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CN116425039A - Driving system of off-road tire track integrated crane - Google Patents

Driving system of off-road tire track integrated crane Download PDF

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Publication number
CN116425039A
CN116425039A CN202310208224.0A CN202310208224A CN116425039A CN 116425039 A CN116425039 A CN 116425039A CN 202310208224 A CN202310208224 A CN 202310208224A CN 116425039 A CN116425039 A CN 116425039A
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crane
crawler
tire
information
driving module
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Inventor
张永武
王丽娟
李昌军
武琼
张明
吕旭
胡炜
毕秀丽
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XUZHOU JIUFA MACHINERY CO LTD
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XUZHOU JIUFA MACHINERY CO LTD
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Priority to CN202310208224.0A priority Critical patent/CN116425039A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/20Control systems or devices for non-electric drives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/16Applications of indicating, registering, or weighing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C15/00Safety gear
    • B66C15/04Safety gear for preventing collisions, e.g. between cranes or trolleys operating on the same track
    • B66C15/045Safety gear for preventing collisions, e.g. between cranes or trolleys operating on the same track electrical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C15/00Safety gear
    • B66C15/06Arrangements or use of warning devices
    • B66C15/065Arrangements or use of warning devices electrical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/72Electric energy management in electromobility

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Jib Cranes (AREA)

Abstract

本发明公开了一种越野轮胎履带一体式吊车的行车系统,其包括:中控台、动力装置和安全监测装置,其中,中控台设置在车厢内用于切换吊车的履带轮或者轮胎的行走方式,并将待切换的履带轮或者轮胎的行走方式形成指令发送至动力装置;动力装置基于中控台下达的指令开启或者关闭履带轮驱动模块、轮胎驱动模块。本发明公开的行车系统能够在不改变吊车轮胎行驶功能的前提下增加履带轮,增加了吊车的行走方式,可根据实际路况来更改吊车的行走方式,适用于不同路况的行驶,还能够检测吊机、车体周边的障碍物和吊车的平衡信息,避免了吊车与障碍物碰撞或者因吊车的倾斜幅度较大而导致吊车侧翻的情况发生,提高了吊车行驶的安全性。

Figure 202310208224

The invention discloses a driving system for an off-road tire-crawler integrated crane, which includes: a center console, a power device and a safety monitoring device, wherein the center console is arranged in the compartment for switching the crawler wheels or tires of the crane mode, and send the walking mode command of the track wheels or tires to be switched to the power unit; the power unit turns on or off the track wheel drive module and tire drive module based on the command issued by the center console. The driving system disclosed in the present invention can add crawler wheels without changing the running function of the crane tires, increase the walking mode of the crane, change the walking mode of the crane according to the actual road conditions, and is suitable for driving in different road conditions. The balance information of the obstacles around the machine and the car body and the crane avoids the collision between the crane and the obstacle or the rollover of the crane due to the large inclination of the crane, and improves the safety of the crane.

Figure 202310208224

Description

一种越野轮胎履带一体式吊车的行车系统Driving system of an off-road tire crawler integrated crane

技术领域technical field

本发明涉及吊车控制系统,具体涉及一种越野轮胎履带一体式吊车的行车系统。The invention relates to a crane control system, in particular to a driving system of an off-road tire crawler integrated crane.

背景技术Background technique

吊车是起重机械的一种,是一种作循环、间歇运动的机械,一个工作循环包括:取物装置从取物地把物品提起,然后水平移动到指定地点降下物品,接着进行反向运动,使取物装置返回原位,以便进行下一次循环,吊车这个名称是起重机械统一的称号,主要包括汽车吊、履带吊和轮胎吊,其中,轮胎机动性能好,但路面结冰积雪,松软湿滑,坑凹不平,坡度较大时经常寸步难行,履带越野性能好,可离开道路横冲直撞,但因履带会损毁路面,却不允许在道路上通行,因此,现将轮胎、履带轮组装在一起形成越野轮胎履带一体式吊车,可以根据不同的路况切换不同的行走方式,适用于不同路况的行驶。A crane is a kind of lifting machinery, which is a kind of machine that performs cyclical and intermittent motion. A working cycle includes: the pick-up device lifts the item from the pick-up place, then moves horizontally to the designated place to lower the item, and then performs reverse movement , to return the fetching device to its original position for the next cycle. The name crane is the unified title of lifting machinery, mainly including car cranes, crawler cranes and tire cranes. Among them, the tires have good maneuverability, but the road is icy and snowy. , soft and slippery, with uneven potholes, and when the slope is large, it is often difficult to move an inch. The track has good cross-country performance and can run away from the road. However, because the track will damage the road surface, it is not allowed to pass on the road. Therefore, the tires and track wheels are now assembled. Together they form an integrated off-road tire crawler crane, which can switch different walking modes according to different road conditions, and is suitable for driving in different road conditions.

