CN116292853A - An integrated heating and cooling device for a wind turbine gearbox - Google Patents
An integrated heating and cooling device for a wind turbine gearbox Download PDFInfo
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- CN116292853A CN116292853A CN202310273380.5A CN202310273380A CN116292853A CN 116292853 A CN116292853 A CN 116292853A CN 202310273380 A CN202310273380 A CN 202310273380A CN 116292853 A CN116292853 A CN 116292853A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0412—Cooling or heating; Control of temperature
- F16H57/0415—Air cooling or ventilation; Heat exchangers; Thermal insulations
- F16H57/0416—Air cooling or ventilation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/021—Shaft support structures, e.g. partition walls, bearing eyes, casing walls or covers with bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/027—Gearboxes; Mounting gearing therein characterised by means for venting gearboxes, e.g. air breathers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0412—Cooling or heating; Control of temperature
- F16H57/0413—Controlled cooling or heating of lubricant; Temperature control therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/042—Guidance of lubricant
- F16H57/0421—Guidance of lubricant on or within the casing, e.g. shields or baffles for collecting lubricant, tubes, pipes, grooves, channels or the like
- F16H57/0423—Lubricant guiding means mounted or supported on the casing, e.g. shields or baffles for collecting lubricant, tubes or pipes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0434—Features relating to lubrication or cooling or heating relating to lubrication supply, e.g. pumps; Pressure control
- F16H57/0441—Arrangements of pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/045—Lubricant storage reservoirs, e.g. reservoirs in addition to a gear sump for collecting lubricant in the upper part of a gear case
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H2057/02039—Gearboxes for particular applications
- F16H2057/02078—Gearboxes for particular applications for wind turbines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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Abstract
本发明公开了一种风力发电机齿轮箱加热散热一体化装置,应用在风力发电机齿轮箱技术领域,本发明通过设置支撑机构,外壳组件可以对支撑机构内的整体结构和冷热机构进行支撑和限位,控制组件可以对启闭组件、加热组件和抽送组件进行控制,通风组件可以将外界温度较低的空气与外壳组件内温度较高的空气进行置换,降低外壳组件内的温度,启闭组件可以对通风组件进行关闭和打开,便于控制通风组件对外壳组件内散热的能力。
The invention discloses a heating and cooling integrated device for a wind power generator gearbox, which is applied in the technical field of wind power generator gear boxes. In the invention, by setting a support mechanism, the shell assembly can support the overall structure and the cooling and heating mechanism in the support mechanism and limit, the control component can control the opening and closing component, heating component and pumping component, the ventilation component can replace the air with a lower external temperature with the air with a higher temperature in the shell component, reduce the temperature inside the shell component, and start The closing component can close and open the ventilation component, so as to control the ability of the ventilation component to dissipate heat in the shell component.
Description
技术领域technical field
本发明属于风力发电机齿轮箱技术领域,特别涉及一种风力发电机齿轮箱加热散热一体化装置。The invention belongs to the technical field of wind-driven generator gearboxes, and in particular relates to an integrated device for heating and cooling a wind-driven generator gearbox.
背景技术Background technique
风力发电机是一种利用风能进行发电的节能环保类发电设备,其内部的齿轮箱可以将扇叶转动的机械能效率最大化传输到发电机内,并且依据风力发电机所在环境不同,会根据环境对齿轮箱内进行加热和散热处理,加热是因为风力发电机处在寒冷地区时,润滑液会变得粘稠阻碍齿轮箱运作,需要加热处理,而散热是风力发电机处在炎热地区时,齿轮之间温度过高容易发生形变导致齿轮箱损坏,需要散热处理。A wind turbine is an energy-saving and environmentally friendly power generation device that utilizes wind energy to generate electricity. Heat and dissipate heat in the gearbox. Heating is because when the wind turbine is in a cold area, the lubricating fluid will become viscous and hinder the operation of the gearbox. Heating treatment is required, and heat dissipation is when the wind turbine is in a hot area. If the temperature between the gears is too high, it is easy to deform and cause damage to the gearbox, which requires heat dissipation.
