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CN116621437A - Glass plate press forming equipment and glass plate press forming method - Google Patents

Glass plate press forming equipment and glass plate press forming method Download PDF

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Publication number
CN116621437A
CN116621437A CN202310608766.7A CN202310608766A CN116621437A CN 116621437 A CN116621437 A CN 116621437A CN 202310608766 A CN202310608766 A CN 202310608766A CN 116621437 A CN116621437 A CN 116621437A
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China
Prior art keywords
mold
glass plate
vacuum
plate
substrates
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CN202310608766.7A
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Inventor
池科长
刘福
何江星
曾国海
官国强
陈维炫
陈和兴
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Fuyao Glass Industry Group Co Ltd
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Fuyao Glass Industry Group Co Ltd
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Priority to CN202310608766.7A priority Critical patent/CN116621437A/en
Publication of CN116621437A publication Critical patent/CN116621437A/en
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00Re-forming shaped glass
    • C03B23/02Re-forming glass sheets
    • C03B23/023Re-forming glass sheets by bending
    • C03B23/025Re-forming glass sheets by bending by gravity
    • C03B23/0252Re-forming glass sheets by bending by gravity by gravity only, e.g. sagging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

本申请提供一种玻璃板压制成型设备及玻璃板压制成型方法,玻璃板压制成型设备包括第一模具、第二模具和真空系统,第一模具包括第一成型面;第二模具包括第二成型模和外罩,第二成型模具有成型面,成型面具有吸附孔;外罩罩设于第二成型模外侧,且外罩与第二成型模之间形成真空通道,真空通道具有吸附口;吸附口位于成型面的侧边,真空系统用于分别为吸附孔和真空通道提供真空吸附力;沿着玻璃板压制成型设备高度方向,成型面与第一成型面间隔相对,驱动第二模具沿玻璃板压制成型设备高度方向移动,以使第一成型面与成型面相对,用于压合待成型玻璃板。本申请提供的玻璃板压制成型设备和压制成型方法,可以使玻璃板型面与模具表面形状吻合。

The present application provides a glass sheet press molding equipment and a glass sheet press molding method, the glass sheet press molding equipment includes a first mold, a second mold and a vacuum system, the first mold includes a first molding surface; the second mold includes a second molding surface mold and outer cover, the second molding die has a molding surface, and the molding surface has adsorption holes; the outer cover is arranged on the outside of the second molding die, and a vacuum channel is formed between the outer cover and the second molding die, and the vacuum channel has an adsorption port; the adsorption port is located at On the side of the forming surface, the vacuum system is used to provide vacuum adsorption force for the adsorption hole and the vacuum channel respectively; along the height direction of the glass plate press forming equipment, the forming surface is spaced opposite to the first forming surface, and the second mold is driven to press along the glass plate The forming equipment moves in the height direction, so that the first forming surface is opposite to the forming surface, and is used for pressing the glass plate to be formed. The glass sheet press molding equipment and press molding method provided in the present application can make the shape of the glass sheet coincide with the shape of the mold surface.

Description

玻璃板压制成型设备及玻璃板压制成型方法Glass sheet press molding equipment and glass sheet press molding method

技术领域technical field

本申请涉及玻璃产品技术领域,特别是玻璃板压制成型设备及玻璃板压制成型方法。The application relates to the technical field of glass products, in particular to glass plate press molding equipment and a glass plate press molding method.

背景技术Background technique

家用汽车的车窗玻璃通常为夹层玻璃,夹层玻璃是由两片或两片以上玻璃板用一层或数层粘结材料粘合而成。通常需要对玻璃板进行加工,使其成型为合适的形状。目前夹层玻璃成型主要采用自重成型工艺,其成型步骤为:将两片或两片以上玻璃板叠放在一起,放置在与玻璃板最终弯曲形状吻合的成型模具上,成型模具在加热炉内移动,两片或两片以上玻璃板被加热到软化温度以上,在自身重力作用下弯曲成最终形状,最后将两片或两片以上玻璃进行合片粘结。受到玻璃的形状及重力分布的影响,成型后的玻璃板产生形变,从而不符合车窗玻璃的成型要求。The window glass of household cars is usually laminated glass, which is formed by bonding two or more glass plates with one or several layers of bonding material. Often the glass sheet needs to be worked to shape it into the proper shape. At present, the laminated glass is mainly formed by the self-weight forming process. The forming steps are: stack two or more glass plates together, place them on the forming mold that matches the final bending shape of the glass plate, and the forming mold moves in the heating furnace. , two or more glass plates are heated above the softening temperature, bent into the final shape under their own gravity, and finally two or more glass plates are bonded together. Affected by the shape of the glass and the distribution of gravity, the formed glass plate is deformed, which does not meet the forming requirements of the window glass.

发明内容Contents of the invention

本申请的目的是提供一种玻璃板压制成型设备及玻璃板压制成型方法,可以使玻璃板型面与成型模具表面形状吻合。The purpose of this application is to provide a glass plate press molding equipment and a glass plate press molding method, which can make the shape of the glass plate coincide with the surface shape of the forming mold.

本申请第一方面提供一种玻璃板压制成型设备,用于玻璃板的成型,包括第一模具、第二模具和真空系统,所述第一模具包括第一成型面;The first aspect of the present application provides a glass plate press molding equipment, which is used for forming glass plates, including a first mold, a second mold and a vacuum system, the first mold includes a first molding surface;

所述第二模具包括第二成型模和外罩,所述第二成型模具有成型面,所述成型面具有吸附孔;所述外罩罩设于所述第二成型模外侧,且所述外罩与所述第二成型模之间形成真空通道,所述真空通道具有吸附口;所述吸附口位于所述成型面的侧边,所述真空系统用于分别为所述吸附孔和所述真空通道提供真空吸附力;The second mold includes a second forming die and an outer cover, the second forming die has a forming surface, and the forming surface has adsorption holes; the outer cover is arranged on the outside of the second forming die, and the outer cover and A vacuum channel is formed between the second molding dies, and the vacuum channel has an adsorption port; the adsorption port is located on the side of the molding surface, and the vacuum system is used to provide the adsorption hole and the vacuum channel respectively Provide vacuum adsorption;

沿着所述玻璃板压制成型设备的高度方向,所述成型面与所述第一成型面间隔相对,驱动所述第二模具沿所述玻璃板压制成型设备高度方向移动,以使所述第一成型面与所述成型面相对,用于压合待成型玻璃板。Along the height direction of the glass plate press forming equipment, the forming surface is spaced opposite to the first forming surface, and the second mold is driven to move along the height direction of the glass plate press forming equipment, so that the first A forming surface is opposite to the forming surface, and is used for pressing the glass plate to be formed.

可以理解,第二模具具有吸附口和吸附孔,且吸附口和吸附孔与真空系统连接,在第二模具的成型面与预成型的多片玻璃板基材相对时,通过吸附口可以使预成型的多片玻璃板基材真空吸附,通过吸附孔可以使预成型的多片玻璃板基材与成型面贴合。在预成型的多片玻璃板基材与成型面贴合的过程中,大气压的作用下,可以使预成型的多片玻璃板基材中间的变形部分向周边扩散;在成型面与第一成型面压合预成型的多片玻璃板基材的过程中,预成型的多片玻璃板基材的周边部分与第一成型模的表面接触,预成型的多片玻璃板基材的周边部分与第一成型面之间产生相互作用力,使预成型的多片玻璃板基材的周边的变形部分继续向周缘扩散,从而使周边的变形部分消除,有利于预成型的多片玻璃板基材形成与第一成型面相匹配的型面。It can be understood that the second mold has an adsorption port and an adsorption hole, and the adsorption port and the adsorption hole are connected to a vacuum system. The formed multi-piece glass substrate is vacuum-adsorbed, and the pre-formed multi-piece glass substrate can be attached to the molding surface through the adsorption holes. In the process of laminating the preformed multi-piece glass plate base material with the forming surface, under the action of atmospheric pressure, the deformed part in the middle of the preformed multi-piece glass plate base material can be diffused to the periphery; In the process of laminating the preformed multiple glass plate base materials, the peripheral parts of the preformed multiple glass plate base materials are in contact with the surface of the first forming mold, and the peripheral parts of the preformed multiple glass plate base materials are in contact with the surface of the first forming mold. An interaction force is generated between the first forming surfaces, so that the deformed part of the periphery of the preformed multi-piece glass plate substrate continues to spread to the periphery, so that the surrounding deformed part is eliminated, which is beneficial to the preformed multi-piece glass plate substrate Form a profile that matches the first molding surface.

一种可能的实施方式中,所述真空系统包括第一真空系统和第二真空系统,所述第一真空系统为所述吸附孔提供真空吸附力,所述第二真空系统为所述真空通道提供真空吸附力,所述第二真空系统开启后且保持开启状态,再开启所述第一真空系统。In a possible implementation manner, the vacuum system includes a first vacuum system and a second vacuum system, the first vacuum system provides vacuum adsorption force for the adsorption hole, and the second vacuum system provides the suction force for the vacuum channel. Vacuum suction force is provided, and after the second vacuum system is turned on and kept turned on, the first vacuum system is turned on.

一种可能的实施方式中,所述外罩包括容纳腔和开口,所述第二成型模容纳于所述容纳腔并与所述容纳腔的腔侧壁间隔设置,所述第二成型模与所述外罩之间形成连通的第一通道和第二通道,所述吸附口位于所述第一通道远离第二通道的一侧,所述成型面通过所述开口露出所述外罩,所述第二通道与所述真空系统连接。In a possible implementation manner, the outer cover includes an accommodating cavity and an opening, the second molding die is accommodated in the accommodating cavity and spaced apart from the side wall of the accommodating cavity, and the second molding die and the A first channel and a second channel communicating with each other are formed between the outer covers, the suction port is located on the side of the first channel away from the second channel, the molding surface exposes the outer cover through the opening, and the second A channel is connected to the vacuum system.

一种可能的实施方式中,所述第二成型模包括本体,所述本体包括第一周侧板,所述外罩包括第二周侧板,所述第一周侧板和所述第二周侧板之间形成所述第一通道,所述吸附口设于所述第一周侧板和所述第二周侧板的端部之间;沿所述玻璃板压制成型设备高度方向,所述第一周侧板的端部与所述第二周侧板的端部的距离为0~30mm。In a possible implementation manner, the second molding die includes a body, the body includes a first peripheral side plate, the outer cover includes a second peripheral side plate, the first peripheral side plate and the second peripheral side plate The first channel is formed between the side plates, and the suction port is arranged between the ends of the first peripheral side plate and the end of the second peripheral side plate; along the height direction of the glass plate pressing and forming equipment, the The distance between the end of the first peripheral side plate and the end of the second peripheral side plate is 0-30 mm.

一种可能的实施方式中,所述本体还包括连接板和压合板,沿所述玻璃板压制成型设备高度方向,所述连接板和所述压合板相对设置,所述第一周侧板连接所述连接板和所述压合板,所述连接板、所述压合板和所述第一周侧板围成所述真空腔;In a possible implementation manner, the body further includes a connecting plate and a pressing plate, the connecting plate and the pressing plate are arranged opposite to each other along the height direction of the glass sheet press molding equipment, and the first peripheral side plate is connected to The connecting plate and the pressing plate, the connecting plate, the pressing plate and the first peripheral side plate enclose the vacuum chamber;

所述外罩还包括第一板,所述第二通道位于所述连接板和所述第一板之间,所述开口由所述第二周侧板远离所述第一板的端部围成。The outer cover also includes a first plate, the second channel is located between the connection plate and the first plate, and the opening is surrounded by the end of the second peripheral side plate away from the first plate .

