其中,推进控制电磁阀113包含第三电磁阀113a与第四电磁阀113b,第三电磁阀113a通过管路连接至主控电磁阀106,第三电磁阀113a还通过一管路及该管路上对应的换向阀等液压结构连接至推进马达102上,同时该管路上还设置有先导式溢流阀122,用来控制该管路的液压以使管路液压稳定。在此基础上,第四电磁阀113b连接在该先导式溢流阀122的先导油路127上,用以控制该先导油路向该先导式溢流阀122供给的液压油的通断。The hydraulic circuit between the main
需要说明的是,主控电磁阀106与推进马达102之间设置了辅助液压管路114。从而当主控电磁阀106的油路,第三电磁阀113a上的油路以及第四电磁阀113b上的油路均接通时,油泵与油箱供给的液压油通过辅助液压管路114以及设置了推进控制电磁阀113的管路输送到推进马达102,使推进马达102能够在驾驶人员的操作下以工作状态驱动钻杆128推进。当第三电磁阀113a的油路与第四电磁阀113b的油路断开,且主控电磁阀106的油路连通时,液压油从辅助液压管路114输送到推进马达102,使推进马达102以受限状态驱动钻杆128慢速推进。当主控电磁阀106的油路断开时,液压油无法输送至推进马达102,从而使推进马达102停机。It should be noted that an auxiliary hydraulic pipeline 114 is provided between the main
图6中示出了换杆机构115与换杆控制电磁阀116之间的液压回路。其中,换杆控制电磁阀116包含第五电磁阀116a与第六电磁阀116b,换杆机构115上用于驱动相关机械结构夹取钻杆128的液压缸通过管路连接至第五电磁阀116a。换杆机构115上用于驱动相关机械结构带动钻杆128移动以使其移动至凿岩钻机100的钻杆128库的的液压缸通过管路连接至第六电磁阀116b。如此,在第五电磁阀116a的油路与第六电磁阀116b的油路断开时,换杆机构115无法动作。在第五电磁阀116a的油路与第六电磁阀116b的油路接通时,驾驶人员可进行相应的操作以使换杆机构115动作。FIG. 6 shows the hydraulic circuit between the
图6中示出了夹持机构117与换杆控制电磁阀116之间的液压回路。该图举例示出了当凿岩钻机100上夹持机构117的数量为三个时的情形,即夹持机构117包括夹持油缸117a,夹持油缸117b以及夹持油缸117c。在此情形下,换杆控制电磁阀116包含第七电磁阀118a,第八电磁阀118b与第九电磁阀118c,这三个电磁阀分别通过管路连接到对应的夹持机构117用于实现夹持功能的液压油缸上。如此,在第七电磁阀118a的油路,第八电磁阀118b的油路以及第九电磁阀118c的油路断开时,换杆机构115无法动作。在第七电磁阀118a的油路,第八电磁阀118b的油路以及第九电磁阀118c的油路接通时,驾驶人员可进行相应的操作以使相应的夹持油缸117a,117b和117c动作。FIG. 6 shows the hydraulic circuit between the
图7中示出了活动门继电器108与活动门传感器107之间连接的电路图,图8中示出了活动门继电器108与主控电磁阀106等结构之间连接的电路图。其中,在模式选择开关110处于正常模式时,若活动门104封闭检修通道103b,活动门继电器108的电磁铁得电,使活动门继电器的第一常开触点108a、第二常开触点108b、第三常开触点108c接通,进而使分别与活动门继电器108的各常开触点连接的主控电磁阀106,换杆控制电磁阀116得电。同时,夹持保护继电器的电磁铁121得电,夹持保护继电器的常开触点122接通。如此,即可使得旋转马达101,推进马达102,换杆机构115以及夹持机构117能够正常运行。Figure 7 shows a circuit diagram of the connection between the
在模式选择开关110处于正常模式时,若检修通道103b敞开,此时凿岩钻机100位于护罩本体103的防护空间103a内的部分暴露在外,容易发生危险。则活动门传感器107向活动门继电器108发出控制信号,使活动门继电器108的电磁铁断电,活动门继电器各常开触点断开,旋转马达101,推进马达102,换杆机构115以及夹持机构117停止运行,避免出现安全事故。When the
参照图7所示,在关闭活动门104使检修通道103b封闭后,当复位开关109被按下时,活动门继电器108的电磁铁得电,使活动门继电器的常开触点108a、108b、108c接通,进而使分别与活动门继电器的常开触点108a、108b、108c连接的主控电磁阀106,换杆控制电磁阀116得电以及夹持控制电磁阀118得电,以便在驾驶室内操作旋转马达101,推进马达102,换杆机构115以及夹持机构117运行。With reference to shown in Figure 7, after the
图8中还示出了模式选择继电器111与模式选择开关110之间连接的电路图。其中,模式选择开关110的部分电路与旋转控制电磁阀112连接,从而在模式选择开关110切换至受限模式时,使旋转控制电磁阀112断电从而使旋转马达101止动。FIG. 8 also shows a circuit diagram of the connection between the