发明内容Contents of the invention

本发明的目的在于提供一种越野轮胎履带一体式吊车的行车系统,以解决上述背景技术中提出的问题。The object of the present invention is to provide a driving system of an off-road tire crawler integrated crane, so as to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种越野轮胎履带一体式吊车的行车系统,包括:中控台、动力装置和安全监测装置,其中,中控台设置在车厢内用于切换吊车的履带轮或者轮胎的行走方式,并将待切换的履带轮或者轮胎的行走方式形成指令发送至动力装置;动力装置基于中控台下达的指令开启或者关闭履带轮驱动模块、轮胎驱动模块,并且,动力装置将履带轮驱动模块、轮胎驱动模块的开启或者关闭的信息反馈至中控台;安全监测装置设置在吊车上采集吊车四周的障碍物信息和吊车的平衡信息,并将采集到的吊车四周的障碍物信息和吊车的平衡信息发送至中控台;中控台将履带轮驱动模块、轮胎驱动模块的开启或者关闭的信息以及吊车四周的障碍物信息和吊车的平衡信息展示在显示屏上。A driving system for an off-road tire-crawler integrated crane, comprising: a center console, a power unit and a safety monitoring device, wherein the center console is set in The walking mode of the switched track wheels or tires forms an instruction and sends it to the power unit; the power unit turns on or off the track wheel drive module and the tire drive module based on the instructions issued by the center console, and the power unit turns the track wheel drive module and tire drive module The opening or closing information of the crane is fed back to the center console; the safety monitoring device is set on the crane to collect the obstacle information around the crane and the balance information of the crane, and send the collected obstacle information around the crane and the balance information of the crane to the Center console: The center console displays information on the opening or closing of the track wheel drive module and the tire drive module, information on obstacles around the crane, and balance information on the crane on the display screen.

优选地,中控台还包括吊车控制器和警报器,吊车控制器用于控制履带轮驱动模块、轮胎驱动模块的开启或者关闭以及接收安全监测装置的监测信息,并将履带轮驱动模块、轮胎驱动模块的开启或者关闭信息和安全监测装置的障碍物反馈信息发送至显示屏上展示,警报器用于对驾驶员的警示。Preferably, the center console also includes a crane controller and an alarm, and the crane controller is used to control the opening or closing of the track wheel drive module and the tire drive module and receive monitoring information from the safety monitoring device, and drive the track wheel drive module and the tire drive module The opening or closing information of the module and the obstacle feedback information of the safety monitoring device are sent to the display screen for display, and the siren is used to warn the driver.

优选地,安全监测装置包括吊机监测模块和车辆监测模块,其中,吊机监测模块包括控制开关和第二距离传感器,控制开关设置在吊机前端用于采集吊机前端是否有障碍物,并将采集到的障碍物信息发送至吊车控制器,第二距离传感器基于接收吊车控制器的指令控制控制开关的开启和关闭,车辆监测模块包括第一距离传感器和水平传感器,第一距离传感器安装在车体的四周用于采集车体四周是否有障碍物信息,并将障碍物信息发送至吊车控制器,水平传感器安装在车厢内采集吊车的平衡信息,并将吊车的平衡信息发送至吊车控制器。Preferably, the safety monitoring device includes a crane monitoring module and a vehicle monitoring module, wherein the crane monitoring module includes a control switch and a second distance sensor, and the control switch is arranged at the front end of the crane to collect whether there is an obstacle at the front end of the crane, and The collected obstacle information is sent to the crane controller, and the second distance sensor controls the opening and closing of the control switch based on the instructions received from the crane controller. The vehicle monitoring module includes a first distance sensor and a level sensor, and the first distance sensor is installed on the The surroundings of the car body are used to collect whether there are obstacles around the car body, and send the obstacle information to the crane controller. The level sensor is installed in the car body to collect the balance information of the crane, and send the balance information of the crane to the crane controller. .

优选地,履带轮驱动模块包括柱塞泵、第二控制阀和第二行走马达,柱塞泵为第二控制阀提供压力,第二控制阀基于吊车手柄提供的前进或者后退的信号控制第二行走马达正转或者反转,第二行走马达用于控制履带轮前进或者后退。Preferably, the crawler wheel drive module includes a plunger pump, a second control valve and a second travel motor, the plunger pump provides pressure for the second control valve, and the second control valve controls the second control valve based on the forward or backward signal provided by the handle of the crane. The traveling motor rotates forward or reversely, and the second traveling motor is used to control the track wheels to move forward or backward.

