CN116465545A - Automatic in-situ calibration system and method for pressure and differential pressure transmitter - Google Patents
Automatic in-situ calibration system and method for pressure and differential pressure transmitter Download PDFInfo
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- CN116465545A CN116465545A CN202310395205.3A CN202310395205A CN116465545A CN 116465545 A CN116465545 A CN 116465545A CN 202310395205 A CN202310395205 A CN 202310395205A CN 116465545 A CN116465545 A CN 116465545A
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- G—PHYSICS
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- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L27/00—Testing or calibrating of apparatus for measuring fluid pressure
- G01L27/002—Calibrating, i.e. establishing true relation between transducer output value and value to be measured, zeroing, linearising or span error determination
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L27/00—Testing or calibrating of apparatus for measuring fluid pressure
- G01L27/002—Calibrating, i.e. establishing true relation between transducer output value and value to be measured, zeroing, linearising or span error determination
- G01L27/005—Apparatus for calibrating pressure sensors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
Description
技术领域technical field
本发明涉及力仪器仪表远程校准技术领域,具体涉及一种压力、差压变送器自动原位校准系统及方法。The invention relates to the technical field of remote calibration of force instruments, in particular to an automatic in-situ calibration system and method for pressure and differential pressure transmitters.
背景技术Background technique
变送器(压力变送器、差压变送器)须进行周期性校准以确保其量值可靠性,现有的校准模式是需要将变送器拆卸后送至实验室进行校准,反复拆卸和运输会造成变送器不同程度的损耗。Transmitters (pressure transmitters, differential pressure transmitters) must be periodically calibrated to ensure the reliability of their values. The existing calibration mode requires the transmitter to be disassembled and sent to the laboratory for calibration. Repeated disassembly and transportation will cause the transmitter to be worn to varying degrees.
并且,周期性校准失去了校准的灵活性,不能实时在线监测压力变送器的性能指标,不符合工业智能化需求。Moreover, periodic calibration loses the flexibility of calibration, and cannot monitor the performance indicators of pressure transmitters online in real time, which does not meet the needs of industrial intelligence.
发明内容Contents of the invention
本发明的目的在于提供一种压力、差压变送器自动原位校准系统及方法,能够实现变送器不离开安装位置的自动原位校准,以解决现有变送器周期性校准导致的变送器损耗、不能在线监测的问题。The purpose of the present invention is to provide an automatic in-situ calibration system and method for pressure and differential pressure transmitters, which can realize automatic in-situ calibration of the transmitter without leaving the installation position, so as to solve the problems of transmitter loss and inability to monitor on-line caused by the periodic calibration of existing transmitters.
本发明通过下述技术方案实现:The present invention realizes through following technical scheme:
一种压力、差压变送器自动原位校准系统,包括变送器校准管路系统、供气装置、测量装置和控制器;An automatic in-situ calibration system for pressure and differential pressure transmitters, including a transmitter calibration pipeline system, a gas supply device, a measuring device and a controller;
所述供气装置用于向变送器校准管路系统提供校准用气体;The gas supply device is used to provide calibration gas to the transmitter calibration pipeline system;
所述变送器校准管路系统包括差压变送器管路、压力变送器管路、差压变送器和压力变送器,所述差压变送器管路为差压变送器提供与供气装置连接的校准接口,所述压力变送器管路为压力变送器提供与供气装置连接校准接口;The transmitter calibration pipeline system includes a differential pressure transmitter pipeline, a pressure transmitter pipeline, a differential pressure transmitter and a pressure transmitter, the differential pressure transmitter pipeline provides a calibration interface for the differential pressure transmitter to be connected to the gas supply device, and the pressure transmitter pipeline provides a calibration interface for the pressure transmitter to be connected to the gas supply device;
所述测量装置用于采集差压变送器或压力变送器输出的模拟量信号或数字量信号;The measuring device is used to collect analog signals or digital signals output by differential pressure transmitters or pressure transmitters;
所述控制器与供气装置和测量装置均通信连接,控制器用于控制供气装置的供气压力;所述控制器根据接收的模拟量信号或数字量信号,计算差压变送器或压力变送器的测量误差。The controller is communicatively connected with the gas supply device and the measuring device, and the controller is used to control the gas supply pressure of the gas supply device; the controller calculates the measurement error of the differential pressure transmitter or the pressure transmitter according to the received analog signal or digital signal.
本发明的变送器校准管路系统为压力变送器或差压变压器提供批量化现场校准接口;所述供气装置能够提供高精度(0~20)MPa气体在,作为标准气源输入,所述控制器可以是工控机。The transmitter calibration pipeline system of the present invention provides a batch on-site calibration interface for pressure transmitters or differential pressure transformers; the gas supply device can provide high-precision (0-20) MPa gas as a standard gas source input, and the controller can be an industrial computer.
