CN116482080A - LIBS technology-based coal quality analysis method - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及LIBS技术,特别涉及基于LIBS技术的煤质分析方法。The invention relates to LIBS technology, in particular to a coal quality analysis method based on LIBS technology.
背景技术Background technique
目前,在火力发电厂中,对火力发电所用煤炭中的发热量等指标的检测大部分还是采取现场取样,然后送到实验室进行化学分析的办法。该法在取样、化验过程中需要消耗大量时间,不利于燃煤的在线指导。在在线煤质分析仪器中,中子活化法有较高的测量准确度,但是成本高、维护难、有辐射等缺点限制了其发展。At present, in thermal power plants, most of the indicators such as the calorific value in coal used for thermal power generation are still taken on-site sampling, and then sent to the laboratory for chemical analysis. This method consumes a lot of time in the process of sampling and testing, which is not conducive to the online guidance of coal combustion. Among the on-line coal quality analysis instruments, the neutron activation method has high measurement accuracy, but its development is limited by the disadvantages of high cost, difficult maintenance, and radiation.
激光诱导击穿光谱(LIBS)是一种新兴的快速分析技术,其不需要制样、分析快、可遥测等优点使其正在在线分析技术中迅速发展。通过LIBS实时检测在线煤炭中的元素可快速计算其发热量等指标,对电厂的在线燃烧有着实时的指导意义。除了煤炭中发热量等指标的分析外,燃烧煤炭的颗粒度大小也是影响其完全燃烧的重要因素,现有的测量煤炭粒径大小的仪器有激光粒度仪,但大部分都是离线仪器。对燃煤的粒径实时检测与分析也有助于电厂的燃煤与给氧量、给水量的配比指导。在线的一些粒径分析也基本上采用的是图像处理法,但是现场的实时工况对燃煤的图像处理影响较大。同时考虑到,对于LIBS光谱而言,被测物的粒径大小也是影响其信号的强度与稳定性的重要因素之一。Laser Induced Breakdown Spectroscopy (LIBS) is an emerging rapid analysis technology, which is developing rapidly in online analysis technology due to its advantages of no need for sample preparation, fast analysis, and telemetry. Real-time detection of elements in online coal by LIBS can quickly calculate its calorific value and other indicators, which has real-time guiding significance for online combustion of power plants. In addition to the analysis of indicators such as calorific value in coal, the particle size of burning coal is also an important factor affecting its complete combustion. The existing instruments for measuring coal particle size include laser particle size analyzers, but most of them are offline instruments. The real-time detection and analysis of the particle size of coal combustion is also helpful for the ratio guidance of coal combustion, oxygen supply and water supply in power plants. Some online particle size analysis basically uses the image processing method, but the real-time working conditions on site have a great influence on the image processing of coal combustion. At the same time, it is considered that for LIBS spectroscopy, the particle size of the analyte is also one of the important factors affecting the intensity and stability of the signal.
因此,需要开发一种新型的煤质分析仪,不仅可以实时在线检测煤炭的颗粒度大小,还可以测量煤炭的发热量等燃烧指标,从而使得发电厂掌握实时燃煤情况,并对燃烧情况进行实时在线调整。Therefore, it is necessary to develop a new type of coal quality analyzer, which can not only detect the coal particle size online in real time, but also measure the combustion indicators such as the calorific value of coal, so that the power plant can grasp the real-time coal combustion situation and adjust the combustion situation online in real time.
发明内容Contents of the invention
为解决上述现有技术方案中的不足,本发明提供了一种基于LIBS技术的煤质分析方法。In order to solve the deficiencies in the above-mentioned prior art solutions, the present invention provides a coal quality analysis method based on LIBS technology.
本发明的目的是通过以下技术方案实现的:The purpose of the present invention is achieved by the following technical solutions:
基于LIBS技术的煤质分析方法,所述基于LIBS技术的煤质分析方法为:The coal quality analysis method based on LIBS technology, the described coal quality analysis method based on LIBS technology is:
激光器输出的激光经过分束后,形成第一光束和第二光束;The laser output by the laser is split to form a first beam and a second beam;
所述第一光束入射到煤粉上,光电探测器阵列接收散射光信号,并送分析单元,分析单元输出煤粉的粒径分布;The first light beam is incident on the pulverized coal, the photodetector array receives the scattered light signal, and sends it to the analysis unit, and the analysis unit outputs the particle size distribution of the pulverized coal;
第二光束入射到煤粉上,产生等离子体信号,该信号送光谱仪,获得煤粉的光谱图,所述分析单元利用分析模型处理所述光谱图及粒径分布,获得煤粉的参数,所述参数包括发热量。The second light beam is incident on the pulverized coal to generate a plasma signal, and the signal is sent to the spectrometer to obtain a spectrogram of the pulverized coal. The analysis unit uses an analysis model to process the spectrogram and particle size distribution to obtain parameters of the pulverized coal, which include calorific value.
