CN116335226B - A working arm and engineering machinery vehicle with increased working angle and improved load-bearing capacity - Google Patents
A working arm and engineering machinery vehicle with increased working angle and improved load-bearing capacity Download PDFInfo
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- CN116335226B CN116335226B CN202310470985.3A CN202310470985A CN116335226B CN 116335226 B CN116335226 B CN 116335226B CN 202310470985 A CN202310470985 A CN 202310470985A CN 116335226 B CN116335226 B CN 116335226B
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/14—Booms only for booms with cable suspension arrangements; Cable suspensions
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/38—Cantilever beams, i.e. booms;, e.g. manufacturing processes, forms, geometry or materials used for booms; Dipper-arms, e.g. manufacturing processes, forms, geometry or materials used for dipper-arms; Bucket-arms
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F5/00—Dredgers or soil-shifting machines for special purposes
- E02F5/30—Auxiliary apparatus, e.g. for thawing, cracking, blowing-up, or other preparatory treatment of the soil
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Abstract
Description
技术领域Technical Field
本申请属于工程机械设备技术领域,更具体地说,是涉及一种增大工作角度、提高承载能力的工作臂和工程机械车。The present application belongs to the technical field of engineering machinery equipment, and more specifically, relates to a working arm and an engineering machinery vehicle that increase the working angle and improve the carrying capacity.
背景技术Background technique
目前,末端执行机构广泛应用于建筑与隧道挖掘行业,工作臂机构是装载各项执行机构的主要构件。在破碎作业中,由于岩体或建筑过高,所以对于破碎装备工作臂的工作角度和承载能力的要求变的越来越高。目前的冲击振动机普遍存在工作角度不足、承载能力较差等问题,因此需要解决这些问题,才能更好地提高工作臂的工作效率。At present, the end effector is widely used in the construction and tunnel excavation industries, and the working arm mechanism is the main component for loading various actuators. In the crushing operation, due to the high rock mass or building, the requirements for the working angle and load-bearing capacity of the working arm of the crushing equipment are becoming higher and higher. The current impact vibrator generally has problems such as insufficient working angle and poor load-bearing capacity. Therefore, these problems need to be solved in order to better improve the working efficiency of the working arm.
发明内容Summary of the invention
本申请的目的在于提供种一种增大工作角度、提高承载能力的工作臂和工程机械车,以解决现有技术中的工作臂工作角度不足、承载能力较差的技术问题。The purpose of the present application is to provide a working arm and an engineering machinery vehicle with increased working angle and improved carrying capacity, so as to solve the technical problems of insufficient working angle and poor carrying capacity of the working arm in the prior art.
为实现上述目的,本申请的第一方面,提供了一种增大工作角度、提高承载能力的工作臂,包括:To achieve the above-mentioned purpose, in a first aspect of the present application, there is provided a working arm for increasing the working angle and the carrying capacity, comprising:
基座;Pedestal;
连接臂,其一端铰接在所述基座上;A connecting arm, one end of which is hinged on the base;
伸缩臂机构,其一端铰接在所述连接臂上;A telescopic arm mechanism, one end of which is hinged on the connecting arm;
末端执行机构,其一端铰接在所述伸缩臂机构的另一端上;An end actuator, one end of which is hinged to the other end of the telescopic arm mechanism;
第一俯仰角调节机构,其包括第一液压缸和第一活塞杆;所述第一液压缸的一端铰接在所述连接臂上,所述第一液压缸的另一端通过所述第一活塞杆铰接在所述伸缩臂机构上;以及,a first pitch angle adjustment mechanism, comprising a first hydraulic cylinder and a first piston rod; one end of the first hydraulic cylinder is hinged on the connecting arm, and the other end of the first hydraulic cylinder is hinged on the telescopic arm mechanism through the first piston rod; and,
第二俯仰角调节机构,其包括第二液压缸、第二活塞杆、第一连接杆和第二连接杆;所述第二液压缸的一端铰接在所述基座上,所述第二液压缸的另一端通过所述第二活塞杆铰接在所述第一连接杆上,所述第一连接杆的左下端铰接在所述基座上,所述第一连接杆的右上端铰接在所述第二连接杆的一端,所述第二连接杆的另一端与所述连接臂和所述伸缩臂机构铰接。The second pitch angle adjustment mechanism includes a second hydraulic cylinder, a second piston rod, a first connecting rod and a second connecting rod; one end of the second hydraulic cylinder is hinged to the base, the other end of the second hydraulic cylinder is hinged to the first connecting rod through the second piston rod, the lower left end of the first connecting rod is hinged to the base, the upper right end of the first connecting rod is hinged to one end of the second connecting rod, and the other end of the second connecting rod is hinged to the connecting arm and the telescopic arm mechanism.