目前,公开号为:CN106838278B的中国发明,公开了一种风力发电机齿轮箱加热散热一体化装置,此发明提供了一种风力发电机齿轮箱加热散热一体化装置,包括用于采集齿轮箱温度的温度采集模块,温度采集模块与控制模块相连,控制模块分别与电机驱动模块、加热散热相连,电机驱动模块与加热散热模块相连;加热散热模块包括加热散热片,加热散热片内设有加热电阻丝,加热散热片与转轴相连,转轴连接所述电机驱动模块。电机驱动模块驱动转轴转动,带动加热散热片紧贴在齿轮箱上,加热电阻丝或关闭电阻丝,实现对齿轮箱加热或停止加热,转轴反向转动,带动加热散热片转动至与风力发电机齿轮箱垂直,实现对齿轮箱散热,此发明间接加热,不影响润滑油的品质。装置结构简洁,便于维护维修,且集加热与散热一体化,减小了成本与所占空间。At present, the Chinese invention whose publication number is CN106838278B discloses an integrated heating and cooling device for a wind turbine gearbox. This invention provides an integrated heating and cooling device for a wind turbine gearbox, including The temperature acquisition module is connected to the control module, the control module is connected to the motor drive module and the heating and cooling module, and the motor driving module is connected to the heating and cooling module; the heating and cooling module includes a heating radiator, and a heating resistor is arranged in the heating radiator The heating fins are connected to the rotating shaft, and the rotating shaft is connected to the motor drive module. The motor drive module drives the rotating shaft to rotate, driving the heating fins to cling to the gear box, heating the resistance wire or closing the resistance wire to realize heating or stopping the gear box, and the rotating shaft rotates in the opposite direction, driving the heating fins to rotate to meet the wind turbine The gear box is vertical to realize the heat dissipation of the gear box. This invention indirect heating does not affect the quality of lubricating oil. The structure of the device is simple, easy to maintain and repair, and it integrates heating and heat dissipation, which reduces the cost and occupied space.
现有的风力发电机齿轮箱加热散热一体化装置在使用的时候有以下缺点:The existing wind turbine gearbox heating and cooling integrated device has the following disadvantages when in use:
1、缺少对润滑油加热的结构,无法保证润滑油在寒冷地区使用的灵活性;1. The lack of a structure for heating the lubricating oil cannot guarantee the flexibility of the lubricating oil in cold regions;
2、缺少对润滑油散热的结构,无法让润滑油在炎热地区对齿轮进行降温。2. There is no structure for cooling the lubricating oil, so the lubricating oil cannot cool down the gears in hot areas.
发明内容Contents of the invention
本发明的目的在于针对现有的一种风力发电机齿轮箱加热散热一体化装置,其优点是:The purpose of the present invention is to aim at an existing integrated device for heating and cooling of a wind turbine gearbox, and its advantages are:
1、拥有对润滑油加热的结构,可以保证润滑油在寒冷地区使用的灵活性;1. It has a structure for heating lubricating oil, which can ensure the flexibility of lubricating oil in cold areas;
2、拥有对润滑油散热的结构,可以让润滑油在炎热地区对齿轮进行降温。2. It has a structure for dissipating heat from lubricating oil, which allows the lubricating oil to cool down the gears in hot areas.
本发明的上述技术目的是通过以下技术方案得以实现的:一种风力发电机齿轮箱加热散热一体化装置,包括支撑机构、冷热机构和调整系统,所述冷热机构栓接在支撑机构的内壁,所述支撑机构包括外壳组件、控制组件、通风组件和启闭组件,所述控制组件栓接在外壳组件右侧的后侧,所述通风组件开设在外壳组件的右侧,所述启闭组件栓接在通风组件的内壁,所述冷热机构包括储油组件、加热组件、抽送组件和冷却组件,所述储油组件栓接在外壳组件的内壁,所述加热组件栓接在储油组件的内壁,所述加热组件的右侧贯穿外壳组件与外壳组件栓接,所述抽送组件连通在储油组件的后侧,所述冷却组件连通在抽送组件的后侧。The above-mentioned technical purpose of the present invention is achieved through the following technical solutions: a wind power generator gear box heating and cooling integrated device, including a support mechanism, a cooling and heating mechanism and an adjustment system, and the cooling and heating mechanism is bolted to the support mechanism The inner wall, the support mechanism includes a casing assembly, a control assembly, a ventilation assembly and an opening and closing assembly, the control assembly is bolted to the rear side of the right side of the casing assembly, the ventilation assembly is opened on the right side of the casing assembly, and the opening and closing assembly The closing assembly is bolted to the inner wall of the ventilation assembly. The cold and hot mechanism includes an oil storage assembly, a heating assembly, a pumping assembly and a cooling assembly. The oil storage assembly is bolted to the inner wall of the shell assembly, and the heating assembly is bolted to the storage The inner wall of the oil assembly, the right side of the heating assembly passes through the casing assembly and is bolted to the casing assembly, the pumping assembly communicates with the rear side of the oil storage assembly, and the cooling assembly communicates with the rear side of the pumping assembly.