与现有技术相比,本发明具有的有益效果为:Compared with prior art, the beneficial effect that the present invention has is:
1.通过同时测量煤粉散射光与激光诱导光谱,得到煤粉粒径分布信息与煤粉的发热量等指标;1. By measuring the pulverized coal scattered light and laser-induced spectrum at the same time, the particle size distribution information of pulverized coal and the calorific value of pulverized coal are obtained;
2.测量得到的煤粉粒径分布信息对激光诱导击穿光谱有一定的影响,将该信息作为发热量等建模信息的修正项,结果更加精确与稳定;2. The measured coal particle size distribution information has a certain influence on the laser-induced breakdown spectrum, and the information is used as a correction item for modeling information such as calorific value, and the result is more accurate and stable;
3.通过粒径分布信息可对不同颗粒度大小的煤样进行分类,在定量分析发热量等信息之前可先进行分类,使得测量的结果更加精确。3. The coal samples of different particle sizes can be classified through the particle size distribution information, and the classification can be carried out before the quantitative analysis of calorific value and other information, so that the measurement results are more accurate.
附图说明Description of drawings
参照附图,本发明的公开内容将变得更易理解。本领域技术人员容易理解的是:这些附图仅仅用于举例说明本发明的技术方案,而并非意在对本发明的保护范围构成限制。图中:The disclosure of the present invention will become more comprehensible with reference to the accompanying drawings. Those skilled in the art can easily understand that these drawings are only used to illustrate the technical solution of the present invention, and are not intended to limit the protection scope of the present invention. In the picture:
图1是本发明实施例基于LIBS技术的煤质分析方法的流程示意图。Fig. 1 is a schematic flow chart of a coal quality analysis method based on LIBS technology according to an embodiment of the present invention.
具体实施方式Detailed ways
图1和以下说明描述了本发明的可选实施方式以教导本领域技术人员如何实施和再现本发明。为了解释本发明技术方案,已简化或省略了一些常规方面。本领域技术人员应该理解源自这些实施方式的变型或替换将在本发明的范围内。本领域技术人员应该理解下述特征能够以各种方式组合以形成本发明的多个变型。由此,本发明并不局限于下述可选实施方式,而仅由权利要求和它们的等同物限定。Figure 1 and the following description describe an alternative embodiment of the invention to teach those skilled in the art how to implement and reproduce the invention. In order to explain the technical solutions of the present invention, some conventional aspects have been simplified or omitted. It should be understood by those skilled in the art that modifications or substitutions from these embodiments will be within the scope of the present invention. Those skilled in the art will appreciate that the features described below can be combined in various ways to form multiple variations of the invention. As such, the invention is not limited to the alternative embodiments described below, but only by the claims and their equivalents.
实施例1:Example 1:
图1示意性地给出了本发明实施例的基于LIBS技术的煤质分析方法的流程图,如图1所示,所述基于LIBS技术的煤质分析方法为:Fig. 1 has schematically provided the flow chart of the coal quality analysis method based on LIBS technology of the embodiment of the present invention, as shown in Figure 1, described coal quality analysis method based on LIBS technology is:
激光器输出的激光经过分束后,形成第一光束和第二光束;The laser output by the laser is split to form a first beam and a second beam;
所述第一光束入射到煤粉上,光电探测器阵列接收散射光信号,并送分析单元,分析单元输出煤粉的粒径分布;The first light beam is incident on the pulverized coal, the photodetector array receives the scattered light signal, and sends it to the analysis unit, and the analysis unit outputs the particle size distribution of the pulverized coal;
第二光束入射到煤粉上,产生等离子体信号,该信号送光谱仪,获得煤粉的光谱图,所述分析单元利用分析模型处理所述光谱图及粒径分布,获得煤粉的参数,所述参数包括发热量。The second light beam is incident on the pulverized coal to generate a plasma signal, and the signal is sent to the spectrometer to obtain a spectrogram of the pulverized coal. The analysis unit uses an analysis model to process the spectrogram and particle size distribution to obtain parameters of the pulverized coal, which include calorific value.
为了获得准确的煤粉粒径分布,进一步地,所述第一光束经过扩束后入射到煤粉上。In order to obtain accurate particle size distribution of pulverized coal, further, the first light beam is incident on the pulverized coal after beam expansion.
为了获得准确的煤粉粒径分布,进一步地,所述粒径分布的获得方式为:In order to obtain accurate pulverized coal particle size distribution, further, the method of obtaining the particle size distribution is:
所述光电探测器阵列输出散射光最大光强处的位置,利用粒径大小与散射光最大光强处的位置的对应关系,获得煤粉的粒径分布。The photodetector array outputs the position of the maximum light intensity of the scattered light, and the particle size distribution of the pulverized coal is obtained by using the corresponding relationship between the particle size and the position of the maximum light intensity of the scattered light.