本发明是通过设置变送器校准管路系统和供气装置为压力变送器或差压变压器提供为标准气源,然后将压力变送器或差压变压器的输出信号直接通过测量装置采集后通过控制器进行计算,实现了压力变送器或差压变送器不离开安装位置的自动原位校准,且能够实现在线监测,解决了现有变送器周期性校准导致的变送器损耗、不能在线监测的问题。The present invention provides a pressure transmitter or a differential pressure transformer as a standard gas source by setting a transmitter calibration pipeline system and a gas supply device, and then directly collects the output signal of the pressure transmitter or differential pressure transformer through a measuring device and calculates it through a controller, thereby realizing automatic in-situ calibration of the pressure transmitter or differential pressure transmitter without leaving the installation position, and enabling online monitoring, which solves the problem of transmitter loss caused by periodic calibration of existing transmitters and cannot be monitored online.
进一步地,供气装置包括供气管道、压力控制器和气体增压泵;Further, the gas supply device includes a gas supply pipeline, a pressure controller and a gas booster pump;
所述供气管道一端与气源连接,另一端与差压变送器管路和压力变送器管路中的校准接口连接;One end of the gas supply pipeline is connected to the gas source, and the other end is connected to the differential pressure transmitter pipeline and the calibration interface in the pressure transmitter pipeline;
所述压力控制器和气体增压泵均安装在供气管道上,所述压力控制器与控制器通信连接,由控制器控制压力控制器上升或下降到所需压力点。Both the pressure controller and the gas booster pump are installed on the gas supply pipeline, the pressure controller communicates with the controller, and the controller controls the pressure controller to rise or fall to the required pressure point.
进一步地,差压变送器管路包括第一排水管和第二排水管,所述第一排水管和第二排水管的一端分别与差压变送器的低压容室端和高压容室端连接,所述第一排水管和第二排水管之间通过连接管连接,该连接管上设置有平衡阀;所述第一排水管上按照远离差压变送器的顺次依次设置有第一截止阀和第一排水阀,所述第二排水管上按照远离差压变送器的顺次依次设置有第二截止阀和第二排水阀;Further, the pipeline of the differential pressure transmitter includes a first drain pipe and a second drain pipe. One end of the first drain pipe and the second drain pipe are respectively connected to the low-pressure chamber end and the high-pressure chamber end of the differential pressure transmitter. The first drain pipe and the second drain pipe are connected through a connecting pipe, and a balance valve is arranged on the connecting pipe; the first drain pipe is provided with a first cut-off valve and a first drain valve in order of being far away from the differential pressure transmitter. drain valve;
所述第一排水管上在第一截止阀和连接管之间设置有第一校准管,所述第一校准管上设置有第一校准阀;The first drain pipe is provided with a first calibration pipe between the first shut-off valve and the connecting pipe, and the first calibration pipe is provided with a first calibration valve;
所述第二排水管上在第二截止阀和连接管之间设置有第二校准管,所述第二校准管上设置有第二校准阀;所述第二校准管与供气装置连接。A second calibration pipe is provided between the second cut-off valve and the connecting pipe on the second drain pipe, and a second calibration valve is provided on the second calibration pipe; the second calibration pipe is connected to the air supply device.
进一步地,压力变送器管路包括第三排水管,所述第三排水管一端与压力变送器连接,所述第三排水管上按照远离压力变送器的顺序依次设置有第三截止阀和第三排水阀;Further, the pressure transmitter pipeline includes a third drain pipe, one end of the third drain pipe is connected to the pressure transmitter, and a third shut-off valve and a third drain valve are sequentially arranged on the third drain pipe in an order away from the pressure transmitter;
所述第三排水管上在第三截止阀和压力变送器之间设置有第三校准管,所述第三校准管上设置有第三校准阀,所述第三校准管与供气装置连接。A third calibration pipe is provided on the third drain pipe between the third shut-off valve and the pressure transmitter, a third calibration valve is provided on the third calibration pipe, and the third calibration pipe is connected to the air supply device.
进一步地,测量装置包括模拟量信号采集模块和控制单元;Further, the measuring device includes an analog signal acquisition module and a control unit;
所述模拟量信号采集模块用于采集压力变送器或差压变送器输出的模拟量信号,并传递给控制单元;The analog signal acquisition module is used to collect the analog signal output by the pressure transmitter or differential pressure transmitter, and transmit it to the control unit;
所述控制单元与模拟量信号采集模块、压力变送器的输出端、差压变送器的输出端通信连接,所述控制单元用于采集压力差压变送器和差压变送器输出的数字量信号;The control unit is communicatively connected with the analog signal acquisition module, the output end of the pressure transmitter, and the output end of the differential pressure transmitter, and the control unit is used to collect the digital signal output by the pressure differential pressure transmitter and the differential pressure transmitter;
所述控制单元将采集的数字量信号或接受的模拟量信号传递给控制器。The control unit transmits the collected digital signal or the received analog signal to the controller.