进一步地,所述第一液压缸的一端铰接在所述连接臂的中间位置上。Furthermore, one end of the first hydraulic cylinder is hinged to the middle position of the connecting arm.
进一步地,所述第一连接杆为三角形板,所述第一连接杆的三个端点分别与所述第二活塞杆、所述基座和所述第二连接杆铰接。Furthermore, the first connecting rod is a triangular plate, and three end points of the first connecting rod are hinged to the second piston rod, the base and the second connecting rod respectively.
进一步地,所述基座上设有向上凸出的连接板,所述第一连接杆的左下端与所述连接板的上端铰接。Furthermore, the base is provided with a connecting plate protruding upward, and the lower left end of the first connecting rod is hinged to the upper end of the connecting plate.
进一步地,所述伸缩臂机构包括:Furthermore, the telescopic arm mechanism comprises:
第一伸缩臂;First telescopic arm;
第二伸缩臂,其与所述第一伸缩臂间呈移动副连接;以及A second telescopic arm, which is connected to the first telescopic arm in a movable pair; and
第三液压缸,其一端铰接在所述第一伸缩臂上,另一端通过第三活塞杆铰接在所述第二伸缩臂上。A third hydraulic cylinder has one end hinged on the first telescopic arm, and the other end hinged on the second telescopic arm through a third piston rod.
进一步地,所述末端执行机构包括:Furthermore, the end effector comprises:
执行工作臂,其一端与所述第二伸缩臂的一端铰接;an execution working arm, one end of which is hinged to one end of the second telescopic arm;
转动油缸,其一端铰接在所述执行工作臂上;以及A rotating cylinder, one end of which is hinged to the execution working arm; and
执行部件,其一端固定连接在所述转动油缸上。An actuator component has one end fixedly connected to the rotating cylinder.
进一步地,还包括第四液压缸,所述第四液压缸的一端铰接在所述第二伸缩臂上,所述第四液压缸的另一端通过第四活塞杆铰接在所述执行工作臂上。Furthermore, it also includes a fourth hydraulic cylinder, one end of the fourth hydraulic cylinder is hinged to the second telescopic arm, and the other end of the fourth hydraulic cylinder is hinged to the execution working arm through a fourth piston rod.
进一步地,所述末端执行机构还包括:Furthermore, the end effector mechanism further comprises:
第五液压缸,其一端铰接在所述执行工作臂上;a fifth hydraulic cylinder, one end of which is hinged to the execution working arm;
第三连接杆,其一端铰接在所述执行工作臂上,另一端与所述第五液压缸的第五活塞杆铰接;a third connecting rod, one end of which is hinged to the execution working arm, and the other end of which is hinged to the fifth piston rod of the fifth hydraulic cylinder;
第四连接杆,其一端铰接在所述执行工作臂上,另一端与所述第三连接杆铰接,且所述第四连接杆与所述转动油缸铰接。A fourth connecting rod has one end hinged on the execution working arm and the other end hinged to the third connecting rod, and the fourth connecting rod is hinged to the rotating cylinder.
进一步地,所述执行部件为冲击锤、挖斗、吊环中的任意一种。Furthermore, the actuator is any one of an impact hammer, a bucket, and a lifting ring.