采用上述技术方案,通过设置支撑机构、冷热机构和调整系统,支撑机构可以对整体结构进行支撑和限位,冷热机构可以对润滑油进行冷却和加热,便于对齿轮箱进行加热和散热处理,调整系统可以对支撑机构和冷热机构进行控制,便于使用者对冷热机构和支撑机构进行控制。Adopting the above technical scheme, by setting the supporting mechanism, cooling and heating mechanism and adjustment system, the supporting mechanism can support and limit the overall structure, and the cooling and heating mechanism can cool and heat the lubricating oil, which is convenient for heating and heat dissipation of the gearbox , the adjustment system can control the supporting mechanism and the cooling and heating mechanism, which is convenient for the user to control the cooling and heating mechanism and the supporting mechanism.
本发明进一步设置为:所述外壳组件包括齿轮箱本体、齿轮箱外壳和连接轴承,所述齿轮箱外壳栓接在齿轮箱本体表面的前侧,所述连接轴承栓接在齿轮箱本体的前侧。The present invention is further set as follows: the housing assembly includes a gear box body, a gear box shell and a connecting bearing, the gear box shell is bolted to the front side of the surface of the gear box body, and the connecting bearing is bolted to the front side of the gear box body side.
采用上述技术方案,通过设置外壳组件,齿轮箱本体为风力发电机齿轮箱,内部含有多个齿轮组,可以将风力发电机扇叶转动带来的机械能倍化后传输到风力发电机内部自带的发电机内,可以对发电机提供发电所需的动力,齿轮箱外壳可以对齿轮箱本体进行防护,连接轴承可以与风力发电机扇叶进行连接,并且随着风力发电机扇叶的转动将机械能传递给齿轮箱本体。Adopting the above-mentioned technical solution, by setting the shell assembly, the gearbox body is a wind turbine gearbox, and contains multiple gear sets inside, which can multiply the mechanical energy brought by the rotation of the blades of the wind turbine and then transmit it to the internal wind turbine. Inside the generator, it can provide the generator with the power needed for power generation. The gearbox shell can protect the gearbox body. The connecting bearing can be connected with the blade of the wind turbine, and with the rotation of the blade of the wind turbine, the The mechanical energy is transmitted to the gearbox body.
本发明进一步设置为:所述控制组件包括计算机、显示屏和控制面板,所述计算机栓接在齿轮箱本体右侧的后侧,所述显示屏栓接在计算机右侧的顶部,所述控制面板栓接在计算机右侧的底部。The present invention is further set as follows: the control assembly includes a computer, a display screen and a control panel, the computer is bolted to the rear side of the right side of the gearbox body, the display screen is bolted to the top of the right side of the computer, and the control panel The panel is bolted to the bottom right side of the computer.
采用上述技术方案,通过设置控制组件,计算机为信息处理器,可以对冷热机构和启闭组件发送的信息进行处理,显示屏可以将计算机处理后的信息以图像的形式显示给使用者观察,控制面板可以让使用者对计算机进行操控,便于使用者对计算机内处理的信息进行实时操作。By adopting the above technical solution, by setting up the control components, the computer is an information processor, which can process the information sent by the cooling and heating mechanism and the opening and closing components, and the display screen can display the information processed by the computer in the form of images for the user to observe. The control panel allows the user to control the computer, so that the user can perform real-time operations on the information processed in the computer.
本发明进一步设置为:所述通风组件包括支撑外壳、通风口和连接槽,所述支撑外壳栓接在齿轮箱外壳的表面,所述通风口开设在支撑外壳的两侧,所述连接槽开设在通风口的顶部。The present invention is further set as follows: the ventilation assembly includes a supporting shell, a vent and a connecting groove, the supporting shell is bolted to the surface of the gearbox shell, the vent is opened on both sides of the supporting shell, and the connecting groove is opened on top of the vent.
采用上述技术方案,通过设置通风组件,支撑外壳可以对启闭组件进行支撑,通风口可以在齿轮箱本体内部需要散热时,将外界空气引入与齿轮箱本体内部的空气进行置换,从而对齿轮箱本体内进行散热处理,连接槽可以对启闭组件进行支撑和限位。With the above technical solution, by setting the ventilation components, the support shell can support the opening and closing components, and the vents can introduce the outside air to replace the air inside the gear box body when the inside of the gear box body needs to dissipate heat, so as to maintain the gear box Heat dissipation treatment is carried out in the body, and the connection groove can support and limit the opening and closing components.
