CN116464518A - Multi-working-condition self-adaptive valve group, expansion turbine and reaction type speed type expander - Google Patents
Multi-working-condition self-adaptive valve group, expansion turbine and reaction type speed type expander Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D17/00—Regulating or controlling by varying flow
- F01D17/02—Arrangement of sensing elements
- F01D17/08—Arrangement of sensing elements responsive to condition of working-fluid, e.g. pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D17/00—Regulating or controlling by varying flow
- F01D17/10—Final actuators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D17/00—Regulating or controlling by varying flow
- F01D17/10—Final actuators
- F01D17/105—Final actuators by passing part of the fluid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
- F01K11/00—Plants characterised by the engines being structurally combined with boilers or condensers
- F01K11/02—Plants characterised by the engines being structurally combined with boilers or condensers the engines being turbines
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Abstract
Description
技术领域technical field
本发明涉及流体膨胀领域,具体涉及一种多工况自适应阀组、膨胀汽轮及反动式速度型膨胀机。The invention relates to the field of fluid expansion, in particular to a multi-working-condition self-adaptive valve group, an expansion steam turbine and a reactionary speed type expander.
背景技术Background technique
在热力发电和制冷热泵等动力循环系统中,都存在一个降压过程。在热力发电循环系统中,通过膨胀部件(透平或膨胀机)实现工质压力的降低并对外输出功率;在制冷热泵循环系统中,通过膨胀部件(膨胀阀、毛细管、喷射器或膨胀机等)实现工质压力的降低。In power cycle systems such as thermal power generation and refrigeration heat pumps, there is a depressurization process. In the thermal power generation cycle system, the pressure of the working medium is reduced through expansion components (turbine or expander) and external output power; in the refrigeration heat pump cycle system, the pressure of the working medium is reduced through expansion components (expansion valve, capillary tube, ejector or expander, etc.).
在制冷、热泵等逆循环系统中,利用膨胀部件使工质压力降低。可以采用膨胀阀、毛细血管作为逆循环系统的膨胀部件。工质经过膨胀阀或者毛细血管后,膨胀过程产生的膨胀功被耗散。能量的耗散严重影响系统的能源利用率。随着进一步研究,人们开始向逆循环系统中引入喷射器和膨胀机来代替之前的膨胀阀、毛细血管等耗散型膨胀部件。一般来说,喷射器的设计加工过程比膨胀机更容易,因为喷射器的结构相对来说比较简单且没有运动部件。但是引入喷射器需要对循环系统结构进行更多的修改,且大量研究显示喷射器对系统膨胀功的利用效率比较低。虽然在后来的一些研究中对喷射器的结构以及对喷射器在系统中的运行性能做了一些优化设计和改进,但是利用喷射器对循环系统的效率提升有限。利用膨胀机可以更加有效的对系统中的膨胀功进行回收和利用,从而进一步提高系统的效率。In reverse cycle systems such as refrigeration and heat pumps, expansion components are used to reduce the pressure of the working fluid. Expansion valves and capillaries can be used as expansion components of the reverse circulation system. After the working fluid passes through the expansion valve or capillary, the expansion work generated during the expansion process is dissipated. The dissipation of energy seriously affects the energy efficiency of the system. With further research, people began to introduce ejectors and expanders into the reverse cycle system to replace the previous dissipative expansion components such as expansion valves and capillaries. In general, ejectors are easier to design than expanders because ejectors are relatively simple and have no moving parts. However, the introduction of ejectors requires more modifications to the structure of the circulation system, and a large number of studies have shown that the utilization efficiency of ejectors for the expansion work of the system is relatively low. Although some optimized designs and improvements have been made to the structure of the injector and the operating performance of the injector in the system in some subsequent studies, the efficiency improvement of the circulation system by using the injector is limited. The use of the expander can more effectively recover and utilize the expansion work in the system, thereby further improving the efficiency of the system.
在热力发电的正循环系统中,由于系统外界环境的不稳定性,系统的工况会发生不稳定性的波动;在制冷热泵的逆循环系统中,由于系统在运行过程中,系统热源流体的温度和供应量会发生波动,从而造成系统在实际运行过程中的工况也会发生改变。当系统的运行工况发生改变后,系统中的设备的运行工况随之改变,应用在系统中的膨胀机的运行工况发生改变。In the positive cycle system of thermal power generation, due to the instability of the external environment of the system, the working conditions of the system will fluctuate unstablely; in the reverse cycle system of refrigeration heat pump, because the temperature and supply of the system heat source fluid will fluctuate during the operation of the system, the working conditions of the system will also change during the actual operation process. When the operating condition of the system changes, the operating condition of the equipment in the system changes accordingly, and the operating condition of the expander applied in the system changes.
当膨胀机的工况发生改变时,膨胀机的运行工况偏离设计工况。此时工质在膨胀机中膨胀结束后会发生过膨胀和欠膨胀的现象:When the operating condition of the expander changes, the operating condition of the expander deviates from the design condition. At this time, the phenomenon of over-expansion and under-expansion will occur after the expansion of the working medium in the expander:
1)当工质发生过膨胀时,工质在膨胀机中膨胀结束后的压强低于膨胀流道出口处的环境压强。此时工质在膨胀流道出口处产生激波,工质的压强突然跃升至与膨胀流道出口处的压强大小相等,这个过程称为工质的突击压缩。工质的突击压缩是一个不可逆的过程,在这个过程中工质的能量被耗散掉。1) When the working medium is over-expanded, the pressure of the working medium after expansion in the expander is lower than the ambient pressure at the outlet of the expansion channel. At this time, the working fluid generates a shock wave at the outlet of the expansion channel, and the pressure of the working fluid suddenly jumps to be equal to the pressure at the outlet of the expansion channel. This process is called the sudden compression of the working fluid. The sudden compression of the working medium is an irreversible process, in which the energy of the working medium is dissipated.
2)当膨胀机发生欠膨胀时,工质在膨胀机中膨胀结束后的压强高于膨胀流道出口处的环境压强,此时工质无法在膨胀流道中完全膨胀。工质会在流道出口处的环境中发生自由膨胀。工质自由膨胀的过程中,工质的压力逐渐降低至与膨胀流道出口处的环境压强大小相等。工质的自由膨胀也是一个不可逆的过程,工质的压降并不能有效地增加工质的流速。自由膨胀后,工质的压强降低、流速不变、流量不变,工质的能量被损耗掉。2) When under-expansion occurs in the expander, the pressure of the working medium after expansion in the expander is higher than the ambient pressure at the outlet of the expansion channel, and the working medium cannot fully expand in the expansion channel at this time. The working fluid expands freely in the environment at the outlet of the runner. During the process of free expansion of the working fluid, the pressure of the working fluid gradually decreases to be equal to the ambient pressure at the outlet of the expansion channel. The free expansion of the working fluid is also an irreversible process, and the pressure drop of the working fluid cannot effectively increase the flow rate of the working fluid. After free expansion, the pressure of the working medium decreases, the flow rate remains unchanged, and the energy of the working medium is lost.
