CN116576179A - Open self-plugging rivet based on negative poisson ratio and manufacturing method thereof - Google Patents
Open self-plugging rivet based on negative poisson ratio and manufacturing method thereof Download PDFInfo
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- CN116576179A CN116576179A CN202310388252.5A CN202310388252A CN116576179A CN 116576179 A CN116576179 A CN 116576179A CN 202310388252 A CN202310388252 A CN 202310388252A CN 116576179 A CN116576179 A CN 116576179A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B19/00—Bolts without screw-thread; Pins, including deformable elements; Rivets
- F16B19/04—Rivets; Spigots or the like fastened by riveting
- F16B19/08—Hollow rivets; Multi-part rivets
- F16B19/10—Hollow rivets; Multi-part rivets fastened by expanding mechanically
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B19/00—Bolts without screw-thread; Pins, including deformable elements; Rivets
- F16B19/04—Rivets; Spigots or the like fastened by riveting
- F16B19/08—Hollow rivets; Multi-part rivets
- F16B19/10—Hollow rivets; Multi-part rivets fastened by expanding mechanically
- F16B2019/1009—Hollow rivets; Multi-part rivets fastened by expanding mechanically hollow or single-part rivets fastened by a pull-through mandrel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
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Abstract
Description
技术领域technical field
本发明属于紧固件技术领域,具体为一种基于负泊松比的开口抽芯铆钉及其制造方法。The invention belongs to the technical field of fasteners, in particular to an open blind rivet based on a negative Poisson's ratio and a manufacturing method thereof.
背景技术Background technique
开口型抽芯铆钉是一类单面铆接用的铆钉,但须使用专用工具--拉铆枪(手动、电动、气动)进行铆接。铆接时,铆钉钉芯由专用铆枪拉动,使铆体膨胀,起到铆接作用。这类铆钉特别适用于不便采用普通铆钉(须从两面进行铆接)的铆接场合。故广泛用于建筑、汽车、船舶、飞机、机器、电器、家具等产品上。其中以开口型扁圆头抽芯铆钉应用最广,沉头抽芯铆钉适用于表面需要平滑的铆接场合,封闭型抽芯铆钉适用于要求较高载荷和具有一定密封性能的铆接场合。The open blind rivet is a type of rivet for single-sided riveting, but it must be riveted with a special tool-a riveting gun (manual, electric, pneumatic). When riveting, the rivet mandrel is pulled by a special riveting gun to expand the riveting body and play the role of riveting. This type of rivet is especially suitable for riveting occasions where it is inconvenient to use ordinary rivets (riveting must be done from both sides). Therefore, it is widely used in construction, automobiles, ships, aircrafts, machines, electrical appliances, furniture and other products. Among them, the open type oblate head blind rivets are the most widely used, the countersunk head blind rivets are suitable for riveting occasions where the surface needs to be smooth, and the closed blind rivets are suitable for riveting occasions requiring higher load and certain sealing performance.
负泊松比材料是当下热门的材料,由于其与传统材料受轴向力后,发生压胀拉缩的力学性质不同;该类型材料在受到轴向拉力时会产生拉胀效应,在受到轴向压缩时会产生压缩效应。此种性质使得负泊松比材料具有良好的抗剪切、冲击、抗断裂性能以及消能减震性能。此材料由于其优秀的力学性能,广泛运用与航空航天,工业工程,医疗器械等领域。Negative Poisson's ratio materials are currently popular materials, because they are different from traditional materials in terms of mechanical properties of expansion and contraction after being subjected to axial force; this type of material will produce auxetic effect when subjected to axial tension, A compression effect occurs when compressed. This property makes negative Poisson's ratio materials have good shear resistance, impact resistance, fracture resistance and energy dissipation and shock absorption performance. Due to its excellent mechanical properties, this material is widely used in aerospace, industrial engineering, medical equipment and other fields.
在现有技术中,传统抽芯铆钉由正泊松比材料构成。通过抽拉钉杆使其与钉帽紧密连接在一起达到连接作用。但传统抽芯铆钉在受拉时钉杆会发生拉缩现象使得钉杆与钉帽杆之间产生一定间隙,以及该装置在实际工程中受到外界震动时会被拉伸,使得钉帽杆发生拉缩现象与安装孔洞产生间隙而发生松动。In the prior art, conventional blind rivets are constructed of positive Poisson's ratio materials. The connection is achieved by pulling the nail rod to make it tightly connected with the nail cap. However, when the traditional blind rivet is pulled, the nail rod will shrink, so that there will be a certain gap between the nail rod and the nail cap rod, and the device will be stretched when it is subjected to external vibrations in actual engineering, so that the nail cap rod will be stretched. There is a gap between the shrinkage phenomenon and the installation hole and loosening occurs.