优选地,轮胎驱动模块包括驱动泵、第一控制阀和第一行走马达,驱动泵为第一控制阀提供压力,第一控制阀基于吊车手柄提供的前进或者后退的信号控制第一行走马达正转或者反转,第一行走马达用于控制轮胎前进或者后退。Preferably, the tire drive module includes a drive pump, a first control valve and a first travel motor, the drive pump provides pressure to the first control valve, and the first control valve controls the first travel motor to move forward or backward based on the signal provided by the handle of the crane. Turn or reverse, the first travel motor is used to control the tire to advance or retreat.

优选地,动力装置包括发动机,柱塞泵、驱动泵并联安装在发动机的输出端,发动机用于为柱塞泵、驱动泵提供动力。Preferably, the power device includes an engine, the plunger pump and the drive pump are installed in parallel at the output end of the engine, and the engine is used to provide power for the plunger pump and the drive pump.

优选地,履带轮驱动模块还包括液压油箱和过滤器,液压油箱用于液压油的储存,过滤器安装在液压油箱的出油口用于过滤液压油中的杂质,柱塞泵的进油口通过进油管安装在过滤器的输出端用于接收经过滤器过滤后的液压油。Preferably, the crawler wheel drive module also includes a hydraulic oil tank and a filter, the hydraulic oil tank is used for storing hydraulic oil, the filter is installed at the oil outlet of the hydraulic oil tank to filter impurities in the hydraulic oil, and the oil inlet of the plunger pump Installed on the output end of the filter through the oil inlet pipe to receive the hydraulic oil filtered by the filter.

优选地,第二行走马达、第一行走马达均由高速液压马达、制动器、行星减速器和阀组组成,第二行走马达、第一行走马达分别通过高速液压马达、制动器、行星减速器和阀组控制履带轮、轮胎的前进、后退、刹车。Preferably, both the second travel motor and the first travel motor are composed of a high-speed hydraulic motor, a brake, a planetary reducer and a valve group, and the second travel motor and the first travel motor respectively pass through a high-speed hydraulic motor, a brake, a planetary reducer and a valve. The group controls the forward, backward, and brake of the track wheels and tires.

与现有技术相比,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:

本发明的一种越野轮胎履带一体式吊车的行车系统先通过中控台切换吊车的行走方式,再根据切换指令开启或者关闭履带轮驱动模块、轮胎驱动模块,并通过发动机分别驱动柱塞泵和驱动泵工作,由柱塞泵和驱动泵分别为第二控制阀、第一控制阀提供压力,最后,再由第二控制阀、第一控制阀根据吊车手柄提供的前进或者后退的信号控制第二行走马达、第一行走马达正转或者反转,从而控制履带轮或者轮胎的前进、后退和刹车,能够在不改变吊车轮胎行驶功能的前提下增加履带轮,增加了吊车的行走方式,可根据实际路况来更改吊车的行走方式,适用于不同路况的行驶,并且,通过设置安全监测模块,在吊车行驶时,可先由第一距离传感器、第二距离传感器对吊机和车体周边的障碍物进行检测,能够避免因吊机前方、车体周边具有障碍物而导致吊机、车体与障碍物碰撞的情况发生,再由水平传感器对吊车的平衡度进行检测,能够让驾驶员实时了解吊车的平衡信息,避免了因吊车的倾斜幅度较大而导致吊车侧翻的情况发生,提高了吊车行驶的安全性,而且,在使用吊机进行作业时,可通过控制开关将第二距离传感器关闭,避免了因第二距离传感器工作而影响吊机吊装货物的麻烦出现,为吊机作业提供了方便。The driving system of an off-road tire-crawler integrated crane according to the present invention first switches the walking mode of the crane through the center console, then turns on or off the track wheel drive module and the tire drive module according to the switching command, and drives the plunger pump and the tire drive module respectively through the engine. The driving pump works, the plunger pump and the driving pump respectively provide pressure for the second control valve and the first control valve, and finally, the second control valve and the first control valve control the first control valve according to the forward or backward signal provided by the crane handle. The second travel motor and the first travel motor rotate forward or reverse, so as to control the forward, backward and braking of the crawler wheels or tires, and can increase the crawler wheels without changing the driving function of the crane tires, and increase the walking mode of the crane. Change the walking mode of the crane according to the actual road conditions, which is suitable for driving in different road conditions, and, by setting up a safety monitoring module, when the crane is running, the first distance sensor and the second distance sensor can first monitor the distance between the crane and the car body. Obstacle detection can avoid the collision of the crane, car body and obstacles due to obstacles in front of the crane and around the car body, and then the level sensor can detect the balance of the crane, allowing the driver to Understand the balance information of the crane, avoid the crane rollover due to the large tilt of the crane, improve the safety of the crane, and, when using the crane for operation, the second distance can be adjusted by the control switch The sensor is closed, which avoids the trouble of affecting the hoisting of goods by the crane due to the work of the second distance sensor, and provides convenience for the crane operation.

