CN116585866A - Dry denitrification system - Google Patents
Dry denitrification system Download PDFInfo
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- CN116585866A CN116585866A CN202310679730.8A CN202310679730A CN116585866A CN 116585866 A CN116585866 A CN 116585866A CN 202310679730 A CN202310679730 A CN 202310679730A CN 116585866 A CN116585866 A CN 116585866A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/54—Nitrogen compounds
- B01D53/56—Nitrogen oxides
- B01D53/565—Nitrogen oxides by treating the gases with solids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/54—Large containers characterised by means facilitating filling or emptying
- B65D88/56—Large containers characterised by means facilitating filling or emptying by tilting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/54—Large containers characterised by means facilitating filling or emptying
- B65D88/64—Large containers characterised by means facilitating filling or emptying preventing bridge formation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/0093—Devices for cleaning the internal surfaces of the container and forming part of the container
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/02—Other waste gases
- B01D2258/0283—Flue gases
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
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- Chemical & Material Sciences (AREA)
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Abstract
本发明公开了一种干法脱硝系统,属于锅炉烟气处理领域,包括上料设备、料仓、下料装置、落料器、风机和锅炉,料仓的中心轴线相对于水平方向倾斜设置,驱动装置驱动料仓沿其中心轴线旋转;料仓的前端和后端上分别开设有进料窗口和料仓下料孔,上料设备的上料口与进料窗口连通,下料装置设置在料仓的后端外表面上,落料器设置在下料装置斜后下方,风机通过进气管与落料器连接,落料器通过出料管与锅炉连接。本发明将料仓侧卧倾斜设置且持续旋转,解决了持续下料时脱硝剂在料仓内的结块问题,保证了下料的稳定性、连续性和通畅性,取消了振打电机,防止脱硝剂粘在料仓上,避免了脱硝剂振实结块和脱硝设备运行卡顿的问题,减少了设备的成本。
The invention discloses a dry denitrification system, which belongs to the field of boiler flue gas treatment, and includes feeding equipment, a feeding bin, a feeding device, a feeding device, a fan, and a boiler. The central axis of the feeding bin is arranged obliquely relative to the horizontal direction. The driving device drives the silo to rotate along its central axis; the front end and the rear end of the silo are respectively provided with a feeding window and a feeding hole of the silo, the feeding port of the feeding equipment is connected with the feeding window, and the feeding device is set on On the outer surface of the rear end of the silo, the feeder is arranged at the obliquely rear lower part of the unloading device, the blower is connected with the feeder through the inlet pipe, and the feeder is connected with the boiler through the discharge pipe. In the present invention, the silo is tilted on the side and continuously rotated, which solves the problem of agglomeration of the denitrification agent in the silo during continuous feeding, ensures the stability, continuity and smoothness of feeding, and cancels the rapping motor. Prevent the denitrification agent from sticking to the silo, avoid the problems of denitrification agent vibration and agglomeration and denitrification equipment running stuck, and reduce the cost of equipment.
Description
技术领域technical field
本发明涉及锅炉烟气处理领域,特别是指一种干法脱硝系统。The invention relates to the field of boiler flue gas treatment, in particular to a dry denitrification system.
背景技术Background technique
为防止锅炉内煤燃烧后产生的氮氧化物污染环境,应对锅炉烟气进行脱硝处理。随着环保要求的不断提高,烟气中氮氧化物的脱除,要求也越来越严,不仅指标要达到超低排放标准,而且对时间控制也极其严格。传统的SNCR在炉内喷氨水或尿素溶液,为湿法脱硝,不能稳定达到超低排放标准,还存在腐蚀、爆管、能源浪费、保存和运输不便等一系列问题。In order to prevent the nitrogen oxides produced after coal combustion in the boiler from polluting the environment, the boiler flue gas should be denitrified. With the continuous improvement of environmental protection requirements, the requirements for the removal of nitrogen oxides in flue gas are becoming more and more stringent. Not only the indicators must meet the ultra-low emission standards, but also the time control is extremely strict. The traditional SNCR sprays ammonia water or urea solution in the furnace, which is a wet denitrification method, which cannot stably meet the ultra-low emission standard, and also has a series of problems such as corrosion, pipe burst, energy waste, and inconvenient storage and transportation.
干法脱硝是比较经济的锅炉烟气脱硝方法,在锅炉内喷撒粉末或颗粒状的脱硝剂,与锅炉烟气中的氮氧化物进行反应,实现脱硝。干法脱硝对脱硝设备的运行稳定性、连续性、下料的通畅性,都提出了更高的要求。常规的干法脱硝设备包括垂直固定的料仓,脱硝剂储存在料仓内,料仓上设置有搅拌电机带动搅拌叶片进行脱硝剂搅拌,防止下料不匀或停止,设置有振打电机防止脱硝剂粘在料仓上。Dry denitrification is a relatively economical method for denitrification of boiler flue gas. Powder or granular denitrification agent is sprayed in the boiler to react with nitrogen oxides in boiler flue gas to achieve denitrification. Dry denitrification puts forward higher requirements on the operation stability, continuity and smoothness of feeding of denitrification equipment. Conventional dry denitrification equipment includes a vertically fixed silo, in which the denitrification agent is stored, and a stirring motor is installed on the silo to drive the stirring blades to stir the denitrification agent to prevent uneven feeding or stop, and a vibration motor is installed to prevent The denitrification agent sticks to the silo.
料仓底部设置星型卸料阀或类似结构的下料器,脱硝剂通过下料器下落到料仓下方的文丘里管内暂存。文丘里管与输送管道连接,通过风机提供压力空气,将文丘里管内暂存的脱硝剂沿着输送管道吹进锅炉内,脱硝物料在锅炉内部与氮氧化物发生还原反应,进行脱硝。The bottom of the silo is equipped with a star-shaped unloading valve or a feeder of similar structure, through which the denitrification agent falls into the Venturi tube below the silo for temporary storage. The Venturi tube is connected to the conveying pipeline, and the pressure air is provided by the fan, and the denitrification agent temporarily stored in the Venturi tube is blown into the boiler along the conveying pipeline, and the denitrifying material undergoes a reduction reaction with nitrogen oxides inside the boiler to perform denitrification.
无论是搅拌电机或振打电机,都不能充分保证脱硝剂不结块。搅拌电机虽然能够对脱硝剂起到一定的搅拌作用,但是由于搅拌叶片在搅拌时对脱硝剂的挤压,容易导致脱硝剂在料仓内因挤压而结块。振打电机虽然能够振除粘在料仓上的脱硝剂,但是在振动作用下,脱硝剂容易在料仓底部振实结块。脱硝剂结块会影响下料的稳定性、连续性和通畅性。而且,振打电机振动时,由于振动的作用对脱硝设备的影响,容易造成脱硝设备运行出现卡顿,也会导致脱硝剂下料不畅。此外,料仓配备多个电机(至少一个搅拌电机和至少一个振打电机),多个电机导致设备成本高。Whether it is a stirring motor or a vibration motor, it cannot fully guarantee that the denitration agent will not agglomerate. Although the stirring motor can stir the denitrification agent to a certain extent, due to the extrusion of the denitrification agent by the stirring blades during stirring, it is easy to cause the denitrification agent to agglomerate due to extrusion in the silo. Although the rapping motor can vibrate the denitrification agent stuck on the silo, under the action of vibration, the denitrification agent is easy to vibrate and agglomerate at the bottom of the silo. The agglomeration of the denitration agent will affect the stability, continuity and smoothness of the blanking. Moreover, when the rapping motor vibrates, due to the impact of the vibration on the denitrification equipment, it is easy to cause the operation of the denitrification equipment to freeze, and it will also cause the denitrification agent to be unloaded smoothly. In addition, the silo is equipped with multiple motors (at least one stirring motor and at least one rapping motor), which leads to high equipment costs.
发明内容Contents of the invention
为解决现有技术的问题,本发明提供一种干法脱硝系统,解决了脱硝剂在料仓内结块和粘在料仓上的问题,保证了下料的稳定性、连续性和通畅性,减少了设备的成本。In order to solve the problems of the prior art, the present invention provides a dry denitrification system, which solves the problem of the denitrification agent agglomerating in the silo and sticking to the silo, and ensures the stability, continuity and smoothness of feeding , reducing the cost of equipment.
本发明提供技术方案如下:The present invention provides technical scheme as follows:
一种干法脱硝系统,包括上料设备、干法脱硝设备和锅炉,其中:A dry denitrification system, including feeding equipment, dry denitrification equipment and a boiler, wherein:
所述干法脱硝设备包括料仓、下料装置、落料器和风机,所述料仓以后端朝下且前端朝上的方式倾斜设置,以使所述料仓的中心轴线相对于水平方向倾斜设置,所述料仓连接有驱动所述料仓以其自身的中心轴线为转轴旋转的驱动装置;The dry-process denitrification equipment includes a silo, a feeding device, a feeder and a fan, and the silo is arranged inclined with the rear end facing downward and the front end facing upward, so that the central axis of the silo is relative to the horizontal direction. It is arranged obliquely, and the silo is connected with a driving device that drives the silo to rotate with its own central axis as the rotating shaft;
所述料仓的前端上开设有进料窗口,所述料仓的后端上开设有一组料仓下料孔,所述上料设备的上料口与所述进料窗口连通,所述下料装置倾斜设置在所述料仓的后端外表面上,所述落料器倾斜设置在所述下料装置斜后下方,所述风机通过进气管与所述落料器连接,所述落料器通过出料管与所述锅炉连接。The front end of the silo is provided with a feeding window, and the rear end of the silo is provided with a set of feeding holes for the hopper, the feeding port of the feeding device communicates with the feeding window, and the lower The feeding device is obliquely arranged on the outer surface of the rear end of the silo, the feeding device is arranged obliquely below the oblique rear of the feeding device, the fan is connected to the feeding device through an air inlet pipe, and the feeding device The feeder is connected with the boiler through a discharge pipe.
进一步的,所述料仓的后端内表面上固定设置有与一组料仓下料孔一一配合的一组导料板,所述导料板与所述料仓的后端内表面垂直或倾斜设置;Further, a group of material guide plates that cooperate with a group of material bin lowering holes are fixed on the inner surface of the rear end of the silo, and the material guide plates are perpendicular to the inner surface of the rear end of the silo. or tilt settings;
每个导料板的内端延伸至与其配合的料仓下料孔处,外端在所述料仓的后端上向外侧方向延伸,每个导料板在所述料仓的旋转方向上位于与其配合的料仓下料孔的后方,所述导料板将脱硝剂向内侧导向至所述料仓下料孔处。The inner end of each material guide plate extends to the feeding hole of the silo matched with it, and the outer end extends outward on the rear end of the material silo, and each material guide plate is in the direction of rotation of the material silo Located at the rear of the feeding hole of the feeding bin matched with it, the material guide plate guides the denitration agent inwardly to the feeding hole of the feeding bin.
进一步的,所述导料板靠近内端处连接有挡料板,所述挡料板位于所述料仓下料孔内侧,所述挡料板与所述导料板在连接处形成朝向外侧的V形挡料结构,所述料仓下料孔位于所述V形挡料结构的外侧,所述V形挡料结构将从所述导料板向内侧导向的脱硝剂阻挡在所述V形挡料结构外侧的料仓下料孔处。Further, the material guide plate is connected with a material baffle plate near the inner end, the material baffle plate is located inside the feeding hole of the silo, and the material baffle plate and the material guide plate form a The V-shaped material blocking structure, the hopper lowering hole is located on the outside of the V-shaped material blocking structure, and the V-shaped material blocking structure blocks the denitrification agent guided inward from the material guide plate in the V The feeding hole of the silo outside the shaped retaining structure.
进一步的,所述料仓下料孔和导料板的数量均为多个,每个导料板对应的挡料板为其他导料板的靠近内侧的一部分。Further, there are multiple feed holes and material guide plates in the silo, and the material baffle plate corresponding to each material guide plate is a part near the inner side of other material guide plates.
进一步的,所述料仓的侧壁内表面上固定设置有拨料板,所述拨料板的前端和后端分别向所述料仓的前端一侧和后端一侧延伸,所述拨料板与所述料仓的侧壁内表面连接处的切面与所述拨料板互相垂直或倾斜。Further, a material shifting plate is fixedly arranged on the inner surface of the side wall of the silo, and the front end and the rear end of the material silo respectively extend toward the front end side and the rear end side of the material silo, and the material shifting plate The tangent plane at the joint between the material plate and the inner surface of the side wall of the silo is perpendicular to or inclined to the material shifting plate.
进一步的,所述拨料板的后端与所述导料板的外端连接,所述拨料板上滑向其后端的脱硝剂从连接处进入所述导料板上。Further, the rear end of the shifting plate is connected to the outer end of the material guide plate, and the denitrification agent sliding to the rear end of the shifting plate enters the material guide plate from the connection.
进一步的,所述下料装置包括从前上方到后下方依次倾斜设置的第一级下料盘、第二级下料盘和第三级下料盘,所述第一级下料盘、第二级下料盘和第三级下料盘之间互相接触的表面紧贴在一起;Further, the unloading device includes a first-level unloading pan, a second-level unloading pan, and a third-level unloading pan arranged obliquely in sequence from the upper front to the lower rear. The first-level unloading pan, the second unloading pan The contacting surfaces between the first-level feeding tray and the third-level feeding tray are closely attached together;
所述第一级下料盘、第二级下料盘和第三级下料盘上分别设置有第一组下料孔、第二组下料孔和第三组下料孔,所述第一组下料孔、第二组下料孔和第三组下料孔分别贯穿所述第一级下料盘、第二级下料盘和第三级下料盘的厚度方向;The first-stage blanking tray, the second-stage blanking tray, and the third-stage blanking tray are respectively provided with a first set of blanking holes, a second set of blanking holes, and a third set of blanking holes. A group of blanking holes, a second group of blanking holes and a third group of blanking holes respectively run through the thickness direction of the first-stage blanking tray, the second-stage blanking tray and the third-stage blanking tray;
所述第一级下料盘、第二级下料盘和第三级下料盘之间相对旋转,当相对旋转至所述第一组下料孔与第二组下料孔相通时,所述第二组下料孔与第三组下料孔不相通,当相对旋转至所述第二组下料孔与第三组下料孔相通时,所述第一组下料孔与第二组下料孔不相通。The relative rotation between the first-stage blanking tray, the second-stage blanking tray and the third-stage blanking tray, when the relative rotation is such that the first set of blanking holes communicate with the second set of blanking holes, the The second group of blanking holes is not connected with the third group of blanking holes. When the relative rotation is such that the second group of blanking holes communicates with the third group of blanking holes, the first group of blanking holes and the second group of blanking holes are connected. Group feeding holes are not connected.