一种可能的实施方式中,所述第二模具还包括第一连接管,所述外罩还包括第二连接管,所述第一连接管贯穿所述连接板且与所述真空腔连通,所述第二连接管贯穿所述第一板且与所述容纳腔连通,所述第一连接管穿设于所述第二连接管,且所述第一连接管的外侧壁与所述第二连接管的内侧壁间隔设置,所述第一连接管与所述第二连接管之间具有第三通道,所述第三通道与所述第一通道、所述第二通道连通。In a possible implementation manner, the second mold further includes a first connecting pipe, and the outer cover further includes a second connecting pipe, the first connecting pipe passes through the connecting plate and communicates with the vacuum chamber, so The second connecting pipe passes through the first plate and communicates with the accommodating chamber, the first connecting pipe passes through the second connecting pipe, and the outer wall of the first connecting pipe is connected to the second connecting pipe. The inner side walls of the connecting pipes are arranged at intervals, there is a third passage between the first connecting pipe and the second connecting pipe, and the third passage communicates with the first passage and the second passage.

一种可能的实施方式中,所述真空通道的宽度为10~50mm。In a possible implementation manner, the width of the vacuum channel is 10-50 mm.

一种可能的实施方式中,所述第一模具包括多个第一侧板,多个所述第一侧板首尾顺次连接,多个所述第一侧板的宽度为2~5mm。In a possible implementation manner, the first mold includes a plurality of first side plates, the plurality of first side plates are connected end to end in sequence, and the width of the plurality of first side plates is 2-5 mm.

一种可能的实施方式中,所述玻璃板压制成型设备还包括第三模具,所述第三模具包括第三成型面,所述第三成型面与成型面相匹配;In a possible implementation manner, the glass sheet press molding equipment further includes a third mold, the third mold includes a third molding surface, and the third molding surface matches the molding surface;

沿所述玻璃板压制成型设备长度方向,所述第二模具与所述第三模具依次排列,沿所述玻璃板压制成型设备高度方向,所述第二模具位于所述第一模具上方,驱动所述第三模具沿所述玻璃板压制成型设备长度方向移动,以使所述第三成型面与所述成型面相对。Along the length direction of the glass sheet press molding equipment, the second mold and the third mold are arranged in sequence, and along the height direction of the glass sheet press molding equipment, the second mold is located above the first mold, and the drive The third mold moves along the length direction of the glass plate press-forming equipment, so that the third forming surface is opposite to the forming surface.

一种可能的实施方式中,所述第三模具包括多个第二侧板,多个所述第二侧板首尾顺次连接,多个所述第二侧板的宽度为5~30mm。In a possible implementation manner, the third mold includes a plurality of second side plates, the plurality of second side plates are connected end to end in sequence, and the width of the plurality of second side plates is 5-30 mm.

一种可能的实施方式中,所述玻璃板压制成型设备还包括传输装置,所述传输装置可带动所述第一模具沿所述玻璃板压制成型设备长度方向移动。In a possible implementation manner, the glass plate press molding equipment further includes a transmission device, and the transmission device can drive the first mold to move along the length direction of the glass plate press molding equipment.

本申请第二方面提供一种玻璃板压制成型方法,使用如上所述的玻璃板压制成型设备,包括如下步骤:The second aspect of the present application provides a glass plate press molding method, using the above-mentioned glass plate press molding equipment, including the following steps:

将多片玻璃板基材放置在所述第一模具上,对多片玻璃板基材进行加热软化,使多片所述玻璃板基材预成型,以形成预成型的多片玻璃板基材;placing multiple glass plate substrates on the first mold, heating and softening the multiple glass plate substrates, and preforming the multiple glass plate substrates to form preformed multiple glass plate substrates ;

将承载有所述预成型的多片玻璃板基材的所述第一模具移动至所述第二模具下方,通过所述真空通道的吸附口,对所述预成型的多片玻璃板基材之间的缝隙真空吸附,使所述预成型的多片玻璃板基材之间真空贴合;Moving the first mold carrying the preformed multiple glass plate substrates to below the second mold, and passing through the suction port of the vacuum channel, the preformed multiple glass plate substrates Vacuum adsorption between the gaps, so that the preformed multi-piece glass substrates are vacuum bonded;

通过所述吸附孔,使所述预成型的多片玻璃板基材的表面与所述成型面真空贴合,并且使所述预成型的多片玻璃板基材固定于所述成型面;Through the adsorption holes, the surfaces of the preformed multiple glass plate substrates are vacuum bonded to the forming surface, and the preformed multiple glass plate substrates are fixed on the forming surface;

驱动所述第二模具带动所述预成型的多片玻璃板基材向所述第一模具移动,所述第一模具和所述第二模具压合所述预成型的多片玻璃板基材,以形成成型后的多片玻璃板基材;driving the second mold to drive the preformed multi-piece glass substrates to move towards the first mold, and the first mold and the second mold press the preformed multi-piece glass substrates , to form a multi-piece glass substrate after molding;

使所述成型后的多片玻璃板基材与所述第二模具脱模。Demolding the formed plurality of glass plate substrates from the second mold.

一种可能的实施方式中,所述“将承载有所述预成型的多片玻璃板基材的所述第一模具移动至所述第二模具下方,通过所述真空通道的吸附口,对所述预成型的多片玻璃板基材之间的缝隙真空吸附,使所述预成型的多片玻璃板基材之间真空贴合”还包括:In a possible implementation manner, the "moving the first mold carrying the preformed multiple glass plate substrates to the lower side of the second mold, passing through the suction port of the vacuum channel, The gap vacuum adsorption between the preformed multiple glass plate base materials, so that the vacuum bonding between the preformed multiple glass plate base materials" also includes:

使所述成型面与所述预成型的多片玻璃板基材的表面间隔相对,且沿所述玻璃板压制成型设备高度方向,所述成型面与所述预成型的多片玻璃板基材的表面的距离为5~30mm,所述真空通道的吸附口与所述预成型的多片玻璃板基材的周缘相对;The forming surface is spaced opposite to the surface of the preformed multiple glass plate base material, and along the height direction of the glass plate press molding equipment, the forming surface and the preformed multiple glass plate base material The distance between the surface of the vacuum channel is 5-30 mm, and the suction port of the vacuum channel is opposite to the periphery of the preformed multi-piece glass plate substrate;

通过所述真空通道的吸附口,对所述预成型的多片玻璃板基材真空吸附,使所述预成型的多片玻璃板基材之间真空贴合。Through the suction port of the vacuum channel, the preformed multiple glass plate substrates are vacuum-adsorbed, so that the preformed multiple glass plate substrates are vacuum bonded.

一种可能的实施方式中,所述玻璃板压制成型设备还包括第三模具,所述“通过所述吸附口,使多片玻璃板基材的表面与所述成型面真空贴合,并且使多片玻璃板基材固定于所述成型面”之后还包括如下步骤:In a possible implementation manner, the glass plate press-molding equipment further includes a third mold, and the "through the suction port, make the surfaces of the multiple glass plate substrates and the molding surface vacuum bonded, and make the After the multiple glass plate substrates are fixed on the forming surface, the following steps are also included:

驱动所述第二模具带动所述预成型的多片玻璃板基材远离所述第一模具移动,驱动所述第三模具移动至所述第二模具下方,驱动所述第二模具带动所述预成型的多片玻璃板基材向所述第三模具移动,所述第二模具和所述第三模具压合所述预成型的多片玻璃板基材,以形成成型后的多片玻璃板基材;driving the second mold to drive the preformed multi-piece glass substrates to move away from the first mold, driving the third mold to move below the second mold, driving the second mold to drive the The preformed multi-sheet glass substrates move toward the third mold, and the second mold and the third mold press the pre-formed multi-sheet glass substrates to form a shaped multi-sheet glass board substrate;

驱动所述第二模具远离所述第三模具移动,驱动所述第三模具平移,使所述第三模具与所述第二模具沿所述玻璃板压制成型设备长度方向错位;driving the second mold to move away from the third mold, and driving the third mold to translate, so that the third mold and the second mold are misaligned along the length direction of the glass plate press molding equipment;

驱动所述第二模具向所述第一模具移动,使所述成型后的多片玻璃板基材脱模。driving the second mold to move towards the first mold, so as to release the molded multiple glass plate substrates.

本申请的有益效果在于:通过真空系统使预成型的多片玻璃板基材与成型面贴合,在大气压的作用下,可以使预成型的多片玻璃板基材中间的变形部分向周边扩散;在第二成型模向第一成型模或第三成型模压合的过程中,预成型的多片玻璃板基材的周边部分与第一成型模或第三成型模的表面接触,在第二成型模的压合力作用下,预成型的多片玻璃板基材的周边部分与第一成型面或第三成型面之间产生相互作用力,使预成型的多片玻璃板基材的周边的变形部分继续向周缘扩散,从而使周边的变形部分消除。因此,预成型的多片玻璃板基材可以形成与第一成型模或第三成型模相匹配的型面。The beneficial effect of the present application is that: the preformed multi-piece glass substrates are bonded to the molding surface through a vacuum system, and under the action of atmospheric pressure, the deformed part in the middle of the preformed multi-piece glass substrates can be diffused to the periphery ; In the process of pressing the second forming die to the first forming die or the third forming die, the peripheral parts of the preformed multi-sheet glass plate substrates are in contact with the surface of the first forming die or the third forming die. Under the action of the pressing force of the molding die, an interaction force is generated between the peripheral parts of the preformed multi-piece glass plate base material and the first molding surface or the third molding surface, so that the surrounding parts of the preformed multi-piece glass plate base material The deformed part continues to spread to the periphery, so that the deformed part of the periphery is eliminated. Thus, the preformed multi-sheet glass substrate can be formed to match the profile of the first forming die or the third forming die.

附图说明Description of drawings

图1为现有技术中采用自重成型工艺成型的玻璃板的结构示意图;Fig. 1 is the structural representation of the glass plate that adopts self-weight forming process to form in the prior art;

图2为本申请第一实施例提供的玻璃板压制成型设备的结构示意图;FIG. 2 is a schematic structural view of a glass plate press molding equipment provided in the first embodiment of the present application;

图3为图2所示第一模具的第一成型模的结构示意图;Fig. 3 is a schematic structural view of the first molding die of the first mold shown in Fig. 2;

图4为图2所示压制装置的第二模具结构示意图;Fig. 4 is the second mold structure schematic diagram of pressing device shown in Fig. 2;

图5为本申请第二实施例提供的玻璃板压制成型设备的结构示意图;Fig. 5 is a schematic structural diagram of a glass sheet press molding equipment provided in the second embodiment of the present application;

图6为图5所示第三模具的第三成型模的结构示意图;Fig. 6 is a schematic structural view of a third molding die of the third mold shown in Fig. 5;

图7为本申请第一实施例提供的玻璃板压制成型方法的流程示意图;FIG. 7 is a schematic flow chart of a glass sheet press molding method provided in the first embodiment of the present application;

图8为本申请第一实施例提供的玻璃板压制成型方法的过程示意图,其中虚线箭头表示气体流动方向;Fig. 8 is a schematic diagram of the process of the glass plate press molding method provided in the first embodiment of the present application, wherein the dotted arrow indicates the gas flow direction;

图9为使用图8所示玻璃板压制成型方法过程中褶皱扩散示意图;Fig. 9 is a schematic diagram of wrinkle diffusion during the process of using the glass sheet press molding method shown in Fig. 8;

图10为本申请第二实施例提供的玻璃板压制成型方法的过程示意图,其中虚线箭头表示气体流动方向。FIG. 10 is a schematic diagram of the process of the glass plate press-forming method provided in the second embodiment of the present application, wherein the dotted arrow indicates the gas flow direction.

具体实施方式Detailed ways

下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例,基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the application. Obviously, the described embodiments are only some of the embodiments of the application, not all of them. Based on The embodiments in the present application and all other embodiments obtained by persons of ordinary skill in the art without creative efforts all belong to the protection scope of the present application.

请参阅图1,现有技术中,使用自重成型工艺对玻璃板进行加工时,受到玻璃板的形状及重力分布的影响,玻璃板容易产生变形,如“S”形型面或者“平底锅”形型面,从而不满足玻璃板的成型要求。Please refer to Figure 1. In the prior art, when the glass plate is processed by the self-weight forming process, the glass plate is easily deformed due to the influence of the shape and gravity distribution of the glass plate, such as "S" shaped surface or "pan" Shaped surface, which does not meet the forming requirements of the glass plate.

