CN116625924A - Test method for corrosion resistance performance of anti-corrosion coating - Google Patents
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Abstract
本发明涉及一种防腐涂层耐蚀性能测试方法。上述防腐涂层耐蚀性能测试方法将涂覆防腐涂层的检测件置于腐蚀性介质中,在腐蚀处理过程中借助三电极体系和电化学工作站,进行电化学噪声测试,根据测得的电化学噪声数据判断所述防腐涂层的腐蚀情况。上述测试方法实现在防腐涂层老化的全过程中同步进行监测跟踪防腐涂层的各方面性能变化,通过采集电化学噪声数据的方式,能够从电流以及时间信号分析中识别出腐蚀涂层发生破损等情况的时间以及程度,实现对防腐涂层性能优劣定量评价。上述测试方法能够将目测或者其他检测手段难以识别的微弱变化信号转变为容易测定的电参数加以测定和记录,也能够避免电化学测试的外加电压等信号干扰涂层正常的老化。
The invention relates to a method for testing the corrosion resistance performance of an anticorrosion coating. In the above test method of corrosion resistance performance of anti-corrosion coating, the test piece coated with anti-corrosion coating is placed in a corrosive medium. The chemical noise data is used to judge the corrosion condition of the anti-corrosion coating. The above test method realizes simultaneous monitoring and tracking of various performance changes of the anti-corrosion coating during the whole process of aging of the anti-corrosion coating. By collecting electrochemical noise data, the damage of the corrosion coating can be identified from the current and time signal analysis. The time and degree of the situation, etc., to realize the quantitative evaluation of the performance of the anti-corrosion coating. The above test method can convert the weak change signal that is difficult to identify by visual inspection or other detection means into an easily measurable electrical parameter for measurement and recording, and can also avoid signals such as applied voltage from electrochemical testing from interfering with the normal aging of the coating.
Description
技术领域technical field
本发明涉及防腐技术领域,特别是涉及一种防腐涂层耐蚀性能测试方法。The invention relates to the technical field of anticorrosion, in particular to a method for testing the anticorrosion performance of an anticorrosion coating.
背景技术Background technique
防腐涂层具有良好的电绝缘性和隔水性,并且现场施工方便、经济性好,广泛应用在金属材料的防护上。例如,对于长期暴露于户外的输电设备,通过涂覆防腐涂层,使其抵御高温、高湿、盐雾等环境因素的侵蚀。The anti-corrosion coating has good electrical insulation and water resistance, and is convenient for on-site construction and good economy. It is widely used in the protection of metal materials. For example, for power transmission equipment exposed to the outdoors for a long time, it can resist the erosion of high temperature, high humidity, salt spray and other environmental factors by applying anti-corrosion coating.
目前,关于防腐涂层的耐蚀性分析中,往往先进行腐蚀试验,再进行相关性能测试试验。例如,首先根据所研究环境的特点,针对性地设计腐蚀试验条件,如紫外照射、高低温循环、湿热、盐雾、海水介质浸泡等,对防腐涂层样品进行腐蚀试验,之后取出样品进行硬度、涂层吸水率、表面形态评定等相关性能测试。然而,上述传统方法在测试评估防腐涂层性能的过程中缺少对涂层性能、涂层防护状态和涂层破损等进行长时间的连续跟踪监测数据。At present, in the corrosion resistance analysis of anti-corrosion coatings, the corrosion test is often carried out first, and then the relevant performance test is carried out. For example, firstly, according to the characteristics of the research environment, the corrosion test conditions are designed in a targeted manner, such as ultraviolet radiation, high and low temperature cycles, damp heat, salt spray, seawater medium immersion, etc., and the corrosion test is carried out on the anti-corrosion coating samples, and then the samples are taken out for hardness testing. , coating water absorption, surface morphology evaluation and other related performance tests. However, the above-mentioned traditional methods lack long-term continuous tracking and monitoring data on coating performance, coating protection status and coating damage in the process of testing and evaluating the performance of anti-corrosion coatings.
发明内容Contents of the invention
基于此,有必要提供一种防腐涂层耐蚀性能测试方法,以传统方法无法连续跟踪监测数据的问题。Based on this, it is necessary to provide a method for testing the corrosion resistance of anti-corrosion coatings, because traditional methods cannot continuously track and monitor data.
一种防腐涂层耐蚀性能测试方法,包括以下步骤:A method for testing the corrosion resistance of an anti-corrosion coating, comprising the following steps:
将防腐涂层涂覆于基体上,得到检测件;Coating the anti-corrosion coating on the substrate to obtain the test piece;
将所述检测件置于腐蚀性介质中,进行腐蚀处理;placing the detection piece in a corrosive medium for corrosion treatment;
将置于所述腐蚀性介质中的所述检测件作为工作电极,连接于电化学工作站;The detection piece placed in the corrosive medium is used as a working electrode and connected to an electrochemical workstation;
将所述腐蚀性介质通过电连接于浸泡有对电极和参比电极的电解池;The corrosive medium is electrically connected to an electrolytic cell soaked with a counter electrode and a reference electrode;
在所述腐蚀处理过程中进行电化学噪声测试;performing an electrochemical noise test during said corrosion treatment;
根据测得的电化学噪声数据判断所述防腐涂层的腐蚀情况。The corrosion condition of the anti-corrosion coating is judged according to the measured electrochemical noise data.
