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CN116652434A - Welded joint and method of manufacturing the same - Google Patents

Welded joint and method of manufacturing the same Download PDF

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Publication number
CN116652434A
CN116652434A CN202310625841.0A CN202310625841A CN116652434A CN 116652434 A CN116652434 A CN 116652434A CN 202310625841 A CN202310625841 A CN 202310625841A CN 116652434 A CN116652434 A CN 116652434A
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CN
China
Prior art keywords
nugget
plate
nail
plates
welded joint
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310625841.0A
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Chinese (zh)
Inventor
张争光
王纪
渡辺吾朗
张永光
符平坡
金俊林
罗时清
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Zhejiang Geely Holding Group Co Ltd
Geely Automobile Research Institute Ningbo Co Ltd
Original Assignee
Zhejiang Geely Holding Group Co Ltd
Geely Automobile Research Institute Ningbo Co Ltd
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Application filed by Zhejiang Geely Holding Group Co Ltd, Geely Automobile Research Institute Ningbo Co Ltd filed Critical Zhejiang Geely Holding Group Co Ltd
Priority to CN202310625841.0A priority Critical patent/CN116652434A/en
Publication of CN116652434A publication Critical patent/CN116652434A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Resistance Welding (AREA)

Abstract

本发明属于机械加工技术领域,具体涉及一种焊接接头及其制造方法,用于解决焊接接头的疲劳强度低的技术问题。该焊接接头包括依序叠置的至少两个板件、固定连接相邻的两个板件的熔核,以及钉状件,钉状件沿至少两个板件的叠置方向压入至少部分板件和各熔核中,使相应的板件和熔核中形成有与钉状件相适配的容纳孔,熔核中至少远离钉状件的边缘区域具有压缩残余应力。通过压缩残余应力抑制裂纹的产生和生长,提高疲劳强度,减少焊接接头的疲劳断裂。

The invention belongs to the technical field of mechanical processing, and in particular relates to a welded joint and a manufacturing method thereof, which are used to solve the technical problem of low fatigue strength of the welded joint. The welding joint includes at least two plates stacked in sequence, a nugget fixedly connecting the two adjacent plates, and a nail-shaped piece, which is pressed into at least part of the stacked direction of the at least two plates. In the plate and each nugget, the corresponding plate and the nugget are formed with accommodating holes suitable for the nail-shaped piece, and at least the edge region of the nugget away from the nail-shaped piece has compressive residual stress. Inhibit the generation and growth of cracks by compressing residual stress, improve fatigue strength, and reduce fatigue fracture of welded joints.

Description

焊接接头及其制造方法Welded joint and method of manufacturing the same

技术领域technical field

本发明实施例涉及机械加工技术领域,尤其涉及一种焊接接头及其制造方法。The embodiments of the present invention relate to the technical field of mechanical processing, and in particular to a welded joint and a manufacturing method thereof.

背景技术Background technique

在近年来的汽车产业中,为了提高汽车的低燃耗化、安全性等,车身等部件中通常使用薄壁的高张力钢板,并在重叠的接合部位通过点焊连接,使其形成焊接接头。其中,点焊连接将搭接的多个高张力钢板利用电极夹持,并通过电极进行加压,同时在短时间内向电极通入高电流,形成熔核,从而将多个高张力钢板固定连接,在连接过程中不需要填充材料,生产效率高且容易实现自动化。然而,焊接接头的疲劳强度通常较低。In the automobile industry in recent years, in order to improve the fuel consumption and safety of automobiles, thin-walled high-strength steel sheets are usually used for body parts and other parts, and the overlapped joints are connected by spot welding to form welded joints. . Among them, spot welding connects multiple high-tensile steel plates that are overlapped by electrodes, and pressurizes them through the electrodes, and at the same time passes high current to the electrodes in a short period of time to form a nugget, thereby fixing and connecting multiple high-tensile steel plates , no filling material is required during the connection process, high production efficiency and easy automation. However, the fatigue strength of welded joints is usually low.