针对此,如图2所示,本申请提供的第一实施例的玻璃板压制成型设备,能够使玻璃板的型面与模具的表面形状吻合,满足车窗玻璃的使用要求。In view of this, as shown in FIG. 2 , the glass sheet pressing and molding equipment provided in the first embodiment of the present application can match the shape of the glass sheet with the surface shape of the mold, meeting the requirements for the use of window glass.

需要说明的是,本申请实施例提供的玻璃板压制成型设备,不仅可以对多片玻璃板基材进行压制成型,也可以对单片玻璃板基材进行压制成型,其中,多片是指两片及两片以上。使用本申请实施例提供的玻璃板压制成型设备加工的玻璃板,不仅可以用于车窗玻璃,还可以用于其他应用场景,如建筑外观玻璃、显示屏玻璃等。本申请实施例不对此进行具体限制。It should be noted that the glass plate press-forming equipment provided in the embodiment of the present application can not only press-form multiple glass plate base materials, but also can press-form a single glass plate base material. One piece or more than two pieces. The glass plate processed by the glass plate press molding equipment provided in the embodiment of the present application can not only be used for vehicle window glass, but also can be used for other application scenarios, such as architectural appearance glass, display glass, and the like. The embodiments of the present application do not specifically limit this.

为方便描述,定义图2所示玻璃板压制成型设备的长度方向为X轴方向,玻璃板压制成型设备的宽度方向为Y轴方向,玻璃板压制成型设备的高度方向为Z轴方向,X轴方向、Y轴方向和Z轴方向两两相互垂直。本申请中涉及的“上”、“下”、“顶”、“底”等方位词,以朝向Z轴正方向为“上”、“顶”,以朝向Z轴负方向为“下”、“底”,后文类似的描述可做相同理解。For convenience of description, define the length direction of the glass plate press-forming equipment shown in Figure 2 as the X-axis direction, the width direction of the glass plate press-forming equipment as the Y-axis direction, the height direction of the glass plate press-forming equipment as the Z-axis direction, and the X-axis direction, the Y-axis direction, and the Z-axis direction are perpendicular to each other. The location words such as "up", "down", "top" and "bottom" involved in this application refer to "up" and "top" when facing the positive direction of the Z axis, and "down" and "top" when facing the negative direction of the Z axis. "Bottom", similar descriptions below can be understood in the same way.

玻璃板压制成型设备100包括加热装置50、压制装置40、退火装置30和冷却装置(图未示)。加热装置50、压制装置40、退火装置30和冷却装置依次设置。加热装置50用于使玻璃板基材加热软化;压制装置40用于对加热软化后的玻璃板基材成型,使成型后的玻璃板基材的型面与模具的表面形状完全吻合;退火装置30用于对成型后的玻璃板基材进行退火处理;冷却装置用于对经过退火的玻璃板基材进行冷却处理。The glass sheet press molding equipment 100 includes a heating device 50, a pressing device 40, an annealing device 30 and a cooling device (not shown). The heating device 50, the pressing device 40, the annealing device 30 and the cooling device are arranged in sequence. The heating device 50 is used to heat and soften the glass plate substrate; the pressing device 40 is used to shape the heated and softened glass plate substrate, so that the profile of the formed glass plate substrate completely matches the surface shape of the mould; the annealing device 30 is used for annealing the formed glass plate substrate; the cooling device is used for cooling the annealed glass plate substrate.

本实施例中,加热装置50包括多个加热丝形成的加热盘,退火装置30包括退火风机,冷却装置包括冷却风机。In this embodiment, the heating device 50 includes a heating plate formed by a plurality of heating wires, the annealing device 30 includes an annealing fan, and the cooling device includes a cooling fan.

玻璃板压制成型设备100还包括传输装置60和第一模具70。传输装置60上设有第一模具70,第一模具70既能用于承载玻璃板基材,也能用于使玻璃板基材预成型,还能用于对玻璃板基材进行压制成型。传输装置60用于传输放置于第一模具70上的玻璃板基材,使玻璃板基材依次经过加热装置50、压制装置40、退火装置30和冷却装置,以使玻璃板基材完成压制成型工艺。The glass sheet press molding apparatus 100 also includes a transfer device 60 and a first mold 70 . The conveying device 60 is provided with a first mold 70, and the first mold 70 can not only be used for carrying the glass plate base material, but also can be used for preforming the glass plate base material, and can also be used for pressing the glass plate base material. The transfer device 60 is used to transfer the glass plate base material placed on the first mold 70, so that the glass plate base material passes through the heating device 50, the pressing device 40, the annealing device 30 and the cooling device in sequence, so that the glass plate base material is pressed and formed craft.

玻璃板压制成型设备100还包括控制系统(图未示)及驱动系统,控制系统用于控制玻璃板压制成型设备100完成压制成型工艺。驱动系统驱动加热装置50、压制装置40、退火装置30和冷却装置工作。The glass plate pressing and forming equipment 100 also includes a control system (not shown in the figure) and a driving system, and the control system is used to control the glass plate pressing and forming equipment 100 to complete the pressing and forming process. The driving system drives the heating device 50, the pressing device 40, the annealing device 30 and the cooling device to work.

具体的,请结合参阅图2和图3,第一模具70包括第一基座71和第一成型模72。第一成型模72大致为四边形弯曲框体。第一成型模72包括四个第一侧板723,四个第一侧板723首尾顺次连接形成第一成型模72。其中,两个第一侧板723为弧形板,且沿第一模具70厚度方向弯曲。另外两个第一侧板723为条形板。第一成型模72包括相对设置的第一成型面721和第二成型面722,第一成型面721和第二成型面722沿第一模具70厚度方向相对设置,且第一成型面721和第二成型面722为弧形面,具体是向厚度方向弯曲,具体是呈弧形弯曲。第一成型面721与成型玻璃板的凸面相匹配。本实施例中,四个第一侧板723的宽度相等,且宽度范围为2~5mm。第一成型面721和第二成型面722平行(允许有一定公差)。在其他实施例中,第二成型面722也可以不与第一成型面721平行;第一成型模72的第一侧板723也可以是其他数量,如3个、5个或者6个等,即,第一成型模72为三角形或多边形。Specifically, please refer to FIG. 2 and FIG. 3 together, the first mold 70 includes a first base 71 and a first forming mold 72 . The first molding die 72 is substantially a quadrangular curved frame. The first forming mold 72 includes four first side plates 723 , and the four first side plates 723 are sequentially connected end to end to form the first forming mold 72 . Wherein, the two first side plates 723 are arc-shaped plates and bend along the thickness direction of the first mold 70 . The other two first side panels 723 are strip panels. The first molding die 72 includes a first molding surface 721 and a second molding surface 722 that are arranged oppositely. The second forming surface 722 is an arc surface, specifically curved in the thickness direction, specifically curved in an arc shape. The first forming surface 721 matches the convex surface of the forming glass sheet. In this embodiment, the widths of the four first side plates 723 are equal, and the width ranges from 2 to 5 mm. The first molding surface 721 and the second molding surface 722 are parallel (a certain tolerance is allowed). In other embodiments, the second molding surface 722 may not be parallel to the first molding surface 721; the first side plates 723 of the first molding die 72 may also be in other numbers, such as 3, 5 or 6, etc. That is, the first molding die 72 is triangular or polygonal.

第一成型模72的第二成型面722固定于第一基座71,第一成型模72的第一成型面721背向第一基座71。本实施例中,第一成型模72具体是通过钢筋(图未示)固定于第一基座71。第一模具70通过第一基座71固定于传输装置60。The second forming surface 722 of the first forming mold 72 is fixed on the first base 71 , and the first forming surface 721 of the first forming mold 72 faces away from the first base 71 . In this embodiment, the first molding die 72 is specifically fixed to the first base 71 through steel bars (not shown in the figure). The first mold 70 is fixed to the transmission device 60 through the first base 71 .

本实施例中,传输装置60为小车。在其他实施例中,传输装置60也可以是传送带,或者传送辊等其他装置,只需使第一模具70能固定于传输装置60,且能传输第一模具70即可。本申请实施例不对此进行具体限制。In this embodiment, the transport device 60 is a trolley. In other embodiments, the conveying device 60 may also be a conveying belt, or other devices such as conveying rollers, as long as the first mold 70 can be fixed on the conveying device 60 and the first mold 70 can be conveyed. The embodiments of the present application do not specifically limit this.

需要说明的是,传输装置60为小车时,玻璃板压制成型设备100中可以同时具有超过一个传输装置60,例如,玻璃板压制成型设备100中同时具有三个传输装置60,一个传输装置60移动玻璃板基材至退火装置30,一个传输装置60移动玻璃板基材至压制装置40,一个传输装置60移动玻璃板基材至加热装置50。如此,可以使玻璃板压制成型设备100同时对多片玻璃板基材进行加工,提高工艺效率。It should be noted that, when the transmission device 60 is a trolley, there may be more than one transmission device 60 in the glass plate press-molding equipment 100 at the same time, for example, there are three transmission devices 60 in the glass plate press-molding equipment 100 at the same time, and one transmission device 60 moves The glass plate substrate goes to the annealing device 30 , a transport device 60 moves the glass plate substrate to the pressing device 40 , and a transport device 60 moves the glass plate substrate to the heating device 50 . In this way, the glass plate press molding equipment 100 can simultaneously process multiple glass plate substrates, thereby improving process efficiency.

请结合参阅图2和图4,压制装置40包括第二模具10。沿玻璃板压制成型设备100高度方向(Z轴方向),第二模具10位于第一模具70上方。Please refer to FIG. 2 and FIG. 4 together, the pressing device 40 includes the second mold 10 . Along the height direction (Z-axis direction) of the glass plate press molding equipment 100 , the second mold 10 is located above the first mold 70 .

第二模具10包括真空系统、第二成型模11和外罩12,外罩12罩于第二成型模11外部并与第二成型模11间隔设置,驱动系统连接第二成型模11和外罩12,用于驱动第二成型模11和外罩12移动。第二成型模11包括本体111和第一连接管112。本实施例中,本体111为中空体。本体111包括真空腔A、连接板113、压合板114和第一周侧板115,连接板113和压合板114沿第二模具10高度方向相对设置,第一周侧板115连接连接板113和压合板114。其中,压合板114为弯曲板状,具体为弧形板;压合板114包括成型面1141,本实施例的成型面1141为外凸弧形面,成型面1141向背向连接板113的方向凸起,成型面1141与成型玻璃板的凹面相匹配。连接板113和第一周侧板115为板体。第一周侧板115连接压合板114和连接板113之间,且第一周侧板115、压合板114和连接板113围成本体111的真空腔A。在其他实施例中,压合板114背向成型面1141的表面也可以不平行于成型面1141。The second mold 10 comprises a vacuum system, a second molding die 11 and an outer cover 12, and the outer cover 12 covers the outside of the second molding die 11 and is spaced apart from the second molding die 11, and the driving system connects the second molding die 11 and the outer cover 12, It is used to drive the second molding die 11 and the outer cover 12 to move. The second molding die 11 includes a body 111 and a first connecting pipe 112 . In this embodiment, the body 111 is a hollow body. The body 111 includes a vacuum chamber A, a connecting plate 113, a pressing plate 114 and a first peripheral side plate 115. The connecting plate 113 and the pressing plate 114 are arranged opposite to each other along the height direction of the second mold 10. The first peripheral side plate 115 connects the connecting plate 113 and the Press plate 114. Wherein, the pressing plate 114 is a curved plate, specifically an arc-shaped plate; the pressing plate 114 includes a forming surface 1141, and the forming surface 1141 in this embodiment is an outwardly convex arc-shaped surface, and the forming surface 1141 protrudes in a direction facing away from the connecting plate 113 , the molding surface 1141 matches the concave surface of the molding glass sheet. The connecting plate 113 and the first peripheral side plate 115 are plate bodies. The first peripheral side plate 115 is connected between the pressing plate 114 and the connecting plate 113 , and the first peripheral side plate 115 , the pressing plate 114 and the connecting plate 113 surround the vacuum chamber A of the main body 111 . In other embodiments, the surface of the pressing board 114 facing away from the forming surface 1141 may not be parallel to the forming surface 1141 .