在其中一个实施例中,所述腐蚀性介质为盐溶液、酸液或碱液。盐溶液例如为但不限于氯化钠、氯化钾、氯化钙、氯化镁、氯化锌、氯化铁、氯化亚铁、氯化铜、氯化银的溶液。酸液例如为但不限于硫酸、盐酸、硝酸、醋酸、碳酸、氢氟酸等。碱液例如为但不限于氢氧化钠、氢氧化钾等。In one of the embodiments, the corrosive medium is salt solution, acid solution or alkali solution. Salt solutions are, for example, but not limited to solutions of sodium chloride, potassium chloride, calcium chloride, magnesium chloride, zinc chloride, ferric chloride, ferrous chloride, cupric chloride, and silver chloride. The acid solution is, for example, but not limited to sulfuric acid, hydrochloric acid, nitric acid, acetic acid, carbonic acid, hydrofluoric acid and the like. The lye is, for example, but not limited to sodium hydroxide, potassium hydroxide and the like.
在其中一个实施例中,所述基体包含金属材料。金属材料可以是但不限于金、银、铜、铁、锡、铂、铝、锌、钛、钨、铅、镍等以及上述金属的合金。In one of the embodiments, the base body includes metal material. The metal material may be, but not limited to, gold, silver, copper, iron, tin, platinum, aluminum, zinc, titanium, tungsten, lead, nickel, etc. and alloys of the above metals.
在其中一个实施例中,所述对电极为铂电极。In one of the embodiments, the counter electrode is a platinum electrode.
在其中一个实施例中,所述参比电极为饱和甘汞电极或饱和氯化银电极。In one of the embodiments, the reference electrode is a saturated calomel electrode or a saturated silver chloride electrode.
在其中一个实施例中,所述电化学噪声测试包括:In one of the embodiments, the electrochemical noise test includes:
通过施加恒定的开路电势,测量所述工作电极和所述对电极之间的电流,获得电流随时间变化的数据。By applying a constant open circuit potential and measuring the current between the working electrode and the counter electrode, data on the change in current over time were obtained.
在其中一个实施例中,所述根据测得的电化学噪声数据判断所述防腐涂层的腐蚀情况,包括:In one of the embodiments, the judging the corrosion condition of the anti-corrosion coating according to the measured electrochemical noise data includes:
根据电化学噪声的波动幅度,判断所述防腐涂层的腐蚀剧烈程度。According to the fluctuation amplitude of the electrochemical noise, the severity of corrosion of the anti-corrosion coating is judged.
在其中一个实施例中,电化学噪声的波动幅度通过标准偏差进行评定,标准偏差通过下式计算:In one of the embodiments, the fluctuation amplitude of the electrochemical noise is evaluated by the standard deviation, and the standard deviation is calculated by the following formula:
式中,S为标准偏差,xi为电化学噪声测试中的实测电流或电位的瞬态值,n为试验设置的采样点数。In the formula, S is the standard deviation, xi is the instantaneous value of the measured current or potential in the electrochemical noise test, and n is the number of sampling points set in the experiment.
在其中一个实施例中,所述根据测得的电化学噪声数据判断所述防腐涂层的腐蚀情况,包括:In one of the embodiments, the judging the corrosion condition of the anti-corrosion coating according to the measured electrochemical noise data includes:
根据电化学噪声的波动形状,判断所述防腐涂层的腐蚀类型。According to the fluctuation shape of the electrochemical noise, the corrosion type of the anti-corrosion coating is judged.
在其中一个实施例中,所述防腐涂层包括层叠设置的底漆、中间漆和面漆;In one of the embodiments, the anti-corrosion coating includes a primer, an intermediate paint and a top coat arranged in layers;
提供仅在基体上涂覆底漆而得的第一试样、仅在基体上涂覆底漆和中间漆而得的第二试样以及在基体上涂覆底漆、中间漆以及面漆而得的第三试样,分别进行所述腐蚀处理,并分别作为工作电极,进行电化学噪声测试;A first sample obtained by coating only a primer on a substrate, a second sample obtained by coating only a primer and a midcoat on a substrate, and a sample obtained by coating a substrate with a primer, midcoat, and topcoat were provided. The obtained third samples were subjected to the corrosion treatment respectively, and were respectively used as working electrodes to carry out the electrochemical noise test;
根据所述第三试样的电化学噪声数据,并参照所述第一试样和所述第二试样的电化学噪声数据,判断所述第三试样的腐蚀程度。According to the electrochemical noise data of the third sample and referring to the electrochemical noise data of the first sample and the second sample, the degree of corrosion of the third sample is judged.