进一步地,模拟量信号采集模块包括低电势快插接头、变送器切换开关和数字多用表;Further, the analog signal acquisition module includes a low-potential quick-plug connector, a transmitter switch and a digital multimeter;
所述低电势快插接头用于将模拟量信号传输给变送器切换开关的输入通道;所述数字多用表串联在变送器切换开关的输出通道上,所述数字多用表用于测量直流电流信号。The low-potential quick-plug connector is used to transmit the analog signal to the input channel of the transmitter switch; the digital multimeter is connected in series to the output channel of the transmitter switch, and the digital multimeter is used to measure the DC current signal.
本发明的变送器切换开关的目的是用于切换通道,其可以是仅仅只含有切换功能的结构,也可以是包括电压转换和切换通道切换的功能,例如,可以将研制由220V供电给切换开关,切换开关进行变压到24V再输送给各个通道。The purpose of the transmitter changeover switch of the present invention is to be used for switching channels, and it can be the structure that only contains switching function, also can be to comprise the function of voltage conversion and switching channel switching, for example, can develop by 220V power supply to switch, and changeover switch carries out voltage transformation to 24V and then delivers to each channel.
进一步地,模拟量信号采集模块还包括标准电阻,所述标准电阻串联在变送器切换开关的输出通道上,所述标准电阻两端接入数字多用表进行电压测量。Further, the analog signal acquisition module also includes a standard resistor, which is connected in series to the output channel of the transmitter changeover switch, and both ends of the standard resistor are connected to a digital multimeter for voltage measurement.
进一步地,测量装置安装在集成柜内。Further, the measuring device is installed in the integrated cabinet.
进一步地,集成柜内还设置有电源、温湿度传感器和温湿度调节装置;Further, the integrated cabinet is also provided with a power supply, a temperature and humidity sensor and a temperature and humidity adjustment device;
所述电源用于为集成柜内的用电设备供电;The power supply is used to supply power to the electrical equipment in the integrated cabinet;
所述温湿度传感器和温湿度调节装置均与控制器电连接;所述温湿度传感器用于实时采集集成柜内的温度和湿度,并将采集的温度和湿度信号传递给控制器,所述控制器根据接收的温度和湿度控制湿度调节装置对集成柜内的温度和湿度进行调节。Both the temperature and humidity sensor and the temperature and humidity adjustment device are electrically connected to the controller; the temperature and humidity sensor is used to collect the temperature and humidity in the integrated cabinet in real time, and transmit the collected temperature and humidity signals to the controller, and the controller controls the humidity adjustment device according to the received temperature and humidity to adjust the temperature and humidity in the integrated cabinet.
进一步地,控制器包括检定校准模块和数据处理模块;Further, the controller includes a calibration module and a data processing module;
所述检定校准模块用于控制供气装置中的压力控制器执行升压或降压;用于控制切换测量装置中的变送器切换开关的执行通道,用于读取测量装置中的控制单元的模拟量信号和数字量信号;The verification and calibration module is used to control the pressure controller in the gas supply device to perform boosting or stepping down; it is used to control the switching execution channel of the transmitter switching switch in the measuring device, and is used to read the analog signal and digital signal of the control unit in the measuring device;
所述数据处理模块用于获取检定校准模块读取的模拟量信号和数字量信号,并将读取的模拟量信号和数字量信号与标称值进行比较,计算误差、回差、不确定度,并生成原始记录表。The data processing module is used to obtain the analog signal and digital signal read by the verification and calibration module, compare the read analog signal and digital signal with the nominal value, calculate error, hysteresis, uncertainty, and generate an original record sheet.
进一步地,控制器还包括文件管理模块;Further, the controller also includes a file management module;
所述文件管理模块用于存储数据处理模块生成的原始记录表和计算结果。The file management module is used to store the original record table and calculation results generated by the data processing module.
进一步地,控制器还包括设备管理模块和参数设置模块;Further, the controller also includes a device management module and a parameter setting module;
所述设备管理模块用于对被校设备和标准设备的信息进行管理和维护;The equipment management module is used to manage and maintain the information of the schooled equipment and standard equipment;
所述参数设置模块用于配置并保存校准环境信息、被校设备信息、标准设备信息、校准人员信息、规程规范信息;根据设备量程和所设定的校准点数量自动生成校准点序列。The parameter setting module is used to configure and save calibration environment information, calibrated equipment information, standard equipment information, calibration personnel information, and specification information; automatically generate a calibration point sequence according to the equipment range and the set number of calibration points.
