CN116358654A - Coriolis mass flow sensor and mass flowmeter - Google Patents
Coriolis mass flow sensor and mass flowmeter Download PDFInfo
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- CN116358654A CN116358654A CN202210030126.8A CN202210030126A CN116358654A CN 116358654 A CN116358654 A CN 116358654A CN 202210030126 A CN202210030126 A CN 202210030126A CN 116358654 A CN116358654 A CN 116358654A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/76—Devices for measuring mass flow of a fluid or a fluent solid material
- G01F1/78—Direct mass flowmeters
- G01F1/80—Direct mass flowmeters operating by measuring pressure, force, momentum, or frequency of a fluid flow to which a rotational movement has been imparted
- G01F1/84—Coriolis or gyroscopic mass flowmeters
- G01F1/8409—Coriolis or gyroscopic mass flowmeters constructional details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F15/00—Details of, or accessories for, apparatus of groups G01F1/00 - G01F13/00 insofar as such details or appliances are not adapted to particular types of such apparatus
- G01F15/02—Compensating or correcting for variations in pressure, density or temperature
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F15/00—Details of, or accessories for, apparatus of groups G01F1/00 - G01F13/00 insofar as such details or appliances are not adapted to particular types of such apparatus
- G01F15/10—Preventing damage by freezing or excess pressure or insufficient pressure
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Abstract
Description
技术领域technical field
本发明涉及流量测量领域,具体而言,涉及一种科氏质量流量传感器和一种质量流量计,尤其是适用于超低温介质行业的科氏质量流量传感器和质量流量计。The invention relates to the field of flow measurement, in particular to a Coriolis mass flow sensor and a mass flow meter, especially a Coriolis mass flow sensor and a mass flow meter suitable for the ultra-low temperature medium industry.
背景技术Background technique
科里奥利质量流量计是基于科里奥利力效应来测量流过测量管的流体的质量流量的仪表。因其测量准确度高、可测量流体范围广、环境适用性强等优点得到了广泛地应用。A Coriolis mass flow meter is an instrument that measures the mass flow rate of a fluid flowing through a measuring tube based on the Coriolis force effect. It has been widely used because of its high measurement accuracy, wide range of measurable fluids, and strong environmental applicability.
目前,科里奥利质量流量计在超低温介质行业里的使用需求越来越大,例如在液氮、LNG(液化天然气)等行业。科里奥利质量流量计通常由传感器和变送器两个部分组成。现有质量流量计传感器普遍采用在测量管与外壳之间填充惰性气体起到保温隔热以及减缓其内的电子元器件腐蚀等作用。当质量流量计传感器长期在低温环境下使用时,热传导现象明显,传感器表面容易结冰,导致自身的振动会发生不确定性改变。再者,较长的测量管管线也会加剧热传导现象,从而影响测温的实时性和降低温度补偿的准确性。另外,传感器内部的电子元器件及其接头部分也会因为微量的浮冰干扰电子信号的准确性和可靠性,这些都会降低流量计的测量精度和使用寿命,影响其计量性能。At present, the demand for Coriolis mass flowmeters in the ultra-low temperature medium industry is increasing, such as in liquid nitrogen, LNG (liquefied natural gas) and other industries. A Coriolis mass flow meter usually consists of two parts: a sensor and a transmitter. Existing mass flowmeter sensors generally use inert gas to be filled between the measuring tube and the casing to perform thermal insulation and slow down the corrosion of electronic components inside. When the mass flowmeter sensor is used in a low temperature environment for a long time, the heat conduction phenomenon is obvious, and the surface of the sensor is easy to freeze, resulting in uncertain changes in its own vibration. Furthermore, longer measuring tubes will also aggravate the heat conduction phenomenon, thereby affecting the real-time temperature measurement and reducing the accuracy of temperature compensation. In addition, the electronic components and their joints inside the sensor will also interfere with the accuracy and reliability of the electronic signal due to a small amount of floating ice, which will reduce the measurement accuracy and service life of the flowmeter and affect its measurement performance.
发明内容Contents of the invention
因此,本发明的目的是,提出一种科氏质量流量传感器和一种相应的质量流量计,以至少部分克服现有技术中存在的缺陷,特别是可适用于超低温介质行业,例如,用以实现液氮、LNG等的流量计量。Therefore, the object of the present invention is to propose a Coriolis mass flow sensor and a corresponding mass flowmeter to at least partially overcome the defects in the prior art, especially applicable to the ultra-low temperature medium industry, for example, for Realize the flow measurement of liquid nitrogen, LNG, etc.