本体111上还设有吸附孔,吸附孔设于压合板114上,且沿第二模具10高度方向,吸附孔贯穿压合板114的成型面1141,且连通本体111的真空腔A。The main body 111 is also provided with adsorption holes, which are provided on the pressing plate 114 , and along the height direction of the second mold 10 , the adsorption holes penetrate the molding surface 1141 of the pressing plate 114 and communicate with the vacuum chamber A of the main body 111 .

本实施例中,第一连接管112可以为管体也可以是中空的杆体,第一连接管112具有管道。第一连接管112包括内侧壁和外侧壁,内侧壁和外侧壁沿第一连接管112厚度方向背向设置。第一连接管112与本体111的连接板113连接,且第一连接管112一端贯穿连接板113,第一连接管112的管道与本体111的真空腔A连通。第一连接管112另一端与真空系统连接。在其他实施例,第一连接管112与连接板113为一体成型的杆状,其内部有管道,另一端与真空系统连接。In this embodiment, the first connecting pipe 112 may be a pipe body or a hollow rod body, and the first connecting pipe 112 has a pipe. The first connecting pipe 112 includes an inner side wall and an outer side wall, and the inner side wall and the outer side wall are disposed opposite to each other along the thickness direction of the first connecting pipe 112 . The first connecting pipe 112 is connected to the connecting plate 113 of the main body 111 , and one end of the first connecting pipe 112 passes through the connecting plate 113 , and the pipe of the first connecting pipe 112 communicates with the vacuum chamber A of the main body 111 . The other end of the first connecting pipe 112 is connected to a vacuum system. In other embodiments, the first connecting pipe 112 and the connecting plate 113 are integrally formed in a rod shape, with a pipe inside, and the other end is connected to a vacuum system.

在其他实施例中,本体111为块体,其内部设有所述真空腔A,本体111包括顶面,成型面及连接顶面和成型面的侧面,第一连接管112穿过顶面与真空腔A连通,成型面1141的吸附孔与真空腔A连接。In other embodiments, the body 111 is a block with the vacuum chamber A inside. The body 111 includes a top surface, a molding surface and a side surface connecting the top surface and the molding surface. The first connecting pipe 112 passes through the top surface and the molding surface. The vacuum chamber A is connected, and the adsorption holes of the molding surface 1141 are connected with the vacuum chamber A.

本实施例中,外罩12大致为单侧开口的箱体结构。外罩12包括容纳腔、第一板123、第二周侧板124及第二连接管122。第一板123包括外表面和内表面,外表面和内表面沿外罩12高度方向背向设置。第二周侧板124凸设于第一板123的内表面周侧边,且向远离内表面的方向延伸,第二周侧板124与第一板123的内表面呈夹角设置,且合围形成容纳腔。第二周侧板124远离第一板123的端部围成外罩12的开口。In this embodiment, the outer cover 12 is roughly a box structure with one side opening. The outer cover 12 includes an accommodating cavity, a first plate 123 , a second peripheral side plate 124 and a second connecting pipe 122 . The first plate 123 includes an outer surface and an inner surface, and the outer surface and the inner surface are disposed opposite to each other along the height direction of the outer cover 12 . The second peripheral side plate 124 protrudes from the side of the inner surface of the first plate 123 and extends away from the inner surface. Form a cavity. The end of the second peripheral side plate 124 away from the first plate 123 encloses the opening of the outer cover 12 .

本实施例中,第二连接管122可以为管体也可以是中空的杆体,且第二连接管122具有管道。第二连接管122包括内侧壁和外侧壁,内侧壁和外侧壁沿第二连接管122厚度方向背向设置。第二连接管122与外罩本体121的第一板123连接,且第二连接管122一端贯穿第一板123,第二连接管122的管道与外罩12的容纳腔连通。In this embodiment, the second connecting pipe 122 can be a pipe body or a hollow rod body, and the second connecting pipe 122 has a pipe. The second connecting pipe 122 includes an inner side wall and an outer side wall, and the inner side wall and the outer side wall are disposed opposite to each other along the thickness direction of the second connecting pipe 122 . The second connecting pipe 122 is connected to the first plate 123 of the housing body 121 , and one end of the second connecting pipe 122 passes through the first plate 123 , and the pipe of the second connecting pipe 122 communicates with the accommodating chamber of the housing 12 .

本实施例中,外罩12罩设于第二成型模11外侧并与第二成型模11之间形成真空通道B,并且真空通道B具有吸附口,吸附口位于成型面1141的侧边。可以理解为,第二成型模11位于外罩12的内侧,第二成型模11容纳于容纳腔并与容纳腔的腔侧壁间隔设置,第一连接管112穿设于第二连接管122,第一连接管112的外侧壁与第二连接管122的内侧壁间隔设置。外罩12的第二周侧板124和本体111的第一周侧板115之间形成第一通道B1,外罩12的第一板123与本体111的连接板113之间形成第二通道B2,第二连接管122与第一连接管112之间形成第三通道B3,第三通道B3、第二通道B2和第一通道B1连通形成真空通道B。吸附口设于第一周侧板115和第二周侧板124的端部之间,具体位于第一通道B1远离第二通道B2的一侧。第二模具10的成型面1141通过外罩12的开口露出外罩12。In this embodiment, the outer cover 12 is disposed on the outside of the second molding die 11 and forms a vacuum passage B between the second molding die 11 , and the vacuum passage B has a suction port located on the side of the molding surface 1141 . It can be understood that the second molding die 11 is located inside the outer cover 12, the second molding die 11 is accommodated in the accommodation cavity and is spaced apart from the side wall of the accommodation cavity, the first connecting pipe 112 is passed through the second connecting pipe 122, and the second connecting pipe 122 is passed through. The outer wall of the first connecting pipe 112 is spaced apart from the inner wall of the second connecting pipe 122 . A first channel B1 is formed between the second peripheral side plate 124 of the outer cover 12 and the first peripheral side plate 115 of the body 111, and a second channel B2 is formed between the first plate 123 of the outer cover 12 and the connecting plate 113 of the main body 111. A third channel B3 is formed between the second connecting pipe 122 and the first connecting pipe 112 , and the third channel B3 , the second channel B2 and the first channel B1 communicate to form a vacuum channel B. The suction port is located between the ends of the first peripheral side plate 115 and the second peripheral side plate 124 , specifically on the side of the first channel B1 away from the second channel B2 . The molding surface 1141 of the second mold 10 exposes the outer cover 12 through the opening of the outer cover 12 .

具体的,外罩12的第二周侧板124位于本体111的第一周侧板115的外侧,且与第一周侧板115之间形成第一通道B1,即第二周侧板124位于第一周侧板115背向本体111的真空腔A的一侧,且外罩12的第二周侧板124与本体111的第一周侧板115间隔设置,外罩12的第二周侧板124与本体111的第一周侧板115之间的间距为10~50mm;可以理解为第一通道B1的宽度为10~50mm。沿玻璃板压制成型设备100高度方向(Z轴方向),第二周侧板124背向第一板123的端部与第一周侧板115背向连接板113的端部的距离为0~30mm,也可以理解为,外罩12的第二周侧板124相对于本体111的第一周侧板115向第二模具10底部方向凸出0~30mm。沿第二模具10高度方向,第一板123位于本体111的连接板113背向真空腔A的一侧,且第一板123与连接板113间隔设置并与连接板113之间形成第二通道B2。沿玻璃板压制成型设备100高度方向(Z轴方向),外罩12的第一板123与本体111的连接板113之间的间距为10~50mm;可以理解为第二通道B2的宽度为10~50mm。第二连接管122套设于第一连接管112的外侧,且第二连接管122的内侧壁与第一连接管112的外侧壁间隔设置,第二连接管122与第一连接管112之间形成第三通道B3。外罩12的第二连接管122的内侧壁与第二模具10的第一连接管112的外侧壁之间的间距为10~50mm;可以理解为第三通道B3的宽度为10~50mm。因此,可以理解为,真空通道的宽度为10~50mm。Specifically, the second peripheral side plate 124 of the outer cover 12 is located outside the first peripheral side plate 115 of the body 111, and forms a first channel B1 with the first peripheral side plate 115, that is, the second peripheral side plate 124 is located on the second peripheral side plate 115. One side plate 115 is facing away from the side of the vacuum chamber A of the body 111, and the second side plate 124 of the outer cover 12 is spaced apart from the first side plate 115 of the body 111, and the second side plate 124 of the outer cover 12 and The distance between the first peripheral side plates 115 of the body 111 is 10-50 mm; it can be understood that the width of the first channel B1 is 10-50 mm. Along the height direction (Z-axis direction) of the glass plate press molding equipment 100, the distance between the end of the second peripheral side plate 124 facing away from the first plate 123 and the end of the first peripheral side plate 115 facing away from the connecting plate 113 is 0~ 30 mm, can also be understood as, the second peripheral side plate 124 of the outer cover 12 protrudes 0-30 mm toward the bottom of the second mold 10 relative to the first peripheral side plate 115 of the body 111 . Along the height direction of the second mold 10, the first plate 123 is located on the side of the connecting plate 113 of the body 111 facing away from the vacuum chamber A, and the first plate 123 is spaced apart from the connecting plate 113 and forms a second channel with the connecting plate 113 B2. Along the height direction (Z-axis direction) of the glass plate press molding equipment 100, the distance between the first plate 123 of the outer cover 12 and the connecting plate 113 of the body 111 is 10-50 mm; it can be understood that the width of the second channel B2 is 10-50 mm. 50mm. The second connecting pipe 122 is sleeved on the outside of the first connecting pipe 112, and the inner wall of the second connecting pipe 122 is spaced apart from the outer wall of the first connecting pipe 112. Between the second connecting pipe 122 and the first connecting pipe 112 A third channel B3 is formed. The distance between the inner wall of the second connecting pipe 122 of the housing 12 and the outer wall of the first connecting pipe 112 of the second mold 10 is 10-50 mm; it can be understood that the width of the third channel B3 is 10-50 mm. Therefore, it can be understood that the width of the vacuum channel is 10-50 mm.

需要说明的是,外罩12的第二周侧板124与本体111的第一周侧板115之间也可以连接有多个隔板,以将真空通道B分隔成多个子真空通道。It should be noted that a plurality of partitions may also be connected between the second peripheral side plate 124 of the outer cover 12 and the first peripheral side plate 115 of the body 111 to divide the vacuum channel B into multiple sub-vacuum channels.

本实施例中,第一连接管112和第二连接管122分别连接真空系统,真空系统可以通过第一连接管112对真空腔A进行抽气,通过第二连接管122对真空通道B进行抽气。真空系统用于分别为吸附孔和真空通道B提供真空吸附力。真空系统包括第一真空系统、第二真空系统。第一真空系统可以对真空腔A进行抽气,以对吸附孔提供真空吸附力。第二真空系统可以真空通道B进行抽气,以对真空通道B提供真空吸附力。驱动系统连接第二模具10,以控制第二模具10整体移动。In this embodiment, the first connecting pipe 112 and the second connecting pipe 122 are respectively connected to the vacuum system, and the vacuum system can pump the vacuum chamber A through the first connecting pipe 112, and pump the vacuum channel B through the second connecting pipe 122. gas. The vacuum system is used to provide vacuum adsorption force for the adsorption hole and the vacuum channel B respectively. The vacuum system includes a first vacuum system and a second vacuum system. The first vacuum system can evacuate the vacuum chamber A to provide vacuum adsorption force to the adsorption holes. The second vacuum system can pump air through the vacuum channel B to provide vacuum adsorption force for the vacuum channel B. The drive system is connected to the second mold 10 to control the overall movement of the second mold 10 .