进一步的,所述料仓下料孔、第一组下料孔、第二组下料孔和第三组下料孔分别在以所述料仓后端、第一级下料盘、第二级下料盘和第三级下料盘的中心为圆心的半径为R的圆周上均匀分布,所述料仓后端、第一级下料盘、第二级下料盘和第三级下料盘的中心均位于所述料仓的中心轴线上。Further, the silo discharge holes, the first group of discharge holes, the second group of discharge holes and the third group of discharge holes are located at the rear end of the silo, the first-stage discharge tray, the second The center of the first-level unloading tray and the third-level unloading tray are evenly distributed on a circle whose radius is R, and the rear end of the silo, the first-level unloading pan, the second-level unloading tray and the third-level underfill pan are evenly distributed. The centers of the feed trays are all located on the central axis of the feed bin.
进一步的,所述第一级下料盘和第三级下料盘固定不动,所述第二级下料盘以所述料仓的中心轴线为转轴转动,所述第一组下料孔和第三组下料孔错开设置。Further, the first-stage unloading tray and the third-stage unloading tray are fixed, the second-stage unloading tray rotates around the central axis of the silo, and the first group of unloading holes Staggered setting with the third group of blanking holes.
进一步的,所述第一级下料盘与所述料仓后端之间设置有料仓随动下料盘,所述料仓随动下料盘固定在所述料仓的后端外表面上,所述料仓随动下料盘与第一级下料盘之间互相接触的表面紧贴在一起;Further, a hopper follow-up discharge tray is set between the first-stage discharge tray and the rear end of the silo, and the silo follow-up discharge tray is fixed on the outer surface of the rear end of the silo , the contacting surfaces between the follow-up feeding tray of the silo and the first-stage feeding tray are closely attached together;
所述料仓随动下料盘上开设有一组随动下料孔,所述料仓下料孔、随动下料孔和第二组下料孔对齐设置,所述料仓、料仓随动下料盘和第二级下料盘均以所述料仓的中心轴线为转轴同步转动。A set of follow-up feeding holes is provided on the follow-up feeding tray of the silo, and the feed silo discharge holes, follow-up discharge holes and the second group of discharge holes are arranged in alignment. Both the moving unloading tray and the second-stage unloading tray rotate synchronously with the central axis of the silo as the rotating shaft.
进一步的,所述料仓随动下料盘、第一级下料盘、第二级下料盘和第三级下料盘互相接触的表面处为聚四氟乙烯材质。Further, the contacting surfaces of the silo follow-up unloading tray, the first-stage unloading tray, the second-stage unloading tray and the third-stage unloading tray are made of polytetrafluoroethylene.
进一步的,所述料仓的后端外表面上设置有一组限位板,所述一组限位板形成限位槽,所述限位槽的边缘具有第一组限位平面,所述料仓随动下料盘的外周上具有第二组限位平面,所述料仓随动下料盘位于所述限位槽内,使所述料仓随动下料盘前端的表面贴在所述料仓的后端外表面上,并且所述第二组限位平面与所述第一组限位平面配合限位。Further, a group of limiting plates is provided on the outer surface of the rear end of the silo, and the group of limiting plates forms a limiting groove, and the edge of the limiting groove has a first group of limiting planes. There is a second set of limit planes on the outer periphery of the bin follow-up feeding tray, and the bin follow-up feeding tray is located in the limit groove, so that the surface of the front end of the bin follow-up feeding tray is attached to the The outer surface of the rear end of the silo, and the second set of limiting planes cooperate with the first set of limiting planes.
进一步的,所述料仓的后端外表面的中心上固定设置有向斜后下方延伸的料仓轴套,所述料仓轴套的中心轴与所述料仓的中心轴线重合,所述料仓随动下料盘、第一级下料盘和第二级下料盘通过开设在各自中心的通孔穿在所述料仓轴套上;Further, the center of the outer surface of the rear end of the silo is fixed with a silo sleeve extending obliquely rearward and downward, the central axis of the silo sleeve coincides with the central axis of the silo, and the The silo follow-up unloading tray, the first-stage unloading tray and the second-stage unloading tray are pierced on the silo shaft sleeve through the through holes opened in the respective centers;
所述第一级下料盘不与所述料仓轴套连接,所述第二级下料盘通过随动结构连接在所述料仓轴套上,使得所述第二级下料盘随所述料仓轴套同步转动。The first-stage unloading tray is not connected to the silo bushing, and the second-stage unloading tray is connected to the silo bushing through a follow-up structure, so that the second-stage unloading tray follows the The shaft sleeves of the silo rotate synchronously.
进一步的,所述第二级下料盘斜后下侧设置有压盘,所述压盘套在所述料仓轴套上,所述料仓轴套后端一侧设置有外螺纹,所述外螺纹上旋拧有带垫圈的螺母,所述压盘与所述垫圈之间的料仓轴套上套有下料盘压紧弹簧,所述下料盘压紧弹簧通过所述压盘将所述第二级下料盘、第一级下料盘和料仓随动下料盘压紧在所述料仓的后端外表面上,所述螺母调节所述下料盘压紧弹簧的压紧力。Further, a pressure plate is provided on the obliquely rear lower side of the second-stage discharge tray, and the pressure plate is sleeved on the silo bushing, and an external thread is provided on the rear end side of the silo bushing, so that A nut with a washer is screwed on the external thread, and the silo shaft sleeve between the pressure plate and the washer is covered with a spring for the lower material tray, and the compression spring for the lower material tray passes through the pressure plate Press the second-stage feeding tray, the first-stage feeding tray and the silo follow-up feeding tray on the outer surface of the rear end of the silo, and the nut adjusts the pressing spring of the feeding tray of pressing force.
进一步的,所述随动结构包括键槽和键,所述键槽开设在所述料仓轴套上,所述键设置在所述第二级下料盘中心的通孔内;Further, the follow-up structure includes a keyway and a key, the keyway is set on the silo bushing, and the key is set in the through hole at the center of the second-stage lower tray;
或者,所述随动结构包括键槽和键,所述键槽开设在所述料仓轴套上,所述键设置在所述压盘中心的通孔内,所述压盘通过销钉与所述第二级下料盘固定连接。Alternatively, the follow-up structure includes a keyway and a key, the keyway is set on the silo bushing, the key is set in the through hole in the center of the pressure plate, and the pressure plate is connected to the first pin through a pin. The secondary feeding tray is fixedly connected.
进一步的,所述第二级下料盘后端的表面中心部分上具有向斜后下方凸起的圆形凸台,所述压盘压在所述圆形凸台上,所述第三级下料盘通过其自身中心的通孔套在所述圆形凸台外周上;Further, the central part of the surface of the rear end of the second-stage lower tray has a circular boss that protrudes obliquely rearward and downward, the pressure plate is pressed on the circular boss, and the third-stage lower tray The tray is sleeved on the outer periphery of the circular boss through the through hole in its own center;
或者,所述压盘压在所述第二级下料盘后端的表面上,所述第三级下料盘通过其自身中心的通孔套在所述压盘外周上。Alternatively, the pressure plate is pressed against the surface of the rear end of the second-stage blanking plate, and the third-stage blanking plate is sleeved on the outer periphery of the pressure plate through a through hole in its center.
进一步的,所述落料器设置在所述第三级下料盘斜后下侧,所述落料器倾斜设置,所述落料器内具有倾斜设置的落料通道,所述落料通道的顶端和底端分别与所述进气管和出料管连接;Further, the blanking device is arranged on the obliquely rear lower side of the third-stage discharging tray, the discharging device is arranged obliquely, and there is a blanking channel arranged obliquely inside the blanking device, and the blanking channel The top and the bottom end are respectively connected with the air inlet pipe and the discharge pipe;
所述第三级下料盘固定在所述落料器的前端外表面上,所述落料器的前端上开设有落料器下料孔,所述落料器下料孔与所述第三组下料孔对齐设置。The third-stage unloading tray is fixed on the outer surface of the front end of the feeder, and the front end of the feeder is provided with a feeder hole, and the feeder hole is connected to the first Three groups of feeding holes are aligned.
进一步的,所述落料器的前端中部开设有通过孔,所述第三级下料盘后端的表面贴在所述落料器的前端外表面上,在所述第三级下料盘后端的表面的斜后下方的结构从所述通过孔伸入所述落料器内。Further, the middle part of the front end of the feeder is provided with a through hole, and the surface of the rear end of the third-stage feeding tray is attached to the outer surface of the front end of the feeder, behind the third-stage feeding tray The oblique rear and lower structure on the surface of the end protrudes into the dropper from the through hole.
进一步的,所述料仓下方设置有料仓支架,所述料仓倾斜设置在所述料仓支架上;所述落料器斜后下侧设置有落料器固定座,所述落料器固定座具有前端敞口的方形体空腔,所述落料器固定座底端倾斜固定在所述料仓支架上,所述下料装置和落料器从所述方形体空腔前端的敞口伸入所述方形体空腔内,所述落料器固定在所述落料器固定座上。Further, a silo support is provided below the silo, and the silo is obliquely arranged on the silo support; a feeder fixing seat is provided on the obliquely rear lower side of the feeder, and the feeder is fixed The seat has a square body cavity with an open front end, and the bottom end of the feeder fixing seat is obliquely fixed on the bin support, and the unloading device and the feeder are connected from the opening of the front end of the square body cavity. Extending into the cavity of the square body, the feeder is fixed on the fixing seat of the feeder.
进一步的,所述第一级下料盘的左侧和/或右侧的外周上设置有第三组限位平面,所述第三级下料盘的左侧和/或右侧的外周上设置有第四组限位平面,所述第三组限位平面和第四组限位平面与所述落料器固定座的左侧壁和/或右侧壁配合限位。Further, a third set of limiting planes is provided on the left and/or right outer circumference of the first-level unloading tray, and A fourth set of limit planes is provided, and the third set of limit planes and the fourth set of limit planes cooperate with the left side wall and/or the right side wall of the feeder fixing base to limit positions.
进一步的,所述料仓为圆柱形结构,所述驱动装置包括设置在所述料仓支架上的电机和多个支撑轮,所述料仓倾斜设置在多个支撑轮上,并且所述料仓的侧壁下部与所述支撑轮的外周面接触,所述电机与多个支撑轮中的部分或全部连接,与所述电机连接的支撑轮在所述电机的带动下以摩擦的方式驱动所述料仓以其自身的中心轴线为转轴旋转。Further, the storage bin is a cylindrical structure, the driving device includes a motor and a plurality of support wheels arranged on the support of the storage bin, the storage bin is arranged obliquely on the plurality of support wheels, and the storage bin The lower part of the side wall of the bin is in contact with the outer peripheral surface of the support wheel, the motor is connected to some or all of the multiple support wheels, and the support wheel connected to the motor is driven by the motor in a frictional manner The feed bin rotates around its own central axis as a rotating shaft.
进一步的,多个支撑轮分布在所述料仓的侧壁下方左右两侧,多个支撑轮的转动轴线倾斜设置且与所述料仓的中心轴线平行,所述电机与所述料仓的侧壁下方左侧或右侧的支撑轮连接。Further, a plurality of support wheels are distributed on the left and right sides below the side wall of the silo, the rotation axes of the plurality of support wheels are arranged obliquely and parallel to the central axis of the silo, and the motor is connected to the center axis of the silo. Support wheel connection on the left or right under the side wall.
进一步的,所述料仓的侧壁上方设置有压轮,所述压轮设置在压轮支架上,所述压轮支架固定在所述料仓支架上,所述压轮的转动轴线倾斜设置且与所述料仓的中心轴线平行,所述压轮的外周面底部压紧在所述料仓的侧壁顶部上。Further, there is a pressure wheel above the side wall of the silo, the pressure wheel is set on the pressure wheel bracket, the pressure wheel bracket is fixed on the silo bracket, and the rotation axis of the pressure wheel is set obliquely And parallel to the central axis of the silo, the bottom of the outer peripheral surface of the pressure roller is pressed against the top of the side wall of the silo.
进一步的,所述压轮支架包括两根立柱和一根横梁,两根立柱位于所述料仓的左右两侧,所述横梁位于所述料仓的侧壁上方且与两根立柱连接;Further, the pressure wheel support includes two uprights and a crossbeam, the two uprights are located on the left and right sides of the silo, and the crossbeam is located above the side wall of the silo and connected to the two uprights;
所述料仓的侧壁上方设置有压轮安装杆,所述压轮安装在所述压轮安装杆上,所述压轮安装杆位于所述横梁下方并且所述压轮安装杆活动安装在所述立柱上,所述压轮安装杆与所述横梁之间设置有将所述压轮安装杆下压以使所述压轮的外周面底部压紧在所述料仓的侧壁顶部上的压紧机构。A pressure roller installation rod is arranged above the side wall of the silo, the pressure roller is installed on the pressure roller installation rod, the pressure roller installation rod is located below the crossbeam and the pressure roller installation rod is movably installed on the On the column, a device is provided between the pressure roller installation rod and the crossbeam to press down the pressure roller installation rod so that the bottom of the outer peripheral surface of the pressure roller is pressed against the top of the side wall of the silo. the compression mechanism.
进一步的,所述压轮安装杆的第一端与一根立柱可转动的连接,所述压轮安装杆的第二端与另一根立柱可相对滑动,所述压紧机构为压紧弹簧,所述压紧弹簧位于所述压轮安装杆的第二端,并且所述压紧弹簧的下端和上端分别与所述压轮安装杆和横梁连接,所述压轮安装杆的第二端在所述压紧弹簧的弹力下向下将所述压轮的外周面底部压紧在所述料仓的侧壁顶部上。Further, the first end of the pressure roller installation rod is rotatably connected to a column, the second end of the pressure roller installation rod is relatively slidable with another column, and the pressing mechanism is a compression spring , the compression spring is located at the second end of the pressure roller installation rod, and the lower end and the upper end of the compression spring are respectively connected with the pressure roller installation rod and the beam, and the second end of the pressure roller installation rod Under the elastic force of the pressing spring, the bottom of the outer peripheral surface of the pressure roller is pressed downward on the top of the side wall of the storage bin.
进一步的,所述料仓支架下方设置有称重装置,所述称重装置设置在底座上,所述料仓支架位于所述称重装置上,所述称重装置通过电信号与所述上料设备连接。Further, a weighing device is provided under the silo support, the weighing device is arranged on the base, the silo support is located on the weighing device, and the weighing device communicates with the upper Material equipment connection.