与现有方案相比,上述防腐涂层耐蚀性能测试方法具有以下有益效果:Compared with existing schemes, the above-mentioned anti-corrosion coating corrosion resistance test method has the following beneficial effects:
上述防腐涂层耐蚀性能测试方法将涂覆防腐涂层的检测件置于腐蚀性介质中,在腐蚀处理过程中借助三电极体系和电化学工作站,进行电化学噪声测试,根据测得的电化学噪声数据判断所述防腐涂层的腐蚀情况。上述测试方法实现在防腐涂层老化的全过程中同步进行监测跟踪防腐涂层的各方面性能变化,通过采集电化学噪声数据的方式,能够从电流以及时间信号分析中识别出腐蚀涂层发生破损等情况的时间以及程度,实现对防腐涂层性能优劣定量评价。上述测试方法能够将目测或者其他检测手段难以识别的微弱变化信号转变为容易测定的电参数加以测定和记录,也能够避免电化学测试的外加电压等信号干扰涂层正常的老化。In the above test method of corrosion resistance performance of anti-corrosion coating, the test piece coated with anti-corrosion coating is placed in a corrosive medium. The chemical noise data is used to judge the corrosion condition of the anti-corrosion coating. The above test method realizes simultaneous monitoring and tracking of various performance changes of the anti-corrosion coating during the whole process of aging of the anti-corrosion coating. By collecting electrochemical noise data, the damage of the corrosion coating can be identified from the current and time signal analysis. The time and degree of the situation, etc., to realize the quantitative evaluation of the performance of the anti-corrosion coating. The above test method can convert the weak change signal that is difficult to identify by visual inspection or other detection means into an easily measurable electrical parameter for measurement and recording, and can also avoid signals such as applied voltage from electrochemical testing from interfering with the normal aging of the coating.
附图说明Description of drawings
图1为恒电位法测电化学噪声的示意图,其中,WE代表工作电极,CE代表对电极,RE代表参比电极。Figure 1 is a schematic diagram of measuring electrochemical noise by the potentiostatic method, where WE represents the working electrode, CE represents the counter electrode, and RE represents the reference electrode.
具体实施方式Detailed ways
为使本申请的上述目的、特征和优点能够更加明显易懂,下面结合附图对本申请的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本申请。但是本申请能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本申请内涵的情况下做类似改进,因此本申请不受下面公开的具体实施例的限制。In order to make the above-mentioned purpose, features and advantages of the present application more obvious and understandable, the specific implementation manners of the present application will be described in detail below in conjunction with the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the application. However, the present application can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without departing from the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terms used herein in the specification of the application are only for the purpose of describing specific embodiments, and are not intended to limit the application. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the application and simplifying the description, rather than indicating or implying the referred device or Elements must have certain orientations, be constructed and operate in certain orientations, and thus should not be construed as limiting the application.
此外,术语“第一”,“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”,“第二”的特征可以明示或者隐含地包括至少一个该特征。在本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be understood as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present application, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
本发明一实施例的防腐涂层耐蚀性能测试方法,包括以下步骤:The anticorrosion coating corrosion resistance testing method of an embodiment of the present invention, comprises the following steps:
步骤S1,将防腐涂层涂覆于基体上,得到检测件。Step S1, coating the anti-corrosion coating on the substrate to obtain the inspection piece.
步骤S2,将检测件置于腐蚀性介质中,进行腐蚀处理。In step S2, the detection piece is placed in a corrosive medium for corrosion treatment.
步骤S3,将置于腐蚀性介质中的检测件作为工作电极,连接于电化学工作站。In step S3, the detection piece placed in the corrosive medium is used as the working electrode and connected to the electrochemical workstation.
步骤S4,将腐蚀性介质通过电连接于浸泡有对电极和参比电极的电解池。图1为恒电位法测电化学噪声的示意图,其中,WE代表工作电极,CE代表对电极,RE代表参比电极。Step S4, electrically connecting the corrosive medium to the electrolytic cell immersed in the counter electrode and the reference electrode. Figure 1 is a schematic diagram of measuring electrochemical noise by the potentiostatic method, where WE represents the working electrode, CE represents the counter electrode, and RE represents the reference electrode.
步骤S5,在腐蚀处理过程中进行电化学噪声测试。In step S5, an electrochemical noise test is performed during the corrosion treatment.
步骤S6,根据测得的电化学噪声数据判断所述防腐涂层的腐蚀情况。Step S6, judging the corrosion condition of the anti-corrosion coating according to the measured electrochemical noise data.
上述防腐涂层耐蚀性能测试方法将涂覆防腐涂层的检测件置于腐蚀性介质中,在腐蚀处理过程中借助三电极体系和电化学工作站,进行电化学噪声测试,根据测得的电化学噪声数据判断所述防腐涂层的腐蚀情况。上述测试方法实现在防腐涂层老化的全过程中同步进行监测跟踪防腐涂层的各方面性能变化,通过采集电化学噪声数据的方式,能够从电流以及时间信号分析中识别出腐蚀涂层发生破损等情况的时间以及程度,实现对防腐涂层性能优劣定量评价。In the above test method of corrosion resistance performance of anti-corrosion coating, the test piece coated with anti-corrosion coating is placed in a corrosive medium. The chemical noise data is used to judge the corrosion condition of the anti-corrosion coating. The above test method realizes simultaneous monitoring and tracking of various performance changes of the anti-corrosion coating during the whole process of aging of the anti-corrosion coating. By collecting electrochemical noise data, the damage of the corrosion coating can be identified from the current and time signal analysis. The time and degree of the situation, etc., to realize the quantitative evaluation of the performance of the anti-corrosion coating.