附图说明Description of drawings

图1为根据本发明一实施例的行车系统的结构框图;Fig. 1 is a structural block diagram of a driving system according to an embodiment of the present invention;

图2为根据本发明一实施例的吊机监测模块、车辆监测模块和中控台的连接框图;Fig. 2 is a connection block diagram of a crane monitoring module, a vehicle monitoring module and a center console according to an embodiment of the present invention;

图3为根据本发明一实施例的履带轮驱动模块、轮胎驱动模块和发动机的连接框图。Fig. 3 is a connection block diagram of a track wheel driving module, a tire driving module and an engine according to an embodiment of the present invention.

图中:1、中控台;11、吊车控制器;12、显示屏;13、警报器;2、动力装置;3、安全监测装置;4、履带轮驱动模块;41、柱塞泵;42、第二控制阀;43、第二行走马达;44、液压油箱;45、过滤器;5、轮胎驱动模块;51、驱动泵;52、第一控制阀;53、第一行走马达;6、发动机;7、吊机监测模块;71、控制开关;72、第二距离传感器;8、车辆监测模块;81、第一距离传感器;82、水平传感器。In the figure: 1. Center console; 11. Crane controller; 12. Display screen; 13. Alarm; 2. Power device; 3. Safety monitoring device; 4. Track wheel drive module; 41. Piston pump; 42 , the second control valve; 43, the second traveling motor; 44, the hydraulic oil tank; 45, the filter; 5, the tire driving module; 51, the driving pump; 52, the first control valve; 53, the first traveling motor; 6, Engine; 7. Crane monitoring module; 71. Control switch; 72. Second distance sensor; 8. Vehicle monitoring module; 81. First distance sensor; 82. Level sensor.

具体实施方式Detailed ways

在本发明的描述中,需要理解的是,术语“中心”、“横向”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、或以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。另外,术语“包括”及其任何变形,意图在于覆盖不排他的包含。In describing the present invention, it is to be understood that the terms "central", "lateral", "upper", "lower", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device Or that an element must have a particular orientation, or be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, unless otherwise specified, "plurality" means two or more. Additionally, the term "comprise" and any variations thereof, are intended to cover a non-exclusive inclusion.

结合图1、图2和图3所示,一种越野轮胎履带一体式吊车的行车系统,包括:中控台1、动力装置2和安全监测装置3,其中,中控台1设置在车厢内用于切换吊车的履带轮或者轮胎的行走方式,并将待切换的履带轮或者轮胎的行走方式形成指令发送至动力装置2;动力装置2基于中控台1下达的指令开启或者关闭履带轮驱动模块4、轮胎驱动模块5,并且,动力装置2将履带轮驱动模块4、轮胎驱动模块5的开启或者关闭的信息反馈至中控台1;安全监测装置3设置在吊车上采集吊车四周的障碍物信息和吊车的平衡信息,并将采集到的吊车四周的障碍物信息和吊车的平衡信息发送至中控台1;中控台1将履带轮驱动模块4、轮胎驱动模块5的开启或者关闭的信息以及吊车四周的障碍物信息和吊车的平衡信息展示在显示屏12上。As shown in Fig. 1, Fig. 2 and Fig. 3, a driving system of an off-road tire crawler integrated crane includes: a center console 1, a power unit 2 and a safety monitoring device 3, wherein the center console 1 is arranged in the compartment It is used to switch the walking mode of the crawler wheels or tires of the crane, and send the walking mode formation instruction of the crawler wheels or tires to be switched to the power unit 2; the power unit 2 turns on or off the driving of the track wheels based on the command issued by the center console 1 Module 4, tire drive module 5, and the power unit 2 feeds back information about the opening or closing of the track wheel drive module 4 and tire drive module 5 to the center console 1; the safety monitoring device 3 is arranged on the crane to collect obstacles around the crane The object information and the balance information of the crane, and send the collected obstacle information around the crane and the balance information of the crane to the center console 1; the center console 1 will turn on or off the track wheel drive module 4 and the tire drive module 5 The information and the obstacle information around the crane and the balance information of the crane are displayed on the display screen 12.