发明内容Contents of the invention
本发明克服了现有技术的不足,提出一种基于负泊松比的开口抽芯铆钉及其制造方法。The invention overcomes the deficiencies of the prior art, and proposes an open blind rivet based on a negative Poisson's ratio and a manufacturing method thereof.
为了达到上述目的,本发明是通过如下技术方案实现的。In order to achieve the above object, the present invention is achieved through the following technical solutions.
一种基于负泊松比的开口抽芯铆钉,包括钉杆和钉帽,所述钉帽与钉杆的部分杆体外壁套接,钉杆抽芯断裂后留在钉帽内的部分以及钉帽均为具有负泊松比性质的材料。An open blind rivet based on negative Poisson's ratio, comprising a nail shank and a nail cap, the nail cap is sleeved with part of the outer wall of the shank of the nail shank, the part of the nail shank left in the nail cap after the core is pulled and broken, and the nail cap Both are materials with negative Poisson's ratio properties.
优选的,所述钉杆的头部设置有钉杆头,所述钉帽包括一端设置有钉帽头的钉帽杆;所述钉帽杆与钉杆头相邻;所述钉帽杆为具有负泊松比的材料。Preferably, the head of the nail rod is provided with a nail rod head, and the nail cap includes a nail cap rod with a nut head at one end; the nail cap rod is adjacent to the nail rod head; the nail cap rod is Materials with a negative Poisson's ratio.
更优的,所述钉杆头、钉帽头和钉杆除抽芯断裂后留在钉帽内部分的其他部分为正泊松比特性材料。More preferably, the nail shank head, the nail nut head and the nail shank are made of positive Poisson's ratio material except for the part left inside the nail nut after the core is broken.
优选的,所述的正泊松比特性材料为不锈钢,弹性模量E=190GPa,泊松比v=0.305,密度ρ=7 .85g/cm3。Preferably, the material with positive Poisson's ratio characteristics is stainless steel, with elastic modulus E=190GPa, Poisson's ratio v=0.305, and density ρ=7.85g/cm 3 .
一种基于负泊松比的开口抽芯铆钉的制造方法,包括以下步骤:A method for manufacturing an open blind rivet based on negative Poisson's ratio, comprising the following steps:
步骤一:根据所需施工情况,确定组成抽芯铆钉各部分的尺寸和形状,包括钉杆、钉帽总长和直径,钉杆、钉帽头部的形状和尺寸;Step 1: According to the required construction conditions, determine the size and shape of each part of the blind rivet, including the total length and diameter of the nail shank and the nail cap, and the shape and size of the head of the nail shank and the nail cap;
步骤二:根据安装及使用过程中受力情况计算出钉杆抽芯断裂后留在钉帽内的部分的长度;Step 2: Calculate the length of the part left in the nail cap after the core of the nail rod is broken according to the force during installation and use;
步骤三:将钉杆抽芯断裂后留在钉帽内的部分,以及相对应的钉帽的部分采用具有负泊松比性质的材料加工制作,其余部分为正泊松比材料。Step 3: The part of the nail shank left in the nail cap after core pulling and fracture, and the corresponding part of the nail cap are made of materials with negative Poisson's ratio properties, and the rest are made of positive Poisson's ratio materials.
优选的,确定组成抽芯铆钉各部分的尺寸和形状后,建立有限元模型;划分模型网格;根据安装及使用过程中受力情况设置模型加载及边界条件;然后分析计算出钉杆抽芯断裂后留在钉帽内的部分。Preferably, after determining the size and shape of each part of the blind rivet, establish a finite element model; divide the model grid; set the model loading and boundary conditions according to the force situation during installation and use; then analyze and calculate the core pulling of the nail rod The part that remains inside the nut after breaking.