因此,变工况情况下,循环系统膨胀机内工质的过膨胀和欠膨胀现象会使得工质能量被损耗,降低动力循环系统的效率。Therefore, under variable working conditions, the over-expansion and under-expansion of the working medium in the expander of the circulation system will cause the energy loss of the working medium and reduce the efficiency of the power circulation system.
发明内容Contents of the invention
本发明提供了一种多工况自适应阀组、膨胀汽轮及反动式速度型膨胀机,通过设计一种多工况自适应阀组,根据进气口处的工质压强进行自适应分流,将该阀组加装到膨胀机、压缩机及其他设备或系统中,能够解决现有技术中欠膨胀、过膨胀及其他工况匹配性问题。The invention provides a multi-working-condition self-adaptive valve group, an expansion steam turbine and a reactionary speed expander. By designing a multi-working-condition self-adaptive valve group, the self-adaptive shunting is performed according to the pressure of the working medium at the inlet, and the valve group is installed in an expander, a compressor, and other equipment or systems, which can solve the matching problems of under-expansion, over-expansion and other working conditions in the prior art.
在本发明的第一个方面,提供一种多工况自适应阀组,具备:In the first aspect of the present invention, a multi-working condition adaptive valve group is provided, which has:
分流腔,具有进气口,并用于汇集接收工质;The distribution cavity has an air inlet and is used to collect and receive working fluid;
多个阀体单元,均与所述分流腔连接,且每个所述阀体单元具有不同预设的开闭压强区间,且任意一个所述阀体单元的开闭压强区间与其他至少一个所述阀体单元的开闭压强区间交叉或存在相同端点值,以使得任意一个所述阀体单元闭合,则必然有至少一个其他所述阀体单元开启。A plurality of valve body units are all connected to the distribution chamber, and each of the valve body units has a different preset opening and closing pressure range, and the opening and closing pressure range of any one of the valve body units intersects with the opening and closing pressure range of at least one other valve body unit or has the same endpoint value, so that if any one of the valve body units is closed, at least one of the other valve body units must be opened.
进一步地,所述分流腔为空心球体或半球体结构,或横截面为弧形、方形。Further, the distribution cavity is a hollow sphere or a hemispherical structure, or the cross section is arc-shaped or square.
进一步地,所述阀体单元包括:Further, the valve body unit includes:
阀座;seat;
阀进气通道,形成于所述阀座的一端部;a valve intake channel formed at one end of the valve seat;
阀排气通道,形成于所述阀座的另一端部,且与膨胀流道连通;a valve exhaust channel, formed at the other end of the valve seat, and communicated with the expansion channel;
阀片,通过弹簧设置在所述阀座内,且在外力作用下所述阀片能够完全运动至所述阀座的端部并封闭所述阀进气通道或所述阀排气通道;The valve plate is arranged in the valve seat by a spring, and under the action of an external force, the valve plate can completely move to the end of the valve seat and close the valve intake channel or the valve exhaust channel;
阀片通道,设置在所述阀片上,在所述阀片未完全密封紧贴所述阀座端部时,工质依次经所述阀进气通道、所述阀片通道和所述阀排气通道流通;The valve plate channel is arranged on the valve plate. When the valve plate is not completely sealed and close to the end of the valve seat, the working fluid flows through the valve intake channel, the valve plate channel and the valve exhaust channel in sequence;
阀端盖,与所述阀座连接为一个整体;The valve end cover is connected with the valve seat as a whole;
其中,所述阀片通道与所述阀进气通道和所述阀排气通道完全错位设置,以使得所述阀进气通道或所述阀排气通道被封闭时不通气;Wherein, the valve plate passage is completely misaligned with the valve intake passage and the valve exhaust passage, so that the valve intake passage or the valve exhaust passage is closed without ventilation;
其中,所述弹簧一端嵌入设置在所述阀座内,另一端与所述阀片固定。Wherein, one end of the spring is embedded in the valve seat, and the other end is fixed to the valve plate.
在本发明的第二个方面,提供一种具有上述多工况自适应阀组的膨胀汽轮,具备:In a second aspect of the present invention, there is provided an expansion steam turbine with the above-mentioned multi-working-condition adaptive valve group, which has:
轮体,具有轮体轴通道,且能够绕所述轮体轴通道旋转;a wheel body having a wheel shaft channel and capable of rotating around the wheel shaft channel;
轮体端盖,与所述轮体的一端部连接为一个整体;The wheel body end cover is connected with one end of the wheel body as a whole;
多工况自适应阀组,在所述轮体内设置至少一组多工况自适应阀组,所述分流腔的进气口连通至所述轮体轴通道;Multi-working condition adaptive valve group, at least one group of multi-working condition adaptive valve group is arranged in the wheel body, and the air inlet of the split chamber is connected to the wheel shaft channel;
膨胀流道,形成于所述轮体内,每个所述阀体单元的排气端均独立连接一膨胀流道,每个所述膨胀流道的排气端均延伸至所述轮体的外周侧,且所有所述膨胀流道的弯曲方向相同;An expansion channel is formed in the wheel body, the exhaust end of each valve body unit is independently connected to an expansion channel, the exhaust end of each expansion channel extends to the outer peripheral side of the wheel body, and the bending direction of all the expansion channels is the same;
其中,工质在所述膨胀流道内膨胀并向所述轮体外周侧喷出产生单反作用力,以使得所述轮体旋转。Wherein, the working medium expands in the expansion channel and sprays out to the outer periphery of the wheel to generate a single-reaction force, so that the wheel body rotates.
进一步地,工质从所述膨胀流道喷出的方向接近于所述膨胀流道喷口在所述轮体外周侧的切线方向。Further, the direction in which the working fluid is ejected from the expansion channel is close to the tangential direction of the nozzle of the expansion channel on the outer peripheral side of the wheel.
进一步地,所述多工况自适应阀组的数量为组,且周向等间隔地分布在所述轮体上。Further, the number of the multi-working-condition adaptive valve groups is one group, and they are distributed on the wheel body at equal intervals in the circumferential direction.
进一步地,每个所述阀体单元的分流腔通过形成于所述轮体上的轮体进气通道独立连通至所述轮体轴通道。Further, the distribution cavity of each valve body unit is independently communicated with the wheel shaft channel through the wheel air intake channel formed on the wheel body.