本发明进一步设置为:所述启闭组件包括伺服电机、转杆和挡板门,所述伺服电机栓接在连接槽的内壁,所述转杆栓接在伺服电机前侧的输出端,所述挡板门栓接在转杆的底部,所述挡板门的表面与通风口接触。The present invention is further configured as follows: the opening and closing assembly includes a servo motor, a rotating rod and a baffle door, the servo motor is bolted to the inner wall of the connecting groove, the rotating rod is bolted to the output end on the front side of the servo motor, the The baffle door is bolted to the bottom of the rotating rod, and the surface of the baffle door is in contact with the air vent.
采用上述技术方案,通过设置启闭组件,伺服电机为可以进行顺时针和逆时针转动的设备,伺服电机可以在通电并启动后,将电能转化为旋转的机械能,再将机械能传递给转杆,转杆可以带动挡板门进行顺时针转动和逆时针转动,从而起到将挡板门打开和关闭通风口的效果。Using the above technical solution, by setting the opening and closing components, the servo motor is a device that can rotate clockwise and counterclockwise. After the servo motor is energized and started, it can convert electrical energy into rotational mechanical energy, and then transmit the mechanical energy to the rotating rod. The rotating rod can drive the baffle door to rotate clockwise and counterclockwise, thereby playing the effect of opening and closing the baffle door.
本发明进一步设置为:所述储油组件包括储油盒、流油孔和安装槽,所述储油盒栓接在齿轮箱本体内壁的底部,所述流油孔开设在储油盒内壁的后侧,所述安装槽开设在储油盒内壁的底部。The present invention is further configured as follows: the oil storage assembly includes an oil storage box, an oil flow hole and a mounting groove, the oil storage box is bolted to the bottom of the inner wall of the gear box body, and the oil flow hole is opened on the inner wall of the oil storage box On the rear side, the mounting groove is opened at the bottom of the inner wall of the oil storage box.
采用上述技术方案,通过设置储油组件,储油盒可以对润滑油进行暂时性储存,并且可以让齿轮箱本体内的齿轮与润滑油接触,流油孔可以将润滑油输送到抽送组件内,安装槽可以对加热组件进行安装和限位。With the above technical solution, by setting the oil storage component, the oil storage box can temporarily store the lubricating oil, and can make the gears in the gearbox body contact with the lubricating oil, and the oil flow hole can deliver the lubricating oil to the pumping component. The installation groove can install and limit the heating component.
本发明进一步设置为:所述加热组件包括导热板、引热板和加热器,所述导热板栓接在安装槽的内壁,所述引热板栓接在导热板的右侧,所述加热器栓接在引热板的右侧。The present invention is further set as: the heating assembly includes a heat conduction plate, a heat conduction plate and a heater, the heat conduction plate is bolted to the inner wall of the installation groove, the heat conduction plate is bolted to the right side of the heat conduction plate, and the heating The device is bolted to the right side of the heat plate.
采用上述技术方案,通过设置加热组件,加热器可以在通电并启动后,将电能转化为热能,再将热能传递给引热板,引热板可以将热量传递给导热板,导热板可以将热量传递给储油盒内的润滑油,从而对润滑油进行加热处理,避免润滑油因为寒冷环境而变得粘稠。With the above-mentioned technical scheme, by setting the heating component, the heater can convert the electric energy into heat energy after being energized and started, and then transfer the heat energy to the heat-conducting plate, and the heat-conducting plate can transfer the heat to the heat-conducting plate, and the heat-conducting plate can transfer the heat Passed to the lubricating oil in the oil storage box, so as to heat the lubricating oil and prevent the lubricating oil from becoming viscous due to the cold environment.
本发明进一步设置为:所述抽送组件包括入液管、抽液泵和出液管,所述入液管与流油孔后侧的左侧连通,所述抽液泵连通在入液管的后侧,所述出液管连通在流油孔后侧的右侧。The present invention is further configured as follows: the pumping assembly includes a liquid inlet pipe, a liquid suction pump and a liquid outlet pipe, the liquid inlet pipe communicates with the left side of the rear side of the oil flow hole, and the liquid suction pump communicates with the liquid inlet pipe. On the rear side, the liquid outlet pipe communicates with the right side of the rear side of the oil flow hole.
采用上述技术方案,通过设置抽送组件,入液管可以将流油孔处的润滑油输送到抽液泵内,抽液泵在通电并启动后,可以将润滑油抽送到冷却组件内,出液管可以将冷却组件完成冷却后的润滑油输送回储油盒内。With the above technical solution, by setting up the pumping component, the liquid inlet pipe can transport the lubricating oil at the oil flow hole to the pump. After the pump is powered on and started, the lubricating oil can be pumped into the cooling component, and the liquid will The pipe can transport the lubricating oil after the cooling assembly is cooled back to the oil storage box.