本申请的第二方面,提供了一种工程机械车,所述工程机械车上安装有上述任一项所述的一种工作臂。A second aspect of the present application provides an engineering machinery vehicle, on which a working arm as described in any one of the above items is installed.
与现有技术相比,本申请具有以下的技术效果:Compared with the prior art, this application has the following technical effects:
本申请的一种增大工作角度、提高承载能力的工作臂可以通过第一俯仰角调节机构和第二俯仰角调节机构配合作用,共同调节伸缩臂机构的俯仰角度,通过两个调节机构的共同调节作用可以增大伸缩臂的工作角度,扩大工作臂的工作范围;此外,本申请的基座、第一连接杆、第二连接杆和连接臂间构成一个四连杆机构,能较大程度分担末端执行机构工作时产生的冲击振动,提高了工作臂的承载能力和抗冲击能力。A working arm of the present application that increases the working angle and improves the carrying capacity can cooperate with a first pitch angle adjustment mechanism and a second pitch angle adjustment mechanism to jointly adjust the pitch angle of the telescopic arm mechanism. The joint adjustment of the two adjustment mechanisms can increase the working angle of the telescopic arm and expand the working range of the working arm. In addition, a four-bar mechanism is formed between the base, the first connecting rod, the second connecting rod and the connecting arm of the present application, which can share the impact vibration generated by the end actuator when it is working to a large extent, thereby improving the carrying capacity and impact resistance of the working arm.
本申请的一种工程机械车因具有本申请的工作臂结构,其同样具有工作角度大、承载能力高的优点,在此不再赘述。An engineering machinery vehicle of the present application also has the advantages of large working angle and high carrying capacity because it has the working arm structure of the present application, which will not be described in detail here.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
图1为本申请实施例提供的一种增大工作角度、提高承载能力的工作臂的整体结构示意图;FIG1 is a schematic diagram of the overall structure of a working arm that increases working angle and improves load-bearing capacity, provided by an embodiment of the present application;
图2为图1的正视图;Fig. 2 is a front view of Fig. 1;
图3为本申请实施例提供的工作臂与地面夹角最小时的工作状态示意图;FIG3 is a schematic diagram of a working state when the angle between the working arm and the ground is the smallest according to an embodiment of the present application;
图4为本申请实施例提供的工作臂与地面夹角最大时的工作状态示意图。FIG4 is a schematic diagram of the working state when the angle between the working arm and the ground is the largest according to an embodiment of the present application.
其中,图中各附图标记:Among them, the reference numerals in the figure are:
1、基座,2、第二液压缸,3、第二活塞杆,4、第一连接杆,5、第二连接杆,6、连接臂,7、第一液压缸,8、第一活塞杆,9、第一伸缩臂,10、第三液压缸,11、第三活塞杆,12、第二伸缩臂,13、执行工作臂,14、第四液压缸,15、第四活塞杆,16、第五液压缸,17、第五活塞杆,18、第三连接杆,19、第四连接杆,20、转动油缸,21、执行部件。1. Base, 2. Second hydraulic cylinder, 3. Second piston rod, 4. First connecting rod, 5. Second connecting rod, 6. Connecting arm, 7. First hydraulic cylinder, 8. First piston rod, 9. First telescopic arm, 10. Third hydraulic cylinder, 11. Third piston rod, 12. Second telescopic arm, 13. Executing working arm, 14. Fourth hydraulic cylinder, 15. Fourth piston rod, 16. Fifth hydraulic cylinder, 17. Fifth piston rod, 18. Third connecting rod, 19. Fourth connecting rod, 20. Rotating cylinder, 21. Executing component.