在本发明的第三个方面,提供一种具有上述膨胀汽轮的反动式速度型膨胀机,In a third aspect of the present invention, there is provided a reaction-type speed expander having the above-mentioned expansion turbine,
包括膨胀机箱体和膨胀机右端盖,在所述膨胀机箱体内设置有发电机和所述膨胀汽轮,所述膨胀机右端盖装配在膨胀机箱体的端部;It includes an expander casing and a right end cover of the expander, a generator and the expansion steam turbine are arranged in the expander casing, and the right end cover of the expander is assembled at the end of the expander casing;
所述膨胀机右端盖具有向所述膨胀机箱体中心延伸至所述轮体轴通道内的支撑轴,所述支撑轴与所述轮体轴通道内侧之间通过第一滑动轴承和第二滑动轴承滑动连接,且在所述第一滑动轴承和所述第二滑动轴承之间形成有环形通道,每个所述阀体单元的所述轮体进气通道均与所述环形通道连通;The right end cover of the expander has a support shaft extending toward the center of the expander casing into the wheel shaft passage, the support shaft is slidingly connected to the inner side of the wheel shaft passage through a first sliding bearing and a second sliding bearing, and an annular passage is formed between the first sliding bearing and the second sliding bearing, and the wheel air intake passage of each valve body unit communicates with the annular passage;
在所述支撑轴内部自外端部至内设置有支撑轴通道,所述支撑轴上侧向设置有一轴侧通道,所述轴侧通道一端与所述支撑轴通道连通,另一端与所述环形通道连通;A support shaft channel is provided inside the support shaft from the outer end to the inside, and a shaft side channel is provided laterally on the support shaft, one end of the shaft side channel communicates with the support shaft channel, and the other end communicates with the annular channel;
其中,所述轮体的一端部向内延伸形成轮体连接部,所述轮体连接部与所述支撑轴之间通过所述第二滑动轴承滑动连接,所述轮体连接部外周侧至少部分与所述发电机的转子内周侧通过键连接;Wherein, one end of the wheel body extends inwardly to form a wheel body connecting portion, the wheel body connecting portion is slidingly connected to the support shaft through the second sliding bearing, and the outer peripheral side of the wheel body connecting portion is at least partially connected to the inner peripheral side of the rotor of the generator through a key;
所述轮体与所述膨胀机箱体内壁之间形成有间隙空间,经所述膨胀流道内膨胀后的工质向所述间隙空间喷射并产生反作用力使得所述轮体转动,并带动所述转子转动发电,所述间隙空间的工质通过所述膨胀机箱体上的膨胀机排气通道排出;A gap space is formed between the wheel body and the inner wall of the expander box, and the working fluid expanded in the expansion channel is sprayed into the gap space and generates a reaction force to make the wheel body rotate, and drive the rotor to rotate to generate electricity, and the working fluid in the gap space is discharged through the expander exhaust channel on the expander box body;
所述轮体连接部外周侧至少部分与所述膨胀机箱体通过第三滑动轴承滑动连接,且所述第三滑动轴承的一端部至少相对封闭所述间隙空间。The outer peripheral side of the wheel body connecting portion is at least partly slidably connected to the expander casing through a third sliding bearing, and one end of the third sliding bearing at least relatively closes the gap space.
在本发明的第四个方面,提供一种反动式速度型膨胀机的应用,应用于热力发电的正循环系统,包括与所述膨胀机相连并形成循环回路的蒸发器,以及冷凝器和压缩机或者泵;所述压缩机或者泵的出口端与所述蒸发器的进口端相连以使得高压工质在蒸发器内吸热达到高温高压状态;所述蒸发器的出口端与膨胀机相连接以使得高温高压的流体进入膨胀机内;经所述膨胀机做功后的低温低压工工质进入所述冷凝器内被冷却为液体,所述冷凝器的出口端与所述压缩机或者泵相连以实现对液态工质增压。In a fourth aspect of the present invention, an application of a reactionary speed expander is provided, which is applied to a positive cycle system of thermal power generation, including an evaporator connected to the expander and forming a circulation loop, a condenser, and a compressor or a pump; the outlet end of the compressor or pump is connected to the inlet end of the evaporator so that the high-pressure working medium absorbs heat in the evaporator to reach a high-temperature and high-pressure state; the outlet end of the evaporator is connected to the expander so that the high-temperature and high-pressure fluid enters the expander; is cooled to a liquid, and the outlet end of the condenser is connected with the compressor or pump to realize pressurization of the liquid working medium.
在本发明的第五个方面,提供另一种反动式速度型膨胀机的应用,应用于制冷、热泵的逆循环系统,包括与压缩机相连并形成循环回路的蒸发器、冷凝器和所述膨胀机;所述膨胀机的出口与所述蒸发器的进口相连以使得低温低压的工质在所述蒸发器内吸热蒸发为气态;经所述蒸发器出口的气态工质进入所述压缩机被压缩为高温高压状态;所述压缩机的出口与所述冷凝器的进口相连以使得高温高压工质被冷却为液态;经所述冷凝器出口的液态工质进入所述膨胀机内膨胀做功。In a fifth aspect of the present invention, another application of a reactionary speed type expander is provided, which is applied to the reverse cycle system of refrigeration and heat pump, including an evaporator connected to a compressor and forming a circulation loop, a condenser and the expander; the outlet of the expander is connected to the inlet of the evaporator so that the low-temperature and low-pressure working medium absorbs heat and evaporates into a gaseous state in the evaporator; the gaseous working medium passing through the outlet of the evaporator enters the compressor and is compressed into a high-temperature and high-pressure state; the outlet of the compressor is connected to the inlet of the condenser so that the high-temperature and high-pressure working medium is cooled to a liquid state; the liquid working medium passing through the outlet of the condenser enters the expander to expand and perform work.
本发明和现有技术相比具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明公开了一种多工况自适应阀组,对进入阀组分流腔的工质,可以根据工质的压强自适应打开相应的阀体单元,适合工质运行工况发生改变的变工况或多工况情况,在膨胀机中加装一个该阀组能够解决欠膨胀、过膨胀的问题。1. The present invention discloses a multi-working-condition self-adaptive valve group. For the working fluid entering the flow cavity of the valve group, the corresponding valve body unit can be adaptively opened according to the pressure of the working fluid, which is suitable for variable working conditions or multi-working conditions where the working conditions of the working fluid change. Installing a valve group in the expander can solve the problems of under-expansion and over-expansion.
2.本发明还公开了具有上述多工况自适应阀组的膨胀汽轮,通过将进口口处的工质根据压强进行分流,分流后不同工况的工质分别进入到合适的膨胀流道中进行膨胀做功,使得轮体旋转。2. The present invention also discloses an expansion steam turbine with the above-mentioned multi-working-condition self-adaptive valve group. By dividing the working medium at the inlet port according to the pressure, the working medium of different working conditions enters the appropriate expansion flow channel respectively after the flow is divided to perform expansion and work, so that the wheel body rotates.
3.本发明还公开了具有上述膨胀汽轮的反动式速度型膨胀机,通过对进入膨胀机的工质进行分流,不同工况的工质分别进入到合适的膨胀流道中进行膨胀做功,可以减少膨胀过程中膨胀功的耗散,能够提高膨胀功的回收和利用。3. The present invention also discloses a reactionary speed type expander with the above-mentioned expansion turbine. By dividing the working medium entering the expander, the working medium in different working conditions enters the appropriate expansion channel to perform expansion work, which can reduce the dissipation of expansion work during the expansion process and improve the recovery and utilization of expansion work.