本发明相对于现有技术所产生的有益效果为:The beneficial effect that the present invention produces relative to prior art is:
本发明将钉杆部分区域以及钉帽杆设置为负泊松比材料。抽芯铆钉中引入负泊松比材料,具有拉胀与压缩性质。该抽芯铆钉在抽芯时,钉杆受到轴向拉力产生拉胀效应,使其与钉帽杆连接更加紧密;同时钉帽杆受到轴向压缩产生压缩效应,使钉帽杆与钉杆头接触更加贴合;安装完成后该装置在受到外界荷载发生拉伸作用,钉帽杆发生拉胀变形消能减震并且拉涨后与安装孔洞更加紧密。本发明所述的开口抽芯铆钉可广泛运用于日常生活及相关工程中,大大提升了铆钉使用寿命。本发明解决了钉杆与钉帽杆之间产生间隙,进而与安装孔洞产生间隙而发生松动的问题。In the present invention, part of the nail shaft and the nail cap are set as negative Poisson's ratio materials. The negative Poisson's ratio material is introduced into the blind rivet, which has auxetic and compressive properties. When the core-pulling rivet is pulling the core, the nail rod is subjected to axial tension to produce an auxetic effect, which makes it more closely connected with the nut rod; at the same time, the nut rod is subjected to axial compression to produce a compression effect, so that the nut rod and the nail rod head The contact is more fit; after the installation is completed, the device is stretched by the external load, and the nail cap rod undergoes auxetic deformation to dissipate energy and absorb shock, and it is more tightly connected to the installation hole after being stretched. The open blind rivet of the present invention can be widely used in daily life and related projects, greatly improving the service life of the rivet. The invention solves the problem of the gap between the nail rod and the nail cap rod, and further the gap between the nail rod and the installation hole to cause loosening.
附图说明Description of drawings
图1为本发明利用负泊松比的消能减震型的开口抽芯铆钉的结构示意图;Fig. 1 is the structural representation of the split blind rivet utilizing the energy dissipation and shock absorbing type of negative Poisson's ratio in the present invention;
图2为图1的横截面图;Fig. 2 is a cross-sectional view of Fig. 1;
图3为图1所述铆钉抽芯后留在连接处的结构示意图,钉帽杆与钉杆头接触部分发生“压缩”变形;Fig. 3 is a schematic diagram of the structure of the rivet in Fig. 1 after the core is pulled out, and the contact part between the cap rod and the head of the rivet is "compressed" and deformed;
图4为图3的横截面图,钉杆抽芯受拉发生“拉胀变形”,其中L4为抽芯后钉杆留在钉帽杆内的长度;Fig. 4 is a cross-sectional view of Fig. 3, the nail shank undergoes "auxetic deformation" when the core is pulled under tension, wherein L4 is the length of the nail shank left in the nail cap rod after the core is pulled;
图5为本发明所述开口抽芯铆钉在实际工程运行中收到外界冲击荷载后变形的示意图,钉帽杆未与钉杆头接触部分受外部荷载发生“拉胀变形”;Fig. 5 is a schematic diagram of the deformation of the open blind rivet according to the present invention after receiving an external impact load during actual engineering operation, and the part of the cap rod that is not in contact with the head of the nail rod undergoes "auxetic deformation" by the external load;
图6为具有负泊松比性质材料的微孔结构示意图及其受拉受压后的变形图;Figure 6 is a schematic diagram of the microporous structure of a material with negative Poisson's ratio properties and its deformation diagram after tension and compression;
图中:1为钉杆;2为钉帽杆;3为钉杆头;4为钉帽头;5为负泊松比性质的材料;In the figure: 1 is the nail rod; 2 is the nail cap rod; 3 is the nail rod head; 4 is the nail cap head; 5 is the material with negative Poisson's ratio;
L1为钉杆长;L2为钉帽头长;L3为钉帽杆长;L4为钉杆具有负泊松比性质的部位长;d1为钉杆半径;d2为钉帽头半径;d3为钉杆头半径;d4为钉帽杆内径。L1 is the length of the shank; L2 is the length of the head of the shank; L3 is the length of the shank of the shank; L4 is the length of the part of the shank with negative Poisson's ratio; d1 is the radius of the shank; d2 is the radius of the head of the nail; Rod head radius; d4 is the inner diameter of the nut rod.
具体实施方式Detailed ways
为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,结合实施例和附图,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。下面结合实施例及附图详细说明本发明的技术方案,但保护范围不被此限制。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail in combination with the embodiments and accompanying drawings. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention. The technical solution of the present invention will be described in detail below in conjunction with the embodiments and accompanying drawings, but the scope of protection is not limited thereto.
如图1~5所示,本实施例提供了一种利用负泊松比的消能减震型的开口抽芯铆钉,包括钉杆1,钉帽;钉杆1的头部具有钉杆头3,钉帽由钉帽杆2和设置在钉帽杆2头部的钉帽头4组成;其中L1为钉杆1的总长,L2为钉帽头4的长度,L3为钉帽杆2的长度,L4为计算得出的断裂在钉帽杆2内的钉杆1的长度。As shown in Figures 1 to 5, this embodiment provides an energy-dissipating and shock-absorbing open blind rivet utilizing a negative Poisson's ratio, including a nail shank 1 and a nail cap; the head of the nail shank 1 has a shank head 3. The nail cap is composed of the nail cap rod 2 and the nail cap head 4 arranged on the head of the nail cap rod 2; where L 1 is the total length of the nail rod 1, L 2 is the length of the nail cap head 4, and L 3 is the nail cap The length of the rod 2, L 4 is the calculated length of the nail rod 1 fractured in the nut rod 2.
