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CN116329428A - Spring coiling machine equipment - Google Patents

Spring coiling machine equipment Download PDF

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Publication number
CN116329428A
CN116329428A CN202310115316.4A CN202310115316A CN116329428A CN 116329428 A CN116329428 A CN 116329428A CN 202310115316 A CN202310115316 A CN 202310115316A CN 116329428 A CN116329428 A CN 116329428A
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plate
rod
adjusting screw
lower roller
spring
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CN202310115316.4A
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邵文宇
李金土
粟三成
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Hangzhou Yinhu Mechanical Spring Co ltd
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Hangzhou Yinhu Mechanical Spring Co ltd
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Priority to CN202310115316.4A priority Critical patent/CN116329428A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F35/00Making springs from wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F23/00Feeding wire in wire-working machines or apparatus
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wire Processing (AREA)

Abstract

本发明属于卷簧机技术领域,尤其涉及一种卷簧机设备,它包括底座、显示操控台、机箱、进料模块、导向板、圈径调控模块、节距调控模块、切刀,本发明设计的卷簧机可一次成型两根直径大小不同的钢丝,并且在考虑成本的同时将两根钢丝的成型结构有机的结合起来,而不是将传统的单根钢丝的成型结构直接增加一组,在实现一次成型两根钢丝的同时尽可能的降低了成本。本发明进料模块、节距调控模块、芯套、圈径调控模块以及导向板是可以进行更换的,可以根据不同直径型号的钢丝和所需要成型弹簧的圈径和螺距来更换对应的进料模块、节距调控模块、芯套、圈径调控模块以及导向板,使用起来比较方便。

Figure 202310115316

The invention belongs to the technical field of spring coiling machines, and in particular relates to a spring coiling machine equipment, which includes a base, a display console, a cabinet, a feeding module, a guide plate, a coil diameter control module, a pitch control module, and a cutter. The designed spring coiling machine can form two steel wires with different diameters at one time, and organically combine the forming structures of the two steel wires while considering the cost, instead of adding a group directly to the traditional single steel wire forming structure, While realizing forming two steel wires at one time, the cost is reduced as much as possible. The feed module, pitch control module, core sleeve, ring diameter control module and guide plate of the present invention can be replaced, and the corresponding feed can be replaced according to the steel wires of different diameters and the ring diameter and pitch of the required forming spring. The module, pitch control module, core sleeve, ring diameter control module and guide plate are more convenient to use.

Figure 202310115316

Description

一种卷簧机设备A kind of spring machine equipment

技术领域technical field

本发明属于卷簧机技术领域,尤其涉及一种卷簧机设备。The invention belongs to the technical field of spring coiling machines, in particular to a spring coiling machine equipment.

背景技术Background technique

扭簧机通指生产弹簧的机械设备,发展有自动型、数控型。按照功能特点分为:压簧机、拉簧机、万能机、圆盘机以及专用弹簧机如:蛇簧机、扭簧机。按照驱动方式分为:半自动式、自动式、数控式和全电脑控制式。Torsion spring machine generally refers to the mechanical equipment for producing springs, and there are automatic type and numerical control type in development. According to the functional characteristics, it is divided into: compression spring machine, extension spring machine, universal machine, disc machine and special spring machine such as: snake spring machine and torsion spring machine. According to the driving mode, it is divided into: semi-automatic, automatic, numerical control and full computer control.

目前的卷簧机仅能同时穿过一根钢丝进行弹簧制造,效率较低;若可同时两根钢丝进料,则可以提高制造效率。The current spring coiling machine can only pass through one steel wire at the same time for spring manufacturing, and the efficiency is low; if two steel wires can be fed at the same time, the manufacturing efficiency can be improved.

在增加为两根钢丝的情况下,从降低成本的角度考虑,不应该是把原来单根钢丝的加工结构直接增加一组,而是要有机的结合在一起,如何设计有机结合的结构是本发明要研究的一点。In the case of adding two steel wires, from the perspective of cost reduction, it should not directly add a group to the processing structure of the original single steel wire, but to combine them organically. How to design an organically combined structure is the basic Invent a point to study.

另外,单根供料的辊子可通过调节施压结构,适应不同型号的钢丝;在改成双根钢丝进料后,若两根钢丝的粗细不同,或者为适应不同直径型号的钢丝,两种辊子同时夹紧时的夹紧位移是不同的,如果通过一套调节施压机构来实现,也是本发明研究的一点。In addition, the single feeding roller can adapt to different types of steel wires by adjusting the pressure structure; The clamping displacements when the rollers are clamped at the same time are different, and if it is realized by a set of adjusting pressure-applying mechanism, it is also a point studied by the present invention.

本发明设计一种卷簧机设备解决如上问题。The present invention designs a kind of spring coiling machine equipment to solve the above problems.

发明内容Contents of the invention

为了达到上述目的,本发明采用了下列技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种卷簧机设备,它包括底座、显示操控台、机箱、进料模块、导向板、圈径调控模块、节距调控模块、切刀,所述机箱上开有避让圆孔;所述进料模块包括固定壳、上辊轮、下辊轮、安装滑块、第一弹簧、电机,其中三个固定壳均匀的可拆卸安装在机箱的前侧,每个固定壳内均滑动安装有两个安装滑块,两个安装滑块与固定壳之间安装有第一弹簧,四个上辊轮旋转安装两个安装滑块之间;所述上辊轮上具有半圆环槽,四个上辊轮上的半圆环槽分别对应四种不同直径型号的钢丝;每个固定壳的下侧均旋转安装有一个下辊轮;电机固定安装在机箱内,电机能够控制三个下辊轮旋转。A spring coiling machine, which includes a base, a display console, a case, a feed module, a guide plate, a coil diameter control module, a pitch control module, and a cutter, and the case is provided with avoidance round holes; The material module includes a fixed shell, an upper roller, a lower roller, a mounting slider, a first spring, and a motor. The three fixed shells are evenly detachable and installed on the front side of the chassis, and each fixed shell is slidingly installed with two One installation slider, the first spring is installed between the two installation sliders and the fixed shell, and the four upper rollers are rotatably installed between the two installation sliders; the upper rollers have semi-circular grooves, four The semi-circular grooves on the upper rollers correspond to four types of steel wires with different diameters; a lower roller is rotatably installed on the lower side of each fixed shell; the motor is fixedly installed in the chassis, and the motor can control three lower rollers rotate.

所述导向板上开有四个供钢丝穿过的导向槽;四个导向槽与进料模块中的四个上辊轮一一对应。There are four guide grooves for steel wires to pass through on the guide plate; the four guide grooves correspond to the four upper rollers in the feeding module one by one.

所述圈径调控模块包括安装支座、圈径调控块,其中安装支座固定安装在机箱的前侧面上,安装支座面向导向板的一端可拆卸安装有四个圈径调控块。The circle diameter regulating module includes a mounting support and a circle diameter regulating block, wherein the mounting support is fixedly installed on the front side of the chassis, and one end of the mounting support facing the guide plate is detachably mounted with four circle diameter regulating blocks.

