CN116512760A - Inkjet printhead, inkjet printing apparatus and method - Google Patents
Inkjet printhead, inkjet printing apparatus and method Download PDFInfo
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- CN116512760A CN116512760A CN202210634610.1A CN202210634610A CN116512760A CN 116512760 A CN116512760 A CN 116512760A CN 202210634610 A CN202210634610 A CN 202210634610A CN 116512760 A CN116512760 A CN 116512760A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/165—Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
- B41J2/16579—Detection means therefor, e.g. for nozzle clogging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
- B41J2/14201—Structure of print heads with piezoelectric elements
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- Particle Formation And Scattering Control In Inkjet Printers (AREA)
Abstract
Description
技术领域technical field
本发明涉及印刷技术领域,特别是涉及一种喷墨打印头、喷墨打印设备及方法。The invention relates to the technical field of printing, in particular to an inkjet printing head, inkjet printing equipment and a method.
背景技术Background technique
喷墨印刷工艺是一种利用彩色油墨通过将油墨喷溅到衬底上的预定区域中来实现喷射材料图案化的技术。随着显示技术的发展,大尺寸、高分辨率、低成本的工艺技术和产品需求越来越大,喷墨印刷工艺基于其较低的材料消耗量、可大尺寸印刷而不会造成其他影响、可高分辨率印刷的特点,已经开始成为显示制造工艺的重要开发方向之一。以显示器中发光器件的形成工艺为例,与传统的蒸镀工艺相比,可以仅用少量的材料来生产器件,并且由于制造工艺简单,可以大大降低成本。The inkjet printing process is a technique that utilizes colored inks to achieve patterning of ejected materials by splashing the inks into predetermined areas on a substrate. With the development of display technology, the demand for large-size, high-resolution, low-cost process technology and products is increasing. The inkjet printing process is based on its low material consumption and can be printed in large sizes without causing other impacts. , High-resolution printing features have begun to become one of the important development directions of the display manufacturing process. Taking the formation process of light-emitting devices in displays as an example, compared with the traditional evaporation process, only a small amount of material can be used to produce the device, and the cost can be greatly reduced due to the simple manufacturing process.
喷墨打印头是喷墨打印设备的重要组成部分,为了提高印刷效率及良率,一个喷墨打印设备中往往通过集成多个打印头,或者将多个喷嘴集成在一打印头内的方法,形成一个打印头模组,并通过打印头模组的喷射来完成整个印刷过程。Inkjet printing head is an important part of inkjet printing equipment. In order to improve printing efficiency and yield, an inkjet printing equipment often integrates multiple printing heads, or integrates multiple nozzles into a printing head. A print head module is formed, and the entire printing process is completed through the jetting of the print head module.
在使用喷墨打印设备进行喷墨打印时,由于喷墨打印头中的喷嘴往往会因各种原因无法喷墨,因此通常需要通过禁用这些无法正常喷墨的喷嘴,并通过算法,使用邻近的其他喷嘴来补偿印刷。为了检测发现这些异常喷嘴,往往只能在正式印刷前,使用检测设备对各个喷嘴是否正常喷墨进行监控,通过分析检测结果来判断使用哪些喷嘴来正式印刷。When using an inkjet printing device for inkjet printing, since the nozzles in the inkjet print head are often unable to eject ink for various reasons, it is usually necessary to disable these nozzles that cannot eject ink normally, and use the adjacent Other nozzles to compensate for printing. In order to detect and find these abnormal nozzles, it is often only possible to use testing equipment to monitor whether the inkjet of each nozzle is normal before official printing, and to judge which nozzles are used for official printing by analyzing the detection results.
然而,当打印头模组内的喷嘴越来越多时,检测所需要的时间越来越长,且随着设备使用时间的加长,检测频率往往会增加,这就容易造成生产时间成本的增加。更多地,一些情况下,即使印刷前喷嘴能够正常喷墨,然而在开始印刷后,也无法100%保证全部喷嘴都可正常喷墨,一些漏喷、喷偏的不良无法避免。因此,如何实现喷墨打印头喷嘴的喷墨状态的实时监控是保证喷墨印刷良率和效率的一个重要研究方向。However, when the number of nozzles in the print head module increases, the time required for detection becomes longer and longer, and as the equipment is used longer, the frequency of detection tends to increase, which easily leads to an increase in production time costs. More, in some cases, even if the nozzles can eject ink normally before printing, it cannot be 100% guaranteed that all the nozzles can eject ink normally after printing starts, and some defects such as spray leakage and misalignment cannot be avoided. Therefore, how to realize the real-time monitoring of the inkjet status of the nozzles of the inkjet print head is an important research direction to ensure the yield and efficiency of inkjet printing.
发明内容Contents of the invention
基于此,有必要提供一种能够实现喷墨打印头喷嘴的喷墨状态的实时监控、提高喷墨印刷良率和效率的喷墨打印头、喷墨打印设备及方法。Based on this, it is necessary to provide an inkjet printhead, an inkjet printing device and a method capable of realizing real-time monitoring of the inkjet state of the nozzles of the inkjet printhead and improving the yield and efficiency of inkjet printing.
一种喷墨打印头,包括:An inkjet printhead comprising:
喷墨腔体,设有与所述喷墨腔体的腔室连通的喷嘴,所述喷墨腔体的腔壁包括振动板;An inkjet chamber, provided with a nozzle communicating with the chamber of the inkjet chamber, the chamber wall of the inkjet chamber includes a vibrating plate;
喷嘴控制单元,所述喷嘴控制单元包括压电致动器和形变传感器,所述形变传感器与所述振动板连接且用于获取所述振动板的形变,所述压电致动器与所述振动板连接且用于驱动所述振动板的形变。A nozzle control unit, the nozzle control unit includes a piezoelectric actuator and a deformation sensor, the deformation sensor is connected to the vibrating plate and used to obtain the deformation of the vibrating plate, the piezoelectric actuator is connected to the The vibrating plate is connected and used to drive the deformation of the vibrating plate.
上述喷墨打印头工作时,压电致动器驱动振动板形变,振动板的形变进而导致喷墨腔体的腔室的空间大小改变,驱使墨水从喷嘴喷出。而通过与振动板连接的形变传感器的形变可反映振动板随压电致动器发生的形变情况。例如压电致动器失效、或控制指令无法传达给压电致动器导致振动板无振动动作的情况,或者是当压电致动器动作,但喷嘴因气泡、堵塞等原因而导致喷墨异常时,振动板虽有形变但形变异常,均可通过形变传感器的形变同步反馈出来,如此可根据形变传感器的形变,获取该形变传感器对应的喷嘴的喷墨状态,进而实现对喷墨打印头喷嘴的喷墨状态的实时监控,显著提高喷墨印刷良率和效率。When the above-mentioned inkjet print head is in operation, the piezoelectric actuator drives the vibration plate to deform, and the deformation of the vibration plate further causes the space size of the ink-jet chamber to change, driving the ink to be ejected from the nozzle. The deformation of the deformation sensor connected with the vibration plate can reflect the deformation of the vibration plate with the piezoelectric actuator. For example, the piezoelectric actuator fails, or the control command cannot be transmitted to the piezoelectric actuator, resulting in no vibration of the vibration plate, or when the piezoelectric actuator operates, but the nozzle is ejected due to air bubbles, clogging, etc. In case of abnormality, although the vibration plate is deformed but the deformation is abnormal, it can be fed back synchronously through the deformation of the deformation sensor. In this way, according to the deformation of the deformation sensor, the inkjet status of the nozzle corresponding to the deformation sensor can be obtained, and then the inkjet print head can be adjusted. The real-time monitoring of the inkjet status of the nozzle can significantly improve the yield and efficiency of inkjet printing.