4.本发明提供了上述反动式速度型膨胀机的两种典型应用系统,由于膨胀机能够适应工质变工况运行,进而能够降低系统中由于工质的过膨胀和欠膨胀现象带来的负面影响,从而可以有效地提升系统的能源利用率,提升系统的循环效率。4. The present invention provides two typical application systems of the above-mentioned reactionary speed type expander. Since the expander can adapt to the operation of the variable working conditions of the working medium, it can further reduce the negative impact caused by the over-expansion and under-expansion of the working medium in the system, thereby effectively improving the energy utilization rate of the system and improving the cycle efficiency of the system.
附图说明Description of drawings
为了更清楚地说明本发明的实施方式或现有技术中的技术方案,下面将对实施方式或现有技术描述中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图仅仅是示例性的,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图引申获得其它的实施附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that are required in the description of the embodiments or the prior art. Apparently, the drawings in the following description are only exemplary, and those skilled in the art can also obtain other implementation drawings according to the provided drawings without creative work.
图1为本发明实施例中多工况自适应阀组的分流腔横截面为方形的结构示意图;Fig. 1 is a structural schematic diagram in which the cross-section of the split chamber of the multi-working condition adaptive valve group is square in the embodiment of the present invention;
图2为本发明实施例中多工况自适应阀组的分流腔横截面为弧形的结构示意图;Fig. 2 is a structural schematic diagram in which the cross-section of the distribution cavity of the multi-working condition adaptive valve group in the embodiment of the present invention is arc-shaped;
图3为本发明实施例中多工况自适应阀组的立体示意图;Fig. 3 is a three-dimensional schematic diagram of a multi-working condition adaptive valve group in an embodiment of the present invention;
图4为本发明实施例中阀体单元的结构示意图;4 is a schematic structural view of a valve body unit in an embodiment of the present invention;
图5为本发明实施例中膨胀汽轮的结构示意图;Fig. 5 is the structural representation of expansion steam turbine in the embodiment of the present invention;
图6为本发明实施例中反动式速度型膨胀机的结构示意图;Fig. 6 is a structural schematic diagram of a reactionary speed type expander in an embodiment of the present invention;
图7为本发明实施例中反动式速度型膨胀机中膨胀汽轮的结构示意图;Fig. 7 is a structural schematic diagram of an expansion steam turbine in a reactionary velocity type expander in an embodiment of the present invention;
图8为本发明实施例中膨胀机应用在热力发电正循环系统中的示意图;Fig. 8 is a schematic diagram of an expander applied in a positive circulation system for thermal power generation in an embodiment of the present invention;
图9为本发明实施例中膨胀机应用在制冷、热泵逆循环系统中的示意图;Fig. 9 is a schematic diagram of an expander applied in a refrigeration and heat pump reverse cycle system in an embodiment of the present invention;
图中标号:Labels in the figure:
1-膨胀机左端盖、2-膨胀机左端盖螺钉、3-膨胀机左端盖密封垫、4-接线板保护壳、5-接线板螺钉、6-接线板、7-接线柱、8-环氧树脂密封胶、9-接线板密封垫片、10-膨胀机箱体、11-膨胀机右端盖密封垫圈;1-expander left end cover, 2-expander left end cover screw, 3-expander left end cover gasket, 4-terminal board protective shell, 5-terminal board screw, 6-terminal board, 7-terminal post, 8-epoxy resin sealant, 9-terminal board sealing gasket, 10-expander box body, 11-expander right end cover sealing gasket;
12-膨胀机右端盖、12-1-支撑轴、12-2-支撑轴通道、12-3-轴侧通道、13-轮体、13-1-阀体单元、13-1-1-阀座、13-1-2-阀端盖、13-1-3-弹簧、13-1-4-阀片通道、13-1-5-阀排气通道、13-1-6-阀进气通道、13-1-7-阀片,13-2-轮体进气通道、13-3-膨胀流道、13-4-分流腔,13-5-轮体轴通道、13-6-轮体连接部、13-7分流流道;12-right end cover of expander, 12-1-support shaft, 12-2-support shaft channel, 12-3-shaft side channel, 13-wheel body, 13-1-valve body unit, 13-1-1-valve seat, 13-1-2-valve end cover, 13-1-3-spring, 13-1-4-valve plate channel, 13-1-5-valve exhaust channel, 13-1-6-valve intake channel, 13-1-7-valve Sheet, 13-2-wheel intake channel, 13-3-expansion channel, 13-4-distribution chamber, 13-5-wheel shaft channel, 13-6-wheel connection, 13-7 diversion channel;
14-轮体端盖、15-膨胀机右端盖螺钉、16-第一滑动轴承、17-第二滑动轴承、18-发电机定子、19-发电机转子、20-连接键、21-发电机线圈、22-第三滑动轴承、c-16-22-环形通道,24-间隙空间,25-膨胀机排气通道;14-wheel body end cover, 15-right end cover screw of expander, 16-first sliding bearing, 17-second sliding bearing, 18-generator stator, 19-generator rotor, 20-connection key, 21-generator coil, 22-third sliding bearing, c-16-22-ring channel, 24-gap space, 25-exhaust channel of expander;
热力发电正循环系统中:A-1-蒸发器、A-2-冷凝器、A-3-压缩机或泵、A-4-膨胀机;In the positive cycle system of thermal power generation: A-1-evaporator, A-2-condenser, A-3-compressor or pump, A-4-expander;
制冷、热泵逆循环系统中:B-1-蒸发器、B-2-冷凝器、B-3-压缩机、B-4膨胀机。In refrigeration and heat pump reverse cycle systems: B-1-evaporator, B-2-condenser, B-3-compressor, B-4 expander.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的第一个方面,为解决膨胀机中的欠膨胀、过膨胀问题,可以通过在膨胀机加装一个多工况自适应阀组,进入阀组的工质,可以根据工质的压强自适应打开相应的阀体单元,就能够解决欠膨胀、过膨胀的问题。In the first aspect of the present invention, in order to solve the problems of under-expansion and over-expansion in the expander, a multi-working-condition self-adaptive valve group can be installed in the expander, and the working fluid entering the valve group can adaptively open the corresponding valve body unit according to the pressure of the working fluid, so that the problems of under-expansion and over-expansion can be solved.
如图1-3所示,一种多工况自适应阀组,具备:As shown in Figure 1-3, a multi-working condition adaptive valve group has:
分流腔13-4,具有进气口,并用于汇集接收工质。The distribution cavity 13-4 has an air inlet and is used to collect and receive working fluid.
多个阀体单元13-1,均与所述分流腔13-4连接,且每个所述阀体单元13-1具有不同预设的开闭压强区间,且任意一个所述阀体单元13-1的开闭压强区间与其他至少一个所述阀体单元13-1的开闭压强区间交叉或存在相同端点值,以使得任意一个所述阀体单元13-1闭合,则必然有至少一个其他所述阀体单元13-1开启。A plurality of valve body units 13-1 are all connected to the distribution cavity 13-4, and each of the valve body units 13-1 has a different preset opening and closing pressure range, and the opening and closing pressure range of any one of the valve body units 13-1 intersects or has the same endpoint value as that of at least one other valve body unit 13-1, so that if any one of the valve body units 13-1 is closed, at least one other valve body unit 13-1 must be opened.