在一个实施例中,在切换吊车的行走方式时,先通过中控台1切换吊车的行走方式,并将切换指令发送至动力装置2,再由动力装置2基于中控台1下达的指令开启或者关闭履带轮驱动模块4、轮胎驱动模块5,并通过发动机6分别驱动柱塞泵41和驱动泵51工作,由柱塞泵41和驱动泵51分别为第二控制阀42、第一控制阀52提供压力,最后,再由第二控制阀42、第一控制阀52根据吊车手柄提供的前进或者后退的信号控制第二行走马达43、第一行走马达53正转或者反转,从而控制履带轮或者轮胎的前进、后退和刹车,能够在不改变吊车轮胎行驶功能的前提下增加履带轮,增加了吊车的行走方式,可根据实际路况来更改吊车的行走方式,适用于不同路况的行驶,而且,在吊车的行驶过程中,可通过吊机监测模块7、车辆监测模块8检测吊机、车体周边是否有障碍物以及吊车是否平衡,避免了因吊机前方、车体周边具有障碍物而导致吊机、车体与障碍物碰撞的情况发生,也避免了因吊车的倾斜幅度较大而导致吊车侧翻的麻烦出现,提高了吊车行驶的安全性。In one embodiment, when switching the traveling mode of the crane, first switch the traveling mode of the crane through the central console 1, and send the switching command to the power unit 2, and then the power unit 2 starts the operation based on the command issued by the central console 1. Or close track wheel drive module 4, tire drive module 5, and drive plunger pump 41 and drive pump 51 work respectively by engine 6, be respectively second control valve 42, first control valve by plunger pump 41 and drive pump 51 52 to provide pressure, and finally, the second control valve 42 and the first control valve 52 control the forward or reverse rotation of the second travel motor 43 and the first travel motor 53 according to the forward or backward signal provided by the crane handle, thereby controlling the track The forward, backward and braking of wheels or tires can add crawler wheels without changing the driving function of the crane tires, and increase the walking mode of the crane. The walking mode of the crane can be changed according to the actual road conditions, which is suitable for driving in different road conditions. Moreover, during the running of the crane, the crane monitoring module 7 and the vehicle monitoring module 8 can be used to detect whether there are obstacles around the crane and the car body and whether the crane is balanced. The collision of the crane, the car body and the obstacle occurs, and the trouble of the crane rollover due to the large inclination of the crane is avoided, and the safety of the crane is improved.

在一个实施例中,中控台1还包括吊车控制器11和警报器13,吊车控制器11用于控制履带轮驱动模块4、轮胎驱动模块5的开启或者关闭以及接收安全监测装置3的监测信息,并将履带轮驱动模块4、轮胎驱动模块5的开启或者关闭信息和安全监测装置3的障碍物反馈信息发送至显示屏12上展示,警报器13用于对驾驶员的警示;在使用时,驾驶员可先通过显示屏12操控吊车控制器11切换吊车的行走方式,并通过吊车控制器11将切换指令发送至动力装置2开启或者关闭履带轮驱动模块4、轮胎驱动模块5,完成吊车行走方式的切换,再由吊车控制器11接收安全监测装置3反馈的障碍物信息和吊车平衡信息,并将障碍物信息和吊车平衡信息发送至显示屏12上展示给驾驶员,最后,再由警报器13对驾驶员进行示警,避免了因驾驶员无法实时观看显示屏12而导致驾驶员无法得知吊车行驶情况的麻烦出现。In one embodiment, the center console 1 also includes a crane controller 11 and an alarm 13, the crane controller 11 is used to control the opening or closing of the track wheel drive module 4 and the tire drive module 5 and receive the monitoring of the safety monitoring device 3 Information, and the opening or closing information of the track wheel drive module 4, the tire drive module 5 and the obstacle feedback information of the safety monitoring device 3 are sent to the display screen 12 for display, and the siren 13 is used to warn the driver; At this time, the driver can first control the crane controller 11 to switch the walking mode of the crane through the display screen 12, and send the switching command to the power unit 2 through the crane controller 11 to turn on or turn off the track wheel drive module 4 and the tire drive module 5. To switch the crane walking mode, the crane controller 11 receives the obstacle information and the crane balance information fed back by the safety monitoring device 3, and sends the obstacle information and the crane balance information to the display screen 12 for display to the driver. Finally, The driver is warned by the siren 13, which avoids the trouble that the driver cannot know the driving situation of the crane because the driver cannot watch the display screen 12 in real time.