在其中一些实施例中,所述形变传感器设于所述振动板上;所述压电致动器设于所述形变传感器的远离所述振动板的一侧。In some of the embodiments, the deformation sensor is arranged on the vibrating plate; the piezoelectric actuator is arranged on a side of the deformation sensor away from the vibrating plate.
在其中一些实施例中,所述形变传感器包括层叠设于所述振动板上的第一导电层、形变传感层及第二导电层,所述形变传感层用于获取所述振动板的形变;In some of these embodiments, the deformation sensor includes a first conductive layer, a deformation sensing layer and a second conductive layer stacked on the vibration plate, and the deformation sensing layer is used to obtain the vibration of the vibration plate. deformation;
和/或,所述压电致动器包括层叠设于所述形变传感器上的第三导电层、压电层及第四导电层,所述压电层用于驱动所述振动板的形变。And/or, the piezoelectric actuator includes a third conductive layer, a piezoelectric layer and a fourth conductive layer stacked on the deformation sensor, and the piezoelectric layer is used to drive the deformation of the vibration plate.
在其中一些实施例中,所述喷嘴控制单元还包括绝缘层,所述绝缘层设于所述第二导电层上的远离所述形变传感层的表面;In some of these embodiments, the nozzle control unit further includes an insulating layer, and the insulating layer is provided on a surface of the second conductive layer away from the deformation sensing layer;
所述第三导电层设于所述绝缘层上的远离所述第二导电层的表面。The third conductive layer is disposed on a surface of the insulating layer away from the second conductive layer.
在其中一些实施例中,所述形变传感层中包含有半导体材料,所述形变传感层用于获取所述振动板的形变;In some of the embodiments, the deformation sensing layer contains a semiconductor material, and the deformation sensing layer is used to acquire the deformation of the vibrating plate;
和/或,所述形变传感层的厚度为0.1~20nm。And/or, the thickness of the deformation sensing layer is 0.1-20 nm.
在其中一些实施例中,所述第一导电层、所述第二导电层、所述第三导电层、所述第四导电层的材料各自独立选自金属、金属合金、碳纳米管及有机导电材料中的至少一种;In some of these embodiments, the materials of the first conductive layer, the second conductive layer, the third conductive layer, and the fourth conductive layer are each independently selected from metals, metal alloys, carbon nanotubes, and organic at least one of conductive materials;
和/或,所述第一导电层、所述第二导电层、所述第三导电层和所述第四导电层的厚度为50nm~500nm。And/or, the thickness of the first conductive layer, the second conductive layer, the third conductive layer and the fourth conductive layer is 50 nm˜500 nm.
在其中一些实施例中,所述第一导电层、所述第二导电层及所述第四导电层为面电极;In some of these embodiments, the first conductive layer, the second conductive layer and the fourth conductive layer are surface electrodes;
和/或,所述第三导电层为金属网格电极。And/or, the third conductive layer is a metal grid electrode.
在其中一些实施例中,所述腔室包括依次连通的第一墨水流通室、喷墨压力室和第二墨水流通室,所述第一墨水流通室设有进墨口,所述喷嘴与所述喷墨压力室连通,所述第二墨水流通室设有出墨口,所述振动板构成所述喷墨压力室的一腔壁。In some of these embodiments, the chamber includes a first ink flow chamber, an inkjet pressure chamber, and a second ink flow chamber that are connected in sequence, the first ink flow chamber is provided with an ink inlet, and the nozzle is connected to the The inkjet pressure chamber is connected, the second ink flow chamber is provided with an ink outlet, and the vibrating plate constitutes a cavity wall of the inkjet pressure chamber.
在其中一些实施例中,所述喷嘴控制单元还包括阻尼隔板,所述阻尼隔板设于所述第一墨水流通室与所述喷墨压力室之间及所述喷墨压力室与所述第二墨水流通室之间,以使所述第一墨水流通室、喷墨压力室和第二墨水流通室之间相对独立,所述阻尼隔板与所述腔室的腔壁之间形成过流部,以使所述第一墨水流通室、喷墨压力室和第二墨水流通室相互连通。In some of these embodiments, the nozzle control unit further includes a damping baffle, and the damping baffle is arranged between the first ink flow chamber and the ink ejection pressure chamber and between the ink ejection pressure chamber and the ink ejection pressure chamber. Between the second ink flow chamber, so that the first ink flow chamber, the inkjet pressure chamber and the second ink flow chamber are relatively independent, and the damping partition is formed between the wall of the chamber An overflow part, so that the first ink flow chamber, the ink jet pressure chamber and the second ink flow chamber communicate with each other.
在其中一些实施例中,所述喷嘴控制单元为多个,所述喷墨压力室为多个,多个所述喷嘴控制单元与多个所述喷墨压力室一一对应设置。In some of the embodiments, there are multiple nozzle control units, there are multiple ink jet pressure chambers, and the multiple nozzle control units are provided in one-to-one correspondence with the multiple ink jet pressure chambers.
一种喷墨打印设备,包括:An inkjet printing device comprising:
如上述任一项所述的喷墨打印头;An inkjet printhead according to any one of the above;
电场施加装置,与所述压电致动器电连接;an electric field applying device electrically connected to the piezoelectric actuator;
电压检测装置,与所述形变传感器电连接;a voltage detection device electrically connected to the deformation sensor;
喷嘴监测装置,与所述电压检测装置电连接,并用于根据所述电压检测装置获取的感应电压值确定所述形变传感器对应的喷嘴的喷墨状态;及A nozzle monitoring device, electrically connected to the voltage detection device, and used to determine the ink ejection state of the nozzle corresponding to the deformation sensor according to the induced voltage value obtained by the voltage detection device; and
控制装置,与所述喷嘴检测装置和所述喷墨打印头电连接,用于根据所述喷墨状态控制所述喷墨打印头进行打印。The control device is electrically connected with the nozzle detection device and the inkjet printing head, and is used for controlling the inkjet printing head to print according to the inkjet state.
一种喷墨打印方法,采用如上述任一项所述的喷墨打印头,包括如下步骤:An inkjet printing method, using the inkjet printing head as described in any one of the above, comprising the steps of:
对所述压电致动器施加电场,使所述喷墨打印头打印;applying an electric field to the piezoelectric actuator to cause the inkjet printhead to print;
获取所述喷墨打印头打印中所述形变传感器的感应电压值;Acquiring the induced voltage value of the deformation sensor during printing by the inkjet print head;
根据所述感应电压值确定所述形变传感器对应的喷嘴的喷墨状态;及determining the ink ejection state of the nozzle corresponding to the deformation sensor according to the induced voltage value; and
根据所述喷墨状态控制所述喷墨打印头调整打印。Controlling the inkjet print head to adjust printing according to the inkjet state.
在其中一些实施例中,根据所述喷墨状态控制所述喷墨打印头调整打印的步骤,包括如下步骤:In some of these embodiments, the step of controlling the inkjet print head to adjust printing according to the inkjet state includes the following steps:
所述喷嘴为多个,其中一所述形变传感器对应的喷嘴的喷墨状态为异常时,控制所述喷墨打印头的正常喷嘴对异常喷墨的目标区域进行补偿喷墨。There are a plurality of nozzles, and when the ink ejection state of one nozzle corresponding to the deformation sensor is abnormal, the normal nozzle of the inkjet print head is controlled to perform compensation ink ejection to the target area of abnormal ink ejection.