请结合参阅图2至图4,本实施例中,沿玻璃板压制成型设备100的高度方向(Z轴方向),成型面1141与第一成型面721间隔相对后,驱动第二模具10沿玻璃板压制成型设备100的高度方向(Z轴方向)移动,可以使成型面1141与第一成型面721相对,用于压合待成型玻璃板。Please refer to Fig. 2 to Fig. 4 in conjunction with Fig. 4, in the present embodiment, along the height direction (Z-axis direction) of glass plate press-forming equipment 100, after forming surface 1141 and first forming surface 721 spaced opposite, drive second mold 10 along glass The height direction (Z-axis direction) movement of the plate press forming equipment 100 can make the forming surface 1141 opposite to the first forming surface 721 for pressing the glass plate to be formed.

请参阅图5,本申请第二实施例中,与上述第一实施例不同的是,本实施例的玻璃板压制成型设备100的压制装置40还包括第三模具20。Please refer to FIG. 5 , in the second embodiment of the present application, different from the above-mentioned first embodiment, the pressing device 40 of the glass plate press molding equipment 100 of this embodiment further includes a third mold 20 .

具体的,请结合参阅图5和图6,第三模具20包括第三基座21和第三成型模22。第三成型模22大致为四边形弯曲框体。第三成型模22包括四个第二侧板223,四个第二侧板223首尾顺次连接形成第三成型模22。其中,两个第二侧板223为弧形板,且沿第三模具20厚度方向弯曲。另外两个第二侧板223为条形板。第三成型模22包括相对设置的第三成型面221和第四成型面222,第三成型面221和第四成型面222沿第三模具20厚度方向相对设置,且第三成型面221和第四成型面222为弧形面,具体是向厚度方向弯曲,具体是呈弧形弯曲。第三成型面221与成型玻璃板的凸面相匹配。本实施例中,四个第二侧板223的宽度相等,且宽度范围为5~30mm。第三成型面221和第四成型面222平行(允许有一定公差)。在其他实施例中,第四成型面222也可以不与第三成型面221平行;第三成型模22的第二侧板223也可以是其他数量,如3个、5个或者6个等,即,第三成型模22为三角形或多边形。Specifically, please refer to FIG. 5 and FIG. 6 in conjunction, the third mold 20 includes a third base 21 and a third molding die 22 . The third molding die 22 is roughly a quadrangular curved frame. The third forming mold 22 includes four second side plates 223 , and the four second side plates 223 are sequentially connected end to end to form the third forming mold 22 . Wherein, the two second side plates 223 are arc-shaped plates and bend along the thickness direction of the third mold 20 . The other two second side panels 223 are strip panels. The third molding die 22 includes a third molding surface 221 and a fourth molding surface 222 which are arranged oppositely. The third molding surface 221 and the fourth molding surface 222 are arranged oppositely along the thickness direction of the third mold 20, and the third molding surface 221 and the fourth molding surface The four forming surfaces 222 are arc-shaped surfaces, specifically curved in the thickness direction, specifically arc-shaped. The third forming surface 221 matches the convex surface of the forming glass sheet. In this embodiment, the widths of the four second side plates 223 are equal, and the width ranges from 5 to 30 mm. The third molding surface 221 and the fourth molding surface 222 are parallel (a certain tolerance is allowed). In other embodiments, the fourth molding surface 222 may not be parallel to the third molding surface 221; the second side plates 223 of the third molding die 22 may also be in other numbers, such as 3, 5 or 6, etc. That is, the third molding die 22 is triangular or polygonal.

第三成型模22的第四成型面222固定于第三基座21,第三成型模22的第三成型面221背向第三基座21。本实施例中,第三成型模22具体是通过钢筋(图未示)固定于第三基座21。The fourth forming surface 222 of the third forming mold 22 is fixed on the third base 21 , and the third forming surface 221 of the third forming mold 22 faces away from the third base 21 . In this embodiment, the third molding die 22 is specifically fixed to the third base 21 through steel bars (not shown in the figure).

请继续参阅图5,第三模具20位于第二模具10靠近退火装置30的一侧,且沿玻璃板压制成型设备100长度方向(X轴方向),第三模具20与第二模具10依次排列。沿玻璃板压制成型设备100高度方向(Z轴方向),第三模具20位于第一模具70上方,且与第一模具70错位设置。第三模具20与驱动系统连接,驱动系统可以驱动第三模具20移动。在其他实施例中,第三模具20也可以位于第二模具10靠近加热装置50的一侧。Please continue to refer to FIG. 5, the third mold 20 is located on the side of the second mold 10 close to the annealing device 30, and along the length direction (X-axis direction) of the glass plate press molding equipment 100, the third mold 20 and the second mold 10 are arranged in sequence . Along the height direction (Z-axis direction) of the glass plate pressing and forming equipment 100 , the third mold 20 is located above the first mold 70 and is dislocated with the first mold 70 . The third mold 20 is connected with a driving system, and the driving system can drive the third mold 20 to move. In other embodiments, the third mold 20 may also be located on a side of the second mold 10 close to the heating device 50 .

请结合参阅图2、图7和图8,本申请提供玻璃板压制成型方法的第一实施例,使用本申请第一实施例提供的玻璃板压制成型设备100,包括如下步骤:Please refer to FIG. 2 , FIG. 7 and FIG. 8 , the present application provides a first embodiment of a glass sheet press molding method, using the glass sheet press molding equipment 100 provided in the first embodiment of the present application, including the following steps:

步骤S1:将多片玻璃板基材放置在所述第一模具70上,对多片玻璃板基材进行加热软化,使多片所述玻璃板基材预成型,以形成预成型的多片玻璃板基材O;Step S1: placing multiple glass plate substrates on the first mold 70, heating and softening the multiple glass plate substrates, and preforming the multiple glass plate substrates to form preformed multiple glass plate substrates Glass plate substrate O;

具体的,本步骤中,将多片玻璃板基材放置在传输装置60的第一模具70上,具体是放置于第一模具70的第一成型模72上,多片玻璃板基材的周缘位于第一成型模72的第一成型面721外侧,多片玻璃板基材的周缘与第一成型面721的周缘的距离为3~5mm。传输装置60将多片玻璃板基材运输至加热装置50,将多片玻璃板基材加热至成型温度使多片玻璃板基材软化,多片玻璃板基材受重力作用而发生形变,向第一成型模72厚度方向弯曲,从而使多片玻璃板基材预成型,以形成预成型的多片玻璃板基材O。其中,受玻璃板基材形状或重力分布的影响,预成型的多片玻璃板基材O容易产生变形部分,从而产生“平底锅”或“S”形型面,如图1所示。Specifically, in this step, the plurality of glass plate substrates are placed on the first mold 70 of the transmission device 60, specifically placed on the first forming mold 72 of the first mold 70, and the peripheral edges of the plurality of glass plate substrates Located outside the first forming surface 721 of the first forming mold 72 , the distance between the periphery of the plurality of glass plate substrates and the periphery of the first forming surface 721 is 3-5 mm. The conveying device 60 transports the multiple glass plate base materials to the heating device 50, heats the multiple glass plate base materials to the forming temperature to soften the multiple glass plate base materials, and the multiple glass plate base materials are deformed by gravity, The first molding die 72 is bent in the thickness direction so as to preform a plurality of glass plate substrates to form a preformed plurality of glass plate substrates O. Among them, affected by the shape of the glass substrate or the gravity distribution, the preformed multi-piece glass substrate O is prone to deformation, resulting in a "pan" or "S" shaped surface, as shown in Figure 1.

步骤S2:将承载有所述预成型的多片玻璃板基材O的所述第一模具70移动至所述第二模具10下方,通过所述真空通道B的吸附口,对所述预成型的多片玻璃板基材O之间的缝隙真空吸附,使所述预成型的多片玻璃板基材O之间真空贴合;Step S2: moving the first mold 70 carrying the preformed multi-piece glass plate substrate O to the bottom of the second mold 10, and passing through the suction port of the vacuum channel B, the preformed The gap between the multiple glass plate substrates O is vacuum adsorbed, so that the preformed multiple glass plate substrates O are vacuum bonded;

具体的,步骤S2包括:Specifically, step S2 includes:

步骤S21:使所述成型面1141与所述预成型的多片玻璃板基材O的表面间隔相对,且沿所述玻璃板压制成型设备高度100方向,所述成型面1141与所述预成型的多片玻璃板基材O的表面的距离为5~30mm,所述真空通道B的吸附口与所述预成型的多片玻璃板基材O的周缘相对;Step S21: make the forming surface 1141 opposite to the surface of the preformed multi-piece glass plate substrate O, and along the direction of the height 100 of the glass plate press molding equipment, the forming surface 1141 and the preformed The distance between the surfaces of the multiple glass plate substrates O is 5 to 30 mm, and the suction port of the vacuum channel B is opposite to the periphery of the preformed multiple glass plate substrates O;

具体的,本步骤中,传输装置60将预成型的多片玻璃板基材O运输至压制装置40,使第二模具10的成型面1141朝向预成型的多片玻璃板基材O的表面,第二模具10的真空通道B的吸附口与预成型的多片玻璃板基材O的周缘相对。沿玻璃板压制成型设备100高度方向(Z轴方向),驱动系统驱动第二模具10向第一模具70移动,并使第二模具10的成型面1141移动至距离预成型的多片玻璃板基材O的表面5~30mm位置。第二模具10的真空通道B的吸附口与预成型的多片玻璃板基材O的周缘相对时,第二周侧板124在预成型的多片玻璃板基材O的周缘的外侧,第二周侧板124与预成型的多片玻璃板基材O的周缘的距离为20mm;第一周侧板115在预成型的多片玻璃板基材O的周缘的内侧,第一周侧板115与预成型的多片玻璃板基材O的周缘的距离为5mm。如此,可以保证第二模具10对预成型的多片玻璃板基材O的吸附效果。Specifically, in this step, the conveying device 60 transports the preformed multiple glass plate substrate O to the pressing device 40, so that the forming surface 1141 of the second mold 10 faces the surface of the preformed multiple glass plate substrate O, The suction port of the vacuum channel B of the second mold 10 is opposite to the periphery of the preformed multi-piece glass plate substrate O. Along the height direction (Z-axis direction) of the glass plate press molding equipment 100, the drive system drives the second mold 10 to move towards the first mold 70, and moves the molding surface 1141 of the second mold 10 to a distance from the preformed multi-piece glass plate base. 5-30mm on the surface of material O. When the suction port of the vacuum channel B of the second mold 10 is opposite to the periphery of the preformed multiple glass plate substrate O, the second peripheral side plate 124 is outside the periphery of the preformed multiple glass plate substrate O. The distance between two peripheral side plates 124 and the periphery of the preformed multi-slice glass plate substrate O is 20mm; The distance between 115 and the periphery of the preformed multi-piece glass plate substrate O is 5 mm. In this way, the adsorption effect of the second mold 10 on the preformed multi-piece glass substrate O can be ensured.

步骤S22:通过所述真空通道B的吸附口,对所述预成型的多片玻璃板基材O真空吸附,使所述预成型的多片玻璃板基材O之间真空贴合。Step S22: Vacuum-adsorb the preformed multiple glass plate substrates O through the suction port of the vacuum channel B, so that the preformed multiple glass plate substrates O are vacuum bonded.

具体的,本步骤中,开启第二真空系统,通过真空通道B的吸附口对预成型的多片玻璃板基材O的周缘进行真空吸附,预成型的多片玻璃板基材O之间的空气从周缘逸出并进入真空通道B,使预成型的多片玻璃板基材O之间为真空状态,从而使预成型的多片玻璃板基材O真空贴合。第二真空系统保持开启状态,可以防止外界的空气再次进入预成型的多片玻璃板基材O之间,使预成型的多片玻璃板基材O之间保持真空状态,以使预成型的多片玻璃板基材O维持牢固贴合的状态。Specifically, in this step, the second vacuum system is turned on, and the periphery of the preformed multi-piece glass plate substrate O is vacuum-adsorbed through the suction port of the vacuum channel B. The air escapes from the periphery and enters the vacuum channel B, so that the preformed multiple glass plate substrates O are in a vacuum state, so that the preformed multiple glass plate substrates O are vacuum bonded. The second vacuum system remains open, which can prevent outside air from entering between the preformed multi-sheet glass substrates O again, and keep a vacuum state between the preformed multi-sheet glass substrates O, so that the preformed A plurality of glass plate substrates O maintains a state of being firmly bonded.