具体实施方式Detailed ways
为了使本申请所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。In order to make the technical problems, technical solutions and beneficial effects to be solved by this application more clearly understood, this application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not used to limit this application.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上。It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
需要理解的是,术语“长度”、“上”、“下”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。It should be understood that the terms "length", "up", "down", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
此外,术语“第一”、“第二”、“第三”、“第四”、“第五”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”、“第三”、“第四”、“第五”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first", "second", "third", "fourth", and "fifth" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first", "second", "third", "fourth", and "fifth" may explicitly or implicitly include one or more of the feature. In the description of this application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
请一并参阅图1~图4,现对本申请实施例提供的一种增大工作角度、提高承载能力的工作臂结构进行说明。Please refer to Figures 1 to 4 together, and now a working arm structure for increasing the working angle and improving the load-bearing capacity provided by an embodiment of the present application will be described.
本申请实施例的一种增大工作角度、提高承载能力的工作臂,包括基座1、连接臂6、伸缩臂机构、末端执行机构、第一俯仰角调节机构和第二俯仰角调节机构。连接臂6的一端铰接在基座1上,伸缩臂机构的一端铰接在连接臂6上,末端执行机构的一端铰接在伸缩臂机构的另一端上;第一俯仰角调节机构包括第一液压缸7和第一活塞杆8;第一液压缸7的一端铰接在连接臂6上,第一液压缸7的另一端通过第一活塞杆8铰接在伸缩臂机构上;第二俯仰角调节机构包括第二液压缸2、第二活塞杆3、第一连接杆4和第二连接杆5;第二液压缸2的一端铰接在基座1上,第二液压缸2的另一端通过第二活塞杆3铰接在第一连接杆4上,第一连接杆4的左下端铰接在基座1上,第一连接杆4的右上端铰接在第二连接杆5的一端,第二连接杆5的另一端与连接臂6和伸缩臂机构铰接。A working arm for increasing working angle and carrying capacity in the embodiment of the present application comprises a base 1, a connecting arm 6, a telescopic arm mechanism, an end actuator, a first pitch angle adjustment mechanism and a second pitch angle adjustment mechanism. One end of the connecting arm 6 is hinged on the base 1, one end of the telescopic arm mechanism is hinged on the connecting arm 6, and one end of the end actuator is hinged on the other end of the telescopic arm mechanism; the first pitch angle adjustment mechanism comprises a first hydraulic cylinder 7 and a first piston rod 8; one end of the first hydraulic cylinder 7 is hinged on the connecting arm 6, and the other end of the first hydraulic cylinder 7 is hinged on the telescopic arm mechanism through the first piston rod 8; the second pitch angle adjustment mechanism comprises a second hydraulic cylinder 2, a second piston rod 3, a first connecting rod 4 and a second connecting rod 5; one end of the second hydraulic cylinder 2 is hinged on the base 1, and the other end of the second hydraulic cylinder 2 is hinged on the first connecting rod 4 through the second piston rod 3, the lower left end of the first connecting rod 4 is hinged on the base 1, the upper right end of the first connecting rod 4 is hinged on one end of the second connecting rod 5, and the other end of the second connecting rod 5 is hinged to the connecting arm 6 and the telescopic arm mechanism.
在本申请实施例中,基座1左侧的铰接孔与第二液压缸2的缸体铰接,第二活塞杆3与第一连接杆4的中间铰接孔铰接,第一连接杆4的左下孔与基座1铰接,第一连接杆4的右上铰接孔与第二连接杆5端部的铰接孔铰接。连接臂6的右上孔为一个复合铰链,其与第二连接杆5的另一端和伸缩臂机构的一端同时铰接。In the embodiment of the present application, the hinge hole on the left side of the base 1 is hinged to the cylinder body of the second hydraulic cylinder 2, the second piston rod 3 is hinged to the middle hinge hole of the first connecting rod 4, the lower left hole of the first connecting rod 4 is hinged to the base 1, and the upper right hinge hole of the first connecting rod 4 is hinged to the hinge hole at the end of the second connecting rod 5. The upper right hole of the connecting arm 6 is a composite hinge, which is hinged to the other end of the second connecting rod 5 and one end of the telescopic arm mechanism at the same time.