附图说明Description of drawings
图1为本发明一实施方式的喷墨打印头的截面结构示意图;1 is a schematic cross-sectional structure diagram of an inkjet print head according to an embodiment of the present invention;
图2为图1所示的喷墨打印头的俯视图;Figure 2 is a top view of the inkjet print head shown in Figure 1;
图3为本发明一实施方式的喷墨打印头的腔室内部墨水流动方向示意图;3 is a schematic diagram of the ink flow direction inside the chamber of the inkjet print head according to an embodiment of the present invention;
图4为图1所示的喷墨打印头、电场施加装置及电压检测装置的一形变状态的示意图;4 is a schematic diagram of a deformation state of the inkjet printing head, the electric field applying device and the voltage detecting device shown in FIG. 1;
图5为图1所示的喷墨打印头、电场施加装置及电压检测装置的又一形变状态的示意图;5 is a schematic diagram of another deformation state of the inkjet printing head, the electric field applying device and the voltage detecting device shown in FIG. 1;
图6为本发明又一实施方式的喷墨打印头的俯视图;6 is a top view of an inkjet print head according to another embodiment of the present invention;
图7为图1所示的喷墨打印头的形变感应器在不同喷墨状态的感应电压曲线示意图;7 is a schematic diagram of induced voltage curves of the deformation sensor of the inkjet print head shown in FIG. 1 in different inkjet states;
图8为本发明一实施方式的喷墨打印方法的流程示意图。FIG. 8 is a schematic flowchart of an inkjet printing method according to an embodiment of the present invention.
附图标记说明:Explanation of reference signs:
110、喷嘴板;120、喷嘴;130:阻尼隔板;101:过流部;140:侧腔壁;151、第一墨水流通室;152、第二墨水流通室;160、喷墨压力室;210、振动板;211、进墨口;212、出墨口;213:形变曲线;230:形变传感器;231:第一导电层;232:形变传感层;233:第二导电层;250:绝缘层;270:压电致动器;271:第三导电层;272:压电层;273:第四导电层;300:电场施加装置;400:电压检测装置。110, nozzle plate; 120, nozzle; 130: damping partition; 101: flow part; 140: side cavity wall; 151, first ink circulation chamber; 152, second ink circulation chamber; 160, inkjet pressure chamber; 210, vibration plate; 211, ink inlet; 212, ink outlet; 213: deformation curve; 230: deformation sensor; 231: first conductive layer; 232: deformation sensing layer; 233: second conductive layer; 250: Insulation layer; 270: piezoelectric actuator; 271: third conductive layer; 272: piezoelectric layer; 273: fourth conductive layer; 300: electric field application device; 400: voltage detection device.
具体实施方式Detailed ways
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the associated drawings. Preferred embodiments of the invention are shown in the accompanying drawings. However, the present invention can be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the understanding of the disclosure of the present invention more thorough and comprehensive.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device or Elements must have certain orientations, be constructed and operate in certain orientations, and therefore should not be construed as limitations on the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components or the interaction relationship between two components, unless otherwise specified limit. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first and second feature may be in direct contact with the second feature through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。As used herein, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions are for the purpose of illustration only and are not intended to represent the only embodiments.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being “fixed” to another element, it can be directly on the other element or there can also be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
请参阅图1和图2,本发明一实施方式提供了一种喷墨打印头,包括喷墨腔体及喷嘴控制单元。Please refer to FIG. 1 and FIG. 2 , an embodiment of the present invention provides an inkjet printing head, including an inkjet cavity and a nozzle control unit.
喷墨腔体设有与喷墨腔体的腔室连通的喷嘴212,喷墨腔体的腔壁包括振动板210,换言之腔壁的至少部分由振动板210构成。The inkjet chamber is provided with a nozzle 212 communicating with the chamber of the inkjet chamber, and the chamber wall of the inkjet chamber includes a vibrating plate 210 , in other words at least part of the chamber wall is formed by the vibrating plate 210 .
喷嘴控制单元包括压电致动器270和形变传感器230。形变传感器230与振动板210连接,形变传感器230用于获取振动板210的形变。压电致动器270与振动板210连接,压电致动器270用于驱动振动板210的形变。The nozzle control unit includes a piezoelectric actuator 270 and a deformation sensor 230 . The deformation sensor 230 is connected with the vibrating plate 210 , and the deformation sensor 230 is used to acquire the deformation of the vibrating plate 210 . The piezoelectric actuator 270 is connected to the vibrating plate 210 , and the piezoelectric actuator 270 is used to drive the deformation of the vibrating plate 210 .
进一步地,压电致动器270用于驱动振动板210的形变具体为:压电致动器270用于驱动振动板210在朝向或远离喷墨腔体的腔室的方向发生形变,从而使得喷墨腔体的腔室的空间大小发生改变。Further, the piezoelectric actuator 270 is used to drive the deformation of the vibrating plate 210 specifically: the piezoelectric actuator 270 is used to drive the vibrating plate 210 to deform in a direction toward or away from the chamber of the inkjet cavity, so that The space size of the chamber of the ink ejection chamber changes.
上述喷墨打印头工作时,压电致动器270驱动振动板210形变,振动板210的形变进而导致喷墨腔体的腔室的空间大小改变,驱使墨水从喷嘴120喷出。通过与振动板210连接的形变传感器230的形变反映振动板210随压电致动器270发生的形变情况。例如压电致动器270失效、或控制指令无法传达给压电致动器270导致振动板210无振动动作的情况,或者是当压电致动器270动作,但喷嘴120因气泡、堵塞等原因而导致喷墨异常时,振动板210虽有形变但形变异常,均可通过形变传感器230的形变同步反馈出来,如此可根据形变传感器230的形变,获取该形变传感器230对应的喷嘴120的喷墨状态,进而实现对喷墨打印头喷嘴120的喷墨状态的实时监控,显著提高喷墨印刷良率和效率。When the above-mentioned inkjet print head is in operation, the piezoelectric actuator 270 drives the vibration plate 210 to deform, and the deformation of the vibration plate 210 leads to a change in the size of the chamber of the inkjet cavity, driving ink to be ejected from the nozzle 120 . The deformation of the vibration plate 210 along with the piezoelectric actuator 270 is reflected by the deformation of the deformation sensor 230 connected to the vibration plate 210 . For example, the piezoelectric actuator 270 fails, or the control command cannot be transmitted to the piezoelectric actuator 270, resulting in no vibrating action of the vibration plate 210, or when the piezoelectric actuator 270 operates, but the nozzle 120 is caused by air bubbles, clogging, etc. When the inkjet is abnormal due to some reasons, although the vibration plate 210 is deformed but the deformation is abnormal, it can be fed back synchronously through the deformation of the deformation sensor 230. In this way, according to the deformation of the deformation sensor 230, the spraying of the nozzle 120 corresponding to the deformation sensor 230 can be obtained. Ink state, and then real-time monitoring of the inkjet state of the nozzle 120 of the inkjet print head is realized, and the inkjet printing yield and efficiency are significantly improved.
可理解,振动板210具有一定的形变能力即可,其可为平板状,也可为具有一定弧面的其他形状,优选为平板状。进一步地,振动板210的厚度较薄,以利于形变。具体地,振动板210的材质可为不锈钢或硅,优选硅。It can be understood that the vibrating plate 210 only needs to have a certain deformation ability, and it can be in the shape of a flat plate or other shapes with a certain arc surface, preferably a flat plate. Further, the vibrating plate 210 is thinner to facilitate deformation. Specifically, the vibration plate 210 may be made of stainless steel or silicon, preferably silicon.