发明内容Contents of the invention

鉴于上述问题,本发明实施例提供一种焊接接头及其制造方法,以提高焊接接头的疲劳强度。In view of the above problems, embodiments of the present invention provide a welded joint and a manufacturing method thereof, so as to improve the fatigue strength of the welded joint.

本发明实施例的第一方面提供一种焊接接头,其包括依序叠置的至少两个板件、固定连接相邻的两个所述板件的熔核,以及钉状件,所述钉状件沿所述至少两个板件的叠置方向压入至少部分所述板件和各所述熔核中,使相应的所述板件和所述熔核中形成有与所述钉状件相适配的容纳孔,所述熔核中至少远离所述钉状件的边缘区域具有压缩残余应力。A first aspect of an embodiment of the present invention provides a welded joint, which includes at least two plates stacked in sequence, a nugget fixedly connecting two adjacent plates, and a nail, the nail The shape piece is pressed into at least part of the plate piece and each of the nuggets along the stacking direction of the at least two plate pieces, so that the nail-like shape is formed in the corresponding plate piece and the nugget. A receiving hole adapted to a piece, and at least an edge region of the nugget far away from the nail-like piece has a compressive residual stress.

在一些可能的实施例中,所述压缩残余应力的方向与至少两个板件的叠置方向垂直。In some possible embodiments, the direction of the compressive residual stress is perpendicular to the stacking direction of at least two plates.

在一些可能的实施例中,所述压缩残余应力相对所述钉状件的轴线呈放射状分布。In some possible embodiments, the compressive residual stress is radially distributed relative to the axis of the nail.

在一些可能的实施例中,所述钉状件的硬度大于所述板件的硬度,且大于所述熔核的硬度,所述钉状件的轴线与所述熔核的中心重合。In some possible embodiments, the hardness of the nail is greater than that of the plate and greater than that of the nugget, and the axis of the nail coincides with the center of the nugget.

在一些可能的实施例中,所述至少两个板件的第一表面形成有所述容纳孔,第二表面形成有凸起,所述凸起与所述容纳孔相对设置,所述第一表面与所述第二表面沿所述至少两个板件的叠置方向相对设置。In some possible embodiments, the first surface of the at least two plates is formed with the receiving hole, the second surface is formed with a protrusion, the protrusion is arranged opposite to the receiving hole, and the first The surface is disposed opposite to the second surface along the stacking direction of the at least two boards.

在一些可能的实施例中,所述钉状件与相应的所述板件和所述熔核之间自冲铆接,所述钉状件包括自冲铆钉。In some possible embodiments, the nail-shaped piece is self-piercing riveted with the corresponding plate piece and the nugget, and the nail-shaped piece includes a self-piercing rivet.

在一些可能的实施例中,所述自冲铆钉包括铆钉脚,以及连接在所述铆钉脚一端的铆钉头,所述铆钉头位于一个所述板件内,且远离所述铆钉脚的端面暴露,所述铆钉脚贯穿所述熔核,以及位于所述铆钉头和所述熔核之间的所述板件,并挤压所述熔核的所述边缘区域。In some possible embodiments, the self-piercing rivet includes a rivet foot, and a rivet head connected to one end of the rivet foot, the rivet head is located in one of the plates, and the end surface away from the rivet foot is exposed , the rivet foot penetrates the nugget and the plate between the rivet head and the nugget, and presses the edge region of the nugget.

在一些可能的实施例中,所述至少两个板件包括第一板件和第二板件,所述钉状件位于所述第一板件内,且贯穿所述第一板件和所述熔核,并延伸至所述第二板件内,所述熔核远离所述钉状件的边缘区域具有所述压缩残余应力。In some possible embodiments, the at least two boards include a first board and a second board, and the nail is located in the first board and passes through the first board and the second board. The nugget extends into the second plate, and the edge region of the nugget away from the nail has the compressive residual stress.