在一个实施例中,安全监测装置3包括吊机监测模块7和车辆监测模块8,其中,吊机监测模块7包括控制开关71和第二距离传感器72,控制开关71设置在吊机前端用于采集吊机前端是否有障碍物,并将采集到的障碍物信息发送至吊车控制器11,第二距离传感器72基于接收吊车控制器11的指令控制控制开关71的开启和关闭,车辆监测模块8包括第一距离传感器81和水平传感器82,第一距离传感器81安装在车体的四周用于采集车体四周是否有障碍物信息,并将障碍物信息发送至吊车控制器11,水平传感器82安装在车厢内采集吊车的平衡信息,并将吊车的平衡信息发送至吊车控制器11;在吊车的行走过程中,先由第一距离传感器81、第二距离传感器72对吊机前端和车体周边的障碍物进行检测,能够避免因吊机前方、车体周边具有障碍物而导致吊机、车体与障碍物碰撞的情况发生,再由水平传感器82对吊车的平衡度进行检测,能够让驾驶员实时了解吊车的平衡信息,避免了因吊车的倾斜幅度较大而导致吊车侧翻的情况发生,提高了吊车行驶的安全性,而且,在使用吊机进行作业时,可通过控制开关71将第二距离传感器72关闭,避免了因第二距离传感器72工作而影响吊机吊装货物的麻烦出现,为吊机作业提供了方便。In one embodiment, the safety monitoring device 3 includes a crane monitoring module 7 and a vehicle monitoring module 8, wherein the crane monitoring module 7 includes a control switch 71 and a second distance sensor 72, and the control switch 71 is arranged at the front end of the crane for Collect whether there is an obstacle at the front end of the crane, and send the collected obstacle information to the crane controller 11, the second distance sensor 72 controls the opening and closing of the control switch 71 based on the instruction received from the crane controller 11, and the vehicle monitoring module 8 Including a first distance sensor 81 and a level sensor 82, the first distance sensor 81 is installed around the car body for collecting information about obstacles around the car body, and sends the obstacle information to the crane controller 11, and the level sensor 82 is installed Collect the balance information of the crane in the compartment, and send the balance information of the crane to the crane controller 11; during the walking process of the crane, the first distance sensor 81 and the second distance sensor 72 first check the front end of the crane and the periphery of the car body The obstacle detection can avoid the collision of the crane, the car body and the obstacle due to obstacles in front of the crane and around the car body, and then the level sensor 82 can detect the balance of the crane, which can make the driver The operator can know the balance information of the crane in real time, avoiding the situation that the crane rolls over due to the large inclination of the crane, and improving the safety of the crane. The second distance sensor 72 is closed, which avoids the trouble of affecting the hoisting goods of the crane due to the work of the second distance sensor 72, and provides convenience for the crane operation.

在一个实施例中,履带轮驱动模块4包括柱塞泵41、第二控制阀42和第二行走马达43,柱塞泵41为第二控制阀42提供压力,第二控制阀42基于吊车手柄提供的前进或者后退的信号控制第二行走马达43正转或者反转,第二行走马达43用于控制履带轮前进或者后退;轮胎驱动模块5包括驱动泵51、第一控制阀52和第一行走马达53,驱动泵51为第一控制阀52提供压力,第一控制阀52基于吊车手柄提供的前进或者后退的信号控制第一行走马达53正转或者反转,第一行走马达53用于控制轮胎前进或者后退;动力装置2包括发动机6,柱塞泵41、驱动泵51并联安装在发动机6的输出端,发动机6用于为柱塞泵41、驱动泵51提供动力;在控制吊车行驶时,先通过发动机6分别驱动柱塞泵41和驱动泵51工作,由柱塞泵41和驱动泵51分别为第二控制阀42、第一控制阀52提供压力,最后,再由第二控制阀42、第一控制阀52根据吊车手柄提供的前进或者后退的信号控制第二行走马达43、第一行走马达53正转或者反转,从而控制履带轮或者轮胎的前进、后退和刹车,能够在不改变吊车轮胎行驶功能的前提下增加履带轮,增加了吊车的行走方式。In one embodiment, the track wheel drive module 4 includes a plunger pump 41, a second control valve 42 and a second travel motor 43, the plunger pump 41 provides pressure for the second control valve 42, and the second control valve 42 is based on the crane handle The provided forward or backward signal controls the second traveling motor 43 to rotate forward or reversely, and the second traveling motor 43 is used to control the track wheel to advance or retreat; the tire driving module 5 includes a driving pump 51, a first control valve 52 and a first The travel motor 53 drives the pump 51 to provide pressure for the first control valve 52. The first control valve 52 controls the first travel motor 53 to rotate forward or reverse based on the forward or backward signal provided by the crane handle. The first travel motor 53 is used for Control the tires to advance or retreat; the power unit 2 includes an engine 6, and the plunger pump 41 and the drive pump 51 are installed in parallel on the output end of the engine 6, and the engine 6 is used to provide power for the plunger pump 41 and the drive pump 51; At this time, the plunger pump 41 and the drive pump 51 are respectively driven by the engine 6 to work, and the plunger pump 41 and the drive pump 51 respectively provide pressure for the second control valve 42 and the first control valve 52, and finally, the second control valve The valve 42 and the first control valve 52 control the forward or reverse rotation of the second traveling motor 43 and the first traveling motor 53 according to the forward or backward signal provided by the crane handle, thereby controlling the forward, backward and braking of the track wheels or tires, which can On the premise of not changing the running function of the crane tires, adding track wheels increases the walking mode of the crane.