进一步的,所述料仓支架下方设置有平衡轴,所述平衡轴水平设置且与所述料仓的中心轴线相垂直,所述料仓支架安装在所述平衡轴上并且所述料仓支架能够沿所述平衡轴为轴线进行前后摆动;Further, a balance shaft is arranged under the silo support, the balance shaft is arranged horizontally and perpendicular to the central axis of the silo, the silo support is installed on the balance shaft and the silo support Able to swing back and forth along the balance shaft;
所述平衡轴的位置设置使得当所述料仓内的脱硝剂的重量超过第一设定值时,所述料仓支架向所述料仓的后端下沉的方向摆动;并使得当所述料仓内的脱硝剂的重量小于第二设定值时,所述料仓支架向所述料仓的前端下沉的方向摆动;所述第二设定值小于第一设定值;The position of the balance shaft is set so that when the weight of the denitration agent in the silo exceeds the first set value, the silo support swings in the direction in which the rear end of the silo sinks; When the weight of the denitration agent in the silo is less than the second set value, the silo bracket swings in the direction in which the front end of the silo sinks; the second set value is less than the first set value;
所述平衡轴的前后两侧中的一侧设置有第一限位开关,所述第一限位开关位于所述料仓支架下方,所述第一限位开关通过电信号与所述上料设备连接。One of the front and rear sides of the balance shaft is provided with a first limit switch, the first limit switch is located below the silo bracket, and the first limit switch communicates with the feeding material through an electrical signal. The device is connected.
进一步的,所述进气管和出料管为钢丝软管。Further, the inlet pipe and outlet pipe are steel wire hoses.
进一步的,所述平衡轴的前后两侧中的另一侧设置有第二限位开关或支撑块,所述第二限位开关或支撑块位于所述料仓支架下方,所述第二限位开关通过电信号与所述上料设备连接。Further, the other side of the front and rear sides of the balance shaft is provided with a second limit switch or a support block, the second limit switch or support block is located under the bin bracket, and the second limit switch or support block The position switch is connected with the feeding device through an electric signal.
进一步的,所述料仓的后端连接有位于所述料仓外部的配重块。Further, the rear end of the silo is connected with a counterweight located outside the silo.
进一步的,所述落料器后端上设置有向斜后下方延伸的落料器安装轴,所述落料器安装轴从所述落料器固定座后端上开设的通孔向斜后下方伸出所述落料器固定座,所述落料器安装轴上在所述落料器与所述落料器固定座之间设置有球面垫圈。Further, the rear end of the feeder is provided with a feeder installation shaft extending toward the rear and downward, and the installation shaft of the feeder extends from the through hole opened on the rear end of the holder of the feeder to the rear of the oblique The lower side protrudes from the feeder fixing seat, and a spherical washer is arranged between the feeder and the feeder fixing seat on the mounting shaft of the feeder.
进一步的,所述落料器固定座的后端外表面上固定设置有支撑挡板,所述支撑挡板位于所述落料器安装轴下方,所述支撑挡板的固定位置上下可调,所述支撑挡板在上下方向上将所述落料器安装轴卡住;Further, a support baffle is fixedly arranged on the outer surface of the rear end of the fixing seat of the feeder, and the support baffle is located below the installation shaft of the feeder, and the fixed position of the support baffle is adjustable up and down. The supporting baffle clamps the mounting shaft of the feeder in the up and down direction;
以及/或者,所述落料器安装轴的伸出所述落料器固定座的部分上套有落料器固定螺母,所述落料器固定螺母将所述落料器与所述落料器固定座拧紧连接。And/or, the part of the mounting shaft of the blanking device protruding from the fixing seat of the blanking device is covered with a fixed nut of the blanking device, and the fixing nut of the blanking device connects the blanking device to the fixed seat of the blanking device. Tighten the connection with the holder.
进一步的,所述配重块设置在所述落料器安装轴的伸出所述落料器固定座的部分上。Further, the counterweight is arranged on the part of the mounting shaft of the blanker protruding from the fixing seat of the blanker.
进一步的,所述进料窗口的形状为圆形,所述进料窗口上设置有筛料器,所述筛料器为前端敞口的圆柱形结构,所述筛料器的后端和侧面上设置有筛孔,所述筛料器的前端连接在所述进料窗口上,所述筛料器的后端和侧面伸进所述料仓内。Further, the shape of the feed window is circular, and a sieve is provided on the feed window, and the sieve is a cylindrical structure with an open front end, and the rear end and sides of the sieve are A sieve hole is arranged on the top, the front end of the sieve is connected to the feeding window, and the rear end and side of the sieve extend into the silo.
进一步的,所述料仓的壁上设置有保温层,所述保温层内设置有电热管。Further, an insulation layer is arranged on the wall of the silo, and an electric heating tube is arranged inside the insulation layer.
进一步的,所述干法脱硝设备还包括防护罩和电气箱,所述料仓、下料装置、落料器和风机设置在所述防护罩内,所述防护罩上开有检修门。Further, the dry denitrification equipment also includes a protective cover and an electrical box, the silo, the feeding device, the feeder and the blower are arranged in the protective cover, and an inspection door is opened on the protective cover.
进一步的,所述上料设备包括负压上料设备或螺旋上料设备。Further, the feeding device includes negative pressure feeding device or screw feeding device.
本发明具有以下有益效果:The present invention has the following beneficial effects:
本发明将料仓侧卧倾斜设置且持续旋转,既能够实现料仓的持续下料,又解决了脱硝剂在料仓内的结块问题,在取消了振打电机的条件下还能够防止脱硝剂粘在料仓上,避免了振打电机导致的脱硝剂振实结块和脱硝设备运行卡顿的问题,保证了下料的稳定性、连续性和通畅性。取消了振打电机,只需要一个电机带动料仓旋转即可,减少了设备的成本。In the present invention, the silo is tilted on the side and continuously rotated, which can not only realize the continuous feeding of the silo, but also solve the problem of agglomeration of the denitrification agent in the silo, and prevent denitrification under the condition of canceling the rapping motor The denitration agent sticks to the silo, avoiding the problems of denitrification agent vibration and agglomeration caused by the rapping motor and denitrification equipment running stuck, ensuring the stability, continuity and smoothness of feeding. The rapping motor is canceled, and only one motor is needed to drive the bin to rotate, which reduces the cost of the equipment.
附图说明Description of drawings
图1为本发明的干法脱硝系统的示意图(上料设备为负压上料设备);Fig. 1 is the schematic diagram of dry denitrification system of the present invention (feeding equipment is negative pressure feeding equipment);
图2为本发明的干法脱硝系统的示意图(上料设备为螺旋上料设备);Fig. 2 is the schematic diagram of dry denitrification system of the present invention (feeding equipment is screw feeding equipment);
图3为干法脱硝设备的立体图;Figure 3 is a perspective view of dry denitrification equipment;
图4为干法脱硝设备的带局部剖视的侧视图;Fig. 4 is a side view with a partial section of the dry denitrification equipment;
图5为干法脱硝设备的主体部分的示意图;Fig. 5 is a schematic diagram of the main part of the dry denitrification equipment;
图6为图5去掉落料器和落料器固定座后的示意图;Fig. 6 is a schematic diagram of Fig. 5 after removing the feeder and the holder of the feeder;
图7为图6的另一个视角的示意图;FIG. 7 is a schematic diagram of another viewing angle of FIG. 6;
图8为料仓、料仓支架及驱动装置的装配示意图;Fig. 8 is the assembly diagram of feed bin, feed bin support and driving device;
图9为料仓的示意图;Fig. 9 is the schematic diagram of feed bin;
图10为下料装置的示意图;Fig. 10 is the schematic diagram of unloading device;
图11为导料板的设置方式示意图;Fig. 11 is a schematic diagram of the setting method of the material guide plate;
图12为采用称重装置的干法脱硝设备的局部剖视图;Figure 12 is a partial cross-sectional view of a dry denitrification device using a weighing device;
图13为图12的区域A的放大图(第一组下料孔和第二组下料孔相通时);Fig. 13 is an enlarged view of area A of Fig. 12 (when the first group of blanking holes communicates with the second group of blanking holes);
图14为图12的区域A的放大图(第二组下料孔和第三组下料孔相通时);Figure 14 is an enlarged view of the area A of Figure 12 (when the second group of blanking holes communicates with the third group of blanking holes);
图15为采用一个限位开关的干法脱硝设备的局部剖视图;Figure 15 is a partial sectional view of a dry denitrification device using a limit switch;
图16为图15的区域B的放大图(第一组下料孔和第二组下料孔相通时);Fig. 16 is an enlarged view of area B of Fig. 15 (when the first group of blanking holes communicates with the second group of blanking holes);
图17为采用两个限位开关的干法脱硝设备的局部剖视图;Figure 17 is a partial cross-sectional view of a dry denitrification device using two limit switches;
图18为筛料器的示意图;Fig. 18 is the schematic diagram of sieving device;
图19为落料器的示意图;Figure 19 is a schematic diagram of a feeder;
图20为落料器固定座的示意图。Fig. 20 is a schematic diagram of the fixing seat of the feeder.
具体实施方式Detailed ways
为使本发明要解决的技术问题、技术方案和优点更加清楚,下面将结合附图及具体实施例进行详细描述。In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, the following will describe in detail with reference to the drawings and specific embodiments.
本发明实施例提供一种干法脱硝系统,如图1-20所示,上料设备74、75、干法脱硝设备200和锅炉,其中:An embodiment of the present invention provides a dry denitration system, as shown in Figure 1-20, feeding equipment 74, 75, dry denitration equipment 200 and a boiler, wherein:
干法脱硝设备200包括料仓7、下料装置100、落料器11和风机12,料仓7以后端朝下且前端朝上的方式倾斜设置,以使料仓7的中心轴线相对于水平方向倾斜设置,料仓7连接有驱动料仓7以其自身的中心轴线为转轴旋转的驱动装置。The dry denitrification equipment 200 includes a silo 7, a feeding device 100, a feeder 11, and a fan 12. The silo 7 is arranged inclined with the rear end facing downward and the front end facing upward, so that the central axis of the silo 7 is relatively horizontal. The direction is inclined, and the feed bin 7 is connected with a driving device that drives the feed bin 7 to rotate with its own central axis as the rotating shaft.
料仓7的前端上开设有进料窗口15,料仓7的后端上开设有一组料仓下料孔8,上料设备74、75的上料口76与进料窗口15连通,具体的,上料口76伸入进料窗口15内,为料仓7上料脱硝剂。The front end of the feed bin 7 is provided with a feed window 15, and the rear end of the feed bin 7 is provided with a group of feed bin discharge holes 8, and the feeding port 76 of the feeding device 74,75 is communicated with the feed window 15, specifically , The feeding port 76 stretches into the feeding window 15 to feed the denitrification agent for the feeding bin 7.
下料装置100倾斜设置在料仓7的后端外表面上,落料器11倾斜设置在下料装置100斜后下方,风机12通过进气管66与落料器11连接,落料器11通过出料管67与锅炉连接。The unloading device 100 is obliquely arranged on the outer surface of the rear end of the silo 7, and the unloading device 11 is obliquely arranged under the oblique rear of the unloading device 100. The fan 12 is connected with the unloading device 11 through the air inlet pipe 66, and the unloading device 11 passes through the outlet. Material pipe 67 is connected with boiler.
本发明对出现的方向进行如下定义:按照脱硝剂的下料方向定义前后方向,以脱硝剂先经过的位置为前方,后经过的位置为后方。脱硝剂先从进料窗口15进入料仓,后从下料孔8下料,因此定义料仓7的具有进料窗口15的一端为前端,具有下料孔8的一端为后端,其他部件的前、后定义按照料仓7的前后定义为准。将高度方向的上方和下方作为本发明的上方和下方,与上下方向以及前后方向垂直的方向定义为本发明的左右方向。后文的各种方向均以此处的定义为基准。The present invention defines the direction of appearance as follows: the front and rear directions are defined according to the feeding direction of the denitrification agent, and the position where the denitrification agent passes first is the front, and the position where the denitrification agent passes is the rear. The denitration agent first enters the silo from the feeding window 15, and then is fed from the feeding hole 8. Therefore, the end of the silo 7 with the feeding window 15 is defined as the front end, and the end with the feeding hole 8 is the rear end. Other components The front and rear definitions of silo 7 are as the criterion. Let the top and bottom of the height direction be the top and bottom of the present invention, and the direction perpendicular to the up-down direction and the front-back direction is defined as the left-right direction of the present invention. All subsequent directions are based on the definitions here.
本发明改变了传统的干法脱硝设备料仓垂直设置的方式,将料仓7采用侧卧式倾斜设置,后端低且前端高,使得料仓7的中心轴线相对于水平方向成一定的倾斜角度,并且通过驱动装置驱动料仓7沿其倾斜的中心轴线持续旋转。在使用时,上料设备74、75通过进料窗口15将脱硝剂加入料仓7内,在料仓7旋转的过程中,脱硝剂持续从料仓7后端的料仓下料孔8进入下料装置100下料。脱硝剂通过下料装置100传递下料至落料器11中,风机11通过进气管66向落料器11提供压力空气,将落料器11中的脱硝剂沿着出料管67吹进锅炉内,脱硝剂在锅炉内部与氮氧化物发生还原反应,进行脱硝。The present invention changes the vertical setting method of the traditional dry denitrification equipment silo, and adopts a side-horizontal inclined setting for the silo 7, with a low rear end and a high front end, so that the central axis of the silo 7 has a certain inclination relative to the horizontal direction. Angle, and the bin 7 is driven to rotate continuously along its inclined central axis by the driving device. When in use, the feeding equipment 74, 75 feeds the denitrification agent into the silo 7 through the feed window 15, and during the rotation of the silo 7, the denitrification agent continuously enters the lower hole 8 of the hopper at the rear end of the silo 7. Feeding device 100 blanking. The denitrification agent is delivered to the feeder 11 through the feeder 100, and the fan 11 supplies pressure air to the feeder 11 through the inlet pipe 66, and blows the denitrification agent in the feeder 11 into the boiler along the discharge pipe 67. In the boiler, the denitration agent undergoes a reduction reaction with nitrogen oxides inside the boiler to perform denitrification.
本发明改变了现有技术的通过搅拌电机带动搅拌叶片对脱硝剂进行搅拌的方式,而是使用料仓7倾斜旋转的方式对脱硝剂进行搅拌。料仓7倾斜旋转的过程中,脱硝剂在料仓7内壁的带动下上升到一定高度后,在重力的作用下下落,以此对脱硝剂进行不断地翻转搅拌。脱硝剂如此持续上升和下落的翻转搅拌过程中,可以防止脱硝剂结块,即使有已经结块的脱硝剂,在这种持续上升和下落的翻转搅拌过程中,也能够将其打碎,防止下料不匀或停止。这种翻转搅拌与现有技术中通过搅拌叶片的搅拌方式相比,不会出现因搅拌叶片对脱硝剂的挤压造成的结块。The present invention changes the way of stirring the denitrification agent by driving the stirring blades by the stirring motor in the prior art, but uses the tilting and rotating manner of the feed bin 7 to stir the denitrification agent. During the tilting and rotating process of the silo 7, the denitration agent rises to a certain height driven by the inner wall of the silo 7, and then falls under the action of gravity, so that the denitrification agent is continuously turned and stirred. During the continuous rising and falling of the denitrification agent, it can prevent the denitrification agent from agglomerating. Feeding is uneven or stops. Compared with the stirring method of stirring blades in the prior art, this kind of tumbling stirring does not cause agglomeration caused by the extrusion of the denitration agent by the stirring blades.