上述测试方法能够将目测或者其他检测手段难以识别的微弱变化信号转变为容易测定的电参数加以测定和记录,也能够避免电化学测试的外加电压等信号干扰涂层正常的老化。The above test method can convert the weak change signal that is difficult to identify by visual inspection or other detection means into an easily measurable electrical parameter for measurement and recording, and can also avoid signals such as applied voltage from electrochemical testing from interfering with the normal aging of the coating.
其中,在步骤S1中,所述的基体作为耐蚀性能测试中防腐涂层的载体。较优地,基体包含金属材料。金属材料可以是但不限于金、银、铜、铁、锡、铂、铝、锌、钛、钨、铅、镍等以及上述金属的合金。可以理解,基体还可以是金属材料和非金属材料的复合材料。Wherein, in step S1, the substrate is used as the carrier of the anti-corrosion coating in the corrosion resistance test. Preferably, the base body comprises metallic material. The metal material may be, but not limited to, gold, silver, copper, iron, tin, platinum, aluminum, zinc, titanium, tungsten, lead, nickel, etc. and alloys of the above metals. It can be understood that the matrix can also be a composite material of metal material and non-metal material.
可选地,在步骤S2中,腐蚀性介质可以是但不限于盐溶液、酸液或碱液。盐溶液例如为但不限于氯化钠、氯化钾、氯化钙、氯化镁、氯化锌、氯化铁、氯化亚铁、氯化铜、氯化银的溶液。酸液例如为但不限于硫酸、盐酸、硝酸、醋酸、碳酸、氢氟酸等。碱液例如为但不限于氢氧化钠、氢氧化钾等。同时,上述盐溶液、酸液或碱液中的离子含量高、活性强,可直接作为电解池中的电解液在阴阳极运送离子,实现电子交换。Optionally, in step S2, the corrosive medium may be but not limited to salt solution, acid solution or alkali solution. Salt solutions are, for example, but not limited to solutions of sodium chloride, potassium chloride, calcium chloride, magnesium chloride, zinc chloride, ferric chloride, ferrous chloride, cupric chloride, and silver chloride. The acid solution is, for example, but not limited to sulfuric acid, hydrochloric acid, nitric acid, acetic acid, carbonic acid, hydrofluoric acid and the like. The lye is, for example, but not limited to sodium hydroxide, potassium hydroxide and the like. At the same time, the above-mentioned salt solution, acid solution or alkali solution has high ion content and strong activity, and can be directly used as the electrolyte in the electrolytic cell to transport ions at the cathode and anode to realize electron exchange.
可选地,在步骤S4中,对电极可以是但不限于铂电极等。参比电极可以是但不限于饱和甘汞电极、饱和氯化银电极等。Optionally, in step S4, the counter electrode may be, but not limited to, a platinum electrode or the like. The reference electrode can be, but is not limited to, a saturated calomel electrode, a saturated silver chloride electrode, and the like.
可以理解,在步骤S4中,浸泡有检测件的腐蚀性介质可通过盐桥连接于浸泡有对电极和参比电极的电解池。It can be understood that in step S4, the corrosive medium soaked with the detection piece may be connected to the electrolytic cell soaked with the counter electrode and the reference electrode through a salt bridge.
在步骤S5中,电化学噪声测试可采用恒电位法,即通过施加恒定的开路电势,测量工作电极和对电极之间的电流,获得电流随时间变化的数据。In step S5, the electrochemical noise test may adopt a potentiostatic method, that is, by applying a constant open circuit potential, measuring the current between the working electrode and the counter electrode, and obtaining the data of the change of the current with time.
对于步骤S6,根据测得的电化学噪声数据判断所述防腐涂层的腐蚀情况,包括根据电化学噪声的波动幅度,判断防腐涂层的腐蚀剧烈程度。For step S6, judging the corrosion condition of the anti-corrosion coating according to the measured electrochemical noise data, including judging the severity of corrosion of the anti-corrosion coating according to the fluctuation range of the electrochemical noise.
在电化学噪声时域分析中,电化学噪声(EN)的波动幅度对应于防腐涂层耐蚀性的强度,波动幅度越大则说明防腐涂层腐蚀越剧烈。In the time-domain analysis of electrochemical noise, the fluctuation range of electrochemical noise (EN) corresponds to the strength of the corrosion resistance of the anti-corrosion coating, and the larger the fluctuation range, the more severe the corrosion of the anti-corrosion coating.
EN的波动幅度一般通过标准偏差S来评定。标准偏差S与测试过程中电流或电位的瞬时值和平均值所构成的偏差成正比。标准偏差S的计算公式如下:The fluctuation range of EN is generally evaluated by the standard deviation S. The standard deviation S is proportional to the deviation formed by the instantaneous value and the average value of the current or potential during the test. The formula for calculating the standard deviation S is as follows:
式中,xi为电化学噪声测试中的实测电流或电位的瞬态值,可在测试计算机中直接导出;n为试验设置的采样点数。In the formula, xi is the instantaneous value of the measured current or potential in the electrochemical noise test, which can be directly derived from the test computer; n is the number of sampling points set in the test.