本发明实施例的焊接接头至少具有以下优点:The welded joint of the embodiment of the present invention has at least the following advantages:

本发明实施例的焊接接头包括压入在至少两个板件内的钉状件,且钉状件穿透至少部分板件和各熔核,以使熔核中至少远离钉状件的边缘区域具有压缩残余应力,以抑制裂纹的产生和生长,提高疲劳强度,减少焊接接头的疲劳断裂。A welded joint according to an embodiment of the present invention comprises a nail pressed into at least two plates, and the nail penetrates at least part of the plates and each nugget such that at least the edge region of the nugget away from the nail It has compressive residual stress to inhibit the generation and growth of cracks, improve fatigue strength and reduce fatigue fracture of welded joints.

本发明实施例的第二方面提供一种焊接接头的制造方法,其包括:A second aspect of an embodiment of the present invention provides a method for manufacturing a welded joint, which includes:

将至少两个板件依序叠置,形成待焊接件;Stacking at least two plates in sequence to form a part to be welded;

对所述待焊接件进行焊接,形成焊接件,所述焊接件内形成有熔核,所述熔核固定连接相邻的两个所述板件,沿所述至少两个板件的叠置方向,所述待焊接件具有相对设置的第一表面和第二表面;Welding the parts to be welded to form a welded part, a nugget is formed in the welded part, and the nugget is fixedly connected to two adjacent plates, and along the overlapping of the at least two plates direction, the piece to be welded has a first surface and a second surface oppositely arranged;

从所述第一表面打入钉状件,形成焊接接头,所述钉状件穿透所述熔核,以及位于所述熔核靠近所述第一表面一侧的所述板件,以形成容纳孔,所述熔核中至少远离所述钉状件的边缘区域具有压缩残余应力。A nail is driven from the first surface to form a welded joint, the nail penetrates the nugget and the plate on the side of the nugget close to the first surface to form In the accommodating hole, at least an edge region of the nugget far away from the nail has compressive residual stress.

在一些可能的示例中,从所述第一表面打入钉状件,包括:In some possible examples, driving a spike from the first surface includes:

所述钉状件安装在凸模工具内,且所述焊接件放置在所述凸模工具和凹模工具之间,所述凸模工具与所述第一表面接触;the spike is mounted within a male tool and the weld is placed between the male tool and the female tool, the male tool in contact with the first surface;

所述凸模工具将所述钉状件打入所述焊接件内,所述钉状件和所述焊接件塑性变形,且所述第二表面与所述凹模工具贴合,形成与所述凹模工具相适配的凸起。The male mold tool drives the nail-shaped piece into the welded piece, the nail-shaped piece and the welded piece are plastically deformed, and the second surface is attached to the female mold tool to form a Protrusions that match the die tool described above.

本发明实施例的焊接接头的制造方法至少具有以下优点:The manufacturing method of the welded joint in the embodiment of the present invention has at least the following advantages:

本发明实施例中的制造方法中,通过将至少两个板件依序叠置后进行焊接,在相邻的两个板件之间形成熔核,并通过钉状钉状件穿透熔核和相应的板件,使熔核中至少远离钉状件的边缘区域具有压缩残余应力,以抑制裂纹的产生和生长,提高疲劳强度,减少焊接接头的疲劳断裂。In the manufacturing method in the embodiment of the present invention, at least two plates are stacked in sequence and then welded to form a nugget between two adjacent plates, and the nail-shaped nail-shaped piece penetrates the nugget And the corresponding plate, so that at least the edge region of the nugget far away from the nail has compressive residual stress, so as to inhibit the generation and growth of cracks, improve the fatigue strength, and reduce the fatigue fracture of the welded joint.