在料仓7的旋转过程中,由于料仓7的内壁一直反复升高和降低,脱硝剂在料仓7内一直不停的持续上升和下落的翻转搅拌,因此脱硝剂难以粘在料仓7内壁上。即使有一部分脱硝剂已经粘在料仓7内壁上,当该部位旋转到顶部时,粘住的脱硝剂也会在重力的作用下掉落下来。另外,脱硝剂持续上升和下落的翻转搅拌过程中,与料仓7内壁之间也有一定的相互摩擦作用,在摩擦的作用下,也能够使得粘住的脱硝剂掉落。因此本发明既能够防止脱硝剂粘在料仓7上,又省略了振打电机,防止了振打电机导致的脱硝剂振实结块,同时避免了脱硝设备运行出现卡顿。During the rotation of the silo 7, since the inner wall of the silo 7 keeps rising and lowering repeatedly, the denitrification agent keeps rising and falling in the silo 7, so it is difficult for the denitrification agent to stick to the silo 7. on the inner wall. Even if a part of the denitrification agent has stuck to the inner wall of the feed bin 7, when the position rotates to the top, the stuck denitrification agent will fall under the action of gravity. In addition, during the turning and stirring process of the continuous rising and falling of the denitrification agent, there is also a certain amount of mutual friction between the denitrification agent and the inner wall of the hopper 7, and the stuck denitrification agent can also be made to fall under the effect of friction. Therefore, the present invention can not only prevent the denitrification agent from sticking to the silo 7, but also omit the rapping motor, prevent the denitrification agent from vibrating and agglomerating caused by the rapping motor, and avoid the denitrification equipment running stuck.
在料仓7的旋转过程中,脱硝剂在料仓7内一直不停的持续上升和下落的翻转搅拌,由于料仓7以后端朝下的方式倾斜设置,而后端上设置有料仓下料孔8,因此旋转过程中,脱硝剂在翻转搅拌的同时,会从后端的料仓下料孔8向外下料。During the rotation process of the silo 7, the denitrification agent keeps rising and falling in the silo 7, turning and stirring continuously, because the silo 7 is inclined with the rear end facing downward, and the rear end is provided with a hopper lowering hole 8. Therefore, during the rotation process, the denitrification agent will be fed outward from the feed bin discharge hole 8 at the rear end while turning and stirring.
由上述可知,本发明将料仓侧卧倾斜设置且持续旋转,既能够实现料仓的持续下料,又解决了脱硝剂在料仓内的结块问题,在取消了振打电机的条件下还能够防止脱硝剂粘在料仓上,避免了振打电机导致的脱硝剂振实结块和脱硝设备运行卡顿的问题,保证了下料的稳定性、连续性和通畅性。取消了振打电机,只需要一个电机带动料仓旋转即可,减少了设备的成本。From the above, it can be seen that the present invention sets the silo sideways and tilts it and continues to rotate, which can not only realize the continuous feeding of the silo, but also solve the problem of agglomeration of the denitrification agent in the silo. Under the condition of canceling the vibration motor It can also prevent the denitrification agent from sticking to the silo, avoiding the vibration and agglomeration of the denitrification agent caused by the rapping motor and the jamming of the denitrification equipment, and ensuring the stability, continuity and smoothness of feeding. The rapping motor is canceled, and only one motor is needed to drive the bin to rotate, which reduces the cost of the equipment.
料仓7与水平方向的倾斜角度大于0°且小于90°,料仓7的倾斜角度越小,翻转搅拌功能越大,脱硝剂进入料仓下料孔8越困难,料仓7水平时脱硝剂无法进入料仓下料孔8中。料仓7的倾斜角度越大,翻转搅拌功能越小,脱硝剂进入料仓下料孔8越容易,垂直时脱硝剂随着料仓7旋转而无法实现翻转搅拌。The inclination angle between the silo 7 and the horizontal direction is greater than 0° and less than 90°. The smaller the inclination angle of the silo 7, the greater the function of turning and stirring, and the more difficult it is for the denitration agent to enter the lower hole 8 of the silo. When the silo 7 is horizontal, the denitrification Agent can't get into feed bin discharge hole 8. The larger the inclination angle of the silo 7 is, the smaller the turning and stirring function is, and the easier it is for the denitrification agent to enter the feed hole 8 of the silo. When the denitrification agent rotates with the silo 7 when it is vertical, the turning and stirring cannot be realized.
为了兼顾翻转搅拌功能的强弱以及脱硝剂进入料仓下料孔8的难易,可以根据需要选择适当的倾斜角度。例如,倾斜角度选择10°~40°范围之间。In order to take into account the strength of the turning and stirring function and the difficulty of the denitration agent entering the feeding hole 8 of the feed bin, an appropriate inclination angle can be selected as required. For example, the inclination angle is selected within the range of 10°-40°.
料仓7中的脱硝剂进入料仓下料孔8中的进料速度是通过料仓7的旋转速度调节的,料仓7旋转一周,一组料仓下料孔8完成一次下料过程。料仓7的转速越高,则料仓下料孔8的下料越快,反之则越慢,料仓7的旋转速度是通过驱动装置调节的。The feed rate at which the denitration agent in the silo 7 enters the feeding hole 8 of the silo is regulated by the rotation speed of the silo 7, and the silo 7 rotates one revolution, and a set of feeding holes 8 of the silo completes a feeding process. The higher the rotating speed of the feed bin 7 is, the faster the blanking of the feed bin feed hole 8 will be, otherwise the slower the rotation speed of the feed bin 7 is regulated by the driving device.
作为本发明实施例的一种改进,如图9、11所示,料仓7的后端内表面上固定设置有与一组料仓下料8孔一一配合的一组导料板16,导料板16为长条形板状结构,导料板16与料仓本体7的后端内表面垂直设置,也可以成一定角度倾斜设置。As an improvement of the embodiment of the present invention, as shown in Figures 9 and 11, a set of material guide plates 16 are fixedly arranged on the inner surface of the rear end of the silo 7 to cooperate with a set of silo blanking holes one by one, The material guide plate 16 is an elongated plate-shaped structure, and the material guide plate 16 is vertically arranged with the rear end inner surface of the bin body 7, and can also be arranged obliquely at a certain angle.
每个导料板16的内端延伸至与其配合的料仓下料孔8处,外端在料仓7的后端上向外侧方向延伸,即导料板16大致沿料仓7的后端的径向设置。每个导料板16在料仓7的旋转方向上位于与其配合的料仓下料孔8的旋转方向后方,脱硝剂位于导料板16与料仓7后端之间形成的结构内,在料仓7的旋转过程中,导料板16将脱硝剂向内侧导向至料仓下料孔8处,从而从料仓下料孔8向外下料。The inner end of each material guide plate 16 extends to the feed bin lowering hole 8 that cooperates with it, and the outer end extends outward on the rear end of the feed bin 7, that is, the material guide plate 16 is approximately along the rear end of the feed bin 7. radial setting. Each material guide plate 16 is located at the rear of the rotation direction of the material bin lower hole 8 matched with it in the direction of rotation of the material bin 7, and the denitrification agent is located in the structure formed between the material guide plate 16 and the rear end of the material bin 7. During the rotation of the silo 7 , the material guide plate 16 guides the denitration agent inwardly to the silo discharge hole 8 , so that the material is discharged from the silo discharge hole 8 outward.
本发明通过设置导料板16为料仓下料孔8导料,方便了料仓下料孔8的下料,即使料仓7内只有少量的脱硝剂,也能够在导料板16的导向下进入料仓下料孔8下料,实现了料仓7内所有脱硝剂的彻底出料,不会有脱硝剂残存。In the present invention, by setting the material guide plate 16 to guide the material in the silo discharge hole 8, the discharge of the hopper discharge hole 8 is facilitated. The material is fed into the silo discharge hole 8, which realizes the complete discharge of all the denitrification agents in the feed bin 7, and there will be no denitrification agent residues.
为进一步方便脱硝剂进入料仓下料孔8下料,导料板16靠近内端处连接有挡料板17,挡料板17位于料仓下料孔8内侧,即更靠近料仓7后端中心处。挡料板17与导料板16在连接处形成朝向外侧的V形挡料结构18,料仓下料孔8位于V形挡料结构18的外侧,V形挡料结构18将从导料板16向内侧导向的脱硝剂阻挡在V形挡料结构18外侧的料仓下料孔8处。脱硝剂导向至V形挡料结构18处后,由于挡料板17的阻挡,不能再继续向前导料,存留在V形挡料结构18处,然后从位于V形挡料结构18处的料仓下料孔8彻底出料。In order to further facilitate the denitrification agent to enter the feeding hole 8 of the silo, the material guide plate 16 is connected with a baffle plate 17 near the inner end. end center. The material retaining plate 17 and the material guide plate 16 form a V-shaped material retaining structure 18 towards the outside at the junction, and the feed bin feeding hole 8 is located on the outside of the V-shaped material retaining structure 18, and the V-shaped material retaining structure 18 will be drawn from the material guide plate. 16 The denitration agent guided inwardly is blocked at the feed bin lowering hole 8 outside the V-shaped retaining structure 18 . After the denitrification agent is guided to the V-shaped material retaining structure 18, due to the blocking of the material retaining plate 17, it can no longer continue to guide the material forward, and remains at the V-shaped material retaining structure 18, and then from the material located at the V-shaped material retaining structure 18. Storehouse discharge hole 8 discharges completely.
前述的料仓下料孔8和导料板16的数量均为多个,此时,一个导料板的其中一部分可以作为另一个导料板的挡料板,,例如,每个导料板16对应的挡料板17为其他导料板的靠近内侧的一部分。The quantity of the aforesaid silo lowering hole 8 and the material guide plate 16 is multiple, at this moment, a part of one material guide plate can be used as another material guide plate’s baffle plate, for example, each material guide plate The material baffle plate 17 corresponding to 16 is a part near the inner side of other material guide plates.
以三个导料板16为例,每个导料板16与料仓7的后端的径向方向稍微偏斜一定角度,三个导料板16在中间部分互相连接,在料仓7的后端中心周围形成一个封闭的三角形结构19,封闭的三角形结构19的每一个顶点处的外部由两个导料板16形成一个V形挡料结构18。Taking three material guide plates 16 as an example, each material guide plate 16 is slightly deflected at a certain angle with the radial direction of the rear end of the material bin 7, and the three material guide plates 16 are connected to each other in the middle part, and at the rear of the material bin 7 A closed triangular structure 19 is formed around the center of the end, and a V-shaped material retaining structure 18 is formed by two material guide plates 16 on the outside of each apex of the closed triangular structure 19 .
作为本发明实施例的另一种改进,料仓7为圆柱形结构,圆柱形结构的两个端面分别作为料仓7的前端和后端,圆柱形结构的侧面作为料仓7的侧壁。料仓7的侧壁内表面上固定设置有拨料板20,拨料板20为长条形板状结构,拨料板20的前端和后端分别向料仓7的前端一侧和后端一侧延伸,即拨料板20大致沿圆柱形结构的高度方向布置,如图13、15、17所示。拨料板20与料仓1的侧壁内表面连接处的切面与拨料板20可以互相垂直,也可以倾斜设置。As another improvement of the embodiment of the present invention, the silo 7 is a cylindrical structure, the two end surfaces of the cylindrical structure serve as the front end and the rear end of the silo 7 respectively, and the sides of the cylindrical structure serve as the side walls of the silo 7 . On the inner surface of the side wall of the feed bin 7, a material shifting plate 20 is fixedly arranged, and the material shifting plate 20 is a strip-shaped plate-shaped structure, and the front end and the rear end of the material shifting plate 20 are respectively towards the front end side and the rear end of the feed bin 7. One side extends, that is, the shifting plate 20 is roughly arranged along the height direction of the cylindrical structure, as shown in FIGS. 13 , 15 , and 17 . The tangent plane at the joint between the material shifting plate 20 and the inner surface of the side wall of the silo 1 and the material shifting plate 20 can be perpendicular to each other, and can also be arranged obliquely.
拨料板20可以在料仓7的旋转过程中将脱硝剂拨起,提高翻转搅拌的效果。另外,拨料板20后端向料仓7的后端一侧延伸,可以将拨料板20上的脱硝剂导向料仓7的后端,方便料仓下料孔8的下料。The shifting plate 20 can stir up the denitrification agent during the rotation of the feed bin 7 to improve the effect of turning and stirring. In addition, the rear end of the shifting plate 20 extends toward the rear end side of the silo 7, so that the denitrification agent on the shifting plate 20 can be directed to the rear end of the silo 7, so as to facilitate the feeding of the silo discharge hole 8.
拨料板20的长度方向可以为直线形,此时拨料板20的长度方向可以与料仓7的中心轴线互相平行,即与圆柱形结构的高度方向互相平行,也可以与之成设定的夹角。该夹角的角度较小,拨料板20不能与圆柱形结构的高度方向垂直(即与料仓7的前端面或后端面平行),因为如此实现不了拨料板20的作用。The length direction of the material shifting plate 20 can be linear, and now the length direction of the material shifting plate 20 can be parallel to the central axis of the material bin 7, that is, parallel to the height direction of the cylindrical structure, and can also be set with it. angle. The angle of this included angle is small, and the shifting plate 20 cannot be perpendicular to the height direction of the cylindrical structure (that is, parallel to the front end face or the rear end face of the feed bin 7), because the effect of the shifting plate 20 cannot be realized in this way.
或者,拨料板20的长度方向还可以具有设定的弧形结构,在料仓7的旋转过程中,该弧形结构使得拨料板20上的脱硝剂更容易导向料仓7后端。Alternatively, the length direction of the shifting plate 20 can also have a set arc structure, which makes it easier for the denitrification agent on the shifting plate 20 to guide to the rear end of the bin 7 during the rotation of the bin 7 .
进一步的,拨料板20的后端可以与导料板16的外端连接,拨料板20上滑向其后端的脱硝剂从连接处进入导料板16上,进而被导料板16导向料仓下料孔8,更方便了料仓下料孔8的下料。Further, the rear end of the shifting plate 20 can be connected to the outer end of the material guide plate 16, and the denitrification agent that slides to the rear end of the shifting plate 20 enters the material guide plate 16 from the connection, and then is guided by the material guide plate 16 Feed bin blanking hole 8 is more convenient for the blanking of feed bin blanking hole 8.
现有技术常规的干法脱硝设备包括垂直固定的料仓,脱硝剂储存在料仓内,料仓底部设置星型卸料阀或类似结构的下料器,脱硝剂通过下料器下落到料仓下方的文丘里管内暂存。文丘里管与输送管道连接,通过风机提供压力空气,将文丘里管内暂存的脱硝剂沿着输送管道吹进锅炉内,脱硝物料在锅炉内部与氮氧化物发生还原反应,进行脱硝。Conventional dry denitrification equipment in the prior art includes a vertically fixed silo, in which the denitrification agent is stored, and a star-shaped unloading valve or a feeder with a similar structure is installed at the bottom of the silo, through which the denitrification agent falls to the feeder. Temporary storage in the Venturi tube below the warehouse. The Venturi tube is connected to the conveying pipeline, and the pressure air is provided by the fan, and the denitrification agent temporarily stored in the Venturi tube is blown into the boiler along the conveying pipeline, and the denitrifying material undergoes a reduction reaction with nitrogen oxides inside the boiler to perform denitrification.