本申请实施例的一种增大工作角度、提高承载能力的工作臂在使用时,可以通过第二俯仰角调节机构中的第二液压缸2的收缩或伸长来带动连接臂6运动,调节连接臂6与水平面间的夹角大小;通过第一俯仰角调节机构中的第一液压缸7的收缩或伸长来带动伸缩臂机构运动,调节伸缩臂机构与连接臂6之间的夹角大小。通过第一俯仰角调节机构、第二俯仰角调节机构两种调节效果的叠加,可以使工作臂的工作角度最大化,扩大工作臂的工作范围。When the working arm of the embodiment of the present application is used to increase the working angle and improve the carrying capacity, the second hydraulic cylinder 2 in the second pitch angle adjustment mechanism can be contracted or extended to drive the connecting arm 6 to move and adjust the angle between the connecting arm 6 and the horizontal plane; the first hydraulic cylinder 7 in the first pitch angle adjustment mechanism can be contracted or extended to drive the telescopic arm mechanism to move and adjust the angle between the telescopic arm mechanism and the connecting arm 6. The superposition of the two adjustment effects of the first pitch angle adjustment mechanism and the second pitch angle adjustment mechanism can maximize the working angle of the working arm and expand the working range of the working arm.
本申请实施例的一种增大工作角度、提高承载能力的工作臂可以通过第一俯仰角调节机构和第二俯仰角调节机构配合作用,共同调节伸缩臂机构的俯仰角度,通过两个调节机构的共同调节作用可以增大伸缩臂的工作角度,扩大工作臂的工作范围;此外,本申请的基座1、第一连接杆4、第二连接杆5和连接臂6间构成一个四连杆机构,能较大程度分担末端执行机构工作时产生的冲击振动,提高了工作臂的承载能力和抗冲击能力。A working arm that increases the working angle and improves the carrying capacity in an embodiment of the present application can cooperate with a first pitch angle adjustment mechanism and a second pitch angle adjustment mechanism to jointly adjust the pitch angle of the telescopic arm mechanism. The joint adjustment of the two adjustment mechanisms can increase the working angle of the telescopic arm and expand the working range of the working arm. In addition, the base 1, the first connecting rod 4, the second connecting rod 5 and the connecting arm 6 of the present application form a four-bar linkage, which can share the impact vibration generated by the end actuator when it is working to a large extent, thereby improving the carrying capacity and impact resistance of the working arm.
在本申请的一个实施例中,第一液压缸7的一端铰接在连接臂6的中间位置上,此处的中间位置指的是连接臂6两端之间的任一位置,例如,可以是铰接在连接臂6长度的1/3处或1/2处等。通过使第一液压缸7的一端铰接在连接臂6的中间位置上,而非铰接在连接臂6的端点处,即第一液压缸7的一端没有铰接在基座1上,可以使用较小行程的第一液压缸7即可获得较大角度的调节范围,降低第一液压缸7的成本。In one embodiment of the present application, one end of the first hydraulic cylinder 7 is hinged at the middle position of the connecting arm 6, where the middle position refers to any position between the two ends of the connecting arm 6, for example, it can be hinged at 1/3 or 1/2 of the length of the connecting arm 6. By hinged one end of the first hydraulic cylinder 7 at the middle position of the connecting arm 6 instead of at the end point of the connecting arm 6, that is, one end of the first hydraulic cylinder 7 is not hinged on the base 1, a first hydraulic cylinder 7 with a smaller stroke can be used to obtain a larger angle adjustment range, thereby reducing the cost of the first hydraulic cylinder 7.
在本申请的一个实施例中,第一连接杆4为三角形板,第一连接杆4的三个端点分别与第二活塞杆8、基座1和第二连接杆5铰接。三角形板状的第一连接杆4可以满足与第二活塞杆8、基座1和第二连接杆5同时铰接的需求,且其结构稳定,能承受更大的冲击振动,可以提高工作臂的承载能力和抗冲击能力。In one embodiment of the present application, the first connecting rod 4 is a triangular plate, and the three end points of the first connecting rod 4 are respectively hinged to the second piston rod 8, the base 1, and the second connecting rod 5. The triangular plate-shaped first connecting rod 4 can meet the requirements of being hinged to the second piston rod 8, the base 1, and the second connecting rod 5 at the same time, and its structure is stable, can withstand greater impact vibration, and can improve the load-bearing capacity and impact resistance of the working arm.