所述节距调控模块包括安装板、第三限位杆、节距调控板、芯套、芯轴、固定杆、第一滑动块、第二滑动块、板簧,其中安装板可拆卸安装在机箱的前侧,安装板上前后对称的滑动安装有两个第一滑动块和两个第二滑动块;所述两个第二滑动块远离安装板的一端分别摆动安装有一个节距调控板,所述节距调控板与对应的第二滑动块之间安装有一个板簧,所述板簧具有预压力;所述第一滑动块远离安装板的一端固定安装有一个第三限位杆,两个第三限位杆与两个节距调控板一一对应;芯轴通过固定杆固定安装在安装板上且位于节距调控板的前侧,四个芯套滑动安装在芯轴上。The pitch regulating module includes a mounting plate, a third limit rod, a pitch regulating plate, a core sleeve, a mandrel, a fixed rod, a first sliding block, a second sliding block, and a leaf spring, wherein the mounting plate can be detachably mounted on On the front side of the chassis, two first sliding blocks and two second sliding blocks are installed symmetrically on the mounting plate; the ends of the two second sliding blocks away from the mounting plate are respectively swingingly installed with a pitch control plate , a leaf spring is installed between the pitch regulating plate and the corresponding second sliding block, and the leaf spring has a preload; the end of the first sliding block away from the mounting plate is fixedly installed with a third limit rod , the two third limit rods correspond to the two pitch control plates one by one; the mandrel is fixedly installed on the mounting plate through the fixing bar and is located on the front side of the pitch control plate, and the four core sleeves are slidably installed on the mandrel .

作为优选的方案,每个所述固定壳上端的内侧上下滑动安装有一个传动滑板,所述传动滑板的上端旋转安装有第一调节螺杆,第一调节螺杆的上端穿出对应固定壳的上端面与固定壳通过螺纹配合连接;第一连接杆为倒U型状,第一连接杆上下滑动安装在固定壳内且位于传动滑板的下侧;所述第一连接杆的上端与传动滑板之间对称的安装有两个第一弹簧和两个嵌套于第一弹簧内的导向杆,所述导向杆为伸缩结构;两个安装滑块固定安装在第一连接杆的下端。As a preferred solution, a transmission slide plate is mounted sliding up and down on the inner side of the upper end of each of the fixed shells, and a first adjusting screw is mounted on the upper end of the drive slide plate in rotation, and the upper end of the first adjusting screw passes through the upper end surface of the corresponding fixed shell It is connected with the fixed shell through thread fit; the first connecting rod is an inverted U shape, and the first connecting rod is slid up and down in the fixed shell and is located on the lower side of the driving skateboard; between the upper end of the first connecting rod and the driving skateboard Two first springs and two guide rods nested in the first springs are symmetrically installed, and the guide rods are telescopic structures; two installation sliders are fixedly installed on the lower end of the first connecting rod.

作为优选的方案,所述两个安装滑块之间安装有固定转轴;四个上辊轮分别通过一个滚动轴承旋转安装在固定转轴上,相邻上辊轮之间安装有推力轴承。As an optimal solution, a fixed rotating shaft is installed between the two installation sliders; the four upper rollers are respectively rotatably mounted on the fixed rotating shaft through a rolling bearing, and thrust bearings are installed between adjacent upper rollers.

作为优选的方案,每个固定壳的下端均旋转安装有一个安装转轴,每个安装转轴上均固定安装有一个下辊轮;电机的输出轴与三个安装转轴之间通过同步轮和同步带传动连接。As an optimal solution, a mounting shaft is rotatably installed at the lower end of each fixed shell, and a lower roller is fixedly mounted on each mounting shaft; the output shaft of the motor and the three mounting shafts are connected by a synchronous wheel and a synchronous belt. Drive connection.

作为优选的方案,每个下辊轮的外圆面上均通过螺纹配合安装有一个第一螺纹环和第二螺纹环。As a preferred solution, a first threaded ring and a second threaded ring are mounted on the outer circular surface of each lower roller through screw fit.

作为优选的方案,每个下辊轮内均滑动安装有一个L型状的第一限位杆和第二限位杆,第一限位杆的一端向上穿出对应下辊轮的外圆面与第二螺纹环配合;第三调节螺杆通过螺纹配合安装在下辊轮上,第三调节螺杆的一端穿出下辊轮前端面,第三调节螺杆的另一端通过旋转副与第一限位杆的另一端连接;所述第二限位杆的一端向上穿出对应下辊轮的外圆面与第一螺纹环配合;传动杆为C型状,传动杆滑动安装在下辊轮内;所述传动杆与第二限位杆上均具有齿牙,传动齿轮旋转安装在下辊轮内;传动杆和第二限位杆分别位于传动齿轮的上下两侧且分别与传动齿轮啮合;第二调节螺杆通过螺纹配合安装在下辊轮上,第二调节螺杆的一端穿出下辊轮前端面,第二调节螺杆的另一端通过旋转副与传动杆连接。As an optimal solution, an L-shaped first limit rod and a second limit rod are slidably installed in each lower roller, and one end of the first limit rod passes upwards through the outer circular surface of the corresponding lower roller Cooperate with the second threaded ring; the third adjusting screw is installed on the lower roller through thread fit, one end of the third adjusting screw passes through the front end of the lower roller, and the other end of the third adjusting screw passes through the rotation pair and the first limit rod The other end of the second limit rod is connected to the other end; one end of the second limit rod passes upwards through the outer circular surface of the corresponding lower roller to cooperate with the first threaded ring; the transmission rod is C-shaped, and the transmission rod is slidably installed in the lower roller; Both the transmission rod and the second limit rod have teeth, and the transmission gear is rotatably installed in the lower roller; the transmission rod and the second limit rod are respectively located on the upper and lower sides of the transmission gear and meshed with the transmission gear respectively; the second adjustment screw It is installed on the lower roller through thread fit, one end of the second adjusting screw passes through the front end of the lower roller, and the other end of the second adjusting screw is connected with the transmission rod through the rotating pair.

作为优选的方案,所述安装支座面向导向板的一端开有梯形滑槽,圈径调控块的一端具有弧形槽,圈径调控块的另一端固定安装有梯形滑块;四个圈径调控块通过其上的梯形滑块与梯形滑槽的配合安装在安装支座上,所述安装支座上安装有用于对其上安装的圈径调控块起到固定作用的卡板,所述卡板通过螺栓可拆卸安装的安装支座上。As a preferred solution, one end of the mounting support facing the guide plate is provided with a trapezoidal chute, one end of the ring diameter regulating block has an arc-shaped groove, and the other end of the ring diameter regulating block is fixedly equipped with a trapezoidal slider; The control block is installed on the mounting support through the cooperation of the trapezoidal slider and the trapezoidal chute on it, and the clamping plate for fixing the circle diameter control block installed on it is installed on the mounting support. The clamping plate is detachably installed on the mounting support through bolts.

作为优选的方案,两个第四调节螺杆对称的旋转安装在安装板上且两个第四调节螺杆与两个第一滑动块螺纹配合连接;两个第五调节螺杆对称的旋转安装在安装板上且两个第五调节螺杆与两个第二滑动块螺纹配合连接。As a preferred solution, the two fourth adjusting screws are symmetrically mounted on the mounting plate and the two fourth adjusting screws are threadedly connected with the two first sliding blocks; the two fifth adjusting screws are symmetrically mounted on the mounting plate and the two fifth adjusting screw rods are threadedly connected with the two second sliding blocks.

作为优选的方案,所述芯轴通过固定杆固定安装在安装板上且位于节距调控板的前侧,所述芯轴上开有导向滑槽,芯套上固定安装有导向块,四个芯套通过其上的导向块与导向滑槽的滑动配合安装在芯轴上。As a preferred solution, the mandrel is fixedly mounted on the mounting plate through a fixed rod and is located on the front side of the pitch control plate, a guide chute is opened on the mandrel, a guide block is fixedly installed on the core sleeve, four The core sleeve is installed on the mandrel through the sliding fit of the guide block on it and the guide chute.

作为优选的方案,所述芯轴的两端可拆卸安装有两个限位板。As a preferred solution, two limit plates are detachably installed at both ends of the mandrel.

与现有的技术相比,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:

1、本发明设计的卷簧机可一次成型两根直径大小不同的钢丝,并且在考虑成本的同时将两根钢丝的成型结构有机的结合起来,而不是将传统的单根钢丝的成型结构直接增加一组,在实现一次成型两根钢丝的同时尽可能的降低了成本。1. The spring coiling machine designed by the present invention can form two steel wires with different diameters at one time, and organically combine the forming structures of the two steel wires while considering the cost, instead of directly forming the traditional single steel wire forming structure Adding one set reduces the cost as much as possible while realizing forming two steel wires at one time.