本发明提供一种科氏质量流量传感器,包括:感测组件,该感测组件包括用于引导待测流体的测量管;外壳部件,所述测量管安置于该外壳部件中;接口组件,该接口组件具有与所述外壳部件相接的壳体,并且设有流体进口接头和流体出口接头,用以将流体导入或者导出所述测量管;所述接口组件设有连通至外壳部件内部的抽真空接头,所述外壳部件内部构成密封的真空腔,所述测量管容纳于该真空腔之中。The present invention provides a Coriolis mass flow sensor, comprising: a sensing assembly, the sensing assembly includes a measuring tube for guiding the fluid to be measured; a housing part, the measuring tube is arranged in the housing part; an interface assembly, the The interface assembly has a housing connected to the housing part, and is provided with a fluid inlet joint and a fluid outlet joint for introducing or exporting fluid into or out of the measuring tube; the interface assembly is provided with a pump connected to the inside of the housing part. A vacuum connector, the inside of the shell part forms a sealed vacuum chamber, and the measuring tube is accommodated in the vacuum chamber.
科氏质量流量传感器的工作原理是基于科里奥利效应,测量管作为该传感器的敏感元件,在执行测量时待测流体从其内流过。按照本发明提出的技术方案,所述测量管被容纳于真空腔之中,也就是说,在测量管外围形成一种“真空包裹套”,由此,至少为测量管提供了隔热防护措施,同时也为测量管和设于外壳部件内的其他电子元器件提供了有效的防腐蚀保护措施,这一点对于超低温介质(如液氮、LNG等)行业使用的传感器来说尤为重要。采用真空腔设计,除了能够可靠地实现上述防护/隔离功能之外,其经济性、便利性以及环境友好性更是现有技术(例如采用惰性气体的设计方案)所无法比拟的。The working principle of the Coriolis mass flow sensor is based on the Coriolis effect. The measuring tube acts as the sensitive element of the sensor, and the fluid to be measured flows through it when the measurement is performed. According to the technical solution proposed by the present invention, the measuring tube is housed in a vacuum chamber, that is, a "vacuum sheath" is formed around the measuring tube, thereby at least providing heat insulation protection measures for the measuring tube , At the same time, it also provides effective anti-corrosion protection measures for the measuring tube and other electronic components located in the housing parts, which is especially important for sensors used in industries with ultra-low temperature media (such as liquid nitrogen, LNG, etc.). With the vacuum chamber design, in addition to being able to reliably realize the above protection/isolation functions, its economy, convenience, and environmental friendliness are unmatched by existing technologies (such as the design scheme using inert gas).
根据本发明的一种实施例,所述真空腔的绝对压力小于5Pa,在所述测量管外围形成相应的真空隔热层。According to an embodiment of the present invention, the absolute pressure of the vacuum chamber is less than 5 Pa, and a corresponding vacuum insulation layer is formed around the measuring tube.
进一步地,所述抽真空接头包括固定于接口组件壳体中的接头螺帽和与该接头螺帽螺纹连接的阀体。Further, the vacuum joint includes a joint nut fixed in the housing of the interface assembly and a valve body screwed to the joint nut.
根据本发明的一种实施例,所述接头螺帽构造有锥形安装座,并在该锥形安装座处与所述阀体形成锥面密封。According to an embodiment of the present invention, the joint nut is configured with a conical mounting seat, and forms a conical seal with the valve body at the conical mounting seat.
在此,根据本发明,抽真空接头(接头螺帽和阀体)的材料可以为不锈钢,真空泵通过抽真空辅助工装与抽真空接头连接,启动真空泵,达到密闭空间中的绝对压力小于5Pa的真空状态时,旋紧真空接头的阀体,实现锥面密封,然后封口,形成高真空的腔体,由此可以大幅减少内外部的热传导,降低结冰的程度,保证在流过超低温介质时传感器敏感元件亦即测量管振动的稳定性,提高测量的可靠性和准确性。Here, according to the present invention, the material of the vacuum joint (joint nut and valve body) can be stainless steel, the vacuum pump is connected with the vacuum joint through the vacuum auxiliary tooling, and the vacuum pump is started to reach a vacuum with an absolute pressure of less than 5 Pa in the closed space. In the state, tighten the valve body of the vacuum joint to achieve conical sealing, and then seal it to form a high-vacuum cavity, which can greatly reduce the internal and external heat conduction, reduce the degree of icing, and ensure that the sensor when flowing through the ultra-low temperature medium The vibration stability of the sensitive element, i.e. the measuring tube, increases the reliability and accuracy of the measurement.