其中,所述分流腔13-4为空心球体或半球体结构,如图3所示,或横截面为弧形、方形,分流腔13-4通过分流流道13-7连通阀体单元13-1,如图1和图2所示。Wherein, the distribution cavity 13-4 is a hollow sphere or hemispherical structure, as shown in FIG. 3 , or the cross section is arc-shaped or square. The distribution cavity 13-4 communicates with the valve body unit 13-1 through the distribution channel 13-7, as shown in FIGS. 1 and 2 .
阀体单元13-1的结构如图4所示,包括:The structure of the valve body unit 13-1 is shown in Figure 4, including:
阀座13-1-1;Valve seat 13-1-1;
阀进气通道13-1-6,形成于所述阀座13-1-1的一端部;The valve intake channel 13-1-6 is formed at one end of the valve seat 13-1-1;
阀排气通道13-1-5,形成于所述阀座13-1-1的另一端部,且与膨胀流道13-3连通;The valve exhaust channel 13-1-5 is formed at the other end of the valve seat 13-1-1 and communicates with the expansion channel 13-3;
阀片13-1-7,通过弹簧13-1-3设置在所述阀座13-1-1内,且在外力作用下所述阀片13-1-7能够完全运动至所述阀座13-1-1的端部并封闭所述阀进气通道13-1-6或所述阀排气通道13-1-5;The valve plate 13-1-7 is set in the valve seat 13-1-1 by a spring 13-1-3, and the valve plate 13-1-7 can completely move to the end of the valve seat 13-1-1 under the action of an external force and close the valve intake channel 13-1-6 or the valve exhaust channel 13-1-5;
阀片通道13-1-4,设置在所述阀片13-1-7上,在所述阀片13-1-7未完全密封紧贴所述阀座13-1-1端部时,工质依次经所述阀进气通道13-1-6、所述阀片通道13-1-4和所述阀排气通道13-1-5流通;The valve plate channel 13-1-4 is arranged on the valve plate 13-1-7. When the valve plate 13-1-7 is not completely sealed against the end of the valve seat 13-1-1, the working medium flows through the valve intake channel 13-1-6, the valve plate channel 13-1-4 and the valve exhaust channel 13-1-5 in sequence;
阀端盖13-1-2,与所述阀座13-1-1连接为一个整体;The valve end cover 13-1-2 is connected as a whole with the valve seat 13-1-1;
其中,所述阀片通道13-1-4与所述阀进气通道13-1-6和所述阀排气通道13-1-5完全错位设置,以使得所述阀进气通道13-1-6或所述阀排气通道13-1-5被封闭时不通气;Wherein, the valve plate passage 13-1-4 is completely misaligned with the valve intake passage 13-1-6 and the valve exhaust passage 13-1-5, so that the valve intake passage 13-1-6 or the valve exhaust passage 13-1-5 are closed without ventilation;
其中,所述弹簧13-1-3一端嵌入设置在所述阀座13-1-1内,另一端与所述阀片13-1-7固定。Wherein, one end of the spring 13-1-3 is embedded in the valve seat 13-1-1, and the other end is fixed to the valve plate 13-1-7.
本发明提供的多工况自适应阀组,工质进入阀组的分流腔内后,由于每个阀体单元具有不同预设的开闭压强区间,所以与工质的压强相适应的阀体单元打开,工质依次经阀进气通道13-1-6、阀片通道13-1-4和阀排气通道13-1-5流通至膨胀流道13-3内膨胀做功。该阀组同时适用于工质的工况变化情况,随工质工况变化,与工质压强相适应的阀体单元打开,工质流通至膨胀流道内做功。所以将该阀组加装到膨胀机或压缩机中,能够解决欠膨胀、过膨胀的问题。In the multi-working condition self-adaptive valve group provided by the present invention, after the working fluid enters the split chamber of the valve group, since each valve body unit has a different preset opening and closing pressure range, the valve body unit that is compatible with the pressure of the working fluid is opened, and the working fluid flows through the valve inlet channel 13-1-6, the valve plate channel 13-1-4 and the valve exhaust channel 13-1-5 to expand in the expansion channel 13-3 to perform work. The valve group is also applicable to the change of the working condition of the working medium. With the change of the working condition of the working medium, the valve body unit corresponding to the pressure of the working medium is opened, and the working medium flows into the expansion channel to do work. Therefore, adding this valve group to the expander or compressor can solve the problems of under-expansion and over-expansion.
需要说明的是,进入阀体单元的工质可以是气体,也可以是液体,文中的进气口等结构仅是结构名称,并不是表示本发明只适用于气体环境。It should be noted that the working medium entering the valve body unit can be gas or liquid, and the structures such as air inlets in the text are only structural names, which do not mean that the present invention is only applicable to gas environments.
阀体单元在膨胀中实际工作时有两个工作过程(先定义阀座布置有阀进气通道的端面为阀座的下端面,定义阀片移动过程的正方向为阀片由阀座下端向阀座上端移动):When the valve body unit actually works during expansion, there are two working processes (first define the end face of the valve seat with the valve inlet channel as the lower end face of the valve seat, and define the positive direction of the valve plate movement process as the valve plate moves from the lower end of the valve seat to the upper end of the valve seat):
(一)阀体单元的初始闭合状态时,阀片位于阀座下端面上(阀片位于阀进气通道处)。阀体单元的打开过程是阀片从阀座下断面向阀座上端面移动。此时阀座上端面充当阀体单元的升程限制器。当进气工质的压强逐渐增大达到某一膨胀流道适应压强的最小值时,该膨胀流道进气口处的阀体单元开始打开,阀片离开阀座,阀片在气体推力、弹簧弹力等外力的共同作用下向正方向移动(阀体单元打开)。当进气工质压强进一步增大达到膨胀流道适应压强的最大值时,阀片停留在阀座上端面将阀排气通道关闭,阀体单元闭合;(1) When the valve body unit is in the initial closed state, the valve plate is located on the lower end surface of the valve seat (the valve plate is located at the intake passage of the valve). The opening process of the valve body unit is that the valve plate moves from the lower section of the valve seat to the upper end surface of the valve seat. At this time, the upper end surface of the valve seat acts as a lift limiter for the valve body unit. When the pressure of the intake working fluid gradually increases and reaches the minimum value of the adaptable pressure of a certain expansion channel, the valve body unit at the inlet of the expansion channel starts to open, the valve piece leaves the valve seat, and the valve piece moves in the positive direction under the combined action of external forces such as gas thrust and spring force (the valve body unit opens). When the pressure of the intake working fluid further increases and reaches the maximum adaptable pressure of the expansion channel, the valve plate stays on the upper end surface of the valve seat to close the valve exhaust channel, and the valve body unit is closed;
(二)阀体单元的初始闭合状态时,阀片位于上端面上(阀片位于阀排气通道处)。阀体单元的打开过程阀片向负方向移动。此时阀座下端面充当阀体单元的升程限制器。当进气工质的压强逐渐降低达到某一膨胀流道适应压强的最大值时,该膨胀流道进气口处的阀体单元开始打开,阀片离开阀座,阀片在气体推力、弹簧弹力等外力的共同作用下向负方向移动。当进气工质压强进一步减小达到膨胀流道适应压强的最小值时,阀片停留在阀座下端面上将阀体进气通道关闭,阀体闭合。(2) When the valve body unit is initially closed, the valve plate is located on the upper end surface (the valve plate is located at the exhaust passage of the valve). The valve plate moves in the negative direction during the opening process of the valve body unit. At this time, the lower end surface of the valve seat acts as a lift limiter for the valve body unit. When the pressure of the intake working fluid gradually decreases and reaches the maximum pressure suitable for a certain expansion channel, the valve body unit at the inlet of the expansion channel starts to open, the valve plate leaves the valve seat, and the valve plate moves in the negative direction under the combined action of external forces such as gas thrust and spring force. When the pressure of the intake working fluid further decreases and reaches the minimum value of the adaptable pressure of the expansion channel, the valve plate stays on the lower end surface of the valve seat to close the intake channel of the valve body, and the valve body closes.