进一步地,供气装置安装在移动设备上。Further, the gas supply device is installed on the mobile device.
基于上述自动原位校准系统的校准方法,包括以下步骤:The calibration method based on the above-mentioned automatic in-situ calibration system includes the following steps:
S1、对变送器校准管路系统进行吹扫排空处理;S1. Purge and empty the transmitter calibration pipeline system;
S2、打开差压变送器管路和/或对于差压变送器管路中校准接口上的校准阀,其他阀门闭合,进入校准状态;S2. Open the pipeline of the differential pressure transmitter and/or for the calibration valve on the calibration interface in the pipeline of the differential pressure transmitter, close the other valves and enter the calibration state;
S3、将供气装置与校准接口连通;S3, connecting the gas supply device with the calibration interface;
S4、测量装置采集变送器输出的模拟量信号或数字量信号;S4. The measuring device collects the analog signal or digital signal output by the transmitter;
S5、控制器根据接收的模拟量信号或数字量信号,计算差压变送器或压力变送器的测量误差。S5. The controller calculates the measurement error of the differential pressure transmitter or the pressure transmitter according to the received analog signal or digital signal.
本发明与现有技术相比,具有如下的优点和有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
1、本发明避免了传统计量中压力变送器或差压变送器反复拆卸和运输造成压力变送器或差压变送器过程接口磨损或机体损坏。1. The present invention avoids the pressure transmitter or differential pressure transmitter process interface wear or body damage caused by repeated disassembly and transportation of the pressure transmitter or differential pressure transmitter in traditional metering.
2、本发明的变送器校准管路系统能够提供批量的校准接口,可同时接入多个压力变送器和/或差压变送器,可实现批量化在线校准。2. The transmitter calibration pipeline system of the present invention can provide a batch calibration interface, which can be connected to multiple pressure transmitters and/or differential pressure transmitters at the same time, and can realize batch online calibration.
3、本发明校准过程全自动化,提高校准效率。3. The calibration process of the present invention is fully automated, improving calibration efficiency.
附图说明Description of drawings
此处所说明的附图用来提供对本发明实施例的进一步理解,构成本申请的一部分,并不构成对本发明实施例的限定。在附图中:The drawings described here are used to provide a further understanding of the embodiments of the present invention, constitute a part of the application, and do not limit the embodiments of the present invention. In the attached picture:
图1为本发明原位校准系统的示意图;Fig. 1 is the schematic diagram of in-situ calibration system of the present invention;
图2为本发明差压变送器压力校准管路结构图;Fig. 2 is a structural diagram of the pressure calibration pipeline of the differential pressure transmitter of the present invention;
图3为本发明压力变送器压力校准管路结构图;Fig. 3 is a structural diagram of the pressure calibration pipeline of the pressure transmitter of the present invention;
图4为本发明通道切换开关示意图;Fig. 4 is a schematic diagram of the channel switching switch of the present invention;
图5为本发明模拟输出类压力、差压变送器与低电势快插端子、通道切换开关连接示意图;Fig. 5 is a schematic diagram of the connection between the analog output pressure and differential pressure transmitter of the present invention, the low-potential quick-plug terminal and the channel switching switch;
图6为本发明控制器中的功能模块示意图。Fig. 6 is a schematic diagram of functional modules in the controller of the present invention.
附图中标记及对应的零部件名称:Marks and corresponding parts names in the attached drawings:
1-变送器校准管路系统;2-供气装置;3-集成柜;4-控制器;31-低电势快插接头。1-transmitter calibration pipeline system; 2-gas supply device; 3-integrated cabinet; 4-controller; 31-low potential quick plug connector.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明白,下面结合实施例和附图,对本发明作进一步的详细说明,本发明的示意性实施方式及其说明仅用于解释本发明,并不作为对本发明的限定。In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the examples and accompanying drawings. The schematic embodiments of the present invention and their descriptions are only used to explain the present invention and are not intended to limit the present invention.