2、本发明通过控制传动滑板的上下滑动就可以通过第一弹簧控制四个上辊轮对钢丝的压力;针对与上辊轮相对应的钢丝直径相差较小的钢丝时,本发明可以通过控制第一调节螺杆进行微调,在不更换上压辊的情况下,也可以对该相差较小直径的钢丝进行推送。2. The present invention can control the pressure of the four upper rollers on the steel wires through the first spring by controlling the up and down sliding of the transmission slide; The first adjustment screw is fine-tuned, and the steel wire with the smaller diameter difference can also be pushed without changing the upper pressure roller.

3、本发明通过第一调节螺杆可以同时对四个上辊轮进行调节,即可同时调节正在工作的两个上辊轮对正在推动的两根钢丝的压力,使用起来比较方便。3. The present invention can simultaneously adjust the four upper rollers through the first adjusting screw, that is, the pressure of the two working upper rollers on the two steel wires being pushed can be adjusted at the same time, which is more convenient to use.

4、本发明为了保证钢丝在推送过程中不会发生偏移,所以在下辊轮上螺纹配合设置了第一螺纹环和第二螺纹环,通过两个螺纹环对正在推动的两个钢丝起到向外偏移的限制作用,第二螺纹环对应靠内的两个上辊轮,第一螺纹环对应靠外的两个上辊轮。4. In the present invention, in order to ensure that the steel wires will not be shifted during the pushing process, the first threaded ring and the second threaded ring are threaded on the lower roller, and the two threaded rings play a role in the two steel wires being pushed. For the limitation of outward deviation, the second threaded ring corresponds to the two inner upper rollers, and the first threaded ring corresponds to the outer two upper rollers.

5、本发明通过旋转第四调节螺杆和第五调节螺杆来控制节距调控板和第三限位杆的滑动,通过两者配合来调节节距调控板与第二滑动块最终的摆动角度,即调节成型弹簧的螺距。5. The present invention controls the sliding of the pitch regulating plate and the third limit rod by rotating the fourth adjusting screw and the fifth adjusting screw, and adjusts the final swing angle of the pitch regulating plate and the second sliding block through the cooperation of the two. That is, adjust the pitch of the forming spring.

6、本发明进料模块、节距调控模块、芯套、圈径调控模块以及导向板是可以进行更换的,可以根据不同直径型号的钢丝和所需要成型弹簧的圈径和螺距来更换对应的进料模块、节距调控模块、芯套、圈径调控模块以及导向板,使用起来比较方便。6. The feed module, pitch control module, core sleeve, ring diameter control module and guide plate of the present invention can be replaced, and the corresponding ones can be replaced according to the steel wires of different diameters and the ring diameter and pitch of the required forming spring. The feed module, pitch control module, core sleeve, ring diameter control module and guide plate are more convenient to use.

附图说明Description of drawings

图1是整体部件外观示意图。Figure 1 is a schematic diagram of the appearance of the overall components.

图2是避让圆孔分布示意图。Figure 2 is a schematic diagram of the distribution of avoidance circular holes.

图3是进料模块和圈径调控模块分布示意图。Figure 3 is a schematic diagram of the distribution of the feed module and the ring diameter control module.

图4是节距调控模块和切刀分布示意图。Fig. 4 is a schematic diagram of the distribution of pitch control modules and cutters.

图5是进料模块外观示意图。Figure 5 is a schematic diagram of the appearance of the feeding module.

图6是上辊轮和下辊轮配合示意图。Fig. 6 is a schematic diagram of cooperation between the upper roller and the lower roller.

图7是上辊轮安装示意图。Figure 7 is a schematic diagram of the installation of the upper roller.

图8是下辊轮驱动示意图。Fig. 8 is a schematic diagram of driving the lower roller.

图9是下辊轮结构示意图。Fig. 9 is a schematic diagram of the structure of the lower roller.

图10是导向板结构示意图。Fig. 10 is a structural schematic diagram of the guide plate.

图11是节距调控模块外观示意图。Fig. 11 is a schematic diagram of the appearance of the pitch control module.

图12是芯轴安装示意图。Figure 12 is a schematic diagram of the installation of the mandrel.

图13是第三限位杆和节距调控板安装示意图。Fig. 13 is a schematic diagram of the installation of the third limit rod and the pitch regulating plate.

图14是芯套安装示意图。Figure 14 is a schematic diagram of the installation of the core sleeve.

图15是圈径调控块安装示意图。Figure 15 is a schematic diagram of the installation of the ring diameter control block.

图中标号名称:1、底座;2、显示操控台;3、机箱;4、进料模块;5、导向板;6、圈径调控模块;7、节距调控模块;8、避让圆孔;9、切刀;10、固定壳;11、上辊轮;12、下辊轮;13、安装转轴;14、安装滑块;15、第一连接杆;16、第一弹簧;17、导向杆;18、传动滑板;19、第一调节螺杆;20、固定转轴;21、推力轴承;22、电机;23、同步带;24、同步轮;25、第一螺纹环;26、第二螺纹环;27、第一限位杆;28、第二限位杆;29、传动杆;30、传动齿轮;31、第二调节螺杆;32、第三调节螺杆;33、导向槽;34、安装板;35、第三限位杆;36、节距调控板;37、芯套;38、芯轴;39、固定杆;40、第一滑动块;41、第四调节螺杆;42、第五调节螺杆;43、第二滑动块;44、板簧;45、第二连接杆;46、限位板;47、导向块;48、导向滑槽;49、圈径调控块;50、卡板;51、梯形滑槽;52、梯形滑块;53、滚动轴承;54、安装支座。Label names in the figure: 1. Base; 2. Display console; 3. Chassis; 4. Feeding module; 5. Guide plate; 6. Circle diameter control module; 7. Pitch control module; 9. Cutter; 10. Fixed shell; 11. Upper roller; 12. Lower roller; 13. Install rotating shaft; 14. Install slider; 15. First connecting rod; 16. First spring; 17. Guide rod ; 18, transmission slide plate; 19, the first adjusting screw rod; 20, fixed shaft; 21, thrust bearing; 22, motor; 23, synchronous belt; 24, synchronous wheel; 25, the first threaded ring; 26, the second threaded ring ; 27, the first limit rod; 28, the second limit rod; 29, the transmission rod; 30, the transmission gear; 31, the second adjustment screw; 32, the third adjustment screw; 33, the guide groove; 34, the mounting plate ; 35, the third limit rod; 36, the pitch control plate; 37, the core sleeve; 38, the mandrel; 39, the fixed rod; 40, the first sliding block; 41, the fourth adjusting screw rod; Screw rod; 43, the second slide block; 44, leaf spring; 45, the second connecting rod; 46, limit plate; 47, guide block; 48, guide chute; 51, trapezoidal chute; 52, trapezoidal slider; 53, rolling bearing; 54, mounting support.

实施方式Implementation

下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例或者附图用于说明本发明,但不用来限制本发明的范围。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following examples or drawings are used to illustrate the present invention, but not to limit the scope of the present invention.

一种卷簧机设备,如图1、3所示,它包括底座1、显示操控台2、机箱3、进料模块4、导向板5、圈径调控模块6、节距调控模块7、切刀9,如图2所示,其中机箱3上开有避让圆孔8,所述避让圆孔8的前端具有圆形锥面。A spring coiling machine, as shown in Figures 1 and 3, it includes a base 1, a display console 2, a chassis 3, a feed module 4, a guide plate 5, a ring diameter control module 6, a pitch control module 7, a cutting Knife 9, as shown in Figure 2, wherein has avoidance circular hole 8 on the cabinet 3, the front end of described avoidance circular hole 8 has circular conical surface.