进一步地,所述测量管呈类U形构造,包括两个直管段和一个居间连通所述两个直管段的弯管段。Further, the measuring pipe has a U-like structure, including two straight pipe sections and an elbow section connecting the two straight pipe sections.
有利的是,所述弯管段呈圆弧形延伸,该圆弧具有大于180度的圆心角。优选地,该圆弧具有192度的圆心角。Advantageously, the curved pipe section extends in an arc shape, and the arc has a central angle greater than 180 degrees. Preferably, the arc has a central angle of 192 degrees.
进一步地,所述感测组件还包括在所述类U形内侧设置于所述弯管段居中位置的激振元件和设置于所述弯管段两端位置的检测元件。Further, the sensing assembly further includes an excitation element arranged at the center of the curved pipe section inside the U-like shape and detection elements arranged at both ends of the curved pipe section.
有利的是,所述测量管的内表面和/或外表面构造为BA面。测量管可采用不锈钢材料制成,所谓BA面的不锈钢,具有表面不会氧化,且表面反射性很高的特性,在外壳与测量管的内外表面使用BA面,可以减少热传导和能量交换。It is advantageous if the inner and/or outer surface of the measuring tube is designed as a BA surface. The measuring tube can be made of stainless steel. The so-called BA surface stainless steel has the characteristics that the surface will not be oxidized and the surface is highly reflective. Using the BA surface on the inner and outer surfaces of the shell and the measuring tube can reduce heat conduction and energy exchange.
有利的是,所述外壳部件呈圆柱形套筒构造。这种设计总体上结构紧凑、外形美观,可实现更合理的空间布局。Advantageously, the housing part is configured as a cylindrical sleeve. This design is generally compact in structure and beautiful in appearance, and can realize a more reasonable space layout.
进一步地,所述外壳部件的内表面和/或外表面构造为BA面。由此,同样可达到如上所述的减少热传导和能量交换的效果。Further, the inner surface and/or the outer surface of the shell component is configured as a BA surface. Thus, the effects of reducing heat conduction and energy exchange as described above can also be achieved.
进一步地,所述外壳部件的内表面和/或外表面设有高反光涂料层。Further, the inner surface and/or the outer surface of the shell component is provided with a high reflective paint layer.
根据本发明的一种实施例,所述流体进口接头和流体出口接头分别形成有连接法兰。According to an embodiment of the present invention, the fluid inlet joint and the fluid outlet joint are respectively formed with connecting flanges.
根据本发明的一种实施例,所述接口组件还设有用于连接变送器的变送器接头。According to an embodiment of the present invention, the interface assembly is also provided with a transmitter connector for connecting a transmitter.
按照本发明,还提出一种质量流量计,包括传感器和变送器,所述传感器构造为前述的科氏质量流量传感器。According to the present invention, a mass flow meter is also proposed, including a sensor and a transmitter, and the sensor is configured as the aforementioned Coriolis mass flow sensor.
有益的是,所述传感器和变送器通过设于所述接口组件处的变送器接头相接,该变送器接头可以构造为长度至少为150mm的管接头。具有较长管接头的设计能够避免产生冷凝水汽等影响变送器电子回路的可靠性工作。可见,变送连接机构的作用是为了给传感机构和外置变送器提供安全的工作距离,除了本实施例的变送器接头,还可以由其他可以提供安全工作距离的方式实现该目的。Advantageously, the sensor and the transmitter are connected through a transmitter joint provided at the interface assembly, and the transmitter joint can be configured as a pipe joint with a length of at least 150 mm. The design with longer pipe joints can avoid the generation of condensed water vapor and other influences on the reliability of the electronic circuit of the transmitter. It can be seen that the function of the transmission connection mechanism is to provide a safe working distance for the sensing mechanism and the external transmitter. In addition to the transmitter connector in this embodiment, other methods that can provide a safe working distance can also be used to achieve this purpose .