电流噪声的标准偏差S越大,说明腐蚀速率越大,防腐涂层的保护性越差或防腐涂层受损越严重。The greater the standard deviation S of the current noise, the greater the corrosion rate, the worse the protection of the anti-corrosion coating or the more serious the damage of the anti-corrosion coating.
对于步骤S6,根据测得的电化学噪声数据判断所述防腐涂层的腐蚀情况,包括根据电化学噪声的波动形状,判断防腐涂层的腐蚀类型。For step S6, judging the corrosion condition of the anti-corrosion coating according to the measured electrochemical noise data, including judging the corrosion type of the anti-corrosion coating according to the fluctuation shape of the electrochemical noise.
在电化学噪声时域分析中,EN的波动形状对应于腐蚀类型。均匀腐蚀表现为EN数据点在平均值两侧近似对称分布。点蚀则表现为EN数据点的连续突变,换言之,在数据图上出现连续尖峰。In the electrochemical noise time-domain analysis, the fluctuation shape of EN corresponds to the corrosion type. Uniform corrosion shows that the EN data points are approximately symmetrically distributed on both sides of the mean value. Pitting appears as a continuous abrupt change in the EN data points, in other words, a continuous spike in the data plot.
腐蚀类型通过孔蚀指标PI来评定。孔蚀指标PI通过下面公式计算:The type of corrosion is assessed by the pitting index PI. The pitting index PI is calculated by the following formula:
PI=SI/IRMS PI = S I /I RMS
式中,SI为通过实测的数据计算得的电流标准偏差,IRMS为样品测试表面电流的均方根值。当PI接近1.0时,意味着表面孔蚀的产生。当PI在0.1~1.0之间,意味着局部腐蚀的发生。当PI接近0时,意味着电极表面处于均匀腐蚀的类型或保护性较好。In the formula, S I is the current standard deviation calculated from the measured data, and I RMS is the root mean square value of the sample test surface current. When PI is close to 1.0, it means that surface pitting occurs. When PI is between 0.1 and 1.0, it means that localized corrosion occurs. When PI is close to 0, it means that the electrode surface is in the type of uniform corrosion or better protection.
当电化学噪声数据未发生明显的量级突变时,表明防腐涂层的完整性较好,此时重点关注标准偏差S、噪声电阻Rn和孔蚀指标PI等评价腐蚀速率大小和腐蚀类型的关键数据。When the electrochemical noise data does not have obvious magnitude changes, it indicates that the integrity of the anti-corrosion coating is good. At this time, focus on the standard deviation S, noise resistance Rn and pitting corrosion index PI, etc., which are the key to evaluating the corrosion rate and corrosion type. data.
当电化学噪声数据发生明显的量级突变时,表明此时样品表面的物质类型或其完整性发生了变化。When the electrochemical noise data has a significant magnitude mutation, it indicates that the type of material on the sample surface or its integrity has changed at this time.
当工作电极的表面出现明显的气泡时,此时电化学噪声数据明显大了几个量级,表明防腐涂层已经腐蚀出现缺陷。When obvious bubbles appear on the surface of the working electrode, the electrochemical noise data is significantly larger at this time, indicating that the anti-corrosion coating has been corroded and has defects.
可选地,防腐涂层不局限于仅有单一涂层,也可以包括层叠设置的多个子涂层。例如对于常见的防腐涂层,其包括底漆、中间漆和面漆。其中,底漆直接设置在基材上,即与基材直接接触。底漆具有一定的导电性,例如为无机富锌涂料或各种有机富锌涂料。中间漆起到连接底漆与面漆的作用,能够提升底漆与面漆之间的附着力和连接强度,并可增加漆膜的厚度。中间漆可以是环氧中间漆、环氧云铁中间漆、醇酸云铁中间漆等。面漆也称末道漆,其是在多层涂装中最后涂装的一层涂料。面漆选用耐候性优良的涂料,例如环氧面漆、氟碳面漆、丙烯酸面漆、聚氨酯面漆等。Optionally, the anti-corrosion coating is not limited to a single coating, but may also include multiple sub-coatings arranged in layers. For example, common anti-corrosion coatings include primers, intermediate paints and top coats. Wherein, the primer is directly arranged on the substrate, that is, it is in direct contact with the substrate. The primer has certain conductivity, such as inorganic zinc-rich paint or various organic zinc-rich paints. The intermediate paint plays the role of connecting the primer and the topcoat, which can improve the adhesion and connection strength between the primer and the topcoat, and can increase the thickness of the paint film. The intermediate paint can be epoxy intermediate paint, epoxy mica iron intermediate paint, alkyd mica iron intermediate paint, etc. Topcoat, also known as finish paint, is the last layer of paint applied in multi-layer painting. The topcoat is made of coatings with excellent weather resistance, such as epoxy topcoat, fluorocarbon topcoat, acrylic topcoat, polyurethane topcoat, etc.
可以理解,防腐涂层包括底漆、中间漆和面漆时,当防腐涂层被腐蚀,首先面漆被腐蚀,然后依次为中间漆、底漆和基体。It can be understood that when the anti-corrosion coating includes primer, intermediate paint and top paint, when the anti-corrosion coating is corroded, the top paint is corroded first, and then the intermediate paint, primer and substrate in sequence.