本发明中进料模块4中每个固定壳10上均具有四个上辊轮11,每个上辊轮11均对应一种直径型号的钢丝,即本发明设计的进料模块4具有四个不同直径型号的钢丝进料通道;但是在实际使用中为了防止相邻两个钢丝在进料时空间上相互影响,而且在卷簧过程中,成型的钢丝会在节距调控板36的作用下会向侧边移动,本发明中四个钢丝进料通道共用一个芯轴38,即在成型过程中,成型后的钢丝只能沿着芯轴38轴线向前后两侧移动,所以本发明设计的进料模块4在使用时每次只允许同时成型两个钢丝,其中一个钢丝成型后在对应的节距调控板36的作用下向前方移动,而另一个钢丝成型后在对应节距调控板36的作用下向后方移动,本发明中为了防止机箱3影响向后方移动的钢丝,所以在机箱3上开设了避让圆孔8,且在避让圆孔8的前端开设圆形锥面,保证成型后的钢丝能够顺利滑入避让圆孔8内,从避让圆孔8后方排出。In the present invention, each fixed shell 10 in the feeding module 4 has four upper rollers 11, and each upper roller 11 corresponds to a steel wire of a type, that is, the feeding module 4 designed in the present invention has four Different diameters of steel wire feed channels; however, in actual use, in order to prevent two adjacent steel wires from influencing each other in space when feeding, and in the spring coiling process, the formed steel wire will be under the action of the pitch regulating plate 36 It will move sideways, and the four steel wire feeding passages share a mandrel 38 in the present invention, that is, in the forming process, the formed steel wire can only move forward and backward along the axis of the mandrel 38, so the design of the present invention The feed module 4 only allows two steel wires to be formed at the same time during use, one of which moves forward under the action of the corresponding pitch regulating plate 36 after forming, and the other steel wire moves forward under the action of the corresponding pitch regulating plate 36 after forming. Move to the rear under the effect of moving, in the present invention, in order to prevent casing 3 from affecting the steel wire that moves to the rear, so on casing 3, offer avoidance circular hole 8, and set circular conical surface at the front end of avoidance circular hole 8, guarantee after molding The steel wire can smoothly slide into the avoidance circular hole 8, and discharge from the avoidance circular hole 8 rear.

如图5、6、7、8、9所示,所述进料模块4包括固定壳10、上辊轮11、下辊轮12、安装转轴13、安装滑块14、第一连接杆15、第一弹簧16、导向杆17、传动滑板18、第一调节螺杆19、固定转轴20、推力轴承21、电机22、同步带23、同步轮24、第一螺纹环25、第二螺纹环26、第一限位杆27、第二限位杆28、传动杆29、传动齿轮30、第二调节螺杆31、第三调节螺杆32,其中三个固定壳10均匀的可拆卸安装在机箱3的前侧,如图6所示,每个固定壳10上端的内侧上下滑动安装有一个传动滑板18,所述传动滑板18的上端旋转安装有第一调节螺杆19,第一调节螺杆19的上端穿出对应固定壳10的上端面与固定壳10通过螺纹配合连接;如图6、7所示,第一连接杆15为倒U型状,第一连接杆15上下滑动安装在固定壳10内且位于传动滑板18的下侧;所述第一连接杆15的上端与传动滑板18之间对称的安装有两个第一弹簧16和两个嵌套于第一弹簧16内的导向杆17,所述导向杆17为伸缩结构;第一连接杆15的下端安装有两个安装滑块14,两个安装滑块14之间安装有固定转轴20;四个上辊轮11分别通过一个滚动轴承53旋转安装在固定转轴20上,相邻上辊轮11之间安装有推力轴承21;所述上辊轮11上具有半圆环槽,四个上辊轮11上的半圆环槽分别对应四种不同直径型号的钢丝;每个固定壳10的下端均旋转安装有一个安装转轴13,每个安装转轴13上均固定安装有一个下辊轮12;如图8所示,电机22固定安装在机箱3内,电机22的输出轴与三个安装转轴13之间通过同步轮24和同步带23传动连接;如图9所示,每个下辊轮12的外圆面上均通过螺纹配合安装有一个第一螺纹环25和第二螺纹环26;每个下辊轮12内均滑动安装有一个L型状的第一限位杆27和第二限位杆28,第一限位杆27的一端向上穿出对应下辊轮12的外圆面与第二螺纹环26配合;第三调节螺杆32通过螺纹配合安装在下辊轮12上,第三调节螺杆32的一端穿出下辊轮12前端面,第三调节螺杆32的另一端通过旋转副与第一限位杆27的另一端连接;所述第二限位杆28的一端向上穿出对应下辊轮12的外圆面与第一螺纹环25配合;传动杆29为C型状,传动杆29滑动安装在下辊轮12内;所述传动杆29与第二限位杆28上均具有齿牙,传动齿轮30旋转安装在下辊轮12内;传动杆29和第二限位杆28分别位于传动齿轮30的上下两侧且分别与传动齿轮30啮合;第二调节螺杆31通过螺纹配合安装在下辊轮12上,第二调节螺杆31的一端穿出下辊轮12前端面,第二调节螺杆31的另一端通过旋转副与传动杆29连接。As shown in Figures 5, 6, 7, 8, and 9, the feed module 4 includes a fixed shell 10, an upper roller 11, a lower roller 12, a mounting shaft 13, a mounting slider 14, a first connecting rod 15, First spring 16, guide rod 17, transmission slide plate 18, first adjusting screw rod 19, fixed rotating shaft 20, thrust bearing 21, motor 22, synchronous belt 23, synchronous wheel 24, first threaded ring 25, second threaded ring 26, The first limit rod 27, the second limit rod 28, the transmission rod 29, the transmission gear 30, the second adjustment screw 31, and the third adjustment screw 32, wherein the three fixed shells 10 are evenly and detachably installed on the front of the chassis 3 side, as shown in Figure 6, a transmission slide 18 is installed sliding up and down on the inner side of the upper end of each fixed shell 10, the upper end of the transmission slide 18 is rotatably installed with a first adjusting screw 19, and the upper end of the first adjusting screw 19 passes through The upper end surface corresponding to the fixed shell 10 is connected with the fixed shell 10 through thread fit; The lower side of the transmission slide plate 18; two first springs 16 and two guide rods 17 nested in the first spring 16 are symmetrically installed between the upper end of the first connecting rod 15 and the transmission slide plate 18. The guide rod 17 is a telescopic structure; the lower end of the first connecting rod 15 is equipped with two installation sliders 14, and a fixed rotating shaft 20 is installed between the two installation sliders 14; On the fixed shaft 20, thrust bearings 21 are installed between the adjacent upper rollers 11; the upper rollers 11 have semi-circular grooves, and the semi-circular grooves on the four upper rollers 11 correspond to four different The steel wire of diameter model; the lower end of each fixed housing 10 is all rotatably installed with an installation rotating shaft 13, all is fixedly installed with a lower roller 12 on each installation rotating shaft 13; As shown in Figure 8, motor 22 is fixedly installed in cabinet 3 Inside, the output shaft of the motor 22 and the three installation shafts 13 are connected through a synchronous wheel 24 and a synchronous belt 23; The first threaded ring 25 and the second threaded ring 26; a L-shaped first stop bar 27 and a second stop bar 28 are slidably installed in each lower roller 12, one end of the first stop bar 27 Pass through the outer circular surface of the corresponding lower roller 12 to cooperate with the second threaded ring 26; the third adjusting screw 32 is installed on the lower roller 12 through thread fit, and one end of the third adjusting screw 32 passes through the front end of the lower roller 12 , the other end of the third adjustment screw 32 is connected with the other end of the first stop rod 27 through the rotation pair; one end of the second stop rod 28 passes upwards to correspond to the outer circular surface of the lower roller 12 and the first screw thread The ring 25 cooperates; the transmission rod 29 is C-shaped, and the transmission rod 29 is slidably installed in the lower roller 12; both the transmission rod 29 and the second limit rod 28 have teeth, and the transmission gear 30 is rotatably installed on the lower roller 12 Inside; the transmission rod 29 and the second limit rod 28 are respectively located on the upper and lower sides of the transmission gear 30 and meshed with the transmission gear 30 respectively; One end passes through the front end of the lower roller 12, and the other end of the second adjusting screw 31 is connected with the transmission rod 29 through a rotating pair.