实施例1:Example 1:
如图1-图6所示,一种压力、差压变送器自动原位校准系统,包括变送器校准管路系统1、供气装置2、测量装置和控制器4;As shown in Figures 1-6, an automatic in-situ calibration system for pressure and differential pressure transmitters includes a transmitter calibration pipeline system 1, a gas supply device 2, a measuring device and a controller 4;
供气装置2用于向变送器校准管路系统1提供校准用气体;具体地:供气装置2包括供气管道、压力控制器和气体增压泵;所述供气管道一端与气源连接,另一端与差压变送器管路和压力变送器管路中的校准接口连接;所述压力控制器和气体增压泵均安装在供气管道上,所述压力控制器与控制器4通信连接,由控制器4控制压力控制器上升或下降到所需压力点。供气装置2能够实现0~20MPa气体输送。作为优选地,供气装置2安装在移动设备上,移动设备采用任意现有可移动的设备,例如:移动小车等,供气装置2通过移动设备可随意运至现场校准地点。The gas supply device 2 is used to provide gas for calibration to the transmitter calibration pipeline system 1; specifically: the gas supply device 2 includes a gas supply pipeline, a pressure controller and a gas booster pump; one end of the gas supply pipeline is connected to the gas source, and the other end is connected to the differential pressure transmitter pipeline and the calibration interface in the pressure transmitter pipeline; both the pressure controller and the gas booster pump are installed on the gas supply pipeline, and the pressure controller communicates with the controller 4, and the controller 4 controls the pressure controller to rise or fall to the required pressure point. The gas supply device 2 can realize 0-20MPa gas delivery. Preferably, the gas supply device 2 is installed on a mobile device, and the mobile device adopts any existing mobile equipment, such as a mobile trolley, and the gas supply device 2 can be transported to the on-site calibration site at will through the mobile device.
变送器校准管路系统1的校准过程为:The calibration process of the transmitter calibration piping system 1 is:
在控制器4中设定好需要的压力,气源进入管路后,会不断加压填充将气体的压力施加到整个管路中,阀门关掉的地方就不会有这个压力,与接口连通的管道都会有这个压力。高压容室内有感压原件,这个感压的接口一般叫做“过程接口”,然后压力变送器会将感受到的压力转化为标准化信号4-20mA直流电流信号通过“电气接口”输出,将线缆接出去进行测量。Set the required pressure in the controller 4. After the gas source enters the pipeline, it will be continuously pressurized and filled to apply the pressure of the gas to the entire pipeline. The place where the valve is closed will not have this pressure, and the pipeline connected to the interface will have this pressure. There is a pressure-sensitive element in the high-pressure chamber, and this pressure-sensitive interface is generally called a "process interface", and then the pressure transmitter will convert the sensed pressure into a standardized signal of 4-20mA DC current signal output through the "electrical interface", and connect the cable out for measurement.
变送器校准管路系统1包括差压变送器管路、压力变送器管路、差压变送器和压力变送器,所述差压变送器管路为差压变送器提供与供气装置2连接的校准接口,所述压力变送器管路为压力变送器提供与供气装置2连接校准接口。变送器校准管路系统1位于环境复杂的工作现场、大厅或生产线上。The transmitter calibration pipeline system 1 includes a differential pressure transmitter pipeline, a pressure transmitter pipeline, a differential pressure transmitter and a pressure transmitter. The differential pressure transmitter pipeline provides a calibration interface for the differential pressure transmitter to be connected to the gas supply device 2. The pressure transmitter pipeline provides a calibration interface for the pressure transmitter to be connected to the gas supply device 2. The transmitter calibration pipeline system 1 is located on a work site, a hall or a production line with a complex environment.
具体地,差压变送器管路、压力变送器管路分别采用如图2和图3所示的管路结构:Specifically, the pipelines of the differential pressure transmitter and the pressure transmitter adopt the pipeline structures shown in Figure 2 and Figure 3 respectively:
其中,如图2所示,差压变送器管路包括第一排水管和第二排水管,所述第一排水管和第二排水管的一端分别与差压变送器的低压容室端和高压容室端连接,所述第一排水管和第二排水管之间通过连接管连接,该连接管上设置有平衡阀;所述第一排水管上按照远离差压变送器的顺次依次设置有第一截止阀和第一排水阀,所述第二排水管上按照远离差压变送器的顺次依次设置有第二截止阀和第二排水阀;Wherein, as shown in Figure 2, the differential pressure transmitter pipeline includes a first drain pipe and a second drain pipe, one end of the first drain pipe and the second drain pipe are respectively connected to the low-pressure chamber end and the high-pressure chamber end of the differential pressure transmitter, the first drain pipe and the second drain pipe are connected through a connecting pipe, and a balance valve is arranged on the connecting pipe; the first drain pipe is provided with a first shut-off valve and a first drain valve in order of distance from the differential pressure transmitter, and the second drain pipe is provided with a second shut-off valve in order of distance from the differential pressure transmitter and a second drain valve;
第一排水管上在第一截止阀和连接管之间设置有第一校准管,所述第一校准管上设置有第一校准阀;A first calibration pipe is provided on the first drain pipe between the first shut-off valve and the connecting pipe, and a first calibration valve is provided on the first calibration pipe;
第二排水管上在第二截止阀和连接管之间设置有第二校准管,所述第二校准管上设置有第二校准阀;所述第二校准管与供气装置2连接。A second calibration pipe is provided between the second cut-off valve and the connecting pipe on the second drain pipe, and a second calibration valve is provided on the second calibration pipe; the second calibration pipe is connected to the air supply device 2 .