为研究上述防腐涂层的腐蚀程度,可利用基体、多个子涂层存在的导电性差异,借助三电极体系和电化学工作站,对试样进行电化学噪声测试。In order to study the corrosion degree of the above-mentioned anti-corrosion coating, the difference in conductivity of the substrate and multiple sub-coatings can be used to conduct electrochemical noise tests on the samples with the help of a three-electrode system and an electrochemical workstation.
更具体地,对于包括多个子涂层的防腐涂层,在制作检测件时,除了在基体上涂覆全部的子涂层作为检测件,还可以另外制作仅在基体上涂覆其中的若干子涂层而得的检测件,作为工作电极,连接于电化学工作站,并通过盐桥连接到浸泡有对电极和参比电极的电解池中。将多种检测件分别进行电化学噪声测试。More specifically, for an anti-corrosion coating that includes multiple sub-coats, when making a test piece, in addition to coating all the sub-coats on the substrate as a test piece, it is also possible to make additional coatings with only a few sub-coats on the substrate. The detection piece obtained by coating, as the working electrode, is connected to the electrochemical workstation, and connected to the electrolytic cell soaked with the counter electrode and the reference electrode through the salt bridge. Electrochemical noise tests were performed on various test pieces.
例如,防腐涂层包括底漆、中间漆和面漆时,可利用基体、底漆、中间漆以及面漆存在的导电性差异,借助三电极体系和电化学工作站,对试样进行电化学噪声测试。For example, when the anti-corrosion coating includes a primer, an intermediate paint and a top coat, the difference in electrical conductivity of the substrate, primer, intermediate paint, and top coat can be used to perform electrochemical noise on the sample with the help of a three-electrode system and an electrochemical workstation. test.
更具体地,通过在基体上涂覆底漆得到第一试样,通过在基体上涂覆底漆、中间漆得到第二试样,通过在基体上涂覆底漆、中间漆以及面漆得到第三试样,将上述第一试样、第二试样以及第三试样分别浸入腐蚀性介质中,作为工作电极,连接于电化学工作站,并通过盐桥连接到浸泡有对电极和参比电极的电解池中。此外,还可取未涂覆防腐涂层的基体进行对照实验,即将未涂覆防腐涂层的基体作为工作电极进行耐腐蚀测试实验。More specifically, the first sample is obtained by coating a primer on the substrate, the second sample is obtained by coating a primer and an intermediate paint on a substrate, and the second sample is obtained by coating a primer, an intermediate paint and a top coat on a substrate For the third sample, the above-mentioned first sample, second sample and third sample were respectively immersed in corrosive medium, used as the working electrode, connected to the electrochemical workstation, and connected to the electrode soaked with the counter electrode and the reference electrode through the salt bridge. than the electrode in the electrolytic cell. In addition, the substrate without anti-corrosion coating can also be used as a control experiment, that is, the substrate without anti-corrosion coating is used as the working electrode for corrosion resistance test experiments.
可以理解,第一试样、第二试样、第三试样以及未涂覆防腐涂层的基体所浸入的腐蚀性介质保持一致,其各自对应的对电极和参比电极保持一致。It can be understood that the corrosive medium immersed in the first sample, the second sample, the third sample and the substrate not coated with anti-corrosion coating remains consistent, and their respective corresponding counter electrodes and reference electrodes remain consistent.
当电流噪声数据发生明显的量级突变时,表明此时样品表面物质类型或完整性发生了变化。对于在基体上涂覆底漆、中间漆以及面漆得到的第三试样而言,当电流噪声数据发生明显的量级突变时,参照第一试样、第二试样以及未涂覆防腐涂层的基体的电流噪声数据,即可判断此时第三试样的防腐涂层被腐蚀到底漆、中间漆、面漆或者基体的哪一层。当工作电极表面出现明显的气泡时,此时电化学噪声数据明显大了几个量级,表明防腐涂层已经腐蚀出现缺陷,暴露出了底漆或者基体,此时便可结束实验。When the current noise data has an obvious magnitude mutation, it indicates that the type or integrity of the sample surface substance has changed at this time. For the third sample obtained by coating the primer, intermediate paint and topcoat on the substrate, when the current noise data has a significant magnitude change, refer to the first sample, the second sample and the uncoated anti-corrosion The current noise data of the substrate of the coating can be used to determine which layer of the primer, intermediate paint, topcoat or substrate the anti-corrosion coating of the third sample is corroded at this time. When obvious bubbles appear on the surface of the working electrode, the electrochemical noise data is significantly larger by several orders of magnitude at this time, indicating that the anti-corrosion coating has been corroded and has defects, exposing the primer or substrate, and the experiment can be ended at this time.
相较于传统的先后进行耐蚀性实验和性能测试的方法本发明的防腐涂层耐蚀性能测试方法具有以下优势:Compared with the traditional method of successively carrying out corrosion resistance experiment and performance test, the anticorrosion coating corrosion resistance performance test method of the present invention has the following advantages:
本发明提出一种防腐涂层耐蚀性分析中的原位监测方法,实现将耐蚀性实验和实时监测合二为一,实现在防腐涂层老化的全过程中同步进行监测跟踪防腐涂层的各方面性能变化,将目测或者其他检测手段难以识别的微弱变化信号转变为容易测定的电参数加以测定和记录。The invention proposes an in-situ monitoring method in the corrosion resistance analysis of anti-corrosion coatings, which realizes the combination of corrosion resistance experiment and real-time monitoring, and realizes the simultaneous monitoring and tracking of anti-corrosion coatings in the whole process of aging of anti-corrosion coatings Changes in various aspects of performance, and transform the weak change signals that are difficult to identify by visual inspection or other detection methods into electrical parameters that are easy to measure for measurement and recording.