本发明通过旋转第一调节螺杆19可以控制其相对固定壳10的上下移动,第一调节螺杆19移动带动传动滑板18移动;因传动滑板18与第一连接杆15之间安装了第一弹簧16,四个上辊轮11通过两个安装滑块14和固定转轴20安装在第一连接杆15下方;所以通过控制传动滑板18的上下滑动就可以通过第一弹簧16控制四个上辊轮11对钢丝的压力;针对与上辊轮11相对应的钢丝直径相差较小的钢丝时,本发明可以通过控制第一调节螺杆19进行微调,在不更换上压辊的情况下,也可以对该相差较小直径的钢丝进行推送。The present invention can control its up and down movement relative to the fixed shell 10 by rotating the first adjusting screw 19, and the movement of the first adjusting screw 19 drives the transmission slide 18 to move; because the first spring 16 is installed between the transmission slide 18 and the first connecting rod 15 , the four upper rollers 11 are installed below the first connecting rod 15 through two installation sliders 14 and the fixed shaft 20; so by controlling the up and down sliding of the transmission slide 18, the four upper rollers 11 can be controlled by the first spring 16 The pressure on the steel wire; when aiming at the steel wire with a smaller difference in diameter of the steel wire corresponding to the upper roller 11, the present invention can fine-tune by controlling the first adjusting screw 19, and can also adjust the pressure of the steel wire without replacing the upper pressure roller. The steel wire with the smaller diameter is used for pushing.

电机22工作时能够通过同步轮24和同步带23带动三个安装转轴13旋转,安装转轴13旋转带动下辊轮12旋转,下辊轮12旋转推动钢丝移动,钢丝移动会通过摩擦带动上辊轮11旋转。When the motor 22 is working, the three installation shafts 13 can be driven to rotate through the synchronous wheel 24 and the synchronous belt 23. The rotation of the installation shaft 13 drives the rotation of the lower roller 12, and the rotation of the lower roller 12 pushes the steel wire to move, and the movement of the steel wire will drive the upper roller through friction. 11 spins.

本发明四个上辊轮11的半圆环槽分别针对四种不同直径型号的钢丝,钢丝在被推送过程中会卡在半圆环槽内,半圆环槽对钢丝起到一定的摆动限制作用;但是因为本发明设计的四个上辊轮11所针对的钢丝直径大小从内到外依次增大,且下辊轮12为圆形辊,外圆直径不变;所以四个上辊轮11底部的半圆槽底面从内到外斜向上向分布;推动钢丝时,相对钢丝靠内的上辊轮11会对钢丝向内的偏移起到一定的限制作用,但是因相对钢丝靠外的上辊轮11的半圆环槽所针对的钢丝直径大于正推送的钢丝,所以被推送的钢丝容易向外偏移;本发明为了保证钢丝在推送过程中不会发生偏移,所以在下辊轮12上螺纹配合设置了第一螺纹环25和第二螺纹环26,通过两个螺纹环对正在推动的两个钢丝起到向外偏移的限制作用,第二螺纹环26对应靠内的两个上辊轮11,第一螺纹环25对应靠外的两个上辊轮11。The semi-annular grooves of the four upper rollers 11 of the present invention are respectively aimed at steel wires of four different diameters, and the steel wires will be stuck in the semi-annular grooves during the pushing process, and the semi-annular grooves can limit the swing of the steel wires to a certain extent. effect; but because the steel wire diameters targeted by the four upper rollers 11 designed by the present invention increase sequentially from the inside to the outside, and the lower rollers 12 are circular rollers, the diameter of the outer circle is constant; so the four upper rollers The bottom surface of the semi-circular groove at the bottom of 11 is distributed obliquely upward from the inside to the outside; when pushing the steel wire, the upper roller 11 which is relatively inward to the steel wire will play a certain role in restricting the inward deviation of the steel wire, but due to the The diameter of the steel wire targeted by the semi-circular groove of the upper roller 11 is larger than the steel wire being pushed, so the pushed steel wire is easy to shift outward; in order to ensure that the steel wire will not shift during the pushing process, the present invention makes the lower roller 12, the first threaded ring 25 and the second threaded ring 26 are provided with thread cooperation, and the two steel wires that are being pushed play a role of restricting the outward deviation through the two threaded rings, and the second threaded ring 26 corresponds to the two inner There are two upper rollers 11, and the first threaded ring 25 corresponds to the outer two upper rollers 11.

本发明中因第一螺纹环25和第二螺纹环26是通过螺纹配合安装在下辊轮12上的,在受到周向方向的摩擦力时第一螺纹环25和第二螺纹环26易被带动相对下辊轮12旋转,进而改变其在下辊轮12上的位置;为了保证第一螺纹环25和第二螺纹环26在下辊轮12上的稳定性,本发明专门设置第一限位杆27和第二限位杆28,第一限位杆27位于第二螺纹环26的外侧对第二螺纹环26限位,第二限位杆28位于第一螺纹环25的内侧对第一螺纹环25限位;通过旋转第三调节螺杆32可以控制第一限位杆27在下辊轮12内滑动;通过旋转第二调节螺杆31可以控制传动杆29在下辊轮12内滑动,传动杆29通过传动齿轮30带动第一限位杆27在下辊轮12内滑动。本发明第二调节螺杆31和第三调节螺杆32的的调节端均位于下辊轮12背向机箱3的一侧,调节时比较方便。In the present invention, because the first threaded ring 25 and the second threaded ring 26 are mounted on the lower roller 12 through thread fit, the first threaded ring 25 and the second threaded ring 26 are easily driven by the frictional force in the circumferential direction. Rotate relative to the lower roller 12, and then change its position on the lower roller 12; in order to ensure the stability of the first threaded ring 25 and the second threaded ring 26 on the lower roller 12, the present invention specially sets the first limit rod 27 And the second limiting rod 28, the first limiting rod 27 is positioned at the outside of the second threaded ring 26 to limit the second threaded ring 26, and the second limiting rod 28 is positioned at the inner side of the first threaded ring 25 to the first threaded ring 25 limit; the first limit rod 27 can be controlled to slide in the lower roller 12 by rotating the third adjustment screw 32; the transmission rod 29 can be controlled to slide in the lower roller 12 by rotating the second adjustment screw 31, and the transmission rod 29 can pass through The gear 30 drives the first limiting rod 27 to slide in the lower roller 12 . The adjustment ends of the second adjustment screw 31 and the third adjustment screw 32 of the present invention are both located on the side of the lower roller 12 facing away from the cabinet 3, which is convenient for adjustment.

本发明进料模块4是可以进行更换的,在四个上辊轮11能够推动的钢丝直径型号都不能满足正加工的钢丝推送需求时,将进料模块4取下,更换适合的进料模块4,保证进料模块4中的上辊轮11与正加工的钢丝直径配合。上述不能满足是指即使通过第一调节螺杆19轻微调节上辊轮11的上下位置后也不能满足。The feeding module 4 of the present invention can be replaced. When the steel wire diameter models that can be pushed by the four upper rollers 11 cannot meet the requirements for pushing the steel wire being processed, the feeding module 4 is removed and a suitable feeding module is replaced. 4. Ensure that the upper roller 11 in the feeding module 4 matches the diameter of the steel wire being processed. The above-mentioned unsatisfactory means that the upper and lower rollers 11 cannot be satisfied even after slightly adjusting the upper and lower positions of the upper roller 11 through the first adjusting screw 19 .