为了获得准确的煤粉发热量等指标,进一步地,建立所述分析模型的方式为:In order to obtain accurate pulverized coal calorific value and other indicators, further, the way to establish the analysis model is:
对煤样分类;Classify coal samples;
获得煤样的光谱图,采集煤样中C、H及无机成灰元素的谱线,这些谱线作为模型的输入变量,建立谱线和发热量之间的模型,得到模型的系数矩阵与误差项;Obtain the spectrogram of the coal sample, collect the spectral lines of C, H and inorganic ash-forming elements in the coal sample, these spectral lines are used as the input variables of the model, establish the model between the spectral line and the calorific value, and obtain the coefficient matrix and error term of the model;
将煤样粒径作为单独的特征来对模型产生的测量误差进行校准,将煤样的建模误差与对应的煤粉颗粒的大小建立函数关系。The particle size of the coal sample is used as a separate feature to calibrate the measurement error generated by the model, and a functional relationship is established between the modeling error of the coal sample and the size of the corresponding pulverized coal particle.
为了建立准确的分析模型,进一步地,分类的方式为:In order to establish an accurate analysis model, further, the classification method is:
测量不同粒径的煤样,得到不同的煤样粒径数据,做粒径直方图,按照粒径的部分概率进行分类。Measure coal samples of different particle sizes, obtain different coal sample particle size data, make a particle size histogram, and classify according to the partial probability of particle size.
实施例2:Example 2:
根据本发明实施例1的基于LIBS技术的煤质分析方法的应用例。An application example of the coal quality analysis method based on LIBS technology according to Embodiment 1 of the present invention.
在本应用例中,如图1所示,基于LIBS技术的煤质分析方法为:In this application example, as shown in Figure 1, the coal quality analysis method based on LIBS technology is:
建立分析模型,build analytical models,
激光器输出的激光经过分束后,形成反射的第一光束和透射的第二光束,第一光束的光强占比是1%,第二光束的光强占比是99%;The laser output by the laser is split to form a reflected first beam and a transmitted second beam. The light intensity of the first beam accounts for 1%, and the light intensity of the second beam accounts for 99%;
所述第一光束入射到煤粉上,光电探测器阵列接收散射光信号,建立粒径大小与光电探测器阵列接受的最强光强处位置的函数关系,以煤粉粒径大小作为横坐标,光电探测器探测的散射光的最强光位置作为纵坐标,建立粒径分析的标定曲线,并存储;The first light beam is incident on the coal powder, the photodetector array receives the scattered light signal, establishes the functional relationship between the particle size and the position of the strongest light intensity received by the photodetector array, takes the size of the coal powder particle size as the abscissa, and the position of the strongest light of the scattered light detected by the photodetector as the ordinate, establishes a calibration curve for particle size analysis, and stores it;
测量不同粒径的煤样,得到不同的煤样粒径数据,做粒径直方图,按照粒径的部分概率进行分类;Measure coal samples of different particle sizes, obtain different coal sample particle size data, make a particle size histogram, and classify according to the partial probability of particle size;
获得煤样的光谱图,采集煤样中C、H及无机成灰元素(Si、Fe、Al、Ca和Mg)的谱线,这些谱线作为模型的输入变量,建立谱线和发热量之间的模型,得到模型的系数矩阵与误差项;Obtain the spectrogram of the coal sample, and collect the spectral lines of C, H and inorganic ash-forming elements (Si, Fe, Al, Ca, and Mg) in the coal sample. These spectral lines are used as input variables of the model, and the model between the spectral line and the calorific value is established to obtain the coefficient matrix and error terms of the model;
将煤样粒径作为单独的特征来对模型产生的测量误差进行校准,将煤样的建模误差与对应的煤粉颗粒的大小建立线性函数关系。The coal sample particle size is used as a separate feature to calibrate the measurement error generated by the model, and a linear function relationship is established between the coal sample modeling error and the corresponding coal particle size.
正式分析;formal analysis;
激光器输出的激光经过分束后,形成反射的第一光束和透射的第二光束,第一光束的光强占比是1%,第二光束的光强占比是99%;The laser output by the laser is split to form a reflected first beam and a transmitted second beam. The light intensity of the first beam accounts for 1%, and the light intensity of the second beam accounts for 99%;
所述第一光束扩束后入射到处于上游的煤粉上,光电探测器阵列接收散射光信号,并送分析单元,分析单元利用所述标定曲线输出煤粉的粒径分布;The first beam expands and is incident on the upstream pulverized coal, the photodetector array receives the scattered light signal and sends it to the analysis unit, and the analysis unit uses the calibration curve to output the particle size distribution of the pulverized coal;
第二光束聚焦入射到处于下游的煤粉上,产生等离子体信号,该信号送光谱仪,获得煤粉的光谱图,所述分析单元利用分析模型处理所述光谱图,获得煤粉的参数,所述参数包括发热量;The second light beam is focused and incident on the pulverized coal in the downstream to generate a plasma signal, which is sent to a spectrometer to obtain a spectrogram of the pulverized coal, and the analysis unit processes the spectrogram by using an analysis model to obtain parameters of the pulverized coal, the parameters including calorific value;
将发热量代入所述线性函数关系,获得校正后的煤粉发热量等参数。The calorific value is substituted into the linear function relationship to obtain the corrected pulverized coal calorific value and other parameters.
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