在其中一些实施例中,形变传感器230设于振动板210上,以用于获取振动板210的形变,压电致动器270设于形变传感器230的远离振动板210的一侧,以用于驱动振动板210的形变。在压电致动器270与振动板210之间设置形变传感器230,形变传感器230结合于振动板210上,压电致动器270通过形变传感器230间接与振动板210连接,进而可更好地通过形变传感器230的形变反映振动板210随压电致动器270发生的形变情况。In some of these embodiments, the deformation sensor 230 is arranged on the vibrating plate 210 for obtaining the deformation of the vibrating plate 210, and the piezoelectric actuator 270 is arranged on the side of the deformation sensor 230 away from the vibrating plate 210 for The deformation of the vibration plate 210 is driven. The deformation sensor 230 is set between the piezoelectric actuator 270 and the vibration plate 210, the deformation sensor 230 is combined on the vibration plate 210, the piezoelectric actuator 270 is indirectly connected with the vibration plate 210 through the deformation sensor 230, and then can better The deformation of the vibration plate 210 along with the piezoelectric actuator 270 is reflected by the deformation of the deformation sensor 230 .
可理解,在其他示例中,压电致动器270也可直接与振动板210连接。It can be understood that, in other examples, the piezoelectric actuator 270 may also be directly connected to the vibrating plate 210 .
在其中一些实施例中,形变传感器230包括层叠设于振动板210上的第一导电层231、形变传感层232及第二导电层233。其中,形变传感层232用于获取振动板210的形变。In some of the embodiments, the deformation sensor 230 includes a first conductive layer 231 , a deformation sensing layer 232 and a second conductive layer 233 stacked on the vibrating plate 210 . Wherein, the deformation sensing layer 232 is used to obtain the deformation of the vibrating plate 210 .
进一步地,第一导电层231和第二导电层233的材料各自独立选自金属、金属合金、碳纳米管及有机导电材料中的至少一种。第一导电层231和第二导电层233的材料优选电阻率较小的材料,包括但不限于铝、铜、银、钛、铬、铂及金中的至少一种形成的金属层或金属合金层、或这些金属层和/或金属合金层的叠层,纳米金属棒、纳米金属线、金属网格、碳纳米管、多孔金属材料和有机导电材等。在本具体示例中,第一导电层231为面电极;例如在振动板210上大面积形成。可理解,第一导电层231可以设计公共电极或接地电极。Further, the materials of the first conductive layer 231 and the second conductive layer 233 are each independently selected from at least one of metals, metal alloys, carbon nanotubes and organic conductive materials. The material of the first conductive layer 231 and the second conductive layer 233 is preferably a material with low resistivity, including but not limited to a metal layer or a metal alloy formed by at least one of aluminum, copper, silver, titanium, chromium, platinum and gold layers, or stacks of these metal layers and/or metal alloy layers, nano metal rods, nano metal wires, metal grids, carbon nanotubes, porous metal materials and organic conductive materials, etc. In this specific example, the first conductive layer 231 is a surface electrode; for example, it is formed in a large area on the vibrating plate 210 . It can be understood that the first conductive layer 231 can be designed as a common electrode or a ground electrode.
进一步地,第一导电层231和/或第二导电层233的厚度为50nm~500nm。Further, the thickness of the first conductive layer 231 and/or the second conductive layer 233 is 50 nm˜500 nm.
进一步地,形变传感层232中包含有半导体材料;具体地,形变传感层232可为半导体材料层。形变传感层232随振动板210发生形变,进而会使得形变传感层232产生电荷并在形变传感层232的上下电极(即第一导电层231和第二导电层233)之间形成电场。通过检测形变传感层232的上下电极的感应电压值,可以判断形变传感层232的形变大小等形变情况。Further, the deformation sensing layer 232 contains a semiconductor material; specifically, the deformation sensing layer 232 may be a semiconductor material layer. The deformation sensing layer 232 deforms with the vibrating plate 210, which in turn causes the deformation sensing layer 232 to generate charges and forms an electric field between the upper and lower electrodes of the deformation sensing layer 232 (that is, the first conductive layer 231 and the second conductive layer 233). . By detecting the induced voltage value of the upper and lower electrodes of the deformation sensing layer 232 , the deformation such as the deformation of the deformation sensing layer 232 can be judged.
进一步地,形变传感层232的厚度为0.1~20nm。形变传感层232的厚度在该范围内,其能更好地发挥形变性能。Further, the thickness of the deformation sensing layer 232 is 0.1-20 nm. If the thickness of the deformation sensing layer 232 is within this range, it can better exert deformation performance.
在其中一些实施例中,半导体材料为氮化硼(BN)、钛酸钡(BaTiO3)、氧化锌(ZnO)、石墨烯、二硫化钼(MoS2)、二硒化钼(MoSe2)及二硫化钨(WS2)中的至少一种形成的二维材料。二维材料包括但不限于纳米管材料。In some of these embodiments, the semiconductor material is boron nitride (BN), barium titanate (BaTiO 3 ), zinc oxide (ZnO), graphene, molybdenum disulfide (MoS 2 ), molybdenum diselenide (MoSe 2 ) A two-dimensional material formed by at least one of tungsten disulfide (WS 2 ). Two-dimensional materials include, but are not limited to, nanotube materials.
进一步地,形变传感层232的材料可为氮化硼(BN)、钛酸钡(BaTiO3)、氧化锌(ZnO)等材料中的至少一种形成的纳米管材料,或掺杂有石墨烯、二硫化钼(MoS2)、二硒化钼(MoSe2)、二硫化钨(WS2)、六方晶体氮化硼(h-BN)等材料中的至少一种形成的二维材料。Further, the material of the deformation sensing layer 232 can be a nanotube material formed by at least one of materials such as boron nitride (BN), barium titanate (BaTiO 3 ), zinc oxide (ZnO), or doped with graphite A two-dimensional material formed of at least one of materials such as alkene, molybdenum disulfide (MoS 2 ), molybdenum diselenide (MoSe 2 ), tungsten disulfide (WS 2 ), hexagonal boron nitride (h-BN), and the like.
以形变传感层232为钛酸钡纳米管材料层为例,形变传感层232的传感机理是:形变传感层232内部的纳米管材料发生应变后,会在纳米管材料的管道两端形成压电势,由于静电力的作用,从整个传感层的角度看,正电荷和负电荷会分别在上下电极聚焦,从而形成电场和压电势(即上述感应电压值)。同样地,当应变消失后,纳米管道内的压电势也会消失,同时表现为反向电势。Taking the deformation sensing layer 232 as a barium titanate nanotube material layer as an example, the sensing mechanism of the deformation sensing layer 232 is: after the nanotube material inside the deformation sensing layer 232 is strained, it will be on both sides of the pipe of the nanotube material. Due to the action of electrostatic force, from the perspective of the entire sensing layer, positive charges and negative charges will focus on the upper and lower electrodes respectively, thereby forming an electric field and piezoelectric potential (ie, the above-mentioned induced voltage value). Similarly, when the strain disappears, the piezoelectric potential inside the nanotube also disappears, and at the same time, it appears as a reverse potential.
在其中一些实施例中,喷嘴控制单元还包括绝缘层250,绝缘层250设于第二导电层233上的远离形变传感层232的表面。压电致动器270设于绝缘层250上的远离第二导电层233的表面。绝缘层250的作用是隔绝形变传感器230与压电致动器270。绝缘层250的材料可以是有机绝缘材料或者无机绝缘材料,其中无机绝缘材料可以是氮化硅、氧化硅、氮氧化硅、碳氧化硅、氧化铝、氧化铪等。In some of the embodiments, the nozzle control unit further includes an insulating layer 250 , and the insulating layer 250 is disposed on the surface of the second conductive layer 233 away from the deformation sensing layer 232 . The piezoelectric actuator 270 is disposed on a surface of the insulating layer 250 away from the second conductive layer 233 . The function of the insulating layer 250 is to isolate the deformation sensor 230 and the piezoelectric actuator 270 . The material of the insulating layer 250 may be an organic insulating material or an inorganic insulating material, wherein the inorganic insulating material may be silicon nitride, silicon oxide, silicon oxynitride, silicon oxycarbide, aluminum oxide, hafnium oxide, and the like.