步骤S3:通过所述吸附孔,使所述预成型的多片玻璃板基材O的表面与所述成型面1141真空贴合,并且使所述预成型的多片玻璃板基材O固定于所述成型面1141;Step S3: Through the adsorption holes, the surfaces of the preformed multiple glass plate substrates O are vacuum bonded to the forming surface 1141, and the preformed multiple glass plate substrates O are fixed on the The molding surface 1141;

具体的,本步骤中,开启第一真空系统对真空腔A抽气,由于成型面1141上设有吸附孔且吸附孔连通真空腔A,成型面1141与预成型的多片玻璃板基材O之间的气压减小,在大气压的作用下,预成型的多片玻璃板基材O脱离第一模具70,且向第二成型模11方向移动并与第二成型模11的成型面1141紧密贴合。第一真空系统保持开启状态,可以维持第二成型模11对预成型的多片玻璃板基材O的吸附状态。Specifically, in this step, the first vacuum system is turned on to evacuate the vacuum chamber A. Since the forming surface 1141 is provided with adsorption holes and the adsorption holes communicate with the vacuum chamber A, the forming surface 1141 and the preformed multi-piece glass plate substrate O The air pressure between them decreases, and under the action of atmospheric pressure, the preformed multi-sheet glass plate substrate O breaks away from the first mold 70, and moves toward the second forming mold 11 and is closely connected to the forming surface 1141 of the second forming mold 11. fit. The first vacuum system is kept in an open state, which can maintain the adsorption state of the second forming mold 11 to the preformed multi-piece glass substrate O.

步骤S4:驱动所述第二模具10带动所述预成型的多片玻璃板基材O向所述第一模具70移动,所述第一模具70和所述第二模具10压合所述预成型的多片玻璃板基材O,以形成成型后的多片玻璃板基材;Step S4: Driving the second mold 10 to drive the preformed multi-piece glass plate substrate O to move to the first mold 70, and the first mold 70 and the second mold 10 are pressed together on the preformed A plurality of glass plate substrates O formed to form a plurality of glass plate substrates after forming;

具体的,本步骤中,驱动系统驱动第二模具10沿玻璃板压制成型设备100高度方向(Z轴方向)继续向第一模具70移动,使预成型的多片玻璃板基材O背向第二成型模11的表面与第一模具70的第一成型面721贴合,第二成型模11对预成型的多片玻璃板基材O施加指向第一模具70的压力,以使第二成型模11和第一成型模72共同将预成型的多片玻璃板基材O压制成型。Specifically, in this step, the driving system drives the second mold 10 to continue to move toward the first mold 70 along the height direction (Z-axis direction) of the glass plate press molding equipment 100, so that the preformed multi-piece glass plate substrate O faces away from the first mold 70. The surface of the second molding die 11 is attached to the first molding surface 721 of the first mold 70, and the second molding die 11 applies a pressure directed to the first mold 70 to the preformed multi-sheet glass plate substrate O, so that the second molding The mold 11 and the first forming mold 72 jointly press-form the preformed multi-piece glass substrate O.

S5:使所述成型后的多片玻璃板基材与所述第二模具10脱模;S5: Demoulding the formed plurality of glass plate substrates from the second mold 10;

具体的,本步骤中,关闭第一真空系统,使空气进入第二成型模11的成型面1141和成型后的多片玻璃板基材之间,第二成型模11对成型后的多片玻璃板基材的吸附作用消除,第一模具70承载成型后的多片玻璃板基材。关闭第二真空系统,使空气进入成型后的多片玻璃板基材之间,使成型后的多片玻璃板基材之间不再紧密贴合。驱动系统驱动第二模具10远离第一模具70移动,可以消除第二模具10对第一模具70的限位作用,便于第一模具70移动。Specifically, in this step, the first vacuum system is closed to allow air to enter between the molding surface 1141 of the second molding die 11 and the multi-sheet glass substrates after molding, and the second molding die 11 is used for the multi-sheet glass after molding. The adsorption effect of the plate substrate is eliminated, and the first mold 70 carries the formed multiple pieces of glass plate substrates. Turn off the second vacuum system to allow air to enter between the formed multiple glass plate substrates, so that the formed multiple glass plate substrates are no longer tightly bonded. The drive system drives the second mold 10 to move away from the first mold 70 , which can eliminate the limiting effect of the second mold 10 on the first mold 70 and facilitate the movement of the first mold 70 .

S6:对所述成型后的多片玻璃板基材进行退火和冷却处理,以形成玻璃板。S6: performing annealing and cooling treatment on the shaped plurality of glass plate substrates to form glass plates.

具体的,本步骤中,传输装置60将第一模具70上的成型后的多片玻璃板基材传输至退火装置30,对成型后的多片玻璃板基材进行退火。传输装置60将第一模具70上的成型后的多片玻璃板基材传输至冷却装置,对成型后的多片玻璃板基材进行冷却,以形成玻璃板。Specifically, in this step, the transfer device 60 transfers the formed multiple glass plate base materials on the first mold 70 to the annealing device 30 to anneal the formed multiple glass plate base materials. The transfer device 60 transfers the formed multiple glass plate base materials on the first mold 70 to the cooling device, and cools the formed multiple glass plate base materials to form glass plates.

可以理解,如图9,在第二成型模11将预成型的多片玻璃板基材O吸附起之前,预成型的多片玻璃板基材O的周缘未处于压紧状态,预成型的多片玻璃板基材O的周缘可自由伸展。开启第一真空系统对真空腔A进行抽气,在大气压的作用下,预成型的多片玻璃板基材O向第二成型模11方向移动后与成型面1141紧密贴合。在此过程中,大气压对预成型的多片玻璃板基材O施加指向第二成型模11的压力,可以同时使预成型的多片玻璃板基材O中间的变形部分向周边扩散,如图9,因此,有利于预成型的多片玻璃板基材O中间部分的成型,改善预成型的多片玻璃板基材O中间部分的变形。当预成型的多片玻璃板基材O中间部分存在褶皱,大气压对预成型的多片玻璃板基材O施加指向第二成型模11的压力,可以同时使预成型的多片玻璃板基材O中间部分的褶皱向周边部分扩散。It can be understood that, as shown in FIG. 9 , before the second molding die 11 absorbs the preformed multiple glass plate substrates O, the peripheries of the preformed multiple glass plate substrates O are not in a compacted state, and the preformed multiple glass plate substrates O are not in a compacted state. The periphery of the sheet glass substrate O is free to stretch. Turn on the first vacuum system to evacuate the vacuum chamber A. Under the action of atmospheric pressure, the preformed multi-piece glass substrate O moves toward the second forming mold 11 and then closely adheres to the forming surface 1141 . During this process, the atmospheric pressure exerts a pressure directed to the second forming mold 11 on the preformed multiple glass plate substrates O, which can simultaneously cause the deformed part in the middle of the preformed multiple glass plate substrates O to spread to the periphery, as shown in the figure 9. Therefore, it is beneficial to the shaping of the middle part of the preformed multi-piece glass substrate O, and the deformation of the middle part of the preformed multi-piece glass substrate O is improved. When there are wrinkles in the middle part of the preformed multiple glass plate substrates O, the atmospheric pressure exerts a pressure directed to the second molding die 11 on the preformed multiple glass plate substrates O, so that the preformed multiple glass plate substrates can be made simultaneously The folds in the middle part of O spread to the peripheral part.

此外,第一成型模72为框体,在预成型的多片玻璃板基材O的周边部分与第一模具70的第一成型模72贴合后,第二成型模11对预成型的多片玻璃板基材O施加指向第一模具70的压力,预成型的多片玻璃板基材O的周边部分与第一成型模72之前存在相互作用力,可以使预成型的多片玻璃板基材O的周边的变形部分进一步向预成型的多片玻璃板基材O的周缘扩散,从而使变形部分消除,进而有利于预成型的多片玻璃板基材O周边部分的成型。当预成型的多片玻璃板基材O周边部分存在褶皱,大气压对预成型的多片玻璃板基材O施加指向第二成型模11的压力,可以同时使预成型的多片玻璃板基材O周边部分的褶皱向周缘扩散,从而消除褶皱。In addition, the first molding die 72 is a frame body, and after the peripheral portion of the preformed multi-sheet glass plate substrate O is bonded to the first molding die 72 of the first mold 70, the second molding die 11 is used to preform the multi-piece glass plate substrate O. Sheet glass substrate O exerts the pressure pointing to the first mold 70, and there is an interaction force between the peripheral part of the preformed multi-sheet glass substrate O and the first molding die 72, so that the preformed multi-sheet glass substrate The deformed part of the periphery of the material O further diffuses to the periphery of the preformed multiple glass plate substrate O, thereby eliminating the deformed part, which in turn facilitates the molding of the preformed multiple glass plate substrate O peripheral part. When there are wrinkles in the peripheral part of the preformed multiple glass plate substrates O, the atmospheric pressure exerts a pressure directed to the second molding die 11 on the preformed multiple glass plate substrates O, so that the preformed multiple glass plate substrates can be simultaneously The wrinkles in the peripheral part of O are spread toward the periphery, thereby eliminating wrinkles.

请结合参阅图5和图10,本申请提供玻璃板压制成型方法的第二实施例,与第一实施例相比,玻璃板压制成型方法的第二实施例使用本申请第二实施例提供的玻璃板压制成型设备100,先后使用第一模具70和第三模具20两种模具,第一模具70用于多片玻璃板基材的预成型,第三模具20用于预成型的多片玻璃板基材O的压制成型。Please refer to Fig. 5 and Fig. 10 in conjunction, the present application provides the second embodiment of the glass plate press forming method, compared with the first embodiment, the second embodiment of the glass plate press forming method uses the second embodiment of the present application to provide The glass plate press-forming equipment 100 uses two kinds of molds, the first mold 70 and the third mold 20 successively, the first mold 70 is used for preforming the base material of multiple glass plates, and the third mold 20 is used for the preformed multiple pieces of glass Press forming of board substrate O.

具体的,玻璃板压制成型方法包括第一实施例的步骤S1至步骤S3,在步骤S3之后,玻璃板压制成型方法的第二实施例还包括如下步骤:Specifically, the glass plate press molding method includes step S1 to step S3 of the first embodiment, and after step S3, the second embodiment of the glass plate press molding method further includes the following steps:

S4:驱动所述第二模具10带动所述预成型的多片玻璃板基材O远离所述第一模具70移动,驱动所述第三模具20移动至所述第二模具10下方,驱动所述第二模具10带动所述预成型的多片玻璃板基材O向所述第三模具20移动,所述第二模具10和所述第三模具20压合所述预成型的多片玻璃板基材O,以形成成型后的多片玻璃板基材;S4: Driving the second mold 10 to drive the preformed multi-piece glass substrate O to move away from the first mold 70, driving the third mold 20 to move below the second mold 10, and driving the The second mold 10 drives the preformed multiple sheets of glass substrate O to move towards the third mold 20, and the second mold 10 and the third mold 20 press together the preformed multiple sheets of glass Plate substrate O, to form a plurality of glass plate substrates after molding;

具体的,本步骤中,驱动系统驱动第二模具10沿玻璃板压制成型设备100高度方向(Z轴方向)远离第一模具70移动,使第二模具10位于第三模具20的上方,驱动系统驱动第三模具20沿玻璃板压制成型设备100长度方向(X轴方向)移动,使第三模具20位于第一模具70和第二模具10之间,第三模具20的第三成型面221与第二成型模11的成型面1141上固定的预成型的多片玻璃板基材O的表面正对。驱动系统驱动第二模具10沿玻璃板压制成型设备100高度方向(Z轴方向)向第三模具20移动,使预成型的多片玻璃板基材O背向第二成型模11的表面与第三成型模22的第三成型面221贴合,第二成型模11对预成型的多片玻璃板基材O施加指向第三模具20的压力,以使第二成型模11和第三成型模22共同将预成型的多片玻璃板基材O压制成型,以形成成型后的多片玻璃板基材。Specifically, in this step, the drive system drives the second mold 10 to move away from the first mold 70 along the height direction (Z-axis direction) of the glass plate press molding equipment 100, so that the second mold 10 is located above the third mold 20, and the drive system Drive the third mold 20 to move along the length direction (X-axis direction) of the glass plate press molding equipment 100, so that the third mold 20 is located between the first mold 70 and the second mold 10, the third molding surface 221 of the third mold 20 and The surface of the preformed multi-sheet glass plate substrate O fixed on the molding surface 1141 of the second molding die 11 is facing. The drive system drives the second mold 10 to move toward the third mold 20 along the height direction (Z-axis direction) of the glass plate press molding equipment 100, so that the preformed multi-sheet glass plate substrate O faces away from the surface of the second forming mold 11 and the first The third molding surface 221 of the three molding dies 22 is bonded together, and the second molding die 11 applies a pressure directed to the third mold 20 to the preformed multi-sheet glass plate substrate O, so that the second molding die 11 and the third molding die 22 and jointly press-molding the preformed multiple glass plate substrates O to form the formed multiple glass plate substrates.