传统方法中,只能做一些定性描述,且存在实验周期长、实验结果不够精确、重现性差等缺定。再者,所定的时间间隔只能是通过经验等进行人为设定,很容易错过防腐涂层失效的开始阶段,对分析防腐涂层失效最初始的原因、表现方式以及发展过程影响很大。与常规的涂层检测方法相比,电化学测试快速简便,无需预先建立技测体系的电极过程模型;无须满足阻纳的三个基本条件。检测设备简单,提供的信息量丰富。可以实现远距离长期监测。可以从后续的电流以及时间信号分析中识别出涂层发生破损、点蚀、以及裂纹等导致露出底漆甚至金属基体的时间以及程度,实现对防腐涂层性能优劣定量评价。In the traditional method, only some qualitative descriptions can be made, and there are shortcomings such as long experimental period, inaccurate experimental results, and poor reproducibility. Furthermore, the set time interval can only be set artificially through experience, etc., and it is easy to miss the initial stage of anti-corrosion coating failure, which has a great impact on the analysis of the initial cause, manifestation and development process of anti-corrosion coating failure. Compared with the conventional coating detection method, the electrochemical test is fast and convenient, and there is no need to establish the electrode process model of the technical test system in advance; it does not need to meet the three basic conditions of resistance. The detection equipment is simple and the amount of information provided is rich. Long-distance monitoring can be realized. From the subsequent current and time signal analysis, the time and degree of coating damage, pitting, and cracks that lead to the exposure of the primer or even the metal substrate can be identified, and the quantitative evaluation of the performance of the anti-corrosion coating can be realized.
传统方法中,将样品取出后只进行表面观察和无损检测,不能全面的表征样品的状态。若想全面了解各方面性能变化而进行了相关性能测试实验,则不可避免地会对样品表面造成破坏,导致测试后无法重新放回耐蚀箱做进一步的老化实验,只能更换样品。本发明中所采用的电化学噪声技术是一种原位无损的监测技术,在测量过程中无需对被测电极施加可能改变腐蚀电极腐蚀过程的外界扰动,即检测手段本身不会对样品造成破坏。In the traditional method, only surface observation and non-destructive testing are carried out after the sample is taken out, which cannot fully characterize the state of the sample. If you want to fully understand the performance changes in various aspects and carry out relevant performance testing experiments, it will inevitably cause damage to the surface of the sample, resulting in that it cannot be put back into the corrosion-resistant box for further aging experiments after the test, and the sample can only be replaced. The electrochemical noise technology adopted in the present invention is an in-situ non-destructive monitoring technology. During the measurement process, there is no need to apply external disturbances to the measured electrode that may change the corrosion process of the corrosion electrode, that is, the detection means itself will not cause damage to the sample. .
下面提供具体实施例对本发明进行说明,但本发明并不局限于下述实施例。Specific examples are provided below to illustrate the present invention, but the present invention is not limited to the following examples.
实施例1Example 1
本实施例中防腐涂层为单一涂层。本实施例提供的防腐涂层耐蚀性能测试方法,包括以下步骤:The anti-corrosion coating in this embodiment is a single coating. The anticorrosion coating corrosion resistance test method that the present embodiment provides, comprises the following steps:
步骤1,准备试验样品。将防腐涂层涂覆于基体上,得到检测件。Step 1, prepare test samples. The anti-corrosion coating is coated on the substrate to obtain the test piece.
步骤2,进行腐蚀试验。将上述检测件浸入腐蚀性介质中。Step 2, conduct corrosion test. Immerse the above test piece in corrosive medium.
步骤3,连接电化学噪声测量系统。将检测件连接于电化学工作站,作为工作电极,并通过盐桥连接到浸泡有对电极和参比电极的电解池中。采用恒电位法进行电化学噪声的监测,通过施加恒定的开路电势,测量工作电极和对电极之间的电流。Step 3, connect the electrochemical noise measurement system. Connect the detection piece to the electrochemical workstation as the working electrode, and connect it to the electrolytic cell immersed in the counter electrode and reference electrode through the salt bridge. Electrochemical noise was monitored by potentiostatic method, by applying a constant open circuit potential and measuring the current between the working electrode and the counter electrode.
步骤4,记录保存电化学噪声数据的波动形状和量级范围。Step 4, record and save the fluctuation shape and magnitude range of the electrochemical noise data.
当电化学噪声数据未发生明显的量级突变时,表明防腐涂层的完整性较好,此时重点关注标准偏差S、噪声电阻Rn和孔蚀指标PI等评价腐蚀速率大小和腐蚀类型的关键数据。When the electrochemical noise data does not have obvious magnitude changes, it indicates that the integrity of the anti-corrosion coating is good. At this time, focus on the standard deviation S, noise resistance Rn and pitting corrosion index PI, etc., which are the key to evaluating the corrosion rate and corrosion type. data.