优选地,绝缘层250的材料为低介电常数的材料,这样可以避免形变传感器230与压电致动器270之间形成寄生电容,而影响检测形变传感器230的感应电压值的精度;优选地,绝缘层250为氧化硅层。进一步地,绝缘层250的厚度为100~500nm。Preferably, the material of the insulating layer 250 is a material with a low dielectric constant, which can avoid the formation of parasitic capacitance between the deformation sensor 230 and the piezoelectric actuator 270, and affect the accuracy of detecting the induced voltage value of the deformation sensor 230; preferably , the insulating layer 250 is a silicon oxide layer. Further, the thickness of the insulating layer 250 is 100-500 nm.
在其中一些实施例中,压电致动器270包括层叠设于形变传感器230上的第三导电层271、压电层272及第四导电层273。其中,压电层272用于驱动振动板210发生形变。进一步地,第三导电层271设于绝缘层250上;换言之,绝缘层250设于第二导电层233与第三导电层271之间。In some of the embodiments, the piezoelectric actuator 270 includes a third conductive layer 271 , a piezoelectric layer 272 and a fourth conductive layer 273 stacked on the deformation sensor 230 . Wherein, the piezoelectric layer 272 is used to drive the vibration plate 210 to deform. Further, the third conductive layer 271 is disposed on the insulating layer 250 ; in other words, the insulating layer 250 is disposed between the second conductive layer 233 and the third conductive layer 271 .
在其中一些实施例中,第三导电层271、第四导电层273的材料与第一导电层231类似,各自独立选自金属、金属合金、碳纳米管及有机导电材料中的至少一种;具体不再赘述。进一步地,第三导电层271和/或第四导电层273的厚度为50nm~500nm。In some of these embodiments, the materials of the third conductive layer 271 and the fourth conductive layer 273 are similar to those of the first conductive layer 231, and are independently selected from at least one of metals, metal alloys, carbon nanotubes and organic conductive materials; No more details. Further, the thickness of the third conductive layer 271 and/or the fourth conductive layer 273 is 50 nm˜500 nm.
在一具体示例中,第三导电层271为金属网格电极。进一步地,第一导电层231、第二导电层233及第四导电层273为面电极。第三导电层271优选为金属网格电极,这样可以有效避免第三导电层271与第二导电层233之间形成寄生电容,而影响检测形变传感器230的感应电压值的精度的问题,从而有利于提高形变传感器230的感应电压值的精度。此外,为了与外部控制和检测线路连接,上述各导电层在图案化上都设有裸露的部分,方便打印头与控制线路(如柔性电路板)进行绑定连接。In a specific example, the third conductive layer 271 is a metal grid electrode. Further, the first conductive layer 231 , the second conductive layer 233 and the fourth conductive layer 273 are surface electrodes. The third conductive layer 271 is preferably a metal grid electrode, which can effectively avoid the formation of parasitic capacitance between the third conductive layer 271 and the second conductive layer 233, and affect the detection accuracy of the induced voltage value of the deformation sensor 230, thereby having It is beneficial to improve the precision of the induced voltage value of the deformation sensor 230 . In addition, in order to connect with external control and detection circuits, the above-mentioned conductive layers are patterned with exposed parts, so as to facilitate the binding connection between the print head and the control circuit (such as a flexible circuit board).
可理解,压电层272中含有压电材料,特点是通过控制施加在其上下电极(第三导电层271和第四导电层273)的电压降,可以控制压电层272在垂直方向上的形状;具体地,可以控制压电材料的伸展与收缩的多少,进而可起到驱动振动板形变的作用。It can be understood that the piezoelectric layer 272 contains a piezoelectric material, which is characterized in that the vertical direction of the piezoelectric layer 272 can be controlled by controlling the voltage drop applied to its upper and lower electrodes (the third conductive layer 271 and the fourth conductive layer 273). Shape; specifically, the stretching and shrinking of the piezoelectric material can be controlled, which in turn can play a role in driving the deformation of the vibration plate.
进一步地,压电致动器270中的压电层272可以采用锆钛酸铅(PZT)陶瓷材料制成,具体地,压电层272可通过如下方法形成:将压电材料浆料通过丝网印刷等涂布方法涂覆至预定厚度,然后烘干预定时间以形成压电层272。进一步地,也可以使用丝印法等涂布方法在干燥后的压电层272上涂覆第四导电层273的浆料,然后干燥后使用高温烧结,烧结温度可为900~1000℃,以此完成压电致动器270的制备。接着,一般需要施加电场至压电层272,以激活压电致动器270。此外,当振动板210的厚度较薄较脆弱时,还可以使用溶胶凝胶法形成压电层272和第四导电层273。Further, the piezoelectric layer 272 in the piezoelectric actuator 270 can be made of lead zirconate titanate (PZT) ceramic material, specifically, the piezoelectric layer 272 can be formed by the following method: pass the piezoelectric material slurry through the wire A coating method such as screen printing is applied to a predetermined thickness, and then dried for a predetermined time to form the piezoelectric layer 272 . Further, the slurry of the fourth conductive layer 273 can also be coated on the dried piezoelectric layer 272 by using a coating method such as screen printing, and then sintered at a high temperature after drying, and the sintering temperature can be 900-1000° C. The preparation of the piezoelectric actuator 270 is completed. Next, it is generally necessary to apply an electric field to the piezoelectric layer 272 to activate the piezoelectric actuator 270 . In addition, when the vibrating plate 210 is thin and fragile, the piezoelectric layer 272 and the fourth conductive layer 273 may also be formed using a sol-gel method.
在其中一些实施例中,腔室包括依次连通的第一墨水流通室151、喷墨压力室160和第二墨水流通室152,第一墨水流通室151设有进墨口211,喷嘴与喷墨压力室160连通,第二墨水流通室152设有出墨口212,振动板210构成喷墨压力室160的一腔壁。In some of these embodiments, the chamber includes a first ink flow chamber 151, an inkjet pressure chamber 160, and a second ink flow chamber 152 that are connected in sequence, the first ink flow chamber 151 is provided with an ink inlet 211, and the nozzle and inkjet The pressure chamber 160 is in communication with the second ink flow chamber 152 having an ink outlet 212 , and the vibrating plate 210 constitutes a cavity wall of the inkjet pressure chamber 160 .
第一墨水流通室151的进墨口211是用于墨水从储墨器(未示出)输入墨水,第二墨水流通室152的出墨口212是用于墨水从喷墨压力室160输出墨水,从而使墨水在打印头内的腔室内形成循环流动的通路。The ink inlet 211 of the first ink circulation chamber 151 is for ink to import ink from the ink tank (not shown), and the ink outlet 212 of the second ink circulation chamber 152 is for ink to output ink from the inkjet pressure chamber 160 , so that the ink forms a circulation path in the chamber in the print head.
喷墨压力室160是墨水与振动板210互相作用最强烈的地方,一般地,如图3所示,墨水会平稳地从第一墨水流通室151进入喷墨压力室160,再进入第二墨水流通室152的方向平稳流动。当压电致动器270随着输入电压的变化而形变,并使振动板210形变时,如图4和图5所示,振动板210的不同形变曲线213,使得喷墨压力室160会有缩小和扩大的情况,一般利用喷墨压力室160的先扩大、后缩小的动作,由于阻尼隔板130以及墨水粘弹性的存在,可以有效地将墨水从喷嘴120处挤出,并最终形成墨滴。The ink ejection pressure chamber 160 is the place where the interaction between the ink and the vibrating plate 210 is the strongest. Generally, as shown in FIG. The direction of the flow chamber 152 is smooth flow. When the piezoelectric actuator 270 deforms with the change of the input voltage and deforms the vibrating plate 210, as shown in FIG. 4 and FIG. In the case of contraction and expansion, the action of first expansion and then contraction of the inkjet pressure chamber 160 is generally used. Due to the existence of the damping partition 130 and the viscoelasticity of the ink, the ink can be effectively squeezed out from the nozzle 120, and finally the ink is formed. drop.