差压变送器管路中的多个第二校准管上远离差压变送器的一端通过仪表管进行串联,在仪表管的末端安装一个气源接口,通过该气源接口与供气装置2连接。The ends of the multiple second calibration tubes in the differential pressure transmitter pipeline away from the differential pressure transmitter are connected in series through the instrument tube, and an air source interface is installed at the end of the instrument tube, through which the gas source interface is connected to the gas supply device 2 .
其中,如图3所示,压力变送器管路包括第三排水管,所述第三排水管一端与压力变送器连接,所述第三排水管上按照远离压力变送器的顺序依次设置有第三截止阀和第三排水阀;Wherein, as shown in FIG. 3 , the pressure transmitter pipeline includes a third drain pipe, one end of the third drain pipe is connected to the pressure transmitter, and the third drain pipe is provided with a third shut-off valve and a third drain valve in sequence in order of being away from the pressure transmitter;
所述第三排水管上在第三截止阀和压力变送器之间设置有第三校准管,所述第三校准管上设置有第三校准阀,所述第三校准管与供气装置2连接。A third calibration pipe is provided on the third drain pipe between the third shut-off valve and the pressure transmitter, a third calibration valve is provided on the third calibration pipe, and the third calibration pipe is connected to the gas supply device 2 .
压力变送器管路中的多个第三校准管上远离压力变送器的一端通过仪表管进行串联,在仪表管的末端安装一个气源接口,通过该气源接口与供气装置2连接。The end of the multiple third calibration tubes in the pressure transmitter pipeline away from the pressure transmitter is connected in series through the instrument tube, and an air source interface is installed at the end of the instrument tube, through which the gas source interface is connected to the gas supply device 2 .
测量装置用于采集差压变送器或压力变送器输出的模拟量信号或数字量信号;测量装置安装在集成柜3内。The measuring device is used to collect the analog signal or digital signal output by the differential pressure transmitter or the pressure transmitter; the measuring device is installed in the integrated cabinet 3 .
具体地,测量装置包括模拟量信号采集模块和控制单元;Specifically, the measuring device includes an analog signal acquisition module and a control unit;
模拟量信号采集模块用于采集压力变送器或差压变送器输出的模拟量信号,并传递给控制单元;具体地:模拟量信号采集模块包括低电势快插接头31、变送器切换开关和数字多用表;低电势快插接头31用于将模拟量信号传输给变送器切换开关的输入通道,具体地:低电势快插接口31的“公头”位于集成柜3柜外,母头与公头上的各通道一一对应,公头通过插拔模式连接至母头上,位于集成柜3柜内的母头的8对通道连接至变送器切换开关的8个输入通道;所述数字多用表串联在变送器切换开关的输出通道上,所述数字多用表用于测量直流电流信号。The analog signal acquisition module is used to collect the analog signal output by the pressure transmitter or differential pressure transmitter and transmits it to the control unit; specifically: the analog signal acquisition module includes a low-potential quick-plug connector 31, a transmitter switch and a digital multimeter; the low-potential quick-plug connector 31 is used to transmit the analog signal to the input channel of the transmitter switch, specifically: the "male head" of the low-potential quick-plug interface 31 is located outside the integrated cabinet 3, and the female head corresponds to each channel on the male head. The plug-in mode is connected to the female head, and the 8 pairs of channels of the female head located in the integrated cabinet 3 are connected to the 8 input channels of the transmitter switch; the digital multimeter is connected in series on the output channel of the transmitter switch, and the digital multimeter is used for measuring DC current signals.
或者,模拟量信号采集模块还包括标准电阻,所述标准电阻串联在变送器切换开关的输出通道上,所述标准电阻两端接入数字多用表进行电压测量。Alternatively, the analog signal acquisition module further includes a standard resistor, which is connected in series to the output channel of the switch of the transmitter, and both ends of the standard resistor are connected to a digital multimeter for voltage measurement.
其中,变送器切换开关包括开关本体、开关外壳的电源接口、RS232通讯接口、通道指示灯、8路输入通道、1路输出通道以及开关内部的供电系统、继电器组。Among them, the transmitter switch includes the switch body, the power interface of the switch shell, the RS232 communication interface, the channel indicator light, 8 input channels, 1 output channel, the power supply system inside the switch, and the relay group.
控制单元与模拟量信号采集模块、压力变送器的输出端、差压变送器的输出端通信连接,所述控制单元用于采集压力差压变送器和差压变送器输出的数字量信号。The control unit is communicatively connected with the analog signal acquisition module, the output end of the pressure transmitter, and the output end of the differential pressure transmitter, and the control unit is used for collecting the pressure differential pressure transmitter and the digital signal output by the differential pressure transmitter.