由于常规的干法脱硝设备的文丘里管和料仓是相通的,因此存在返风的问题。在设备运转时,文丘里管内的压力空气会反向进入到料仓内,吹动脱硝剂向上运动,导致下料时断时续,影响脱硝效果,造成氮氧化物超标。设备停运时,尤其是夏天,空气湿度大,返风的湿空气导致物料吸水板结无法下料,必须拆卸下料器人工打碎坚硬的板结物料使之漏下来,费时费力影响生产。Since the Venturi tube of conventional dry denitrification equipment is connected to the silo, there is a problem of return air. When the equipment is running, the pressure air in the Venturi tube will enter the silo in reverse, blowing the denitration agent upwards, resulting in intermittent feeding, affecting the denitration effect and causing nitrogen oxides to exceed the standard. When the equipment is out of operation, especially in summer, the air humidity is high, and the humid air returning to the wind causes the material to absorb water and harden and cannot be discharged.
为解决现有干法脱硝设备的返风问题,本发明提供的下料装置100包括从前上方到后下方依次倾斜设置且互相平行的第一级下料盘1、第二级下料盘2和第三级下料盘3,第一级下料盘1、第二级下料盘2和第三级下料盘3之间互相接触的表面紧贴在一起,如图10、13、14、16所示。In order to solve the air return problem of the existing dry denitrification equipment, the unloading device 100 provided by the present invention includes a first-stage unloading tray 1, a second-stage unloading tray 2 and The third stage blanking tray 3, the first stage blanking tray 1, the second stage blanking tray 2 and the third stage blanking tray 3 are closely attached to each other, as shown in Figures 10, 13, 14, 16.
第一级下料盘1、第二级下料盘2和第三级下料盘3上分别设置有第一组下料孔4、第二组下料孔5和第三组下料孔6,第一组下料孔4、第二组下料孔5和第三组下料孔6分别贯穿第一级下料盘1、第二级下料盘2和第三级下料盘3的厚度方向。The first-stage blanking tray 1, the second-stage blanking tray 2, and the third-stage blanking tray 3 are respectively provided with a first set of blanking holes 4, a second set of blanking holes 5, and a third set of blanking holes 6 , the first set of blanking holes 4, the second set of blanking holes 5 and the third set of blanking holes 6 run through the first-stage blanking tray 1, the second-stage blanking tray 2, and the third-stage blanking tray 3 respectively. thickness direction.
第一级下料盘1、第二级下料盘2和第三级下料盘3之间相对旋转,当相对旋转至第一组下料孔4与第二组下料孔5相通时,第二组下料孔5与第三组下料孔6不相通,当相对旋转至第二组下料孔5与第三组下料孔6相通时,第一组下料孔4与第二组下料孔5不相通。The relative rotation between the first-stage blanking tray 1, the second-stage blanking tray 2 and the third-stage blanking tray 3, when the relative rotation reaches the first group of blanking holes 4 communicate with the second group of blanking holes 5, The second group of blanking holes 5 do not communicate with the third group of blanking holes 6. When the relative rotation to the second group of blanking holes 5 communicates with the third group of blanking holes 6, the first group of blanking holes 4 and the second The group blanking holes 5 are not connected.
在使用时,脱硝剂从料仓7的料仓下料孔8进入第一组下料孔4。当相对旋转至第一组下料孔4与第二组下料孔5相通时,脱硝剂从第一组下料孔4进入第二组下料孔5。此时第二组下料孔5与第三组下料孔6不相通,第三级下料盘3后方的吹送下料后的脱硝剂的风力被第三级下料盘3阻挡,风力不会进入料仓7。When in use, the denitration agent enters the first group of discharge holes 4 from the feed hole 8 of the feed bin 7 . When it is relatively rotated until the first group of feeding holes 4 communicate with the second group of feeding holes 5 , the denitration agent enters the second group of feeding holes 5 from the first group of feeding holes 4 . Now the second group of blanking holes 5 are not connected with the third group of blanking holes 6, and the wind force of blowing the denitrification agent after the blanking at the rear of the third stage blanking tray 3 is blocked by the third stage blanking tray 3, and the wind force is not enough. Will go into bin 7.
当相对旋转至第二组下料孔5与第三组下料孔6相通时,脱硝剂从第二组下料孔5进入第三组下料孔6,并从第三组下料孔6进入后续的落料器11、出料管67等,通过风力吹进锅炉内,发生脱硝反应,脱除氮氧化物。此时第一组下料孔4与第二组下料孔5不相通,第一级下料盘1将风力阻挡在料仓外7,风力不会进入料仓。When relative rotation to the second group of feeding holes 5 communicates with the third group of feeding holes 6, the denitration agent enters the third group of feeding holes 6 from the second group of feeding holes 5, and passes through the third group of feeding holes 6 It enters the subsequent feeder 11, discharge pipe 67, etc., and is blown into the boiler by wind force, where denitrification reaction occurs and nitrogen oxides are removed. Now the first group of blanking holes 4 are not connected with the second group of blanking holes 5, and the first stage blanking tray 1 blocks the wind power outside the feed bin 7, and the wind power will not enter the feed bin.
本发明在三个下料盘旋转的过程中,脱硝剂随着三个下料盘的三组下料孔一级一级地传递,实现了物料的顺利下料。由于第一组下料孔4、第二组下料孔5和第三组下料孔6始终不会全部相通,因此风力不会通过三组下料孔返风进入料仓7内,彻底解决了干法脱硝设备下料的返风问题。进而解决了因返风导致的下料时断时续、卡顿的问题,保证了下料畅通,进而保证氮氧化物达标,并且解决了返风的湿空气导致脱硝物料吸水板结无法下料的问题。In the present invention, during the rotation process of the three feeding trays, the denitration agent is transferred step by step along with the three sets of feeding holes of the three feeding trays, so that the smooth feeding of materials is realized. Since the first set of blanking holes 4, the second set of blanking holes 5 and the third set of blanking holes 6 will not all communicate with each other, the wind will not return to the feed bin 7 through the three sets of blanking holes, completely solving the problem. Solved the return air problem of dry denitrification equipment blanking. Then it solves the problem of intermittent and stuck feeding caused by the return air, ensures the smooth feeding, and then ensures that the nitrogen oxides meet the standards, and solves the problem that the wet air of the return air causes the denitrification material to absorb water and harden and cannot be discharged. question.
三个下料盘之间互相接触的表面紧贴在一起,既不影响旋转下料,又保证接触紧密、不漏料,能够防止风力从三个下料盘之间的缝隙返风,还能够防止三组下料孔内的脱硝物料进入两个下料盘之间,避免了下料盘磨损且便于清理。The surfaces in contact with each other between the three feeding trays are close together, which does not affect the rotating feeding, but also ensures tight contact and no material leakage, which can prevent the wind from returning from the gap between the three feeding trays, and can also It prevents the denitration material in the three sets of feeding holes from entering between the two feeding trays, avoids the wearing of the feeding trays and facilitates cleaning.
本发明不限制各组下料孔的具体设置方式,在其中一个示例中,料仓下料孔8、第一组下料孔4、第二组下料孔5和第三组下料孔6分别在以料仓7后端、第一级下料盘1、第二级下料盘2和第三级下料盘3的中心为圆心的半径为R的圆周上均匀分布,料仓7后端、第一级下料盘1、第二级下料盘2和第三级下料盘3的中心均位于料仓1的中心轴线上。The present invention does not limit the specific arrangement of each group of blanking holes. In one example, the silo blanking holes 8, the first group of blanking holes 4, the second group of blanking holes 5 and the third group of blanking holes 6 They are respectively distributed evenly on the circle with the center of radius R taking the center of the rear end of the silo 7, the center of the first-stage unloading tray 1, the second-stage unloading tray 2, and the third-stage unloading tray 3. After the feed bin 7, The centers of the end, the first-level blanking tray 1, the second-level blanking tray 2 and the third-level blanking tray 3 are all located on the central axis of the feed bin 1.
例如,料仓下料孔8、第一组下料孔4、第二组下料孔5和第三组下料孔6的数量均为3个。料仓下料孔8、第一组下料孔4、第二组下料孔5和第三组下料孔6的直径均为20~50mm,优选为40mm。各组下料孔分布的圆周的半径为R的取值为60~80mm,优选为70mm。For example, there are 3 feeding holes 8 , the first group of feeding holes 4 , the second group of feeding holes 5 and the third group of feeding holes 6 . The diameters of the feeding hole 8, the first group of feeding holes 4, the second group of feeding holes 5 and the third group of feeding holes 6 are all 20-50 mm, preferably 40 mm. The radius of the circumference of the distribution of each group of feeding holes is 60-80 mm, preferably 70 mm.
本发明实现三组下料孔始终不全部相通的具体方式包括:第一级下料盘1和第三级下料盘3固定不动,第二级下料盘2以料仓7的中心轴线为转轴转动,第一组下料孔4和第三组下料孔6错开设置。The specific method of the present invention to realize that the three groups of feeding holes are not all connected at all times includes: the first-level feeding tray 1 and the third-level feeding tray 3 are fixed, and the second-level feeding tray 2 is fixed with the central axis of the bin 7 For the rotation of the rotating shaft, the first group of blanking holes 4 and the third group of blanking holes 6 are set in a staggered manner.
由于第一级下料盘1和第三级下料盘3固定不动,因此第一组下料孔4和第三组下料孔6的相对位置不会变动,而第一组下料孔4和第三组下料孔6错开设置,不是直通的,例如错开60°。所以当第二级下料盘2旋转时,若旋转到第一组下料孔4与第二组下料孔5相通时,第二组下料孔5与第三组下料孔6必然不相通。同样的,当旋转到第二组下料孔5与第三组下料孔6相通时,第二组下料孔5与第一组下料孔4必然不相通。从而实现了三组下料孔始终不全部相通的目的。Since the first-stage blanking tray 1 and the third-stage blanking tray 3 are fixed, the relative positions of the first set of blanking holes 4 and the third set of blanking holes 6 will not change, while the first set of blanking holes 4 and the third group of blanking holes 6 are set in a staggered manner, not straight through, for example staggered by 60°. Therefore, when the second stage blanking tray 2 rotates, if it rotates until the first set of blanking holes 4 communicate with the second set of blanking holes 5, the second set of blanking holes 5 and the third set of blanking holes 6 must not be separated. connected. Similarly, when rotating to the point that the second group of material holes 5 communicates with the third group of material holes 6, the second group of material holes 5 must not communicate with the first group of material holes 4. Thereby realized the purpose that three groups of blanking holes are not all interlinked all the time.
第一级下料盘1与料仓7后端之间还可以设置有料仓随动下料盘9,料仓随动下料盘9固定在料仓7的后端外表面上,料仓随动下料盘9与第一级下料盘1之间互相接触的表面紧贴在一起,如图13、14、16所示。Also can be provided with feed bin follow-up feed tray 9 between the first stage lower tray 1 and feed bin 7 rear ends, feed bin follow-up feed tray 9 is fixed on the rear end outer surface of feed bin 7, feed bin follows The surfaces that are in contact with each other between the movable blanking tray 9 and the first stage blanking tray 1 are closely attached together, as shown in FIGS. 13 , 14 , and 16 .
料仓随动下料盘9上开设有一组随动下料孔10,料仓下料孔8、随动下料孔10和第二组下料孔5对齐设置,料仓7、料仓随动下料盘9和第二级下料盘2均以料仓7的中心轴线为转轴同步转动。A group of follow-up feeding holes 10 are provided on the feeding bin follow-up feeding tray 9, the feeding bin feeding holes 8, the following feeding feeding holes 10 and the second group of feeding holes 5 are aligned, and the feeding bin 7 and the feeding bin follow the Both the movable blanking tray 9 and the second stage blanking tray 2 rotate synchronously with the central axis of the feed bin 7 as the rotating shaft.
料仓7、料仓随动下料盘9和第二级下料盘2在旋转的过程中,料仓下料孔8、随动下料孔10和第二组下料孔5与固定不动的第一组下料孔4相通时,脱硝剂从料仓7进入第二组下料孔5中,被第三级下料盘3堵住不会继续下落,并且第三级下料盘3将风力堵住,防止返风。当继续旋转时,料仓下料孔8、随动下料孔10和第二组下料孔5与固定不动的第三组下料孔6相通时,脱硝剂从第二组下料孔5进入第三组下料孔6中,此时风力被第一级下料盘1堵住,防止返风。During the rotation process of the silo 7, the follow-up blanking tray 9 and the second-stage blanking tray 2, the silo blanking hole 8, the follow-up blanking hole 10 and the second group of blanking holes 5 are not fixed to each other. When the moving first group of feeding holes 4 are connected, the denitration agent enters the second group of feeding holes 5 from the silo 7, and will not continue to fall when it is blocked by the third-stage feeding tray 3, and the third-stage feeding tray 3 Block the wind to prevent return wind. When continuing to rotate, when the silo discharge hole 8, the follow-up discharge hole 10 and the second group of discharge holes 5 communicate with the fixed third group of discharge holes 6, the denitrification agent will flow from the second group of discharge holes. 5 into the third group of blanking holes 6, and now the wind was blocked by the first stage blanking tray 1 to prevent return wind.
因此在旋转的过程中,料仓下料孔8、随动下料孔10、第一组下料孔4、第二组下料孔5和第三组下料孔6五组下料孔永远不会同时对正直通,彻底解决了返风问题。Therefore, in the process of rotation, the silo feeding hole 8, the follow-up feeding hole 10, the first group of feeding holes 4, the second group of feeding holes 5 and the third group of feeding holes 6 and the five groups of feeding holes are always It will not be straight and straight at the same time, which completely solves the problem of return wind.
料仓随动下料盘9、第一级下料盘1、第二级下料盘2和第三级下料盘3互相接触的表面处为聚四氟乙烯材质。聚四氟乙烯材质具有耐油、耐热和自润滑的特性,经久耐用,非常适合各个下料盘互相转动的表面。The contact surfaces of the silo follow-up blanking tray 9, the first-stage blanking tray 1, the second-stage blanking tray 2 and the third-stage blanking tray 3 are made of polytetrafluoroethylene. The PTFE material is oil-resistant, heat-resistant and self-lubricating, making it durable and ideal for surfaces where the feeding trays rotate against each other.
各个下料盘可以全部为聚四氟乙烯材质,也可以只有接触的表面具有一层聚四氟乙烯材质,节省成本。All the feeding trays can be made of polytetrafluoroethylene, or only the contact surface can have a layer of polytetrafluoroethylene, which saves cost.