值得一提的是,本发明的科氏质量流量传感器是在传统的科氏质量流量传感器上,提出适宜的改造,使其测量更加准确。本发明及其优选实施例的有益效果至少包括:It is worth mentioning that the Coriolis mass flow sensor of the present invention is based on the traditional Coriolis mass flow sensor, and a suitable modification is proposed to make its measurement more accurate. The beneficial effects of the present invention and its preferred embodiments include at least:
(1)按照本发明的一种设计,在容纳测量管(和其他电子元器件)的密闭空间中形成绝对压力小于5Pa的真空状态,由此可以大幅减少内外部的热传导,降低结冰的程度,保证在流过超低温介质时测量管振动的稳定性,提高测量的可靠性和准确性;(1) According to a design of the present invention, a vacuum state with an absolute pressure of less than 5Pa is formed in the closed space containing the measuring tube (and other electronic components), thereby greatly reducing the heat conduction inside and outside, and reducing the degree of icing , to ensure the stability of the vibration of the measuring tube when flowing through the ultra-low temperature medium, and improve the reliability and accuracy of the measurement;
(2)按照本发明的一种设计,采用类U形测量管,使得传感装置的空间位置减小一半,管线长度减小一半,大幅减少热传导面积,测温跟随性会更好,温度补偿会更准确,进一步提高流量测量的精度;另外,该结构还保持了较好的振动特性,同等条件下,比U型结构的小流量信号要强很多,便于变送器信号检测和解算,提高了流量测量的可靠性、稳定性、准确性;(2) According to a design of the present invention, a U-shaped measuring tube is used, so that the spatial position of the sensing device is reduced by half, the length of the pipeline is reduced by half, the heat conduction area is greatly reduced, the temperature measurement followability will be better, and the temperature compensation It will be more accurate and further improve the accuracy of flow measurement; in addition, this structure also maintains good vibration characteristics. Under the same conditions, it is much stronger than the small flow signal of U-shaped structure, which is convenient for transmitter signal detection and calculation, and improves Reliability, stability and accuracy of flow measurement;
(3)按照本发明的一种设计,测量管和外壳之间的腔体为高真空状态,加之测量管管线较短且测量管表面、外壳表面均为高反射的BA面,可以有效地降低热传导和结冰程度,保证了测量管振动的稳定性;(3) According to a design of the present invention, the cavity between the measuring tube and the shell is in a high vacuum state, and the measuring tube pipeline is short and the surface of the measuring tube and the shell are all highly reflective BA surfaces, which can effectively reduce the The degree of heat conduction and icing ensures the stability of the measuring tube vibration;
(4)按照本发明的一种设计,加高了变送器接头,避免变送器电子连接件在低温下失效,保证回路信号的可靠性;传感器装置的结构紧凑,外形美观,利于配套管线、仪表等的安装布局。(4) According to a design of the present invention, the transmitter joint is heightened to avoid failure of the electronic connector of the transmitter at low temperature and ensure the reliability of the loop signal; the sensor device has a compact structure and a beautiful appearance, which is beneficial to supporting pipelines , Instrumentation, etc. installation layout.
根据本发明第一方面提供的科氏流量传感器的特征和优点同样适用于本发明第二方面的质量流量计。使用本发明的科氏流量传感器和质量流量计,特别是可以极大地提高产品在超低温介质行业使用时的寿命、经济性和易维护性,拓宽了产品的使用场合,为客户提供更好的现场解决方案。The features and advantages of the Coriolis flow sensor provided according to the first aspect of the present invention are also applicable to the mass flow meter of the second aspect of the present invention. Using the Coriolis flow sensor and mass flowmeter of the present invention can greatly improve the service life, economy and ease of maintenance of the product when used in the ultra-low temperature medium industry, broaden the use occasions of the product, and provide customers with better on-site solution.
附图说明Description of drawings
在附图中示出了本发明的示例性实施例。本文所公开的实施例和附图应被视作说明性的,而非限制性的。另外值得注意的是,为了图示清楚起见,在附图中对于部分结构细节并不是按照实际比例绘制的。Exemplary embodiments of the invention are shown in the drawings. The embodiments and drawings disclosed herein are to be regarded as illustrative rather than restrictive. It is also worth noting that, for the sake of clarity of illustration, some structural details in the drawings are not drawn according to actual scale.
图1是按照本发明一种实施形式的科氏流量传感器的示意图;1 is a schematic diagram of a Coriolis flow sensor according to an embodiment of the present invention;
图2是按照本发明一种实施形式的科氏流量传感器的剖视图;Fig. 2 is a cross-sectional view of a Coriolis flow sensor according to an embodiment of the present invention;
图3是按照本发明一种实施形式的抽真空接头的剖视图。3 is a sectional view of an evacuation connection according to an embodiment of the invention.