本发明进一步设置为:所述冷却组件包括连接头、输油管和冷却板,所述连接头连通在抽液泵的左侧,所述输油管的输入端连通在连接头的左侧,所述输油管的输出端连通在出液管的后侧,所述冷却板栓接在输油管的表面。The present invention further provides that: the cooling assembly includes a connector, an oil delivery pipe and a cooling plate, the connector is connected to the left side of the liquid pump, the input end of the oil delivery pipe is connected to the left side of the connector, and the oil delivery pipe is connected to the left side of the connector. The output end communicates with the rear side of the liquid outlet pipe, and the cooling plate is bolted to the surface of the oil delivery pipe.
采用上述技术方案,冷却组件,连接头可以将抽液泵内的润滑油输送到输油管内,输油管可以在通风组件开启后,随着空气的置换,对润滑油进行冷却处理,并且将冷却完成后的润滑油输送到出液管内,进行循环冷却,冷却板可以增加与空气接触的面积,进一步增加对输油管内润滑油冷却的效率。With the above technical solution, the cooling assembly and the connector can transport the lubricating oil in the pump to the oil delivery pipe, and the oil delivery pipe can cool the lubricating oil with the replacement of air after the ventilation assembly is opened, and after the cooling is completed The lubricating oil is delivered to the liquid outlet pipe for circulating cooling, and the cooling plate can increase the area in contact with the air, further increasing the cooling efficiency of the lubricating oil in the oil delivery pipe.
本发明进一步设置为:所述调整系统包括控制中枢、冷却模块和加热模块,所述冷却模块与控制模块双向电性连接,所述冷却模块与控制中枢双向电性连接,所述调整系统单向电性连接有供电模块。The present invention is further configured as follows: the adjustment system includes a control center, a cooling module and a heating module, the cooling module is electrically connected to the control module in two directions, the cooling module is electrically connected to the control center in two directions, and the adjustment system is unidirectional The power supply module is electrically connected.
采用上述技术方案,通过设置调整系统,控制中枢为控制组件,可以对启闭组件、抽送组件和加热组件进行实时控制,便于使用者根据所处环境进行调整,冷却模块为启闭组件和抽送组件,可以对齿轮箱本体进行散热处理,加热模块为加热组件,可以对齿轮箱本体进行加热处理。Adopting the above technical scheme, by setting the adjustment system, the control center is the control component, which can control the opening and closing components, pumping components and heating components in real time, so that users can adjust according to the environment. The cooling module is the opening and closing component and the pumping component , can carry out heat dissipation treatment on the gearbox body, and the heating module is a heating component, which can carry out heat treatment on the gearbox body.
综上所述,本发明具有以下有益效果:In summary, the present invention has the following beneficial effects:
1、通过设置支撑机构,外壳组件可以对支撑机构内的整体结构和冷热机构进行支撑和限位,控制组件可以对启闭组件、加热组件和抽送组件进行控制,通风组件可以将外界温度较低的空气与外壳组件内温度较高的空气进行置换,降低外壳组件内的温度,启闭组件可以对通风组件进行关闭和打开,便于控制通风组件对外壳组件内散热的能力;1. By setting the support mechanism, the shell component can support and limit the overall structure and the cooling and heating mechanism in the support mechanism. The control component can control the opening and closing components, heating components and pumping components. The ventilation component can control the external temperature. The low-temperature air is replaced with the air with a higher temperature in the shell assembly to reduce the temperature inside the shell assembly. The opening and closing assembly can close and open the ventilation assembly, which is convenient for controlling the ability of the ventilation assembly to dissipate heat in the shell assembly;
2、冷热机构和调整系统,储油组件可以对润滑油进行暂时性储存,并且让支撑机构与润滑油接触,对支撑机构内的齿轮进行降温和升温的作用,加热组件可以对储油组件内的润滑油进行加热处理,避免储油组件内的润滑油因为寒冷环境而变得粘稠,抽送组件可以将储油组件内的油液抽送到冷却组件内,冷却组件可以将润滑油进行冷却处理,避免润滑油因为温度过高与齿轮接触导致齿轮温度无法降低而发生意外形变的情况。2. The cooling and heating mechanism and adjustment system, the oil storage component can temporarily store the lubricating oil, and make the support mechanism contact with the lubricating oil, cool down and heat up the gears in the support mechanism, and the heating component can cool the oil storage component Heating the lubricating oil in the oil storage assembly to prevent the lubricating oil in the oil storage assembly from becoming viscous due to the cold environment, the pumping assembly can pump the oil in the oil storage assembly to the cooling assembly, and the cooling assembly can cool the lubricating oil Treatment to avoid accidental deformation of the lubricating oil due to contact with the gear due to high temperature and the inability to reduce the temperature of the gear.