料仓随动下料盘9需要固定在料仓7的后端外表面上,随料仓7一同旋转,为实现该目的:料仓7的后端外表面上设置有一组限位板40,一组限位板40形成限位槽41,限位槽41的边缘具有第一组限位平面42,料仓随动下料盘9的外周上具有第二组限位平面43,料仓随动下料盘9位于限位槽41内,使料仓随动下料盘9前端的表面贴在料仓7的后端外表面上,并且第二组限位平面43与第一组限位平面42配合限位。The silo follow-up lower tray 9 needs to be fixed on the outer surface of the rear end of the silo 7 and rotate together with the silo 7. In order to achieve this purpose: a group of limiting plates 40 are arranged on the outer surface of the rear end of the silo 7. One group of limiting plates 40 forms a limiting groove 41, the edge of the limiting groove 41 has a first group of limiting planes 42, a second group of limiting planes 43 is arranged on the outer periphery of the feeding bin following the lower tray 9, and the feeding bin follows the The movable lower tray 9 is located in the limit groove 41, so that the surface of the front end of the movable lower tray 9 of the feed bin is attached to the rear end outer surface of the feed bin 7, and the second group of limit planes 43 are aligned with the first set of limit planes. Plane 42 cooperates to limit.
具体的,料仓随动下料盘9的截面为八边形,限位板40为三角形板,四个三角形板间隔一定距离均匀分布,中间形成限位槽41,料仓随动下料盘9的外周的平面与限位板40的平面配合限位。Concretely, the cross-section of the silo follow-up feeding tray 9 is octagonal, the limit plate 40 is a triangular plate, and the four triangular plates are evenly distributed at a certain distance, and a limit groove 41 is formed in the middle, and the hopper follow-up feeding tray The plane of the outer periphery of 9 cooperates with the plane of the limiting plate 40 to limit.
料仓7的后端外表面的中心上固定设置有向斜后下方延伸的料仓轴套44,料仓轴套44与料仓7后端焊接在一起,料仓轴套44的中心轴与料仓7的中心轴线重合,料仓随动下料盘9、第一级下料盘1和第二级下料盘2通过开设在各自中心的通孔穿在料仓轴套44上,如图13、14、16所示。The center of the outer surface of the rear end of the feed bin 7 is fixedly provided with a feed bin shaft sleeve 44 extending to the obliquely rear bottom. The feed bin shaft sleeve 44 is welded to the rear end of the feed bin 7. The central axes of the feed bin 7 are coincident, and the feed bin follows the feed tray 9, the first-stage feed tray 1 and the second-stage feed tray 2 to pass through the feed bin shaft sleeve 44 through the through holes in the respective centers, such as Shown in Figures 13, 14, and 16.
其中,第一级下料盘1不与料仓轴套44连接,使得第一级下料盘1固定不动。第二级下料盘2通过随动结构连接在料仓轴套44上,使得第二级下料盘2随料仓轴套44同步转动,即料仓7、料仓轴套44、料仓随动下料盘9和第二级下料盘2同步转动。Wherein, the first-stage unloading tray 1 is not connected with the hopper bushing 44, so that the first-stage unloading tray 1 is fixed. The second-stage unloading tray 2 is connected on the hopper bushing 44 through a follow-up structure, so that the second-stage unloading tray 2 rotates synchronously with the hopper bushing 44, that is, the feed bin 7, the feed bin bushing 44, the feed bin The follow-up blanking tray 9 and the second stage blanking tray 2 rotate synchronously.
第二级下料盘2斜后下侧设置有压盘45,压盘45套在料仓轴套44上,料仓轴套44后端一侧设置有外螺纹,外螺纹上旋拧有带垫圈46的螺母47,压盘45与垫圈46之间的料仓轴套44上套有下料盘压紧弹簧48,下料盘压紧弹簧48的两端分别顶在压盘45与垫圈46上,下料盘压紧弹簧48施加压力,通过压盘45将第二级下料盘2、第一级下料盘1和料仓随动下料盘9压紧在料仓1的后端外表面上,使得该三个下料盘的表面紧贴在一起。通过螺母47可以调节下料盘压紧弹簧48的压紧力,从而调整该三个下料盘之间的贴紧程度。A pressure plate 45 is arranged on the oblique rear lower side of the second stage unloading tray 2, and the pressure plate 45 is sleeved on the hopper bushing 44, and an external thread is arranged on one side of the rear end of the hopper bushing 44, and a band is screwed on the external thread. The nut 47 of the washer 46, the silo bushing 44 between the pressure plate 45 and the washer 46 is covered with a lower material tray compression spring 48, and the two ends of the lower material tray compression spring 48 respectively stand on the pressure plate 45 and the washer 46 The upper and lower tray compression springs 48 apply pressure, and the second-stage tray 2, the first-stage tray 1 and the bin follow-up tray 9 are pressed against the rear end of the bin 1 through the pressure plate 45 On the outer surface, the surfaces of the three blanking trays are tightly attached together. The pressing force of the blanking tray pressing spring 48 can be adjusted through the nut 47, thereby adjusting the tightness between the three blanking trays.
前述的随动结构可以包括键槽49和键50,键槽49开设在料仓轴套44上,键50可以设置在第二级下料盘2中心的通孔内,通过键槽49和键50的配合,使得二级下料盘2随料仓轴套44同步转动。The aforementioned follow-up structure can include a keyway 49 and a key 50, the keyway 49 is provided on the silo bushing 44, and the key 50 can be arranged in the through hole at the center of the second-stage feeding tray 2, through the cooperation of the keyway 49 and the key 50 , so that the secondary feeding tray 2 rotates synchronously with the silo bushing 44 .
或者,随动结构包括键槽49和键50,键槽49开设在料仓轴套44上,键50设置在压盘45中心的通孔内,压盘45通过销钉51与第二级下料盘2固定连接。Or, the follow-up structure includes a keyway 49 and a key 50, the keyway 49 is provided on the hopper bushing 44, the key 50 is arranged in the through hole at the center of the pressure plate 45, and the pressure plate 45 is connected to the second-stage unloading tray 2 through a pin 51. Fixed connection.
如此,通过上述的料仓轴套44、压盘45、螺母47、下料盘压紧弹簧48和垫圈46等结构,可以将第二级下料盘2、第一级下料盘1和料仓随动下料盘9与料仓7装配在一起。然后可以再装配第三级下料盘3。In this way, through the above-mentioned structures such as the hopper bushing 44, the pressure plate 45, the nut 47, the blanking tray compression spring 48 and the washer 46, the second-stage blanking tray 2, the first-stage blanking tray 1 and the material The warehouse follow-up feeding tray 9 is assembled with the material bin 7 . Then the third stage blanking tray 3 can be assembled again.
装配第三级下料盘3时,第二级下料盘2后端的表面中心部分上可以具有向斜后下方凸起的圆形凸台52,压盘46压在圆形凸台52上,第三级下料盘3通过其自身中心的通孔套在圆形凸台52的外周上,实现第三级下料盘3的装配。此时,第三级下料盘3的厚度与圆形凸台52的厚度相等,保证第三级下料盘3后端所在的表面平整。When assembling the third-stage blanking tray 3, the central portion of the surface of the rear end of the second-stage blanking tray 2 can have a circular boss 52 protruding obliquely backward and downward, and the pressure plate 46 is pressed on the circular boss 52, The third stage blanking tray 3 is sleeved on the outer periphery of the circular boss 52 through the through hole in its own center, so as to realize the assembly of the third stage blanking tray 3 . At this time, the thickness of the third-stage blanking tray 3 is equal to the thickness of the circular boss 52 to ensure that the surface where the rear end of the third-stage blanking tray 3 is located is smooth.
或者,第二级下料盘2不具备圆形凸台52,压盘45可以直接压在第二级下料盘2后端的表面上,第三级下料盘3通过其自身中心的通孔套在压盘45外周上,实现第三级下料盘3的装配。此时,第三级下料盘3的厚度与压盘45的厚度相等,保证第三级下料盘3后端所在的表面平整。Or, the second stage blanking tray 2 does not have the circular boss 52, the pressure plate 45 can be directly pressed on the surface of the second stage blanking tray 2 rear end, and the third stage blanking tray 3 passes through the through hole in its own center. Covered on the outer periphery of the pressure plate 45, the assembly of the third stage blanking tray 3 is realized. At this time, the thickness of the third-stage blanking tray 3 is equal to the thickness of the pressure plate 45, so as to ensure that the surface where the rear end of the third-stage blanking tray 3 is located is smooth.
落料器11设置在第三级下料盘3斜后下侧,如图19所示,落料器11倾斜设置,落料器11内具有倾斜设置的落料通道53,落料通道53的顶端和底端分别与进气管66和出料管67连接。脱硝剂从第三组下料孔6、落料器下料孔54进入落料通道53内。风机12提供的压力空气通过进气管66从上向下吹进出料管67内,压力空气推动落料通道53内的脱硝剂进入下方的出料管67,然后沿出料管67输送进锅炉内。The blanking device 11 is arranged on the oblique rear lower side of the third-stage blanking tray 3. As shown in FIG. The top end and the bottom end are connected with the inlet pipe 66 and the discharge pipe 67 respectively. The denitration agent enters the blanking channel 53 from the third group of blanking holes 6 and the blanking device blanking hole 54 . The pressure air provided by the fan 12 is blown into the discharge pipe 67 from top to bottom through the air intake pipe 66, and the pressure air pushes the denitration agent in the blanking channel 53 into the discharge pipe 67 below, and then is transported into the boiler along the discharge pipe 67 .
第三级下料盘3固定在落料器11的前端外表面上,落料器11的前端上开设有落料器下料孔54,落料器下料孔54与第三组下料孔6对齐设置,脱硝剂从第三组下料孔6经过落料器下料孔54进入落料器11的落料通道53内,然后被风力沿管道吹送到锅炉内。The third stage blanking tray 3 is fixed on the outer surface of the front end of the blanking device 11, and the front end of the blanking device 11 is provided with a blanking device blanking hole 54, and the blanking device blanking hole 54 is connected with the third group of blanking holes. 6 aligned, the denitration agent enters the blanking channel 53 of the blanking device 11 from the third group of blanking holes 6 through the blanking hole 54 of the blanking device, and then is blown into the boiler along the pipeline by wind force.
落料器下料孔54、第三组下料孔6、第二组下料孔5、第一组下料孔4、料仓随动下料孔10和料仓下料孔8的直径均相同,并且各自分布在同一半径R的圆周上。The diameters of the blanking device blanking hole 54, the third group of blanking holes 6, the second group of blanking holes 5, the first group of blanking holes 4, the follow-up blanking holes 10 of the feed bin and the blanking holes 8 of the feed bin are the same, and each is distributed on a circle of the same radius R.
落料器11的前端中部开设有通过孔,在第三级下料盘3后端的表面的斜后下方的结构(例如料仓轴套44的后部、压盘45、下料盘压紧弹簧48、垫圈46、螺母47等结构)从通过孔伸入落料器11内,保证第三级下料盘3后端的表面贴在落料器11的前端外表面上。The middle part of the front end of the blanking device 11 is provided with a through hole, and the structure (such as the rear portion of the bin bushing 44, the pressure plate 45, the lower tray compression spring on the surface of the third-level blanking tray 3 rear end) is obliquely below. 48, washers 46, nuts 47 and other structures) are stretched into the blanker 11 from the through hole, ensuring that the surface of the third stage blanking tray 3 rear end is attached to the front end outer surface of the blanker 11.
料仓7下方设置有料仓支架30,料仓7倾斜设置在料仓支架30上。落料器11斜后下侧设置有落料器固定座55,如图20所示,落料器固定座55具有前端敞口的方形体空腔56,落料器固定座55底端倾斜固定在料仓支架30上,下料装置100和落料器11从方形体空腔56前端的敞口伸入方形体空腔56内,并且落料器11固定在落料器固定座55上。A bin support 30 is arranged below the bin 7, and the bin 7 is obliquely arranged on the bin bracket 30. The lower side of the blanking device 11 is provided with a blanking device fixing seat 55. As shown in Figure 20, the feeding device fixing seat 55 has a square body cavity 56 with an open front end, and the bottom end of the feeding device fixing seat 55 is obliquely fixed. On the bin support 30 , the unloading device 100 and the feeder 11 extend into the cuboid cavity 56 from the opening at the front end of the cuboid cavity 56 , and the feeder 11 is fixed on the feeder holder 55 .
料仓7倾斜设置,在重力作用下具有向斜后下侧移动的趋势,落料器固定座55固定不动,限制料仓7向斜后下侧的移动。料仓7在重力作用下,通过落料器固定座55的配合,将第二级下料盘2与第三级下料盘3接触的表面压紧紧贴,并将第三级下料盘3压在落料器11上。The silo 7 is arranged obliquely, and has a tendency to move to the lower side after the slant under the action of gravity, and the feeder holder 55 is fixed to limit the movement of the silo 7 to the lower side after the slant. Under the action of gravity, the silo 7 presses the contact surface of the second-level blanking tray 2 and the third-level blanking tray 3 tightly by the cooperation of the blanker fixing seat 55, and the third-level blanking tray 3 is pressed on the feeder 11.
第一级下料盘1和第三级下料盘3需要固定不动,不随料仓7一同旋转,为实现该目的:第一级下料盘1的左侧和/或右侧的外周上设置有第三组限位平面57,第三级下料盘3的左侧和/或右侧的外周上设置有第四组限位平面58,第三组限位平面57和第四组限位平面58与落料器固定座55的左侧壁59和/或右侧壁60配合限位,即第一级下料盘1和第三级下料盘3被落料器固定座55卡住不动。The first-stage blanking tray 1 and the third-stage blanking tray 3 need to be fixed and do not rotate together with the feed bin 7. To achieve this purpose: A third group of limiting planes 57 is provided, and a fourth group of limiting planes 58 is provided on the outer periphery of the left and/or right sides of the third-level blanking tray 3. The third group of limiting planes 57 and the fourth group of limiting planes The positioning plane 58 cooperates with the left side wall 59 and/or the right side wall 60 of the blanking device fixing seat 55 to limit the position, that is, the first-level blanking tray 1 and the third-level blanking tray 3 are locked by the blanking device fixing seat 55 Can't move.
为将落料器11安装在落料器固定座55上,落料器11后端上设置有向斜后下方延伸的落料器安装轴62,落料器安装轴62从落料器固定座55后端上开设的通孔向斜后下方伸出落料器固定座55,落料器安装轴62上在落料器11与落料器固定座55之间设置有球面垫圈63。在料仓7的重力作用下,落料器11通过球面垫圈63贴紧在落料器固定座55上。In order to install the blanker 11 on the blanker fixed seat 55, the rear end of the blanker 11 is provided with a blanker installation shaft 62 extending obliquely rearward and downward, and the blanker installation shaft 62 extends from the blanker fixed seat. The through hole that offers on the rear end of 55 stretches out the feeder holder 55 to the obliquely rear bottom, and the feeder mounting shaft 62 is provided with a spherical washer 63 between the feeder 11 and the feeder holder 55. Under the action of gravity of the silo 7 , the feeder 11 is tightly attached to the feeder fixing seat 55 through the spherical washer 63 .