除了上面所描述的本发明实施例解决的技术问题、构成技术方案的技术特征以及由这些技术方案的技术特征所带来的有益效果外,本发明实施例提供的焊接接头及其制造方法所能解决的其他技术问题、技术方案中包含的其他技术特征以及这些技术特征带来的有益效果,将在具体实施方式中作出进一步详细的说明。In addition to the technical problems solved by the embodiments of the present invention described above, the technical features constituting the technical solutions, and the beneficial effects brought by the technical features of these technical solutions, the welded joints and manufacturing methods provided by the embodiments of the present invention can Other technical problems to be solved, other technical features included in the technical solution, and the beneficial effects brought by these technical features will be further described in detail in the specific implementation manner.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1为相关技术中的焊接接头中的熔核的拉伸残余应力的示意图;1 is a schematic diagram of tensile residual stress of a nugget in a welded joint in the related art;

图2为相关技术中的疲劳裂纹的示意图;2 is a schematic diagram of a fatigue crack in the related art;

图3为本发明实施例中的焊接接头的结构示意图;Fig. 3 is the structural representation of the welding joint in the embodiment of the present invention;

图4为本发明实施例中的钉状件压入板件前的位置示意图;Fig. 4 is a schematic diagram of the position before the nail-shaped part is pressed into the plate in the embodiment of the present invention;

图5为本发明实施例中的钉状件压入板件后的位置示意图;Fig. 5 is a schematic diagram of the position of the nail-shaped part after being pressed into the plate in the embodiment of the present invention;

图6为本发明实施例中的用于试验的板件和熔核的俯视图;Fig. 6 is the top view of the plate and nugget used for testing in the embodiment of the present invention;

图7为本发明实施例中的用于试验的板件和熔核的侧视图;Fig. 7 is the side view of the plate and nugget used for testing in the embodiment of the present invention;

图8为本发明实施例中的疲劳试验结果示意图。Fig. 8 is a schematic diagram of fatigue test results in an embodiment of the present invention.

附图标记说明:Explanation of reference signs:

1-板件;1-plate;

2-熔核;2 - nugget;

3-钉状件;3 - nails;

4-凸模工具;4- Punch tool;

5-凹模工具;5- Die tool;

6-第一表面;6 - first surface;

7-第二表面;7 - second surface;

8-凸起。8- Raised.

具体实施方式Detailed ways

相关技术存在焊接接头的疲劳强度通常较低,经发明人研究发现,其原因在于:参阅图1和图2,焊接时,熔融金属由于马氏体相变而产生体积膨胀,但在之后的凝固冷却过程中产生热收缩。由于熔核2的收缩,在熔核2的边缘区域和附近的板件1中,形成如图1所示平衡的应力状态,最终熔核2的边缘区域处于拉伸残余应力状态。如图2所示,熔核2的边缘区域在与拉伸应力相同的方向(图2所示X方向)上产生裂纹开口,并在熔附近产生疲劳裂纹,且疲劳裂纹向板厚方向(图2所示Y方向)生长,当疲劳裂纹发展到板件1表面时,产生疲劳断裂。该拉伸残余应力受到熔核2的边缘区域形状的影响,即使板件1的强度提高,焊接接头的疲劳强度也不会相应的提高。In the related art, the fatigue strength of welded joints is generally low. The inventors have found that the reason is that: referring to Fig. 1 and Fig. 2, during welding, the molten metal undergoes volume expansion due to martensitic transformation, but after subsequent solidification Thermal shrinkage occurs during cooling. Due to the shrinkage of the nugget 2, in the edge region of the nugget 2 and the nearby plate 1, a balanced stress state as shown in FIG. 1 is formed, and finally the edge region of the nugget 2 is in a state of tensile residual stress. As shown in Figure 2, the edge region of the nugget 2 has crack openings in the same direction as the tensile stress (X direction shown in Figure 2), and fatigue cracks are generated near the melt, and the fatigue cracks are directed toward the plate thickness direction (Figure 2 2 shown in the Y direction) grows, and when the fatigue crack develops to the surface of the plate 1, fatigue fracture occurs. The tensile residual stress is affected by the shape of the edge region of the nugget 2, even if the strength of the plate 1 is increased, the fatigue strength of the welded joint will not increase accordingly.