具体实施方式Detailed ways
下面将结合附图,对本发明实施例的技术方案进行描述。显然,所描述的实施例仅涉及本发明的一部分实施形式,而非全部的实施形式。基于本发明公开的实施例,本领域普通技术人员在无需做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。本申请的说明书和权利要求书中的术语“包括”和“具有”以及它们的任何变换措辞,意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、产品或设备并不局限于已列出的步骤或单元,而是可选地还包括没有具体列出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设备固有的其他步骤或单元。The technical solutions of the embodiments of the present invention will be described below with reference to the accompanying drawings. Apparently, the described embodiments only relate to some, but not all, implementations of the present invention. Based on the disclosed embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application. The terms "comprising" and "having" and any variations thereof in the description and claims of this application are intended to cover a non-exclusive inclusion. For example, a process, method, product or device comprising a series of steps or units is not limited to the listed steps or units, but optionally also includes steps or units not specifically listed, or optionally further includes For other steps or units inherent in these processes, methods, products or devices.
本领域技术人员应理解的是,在本申请说明书和权利要求书的描述当中,某些术语所指示的方位或位置关系是基于附图所示的方位或位置关系而言的,其仅仅是为了便于描述本发明和简化描述,而非表示或暗示所指的装置、机构、结构或元件必须具有特定的方位、以特定的方位构造和操作,因此上述术语不能理解为对本发明的限制。Those skilled in the art should understand that, in the description of the specification and claims of this application, the orientation or positional relationship indicated by certain terms is based on the orientation or positional relationship shown in the drawings, which is only for the purpose of It is convenient to describe the present invention and simplify the description, but does not represent or imply that the referred device, mechanism, structure or element must have a specific orientation, be constructed and operated in a specific orientation, so the above terms should not be construed as limiting the present invention.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本发明的至少一个实施形式中。在说明书中的各个位置出现该措辞并不一定均是指相同的实施例,也不是与其他实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其他实施例相结合。Reference herein to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one implementation of the invention. The occurrences of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is understood explicitly and implicitly by those skilled in the art that the embodiments described herein can be combined with other embodiments.
除非另有限定,否则本文中使用的所有用语(包括技术用语和科学用语),均具有与本领域普通技术人员通常理解相同的含义,并可依据它们在相关技术描述上下文中的语境作具体解释。Unless otherwise defined, all terms (including technical terms and scientific terms) used herein have the same meanings as commonly understood by those of ordinary skill in the art, and can be specifically defined according to their context in the context of related technical descriptions. explain.
下面将参考附图并结合实施例来详细说明本发明。The present invention will be described in detail below with reference to the accompanying drawings and examples.
本发明的科氏质量流量传感器,其工作原理是基于科里奥利效应,当测量管内无流体通过时,测量管始终保持均匀振动,其内部的相位传感振动准确的记录下来,当测量管内有流体流动时,由于科里奥利效应,管道的入口和出口部分在同一时刻分别朝不同的方向振动,使测量管附加扭转振动,相位检测元件获取该管道振动在时间上和空间上的变化,通过记录相位差从而测算出当前流过管道的流体的质量,流速越快,及流量越大时,测量管振动的偏移也越大,相位检测元件还可以记录振动的频率,也就是测量管在一秒内振动的次数,例如装满水的测量管比装满蜂蜜的测量管的振动更加频繁,因此震动频率能够直接反映出液体的密度,通过测量管的振动可同时检测出液体的流量和密度,而且流量和密度之间又是相互独立的,本申请可同时测量管道中的多个过程变量,如质量流量,体积流量,密度,温度,甚至粘度。The working principle of the Coriolis mass flow sensor of the present invention is based on the Coriolis effect. When no fluid passes through the measuring tube, the measuring tube always vibrates uniformly, and the internal phase sensing vibration is accurately recorded. When there is fluid flow, due to the Coriolis effect, the inlet and outlet parts of the pipeline vibrate in different directions at the same time, causing additional torsional vibration of the measuring tube, and the phase detection element acquires the temporal and spatial changes of the pipeline vibration , by recording the phase difference to measure and calculate the quality of the fluid currently flowing through the pipeline, the faster the flow rate and the greater the flow rate, the greater the deviation of the vibration of the measuring tube, the phase detection element can also record the frequency of the vibration, that is, the measurement The number of times the tube vibrates in one second. For example, a measuring tube filled with water vibrates more frequently than a measuring tube filled with honey. Therefore, the vibration frequency can directly reflect the density of the liquid. The vibration of the measuring tube can simultaneously detect the density of the liquid. Flow and density, and flow and density are independent of each other, this application can simultaneously measure multiple process variables in the pipeline, such as mass flow, volume flow, density, temperature, and even viscosity.