落料器固定座55的后端外表面上固定设置有支撑挡板65,支撑挡板65位于落料器安装轴62下方,可以通过螺栓与落料器固定座55连接。支撑挡板65的固定位置上下可调,支撑挡板65在上下方向上将落料器安装轴62卡住在合适的位置,从而在上下方向卡住落料器11。此时,要求支撑挡板65与落料器固定座55的安装孔以及落料器固定座55上容纳落料器安装轴62的通孔为上下方向的长孔结构,以实现支撑挡板65的位置可调以及落料器安装轴62卡住在合适的位置。A support baffle 65 is fixedly arranged on the outer surface of the rear end of the feeder holder 55, and the support baffle 65 is located below the feeder installation shaft 62, and can be connected with the feeder holder 55 by bolts. The fixed position of the support baffle 65 is adjustable up and down, and the support baffle 65 clamps the feeder installation shaft 62 in a proper position in the up and down direction, thereby clamping the feeder 11 in the up and down direction. At this time, it is required that the mounting holes of the supporting baffle 65 and the blanking device fixing seat 55 and the through hole for accommodating the feeding device mounting shaft 62 on the feeding device fixing seat 55 are elongated holes in the up and down direction, so as to realize the support of the supporting baffle 65. The position is adjustable and the feeder mounting shaft 62 is stuck in place.
落料器安装轴62的伸出落料器固定座55的部分上套有落料器固定螺母64,落料器固定螺母64将落料器11与落料器固定座55拧紧连接。落料器固定座55可以单独设置,也可以与支撑挡板65配合设置。The part of the feeder mounting shaft 62 protruding from the feeder holder 55 is covered with a feeder fixing nut 64 , and the feeder fixing nut 64 tightens the feeder 11 and the feeder holder 55 and is connected. The blanker fixing seat 55 can be set independently, and can also be set in cooperation with the supporting baffle plate 65 .
本发明不限制驱动装置的具体结构形式,只要能够实现料仓7的倾斜旋转即可,在其中一个示例中,驱动装置包括设置在料仓支架30上的电机14和多个支撑轮13,多个支撑轮13组成了一个支撑框架,料仓7倾斜设置在多个支撑轮13上。并且料仓7的侧壁下部与支撑轮13的外周面接触,电机14与多个支撑轮13中的部分或全部连接,与电机14连接的支撑轮13在电机14的带动下,通过支撑轮13的外周面对料仓7的侧壁进行摩擦,以摩擦的方式驱动料仓7以其自身的中心轴线为转轴旋转。The present invention does not limit the specific structural form of the driving device, as long as the tilting rotation of the feed bin 7 can be realized, in one example, the driving device includes a motor 14 and a plurality of support wheels 13 arranged on the feed bin bracket 30. Four support wheels 13 have formed a support frame, and feed bin 7 is inclinedly arranged on a plurality of support wheels 13. And the lower part of the side wall of the feed bin 7 is in contact with the outer peripheral surface of the support wheel 13, the motor 14 is connected with some or all of the plurality of support wheels 13, and the support wheel 13 connected with the motor 14 is driven by the motor 14 to pass through the support wheel. The outer circumference of 13 rubs against the side wall of the material bin 7, and drives the material bin 7 to rotate around its own central axis as a rotating shaft in a frictional manner.
电机14可以是变频减速电机,料仓7的旋转速度是通过变频减速电机用变频器调节的,从而调节下料量。变频减速电机安装了减速机,例如,变频减速电机的功率选择3~5kw,减速机的减速范围在1:10~1:60之间,变频调速范围在10Hz~60Hz之间,输出转速为9.6~172.8r/min,料仓转速范围为1.1~6.6r/min,料仓下料速度为100~660Kg/天。The motor 14 can be a frequency conversion deceleration motor, and the rotational speed of the feed bin 7 is regulated by a frequency converter through the frequency conversion deceleration motor, thereby adjusting the feeding amount. The variable frequency deceleration motor is equipped with a reducer. For example, the power of the variable frequency deceleration motor is 3 to 5kw, the deceleration range of the reducer is between 1:10 and 1:60, the frequency conversion speed regulation range is between 10Hz and 60Hz, and the output speed is 9.6~172.8r/min, the speed range of the silo is 1.1~6.6r/min, and the feeding speed of the silo is 100~660Kg/day.
其中,多个支撑轮13可以分布在料仓7的侧壁下方左右两侧,多个支撑轮13的转动轴线倾斜设置且与料仓7的中心轴线平行,实现料仓7沿其转动轴线的顺利旋转。电机14与料仓7的侧壁下方左侧或右侧的支撑轮13连接,该侧的支撑轮13为驱动轮,另一侧的支撑轮13为从动轮。Wherein, a plurality of support wheels 13 can be distributed on the left and right sides below the side wall of the feed bin 7, and the rotation axes of the plurality of support wheels 13 are arranged obliquely and parallel to the central axis of the feed bin 7, so as to realize the rotation of the feed bin 7 along its rotation axis. Spins smoothly. The motor 14 is connected with the support wheel 13 on the left side or the right side below the side wall of the feed bin 7, the support wheel 13 on this side is a driving wheel, and the support wheel 13 on the other side is a driven wheel.
进一步的,多个支撑轮13在料仓7的侧壁下方左右两侧对称分布,料仓7的侧壁下方的左右两侧均具有至少两个支撑轮13,料仓7的侧壁下方的其中一侧的所有支撑轮13通过传动轴21连接在一起。Further, a plurality of support wheels 13 are symmetrically distributed on the left and right sides below the side wall of the silo 7, and there are at least two support wheels 13 on the left and right sides below the side wall of the silo 7. All the support wheels 13 on one side are connected together by transmission shafts 21 .
料仓7的侧壁上方设置有压轮22,压轮22设置在压轮支架23上,压轮支架23固定在料仓支架30上,压轮22的转动轴线倾斜设置且与料仓7的中心轴线平行,压轮22的外周面底部压紧在料仓7的侧壁顶部上。The top of the side wall of the feed bin 7 is provided with a pinch wheel 22, the pinch wheel 22 is arranged on the pinch wheel bracket 23, the pinch wheel bracket 23 is fixed on the feed bin bracket 30, and the rotation axis of the pinch wheel 22 is arranged obliquely and with the side of the feed bin 7. The central axis is parallel, and the bottom of the outer peripheral surface of the pressure roller 22 is pressed against the top of the side wall of the feed bin 7 .
通过支撑轮13和压轮22将料仓7从多个方向压紧,保证料仓7只能做沿其中心轴线的转动,防止料仓7上下左右晃动。The feed bin 7 is compressed from multiple directions by the supporting wheel 13 and the pressing wheel 22, so that the feed bin 7 can only be rotated along its central axis, and the feed bin 7 is prevented from shaking up, down, left, and right.
压轮支架23包括两根立柱24和一根横梁25,两根立柱24位于料仓7的左右两侧,横梁25位于料仓7的侧壁上方且与两根立柱24连接,形成龙门架结构。在一个示例中,龙门架结构倾斜设置且龙门架结构所在平面与料仓7的中心轴线垂直。The pressure wheel bracket 23 includes two columns 24 and a beam 25, the two columns 24 are located on the left and right sides of the feed bin 7, the beam 25 is located above the side wall of the feed bin 7 and is connected with the two columns 24 to form a gantry structure . In one example, the gantry structure is arranged obliquely, and the plane where the gantry structure is located is perpendicular to the central axis of the silo 7 .
料仓7的侧壁上方设置有压轮安装杆26,压轮22安装在压轮安装杆26上,压轮安装杆26位于横梁25下方并且压轮安装杆26活动安装在立柱24上。压轮安装杆26与横梁25之间设置有将压轮安装杆26下压以使压轮23的外周面底部压紧在料仓7的侧壁顶部上的压紧机构。压紧机构27是弹性压紧,可以是压紧弹簧等结构,其压紧力是可调的,从而调节压轮22对料仓7侧壁的压紧力。The top of the side wall of the silo 7 is provided with a pinch roller mounting rod 26, the pinch roller 22 is installed on the pinch roller mounting rod 26, the pinch roller mounting rod 26 is located below the crossbeam 25 and the pinch roller mounting rod 26 is movably installed on the column 24. A pressing mechanism is arranged between the pressure roller mounting rod 26 and the crossbeam 25 to press down the pressure roller mounting rod 26 so that the bottom of the peripheral surface of the pressure roller 23 is pressed against the top of the side wall of the feed bin 7 . Compression mechanism 27 is elastic compression, can be structures such as compression spring, and its compression force is adjustable, thereby regulates the compression force of pressure roller 22 to feed bin 7 sidewalls.
具体的,压轮安装杆26的第一端与一根立柱可转动的连接,例如铰接方式。压轮安装杆26的第二端与另一根立柱可相对滑动,压紧弹簧位于压轮安装杆26的第二端,并且压紧弹簧26的下端和上端分别与压轮安装杆26和横梁25连接,压轮安装杆26的第二端在压紧弹簧的弹力下向下压,从而将压轮23的外周面底部压紧在料仓7的侧壁顶部上。Specifically, the first end of the pressure roller mounting rod 26 is rotatably connected to a column, for example, in a hinged manner. The second end of the pinch roller installation rod 26 can slide relative to another column, the compression spring is positioned at the second end of the pinch roller installation rod 26, and the lower end and the upper end of the compression spring 26 are connected with the pinch roller installation rod 26 and the crossbeam respectively. 25 is connected, the second end of the pinch roller installation rod 26 is pressed down under the elastic force of the compression spring, thereby the outer peripheral surface bottom of the pinch roller 23 is compressed on the side wall top of the feed bin 7 .
前述的每个支撑轮13均可以包括并排设置在一起的多个支撑轮单元,用以增大支撑轮13的轴向尺寸,增加对料仓7的接触面积。支撑轮13和压轮22的外周面上具有增大摩擦力的材料,例如橡胶等。Each of the aforementioned support wheels 13 may include a plurality of support wheel units arranged side by side to increase the axial size of the support wheels 13 and increase the contact area with the bin 7 . The outer peripheral surfaces of the support wheel 13 and the pressure wheel 22 are provided with materials that increase friction, such as rubber.
现有技术中,料仓上设置有料位电机,当料仓内的脱硝剂少于设定值时,进行报警,根据报警对料仓进行自动上料或手动上料。但是,料位电机的报警结构复杂,且不够灵敏。为解决现有技术中使用料位电机存在的问题,通过简单的结构实现灵敏精确地对料仓进行自动上料,本发明的一个实现方式为:In the prior art, a material level motor is provided on the silo, and when the denitrification agent in the silo is less than the set value, an alarm is given, and material is automatically or manually loaded to the silo according to the alarm. However, the alarm structure of the material level motor is complex and not sensitive enough. In order to solve the problems existing in the use of material level motors in the prior art, and realize sensitive and accurate automatic feeding of the silo through a simple structure, an implementation method of the present invention is as follows:
如图12所示,料仓支架30下方设置有称重装置31,称重装置31设置在底座61上,料仓支架30位于称重装置31上,称重装置31称量料仓支架30及其上的各个结构的总重量,称重装置31通过电信号与上料设备74、75连接。As shown in Figure 12, a weighing device 31 is arranged below the feed bin support 30, and the weighing device 31 is arranged on the base 61, and the feed bin support 30 is positioned on the weighing device 31, and the weighing device 31 weighs the feed bin support 30 and For the total weight of each structure on it, the weighing device 31 is connected with the feeding equipment 74 and 75 through electrical signals.
当称重装置31测量的重量小于设定的最小值时(即料仓7内的脱硝剂不足时),称重装置31向上料设备74、75发送上料信号,控制上料设备74、75开始运转,向料仓7上料。上料中,当称重装置31测量的重量大于设定的最大值时(即向料仓7上料足够时),重装置31向上料设备74、75发送结束上料信号,上料设备74、75停止运转,不再向料仓7上料。When the weight measured by the weighing device 31 was less than the set minimum value (i.e. when the denitration agent in the feed bin 7 was insufficient), the weighing device 31 sent a feeding signal to the feeding equipment 74,75 to control the feeding equipment 74,75 Start to run, feed material to silo 7. During loading, when the weight measured by the weighing device 31 is greater than the set maximum value (i.e. when feeding to the feed bin 7 is sufficient), the heavy device 31 sends a signal to the feeding equipment 74, 75 to finish feeding, and the feeding equipment 74 , 75 stop running, no longer feeding to feed bin 7.
例如,称重装置31输出两个电平信号,一个为50公斤的低位信号,一个为300公斤的高位信号,控制系统接收到50公斤的低位信号时,上料设备74、75得电开始上料,料仓7内的脱硝剂达到300公斤时,称重机构31输出高位信号,此时控制系统给上料设备74、75断电,停止上料。For example, the weighing device 31 outputs two level signals, one is a low level signal of 50 kg, and the other is a high level signal of 300 kg. When the control system receives the low level signal of 50 kg, the feeding devices 74 and 75 are powered on Material, when the denitration agent in the feed bin 7 reaches 300 kilograms, the weighing mechanism 31 outputs a high signal, and now the control system cuts off the power to the feeding equipment 74,75, and stops feeding.
实现自动上料的另一个方式为:Another way to realize automatic loading is:
如图15所示,料仓支架30下方设置有平衡轴32,平衡轴32水平设置在底座61上且与料仓7的中心轴线相垂直,料仓支架30安装在平衡轴32上并且料仓支架30能够沿平衡轴为轴线进行前后摆动。As shown in Figure 15, a balance shaft 32 is arranged below the bin bracket 30, the balance shaft 32 is horizontally arranged on the base 61 and is perpendicular to the central axis of the bin 7, the bin bracket 30 is installed on the balance shaft 32 and the bin The bracket 30 can swing back and forth along the balance shaft as an axis.
平衡轴32的位置应适当靠近料仓7的后端一侧,具体的,平衡轴32的位置设置使得当料仓7内的脱硝剂的重量超过第一设定值时,料仓支架30向料仓7的后端下沉的方向摆动。并且平衡轴32的位置设置还应当使得当料仓7内的脱硝剂的重量小于第二设定值时,料仓支架30向料仓7的前端下沉的方向摆动。其中的第二设定值小于第一设定值;The position of the balance shaft 32 should be properly close to the rear end side of the silo 7. Specifically, the position of the balance shaft 32 is set so that when the weight of the denitration agent in the silo 7 exceeds the first set value, the silo support 30 will The rear end of feed bin 7 swings in the direction of sinking. And the position setting of the balance shaft 32 should also be such that when the weight of the denitration agent in the silo 7 is less than the second set value, the silo support 30 swings in the direction in which the front end of the silo 7 sinks. wherein the second set value is smaller than the first set value;
也就是说,料仓7内的脱硝剂充足时,料仓7的后端具有下沉的趋势,料仓7内的脱硝剂不足时,料仓7的前端具有下沉的趋势。That is to say, when the denitration agent in the silo 7 is sufficient, the rear end of the silo 7 tends to sink, and when the denitration agent in the silo 7 is insufficient, the front end of the silo 7 tends to sink.