本发明中上辊轮11的内圆面和固定转轴20之间具有间隙,相邻上辊轮11之间具有间隙;上辊轮11和固定转轴20之间通过滚动轴承53安装,相邻上辊轮11之间安装有推力轴承21;这样设计的原因是在保证四个上辊轮11安装稳定性的前提下相邻上辊轮11之间不会相互影响。In the present invention, there is a gap between the inner circular surface of the upper roller 11 and the fixed rotating shaft 20, and there is a gap between the adjacent upper rollers 11; between the upper roller 11 and the fixed rotating shaft 20, a rolling bearing 53 is installed, and the adjacent upper roller Thrust bearings 21 are installed between the wheels 11; the reason for this design is that the adjacent upper rollers 11 will not affect each other under the premise of ensuring the installation stability of the four upper rollers 11.

如图3、4、10所示,所述机箱3的前侧面上可拆卸安装有导向板5,导向板5位于进料模块4的前侧;所述导向板5上开有四个供钢丝穿过的导向槽33;四个导向槽33与进料模块4中的四个上辊轮11一一对应。As shown in Figures 3, 4, and 10, a guide plate 5 is detachably installed on the front side of the cabinet 3, and the guide plate 5 is located on the front side of the feed module 4; four steel wires are provided on the guide plate 5. The guide grooves 33 passed through; the four guide grooves 33 correspond to the four upper rollers 11 in the feeding module 4 one by one.

导向板5作用是对推动的钢丝起到引导作用。The guide plate 5 effect is to guide the steel wire that promotes.

如图15所示,所述圈径调控模块6包括安装支座54、圈径调控块49、卡板50,其中安装支座54固定安装在机箱3的前侧面上,安装支座54面向导向板5的一端开有梯形滑槽51,圈径调控块49的一端具有弧形槽,圈径调控块49的另一端固定安装有梯形滑块52;四个圈径调控块49通过其上的梯形滑块52与梯形滑槽51的配合安装在安装支座54上,所述安装支座54上安装有用于对其上安装的圈径调控块49起到固定作用的卡板50,所述卡板50通过螺栓可拆卸安装的安装支座54上。As shown in Figure 15, the ring diameter regulating module 6 includes a mounting support 54, a ring diameter regulating block 49, and a clamping plate 50, wherein the mounting support 54 is fixedly installed on the front side of the chassis 3, and the mounting support 54 faces the guide One end of the plate 5 has a trapezoidal chute 51, and one end of the circle diameter regulating block 49 has an arc groove, and the other end of the circle diameter regulating block 49 is fixedly equipped with a trapezoidal slide block 52; the four circle diameter regulating blocks 49 pass through the The cooperation of the trapezoidal slide block 52 and the trapezoidal chute 51 is installed on the mounting support 54, and the clamping plate 50 for fixing the ring diameter regulating block 49 installed on it is installed on the mounting support 54. The clamping plate 50 is detachably installed on the mounting support 54 by bolts.

通过圈径调控板和芯套37可以控制成型弹簧的弹簧圈径大小。本发明圈径调节模块中设置了四种不同的圈径调控板,每种圈径调控板对应一种型号的弹簧圈径;在使用过程中可以根据不同弹簧对圈径的需求更换不同的圈径调控板,更换时只需要将卡板50取下,将需要的圈径调控板安装在安装支座54上即可。The coil diameter of the formed spring can be controlled by the coil diameter regulating plate and the core sleeve 37 . Four different coil diameter control plates are set in the coil diameter adjustment module of the present invention, and each coil diameter control plate corresponds to a type of spring coil diameter; different coils can be replaced according to the coil diameter requirements of different springs during use diameter regulating plate, only need to take off the clamping plate 50 during replacement, and the required circle diameter regulating plate is installed on the mounting support 54 to get final product.

如图11所示,所述节距调控模块7包括安装板34、第三限位杆35、节距调控板36、芯套37、芯轴38、固定杆39、第一滑动块40、第四调节螺杆41、第五调节螺杆42、第二滑动块43、板簧44、第二连接杆45、限位板46,其中安装板34可拆卸安装在机箱3的前侧,如图11、13所示,安装板34上前后对称的滑动安装有两个第一滑动块40和两个第二滑动块43;两个第四调节螺杆41对称的旋转安装在安装板34上且两个第四调节螺杆41与两个第一滑动块40螺纹配合连接;两个第五调节螺杆42对称的旋转安装在安装板34上且两个第五调节螺杆42与两个第二滑动块43螺纹配合连接;如图13所示,所述两个第二滑动块43远离安装板34的一端分别摆动安装有一个节距调控板36,所述节距调控板36与对应的第二滑动块43之间安装有一个板簧44,所述板簧44具有预压力;所述第一滑动块40远离安装板34的一端通过第二连接杆45分别固定安装有一个第三限位杆35,两个第三限位杆35与两个节距调控板36一一对应;如图12所示,芯轴38通过固定杆39固定安装在安装板34上且位于节距调控板36的前侧,如图14所示,所述芯轴38上开有导向滑槽48,芯套37上固定安装有导向块47,四个芯套37通过其上的导向块47与导向滑槽48的滑动配合安装在芯轴38上;所述芯轴38的两端可拆卸安装有两个限位板46。As shown in Figure 11, the pitch control module 7 includes a mounting plate 34, a third limit rod 35, a pitch control plate 36, a core sleeve 37, a mandrel 38, a fixed rod 39, a first sliding block 40, a first Four adjusting screw rods 41, the fifth adjusting screw rod 42, the second sliding block 43, the plate spring 44, the second connecting rod 45, the limit plate 46, wherein the mounting plate 34 is detachably installed on the front side of the cabinet 3, as shown in Figure 11, As shown in 13, two first sliding blocks 40 and two second sliding blocks 43 are slidably installed on the mounting plate 34 symmetrically; Four adjusting screw rods 41 are threadedly connected with two first sliding blocks 40; two fifth adjusting screw rods 42 are symmetrically rotated on the mounting plate 34 and two fifth adjusting screw rods 42 are threadedly engaged with two second sliding blocks 43 connection; as shown in FIG. 13 , one end of the two second sliding blocks 43 away from the mounting plate 34 is respectively swing-mounted with a pitch regulating plate 36 , and the distance between the pitch regulating plate 36 and the corresponding second sliding block 43 A leaf spring 44 is installed between them, and the leaf spring 44 has a preload; the end of the first sliding block 40 away from the mounting plate 34 is respectively fixedly installed with a third stop rod 35 through a second connecting rod 45, two The third limit rod 35 corresponds to the two pitch control plates 36 one by one; as shown in Figure 12, the mandrel 38 is fixedly installed on the mounting plate 34 by the fixed rod 39 and is positioned at the front side of the pitch control plate 36, as As shown in Figure 14, a guide chute 48 is provided on the mandrel 38, a guide block 47 is fixedly installed on the core sleeve 37, and the four core sleeves 37 are installed through the sliding fit between the guide block 47 and the guide chute 48. On the mandrel 38 , two limit plates 46 are detachably installed at both ends of the mandrel 38 .