模式选择开关110所在的另一部分电路上设置有一主控继电器。当模式选择开关110处于工作模式时,主控继电器的电磁铁123得电以使主控继电器的常开触点122接通,主控继电器的常开触点122连接至活动门继电器108的第一常开触点108a所在电路,从而在工作模式下,使活动门继电器108的第一常开触点108a能通过主控继电器的常开触点122而与主控电磁阀106等结构形成电连接,实现在工作模式下利用活动门继电器108实现对旋转马达101,推进马达102,换杆机构115以及夹持机构117运行的控制。Another part of the circuit where the
在模式选择开关110处于受限模式时,主控继电器的电磁铁与模式选择开关110共同所在的线路断电,主控继电器的常开触点断开,从而在受限模式下,活动门继电器108不再对旋转马达101,推进马达102,换杆机构115以及夹持机构117的运行进行控制。When the
当模式选择开关110处于工作模式时,模式选择开关110与旋转控制电磁阀112共同所在的线路通电,此时旋转控制电磁阀112得电,而主控电磁阀106,夹持控制电磁阀118,换杆控制电磁阀116等在活动门继电器108的电磁铁得电时相应得电,以使旋转马达101,推进马达102,得以在驾驶人员的操作下以工作状态正常运行。When the
在检修时,模式选择开关110处于受限模式,此时模式选择开关110与旋转控制电磁阀112共同所在的线路断电,旋转控制电磁阀112断电。主控继电器的电磁铁与模式选择开关110共同所在的线路断电,夹持控制电磁阀118断电。模式选择继电器111的电磁铁与模式选择开关110共同所在的线路连通,模式选择继电器111的电磁铁得电,模式控制继电器的常闭触点断开,使得分别与模式选择继电器的第一常闭触点111a、第二常闭触点111b、第三常闭触点111c连接的推进控制电磁阀113,换杆控制电磁阀116等断电,从而使旋转马达101,旋转马达101,推进马达102,换杆机构115以及夹持机构117停止运行。During maintenance, the
参照图8与图9所示,在受限模式下按下操作保护开关119时,操作保护继电器的电磁铁125得电,此时,操作保护继电器的常开触点126接通,主控电磁阀106得电,由于旋转控制电磁阀112断电,旋转马达101无法启动,但推进马达102将在驾驶室内驾驶人员的相应操作下,以受限状态运行。8 and 9, when the
与此同时,参照图8与图10所示,在受限模式下按下操作保护开关119时,夹持保护继电器的电磁铁121与操作保护继电器的常开触点126共同所在的线路通电,夹持保护继电器的常开触点122接通,使得夹持机构117能够在驾驶室内驾驶人员的相应操作下运行。At the same time, with reference to Figures 8 and 10, when the
以上描述仅为本公开的一些较佳实施例以及对所运用技术原理的说明。本领域技术人员应当理解,本公开的实施例中所涉及的发明范围,并不限于上述技术特征的特定组合而成的技术方案,同时也应涵盖在不脱离上述发明构思的情况下,由上述技术特征或其等同特征进行任意组合而形成的其它技术方案。例如上述特征与本公开的实施例中公开的(但不限于)具有类似功能的技术特征进行互相替换而形成的技术方案。The above descriptions are only some preferred embodiments of the present disclosure and illustrations of the applied technical principles. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solution formed by the specific combination of the above-mentioned technical features, but also covers the above-mentioned invention without departing from the above-mentioned inventive concept. Other technical solutions formed by any combination of technical features or equivalent features. For example, a technical solution formed by replacing the above-mentioned features with technical features with similar functions disclosed in (but not limited to) the embodiments of the present disclosure.
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