当电化学噪声数据发生明显的量级突变时,表明此时样品表面的物质类型或其完整性发生了变化。当工作电极表面出现明显的气泡时,此时电化学噪声数据明显大了几个量级,表明防腐涂层已经腐蚀出现缺陷,暴露出了基体,此时便可结束实验。When the electrochemical noise data has a significant magnitude mutation, it indicates that the type of material on the sample surface or its integrity has changed at this time. When obvious bubbles appear on the surface of the working electrode, the electrochemical noise data is significantly larger by several orders of magnitude at this time, indicating that the anti-corrosion coating has been corroded and has defects, exposing the substrate, and the experiment can be ended at this time.
步骤5,测试结果通过EC-Lab软件进行数据分析并导出,结果通过Origin软件重新作图呈现。Step 5, the test results are analyzed and exported by EC-Lab software, and the results are re-drawn and presented by Origin software.
实施例2Example 2
本实施例中防腐涂层包括底漆、中间漆和面漆。本实施例提供的防腐涂层耐蚀性能测试方法,包括以下步骤:The anti-corrosion coating in this embodiment includes a primer, an intermediate paint and a finish paint. The anticorrosion coating corrosion resistance test method that the present embodiment provides, comprises the following steps:
步骤1,准备试验样品。试样包括:未涂覆防腐涂层的基体;仅在基体上涂覆底漆而得的第一试样;仅在基体上涂覆底漆、中间漆而得的第二试样;在基体上涂覆底漆、中间漆以及面漆而得的第三试样。上述试样分别准备多件,以进行重复验证和对照试验。Step 1, prepare test samples. The samples include: the substrate without anti-corrosion coating; the first sample obtained by coating the primer only on the substrate; the second sample obtained by coating the primer and intermediate paint only on the substrate; A third sample obtained by applying a primer, an intermediate coat, and a top coat. Multiple pieces of the above samples were prepared for repeated verification and control tests.
步骤2,进行腐蚀试验。将上述四种试样分组,分别浸入腐蚀性介质中。Step 2, conduct corrosion test. Group the above four samples into groups and immerse them in corrosive media respectively.
步骤3,连接电化学噪声测量系统。将试样连接于电化学工作站,作为工作电极,并通过盐桥连接到浸泡有对电极和参比电极的电解池中。采用恒电位法进行电化学噪声的监测,通过施加恒定的开路电势,测量工作电极和对电极之间的电流。Step 3, connect the electrochemical noise measurement system. Connect the sample to the electrochemical workstation as the working electrode, and connect it to the electrolytic cell immersed in the counter electrode and reference electrode through the salt bridge. Electrochemical noise was monitored by potentiostatic method, by applying a constant open circuit potential and measuring the current between the working electrode and the counter electrode.
步骤4,分别记录保存四种试样的开始阶段电化学噪声数据的波动形状和量级范围,并重点关注完整涂覆的第三试样的数据。Step 4, respectively record and save the fluctuation shape and magnitude range of the electrochemical noise data of the four samples at the beginning stage, and focus on the data of the third sample that is completely coated.
当电化学噪声数据未发生明显的量级突变时,表明防腐涂层的完整性较好,此时重点关注标准偏差S、噪声电阻Rn和孔蚀指标PI等评价腐蚀速率大小和腐蚀类型的关键数据。When the electrochemical noise data does not have obvious magnitude changes, it indicates that the integrity of the anti-corrosion coating is good. At this time, focus on the standard deviation S, noise resistance Rn and pitting corrosion index PI, etc., which are the key to evaluating the corrosion rate and corrosion type. data.
当电化学噪声数据发生明显的量级突变时,表明此时样品表面的物质类型或其完整性发生了变化。此时参照第一试样、第二试样以及未涂覆防腐涂层的基体的电流噪声数据,即可判断此时第三试样的防腐涂层被腐蚀到底漆、中间漆、面漆或者基体的哪一层。When the electrochemical noise data has a significant magnitude mutation, it indicates that the type of material on the sample surface or its integrity has changed at this time. At this time, referring to the current noise data of the first sample, the second sample, and the substrate not coated with anti-corrosion coating, it can be judged that the anti-corrosion coating of the third sample is corroded to the primer, intermediate paint, and top coat. Or which layer of the substrate.
当工作电极表面出现明显的气泡时,此时电化学噪声数据明显大了几个量级,表明防腐涂层已经腐蚀出现缺陷,暴露出了底漆或者基体,此时便可结束实验。When obvious bubbles appear on the surface of the working electrode, the electrochemical noise data is significantly larger by several orders of magnitude at this time, indicating that the anti-corrosion coating has been corroded and has defects, exposing the primer or substrate, and the experiment can be ended at this time.
步骤5,测试结果通过EC-Lab软件进行数据分析并导出,结果通过Origin软件重新作图呈现。Step 5, the test results are analyzed and exported by EC-Lab software, and the results are re-drawn and presented by Origin software.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准,说明书可以用于解释权利要求的内容。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be determined by the appended claims, and the description can be used to interpret the contents of the claims.
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