在本申请的一个实施例中,基座1上设有向上凸出的连接板,第一连接杆4的左下端与连接板的上端铰接,相比于将第一连接杆4的左下端直接铰接在基座1上,本申请实施例的设计结构具有更好的结构稳定性,能承受更大的冲击振动,可以提高工作臂的承载能力和抗冲击能力。In one embodiment of the present application, an upwardly protruding connecting plate is provided on the base 1, and the lower left end of the first connecting rod 4 is hinged to the upper end of the connecting plate. Compared with directly hingedly connecting the lower left end of the first connecting rod 4 to the base 1, the design structure of the embodiment of the present application has better structural stability, can withstand greater impact vibrations, and can improve the load-bearing capacity and impact resistance of the working arm.
在本申请的一个实施例中,本申请实施例的伸缩臂机构包括第一伸缩臂9、第二伸缩臂12和第三液压缸10,第二伸缩臂12与第一伸缩臂9间呈移动副连接;第三液压缸10的一端铰接在第一伸缩臂9下侧的耳座上,另一端通过第三活塞杆11铰接在第二伸缩臂12下侧的铰接板上。通过控制第三液压缸10的行程来控制第一伸缩臂9和第二伸缩臂12之间的相对移动,进而调节伸缩臂机构的伸缩,进而调节伸缩臂机构在水平方向上的作业范围。In one embodiment of the present application, the telescopic arm mechanism of the present application embodiment includes a first telescopic arm 9, a second telescopic arm 12 and a third hydraulic cylinder 10, wherein the second telescopic arm 12 is connected to the first telescopic arm 9 in a moving pair; one end of the third hydraulic cylinder 10 is hinged on the ear seat on the lower side of the first telescopic arm 9, and the other end is hinged on the hinge plate on the lower side of the second telescopic arm 12 through a third piston rod 11. The relative movement between the first telescopic arm 9 and the second telescopic arm 12 is controlled by controlling the stroke of the third hydraulic cylinder 10, thereby adjusting the telescopic movement of the telescopic arm mechanism, and thereby adjusting the operating range of the telescopic arm mechanism in the horizontal direction.
在本申请的一个实施例中,本申请实施例的末端执行机构包括执行工作臂13、转动油缸20和执行部件21,执行工作臂13的一端与第二伸缩臂12的一端铰接;转动油缸20的一端铰接在执行工作臂13上;执行部件21的一端可通过螺栓固定连接在转动油缸20上。通过转动油缸20带动执行部件21旋转运动。本申请实施例的执行部件21可以根据作业类型进行选择适配,例如可以是冲击锤或挖斗或吊环等。In one embodiment of the present application, the end actuator of the embodiment of the present application includes an execution working arm 13, a rotating cylinder 20 and an execution component 21, one end of the execution working arm 13 is hinged to one end of the second telescopic arm 12; one end of the rotating cylinder 20 is hinged to the execution working arm 13; one end of the execution component 21 can be fixedly connected to the rotating cylinder 20 by bolts. The rotating cylinder 20 drives the execution component 21 to rotate. The execution component 21 of the embodiment of the present application can be selected and adapted according to the type of operation, for example, it can be an impact hammer, a bucket, or a lifting ring, etc.