在本发明的第二个方面,提供一种具有上述多工况自适应阀组的膨胀汽轮,如图5所示,膨胀汽轮具备:In the second aspect of the present invention, there is provided an expansion steam turbine having the above-mentioned multi-working condition adaptive valve group, as shown in Figure 5, the expansion steam turbine has:
轮体13,具有轮体轴通道13-5,且能够绕所述轮体轴通道13-5旋转;The wheel body 13 has a wheel shaft channel 13-5, and can rotate around the wheel shaft channel 13-5;
轮体端盖14,与所述轮体13的一端部连接为一个整体;The wheel body end cover 14 is connected with one end of the wheel body 13 as a whole;
多工况自适应阀组,在所述轮体13内设置至少一组多工况自适应阀组,所述分流腔13-4的进气口连通至所述轮体轴通道13-5;Multi-working condition adaptive valve group, at least one group of multi-working condition adaptive valve group is arranged in the wheel body 13, and the air inlet of the split flow chamber 13-4 is connected to the wheel shaft channel 13-5;
膨胀流道13-3,形成于所述轮体13内,每个所述阀体单元13-1的排气端均独立连接一膨胀流道13-3,每个所述膨胀流道13-3的排气端均延伸至所述轮体13的外周侧,且所有所述膨胀流道13-3的弯曲方向相同;The expansion channel 13-3 is formed in the wheel body 13, the exhaust end of each valve body unit 13-1 is independently connected to an expansion channel 13-3, the exhaust end of each expansion channel 13-3 extends to the outer peripheral side of the wheel body 13, and the bending direction of all the expansion channels 13-3 is the same;
其中,工质在所述膨胀流道13-3内膨胀并向所述轮体13外周侧喷出产生单反作用力,以使得所述轮体13旋转。Wherein, the working fluid expands in the expansion channel 13 - 3 and sprays out toward the outer peripheral side of the wheel body 13 to generate a single reaction force, so that the wheel body 13 rotates.
在膨胀汽轮中,工质从所述膨胀流道13-3喷出的方向接近于所述膨胀流道13-3喷口在所述轮体13外周侧的切线方向,以尽可能地提高轮体13的转速。In the expansion turbine, the direction in which the working medium is ejected from the expansion channel 13-3 is close to the tangential direction of the nozzle of the expansion channel 13-3 on the outer peripheral side of the wheel body 13, so as to increase the speed of the wheel body 13 as much as possible.
其中,每个所述阀体单元13-1的分流腔13-4通过形成于所述轮体13上的轮体进气通道13-2独立连通至所述轮体轴通道13-5,由轮体轴通道13-5进入的工质能够同时流入所有阀体单元13-1同时进行分流和膨胀做功,此外,进入阀体单元13-1分流腔的工质相互之间不影响,以提高膨胀做功效率。Wherein, the split chamber 13-4 of each valve body unit 13-1 is independently connected to the wheel body shaft passage 13-5 through the wheel body inlet passage 13-2 formed on the wheel body 13, and the working medium entering through the wheel body shaft passage 13-5 can flow into all the valve body units 13-1 at the same time for split flow and expansion work. In addition, the working fluid entering the valve body unit 13-1 split chamber does not affect each other, so as to improve the expansion work efficiency.
在一个优选实施例中,所述多工况自适应阀组的数量为3组,且中心对称式分布在所述轮体13上。In a preferred embodiment, the number of the multi-working-condition adaptive valve groups is 3, and they are symmetrically distributed on the wheel body 13 .
本发明提供的膨胀汽轮,其工作过程为:工质从轮体轴通道13-5、轮体进气通道13-2进入所有多工况自适应阀组,阀组对分流腔内的工质进行分流,分流后不同工况的工质分别进入到合适的膨胀流道中进行膨胀做功,做功后的工质向轮体13外周侧喷出产生单反作用力,使得轮体旋转。The working process of the expansion steam turbine provided by the present invention is as follows: the working medium enters all multi-working-condition self-adaptive valve groups from the wheel shaft channel 13-5 and the wheel body intake channel 13-2, and the valve group divides the working medium in the split chamber.
在本发明的第三个方面,公开了一种具有上述膨胀汽轮的反动式速度型膨胀机,如图6、图7所示,图7为膨胀汽轮在反动式速度型膨胀机中的B-B处剖视图,含有支撑轴。In a third aspect of the present invention, a reactionary speed expander having the above-mentioned expansion turbine is disclosed, as shown in Figure 6 and Figure 7, Figure 7 is a sectional view of the expansion turbine at B-B in the reactionary speed expander, including a support shaft.