在一个实施例中,履带轮驱动模块4还包括液压油箱44和过滤器45,液压油箱44用于液压油的储存,过滤器45安装在液压油箱44的出油口用于过滤液压油中的杂质,柱塞泵41的进油口通过进油管安装在过滤器45的输出端用于接收经过滤器45过滤后的液压油;在使用柱塞泵41时,由过滤器45对液压油箱44向柱塞泵41输送的液压油进行过滤,能够将液压油中的杂质进行过滤,提高了进入柱塞泵41的液压油的纯净度。In one embodiment, the crawler wheel driving module 4 also includes a hydraulic oil tank 44 and a filter 45, the hydraulic oil tank 44 is used for storing hydraulic oil, and the filter 45 is installed at the oil outlet of the hydraulic oil tank 44 for filtering the oil in the hydraulic oil. Impurities, the oil inlet of the plunger pump 41 is installed on the output end of the filter 45 through the oil inlet pipe to receive the hydraulic oil filtered by the filter 45; The hydraulic oil delivered by the plunger pump 41 is filtered to filter the impurities in the hydraulic oil and improve the purity of the hydraulic oil entering the plunger pump 41 .

在一个实施例中,第二行走马达43、第一行走马达53均由高速液压马达、制动器、行星减速器和阀组组成,第二行走马达43、第一行走马达53分别通过高速液压马达、制动器、行星减速器和阀组控制履带轮、轮胎的前进、后退、刹车。In one embodiment, the second travel motor 43 and the first travel motor 53 are composed of a high-speed hydraulic motor, brake, planetary reducer and valve group. Brakes, planetary reducers and valve groups control the forward, backward and braking of track wheels and tires.

本发明的工作流程为:在行驶吊车时,先通过中控台1切换吊车的行走方式,并将切换指令发送至动力装置2,再由动力装置2基于中控台1下达的指令开启或者关闭履带轮驱动模块4、轮胎驱动模块5,并通过发动机6分别驱动柱塞泵41和驱动泵51工作,由柱塞泵41和驱动泵51分别为第二控制阀42、第一控制阀52提供压力,最后,再由第二控制阀42、第一控制阀52根据吊车手柄提供的前进或者后退的信号控制第二行走马达43、第一行走马达53正转或者反转,从而控制履带轮或者轮胎的前进、后退和刹车,能够在不改变吊车轮胎行驶功能的前提下增加履带轮,增加了吊车的行走方式,可根据实际路况来更改吊车的行走方式,适用于不同路况的行驶,并且,在吊车的行驶过程中,先由第一距离传感器81、第二距离传感器72对吊机前端和车体周边的障碍物进行检测,能够避免因吊机前方、车体周边具有障碍物而导致吊机、车体与障碍物碰撞的情况发生,再由水平传感器82对吊车的平衡度进行检测,能够让驾驶员实时了解吊车的平衡信息,避免了因吊车的倾斜幅度较大而导致吊车侧翻的情况发生,提高了吊车行驶的安全性,而且,在使用吊机进行作业时,可通过控制开关71将第二距离传感器72关闭,避免了因第二距离传感器72工作而影响吊机吊装货物的麻烦出现,为吊机作业提供了方便。The working process of the present invention is as follows: when the crane is running, first switch the walking mode of the crane through the center console 1, and send the switching command to the power device 2, and then the power device 2 turns on or off based on the command issued by the center console 1 The track wheel drive module 4 and the tire drive module 5 drive the plunger pump 41 and the drive pump 51 to work respectively through the engine 6, and the plunger pump 41 and the drive pump 51 provide the second control valve 42 and the first control valve 52 respectively. Finally, the second control valve 42 and the first control valve 52 control the forward or reverse rotation of the second travel motor 43 and the first travel motor 53 according to the forward or backward signal provided by the crane handle, thereby controlling the track wheel or The forward, backward and braking of the tires can add track wheels without changing the driving function of the crane tires, and increase the walking mode of the crane. The walking mode of the crane can be changed according to the actual road conditions, which is suitable for driving in different road conditions. And, During the running of the crane, first the first distance sensor 81 and the second distance sensor 72 detect the obstacles around the front end of the crane and the car body, which can avoid the obstacle caused by the obstacles in front of the crane and around the car body. In the event of a collision between the machine, the car body and an obstacle, the balance of the crane is detected by the level sensor 82, which allows the driver to know the balance information of the crane in real time, and avoids the crane rollover caused by the large inclination of the crane When the situation occurs, the safety of the crane is improved. Moreover, when the crane is used for operation, the second distance sensor 72 can be turned off by the control switch 71, so as to avoid the influence of the second distance sensor 72 on the hoisting goods of the crane. The troubles appear, which provides convenience for the crane operation.