为此,本发明实施例提供一种焊接接头及其制造方法,通过在至少两个板件内压入钉状件,且钉状件穿透至少部分板件和各熔核,以使熔核中至少远离钉状件的边缘区域具有压缩残余应力,以抑制裂纹的产生和生长,提高疲劳强度,减少焊接接头的疲劳断裂。To this end, an embodiment of the present invention provides a welded joint and a manufacturing method thereof, by pressing a nail-like piece into at least two plates, and the nail-like piece penetrates at least part of the plates and each nugget, so that the nugget At least the edge region far away from the nail-shaped piece has compressive residual stress to inhibit the generation and growth of cracks, improve the fatigue strength, and reduce the fatigue fracture of the welded joint.

为了使本发明实施例的上述目的、特征和优点能够更加明显易懂,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其它实施例,均属于本发明保护的范围。In order to make the above objects, features and advantages of the embodiments of the present invention more obvious and understandable, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

参阅图3,本发明实施例提供一种焊接接头,该焊接接头包括依序叠置的至少两个板件1、固定连接相邻的两个板件1的熔核2,以及钉状件3。其中,板件1的数量可以为两个或者两个以上,这些板件1依次层叠设置,且具有重叠区域,以便于利用电极夹持并形成熔核2。这些板件1的叠置方向为板厚方向,这些板件1的层叠顺序与其连接关系相关,需要固定连接的板件1相接触。Referring to FIG. 3 , an embodiment of the present invention provides a welded joint, which includes at least two plates 1 stacked in sequence, a nugget 2 that fixedly connects two adjacent plates 1 , and a nail 3 . Wherein, the number of plates 1 may be two or more, and these plates 1 are stacked in sequence and have overlapping areas, so as to be clamped by electrodes and form a nugget 2 . The stacking direction of these boards 1 is the board thickness direction, the stacking sequence of these boards 1 is related to their connection relationship, and the boards 1 that need to be fixedly connected are in contact.

板件1可以为钢板或者铝合金板等,其厚度较薄。当板件1为钢板时,可以为软钢板、高张力钢板、超高张力钢板等,其厚度通常小于或者等于4mm。当板件1为铝合金板时,其材质可以为5000系铝合金、6000系铝合金等,其厚度通常小于或者等于3mm。The plate 1 can be a steel plate or an aluminum alloy plate, etc., and its thickness is relatively thin. When the plate 1 is a steel plate, it can be a mild steel plate, a high-tensile steel plate, an ultra-high-tensile steel plate, etc., and its thickness is usually less than or equal to 4mm. When the plate 1 is an aluminum alloy plate, its material may be 5000 series aluminum alloy, 6000 series aluminum alloy, etc., and its thickness is usually less than or equal to 3mm.

相邻的两个板件1通过熔核2固定连接,熔核2可以通过板件1发热形成。当板件1的数量大于两个时,熔核2位于多个板件1的整体厚度的中央部位,且将各板件1之间固定连接。其中,熔核2的厚度方向为至少两个板件1的叠置方向,即熔透深度的深度方向,熔核2的径向为与熔核2的厚度方向正交,以使熔核2中心呈放射状延伸的方向,熔核直径为熔核2沿径向的最大长度。Two adjacent plates 1 are fixedly connected by a nugget 2 , and the nugget 2 can be formed by heating the plates 1 . When the number of plates 1 is greater than two, the nugget 2 is located in the central part of the overall thickness of the plates 1 and is fixedly connected to each plate 1 . Wherein, the thickness direction of the nugget 2 is the overlapping direction of at least two plates 1, that is, the depth direction of the penetration depth, and the radial direction of the nugget 2 is perpendicular to the thickness direction of the nugget 2, so that the nugget 2 The direction in which the center extends radially, and the diameter of the nugget is the maximum length of the nugget 2 along the radial direction.