平衡轴32的前后两侧中的一侧设置有第一限位开关33,第一限位开关33安装在底座61上且位于料仓支架30下方,第一限位开关33通过电信号与上料设备74、75连接。One of the front and rear sides of the balance shaft 32 is provided with a first limit switch 33, the first limit switch 33 is installed on the base 61 and is located below the bin support 30, the first limit switch 33 communicates with the upper limit switch through an electrical signal. Material equipment 74,75 is connected.
以第一限位开关33位于平衡轴32的前侧为例,当料仓7内的脱硝剂充足时,料仓7的后端下沉至最低位,料仓7的前端向上抬起到最高位,此时料仓支架30与第一限位开关33不接触,第一限位开关33不发送电信号,上料设备74、75不工作。Taking the first limit switch 33 located on the front side of the balance shaft 32 as an example, when the denitration agent in the silo 7 is sufficient, the rear end of the silo 7 sinks to the lowest position, and the front end of the silo 7 lifts up to the highest position. position, at this time, the bin support 30 does not contact the first limit switch 33, the first limit switch 33 does not send an electrical signal, and the feeding equipment 74, 75 does not work.
当料仓7内的脱硝剂不足时,料仓7的前端下沉,使得料仓支架30向下触发第一限位开关33,第一限位开关33向上料设备发送电信号,上料设备74、75开始上料工作。当上料至足量后,料仓7的后端下沉,料仓支架30与第一限位开关33脱离,上料设备74、75停止工作。When the denitration agent in the silo 7 is insufficient, the front end of the silo 7 sinks, so that the silo bracket 30 triggers the first limit switch 33 downward, and the first limit switch 33 sends an electric signal to the feeding device, and the feeding device 74,75 start loading work. After loading to a sufficient amount, the rear end of the feed bin 7 sinks, the feed bin support 30 is separated from the first limit switch 33, and the feeding equipment 74, 75 stops working.
当第一限位开关33位于平衡轴32的后侧时,其工作过程类似,不再赘述。When the first limit switch 33 is located at the rear side of the balance shaft 32, its working process is similar and will not be repeated here.
料仓支架30进行前后摆动时,会对进气管66和出料管67进行拉扯,本发明将进气管66和出料管67设置为钢丝软管,可以随着料仓支架30摆动,防止被拉扯破坏。When the feed bin support 30 swings back and forth, it will pull the intake pipe 66 and the discharge pipe 67. The present invention sets the intake pipe 66 and the discharge pipe 67 as steel wire hoses, which can swing with the feed bin support 30 to prevent being Pull to destroy.
进一步的,如图17所示,平衡轴32的前后两侧中的另一侧还可以设置有第二限位开关34,第二限位开关34安装在底座61上且位于料仓支架30下方,第二限位开关34通过电信号与上料设备74、75连接。即第一限位开关33和第二限位开关34分别位于平衡轴32的前后两侧,通过两个限位开关控制上料的开始或停止。当脱硝剂不足时,料仓7的前端下沉触发一个限位开关时,开始上料,当上料足够后,料仓7的后端下沉触发另一个限位开关时,结束上料。如此循环。Further, as shown in FIG. 17 , the other side of the front and rear sides of the balance shaft 32 can also be provided with a second limit switch 34 , and the second limit switch 34 is installed on the base 61 and located below the bin support 30 , the second limit switch 34 is connected with the feeding equipment 74, 75 through an electrical signal. That is, the first limit switch 33 and the second limit switch 34 are located on the front and rear sides of the balance shaft 32 respectively, and the start or stop of feeding is controlled by the two limit switches. When the denitration agent is insufficient, when the front end of the silo 7 sinks and triggers a limit switch, feeding starts. When the feeding is sufficient, the rear end of the silo 7 sinks and triggers another limit switch, and the feeding ends. So cycle.
或者,如图15所示,平衡轴32的前后两侧中的另一侧还可以设置有支撑块35,支撑块35安装在底座61上且位于料仓支架30下方,为料仓支架30提供支撑。优选的,支撑块35位于平衡轴32的后侧,由于料仓7的后端下沉的时间占大多数,若设置限位开关,长时间容易压坏,因此只在平衡轴32的前侧设置一个限位开关,在平衡轴32的后侧设置支撑块35,为料仓支架30后侧提供长时间支撑。Or, as shown in Figure 15, the other side in the front and rear sides of the balance shaft 32 can also be provided with a support block 35, the support block 35 is installed on the base 61 and is positioned at the bottom of the silo support 30, for the silo support 30 provides support. Preferably, the support block 35 is located on the rear side of the balance shaft 32. Since the rear end of the bin 7 sinks most of the time, if a limit switch is set, it will be easily crushed for a long time, so it is only on the front side of the balance shaft 32. A limit switch is set, and a support block 35 is set on the rear side of the balance shaft 32 to provide long-time support for the feed bin support 30 rear side.
料仓7的后端连接有位于料仓7外部的配重块,上料设备74、75每次上料的量是通过配重块36来调节的,配重块36减轻时每次上料多,反之则少。配重块36可以设置在落料器安装轴62的伸出落料器固定座55的部分上,即落料器安装轴62的末端上。The rear end of the feed bin 7 is connected with a counterweight located outside the feed bin 7, and the feeding amount of the feeding devices 74 and 75 is adjusted by the counterweight 36. When the counterweight 36 is lightened, each feeding more, and vice versa. The counterweight 36 can be arranged on the part of the blanker installation shaft 62 protruding from the blanker fixing seat 55 , that is, on the end of the blanker installation shaft 62 .
料仓支架30可以包括斜面结构36和平面结构37,料仓7、电机14、支撑轮13、压轮支架23均设置在斜面结构36上,斜面结构36为料仓7提供合适的倾斜角度。平面结构37连接在斜面结构36下方,用于与称重装置31、平衡轴32、落料器固定座55和限位开关等结构配合。The bin support 30 can include an inclined plane structure 36 and a planar structure 37. The bin 7, the motor 14, the support wheel 13, and the pressure wheel bracket 23 are all arranged on the inclined plane structure 36. The inclined plane structure 36 provides a suitable inclination angle for the bin 7. The planar structure 37 is connected below the inclined-plane structure 36, and is used to cooperate with the weighing device 31, the balance shaft 32, the feeder fixing seat 55 and the limit switch.
料仓7的壁上设置有保温层38,具体的,保温层38可以设置在料仓7的后端内表面、前端内表面和侧壁内表面上,保温层38内设置有电热管39。保温层38和电热管39可以防止结露导致脱硝药剂板结。电热管的功率选择11kW,温控范围15~65℃任意设定。The wall of the silo 7 is provided with an insulating layer 38. Specifically, the insulating layer 38 can be arranged on the inner surface of the rear end, the inner surface of the front end and the inner surface of the side wall of the silo 7, and an electric heating pipe 39 is arranged in the insulating layer 38. The insulation layer 38 and the electric heating pipe 39 can prevent dew condensation from causing hardening of the denitrification agent. The power of the electric heating tube is selected to be 11kW, and the temperature control range is set arbitrarily from 15 to 65°C.
本发明中,进料窗口15的形状可以为圆形,进料窗口15上设置有筛料器28,筛料器28为前端敞口的圆柱形结构,筛料器28的后端和侧面上设置有筛孔,如图18所示。筛料器28的前端连接在进料窗口15上,筛料器28的后端和侧面伸进料仓7内。In the present invention, the shape of the feed window 15 can be circular, and the feed window 15 is provided with a sieve 28, the sieve 28 is a cylindrical structure with an open front end, and the rear end and the side of the sieve 28 Sieve holes are provided, as shown in Figure 18. The front end of the sieve device 28 is connected on the feed window 15, and the rear end and the side of the sieve device 28 stretch into the feed bin 7.
筛料器28一方面可以拦截向料仓7加入的脱硝剂中的大颗粒杂质。另一方面,若加入的脱硝剂中已有结块时,结块的脱硝剂在筛料器28内随着料仓7的转动而与筛料器28碰撞摩擦,从而将结块打碎。最终若存在始终无法打碎的结块,可以从筛料器28中取出,防止结块进入料7影响下料。On the one hand, the sieve device 28 can intercept large particles of impurities in the denitration agent added to the silo 7 . On the other hand, if there are agglomerates in the added denitrification agent, the agglomerated denitrification agent collides and rubs against the sieve material device 28 with the rotation of the feed bin 7 in the sieve material device 28, thereby breaking up the agglomerate. Finally, if there is an agglomerate that cannot be broken all the time, it can be taken out from the sieve device 28 to prevent the agglomerate from entering the material 7 and affecting the blanking.
为方便筛料器28的连接,筛料器28的前端外周上设置有若干个连接板29,连接板29向外伸出筛料器20的前端外周,连接板29通过螺栓连接在进料窗口15外周的料仓7上,也就是固定在料仓7的前端外表面上。For the convenience of the connection of the sieve device 28, several connecting plates 29 are provided on the outer periphery of the front end of the sieve device 28, and the connecting plates 29 stretch out the outer periphery of the front end of the sieve device 20, and the connecting plates 29 are connected to the feeding window by bolts. 15 on the feed bin 7 of the periphery, that is, be fixed on the outer surface of the front end of the feed bin 7.
风力输送的动力源是风机提供的,风机12可以是罗茨风机、离心风机和空压机等,风机12连接有三相电机68,为风机提供驱动力。风机12和三相电机68设置在风机支架69上,风机支架69固定安装在底座61上,如图1-4所示。在一个实例中,罗茨风机的流量为5.5m3/min、升压为58.8Kpa,三相电机的功率为11kW。The power source of the wind power transmission is provided by the fan. The fan 12 can be a Roots blower, a centrifugal fan, an air compressor, etc. The fan 12 is connected with a three-phase motor 68 to provide driving force for the fan. The fan 12 and the three-phase motor 68 are arranged on the fan support 69, and the fan support 69 is fixedly installed on the base 61, as shown in Fig. 1-4. In one example, the flow rate of the Roots blower is 5.5m3/min, the boost pressure is 58.8Kpa, and the power of the three-phase motor is 11kW.
本发明还具有电气箱70,电气箱70通过电气箱支架71固定安装在底座61上,如图4所示。三相电机68与电机14的控制线路,称重装置31、第一限位开关33和第二限位开关34的输出信号,以及上料设备74、75的控制电路均集成安装在电气箱70中,编程控制自动运行。电气箱70中可以安装无线传输元件,实现手机控制和远程电脑控制。The present invention also has an electrical box 70, and the electrical box 70 is fixedly installed on the base 61 through the electrical box bracket 71, as shown in FIG. 4 . The control lines of the three-phase motor 68 and the motor 14, the output signals of the weighing device 31, the first limit switch 33 and the second limit switch 34, and the control circuits of the feeding equipment 74, 75 are all integrated in the electrical box 70 In, programmed control runs automatically. Wireless transmission components can be installed in the electrical box 70 to realize mobile phone control and remote computer control.
称重装置31、第一限位开关33和第二限位开关34的电信号通过电气箱70接收,然后电气箱70通过上料设备74、75的控制电路控制上料设备74、75的开启与关闭。The electrical signals of the weighing device 31, the first limit switch 33 and the second limit switch 34 are received through the electrical box 70, and then the electrical box 70 controls the opening of the feeding equipment 74, 75 through the control circuit of the feeding equipment 74, 75 with off.
本发明还具有防护罩72,料仓7、下料装置100、落料器11、风机12和电气箱70以及其他的各种配套结构均设置在防护罩72内,以保护内部的结构。防护罩72固定于底座61上,防护罩72上开有检修门,便于维修检查,如图4所示。The present invention also has protective cover 72, feed bin 7, blanking device 100, feeder 11, fan 12 and electrical box 70 and other various supporting structures are all arranged in protective cover 72, to protect the internal structure. The protective cover 72 is fixed on the base 61, and an inspection door is opened on the protective cover 72, which is convenient for maintenance and inspection, as shown in FIG. 4 .
或者,电气箱70可以位于防护罩72之外,方便进行操控,如图3所示。Alternatively, the electrical box 70 can be located outside the protective cover 72 for easy manipulation, as shown in FIG. 3 .
本发明还可以具有消音器73,消音器连接在进气管66上,用于消除风机12产生的噪音,消音器73可以位于防护罩72之内,如图3所示。The present invention can also have a muffler 73 connected to the air intake pipe 66 for eliminating the noise generated by the blower fan 12 , and the muffler 73 can be located inside the protective cover 72 , as shown in FIG. 3 .
防护罩72的尺寸可以为3280*1080*2055mm(长*宽*高),干法脱硝设备的总重量为2.5吨。The size of the protective cover 72 may be 3280*1080*2055mm (length*width*height), and the total weight of the dry denitrification equipment is 2.5 tons.
上料设备74、75可以是负压上料设备74(如图1所示)或螺旋上料设备75(如图2所示),本发明对此不做限制。以负压上料设备为例,其外形尺寸为2000*2700*2800mm(长*宽*高),重量为1.5吨。其配备有5吨料斗,加装一次药剂大约可用一周,该料斗有低位和高位两个料位装置,均能输出报警信号。The feeding devices 74 and 75 may be negative pressure feeding devices 74 (as shown in FIG. 1 ) or screw feeding devices 75 (as shown in FIG. 2 ), which are not limited in the present invention. Taking negative pressure feeding equipment as an example, its dimensions are 2000*2700*2800mm (length*width*height), and its weight is 1.5 tons. It is equipped with a 5-ton hopper, which can be used for about a week after adding a dose of medicine. The hopper has two material level devices, low and high, and both can output alarm signals.
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明所述原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above description is a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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| CN218399178U (en) * | 2022-10-14 | 2023-01-31 | 深圳市博视科技有限公司 | A injection molding charging tray unloader for improving roughness |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116585865A (en) * | 2023-06-09 | 2023-08-15 | 山东泰北环保设备股份有限公司 | Dry denitration device |
| CN116585865B (en) * | 2023-06-09 | 2024-04-09 | 山东泰北环保设备股份有限公司 | Dry denitration device |
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| CN116585866B (en) | 2024-04-09 |
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Effective date of registration: 20250903 Address after: 261057 No. 641, Tengfei Road, Weicheng District, Weifang City, Shandong Province Patentee after: Shandong Jingtai Environmental Protection and Energy Saving Equipment Co.,Ltd. Country or region after: China Address before: 261057 Shandong Province, Weifang City, Weicheng District, Tengfei Road No. 641 Patentee before: SHANDONG TAIBEI ENVIRONMENTAL PROTECTION EQUIPMENT Co.,Ltd. Country or region before: China |