图1和图2示意性地示出了本发明科氏流量传感器的基本结构,该科氏质量流量传感器包括:感测组件,该感测组件包括用于引导待测流体的测量管4;外壳部件1,所述测量管4安置于该外壳部件1中;接口组件2,该接口组件2具有与所述外壳部件1相接的壳体,并且设有流体进口接头和流体出口接头,用以将流体导入或者导出所述测量管4;所述接口组件2设有连通至外壳部件1内部的抽真空接头5,所述外壳部件1内部构成密封的真空腔,所述测量管4容纳于该真空腔之中。Figure 1 and Figure 2 schematically show the basic structure of the Coriolis flow sensor of the present invention, the Coriolis mass flow sensor includes: a sensing assembly, the sensing assembly includes a measuring tube 4 for guiding the fluid to be measured; a housing Part 1, the measuring tube 4 is placed in the housing part 1; an
图2是按照本发明一种实施形式的科氏流量传感器的结构剖视图。外壳部件1内部设置有测量管4、激振元件(如激励线圈)、拾振元件或者说检测元件(如相位检测元件)和感应电路。通常,测量管4构造为轴对称结构,激励线圈设置于测量管4的对称轴上,相位检测元件设置于测量的入口端和出口端,且相对于轴对称的测量管4相对称的位置。根据测量管4的空间位置和对外壳部件1的振动模态进行分析,选择外壳部件1采用圆柱形套筒外壳,这样体积小,结构紧凑,便于管线安装布局和与其它仪器仪表配套集成使用。本发明的工作原理是基于科里奥利效应,当测量管内无流体通过时,激励线圈确保该测量管4始终保持均匀振动,相位检测元件分别把振动准确的记录下来,当测量管4内有流体流动时,由于科里奥利效应,管道的入口和出口部分在同一时刻分别朝不同的方向振动,敏感的相位检测元件获取该管道振动在时间上和空间上的变化,通过记录相位差,并传输给感应电路,可直接测算出当前流过管道的流体的质量。Fig. 2 is a structural sectional view of a Coriolis flow sensor according to an embodiment of the present invention. The housing part 1 is provided with a measuring tube 4, an excitation element (such as an excitation coil), a vibration pickup element or a detection element (such as a phase detection element) and an induction circuit. Usually, the measuring tube 4 is configured as an axisymmetric structure, the excitation coil is arranged on the symmetric axis of the measuring tube 4, and the phase detection element is arranged at the inlet end and the outlet end of the measurement, and are symmetrical to the axisymmetric measuring tube 4. According to the spatial position of the measuring tube 4 and the analysis of the vibration mode of the shell part 1, the shell part 1 is selected to adopt a cylindrical sleeve shell, which is small in size and compact in structure, and is convenient for pipeline installation layout and integrated use with other instruments and meters. The working principle of the present invention is based on the Coriolis effect. When no fluid passes through the measuring tube, the excitation coil ensures that the measuring tube 4 maintains uniform vibration all the time, and the phase detection elements respectively record the vibration accurately. When the fluid flows, due to the Coriolis effect, the inlet and outlet parts of the pipeline vibrate in different directions at the same time, and the sensitive phase detection element acquires the temporal and spatial changes of the vibration of the pipeline, and by recording the phase difference, And transmit it to the induction circuit, which can directly measure and calculate the quality of the fluid currently flowing through the pipeline.
本发明进一步规定,真空腔的绝对压力优选小于5Pa,在所述测量管4外围形成相应的真空隔热层。The present invention further stipulates that the absolute pressure of the vacuum chamber is preferably less than 5 Pa, and a corresponding vacuum insulation layer is formed on the periphery of the measuring tube 4 .