继续参阅图3,钉状件3沿板件1的叠置方向(即板厚方向)压入至少部分板件1和各熔核2中,使相应的板件1和熔核2中形成容纳孔,容纳孔与钉状件3相适配,以容纳钉状件3。熔核2和板件1的内部具有新的结构,熔核2的边缘区域处于压缩残余应力状态。Continuing to refer to FIG. 3 , the nail-shaped part 3 is pressed into at least part of the plate 1 and each nugget 2 along the stacking direction of the plate 1 (ie, the thickness direction), so that the corresponding plate 1 and the nugget 2 are formed to accommodate The hole, the receiving hole is adapted to the nail-like piece 3 to accommodate the nail-like piece 3. The inside of the nugget 2 and the plate 1 has a new structure, and the edge region of the nugget 2 is in a state of compressive residual stress.

其中,沿至少两个板件1的叠置方向,叠置后的板件1的一端为压入端(例如图3所示的上端),钉状件3由压入端压入板件1和熔核2中。钉状件3贯穿各熔核2以及相应的板件1,例如,钉状件3贯穿各位于熔核2靠近压入端一侧的板件1,以实现熔核2的贯穿。Wherein, along the stacking direction of at least two panels 1, one end of the stacked panels 1 is a press-in end (such as the upper end shown in FIG. 3 ), and the nail-shaped part 3 is pressed into the panel 1 by the press-in end. and nugget 2. The nail 3 runs through each nugget 2 and the corresponding plate 1 , for example, the nail 3 runs through each plate 1 on the side of the nugget 2 close to the press-in end, so as to realize the penetration of the nugget 2 .

由于钉状件3的挤压,熔核2和板件1内部均产生塑性变形,熔核2中至少远离钉状件3的边缘区域具有压缩残余应力。相较于拉伸残余应力,压缩残余应力可以抑制裂纹的产生和生长,不但可以提高焊接接头的静态强度、动态强度,例如提高冲击强度,还可以提高疲劳强度,减少焊接接头的疲劳断裂。同时,钉状件3也会产生塑性变形,与板件1和熔核2形成机械互锁结构,保证连接的牢固性。Due to the extrusion of the nail 3 , both the nugget 2 and the inside of the plate 1 undergo plastic deformation, and at least the edge region of the nugget 2 away from the nail 3 has compressive residual stress. Compared with tensile residual stress, compressive residual stress can inhibit the generation and growth of cracks, which can not only improve the static strength and dynamic strength of welded joints, such as improving impact strength, but also improve fatigue strength and reduce fatigue fracture of welded joints. At the same time, the nail-shaped part 3 will also undergo plastic deformation to form a mechanical interlocking structure with the plate part 1 and the nugget 2 to ensure the firmness of the connection.

其中,钉状件3的硬度大于板件1的硬度,且大于熔核2的硬度,以实现钉状件3的压入,以及容纳孔的形成。钉状件3位于熔核2的中心区域,例如,钉状件3位于熔核2的正中央,即钉状件3的轴线与熔核2的中心重合,以使熔核2的边缘区域受力较为均匀。压缩残余应力相对钉状件3的轴线呈放射状分布,以使边缘区域的压缩残余应力环绕钉状件3的轴线分布,边缘区域均具有压缩残余应力,且边缘区域的压缩残余应力分布较为均匀。Wherein, the hardness of the nail 3 is greater than that of the plate 1 and greater than that of the nugget 2 , so as to realize the pressing of the nail 3 and the formation of the receiving hole. The nail 3 is located in the center of the nugget 2, for example, the nail 3 is located in the center of the nugget 2, that is, the axis of the nail 3 coincides with the center of the nugget 2, so that the edge area of the nugget 2 is affected. The force is more uniform. The compressive residual stress is radially distributed relative to the axis of the nail 3, so that the compressive residual stress in the edge area is distributed around the axis of the nail 3. The edge areas all have compressive residual stress, and the compressive residual stress in the edge area is relatively uniform.