作为优选地:集成柜3内还设置有电源、温湿度传感器和温湿度调节装置;As preferably: a power supply, a temperature and humidity sensor and a temperature and humidity adjustment device are also arranged in the integrated cabinet 3;
电源用于为集成柜3内的用电设备供电;The power supply is used to supply power to the electrical equipment in the integrated cabinet 3;
温湿度传感器和温湿度调节装置均与控制器4电连接;所述温湿度传感器用于实时采集集成柜3内的温度和湿度,并将采集的温度和湿度信号传递给控制器4,所述控制器4根据接收的温度和湿度控制湿度调节装置对集成柜3内的温度和湿度进行调节。温湿度调节装置可以是空调等。Both the temperature and humidity sensor and the temperature and humidity adjustment device are electrically connected to the controller 4; the temperature and humidity sensor is used to collect the temperature and humidity in the integrated cabinet 3 in real time, and transmit the collected temperature and humidity signals to the controller 4, and the controller 4 controls the humidity adjustment device according to the received temperature and humidity to adjust the temperature and humidity in the integrated cabinet 3. The temperature and humidity adjustment device may be an air conditioner or the like.
控制单元将采集的数字量信号或接受的模拟量信号传递给控制器4;控制单元集成了LAN、RS232、RS485、PA、CAN包含在内的多中通讯物理接口,用于接收数字量输出压力变送器或数字量输出差压变送器的输出信号和远程控制柜内数字多用表、变送器切换开关、温湿度传感器、空调等设备。The control unit transmits the collected digital signal or the received analog signal to the controller 4; the control unit integrates multiple communication physical interfaces including LAN, RS232, RS485, PA, and CAN, and is used to receive the output signal of the digital output pressure transmitter or digital output differential pressure transmitter and remotely control the digital multimeter, transmitter switch, temperature and humidity sensor, air conditioner and other equipment in the cabinet.
控制器4与供气装置2和测量装置均通信连接,控制器4用于控制供气装置2的供气压力;所述控制器4根据接收的模拟量信号或数字量信号,计算差压变送器或压力变送器的测量误差。The controller 4 is connected in communication with the gas supply device 2 and the measuring device, and the controller 4 is used to control the gas supply pressure of the gas supply device 2; the controller 4 calculates the measurement error of the differential pressure transmitter or the pressure transmitter according to the received analog signal or digital signal.
具体地:控制器4包括检定校准模块和数据处理模块;Specifically: the controller 4 includes a verification calibration module and a data processing module;
检定校准模块用于控制供气装置2中的压力控制器执行升压或降压;用于控制切换测量装置中的变送器切换开关的执行通道,用于读取测量装置中的控制单元的模拟量信号和数字量信号;The verification and calibration module is used to control the pressure controller in the gas supply device 2 to perform boosting or stepping down; it is used to control the switching execution channel of the transmitter switching switch in the measuring device, and is used to read the analog signal and digital signal of the control unit in the measuring device;
数据处理模块用于获取检定校准模块读取的模拟量信号和数字量信号,并将读取的模拟量信号和数字量信号与标称值进行比较,计算误差、回差、不确定度,并生成原始记录表。The data processing module is used to obtain the analog signal and digital signal read by the verification and calibration module, compare the read analog signal and digital signal with the nominal value, calculate the error, hysteresis, uncertainty, and generate the original record sheet.
作为优选地:控制器4还包括文件管理模块、设备管理模块和参数设置模块;As preferably: the controller 4 also includes a file management module, a device management module and a parameter setting module;
文件管理模块用于存储数据处理模块生成的原始记录表和计算结果。The file management module is used to store the original record table and calculation results generated by the data processing module.
设备管理模块用于对被校设备和标准设备的信息进行管理和维护;The equipment management module is used to manage and maintain the information of the school equipment and standard equipment;
参数设置模块用于配置并保存校准环境信息、被校设备信息、标准设备信息、校准人员信息、规程规范信息;根据设备量程和所设定的校准点数量自动生成校准点序列。The parameter setting module is used to configure and save calibration environment information, calibrated equipment information, standard equipment information, calibration personnel information, and regulation specification information; automatically generate a calibration point sequence according to the equipment range and the number of calibration points set.