附图说明Description of drawings
图1是本发明的整体结构示意图;Fig. 1 is the overall structural representation of the present invention;
图2是本发明的支撑机构结构示意图;Fig. 2 is a structural schematic diagram of a support mechanism of the present invention;
图3是本发明的外壳组件结构示意图;Fig. 3 is a structural schematic diagram of the shell assembly of the present invention;
图4是本发明的控制组件结构示意图;Fig. 4 is a schematic structural view of the control assembly of the present invention;
图5是本发明的通风组件和启闭组件结构示意图;Fig. 5 is a schematic structural diagram of the ventilation assembly and the opening and closing assembly of the present invention;
图6是本发明的冷热机构结构示意图;Fig. 6 is a structural schematic diagram of the cooling and heating mechanism of the present invention;
图7是本发明的储油组件结构示意图;Fig. 7 is a schematic structural view of the oil storage assembly of the present invention;
图8是本发明的加热组件结构示意图;Fig. 8 is a schematic structural view of the heating assembly of the present invention;
图9是本发明的抽送组件和冷却组件结构示意图;Fig. 9 is a schematic structural view of the pumping assembly and the cooling assembly of the present invention;
图10是本发明的调整系统图。Fig. 10 is a diagram of the adjustment system of the present invention.
附图标记:1、支撑机构;101、外壳组件;1011、齿轮箱本体;1012、齿轮箱外壳;1013、连接轴承;102、控制组件;1021、计算机;1022、显示屏;1023、控制面板;103、通风组件;1031、支撑外壳;1032、通风口;1033、连接槽;104、启闭组件;1041、伺服电机;1042、转杆;1043、挡板门;2、冷热机构;201、储油组件;2011、储油盒;2012、流油孔;2013、安装槽;202、加热组件;2021、导热板;2022、引热板;2023、加热器;203、抽送组件;2031、入液管;2032、抽液泵;2033、出液管;204、冷却组件;2041、连接头;2042、输油管;2043、冷却板;3、调整系统;301、控制中枢;302、冷却模块;303、加热模块;304、供电模块。Reference signs: 1, support mechanism; 101, shell assembly; 1011, gear box body; 1012, gear box shell; 1013, connecting bearing; 102, control component; 1021, computer; 1022, display screen; 1023, control panel; 103. Ventilation assembly; 1031. Support shell; 1032. Air vent; 1033. Connection slot; 104. Opening and closing assembly; 1041. Servo motor; Oil storage assembly; 2011, oil storage box; 2012, oil flow hole; 2013, installation groove; 202, heating assembly; 2021, heat conducting plate; 2022, heat guiding plate; 2023, heater; Liquid pipe; 2032, liquid suction pump; 2033, liquid outlet pipe; 204, cooling assembly; 2041, connector; 2042, oil delivery pipe; 2043, cooling plate; 3, adjustment system; 301, control center; 302, cooling module; 303 . A heating module; 304. A power supply module.
具体实施方式Detailed ways
以下结合附图对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
实施例1:Example 1:
参考图1-5,一种风力发电机齿轮箱加热散热一体化装置,包括支撑机构1,支撑机构1包括外壳组件101、控制组件102、通风组件103和启闭组件104,控制组件102栓接在外壳组件101右侧的后侧,通风组件103开设在外壳组件101的右侧,启闭组件104栓接在通风组件103的内壁,通过设置支撑机构1,外壳组件101可以对支撑机构1内的整体结构和冷热机构2进行支撑和限位,控制组件102可以对启闭组件104、加热组件202和抽送组件203进行控制,通风组件103可以将外界温度较低的空气与外壳组件101内温度较高的空气进行置换,降低外壳组件101内的温度,启闭组件104可以对通风组件103进行关闭和打开,便于控制通风组件103对外壳组件101内散热的能力。Referring to Figures 1-5, an integrated heating and cooling device for a wind turbine gearbox includes a
如图3所示,外壳组件101包括齿轮箱本体1011、齿轮箱外壳1012和连接轴承1013,齿轮箱外壳1012栓接在齿轮箱本体1011表面的前侧,连接轴承1013栓接在齿轮箱本体1011的前侧,通过设置外壳组件101,齿轮箱本体1011为风力发电机齿轮箱,内部含有多个齿轮组,可以将风力发电机扇叶转动带来的机械能倍化后传输到风力发电机内部自带的发电机内,可以对发电机提供发电所需的动力,齿轮箱外壳1012可以对齿轮箱本体1011进行防护,连接轴承1013可以与风力发电机扇叶进行连接,并且随着风力发电机扇叶的转动将机械能传递给齿轮箱本体1011。As shown in Figure 3, the
如图4所示,控制组件102包括计算机1021、显示屏1022和控制面板1023,计算机1021栓接在齿轮箱本体1011右侧的后侧,显示屏1022栓接在计算机1021右侧的顶部,控制面板1023栓接在计算机1021右侧的底部,通过设置控制组件102,计算机1021为信息处理器,可以对冷热机构2和启闭组件104发送的信息进行处理,显示屏1022可以将计算机1021处理后的信息以图像的形式显示给使用者观察,控制面板1023可以让使用者对计算机1021进行操控,便于使用者对计算机1021内处理的信息进行实时操作。As shown in Figure 4, the
如图5所示,通风组件103包括支撑外壳1031、通风口1032和连接槽1033,支撑外壳1031栓接在齿轮箱外壳1012的表面,通风口1032开设在支撑外壳1031的两侧,连接槽1033开设在通风口1032的顶部,通过设置通风组件103,支撑外壳1031可以对启闭组件104进行支撑,通风口1032可以在齿轮箱本体1011内部需要散热时,将外界空气引入与齿轮箱本体1011内部的空气进行置换,从而对齿轮箱本体1011内进行散热处理,连接槽1033可以对启闭组件104进行支撑和限位。As shown in Figure 5, the
如图5所示,启闭组件104包括伺服电机1041、转杆1042和挡板门1043,伺服电机1041栓接在连接槽1033的内壁,转杆1042栓接在伺服电机1041前侧的输出端,挡板门1043栓接在转杆1042的底部,挡板门1043的表面与通风口1032接触,通过设置启闭组件104,伺服电机1041为可以进行顺时针和逆时针转动的设备,伺服电机1041可以在通电并启动后,将电能转化为旋转的机械能,再将机械能传递给转杆1042,转杆1042可以带动挡板门1043进行顺时针转动和逆时针转动,从而起到将挡板门1043打开和关闭通风口1032的效果。As shown in Figure 5, the opening and closing
使用过程简述:首先,将齿轮箱本体1011安装在所需的风力发电机内,让连接轴承1013与风力发电机扇叶进行连接,之后将支撑机构1通电并启动,使用者就可以操控控制面板1023来对计算机1021进行处理,计算机1021可以将处理后的信息以图像的形式展示在显示屏1022上,使用者可以观察显示屏1022上的信息来进一步操作控制面板1023,计算机1021会将控制面板1023输入的信息传输到启闭组件104和冷热机构2内,在需要对齿轮箱本体1011进行散热时,伺服电机1041就会将转杆1042转动,直至将挡板门1043打开,外界空气就会通过通风口1032进入到齿轮箱本体1011内,将齿轮箱本体1011内的空气与外界温度较低的空气进行置换,从而对齿轮箱本体1011进行散热处理。Brief description of the use process: first, install the
实施例2:Example 2:
参考图6-10,一种风力发电机齿轮箱加热散热一体化装置,包括冷热机构2和调整系统3,冷热机构2栓接在支撑机构1的内壁,冷热机构2包括储油组件201、加热组件202、抽送组件203和冷却组件204,储油组件201栓接在外壳组件101的内壁,加热组件202栓接在储油组件201的内壁,加热组件202的右侧贯穿外壳组件101与外壳组件101栓接,抽送组件203连通在储油组件201的后侧,冷却组件204连通在抽送组件203的后侧,冷热机构2和调整系统3,储油组件201可以对润滑油进行暂时性储存,并且让支撑机构1与润滑油接触,对支撑机构1内的齿轮进行降温和升温的作用,加热组件202可以对储油组件201内的润滑油进行加热处理,避免储油组件201内的润滑油因为寒冷环境而变得粘稠,抽送组件203可以将储油组件201内的油液抽送到冷却组件204内,冷却组件204可以将润滑油进行冷却处理,避免润滑油因为温度过高与齿轮接触导致齿轮温度无法降低而发生意外形变的情况。Referring to Fig. 6-10, an integrated heating and cooling device for a wind turbine gearbox includes a heating and
如图7所示,储油组件201包括储油盒2011、流油孔2012和安装槽2013,储油盒2011栓接在齿轮箱本体1011内壁的底部,流油孔2012开设在储油盒2011内壁的后侧,安装槽2013开设在储油盒2011内壁的底部,通过设置储油组件201,储油盒2011可以对润滑油进行暂时性储存,并且可以让齿轮箱本体1011内的齿轮与润滑油接触,流油孔2012可以将润滑油输送到抽送组件203内,安装槽2013可以对加热组件202进行安装和限位。As shown in Figure 7, the