进一步地,振动板210也构成第一墨水流通室151和第二墨水流通室152的一腔壁。进一步地,第一墨水流通室151的进墨口211和第二墨水流通室152的出墨口212均设于振动板210上。对于单个喷嘴120来说,一般会有两个开口,一个作为进墨口211,一个作为出墨口212,这是考虑到无论打印头是否工作,都尽量使墨水流动起来,有利于将气泡带走。Further, the vibrating plate 210 also constitutes a cavity wall of the first ink circulation chamber 151 and the second ink circulation chamber 152 . Further, the ink inlet 211 of the first ink circulation chamber 151 and the ink outlet 212 of the second ink circulation chamber 152 are both disposed on the vibrating plate 210 . For a single nozzle 120, there are generally two openings, one as the ink inlet 211 and the other as the ink outlet 212. This is in consideration of making the ink flow as much as possible no matter whether the print head is working or not, which is conducive to bringing the air bubbles into the air. Walk.
进一步地,喷墨腔体还包括用于构成腔壁的喷嘴板110,喷嘴板110与振动板210分别位于喷墨腔体相对的两侧,喷嘴板110上设有喷嘴120。喷嘴板110可以由具有良好精细加工性能的材料制成的衬底形成。具体地,喷嘴板110可以是不锈钢板或硅板。进一步地,喷嘴板110的厚度可以是20~100μm。Further, the ink ejection cavity further includes a nozzle plate 110 for forming a cavity wall. The nozzle plate 110 and the vibrating plate 210 are respectively located on opposite sides of the ink ejection cavity. The nozzle plate 110 is provided with nozzles 120 . The nozzle plate 110 may be formed of a substrate made of a material having good fine processability. Specifically, the nozzle plate 110 may be a stainless steel plate or a silicon plate. Further, the thickness of the nozzle plate 110 may be 20˜100 μm.
进一步地,喷嘴板110远离振动板210的表面还设有防水疏水膜层,该防水疏水膜层可以提高喷墨打印头的喷墨性能。Further, the surface of the nozzle plate 110 away from the vibrating plate 210 is further provided with a waterproof and hydrophobic film layer, and the waterproof and hydrophobic film layer can improve the inkjet performance of the inkjet print head.
喷嘴120形成于喷嘴板110内,用于连接喷墨压力室160与喷墨打印头外部环境的通道。具体地,墨水由喷嘴120喷出并形成墨滴最终印刷至目标区域。喷嘴120的长度与喷嘴板110的厚度一致,形状无特殊要求,但一般地,喷嘴120的开口口径在靠近墨压力室一侧较大,远离墨压力室的一侧较小,这有利于提升打印头的喷墨性能。Nozzles 120 are formed in the nozzle plate 110 for passages connecting the inkjet pressure chamber 160 with the environment outside the inkjet printhead. Specifically, the ink is ejected from the nozzle 120 to form ink droplets and finally printed to the target area. The length of the nozzle 120 is consistent with the thickness of the nozzle plate 110, and there is no special requirement for the shape, but generally, the opening diameter of the nozzle 120 is larger on the side close to the ink pressure chamber, and smaller on the side away from the ink pressure chamber, which is conducive to lifting The inkjet performance of the printhead.
在其中一些实施例中,喷嘴控制单元还包括阻尼隔板130,阻尼隔板130设于第一墨水流通室151与喷墨压力室160之间及喷墨压力室160与第二墨水流通室152之间,以使第一墨水流通室151、喷墨压力室160和第二墨水流通室152之间相对独立,阻尼隔板130与腔室的腔壁之间形成过流部101(如图4所示),以使第一墨水流通室151、喷墨压力室160和第二墨水流通室152相互连通。阻尼隔板130一方面起到阻尼器的作用,其在压电致动器270动作后,用于缓冲喷墨压力室160与第一墨水流通室151、第二墨水流通室152之间墨水的互相流动,减缓相邻两个腔室之间的墨水流动,从而使得墨水更容易因压电致动器270和振动板210的形变而被挤出喷墨压力室160;另一方面,其还起到相对地隔离腔室的作用。In some of these embodiments, the nozzle control unit further includes a damping baffle 130, and the damping baffle 130 is arranged between the first ink flow chamber 151 and the ink ejection pressure chamber 160 and between the ink ejection pressure chamber 160 and the second ink flow chamber 152. between, so that the first ink flow chamber 151, the inkjet pressure chamber 160 and the second ink flow chamber 152 are relatively independent, and the flow part 101 is formed between the damping partition 130 and the cavity wall of the chamber (as shown in Fig. 4 shown), so that the first ink flow chamber 151, the ink ejection pressure chamber 160 and the second ink flow chamber 152 communicate with each other. On the one hand, the damping partition 130 acts as a damper, which is used to buffer the flow of ink between the inkjet pressure chamber 160 and the first ink circulation chamber 151 and the second ink circulation chamber 152 after the piezoelectric actuator 270 is activated. Mutual flow, slow down the flow of ink between two adjacent chambers, so that the ink is more likely to be squeezed out of the inkjet pressure chamber 160 due to the deformation of the piezoelectric actuator 270 and the vibrating plate 210; on the other hand, it also It plays the role of relatively isolating the chamber.
进一步地,阻尼隔板130的材料可以是不锈钢或硅材。进一步地,阻尼隔板130可与喷嘴板110一体形成,也可与位于喷嘴板110和振动板210之间的侧腔壁140一体形成。侧腔壁140是形成第一墨水流通室151、第二墨水流通室152、喷墨压力室160的围墙,是打印头的2个最外侧壁垒,其材料可以是不锈钢或硅材。Further, the material of the damping partition 130 may be stainless steel or silicon. Further, the damping diaphragm 130 may be integrally formed with the nozzle plate 110 , and may also be integrally formed with the side chamber wall 140 located between the nozzle plate 110 and the vibrating plate 210 . The side cavity wall 140 is the wall forming the first ink circulation chamber 151, the second ink circulation chamber 152, and the inkjet pressure chamber 160, and is the two outermost barriers of the print head, and its material can be stainless steel or silicon.
请参阅图6,在其中一些实施例中,喷嘴控制单元为多个,喷墨压力室160为多个,多个喷嘴控制单元与多个喷墨压力室160一一对应设置。如此针对各喷墨压力室160分别设置上述喷嘴控制单元,进而即可单独控制各喷墨压力室160对应的喷嘴的喷墨状态。Please refer to FIG. 6 , in some embodiments, there are multiple nozzle control units and multiple ink jet pressure chambers 160 , and the multiple nozzle control units correspond to the multiple ink jet pressure chambers 160 one by one. In this way, the above-mentioned nozzle control units are respectively provided for each ink ejection pressure chamber 160 , and then the ink ejection state of the nozzles corresponding to each ink ejection pressure chamber 160 can be individually controlled.
进一步地,多个喷墨压力室160相对独立,一一对应设有一个喷嘴,且在第一墨水流通室151和第二墨水流通室152相应位置对应设有进墨口211和出墨口212。进一步地,在本具体示例中,多个喷墨压力室160依次并列设置。Further, the plurality of inkjet pressure chambers 160 are relatively independent, one nozzle is provided corresponding to each other, and an ink inlet 211 and an ink outlet 212 are correspondingly provided at the corresponding positions of the first ink circulation chamber 151 and the second ink circulation chamber 152 . Further, in this specific example, a plurality of inkjet pressure chambers 160 are arranged side by side in sequence.