测量管4的两个端口可以与接口组件2焊接在一起。The two ports of the measuring tube 4 can be welded together with the
图3是按照本发明一种实施形式的抽真空接头的剖视图,所述抽真空接头5包括固定于接口组件2壳体中的接头螺帽8和与该接头螺帽8螺纹连接的阀体7。进一步地,所述接头螺帽8构造有锥形安装座,并在该锥形安装座处与所述阀体7形成锥面密封。通过抽真空工艺处理,可以使外壳和测量管之间的腔体形成绝对压力小于5Pa的真空状态,大幅减少热传导。3 is a cross-sectional view of a vacuum joint according to an embodiment of the present invention. The vacuum joint 5 includes a joint nut 8 fixed in the housing of the
抽真空接头5通过外界抽真空设备或者抽真空辅助工装使外壳部件1内构成密封的真空腔,抽真空接头5包括阀体7和接头螺帽8,如图3所示,接头螺帽8可以嵌置并固定(例如通过焊接)于接口组件2的壳体上。抽真空接头(接头螺帽8和阀体7)的材料可以为不锈钢,真空泵通过抽真空辅助工装与抽真空接头连接,启动真空泵,达到密闭空间中的绝对压力小于5Pa的真空状态时,旋紧真空接头的阀体,实现锥面密封,然后封口,形成高真空的腔体,由此可以大幅减少内外部的热传导,降低结冰的程度,保证在流过超低温介质时传感器敏感元件亦即测量管振动的稳定性,提高测量的可靠性和准确性。The vacuum joint 5 forms a sealed vacuum cavity in the shell part 1 through external vacuum equipment or vacuum auxiliary tooling. The vacuum joint 5 includes a
如图2所示,测量管4呈类U形构造,其包括两个直管段和一个居间连通所述两个直管段的弯管段。有利的是,所述弯管段呈圆弧形延伸,该圆弧具有大于180度的圆心角。优选地,该圆弧具有192度的圆心角。As shown in FIG. 2 , the measuring pipe 4 has a U-like structure, which includes two straight pipe sections and an elbow section connecting the two straight pipe sections. Advantageously, the curved pipe section extends in an arc shape, and the arc has a central angle greater than 180 degrees. Preferably, the arc has a central angle of 192 degrees.
进一步地,所述感测组件还包括在所述类U形内侧设置于所述弯管段居中位置的激振元件和设置于所述弯管段两端位置的检测元件。Further, the sensing assembly further includes an excitation element arranged at the center of the curved pipe section inside the U-like shape and detection elements arranged at both ends of the curved pipe section.
适宜的是,上述测量管在结构上与字母“U”近似,此处称为“类U型”。所谓“类U形”是相对于标准的“U形”来说的,如果说标准的“U形”具有对称且平行的双臂结构,此处的“类U形”的双臂虽对称但不是平行的。优选地,所述类U型的测量管在弯管的弯道角度为192度。使得传感装置的空间位置减小一半,管线长度减小一半,大幅减少热传导面积,测温跟随性会更好,温度补偿会更准确,进一步提高流量测量的精度;另外,该结构还保持了较好的振动特性,同等条件下,类U形比U型结构的小流量信号要强很多,便于变送器信号检测和解算,提高了流量测量的可靠性、稳定性、准确性。It is suitable that the above-mentioned measuring tube is similar in structure to the letter "U", which is referred to as "U-like" here. The so-called "U-like shape" is relative to the standard "U-shape". If the standard "U-shape" has symmetrical and parallel arms, the "U-like" arms here are symmetrical but Not parallel. Preferably, the bend angle of the U-like measuring pipe in the bend is 192 degrees. The spatial position of the sensing device is reduced by half, the length of the pipeline is reduced by half, the heat conduction area is greatly reduced, the temperature measurement followability will be better, the temperature compensation will be more accurate, and the accuracy of flow measurement will be further improved; in addition, the structure also maintains Better vibration characteristics. Under the same conditions, the small flow signal of U-like structure is much stronger than that of U-shaped structure, which is convenient for transmitter signal detection and calculation, and improves the reliability, stability and accuracy of flow measurement.
根据本发明的一个实施例,所述测量管4的内表面和/或外表面构造为BA面。所述外壳部件1呈圆柱形套筒构造。所述外壳部件1的内表面和/或外表面构造为BA面。所述外壳部件1的内表面和/或外表面设有高反光涂料层。According to one embodiment of the invention, the inner and/or outer surface of the measuring tube 4 is configured as a BA surface. The housing part 1 is configured as a cylindrical sleeve. The inner and/or outer surface of the housing part 1 is designed as a BA surface. The inner surface and/or the outer surface of the housing part 1 is provided with a highly reflective paint layer.