在此过程中,预成型的多片玻璃板基材O与第三成型模22的第三成型面221贴合时,预成型的多片玻璃板基材O的周缘位于第三成型面221上。传输装置60保持静止,以使第一模具70与第二模具10沿玻璃板压制成型设备100高度方向(Z轴方向)始终相对,以便压制成型后继续将成型后的多片玻璃板基材放置于第一模具70上。During this process, when the preformed multi-sheet glass substrate O is attached to the third molding surface 221 of the third molding die 22, the peripheral edge of the preformed multi-sheet glass substrate O is located on the third molding surface 221 . The transfer device 60 remains stationary, so that the first mold 70 and the second mold 10 are always opposite along the height direction (Z-axis direction) of the glass plate press molding equipment 100, so that after the press molding, the formed glass plate substrates are continuously placed on the first mold 70.

S5:驱动所述第二模具10远离所述第三模具20移动,驱动所述第三模具20平移,使所述第三模具20与所述第二模具10沿所述玻璃板压制成型设备100长度方向错位;S5: Drive the second mold 10 to move away from the third mold 20, drive the third mold 20 to translate, and make the third mold 20 and the second mold 10 move along the glass plate press molding equipment 100 Misalignment in the length direction;

具体的,本步骤中,保持第一真空系统和第二真空系统开启,驱动系统驱动第二模具10沿玻璃板压制成型设备100高度方向(Z轴方向)远离第三模具20移动,成型后的多片玻璃板基材跟随第二模具10移动。保持第二真空系统开启以维持成型后的多片玻璃板基材紧密贴合,保持第一真空系统开启以维持第二成型模11对成型后的多片玻璃板基材的吸附作用。驱动系统驱动第二模具10沿玻璃板压制成型设备100高度方向(Z轴方向)远离第三模具20移动,可以消除第二模具10对第三模具20的限位作用,便于第三模具20移动。驱动系统驱动第三模具20平移,使第三模具20与第二模具10沿玻璃板压制成型设备100长度方向(X轴方向)错位。Specifically, in this step, the first vacuum system and the second vacuum system are kept open, and the driving system drives the second mold 10 to move away from the third mold 20 along the height direction (Z-axis direction) of the glass plate press molding equipment 100, and the molded A plurality of glass plate substrates moves with the second mold 10 . Keep the second vacuum system turned on to keep the formed multiple glass plate substrates in close contact, and keep the first vacuum system turned on to maintain the adsorption of the formed multiple glass plate substrates by the second molding die 11 . The driving system drives the second mold 10 to move away from the third mold 20 along the height direction (Z-axis direction) of the glass plate pressing and forming equipment 100, which can eliminate the limiting effect of the second mold 10 on the third mold 20 and facilitate the movement of the third mold 20 . The drive system drives the third mold 20 to translate, so that the third mold 20 and the second mold 10 are misaligned along the length direction (X-axis direction) of the glass plate press-forming equipment 100 .

S6:驱动所述第二模具10向所述第一模具70移动,使成型后的多片玻璃板基材脱模。S6: Driving the second mold 10 to move towards the first mold 70 to release the molded multiple glass plate substrates.

具体的,本步骤中,驱动系统驱动第二模具10向第一模具70方向移动。第二模具10向第一模具70移动并使成型后的多片玻璃板基材与第一成型模72的第一成型面721贴合,关闭第一真空系统消除第二成型模11对成型后的多片玻璃板基材的吸附作用,关闭第二真空系统使成型后的多片玻璃板基材之间不再紧密贴合,成型后的多片玻璃板基材放置于第一模具70上。驱动系统驱动第二模具10远离第一模具70移动,可以消除第二模具10对第一模具70的限位作用,便于第一模具70移动。Specifically, in this step, the driving system drives the second mold 10 to move toward the first mold 70 . The second mold 10 moves toward the first mold 70 and makes the formed multi-sheet glass substrates adhere to the first forming surface 721 of the first forming mold 72, and closes the first vacuum system to eliminate the second forming mold 11 after forming. The adsorption effect of the multiple glass plate substrates, the second vacuum system is closed so that the formed multiple glass plate substrates are no longer tightly bonded, and the formed multiple glass plate substrates are placed on the first mold 70 . The drive system drives the second mold 10 to move away from the first mold 70 , which can eliminate the limiting effect of the second mold 10 on the first mold 70 and facilitate the movement of the first mold 70 .

S7:对成型后的多片玻璃板基材进行退火和冷却处理,形成玻璃板。S7: performing annealing and cooling treatment on the formed multiple glass plate substrates to form a glass plate.

具体的,本步骤中,传输装置60将第一模具70上的成型后的多片玻璃板基材传输至退火装置30,对成型后的多片玻璃板基材进行退火。传输装置60将第一模具70上的成型后的多片玻璃板基材传输至冷却装置,对成型后的多片玻璃板基材进行冷却,以形成玻璃板。Specifically, in this step, the transfer device 60 transfers the formed multiple glass plate base materials on the first mold 70 to the annealing device 30 to anneal the formed multiple glass plate base materials. The transfer device 60 transfers the formed multiple glass plate base materials on the first mold 70 to the cooling device, and cools the formed multiple glass plate base materials to form glass plates.

可以理解,在采用上述玻璃板压制成型方法的第一实施例和第二实施例的过程中,在加热装置50,多片玻璃板基材预成型后可能发生形变,预成型的多片玻璃板基材O形成“平底锅”或“S”形型面。在压制装置40,通过第一真空系统使预成型的多片玻璃板基材O与成型面1141贴合,在大气压的作用下,可以使预成型的多片玻璃板基材O中间的变形部分向周边扩散;在第二成型模11向第一成型模72或第三成型模22压合的过程中,预成型的多片玻璃板基材O的周边部分与第一成型模72或第三成型模22的表面接触,在第二成型模11的压合力作用下,预成型的多片玻璃板基材O的周边部分与第一成型模72或第三成型模22的表面之间产生相互作用力,预成型的多片玻璃板基材O的周边的变形部分继续向周缘扩散,从而使周边的变形部分消除。因此,经过压制装置40后,预成型的多片玻璃板基材O可以形成与第一成型模72或第三成型模22相匹配的型面。此外,本申请实施例提供的玻璃板压制成型设备100可以使多片玻璃板同时成型,具有较高的成型效率。It can be understood that, in the process of adopting the first embodiment and the second embodiment of the above-mentioned glass plate press molding method, in the heating device 50, deformation may occur after pre-forming the multi-piece glass plate base material, and the pre-formed multi-piece glass plate Substrate O forms a "pan" or "S" shaped profile. In the pressing device 40, the preformed multiple glass plate substrates O are bonded to the forming surface 1141 through the first vacuum system, and under the action of atmospheric pressure, the deformed part in the middle of the preformed multiple glass plate substrates O can be Diffusion to the periphery; in the process of pressing the second forming die 11 to the first forming die 72 or the third forming die 22, the peripheral parts of the preformed multi-sheet glass plate substrate O are in contact with the first forming die 72 or the third forming die 22 The surfaces of the forming dies 22 are in contact, and under the action of the pressing force of the second forming die 11, the peripheral parts of the preformed multi-sheet glass plate substrate O and the surfaces of the first forming die 72 or the third forming die 22 generate mutual contact. Force, the deformation part of the periphery of the preformed multi-sheet glass plate substrate O continues to spread to the periphery, thereby eliminating the deformation part of the periphery. Therefore, after passing through the pressing device 40 , the preformed multi-piece glass substrate O can form a profile matching the first molding die 72 or the third molding die 22 . In addition, the glass plate press molding equipment 100 provided in the embodiment of the present application can simultaneously form multiple glass plates, and has higher forming efficiency.

由于第三模具20的第二侧板223的强度大于第一模具70的第一侧板723的强度,在压制成型过程中,第三模具20可以承受与预成型的多片玻璃板基材O之间更大的相互作用力,因而,玻璃板压制成型方法的第二实施例适用于周边部分弯曲度大的玻璃板成型。Since the strength of the second side plate 223 of the third mold 20 is greater than that of the first side plate 723 of the first mold 70, the third mold 20 can withstand the contact with the preformed multi-sheet glass substrate O during the press-forming process. Therefore, the second embodiment of the glass plate press forming method is suitable for forming glass plates with a large curvature in the peripheral portion.

以上对本申请实施例进行了详细介绍,本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的方法及其核心思想;同时,对于本领域的一般技术人员,依据本申请的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本申请的限制。The embodiments of the present application have been introduced in detail above, and specific examples have been used in this paper to illustrate the principles and implementation methods of the present application. The descriptions of the above embodiments are only used to help understand the methods and core ideas of the present application; meanwhile, for Those skilled in the art will have changes in specific implementation methods and application scopes based on the ideas of the present application. In summary, the contents of this specification should not be construed as limiting the present application.

Claims (14)