反动式速度型膨胀机包括膨胀机箱体10和膨胀机右端盖12,在所述膨胀机箱体10内设置有发电机和所述膨胀汽轮,所述膨胀机右端盖12装配在膨胀机箱体10的端部;The reactionary speed type expander includes an expander casing 10 and an expander right end cover 12, a generator and the expansion steam turbine are arranged in the expander casing 10, and the expander right end cover 12 is assembled at the end of the expander casing 10;
所述膨胀机右端盖12具有向所述膨胀机箱体10中心延伸至所述轮体轴通道13-5内的支撑轴12-1,所述支撑轴12-1与所述轮体轴通道13-5内侧之间通过第一滑动轴承16和第二滑动轴承22滑动连接,且在所述第一滑动轴承16和所述第二滑动轴承22之间形成有环形通道c-16-22,每个所述阀体单元13-1的所述轮体进气通道13-2均与所述环形通道c-16-22连通;The right end cover 12 of the expander has a support shaft 12-1 extending toward the center of the expander casing 10 into the wheel shaft channel 13-5, the support shaft 12-1 is slidingly connected to the inner side of the wheel shaft channel 13-5 through a first sliding bearing 16 and a second sliding bearing 22, and an annular channel c-16-22 is formed between the first sliding bearing 16 and the second sliding bearing 22, and the wheel intake channel 13-2 of each valve body unit 13-1 is connected to The annular channel c-16-22 is connected;
在所述支撑轴12-1内部自外端部至内设置有支撑轴通道12-2,所述支撑轴12-1上侧向设置有一轴侧通道12-3,所述轴侧通道12-3一端与所述支撑轴通道12-2连通,另一端与所述环形通道c-16-22连通;A support shaft channel 12-2 is provided inside the support shaft 12-1 from the outer end to the inside, and a shaft side channel 12-3 is arranged laterally on the support shaft 12-1, one end of the shaft side channel 12-3 communicates with the support shaft channel 12-2, and the other end communicates with the annular channel c-16-22;
其中,所述轮体13的一端部向内延伸形成轮体连接部13-6,所述轮体连接部13-6与所述支撑轴12-1之间通过所述第二滑动轴承22滑动连接,所述轮体连接部13-6外周侧至少部分与所述发电机的转子19内周侧键合连接;Wherein, one end of the wheel body 13 extends inwardly to form a wheel body connecting portion 13-6, the wheel body connecting portion 13-6 is slidingly connected to the support shaft 12-1 through the second sliding bearing 22, and the outer peripheral side of the wheel body connecting portion 13-6 is at least partially bonded to the inner peripheral side of the rotor 19 of the generator;
所述轮体13与所述膨胀机箱体10内壁之间形成有间隙空间24,经所述膨胀流道13-3内膨胀后的工质向所述间隙空间24喷射并产生反作用力使得所述轮体13转动,并带动所述转子19转动发电,所述间隙空间24的工质通过所述膨胀机箱体10上的膨胀机排气通道25排出;A gap space 24 is formed between the wheel body 13 and the inner wall of the expander casing 10, and the working fluid expanded in the expansion channel 13-3 is sprayed into the gap space 24 and generates a reaction force to make the wheel body 13 rotate, and drive the rotor 19 to rotate to generate electricity, and the working fluid in the gap space 24 is discharged through the expander exhaust channel 25 on the expander casing 10;
所述轮体连接部13-6外周侧至少部分与所述膨胀机箱体10通过第三滑动轴承17滑动连接,且所述第三滑动轴承17的一端部至少相对封闭所述间隙空间24。The outer peripheral side of the wheel connecting portion 13 - 6 is at least partly slidably connected with the expander casing 10 through a third sliding bearing 17 , and one end of the third sliding bearing 17 at least relatively closes the gap space 24 .
本发明提供的反动式速度型膨胀机,通过根据膨胀机进口处工质的工况进行分流,分流后不同工况的工质分别进入到合适的膨胀流道中进行膨胀做功,可以减少膨胀过程中膨胀功的耗散,提高膨胀功的回收和利用。The reactionary speed type expander provided by the present invention divides the flow according to the working conditions of the working medium at the inlet of the expander, and after the flow is divided, the working medium of different working conditions enters the appropriate expansion channel to perform expansion work, which can reduce the dissipation of expansion work during the expansion process and improve the recovery and utilization of expansion work.
其中,膨胀机右端盖12通过膨胀机右端盖螺钉15、膨胀机右端盖密封垫圈11安装在膨胀机箱体10上。膨胀机右端盖12上设置有支撑轴12-1,支撑轴12-1上设置有轴侧通道12-3。支撑轴12-1上的轴侧通道12-3数量与阀体单元13-1的数量相同,且周向等间隔分布,使得膨胀机进气口处的工质能够流入每个阀体单元内。Wherein, the right end cover 12 of the expander is installed on the case body 10 of the expander through the screw 15 of the right end cover of the expander and the sealing gasket 11 of the right end cover of the expander. A support shaft 12-1 is provided on the right end cover 12 of the expander, and a shaft-side channel 12-3 is provided on the support shaft 12-1. The number of shaft-side channels 12-3 on the support shaft 12-1 is the same as that of the valve body units 13-1, and are distributed at equal intervals in the circumferential direction, so that the working medium at the air inlet of the expander can flow into each valve body unit.
膨胀机还包括膨胀机左端盖1、膨胀机左端盖螺钉2、膨胀机左端盖密封垫3,结合膨胀机右端盖12形成密封腔体。在膨胀机内,还安装有发电机定子18、连接键20和发电机线圈21,转子19通过连接键20与膨胀汽轮的轮体连接部13-6键合连接在一起。The expander also includes an expander left end cover 1, an expander left end cover screw 2, and an expander left end cover gasket 3, which are combined with the expander right end cover 12 to form a sealed cavity. In the expander, a generator stator 18, a connecting key 20 and a generator coil 21 are also installed, and the rotor 19 is bonded together with the wheel body connecting portion 13-6 of the expansion turbine through the connecting key 20.
由于膨胀机内部是高压密闭的环境,因此将膨胀机中的电能向外输出的过程中需要将发电机线圈21上的接线引到膨胀机外部。在向外引线的过程中接线板6要满足强度要求。本发明所设计的接线板6采用钢制材质,接线板6与膨胀机箱体10的连界面之间采用密封垫片9进行密封,通过接线板螺钉5固定在膨胀机箱体10上,外设有接线板保护壳4。接线板6上设有接线柱7,接线柱7与接线板6之间利用环氧树脂密封胶8隔开,既保证了接线板6与接线柱7之间的绝缘隔离,也保证了连接处的密封和强度要求。Since the inside of the expander is a high-pressure sealed environment, it is necessary to lead the wiring on the generator coil 21 to the outside of the expander during the process of outputting the electric energy in the expander. The wiring board 6 should meet the strength requirements in the process of leading out wires. The wiring board 6 designed in the present invention is made of steel, and the connection between the wiring board 6 and the expander casing 10 is sealed with a sealing gasket 9 , fixed on the expander casing 10 by the wiring board screws 5 , and a wiring board protective shell 4 is provided outside. The terminal board 6 is provided with a terminal post 7, and the terminal post 7 and the terminal board 6 are separated by an epoxy resin sealant 8, which not only ensures the insulation isolation between the terminal board 6 and the terminal post 7, but also ensures the sealing and strength requirements of the joint.
膨胀机内部通过第三滑动轴承17将膨胀机箱体10内部分为两个腔体,一个腔体内部设置膨胀汽轮,另一个腔体内部设置发电机部分。由于膨胀汽轮转动过程中会带着环境中的工质转动,使工质产生不规则流动。工质的不规则流动会对膨胀汽轮的转动产生阻力。所以膨胀汽轮腔体的空间越小,工质流动的不稳定性越轻微,对膨胀汽轮转动产生的影响越小。因此膨胀汽轮腔体的空间选择尽可能小的空间,以减少膨胀汽轮在工作的过程中对发电机部分的干扰。The inside of the expander is divided into two cavities by the third sliding bearing 17 , one cavity is provided with an expansion steam turbine, and the other cavity is provided with a generator part. Since the expansion turbine rotates with the working fluid in the environment, the working fluid will flow irregularly. The irregular flow of working fluid will produce resistance to the rotation of the expansion turbine. Therefore, the smaller the space in the cavity of the expansion turbine, the less unstable the flow of the working fluid, and the smaller the impact on the rotation of the expansion turbine. Therefore, the space of the cavity of the expansion turbine should be as small as possible, so as to reduce the interference of the expansion turbine to the generator part during the working process.