进一步地,多个喷墨压力室160可以共用同一个第一墨水流通室151和第二墨水流通室152,这样可以使喷墨流动更加稳定。Further, multiple inkjet pressure chambers 160 can share the same first ink flow chamber 151 and second ink flow chamber 152, which can make the inkjet flow more stable.
本发明另一实施方式还提供了一种喷墨打印设备,包括:如上述任一项所述的喷墨打印头、电场施加装置300、电压检测装置400、喷嘴监测装置(图未示)及控制装置(图未示)。Another embodiment of the present invention also provides an inkjet printing device, including: the inkjet printing head described in any one of the above, an electric field application device 300, a voltage detection device 400, a nozzle monitoring device (not shown) and control device (not shown).
电场施加装置300与压电致动器270电连接,用于使压电致动器270驱动振动板210发生形变。The electric field applying device 300 is electrically connected to the piezoelectric actuator 270 and is used to make the piezoelectric actuator 270 drive the vibration plate 210 to deform.
电压检测装置400与形变传感器230电连接,用于检测形变传感器230随振动板210形变产生的感应电压值。The voltage detecting device 400 is electrically connected with the deformation sensor 230 and is used for detecting the induced voltage value generated by the deformation sensor 230 as the vibration plate 210 deforms.
喷嘴监测装置与电压检测装置400电连接,用于根据电压检测装置400获取的感应电压值确定形变传感器230对应的喷嘴的喷墨状态。The nozzle monitoring device is electrically connected to the voltage detection device 400 , and is used to determine the ink ejection state of the nozzle corresponding to the deformation sensor 230 according to the induced voltage value obtained by the voltage detection device 400 .
控制装置与喷嘴检测装置和喷墨打印头电连接,用于根据喷墨状态控制喷墨打印头进行打印。可理解,上述的“电连接”是指建立电信号的连接。进一步地,电连接可以是有线电连接或无线电连接。其中有线电连接包括采用导线实现电连接,无线电连接包括wifi、蓝牙等方式实现电信号连接。例如,在一具体示例中,电场施加装置300与压电致动器270通过导线实现电连接;电压检测装置400与形变传感器230通过导线实现电连接;喷嘴监测装置与电压检测装置400可通过有线或无线连接实现电信号连接;控制装置与喷嘴检测装置和喷墨打印头可通过有线或无线连接实现电信号连接。The control device is electrically connected with the nozzle detection device and the inkjet print head, and is used to control the inkjet print head to print according to the ink ejection state. It can be understood that the above "electrical connection" refers to a connection for establishing electrical signals. Further, the electrical connection may be a wired electrical connection or a wireless connection. The wired electrical connection includes the use of wires to realize the electrical connection, and the wireless connection includes wifi, bluetooth, etc. to realize the electrical signal connection. For example, in a specific example, the electric field application device 300 is electrically connected to the piezoelectric actuator 270 through a wire; the voltage detection device 400 is electrically connected to the deformation sensor 230 through a wire; or wireless connection to realize electrical signal connection; the control device, nozzle detection device and inkjet printing head can realize electrical signal connection through wired or wireless connection.
可理解,上述喷墨打印设备还可以载物台、载物台用于放置待印刷基板,喷墨打印头与载物台间隔设置且喷嘴朝向载物台设置。It can be understood that the above-mentioned inkjet printing device can also use a stage, the stage is used to place the substrate to be printed, the inkjet printing head is arranged at intervals from the stage, and the nozzle is arranged facing the stage.
可理解,上述喷墨打印设备中可含有一个或多个喷墨打印头。可理解,一个喷墨打印头上可设有一个或多个喷嘴。It can be understood that the above-mentioned inkjet printing device may contain one or more inkjet printing heads. It can be understood that one inkjet print head can be provided with one or more nozzles.
请参阅图8,本发明另一实施方式还提供了上述喷墨打印头或上述喷墨打印设备的喷墨打印方法。该喷墨打印方法,包括如下步骤S10~S40:Please refer to FIG. 8 , another embodiment of the present invention also provides an inkjet printing method of the above inkjet printing head or the above inkjet printing device. The inkjet printing method includes the following steps S10-S40:
步骤S10:对压电致动器270施加电场,以使喷墨打印头打印。Step S10: applying an electric field to the piezoelectric actuator 270 to enable the inkjet print head to print.
可理解,步骤S10可通过电场施加装置300施加电场。It can be understood that in step S10 , the electric field can be applied by the electric field applying device 300 .
步骤S20:获取喷墨打印头打印中形变传感器230的感应电压值。Step S20: Obtain the induced voltage value of the deformation sensor 230 during printing by the inkjet print head.
可理解,步骤S20可通过电压检测装置400获取感应电压值。形变传感器230的形变通过感应电压值反映,如此可根据形变传感器230的感应电压值,获取该形变传感器230对应的喷嘴的喷墨状态,进而实现对喷墨打印头喷嘴的喷墨状态的实时监控。It can be understood that in step S20 , the induced voltage value can be obtained through the voltage detection device 400 . The deformation of the deformation sensor 230 is reflected by the induced voltage value, so that according to the induced voltage value of the deformation sensor 230, the ink ejection state of the nozzle corresponding to the deformation sensor 230 can be obtained, thereby realizing real-time monitoring of the ink ejection state of the nozzle of the inkjet print head .
步骤S30:根据感应电压值确定形变传感器230对应的喷嘴的喷墨状态。Step S30: Determine the ink ejection state of the nozzle corresponding to the deformation sensor 230 according to the induced voltage value.
在其中一些实施例中,根据感应电压值可以判断对应的喷嘴是否动作以及是否正常喷墨。可理解,步骤S30可通过上述喷嘴监测装置进行。In some of the embodiments, it can be judged according to the induced voltage value whether the corresponding nozzle is activated and whether ink is ejected normally. It can be understood that step S30 can be performed by the above-mentioned nozzle monitoring device.
具体地,如图7所示,当压电致动器270正常且喷嘴正常打印时,形变感应器的感应电压曲线,如图7中A所示。当压电致动器270失效、或控制指令无法传达给压电致动器270的情况下,振动板210无振动动作,则形变感应器也不会随之振动。形变感应器的感应电压为基准电压,不会发生改变,形变感应器的感应电压曲线,如图7中B所示。当压电致动器270动作,但喷嘴因气泡、堵塞等原因而喷墨异常时,振动板210的形变会因墨水反作用力的不同而产生不一样的形变,形变感应器的感应电压曲线,如图7中C所示。如此形变传感器230会受到不一样的应变力,此时喷嘴监测装置所检测到的电压信号会与正常墨滴有差异,以此可判断该喷嘴是否异常喷墨。进一步地,喷嘴监测装置可为传感器。Specifically, as shown in FIG. 7 , when the piezoelectric actuator 270 is normal and the nozzle is printing normally, the induced voltage curve of the deformation sensor is as shown in A in FIG. 7 . When the piezoelectric actuator 270 fails, or the control command cannot be transmitted to the piezoelectric actuator 270, the vibrating plate 210 does not vibrate, and the deformation sensor does not vibrate accordingly. The induced voltage of the deformation sensor is the reference voltage and will not change. The induced voltage curve of the deformation sensor is shown as B in FIG. 7 . When the piezoelectric actuator 270 operates, but the nozzle ejects abnormally due to bubbles, clogging, etc., the deformation of the vibrating plate 210 will produce different deformations due to the different reaction forces of the ink, and the induced voltage curve of the deformation sensor, As shown in C in Figure 7. In this way, the deformation sensor 230 will be subject to a different strain force, and the voltage signal detected by the nozzle monitoring device will be different from the normal ink drop, so as to determine whether the nozzle is abnormally ejecting ink. Further, the nozzle monitoring device may be a sensor.