通过旋转第四调节螺杆41可以控制第二滑动块43在安装板34上滑动,第二滑动块43滑动带动节距调控板36滑动;在第三限位杆35禁止不动时,通过控制节距调控板36的滑动也可以控制节距调控板36相对第二滑动块43的摆动角度;通过旋转第五调节螺杆42可以控制第一滑动块40滑动,第一滑动块40滑动通过第二连接杆45带动第三限位杆35滑动;通过控制第三限位杆35滑动可以调节节距调控板36相对第二滑动块43的摆动角度,即控制成型弹簧的螺距。本发明通过旋转第四调节螺杆41和第五调节螺杆42来控制节距调控板36和第三限位杆35的滑动,通过两者配合来调节节距调控板36与第二滑动块43最终的摆动角度,即调节成型弹簧的螺距。The second sliding block 43 can be controlled to slide on the mounting plate 34 by rotating the fourth adjusting screw 41, and the sliding of the second sliding block 43 drives the pitch regulating plate 36 to slide; The sliding of the pitch regulating plate 36 can also control the swing angle of the pitch regulating plate 36 relative to the second sliding block 43; by rotating the fifth adjusting screw 42, the sliding of the first sliding block 40 can be controlled, and the first sliding block 40 can slide through the second connecting block. The rod 45 drives the third limiting rod 35 to slide; by controlling the sliding of the third limiting rod 35, the swing angle of the pitch regulating plate 36 relative to the second sliding block 43 can be adjusted, that is, the pitch of the formed spring can be controlled. The present invention controls the sliding of the pitch regulating plate 36 and the third limit rod 35 by rotating the fourth adjusting screw 41 and the fifth adjusting screw 42, and the pitch regulating plate 36 and the second sliding block 43 are finally adjusted by the cooperation of the two. The swing angle is to adjust the pitch of the forming spring.

本发明芯轴38上设置了四种不同的芯套37,每种芯套37对应一种型号的弹簧圈径;在使用过程中可以根据不同弹簧对圈径的需求更换不同的芯套37,更换时,只需要将限位板46取下,将需要的芯套37在导向块47和导向滑槽48的作用下从两侧滑动安装在芯轴38上即可;本发明中因芯轴38的中间通过固定杆39固定在安装板34上,所以在安装芯套37时四个芯套37分别从芯轴38的两侧穿入。Four different core sleeves 37 are arranged on the mandrel 38 of the present invention, and each core sleeve 37 corresponds to a type of spring coil diameter; different core sleeves 37 can be replaced according to the needs of different springs for the coil diameter during use. During replacement, only the limiting plate 46 needs to be removed, and the required core sleeve 37 is slidably installed on the mandrel 38 from both sides under the action of the guide block 47 and the guide chute 48; The center of 38 is fixed on the mounting plate 34 by fixed rod 39, so four core sleeves 37 penetrate respectively from the both sides of mandrel 38 when core sleeve 37 is installed.

本发明中钢丝成型成弹簧的过程与现有侧卷簧机相同,进料装置对钢丝起到推动作用,钢丝在导向板5的引导作用下被推动至圈径调控模块6处,在圈径调控块49和芯套37的作用下弯曲成圆形,之后在节距调控板36的作用下逐圈向外移动,最后成型为螺旋弹簧。In the present invention, the process of forming the steel wire into a spring is the same as that of the existing side coil spring machine. The feeding device plays a role in promoting the steel wire, and the steel wire is pushed to the ring diameter control module 6 under the guidance of the guide plate 5. Under the action of the control block 49 and the core sleeve 37, it is bent into a circle, and then it is moved outward circle by circle under the action of the pitch control plate 36, and finally formed into a coil spring.

以上所述,仅是本发明的较佳实施例,并非对本发明做任何形式上的限制,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化,均落入本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Any simple modifications and equivalent changes made to the above embodiments according to the technical essence of the present invention all fall within the scope of the present invention. within the scope of protection.

Claims (10)