实施例2:Example 2:
基于实施例1所述自动原位校准系统的校准方法,包括以下步骤:The calibration method based on the automatic in-situ calibration system described in embodiment 1 may further comprise the steps:
S1、对变送器校准管路系统1进行吹扫排空处理:校准前排空变送器批量化现场校准管路的介质,打开所有阀门,对仪表管进行吹扫去除管内残留介质;S1. Purging and emptying the transmitter calibration pipeline system 1: before calibration, empty the medium of the transmitter’s batch on-site calibration pipeline, open all valves, and purge the instrument tube to remove the residual medium in the tube;
S2、打开差压变送器管路和/或对于差压变送器管路中校准接口上的校准阀,其他阀门闭合,进入校准状态:S2. Open the pipeline of the differential pressure transmitter and/or for the calibration valve on the calibration interface in the pipeline of the differential pressure transmitter, close other valves and enter the calibration state:
对于差压变送器,根据图2,打开校准阀1和校准阀门2,其他阀门闭合,进入校准状态;对于压力变送器,根据图3,闭合截止阀和排水阀,打开校准阀,进入校准状态;For differential pressure transmitters, according to Figure 2, open the calibration valve 1 and calibration valve 2, and close the other valves to enter the calibration state; for pressure transmitters, according to Figure 3, close the shut-off valve and drain valve, open the calibration valve, and enter the calibration state;
S3、将供气装置2与校准接口连通;S3, connecting the gas supply device 2 with the calibration interface;
S4、测量装置采集变送器输出的模拟量信号或数字量信号:S4. The measuring device collects the analog signal or digital signal output by the transmitter:
对于模拟量输出压力变送器,将其电气输出端通过低电势快插接头31接入到集成柜3外部的低电势快插接头31的公头,低电势快插接头31的公头与集成柜3中的低电势快插接头31的母头连接,母头的8对通道连接至压力变送器专用切换开关的输入通道,切换开关的输出通道连接至到数字多用表从而测量4~20mA直流电流信号,也可在切换开关(变送器切换开关简写为切换开关)输出通道上串联一只标准电阻,并将数字多用表连接至电阻两端从而测量电压;若被校压力变送器为数字量输出,将数字量输出压力变送器接入柜内的控制单元上;即对于被校压力变送器为数字量输出,数字量输出压力变送器通过低电势快插接头31连接数字量对应的切换开关,切换开关输出端直接连接控制单元,不再连接到数字多用表上;For the analog output pressure transmitter, connect its electrical output terminal to the male end of the low-potential quick-plug connector 31 outside the integrated cabinet 3 through the low-potential quick-plug connector 31. The male end of the low-potential quick-plug connector 31 is connected to the female head of the low-potential quick-plug connector 31 in the integrated cabinet 3. The 8 pairs of channels of the female head are connected to the input channels of the special switch for pressure transmitters. The output channels of the switch are connected to a digital multimeter to measure 4-20mA DC current signals. A standard resistor is connected in series on the output channel of the output channel, and a digital multimeter is connected to both ends of the resistor to measure the voltage; if the pressure transmitter to be calibrated is a digital output, the digital output pressure transmitter is connected to the control unit in the cabinet; that is, for the pressure transmitter to be calibrated is a digital output, the digital output pressure transmitter is connected to the corresponding digital switch through the low-potential quick-plug connector 31, and the output terminal of the switch is directly connected to the control unit instead of the digital multimeter;
S5、控制器4根据接收的模拟量信号或数字量信号,计算差压变送器或压力变送器的测量误差:S5. The controller 4 calculates the measurement error of the differential pressure transmitter or pressure transmitter according to the received analog signal or digital signal:
在控制器4上设置好被校设备信息、环境温湿度信息、所依据文件、校准用标准设备信息、测量范围、测量点数,自动生成校准序列,还可对校准序列进行二次修改。对于模拟量输出压力变送器,控制器4控制压力控制器上升或下降到所需压力点,系统判断压力值稳定后控制切换开关依次进行通道切换,数字多用表将电测值发送至控制单元,控制器通过控制单元获取测量值后进行保存和显示;对于数字量输出压力变送器,控制器4控制压力控制器上升或下降到所需压力点,系统判断压力值稳定后通过控制单元读取数字信号输出后进行保存和显示;控制器4将采集到的数据进行自动整理运算,计算示值误差、回差,生成原始记录。Set the information of the equipment to be calibrated, the information of the environment temperature and humidity, the reference documents, the information of the standard equipment used for calibration, the measurement range, and the number of measurement points on the controller 4, automatically generate the calibration sequence, and also perform secondary modification on the calibration sequence. For analog output pressure transmitters, controller 4 controls the pressure controller to rise or fall to the required pressure point. After the system judges that the pressure value is stable, it controls the switching switch to switch channels in turn. The digital multimeter sends the measured value to the control unit. The controller obtains the measured value through the control unit and then saves and displays it. For digital output pressure transmitters, controller 4 controls the pressure controller to rise or fall to the required pressure point. After the system judges that the pressure value is stable, it reads the digital signal output from the control unit and saves and displays it. , generating the original record.
以上所述的具体实施方式,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施方式而已,并不用于限定本发明的保护范围,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above-mentioned specific implementation manners further describe the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above-mentioned descriptions are only specific implementation modes of the present invention, and are not used to limit the protection scope of the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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