如图8所示,加热组件202包括导热板2021、引热板2022和加热器2023,导热板2021栓接在安装槽2013的内壁,引热板2022栓接在导热板2021的右侧,加热器2023栓接在引热板2022的右侧,通过设置加热组件202,加热器2023可以在通电并启动后,将电能转化为热能,再将热能传递给引热板2022,引热板2022可以将热量传递给导热板2021,导热板2021可以将热量传递给储油盒2011内的润滑油,从而对润滑油进行加热处理,避免润滑油因为寒冷环境而变得粘稠。As shown in Figure 8, the
如图9所示,抽送组件203包括入液管2031、抽液泵2032和出液管2033,入液管2031与流油孔2012后侧的左侧连通,抽液泵2032连通在入液管2031的后侧,出液管2033连通在流油孔2012后侧的右侧,通过设置抽送组件203,入液管2031可以将流油孔2012处的润滑油输送到抽液泵2032内,抽液泵2032在通电并启动后,可以将润滑油抽送到冷却组件204内,出液管2033可以将冷却组件204完成冷却后的润滑油输送回储油盒2011内。As shown in Figure 9, the pumping
如图9所示,冷却组件204包括连接头2041、输油管2042和冷却板2043,连接头2041连通在抽液泵2032的左侧,输油管2042的输入端连通在连接头2041的左侧,输油管2042的输出端连通在出液管2033的后侧,冷却板2043栓接在输油管2042的表面,冷却组件204,连接头2041可以将抽液泵2032内的润滑油输送到输油管2042内,输油管2042可以在通风组件103开启后,随着空气的置换,对润滑油进行冷却处理,并且将冷却完成后的润滑油输送到出液管2033内,进行循环冷却,冷却板2043可以增加与空气接触的面积,进一步增加对输油管2042内润滑油冷却的效率。As shown in Figure 9, the cooling
如图10所示,调整系统3包括控制中枢301、冷却模块302和加热模块303,冷却模块302与控制模块301双向电性连接,冷却模块302与控制中枢301双向电性连接,调整系统3单向电性连接有供电模块304,通过设置调整系统3,控制中枢301为控制组件102,可以对启闭组件104、抽送组件203和加热组件202进行实时控制,便于使用者根据所处环境进行调整,冷却模块302为启闭组件104和抽送组件203,可以对齿轮箱本体1011进行散热处理,加热模块303为加热组件202,可以对齿轮箱本体1011进行加热处理,供电模块304为风力发电机供电。As shown in Figure 10, the adjustment system 3 includes a control center 301, a cooling module 302, and a heating module 303. The cooling module 302 is electrically connected to the control module 301 in two directions, and the cooling module 302 is electrically connected to the control center 301 in two directions. The adjustment system 3 is single The power supply module 304 is electrically connected. By setting the adjustment system 3, the control center 301 is the
使用过程简述:首先,将冷热机构2和调整系统3通电后启动,将润滑油注入储油盒2011直至所需位置后,在支撑机构1运转时,储油盒2011内的润滑油会与支撑机构1内的齿轮进行接触,在需要对支撑机构1降温时,在支撑机构1进行空气置换时,控制中枢301会控制冷却模块302,将抽液泵2032启动,抽液泵2032就会将储油盒2011内的润滑油从流油孔2012抽入到连接头2041处,之后连接头2041会将润滑油输送到输油管2042内,输油管2042和冷却板2043就会与支撑机构1内置换的空气进行接触,从而对润滑油进行冷却处理,之后将冷却后的润滑油输送回储油盒2011内,并对储油盒2011内的润滑油进行多次循环冷却后,即可让冷却后的润滑油再与支撑机构1内的齿轮接触,从而对支撑机构1内的齿轮进行降温处理,在需要对支撑机构1内的齿轮进行加热处理时,控制中枢301就会启动加热模块303,加热器2023就会在通电后启动,将电能转化为热能并传递给引热板2022和导热板2021,导热板2021就会对储油盒2011内的润滑油进行加热,加热后的润滑油会与支撑机构1内的齿轮接触,从而对支撑机构1内的齿轮进行加热处理。Brief description of the use process: first, start the heating and
本具体实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications to this embodiment without creative contribution as required after reading this specification, but as long as they are within the rights of the present invention All claims are protected by patent law.
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