在本申请的一个实施例中,本申请实施例的工作臂还包括第四液压缸14,第四液压缸14的一端铰接在第二伸缩臂12下侧的铰接板上,第四液压缸14的另一端通过第四活塞杆15铰接在执行工作臂13下侧的耳座上。通过控制第四液压缸14的行程可调节执行工作臂13与第二伸缩臂12之间的夹角大小,进而调节作业范围。In one embodiment of the present application, the working arm of the embodiment of the present application further includes a fourth hydraulic cylinder 14, one end of the fourth hydraulic cylinder 14 is hinged to the hinge plate on the lower side of the second telescopic arm 12, and the other end of the fourth hydraulic cylinder 14 is hinged to the ear seat on the lower side of the execution working arm 13 through a fourth piston rod 15. By controlling the stroke of the fourth hydraulic cylinder 14, the angle between the execution working arm 13 and the second telescopic arm 12 can be adjusted, thereby adjusting the working range.
在本申请的一个实施例中,本申请实施例的末端执行机构还包括第五液压缸16、第三连接杆18和第四连接杆19,第三连接杆18为一个半月板,第五液压缸16的一端铰接在执行工作臂13下侧的耳座上;第三连接杆18的一端铰接在执行工作臂13上,另一端与第五液压缸16的第五活塞杆17铰接;第四连接杆19一端铰接在执行工作臂13上,另一端与第三连接杆18铰接,且第四连接杆19与转动油缸20铰接。本申请实施例的第三连接杆18的一端为一个复合铰链,同时与第五活塞杆17和第四连接杆19铰接。通过控制第五液压缸16的行程可调节执行部件21与执行工作臂13之间的夹角,进而调节执行部件21的工作范围。In one embodiment of the present application, the end actuator of the embodiment of the present application further includes a fifth hydraulic cylinder 16, a third connecting rod 18 and a fourth connecting rod 19, wherein the third connecting rod 18 is a meniscus, and one end of the fifth hydraulic cylinder 16 is hinged to the ear seat on the lower side of the execution working arm 13; one end of the third connecting rod 18 is hinged to the execution working arm 13, and the other end is hinged to the fifth piston rod 17 of the fifth hydraulic cylinder 16; one end of the fourth connecting rod 19 is hinged to the execution working arm 13, and the other end is hinged to the third connecting rod 18, and the fourth connecting rod 19 is hinged to the rotating cylinder 20. One end of the third connecting rod 18 of the embodiment of the present application is a composite hinge, which is hinged to the fifth piston rod 17 and the fourth connecting rod 19 at the same time. By controlling the stroke of the fifth hydraulic cylinder 16, the angle between the execution component 21 and the execution working arm 13 can be adjusted, thereby adjusting the working range of the execution component 21.
本申请实施例的工作臂的工作原理为:通过第二液压缸2调节连接臂6的仰俯,通过第一液压缸7调节第一伸缩臂9的仰俯,通过第三液压缸10调节第二伸缩臂12的位置,通过第四液压缸14调节执行工作臂13的仰俯,通过第五液压缸16调节旋转油缸20仰俯,通过旋转油缸20调节执行部件21左右摆动角度。The working principle of the working arm of the embodiment of the present application is: the pitch of the connecting arm 6 is adjusted by the second hydraulic cylinder 2, the pitch of the first telescopic arm 9 is adjusted by the first hydraulic cylinder 7, the position of the second telescopic arm 12 is adjusted by the third hydraulic cylinder 10, the pitch of the executing working arm 13 is adjusted by the fourth hydraulic cylinder 14, the pitch of the rotating cylinder 20 is adjusted by the fifth hydraulic cylinder 16, and the left and right swing angle of the executing component 21 is adjusted by the rotating cylinder 20.
图3、图4展示了本申请实施例提供的工作臂的两种工作状态,在图3中,第二液压缸2的第二活塞杆3伸长到最长,第一液压缸7的第一活塞杆8收缩到最短,第三液压缸10的第三活塞杆11收缩到最短,第四液压缸14的第四活塞杆15伸长到最长,工作臂处于第一极限位置,即第一伸缩臂9的仰角达到最小状态。Figures 3 and 4 show two working states of the working arm provided in an embodiment of the present application. In Figure 3, the second piston rod 3 of the second hydraulic cylinder 2 is extended to its longest position, the first piston rod 8 of the first hydraulic cylinder 7 is contracted to its shortest position, the third piston rod 11 of the third hydraulic cylinder 10 is contracted to its shortest position, and the fourth piston rod 15 of the fourth hydraulic cylinder 14 is extended to its longest position. The working arm is in a first extreme position, that is, the elevation angle of the first telescopic arm 9 reaches its minimum state.