d1为钉杆1的半径,d2为钉帽头4的半径,d3为钉杆头3的半径,d4为钉帽杆2的内径,F1为抽芯时对钉杆1施加的拉力,F2为钉杆抽芯时,钉杆头3对钉帽杆2的压力。d 1 is the radius of the nail shank 1, d 2 is the radius of the nail shank head 4, d 3 is the radius of the nail shank head 3, d 4 is the inner diameter of the nail shank 2, and F1 is the force applied to the nail shank 1 during core pulling. Tensile force, F2 is the pressure of the nail rod head 3 on the nail cap rod 2 when the nail rod core is pulled.
钉帽杆2以及断裂在钉帽杆2内的长度为L4的钉杆1的部分为具有负泊松比性质的材料5。而钉杆头3、钉帽头4和钉杆除抽芯断裂后留在钉帽内部分的其他部分为正泊松比特性材料。本实施例中,正泊松比特性材料为不锈钢,弹性模量E=190GPa,泊松比v=0.305,密度ρ=7 .85g/cm3。负泊松比材料是经过3D打印或在工厂加工将正泊松比特性材料制造成内部具有如图6所示的具有负泊松比性质的微孔结构。The nail cap rod 2 and the part of the nail rod 1 with a length of L4 broken in the nail cap rod 2 are materials 5 with negative Poisson's ratio properties. And the nail shank head 3, the nail cap head 4 and the other parts of the nail shank which remain in the nail cap after core pulling and fracture are positive Poisson's ratio characteristic materials. In this embodiment, the positive Poisson's ratio characteristic material is stainless steel, with elastic modulus E=190GPa, Poisson's ratio v=0.305, and density ρ=7.85g/cm 3 . The negative Poisson's ratio material is 3D printed or processed in a factory to manufacture a positive Poisson's ratio material into a microporous structure with a negative Poisson's ratio property as shown in Figure 6 .
实施例2Example 2
一种利用负泊松比的消能减震型的开口抽芯铆钉的制造方法,包括以下步骤:A method for manufacturing an energy-dissipating and shock-absorbing open blind rivet utilizing a negative Poisson's ratio, comprising the following steps:
步骤一:根据所需施工情况,确定组成抽芯铆钉各部分的尺寸和形状,其中包括钉杆、钉帽总长和直径,钉杆、钉帽头部的形状和尺寸,钉体尾部的角度并建立有限元模型;本实施例中是根据实施例1所述的开口抽芯铆钉的加工参数进行计算。Step 1: According to the required construction conditions, determine the size and shape of each part of the blind rivet, including the total length and diameter of the nail shank and the nail cap, the shape and size of the nail shank and the head of the nail cap, the angle of the tail of the nail body and A finite element model is established; in this embodiment, the calculation is performed according to the processing parameters of the split blind rivet described in Embodiment 1.
步骤二:划分模型网格;Step 2: Divide the model grid;
步骤三:根据安装及使用过程中受力情况设置模型加载及边界条件;Step 3: Set model loading and boundary conditions according to the force conditions during installation and use;
步骤四:根据受力情况分析计算出钉杆抽芯断裂后留在钉帽内的部分的长度;Step 4: Calculate and calculate the length of the part left in the nail cap after the core-pulling fracture of the nail rod according to the stress situation;
步骤五:将钉杆抽芯断裂后留在钉帽部分设为具有负泊松比性质材料,以及钉帽杆也被设置为具有负泊松比的材料,其余部分为正泊松比材料。Step 5: Set the part of the nail shank left behind after the core-pulling fracture as a material with a negative Poisson's ratio, and the nail shank is also set as a material with a negative Poisson's ratio, and the rest is a material with a positive Poisson's ratio.
其中,建立有限元模型以及划分模型网格、设置模型加载及边界条件、根据受力情况分析计算出钉杆抽芯断裂后留在钉帽内的部分的长度的步骤为现有技术,本实施例中采用Abaqus商用有限元软件进行分析计算。Among them, the steps of establishing a finite element model, dividing the model grid, setting the model loading and boundary conditions, and calculating the length of the part of the nail rod left in the nail cap after the core-pulling fracture according to the force analysis are existing technologies. This implementation In the example, Abaqus commercial finite element software is used for analysis and calculation.