1.一种卷簧机设备,它包括底座、显示操控台、机箱、进料模块、导向板、圈径调控模块、节距调控模块、切刀,其特征在于:所述机箱上开有避让圆孔;所述进料模块包括固定壳、上辊轮、下辊轮、安装滑块、第一弹簧、电机,其中三个固定壳均匀的可拆卸安装在机箱的前侧,每个固定壳内均滑动安装有两个安装滑块,两个安装滑块与固定壳之间安装有第一弹簧,四个上辊轮旋转安装两个安装滑块之间;所述上辊轮上具有半圆环槽,四个上辊轮上的半圆环槽分别对应四种不同直径型号的钢丝;每个固定壳的下侧均旋转安装有一个下辊轮;电机固定安装在机箱内,电机能够控制三个下辊轮旋转;1. A spring coiling machine, which comprises a base, a display console, a casing, a feed module, a guide plate, a ring diameter regulation module, a pitch regulation module, and a cutter, and is characterized in that: the casing is provided with an escape round hole; the feed module includes a fixed shell, an upper roller, a lower roller, a mounting slider, a first spring, and a motor, wherein three fixed shells are evenly and detachably installed on the front side of the chassis, and each fixed shell There are two installation sliders slidingly installed inside, the first spring is installed between the two installation sliders and the fixed shell, and the four upper rollers are rotatably installed between the two installation sliders; the upper rollers have half Circular grooves, the semi-circular grooves on the four upper rollers correspond to four types of steel wires with different diameters; a lower roller is rotatably installed on the lower side of each fixed shell; the motor is fixedly installed in the chassis, and the motor can Control the rotation of the three lower rollers; 所述导向板上开有四个供钢丝穿过的导向槽;四个导向槽与进料模块中的四个上辊轮一一对应;There are four guide grooves for steel wires to pass through on the guide plate; the four guide grooves correspond to the four upper rollers in the feeding module; 所述圈径调控模块包括安装支座、圈径调控块,其中安装支座固定安装在机箱的前侧面上,安装支座面向导向板的一端可拆卸安装有四个圈径调控块;The ring diameter control module includes a mounting support and a ring diameter control block, wherein the mounting support is fixedly installed on the front side of the chassis, and one end of the mounting support facing the guide plate is detachably installed with four ring diameter control blocks; 所述节距调控模块包括安装板、第三限位杆、节距调控板、芯套、芯轴、固定杆、第一滑动块、第二滑动块、板簧,其中安装板可拆卸安装在机箱的前侧,安装板上前后对称的滑动安装有两个第一滑动块和两个第二滑动块;所述两个第二滑动块远离安装板的一端分别摆动安装有一个节距调控板,所述节距调控板与对应的第二滑动块之间安装有一个板簧,所述板簧具有预压力;所述第一滑动块远离安装板的一端固定安装有一个第三限位杆,两个第三限位杆与两个节距调控板一一对应;芯轴通过固定杆固定安装在安装板上且位于节距调控板的前侧,四个芯套滑动安装在芯轴上。The pitch regulating module includes a mounting plate, a third limit rod, a pitch regulating plate, a core sleeve, a mandrel, a fixed rod, a first sliding block, a second sliding block, and a leaf spring, wherein the mounting plate can be detachably mounted on On the front side of the chassis, two first sliding blocks and two second sliding blocks are installed symmetrically on the mounting plate; the ends of the two second sliding blocks away from the mounting plate are respectively swingingly installed with a pitch control plate , a leaf spring is installed between the pitch regulating plate and the corresponding second sliding block, and the leaf spring has a preload; the end of the first sliding block away from the mounting plate is fixedly installed with a third limit rod , the two third limit rods correspond to the two pitch control plates one by one; the mandrel is fixedly installed on the mounting plate through the fixing bar and is located on the front side of the pitch control plate, and the four core sleeves are slidably installed on the mandrel . 2.根据权利要求1所述的一种卷簧机设备,其特征在于:每个所述固定壳上端的内侧上下滑动安装有一个传动滑板,所述传动滑板的上端旋转安装有第一调节螺杆,第一调节螺杆的上端穿出对应固定壳的上端面与固定壳通过螺纹配合连接;第一连接杆为倒U型状,第一连接杆上下滑动安装在固定壳内且位于传动滑板的下侧;所述第一连接杆的上端与传动滑板之间对称的安装有两个第一弹簧和两个嵌套于第一弹簧内的导向杆,所述导向杆为伸缩结构;两个安装滑块固定安装在第一连接杆的下端。2. A kind of spring coiling machine equipment according to claim 1, characterized in that: the inner side of the upper end of each said fixed shell is slid up and down to install a transmission slide plate, and the upper end of said drive slide plate is rotatably installed with a first adjusting screw , the upper end of the first adjusting screw passes through the upper end surface of the corresponding fixed shell and is connected with the fixed shell through thread fit; the first connecting rod is in the shape of an inverted U, and the first connecting rod slides up and down and is installed in the fixed shell and is located under the transmission slide plate side; two first springs and two guide rods nested in the first springs are symmetrically installed between the upper end of the first connecting rod and the transmission slide plate, and the guide rods are telescopic structures; two installation slides The block is fixedly installed on the lower end of the first connecting rod. 3.根据权利要求1所述的一种卷簧机设备,其特征在于:所述两个安装滑块之间安装有固定转轴;四个上辊轮分别通过一个滚动轴承旋转安装在固定转轴上,相邻上辊轮之间安装有推力轴承。3. A kind of spring coiling machine equipment according to claim 1, characterized in that: a fixed rotating shaft is installed between the two installation sliders; the four upper rollers are respectively mounted on the fixed rotating shaft through a rolling bearing for rotation, Thrust bearings are installed between adjacent upper rollers. 4.根据权利要求1所述的一种卷簧机设备,其特征在于:每个固定壳的下端均旋转安装有一个安装转轴,每个安装转轴上均固定安装有一个下辊轮;电机的输出轴与三个安装转轴之间通过同步轮和同步带传动连接。4. A kind of coil spring machine equipment according to claim 1, it is characterized in that: the lower end of each fixed shell is all rotatably installed with an installation rotating shaft, all is fixedly installed with a lower roller on each installation rotating shaft; The output shaft is connected with the three installed rotating shafts through a synchronous wheel and a synchronous belt transmission. 5.根据权利要求1所述的一种卷簧机设备,其特征在于:每个下辊轮的外圆面上均通过螺纹配合安装有一个第一螺纹环和第二螺纹环。5. A spring coiling machine according to claim 1, characterized in that: a first threaded ring and a second threaded ring are mounted on the outer surface of each lower roller through screw fit. 6.根据权利要求5所述的一种卷簧机设备,其特征在于:每个下辊轮内均滑动安装有一个L型状的第一限位杆和第二限位杆,第一限位杆的一端向上穿出对应下辊轮的外圆面与第二螺纹环配合;第三调节螺杆通过螺纹配合安装在下辊轮上,第三调节螺杆的一端穿出下辊轮前端面,第三调节螺杆的另一端通过旋转副与第一限位杆的另一端连接;所述第二限位杆的一端向上穿出对应下辊轮的外圆面与第一螺纹环配合;传动杆为C型状,传动杆滑动安装在下辊轮内;所述传动杆与第二限位杆上均具有齿牙,传动齿轮旋转安装在下辊轮内;传动杆和第二限位杆分别位于传动齿轮的上下两侧且分别与传动齿轮啮合;第二调节螺杆通过螺纹配合安装在下辊轮上,第二调节螺杆的一端穿出下辊轮前端面,第二调节螺杆的另一端通过旋转副与传动杆连接。6. A kind of spring coiling machine equipment according to claim 5, characterized in that: an L-shaped first limit rod and a second limit rod are slidably installed in each lower roller, and the first limit rod One end of the positioning rod goes upwards through the outer circular surface of the corresponding lower roller to cooperate with the second threaded ring; the third adjusting screw is installed on the lower roller through thread fit, and one end of the third adjusting screw passes through the front end of the lower roller. The other end of the three adjusting screw rods is connected with the other end of the first limit rod through the rotation pair; one end of the second limit rod passes upwards through the outer circular surface of the corresponding lower roller to cooperate with the first threaded ring; the transmission rod is C shape, the transmission rod is slidably installed in the lower roller; the transmission rod and the second limit rod both have teeth, and the transmission gear is rotatably installed in the lower roller; the transmission rod and the second limit rod are respectively located on the transmission gear The upper and lower sides of the upper and lower sides of the second adjusting screw are respectively meshed with the transmission gear; the second adjusting screw is installed on the lower roller through thread fit, one end of the second adjusting screw passes through the front end of the lower roller, and the other end of the second adjusting screw passes through the rotating pair and the transmission rod connection. 7.根据权利要求1所述的一种卷簧机设备,其特征在于:所述安装支座面向导向板的一端开有梯形滑槽,圈径调控块的一端具有弧形槽,圈径调控块的另一端固定安装有梯形滑块;四个圈径调控块通过其上的梯形滑块与梯形滑槽的配合安装在安装支座上,所述安装支座上安装有用于对其上安装的圈径调控块起到固定作用的卡板,所述卡板通过螺栓可拆卸安装的安装支座上。7. A kind of spring coiling machine equipment according to claim 1, characterized in that: one end of the mounting support facing the guide plate is provided with a trapezoidal chute, one end of the circle diameter regulating block has an arc groove, and the circle diameter is controlled The other end of the block is fixedly equipped with a trapezoidal slider; the four circle diameter control blocks are installed on the mounting support through the cooperation of the trapezoidal sliding block and the trapezoidal chute on it, and the mounting support is installed on it. The ring diameter regulating block is used as a clamping plate for fixing, and the clamping plate is detachably installed on the mounting support through bolts. 8.根据权利要求1所述的一种卷簧机设备,其特征在于:两个第四调节螺杆对称的旋转安装在安装板上且两个第四调节螺杆与两个第一滑动块螺纹配合连接;两个第五调节螺杆对称的旋转安装在安装板上且两个第五调节螺杆与两个第二滑动块螺纹配合连接。8. A kind of spring coiling machine equipment according to claim 1, characterized in that: two fourth adjusting screw rods are symmetrically rotated and installed on the mounting plate and the two fourth adjusting screw rods are threadedly matched with the two first sliding blocks Connection; the two fifth adjusting screw rods are symmetrically rotated and installed on the mounting plate, and the two fifth adjusting screw rods are threadedly connected with the two second sliding blocks. 9.根据权利要求1所述的一种卷簧机设备,其特征在于:所述芯轴通过固定杆固定安装在安装板上且位于节距调控板的前侧,所述芯轴上开有导向滑槽,芯套上固定安装有导向块,四个芯套通过其上的导向块与导向滑槽的滑动配合安装在芯轴上。9. A kind of spring coiling machine equipment according to claim 1, characterized in that: the mandrel is fixedly installed on the mounting plate through a fixed rod and is located on the front side of the pitch regulating plate, and the mandrel is provided with Guide chute, guide blocks are fixedly installed on the core sleeve, and the four core sleeves are installed on the mandrel through the sliding cooperation between the guide blocks on the core sleeve and the guide chute. 10.根据权利要求9所述的一种卷簧机设备,其特征在于:所述芯轴的两端可拆卸安装有两个限位板。10. A spring coiling machine according to claim 9, characterized in that two limit plates are detachably installed at both ends of the mandrel.
CN202310115316.4A 2023-02-15 2023-02-15 Spring coiling machine equipment Pending CN116329428A (en)

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US20030074944A1 (en) * 2001-10-23 2003-04-24 L&P Property Management Company Multiple wire feed for spring coiling machine and method
CN106513547A (en) * 2016-11-10 2017-03-22 广州市联柔机械设备有限公司 Double-steel-wire feeding type spring coiling and forming device
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