对此适宜的是,测量管4和外壳部件1的材质均为不锈钢,两者内外表面均为BA面,测量管4的表面粗糙度可达Ra0.2μm,表面光泽度极好,有很高的反射率,有效降低部分热传导。在本申请的另一个实施例中,在外壳部件1内外表面涂有一层高反光涂料,来减少外部的热辐射能量,以降低传感装置内外部的热传导。It is suitable for this that the material of the measuring tube 4 and the shell part 1 is stainless steel, the inner and outer surfaces of both are BA surfaces, the surface roughness of the measuring tube 4 can reach Ra0.2 μm, the surface gloss is excellent, and there is a high High reflectivity, effectively reducing part of the heat conduction. In another embodiment of the present application, a layer of high-reflective paint is coated on the inner and outer surfaces of the housing component 1 to reduce external heat radiation energy and reduce heat conduction inside and outside the sensing device.
所述流体进口接头和流体出口接头分别形成有连接法兰3。The fluid inlet joint and the fluid outlet joint are respectively formed with connecting
所述接口组件2还设有用于连接变送器的变送器接头6。感应电路通过变送器主体2连接到变送器接头6的一侧,变送器接头6的另一侧与变送器相连,为了适应超低温介质行业的使用,接口组件2上可以焊接有长度150mm的变送器接头6,通过该距离的设置,可以避免在低温下变送器内部产生冷凝水汽,杜绝变送器电子连接处虚接,保证变送器的正常使用温度,提高流量计的计量准确性。The
适宜的是,为便于调试和检修,外壳部件1与接口组件2可以采用螺纹连接。为保证结构更加稳固,接口组件2与变送器接头6通常可以焊接。Suitably, for the convenience of debugging and maintenance, the shell part 1 and the
按照本发明,前述的科氏质量流量传感器可以构造为质量流量计的传感器,该质量流量计还变送器,所述传感器和变送器通过设于所述接口组件2处的变送器接头6相接,该变送器接头6优选构造为长度至少为150mm的管接头。According to the present invention, the aforementioned Coriolis mass flow sensor can be configured as a sensor of a mass flow meter, and the mass flow meter is also a transmitter, and the sensor and the transmitter pass through the transmitter joint located at the
需要说明的是,由科氏流量传感器将采集到的质量流量信号转变为原始电信号,通过变送器接头6传送给外置的变送器,由变送器对原始电信号处理后转变为符合要求的电信号进一步传输。It should be noted that the mass flow signal collected by the Coriolis flow sensor is converted into an original electrical signal, which is transmitted to an external transmitter through the
在性能测试实验中,申请人采用介质LNG(液化天然气)对质量流量传感器进行低温性能测试,结果是:若使用现有流量计,传感器出入口温差15℃,而使用本发明的质量流量传感器,其出入口温差仅为4℃。实验证明,本发明的质量流量传感器极大地提高了流量计测温的实时性和准确性,保证变送器温度补偿解算的精度,提高流量计的计量性能。In the performance test experiment, the applicant used the medium LNG (liquefied natural gas) to test the low temperature performance of the mass flow sensor, and the result was: if the existing flow meter is used, the temperature difference between the inlet and outlet of the sensor is 15°C, while using the mass flow sensor of the present invention, its The temperature difference between the inlet and outlet is only 4°C. Experiments have proved that the mass flow sensor of the present invention greatly improves the real-time performance and accuracy of temperature measurement of the flowmeter, ensures the accuracy of temperature compensation calculation of the transmitter, and improves the measurement performance of the flowmeter.
以上描述仅为本申请的较佳实施方式以及对所运用技术原理的说明。本领域技术人员应当理解,本申请中所涉及的发明范围,并不限于上述技术特征的特定组合而成的技术方案,同时也应涵盖在不脱离所述发明构思的情况下,由上述技术特征或其等同特征进行任意组合而形成的其它技术方案。例如上述特征与本申请中公开的(但不限于)具有类似功能的技术特征进行互相替换而形成的技术方案。The above description is only a preferred embodiment of the present application and an illustration of the applied technical principle. Those skilled in the art should understand that the scope of the invention involved in this application is not limited to the technical solution formed by the specific combination of the above-mentioned technical features, but should also cover the technical solution formed by the above-mentioned technical features without departing from the inventive concept. Other technical solutions formed by any combination of or equivalent features thereof. For example, a technical solution formed by replacing the above-mentioned features with technical features with similar functions disclosed in (but not limited to) this application.
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