实施例3Example 3
实施例1所述的开口抽芯铆钉的施工方法具体包括以下步骤:The construction method of the open blind rivet described in embodiment 1 specifically comprises the following steps:
步骤一:根据所需工程需要定制钉杆和钉帽杆部分具有负泊松比属性的拉胀区域结构长度;Step 1: Customize the structural length of the auxetic region with negative Poisson's ratio properties of the nail rod and the nail cap rod according to the required engineering needs;
步骤二:将该装置插入到需要连接部位准备抽芯;Step 2: Insert the device into the part to be connected and prepare for core pulling;
步骤三:运用铆钉枪对钉杆进行抽拉,钉杆具有负泊松比属性的拉胀区域受拉膨胀与钉帽杆更加贴合;钉杆头挤压具有负泊松比属性的钉帽杆,钉帽杆收缩与钉杆头连接更加紧密;将连接物稳定后,钉杆断裂,只留下具有负泊松比属性的拉胀区域部分杆件;Step 3: Use a rivet gun to pull the nail rod. The auxetic area of the nail rod with negative Poisson’s ratio property will be stretched and expanded more closely with the nail cap rod; the nail rod head will squeeze the nail cap with negative Poisson’s ratio property. Rod, the nail cap rod shrinks and connects more closely with the nail rod head; after the connection is stabilized, the nail rod breaks, leaving only a part of the rod in the auxetic area with negative Poisson's ratio properties;
步骤四:在连接部分受到外界荷载发生错动时,钉杆和钉帽受到拉伸作用发生膨胀的同时变形吸收能量,起到消能减震的作用。Step 4: When the connecting part is misaligned by the external load, the nail rod and the nail cap are stretched and expanded while deforming and absorbing energy, which plays the role of energy dissipation and shock absorption.
本发明提供的工作原理:The working principle provided by the present invention:
如图6所示负泊松比材料微孔结构,在受拉时结构发生膨胀产生拉胀效果,在受压时结构收缩发生压缩效果。As shown in Figure 6, the microporous structure of the negative Poisson’s ratio material, the structure expands to produce auxetic effect when it is stretched, and the structure shrinks to produce a compression effect when it is compressed.
在抽芯安装过程中钉杆受到外界轴向拉力而拉伸时,所述钉杆具有拉胀效果的负泊松比性能的微孔材料区域,在所述拉力下导致拉胀效果发生膨胀变形。与钉杆杆头直接接触并且在安装过程中受到其传来的轴向压力的钉帽杆端,在所述压力下由于负泊松比作用,发生压缩变形,与钉杆杆头接触更加紧密。该连接装置安装好后,实际工程运行中,该连接装置的钉帽杆部分受到外界力,发生拉伸变形时会发生拉胀现象,在孔洞中该区域与孔洞间缝隙减小,使得该连接更加紧密,并且结构变形吸收外界能量,达到消能减震的作用。When the nail rod is stretched by the external axial tension during the core-pulling installation process, the nail rod has a microporous material area with a negative Poisson’s ratio performance of the auxetic effect, which causes the auxetic effect to expand and deform under the tensile force . The rod end of the nut that is in direct contact with the head of the screw rod and is subjected to axial pressure from it during installation, under the pressure, due to the negative Poisson's ratio, compression deformation occurs, and the contact with the head of the screw rod is more closely . After the connecting device is installed, in the actual engineering operation, the nail cap rod part of the connecting device is subjected to external force, and auxetic phenomenon will occur when stretching and deformation occur. In the hole, the gap between this area and the hole is reduced, making the connection It is more compact, and the structure deforms to absorb external energy to achieve the effect of energy dissipation and shock absorption.
综上所述,本发明能够很好地解决现有方案中涉及到安全和经济等方面的问题,该方案造价低,自动化程度高,进而提高了建造效率,且相比现有方案操作方便。To sum up, the present invention can well solve the problems related to safety and economy in the existing solutions. This solution has low cost and high degree of automation, thereby improving the construction efficiency, and is more convenient to operate than the existing solutions.
以上内容是结合具体的优选实施方式对本发明所做的进一步详细说明,不能认定本发明的具体实施方式仅限于此,对于本发明所属技术领域的普通技术人员来说,在不脱离本发明的前提下,还可以做出若干简单的推演或替换,都应当视为属于本发明由所提交的权利要求书确定专利保护范围。The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments. It cannot be determined that the specific embodiments of the present invention are limited thereto. Under the circumstances, some simple deduction or replacement can also be made, all of which should be regarded as belonging to the scope of patent protection determined by the submitted claims of the present invention.
Claims (6)
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| CN117028389A (en) * | 2023-10-10 | 2023-11-10 | 太原理工大学 | Full thread riveted shear fastener and method of use thereof |
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