以上所述的,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technology of the present invention Any equivalent replacement or change of the scheme and its inventive concepts shall fall within the protection scope of the present invention.

Claims (8)

1. A traveling system of an off-road tire track integrated crane, comprising: a central console (1), a power device (2) and a safety monitoring device (3), wherein,
the center console (1) is arranged in a carriage and used for switching the walking mode of the crawler wheel or the tire of the crane, and sending a command formed by the walking mode of the crawler wheel or the tire to be switched to the power device (2);
the power device (2) starts or closes the crawler wheel driving module (4) and the tire driving module (5) based on the instruction issued by the center console (1), and the power device (2) feeds back the information of the starting or closing of the crawler wheel driving module (4) and the tire driving module (5) to the center console (1);
the safety monitoring device (3) is arranged on the crane to collect barrier information around the crane and balance information of the crane, and sends the collected barrier information around the crane and the balance information of the crane to the center console (1);
the center console (1) displays the information of opening or closing of the crawler wheel driving module (4) and the tire driving module (5), the obstacle information around the crane and the balance information of the crane on the display screen (12).
2. The traveling system of an off-road tire and crawler integrated crane according to claim 1, wherein the center console (1) further comprises a crane controller (11) and an alarm (13), the crane controller (11) is used for controlling the on or off of the crawler driving module (4) and the tire driving module (5) and receiving monitoring information of the safety monitoring device (3), and sending the on or off information of the crawler driving module (4) and the tire driving module (5) and obstacle feedback information of the safety monitoring device (3) to the display screen (12) for displaying, and the alarm (13) is used for warning a driver.
3. The off-road tire crawler integrated crane traveling system according to claim 2, wherein the safety monitoring device (3) comprises a crane monitoring module (7) and a vehicle monitoring module (8), wherein the crane monitoring module (7) comprises a control switch (71) and a second distance sensor (72), the control switch (71) is arranged at the front end of the crane for acquiring whether the front end of the crane has an obstacle or not and transmitting the acquired obstacle information to the crane controller (11), the second distance sensor (72) controls the opening and closing of the control switch (71) based on the instruction of receiving the crane controller (11), the vehicle monitoring module (8) comprises a first distance sensor (81) and a level sensor (82), the first distance sensor (81) is arranged around the vehicle body for acquiring whether the periphery of the vehicle body has the obstacle information and transmitting the obstacle information to the crane controller (11), and the level sensor (82) is arranged in the carriage for acquiring the balance information of the crane and transmitting the balance information to the crane controller (11).
4. The off-road tire crawler integrated crane travelling system according to claim 1, wherein the crawler wheel driving module (4) comprises a plunger pump (41), a second control valve (42) and a second travelling motor (43), the plunger pump (41) provides pressure for the second control valve (42), the second control valve (42) controls forward rotation or reverse rotation of the second travelling motor (43) based on a forward or reverse signal provided by a crane handle, and the second travelling motor (43) is used for controlling the crawler wheel to advance or retract.
5. The off-road tire and crawler integrated crane travelling system according to claim 4, wherein the tire driving module (5) comprises a driving pump (51), a first control valve (52) and a first travelling motor (53), the driving pump (51) providing pressure to the first control valve (52), the first control valve (52) controlling forward rotation or reverse rotation of the first travelling motor (53) based on a forward or reverse signal provided by a crane handle, the first travelling motor (53) being used for controlling forward or reverse movement of a tire.
6. The traveling system of the off-road tire crawler integrated crane according to claim 4, wherein the power device (2) comprises an engine (6), the plunger pump (41) and the driving pump (51) are installed at the output end of the engine (6) in parallel, and the engine (6) is used for providing power for the plunger pump (41) and the driving pump (51).
7. The traveling system of an off-road tire and crawler integrated crane according to claim 4, wherein the crawler driving module (4) further comprises a hydraulic oil tank (44) and a filter (45), the hydraulic oil tank (44) is used for storing hydraulic oil, the filter (45) is installed at an oil outlet of the hydraulic oil tank (44) and is used for filtering impurities in the hydraulic oil, and an oil inlet of the plunger pump (41) is installed at an output end of the filter (45) through an oil inlet pipe and is used for receiving the hydraulic oil filtered by the filter (45).
8. The running system of the off-road tire and crawler integrated crane according to claim 5, wherein the second running motor (43) and the first running motor (53) are composed of a high-speed hydraulic motor, a brake, a planetary reducer and a valve group, and the second running motor (43) and the first running motor (53) control the crawler wheels, the advance, the retreat and the brake of the tire through the high-speed hydraulic motor, the brake, the planetary reducer and the valve group respectively.
CN202310208224.0A 2023-03-07 2023-03-07 Driving system of off-road tire track integrated crane Pending CN116425039A (en)

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