膨胀机的工作过程为:The working process of the expander is:
首先,在系统运行中的膨胀机,不同工况的工质从膨胀机进气口进入后首先经过膨胀机右端盖上的支撑轴通道12-2;然后由轴侧通道12-3、环形通道c-16-22、进入到膨胀汽轮的轮体进气通道13-2;之后与进气工况相适应的膨胀流道进气口处的阀体单元13-1打开,工质通过阀体单元的通道进入到膨胀流道13-3中进行膨胀,膨胀结束后经间隙空间24从膨胀机排气通道25排出。First of all, in the expander in system operation, the working fluid of different working conditions enters from the air inlet of the expander and first passes through the support shaft channel 12-2 on the right end cover of the expander; then enters the wheel body inlet channel 13-2 of the expansion turbine from the shaft side channel 12-3, the annular channel c-16-22; and then the valve body unit 13-1 at the inlet port of the expansion channel that is suitable for the inlet working condition is opened, and the working medium enters the expansion channel 13-3 through the channel of the valve body unit for expansion, and the expansion is completed Afterwards, it is discharged from the exhaust passage 25 of the expander through the gap space 24 .
其中,当工质在膨胀流道中进行膨胀时,工质膨胀过程中的膨胀功作用在膨胀机的反动式膨胀汽轮上。工质的部分膨胀功转化为膨胀机膨胀汽轮的动能,工质在膨胀过程中,膨胀增速,增速及向间隙空间喷射过程产生反作用力,提高膨胀汽轮的转动速度和动能。膨胀机的膨胀汽轮与发电机的转子通过键连接,从而将膨胀机膨胀汽轮的扭矩传递给发电机的转子。通过以上设计实现将膨胀功转化为动能,再将动能转化为电能输出利用。Wherein, when the working medium expands in the expansion channel, the expansion work during the expansion process of the working medium acts on the reactionary expansion turbine of the expander. Part of the expansion work of the working medium is converted into the kinetic energy of the expansion turbine of the expander. During the expansion process, the working medium expands at a faster rate, and the process of increasing speed and spraying into the gap space produces a reaction force, which increases the rotational speed and kinetic energy of the expansion turbine. The expansion turbine of the expander is connected to the rotor of the generator through a key, so that the torque of the expansion turbine of the expander is transmitted to the rotor of the generator. Through the above design, the expansion work is converted into kinetic energy, and then the kinetic energy is converted into electrical energy for output and utilization.
在本发明的第四个方面,基于上述反动式速度型膨胀机,本发明提供了一种反动式速度型膨胀机的应用,应用于热力发电的正循环系统,如图8所示,包括与所述膨胀机A-4相连并形成循环回路的蒸发器A-1,以及冷凝器A-2和压缩机或者泵A-3;所述压缩机或者泵A-3的出口端与所述蒸发器A-1的进口端相连以使得高压工质在蒸发器A-1内吸热达到高温高压状态;所述蒸发器A-1的出口端与膨胀机A-4相连接以使得高温高压的流体进入膨胀机内;经所述膨胀机A-4做功后的低温低压工工质进入所述冷凝器A-2内被冷却为液体,所述冷凝器A-2的出口端与所述压缩机或者泵A-3相连以实现对液态工质增压。In the fourth aspect of the present invention, based on the above-mentioned reaction-type speed-type expander, the present invention provides an application of a reaction-type speed-type expander, which is applied to a positive cycle system of thermal power generation, as shown in FIG. 8 , including an evaporator A-1 connected to the expander A-4 and forming a circulation loop, a condenser A-2 and a compressor or pump A-3; the outlet end of the compressor or pump A-3 is connected to the inlet end of the evaporator A-1 so that the high-pressure working medium absorbs heat in the evaporator A-1 to reach a high temperature and high pressure state; The outlet of the condenser A-1 is connected to the expander A-4 so that the high-temperature and high-pressure fluid enters the expander; the low-temperature and low-pressure working fluid after the work of the expander A-4 enters the condenser A-2 to be cooled into a liquid, and the outlet of the condenser A-2 is connected to the compressor or the pump A-3 to realize pressurization of the liquid working fluid.
该应用系统即为正循环热力发电系统,膨胀机向外输出电能。The application system is a positive cycle thermal power generation system, and the expander outputs electric energy to the outside.
在本发明的第五个方面,基于上述反动式速度型膨胀机,本发明提供了另一种反动式速度型膨胀机的应用,应用于制冷、热泵的逆循环系统,如图9所示,包括与压缩机B-3相连并形成循环回路的蒸发器B-1、冷凝器B-2和所述膨胀机B-4;所述膨胀机B-4的出口与所述蒸发器B-1的进口相连以使得低温低压的工质在所述蒸发器B-1内吸热蒸发为气态;经所述蒸发器B-1出口的气态工质进入所述压缩机B-3被压缩为高温高压状态;所述压缩机B-3的出口与所述冷凝器B-2的进口相连以使得高温高压工质被冷却为液态;经所述冷凝器B-2出口的液态工质进入所述膨胀机B-4内膨胀做功。In the fifth aspect of the present invention, based on the above-mentioned reaction-type speed-type expander, the present invention provides another application of the reaction-type speed-type expander, which is applied to the reverse cycle system of refrigeration and heat pump, as shown in FIG. 9 , including an evaporator B-1 connected to a compressor B-3 and forming a circulation loop, a condenser B-2 and the expander B-4; the outlet of the expander B-4 is connected to the inlet of the evaporator B-1 so that the low-temperature and low-pressure working medium absorbs heat and evaporates into a gaseous state in the evaporator B-1; The gaseous working medium at the outlet of the condenser B-1 enters the compressor B-3 and is compressed into a high-temperature and high-pressure state; the outlet of the compressor B-3 is connected to the inlet of the condenser B-2 so that the high-temperature and high-pressure working medium is cooled to a liquid state; the liquid working medium passing through the outlet of the condenser B-2 enters the expander B-4 to expand and perform work.
该应用系统即为逆循环制冷、热泵系统,膨胀机应用在系统中起到膨胀作用的同时,将工质膨胀过程中产生的膨胀功进行回收利用。The application system is a reverse cycle refrigeration and heat pump system. While the expander is used in the system to play an expansion role, the expansion work generated during the expansion process of the working medium is recycled.
以上实施例仅为本申请的示例性实施例,不用于限制本申请,本申请的保护范围由权利要求书限定。本领域技术人员可以在本申请的实质和保护范围内,对本申请做出各种修改或等同替换,这种修改或等同替换也应视为落在本申请的保护范围内。The above embodiments are only exemplary embodiments of the present application, and are not intended to limit the present application, and the protection scope of the present application is defined by the claims. Those skilled in the art may make various modifications or equivalent replacements to the present application within the spirit and protection scope of the present application, and such modifications or equivalent replacements shall also be deemed to fall within the protection scope of the present application.
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