1.一种玻璃板压制成型设备,用于玻璃板的成型,其特征在于,包括第一模具、第二模具和真空系统,所述第一模具包括第一成型面;1. A glass plate press molding equipment, used for the molding of glass plate, is characterized in that, comprises first mold, second mold and vacuum system, and described first mold comprises first forming surface; 所述第二模具包括第二成型模和外罩,所述第二成型模具有成型面,所述成型面具有吸附孔;所述外罩罩设于所述第二成型模外侧,且所述外罩与所述第二成型模之间形成真空通道,所述真空通道具有吸附口;所述吸附口位于所述成型面的侧边,所述真空系统用于分别为所述吸附孔和所述真空通道提供真空吸附力;The second mold includes a second forming die and an outer cover, the second forming die has a forming surface, and the forming surface has adsorption holes; the outer cover is arranged on the outside of the second forming die, and the outer cover and A vacuum channel is formed between the second molding dies, and the vacuum channel has an adsorption port; the adsorption port is located on the side of the molding surface, and the vacuum system is used to provide the adsorption hole and the vacuum channel respectively Provide vacuum adsorption; 沿着所述玻璃板压制成型设备的高度方向,所述成型面与所述第一成型面间隔相对,驱动所述第二模具沿所述玻璃板压制成型设备高度方向移动,以使所述第一成型面与所述成型面相对,用于压合待成型玻璃板。Along the height direction of the glass plate press forming equipment, the forming surface is spaced opposite to the first forming surface, and the second mold is driven to move along the height direction of the glass plate press forming equipment, so that the first A forming surface is opposite to the forming surface, and is used for pressing the glass plate to be formed. 2.根据权利要求1所述的玻璃板压制成型设备,其特征在于,所述真空系统包括第一真空系统和第二真空系统,所述第一真空系统为所述吸附孔提供真空吸附力,所述第二真空系统为所述真空通道提供真空吸附力,所述第二真空系统开启后且保持开启状态,再开启所述第一真空系统。2. The glass plate pressing and forming equipment according to claim 1, wherein the vacuum system comprises a first vacuum system and a second vacuum system, and the first vacuum system provides vacuum adsorption force for the adsorption hole, The second vacuum system provides vacuum adsorption force for the vacuum channel, and after the second vacuum system is turned on and remains on, the first vacuum system is turned on. 3.根据权利要求2所述的玻璃板压制成型设备,其特征在于,所述外罩包括容纳腔和开口,所述第二成型模容纳于所述容纳腔并与所述容纳腔的腔侧壁间隔设置,所述第二成型模与所述外罩之间形成连通的第一通道和第二通道,所述吸附口位于所述第一通道远离第二通道的一侧,所述成型面通过所述开口露出所述外罩,所述第二通道与所述真空系统连接。3. The glass plate press-molding device according to claim 2, wherein the outer cover comprises an accommodating cavity and an opening, and the second molding die is accommodated in the accommodating cavity and connected to the cavity side wall of the accommodating cavity arranged at intervals, a first channel and a second channel communicated between the second molding die and the outer cover are formed, the suction port is located on the side of the first channel away from the second channel, and the molding surface passes through the The opening exposes the housing, and the second channel is connected with the vacuum system. 4.根据权利要求3所述的玻璃板压制成型设备,其特征在于,所述第二成型模包括本体,所述本体包括第一周侧板,所述外罩包括第二周侧板,所述第一周侧板和所述第二周侧板之间形成所述第一通道,所述吸附口设于所述第一周侧板和所述第二周侧板的端部之间;沿所述玻璃板压制成型设备高度方向,所述第一周侧板的端部与所述第二周侧板的端部的距离为0~30mm。4. The glass plate pressing and molding device according to claim 3, wherein the second molding die comprises a body, the body comprises a first peripheral side plate, the outer cover comprises a second peripheral side plate, the The first passage is formed between the first peripheral side plate and the second peripheral side plate, and the suction port is arranged between the ends of the first peripheral side plate and the second peripheral side plate; In the height direction of the glass plate pressing and forming equipment, the distance between the end of the first peripheral side plate and the end of the second peripheral side plate is 0-30 mm. 5.根据权利要求4所述的玻璃板压制成型设备,其特征在于,所述本体还包括连接板和压合板,沿所述玻璃板压制成型设备高度方向,所述连接板和所述压合板相对设置,所述第一周侧板连接所述连接板和所述压合板,所述连接板、所述压合板和所述第一周侧板围成真空腔;5. The glass plate press molding equipment according to claim 4, characterized in that, the body further comprises a connecting plate and a pressing plate, along the height direction of the glass plate pressing forming equipment, the connecting plate and the pressing plate Relatively arranged, the first peripheral side plate connects the connecting plate and the pressing plate, and the connecting plate, the pressing plate and the first peripheral side plate enclose a vacuum chamber; 所述外罩还包括第一板,所述第二通道位于所述连接板和所述第一板之间,所述开口由所述第二周侧板远离所述第一板的端部围成。The outer cover also includes a first plate, the second channel is located between the connection plate and the first plate, and the opening is surrounded by the end of the second peripheral side plate away from the first plate . 6.根据权利要求5所述的玻璃板压制成型设备,其特征在于,所述第二模具还包括第一连接管,所述外罩还包括第二连接管,所述第一连接管贯穿所述连接板且与所述真空腔连通,所述第二连接管贯穿所述第一板且与所述容纳腔连通,所述第一连接管穿设于所述第二连接管,且所述第一连接管的外侧壁与所述第二连接管的内侧壁间隔设置,所述第一连接管与所述第二连接管之间具有第三通道,所述第三通道与所述第一通道、所述第二通道连通。6. The glass plate press molding equipment according to claim 5, characterized in that, the second mold further comprises a first connecting pipe, the outer cover further comprises a second connecting pipe, and the first connecting pipe runs through the The connecting plate communicates with the vacuum chamber, the second connecting pipe passes through the first plate and communicates with the accommodating chamber, the first connecting pipe passes through the second connecting pipe, and the second connecting pipe The outer wall of a connecting pipe is spaced apart from the inner wall of the second connecting pipe, and there is a third passage between the first connecting pipe and the second connecting pipe, and the third passage is connected to the first passage. , the second channel is connected. 7.根据权利要求1所述的玻璃板压制成型设备,其特征在于,所述真空通道的宽度为10~50mm。7. The glass plate pressing and forming equipment according to claim 1, characterized in that, the width of the vacuum channel is 10-50 mm. 8.根据权利要求1所述的玻璃板压制成型设备,其特征在于,所述第一模具包括多个第一侧板,多个所述第一侧板首尾顺次连接,多个所述第一侧板的宽度为2~5mm。8. The glass plate pressing and molding equipment according to claim 1, wherein the first mold comprises a plurality of first side plates, the plurality of first side plates are connected end to end in sequence, and the plurality of first side plates The width of one side plate is 2-5 mm. 9.根据权利要求1-8任一项所述的玻璃板压制成型设备,其特征在于,所述玻璃板压制成型设备还包括第三模具,所述第三模具包括第三成型面,所述第三成型面与所述成型面相匹配;9. The glass sheet press-molding device according to any one of claims 1-8, characterized in that, the glass sheet press-molding device further comprises a third mold, the third mold comprises a third molding surface, the the third forming surface matches the forming surface; 沿所述玻璃板压制成型设备长度方向,所述第二模具与所述第三模具依次排列,沿所述玻璃板压制成型设备高度方向,所述第三模具位于所述第一模具上方,驱动所述第三模具沿所述玻璃板压制成型设备长度方向移动,以使所述第三成型面与所述成型面相对。Along the length direction of the glass sheet press molding equipment, the second mold and the third mold are arranged in sequence, and along the height direction of the glass sheet press molding equipment, the third mold is located above the first mold, and the drive The third mold moves along the length direction of the glass plate press-forming equipment, so that the third forming surface is opposite to the forming surface. 10.根据权利要求9所述的玻璃板压制成型设备,其特征在于,所述第三模具包括多个第二侧板,多个所述第二侧板首尾顺次连接,多个所述第二侧板的宽度为5~30mm。10. The glass sheet press molding equipment according to claim 9, characterized in that, the third mold comprises a plurality of second side plates, the plurality of second side plates are sequentially connected end to end, and the plurality of second side plates The width of the two side plates is 5-30 mm. 11.根据权利要求1所述的玻璃板压制成型设备,其特征在于,所述玻璃板压制成型设备还包括传输装置,所述传输装置可带动所述第一模具沿所述玻璃板压制成型设备长度方向移动。11. The glass sheet press molding equipment according to claim 1, characterized in that, the glass sheet press molding equipment further comprises a transmission device, and the transmission device can drive the first mold along the glass sheet press molding equipment Move in the length direction. 12.一种玻璃板压制成型方法,其特征在于,使用如权利要求1-11任一项所述的玻璃板压制成型设备,包括如下步骤:12. A glass plate press molding method, characterized in that, using the glass plate press molding equipment as claimed in any one of claims 1-11, comprising the steps of: 将多片玻璃板基材放置在所述第一模具上,对多片玻璃板基材进行加热软化,使多片所述玻璃板基材预成型,以形成预成型的多片玻璃板基材;placing multiple glass plate substrates on the first mold, heating and softening the multiple glass plate substrates, and preforming the multiple glass plate substrates to form preformed multiple glass plate substrates ; 将承载有所述预成型的多片玻璃板基材的所述第一模具移动至所述第二模具下方,通过所述真空通道的吸附口,对所述预成型的多片玻璃板基材之间的缝隙真空吸附,使所述预成型的多片玻璃板基材之间真空贴合;Moving the first mold carrying the preformed multiple glass plate substrates to below the second mold, and passing through the suction port of the vacuum channel, the preformed multiple glass plate substrates Vacuum adsorption between the gaps, so that the preformed multi-piece glass substrates are vacuum bonded; 通过所述吸附孔,使所述预成型的多片玻璃板基材的表面与所述成型面真空贴合,并且使所述预成型的多片玻璃板基材固定于所述成型面;Through the adsorption holes, the surfaces of the preformed multiple glass plate substrates are vacuum bonded to the forming surface, and the preformed multiple glass plate substrates are fixed on the forming surface; 驱动所述第二模具带动所述预成型的多片玻璃板基材向所述第一模具移动,所述第一模具和所述第二模具压合所述预成型的多片玻璃板基材,以形成成型后的多片玻璃板基材;driving the second mold to drive the preformed multi-piece glass substrates to move towards the first mold, and the first mold and the second mold press the preformed multi-piece glass substrates , to form a multi-piece glass substrate after molding; 使所述成型后的多片玻璃板基材与所述第二模具脱模。Demolding the formed plurality of glass plate substrates from the second mold. 13.根据权利要求12所述的玻璃板压制成型方法,其特征在于,所述“将承载有所述预成型的多片玻璃板基材的所述第一模具移动至所述第二模具下方,通过所述真空通道的吸附口,对所述预成型的多片玻璃板基材之间的缝隙真空吸附,使所述预成型的多片玻璃板基材之间真空贴合”还包括:13. The glass plate press molding method according to claim 12, characterized in that said "moving the first mold carrying the preformed glass plate substrates to the lower side of the second mold , through the suction port of the vacuum channel, vacuum the gaps between the preformed multiple glass plate substrates, so that the preformed multiple glass plate substrates are vacuum bonded" also includes: 使所述成型面与所述预成型的多片玻璃板基材的表面间隔相对,且沿所述玻璃板压制成型设备高度方向,所述成型面与所述预成型的多片玻璃板基材的表面的距离为5~30mm,所述真空通道的吸附口与所述预成型的多片玻璃板基材的周缘相对;The forming surface is spaced opposite to the surface of the preformed multiple glass plate base material, and along the height direction of the glass plate press molding equipment, the forming surface and the preformed multiple glass plate base material The distance between the surface of the vacuum channel is 5-30 mm, and the suction port of the vacuum channel is opposite to the periphery of the preformed multi-piece glass plate substrate; 通过所述真空通道的吸附口,对所述预成型的多片玻璃板基材真空吸附,使所述预成型的多片玻璃板基材之间真空贴合。Through the suction port of the vacuum channel, the preformed multiple glass plate substrates are vacuum-adsorbed, so that the preformed multiple glass plate substrates are vacuum bonded. 14.根据权利要求12或13任一项所述的玻璃板压制成型方法,其特征在于,所述玻璃板压制成型设备还包括第三模具,所述“通过所述吸附孔,使所述预成型的多片玻璃板基材的表面与所述成型面真空贴合,并且使所述预成型的多片玻璃板基材固定于所述成型面”之后还包括如下步骤:14. The glass sheet press molding method according to any one of claims 12 or 13, characterized in that, the glass sheet press molding equipment further comprises a third mold, and the "passes through the adsorption hole to make the pre-formed The surfaces of the formed multiple glass plate substrates are vacuum bonded to the forming surface, and the preformed multiple glass plate substrates are fixed to the forming surface" and then include the following steps: 驱动所述第二模具带动所述预成型的多片玻璃板基材远离所述第一模具移动,驱动所述第三模具移动至所述第二模具下方,驱动所述第二模具带动所述预成型的多片玻璃板基材向所述第三模具移动,所述第二模具和所述第三模具压合所述预成型的多片玻璃板基材,以形成所述成型后的多片玻璃板基材;driving the second mold to drive the preformed multi-piece glass substrates to move away from the first mold, driving the third mold to move below the second mold, driving the second mold to drive the The preformed multiple glass plate substrates move towards the third mold, and the second mold and the third mold press the preformed multiple glass plate substrates to form the formed multiple glass plate substrates. A glass substrate; 驱动所述第二模具远离所述第三模具移动,驱动所述第三模具平移,使所述第三模具与所述第二模具沿所述玻璃板压制成型设备长度方向错位;driving the second mold to move away from the third mold, and driving the third mold to translate, so that the third mold and the second mold are misaligned along the length direction of the glass plate press molding equipment; 驱动所述第二模具向所述第一模具移动,使所述成型后的多片玻璃板基材脱模。driving the second mold to move towards the first mold, so as to release the molded multiple glass plate substrates.
CN202310608766.7A 2023-05-26 2023-05-26 Glass plate press forming equipment and glass plate press forming method Pending CN116621437A (en)

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