在图4中,第二液压缸2的第二活塞杆3收缩到最短,第一液压缸7的第一活塞杆8伸长到最长,第三液压缸10的第三活塞杆11伸长到最长,第四液压缸14的第四活塞杆15收缩到最短,工作臂处于第二极限位置,即第一伸缩臂9的仰角达到最大状态。In Figure 4, the second piston rod 3 of the second hydraulic cylinder 2 is retracted to the shortest, the first piston rod 8 of the first hydraulic cylinder 7 is extended to the longest, the third piston rod 11 of the third hydraulic cylinder 10 is extended to the longest, and the fourth piston rod 15 of the fourth hydraulic cylinder 14 is retracted to the shortest. The working arm is in the second extreme position, that is, the elevation angle of the first telescopic arm 9 reaches the maximum state.
一般的工作臂的最大仰角与最小仰角之间的差值在35°左右,而本申请实施例通过第一俯仰角调节机构和第二俯仰角调节机构的配合调节作用,可以使得工作臂的最大仰角与最小仰角之间的差值达到45°左右,有效增大工作臂的工作角度范围。Generally, the difference between the maximum elevation angle and the minimum elevation angle of a working arm is about 35°. However, the embodiment of the present application, through the coordinated adjustment of the first pitch angle adjustment mechanism and the second pitch angle adjustment mechanism, can make the difference between the maximum elevation angle and the minimum elevation angle of the working arm reach about 45°, thereby effectively increasing the working angle range of the working arm.
本申请实施例的工作臂为五个自由度的十八杆连杆机构,其采用机构拓扑学对机械臂的动力执行机构进行设计,没有冗余结构件。The working arm of the embodiment of the present application is an eighteen-bar linkage mechanism with five degrees of freedom, which adopts mechanism topology to design the power actuator of the robot arm without redundant structural parts.
本申请实施例还提供一种工程机械车,该工程机械车上安装有本申请实施例的工作臂。本申请实施例的工程机械车根据执行部件21类型的不同,可以为不同种类的工程机械车,例如,当执行部件21为冲击锤时,本申请实施例的工程机械车为撬毛台车;当执行部件21为挖斗时,本申请实施例的工程机械车为挖掘机;当执行部件21为吊环时,本申请实施例的工程机械车为吊车。The embodiment of the present application also provides an engineering machinery vehicle, on which the working arm of the embodiment of the present application is installed. The engineering machinery vehicle of the embodiment of the present application can be different types of engineering machinery vehicles according to different types of the execution component 21. For example, when the execution component 21 is an impact hammer, the engineering machinery vehicle of the embodiment of the present application is a prying trolley; when the execution component 21 is a bucket, the engineering machinery vehicle of the embodiment of the present application is an excavator; when the execution component 21 is a lifting ring, the engineering machinery vehicle of the embodiment of the present application is a crane.
以上实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present application. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the attached claims.
Claims (9)
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| CN210178381U (en) * | 2019-04-03 | 2020-03-24 | 蓝传雯 | Angle adjusting arm support |
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Inventor after: Ding Huafeng Inventor after: Wang Zedong Inventor after: Yu Ziliu Inventor after: Xiao Yuhan Inventor after: Zhao Jiaming Inventor after: Xie Xinyi Inventor after: Ge Yingjiao Inventor after: Yang Xiaoxing Inventor before: Wang Zedong Inventor before: Yu Ziliu Inventor before: Xiao Yuhan Inventor before: Zhao Jiaming Inventor before: Xie Xinyi Inventor before: Ge Yingjiao Inventor before: Yang Xiaoxing Inventor before: Ding Huafeng |