步骤S40:根据喷墨状态控制喷墨打印头调整打印。Step S40: Control the inkjet print head to adjust printing according to the inkjet state.
可理解,步骤S40可通过上述控制装置进行。It can be understood that step S40 can be performed by the above-mentioned control device.
当喷嘴有多个,监控所有喷嘴的反馈电压(即上述对应的形变传感器230的感应电压值)。若其中一形变传感器230对应的喷嘴的喷墨状态为异常,可将异常喷嘴的编号反馈至控制装置。接着,执行如下步骤。When there are multiple nozzles, the feedback voltages of all the nozzles (that is, the above-mentioned corresponding induced voltage values of the deformation sensor 230 ) are monitored. If the ink ejection state of the nozzle corresponding to one of the deformation sensors 230 is abnormal, the serial number of the abnormal nozzle can be fed back to the control device. Next, perform the following steps.
步骤S41:判断异常喷墨对应的压电致动器270是否异常;Step S41: judging whether the piezoelectric actuator 270 corresponding to the abnormal ink ejection is abnormal;
步骤S42:若压电致动器270异常,则控制喷墨打印头的正常喷嘴对异常喷墨的目标区域进行补偿喷墨。Step S42: If the piezoelectric actuator 270 is abnormal, then control the normal nozzles of the inkjet print head to perform compensation ink ejection to the target area of abnormal ink ejection.
如此可快速实现补偿和异常修复动作,有效提高喷墨打印的生成效率和良率。具体地,补偿喷墨具体包括:禁用该压电致动器270所对应的异常喷嘴,并使用邻近正常喷嘴进行二次印刷补偿。In this way, compensation and abnormal repair actions can be quickly realized, and the production efficiency and yield rate of inkjet printing can be effectively improved. Specifically, compensating ink ejection specifically includes: disabling the abnormal nozzle corresponding to the piezoelectric actuator 270, and performing secondary printing compensation using adjacent normal nozzles.
步骤S43、若压电致动器270正常,则检查异常喷嘴的预定喷墨区域,并判断预定喷墨区域墨滴状态是否合格。Step S43 , if the piezoelectric actuator 270 is normal, check the predetermined ink ejection area of the abnormal nozzle, and judge whether the state of the ink droplet in the predetermined ink ejection area is qualified.
若预定喷墨区域墨滴状态合格,则执行正常打印动作。若预定喷墨区域墨滴状态不合格,则执行修复措施,修复之后再执行正常打印动作。具体地,修复措施可为在异常印刷的区域设置二次印刷补充动作。If the state of the ink droplet in the predetermined ink ejection area is qualified, a normal printing operation is performed. If the state of the ink drop in the predetermined inkjet area is unqualified, perform repair measures, and perform normal printing after repair. Specifically, the repair measure can be to set a secondary printing supplementary action in the abnormally printed area.
本发明一实施方式还提供了一种计算机设备,包括存储器和处理器,存储器存储有计算机程序,处理器执行计算机程序时实现上述任一项方法的步骤。An embodiment of the present invention also provides a computer device, including a memory and a processor, the memory stores a computer program, and the processor implements the steps of any one of the above methods when executing the computer program.
在其中一些实施例中,计算机设备可以是终端。该计算机设备包括通过系统总线连接的处理器、存储器、网络接口、显示屏和输入装置。其中,该计算机设备的处理器用于提供计算和控制能力。该计算机设备的存储器包括非易失性存储介质、内存储器。该非易失性存储介质存储有操作系统和计算机程序。该内存储器为非易失性存储介质中的操作系统和计算机程序的运行提供环境。该计算机设备的网络接口用于与外部的终端通过网络连接通信。该计算机程序被处理器执行时以实现上述任一种喷墨打印方法。该计算机设备的显示屏可以是液晶显示屏或者电子墨水显示屏,该计算机设备的输入装置可以是显示屏上覆盖的触摸层,也可以是计算机设备外壳上设置的按键、轨迹球或触控板,还可以是外接的键盘、触控板或鼠标等。In some of these embodiments, the computer device may be a terminal. The computer device includes a processor, a memory, a network interface, a display screen and an input device connected through a system bus. Wherein, the processor of the computer device is used to provide calculation and control capabilities. The memory of the computer device includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating system and computer programs. The internal memory provides an environment for the operation of the operating system and computer programs in the non-volatile storage medium. The network interface of the computer device is used to communicate with an external terminal via a network connection. When the computer program is executed by the processor, any one of the above-mentioned inkjet printing methods can be realized. The display screen of the computer device may be a liquid crystal display screen or an electronic ink display screen, and the input device of the computer device may be a touch layer covered on the display screen, or a button, a trackball or a touch pad provided on the casing of the computer device , and can also be an external keyboard, touchpad or mouse.
本发明一实施方式还提供了一种计算机可读存储介质,其上存储有计算机程序,计算机程序被处理器执行时实现任一项任一项的方法的步骤。An embodiment of the present invention also provides a computer-readable storage medium on which a computer program is stored, and when the computer program is executed by a processor, the steps of any one of the methods are implemented.
本领域普通技术人员可以理解实现上述实施例方法中的全部或部分流程,是可以通过计算机程序来指令相关的硬件来完成,计算机程序可存储于一非易失性计算机可读取存储介质中,该计算机程序在执行时,可包括如上述各方法的实施例的流程。其中,本发明所提供的各实施例中所使用的对存储器、存储、数据库或其它介质的任何引用,均可包括非易失性和/或易失性存储器。非易失性存储器可包括只读存储器(ROM)、可编程ROM(PROM)、电可编程ROM(EPROM)、电可擦除可编程ROM(EEPROM)或闪存。易失性存储器可包括随机存取存储器(RAM)或者外部高速缓冲存储器。作为说明而非局限,RAM以多种形式可得,诸如静态RAM(SRAM)、动态RAM(DRAM)、同步DRAM(SDRAM)、双数据率SDRAM(DDRSDRAM)、增强型SDRAM(ESDRAM)、同步链路(Synchlink)DRAM(SLDRAM)、存储器总线(Rambus)直接RAM(RDRAM)、直接存储器总线动态RAM(DRDRAM)、以及存储器总线动态RAM(RDRAM)等。Those of ordinary skill in the art can understand that all or part of the processes in the methods of the above embodiments can be implemented through computer programs to instruct related hardware. The computer programs can be stored in a non-volatile computer-readable storage medium. When the computer program is executed, it may include the procedures of the embodiments of the above-mentioned methods. Wherein, any reference to memory, storage, database or other media used in the various embodiments provided by the present invention may include non-volatile and/or volatile memory. Nonvolatile memory can include read only memory (ROM), programmable ROM (PROM), electrically programmable ROM (EPROM), electrically erasable programmable ROM (EEPROM), or flash memory. Volatile memory can include random access memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in many forms such as Static RAM (SRAM), Dynamic RAM (DRAM), Synchronous DRAM (SDRAM), Double Data Rate SDRAM (DDRSDRAM), Enhanced SDRAM (ESDRAM), Synchronous Chain Synchlink DRAM (SLDRAM), memory bus (Rambus) direct RAM (RDRAM), direct memory bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM), etc.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准,说明书及附图可以用于解释权利要求的内容。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be determined by the appended claims, and the description and drawings can be used to explain the contents of the claims.
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| CN117087334A (en) * | 2023-10-19 | 2023-11-21 | 季华实验室 | Printing head, ink jet printing apparatus, control method, apparatus and storage medium thereof |
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