参阅图3,压缩残余应力的方向与至少两个板件1的叠置方向垂直,即压缩残余应力的方向与板件1的轧制方向一致。由于裂纹通常向轧制方向(图2所示X方向)拉伸而开口,向板厚方向(图2所示Y方向)生长发展,通过使压缩残余应力的方向与熔核2的径向一致(即与板件1的轧制方向一致),使轧制方向的拉伸残余应力消失,并在裂纹生长的垂直方向上保持压缩残余应力,有利于保持裂纹的开口关闭,可以更有效地抑制裂纹。Referring to FIG. 3 , the direction of the compressive residual stress is perpendicular to the stacking direction of at least two plates 1 , that is, the direction of the compressive residual stress is consistent with the rolling direction of the plates 1 . Since cracks usually open in the rolling direction (X direction shown in Figure 2) and grow and develop in the plate thickness direction (Y direction shown in Figure 2), by making the direction of the compressive residual stress coincide with the radial direction of the nugget 2 (that is, consistent with the rolling direction of the plate 1), the tensile residual stress in the rolling direction disappears, and the compressive residual stress is maintained in the vertical direction of the crack growth, which is beneficial to keep the opening of the crack closed, and can more effectively suppress crack.

在一些示例中,钉状件3与相应的板件1和熔核2之间自冲铆接(Self-PierceRiveting,简称为SPR),钉状件3包括自冲铆钉。即通过液压缸或者伺服电机提供动力,将自冲铆钉直接压入板件1和熔核2中,板件1、熔核2及自冲铆钉在压力下均反射塑性变形,从而形成稳定连接。In some examples, the nail-shaped piece 3 is self-piercing riveting (SPR for short) between the corresponding plate piece 1 and the nugget 2 , and the nail-shaped piece 3 includes a self-pierce rivet. That is, the self-piercing rivet is directly pressed into the plate 1 and the nugget 2 through the power provided by the hydraulic cylinder or the servo motor. The plate 1, the nugget 2 and the self-piercing rivet all reflect plastic deformation under pressure, thereby forming a stable connection.

自冲铆钉可以为圆柱形铆钉,具体的,自冲铆钉包括铆钉脚,以及连接在铆钉脚一端的铆钉头,铆钉头位于一个板件1内且远离铆钉脚的端面暴露,铆钉脚贯穿熔核2,以及位于铆钉头和熔核2之间的板件1,并挤压熔核2的边缘区域。其中,铆钉头可以为圆柱状,铆钉脚向四周外翻,以将板件1牢固连接。铆钉脚具有多个时,沿远离铆钉头的方向,相邻铆钉脚之间的距离增大。The self-piercing rivet can be a cylindrical rivet. Specifically, the self-piercing rivet includes a rivet foot and a rivet head connected to one end of the rivet foot. The rivet head is located in a plate 1 and exposed at the end face away from the rivet foot. The rivet foot penetrates the nugget 2, and the plate 1 between the rivet head and the nugget 2, and squeezes the edge area of the nugget 2. Wherein, the rivet head may be cylindrical, and the rivet feet are turned outwards to securely connect the plate 1 . When there are multiple rivet feet, the distance between adjacent rivet feet increases along the direction away from the rivet head.

继续参阅图3,至少两个板件1形成层叠件,钉状件3自至少两个板件1(即层叠件)的第一表面6(例如上表面)压入,第一表面6形成容纳孔。至少两个板件1(即层叠件)与第一表面6相背离的第二表面7(例如下表面)形成凸起8,凸起8与容纳孔相对,第一表面6与第二表面7沿至少两个板件1的叠置方向相对。Continue to refer to Fig. 3, at least two plates 1 form a stack, and the nail 3 is pressed into the first surface 6 (for example, the upper surface) of the at least two plates 1 (ie, the stack), and the first surface 6 forms an accommodating hole. The second surface 7 (for example, the lower surface) of at least two boards 1 (ie, laminates) facing away from the first surface 6 forms a protrusion 8, the protrusion 8 is opposite to the receiving hole, and the first surface 6 and the second surface 7 Opposite along the stacking direction of at least two boards 1 .

其中,至少两个板件1所形成的层叠件中,两侧的两个板件1彼此相背离的两个表面分别为第一表面6和第二表面7。钉状件3位于至少两个板件1所形成层叠件内,其一端暴露,另一端未暴露。Wherein, in the stack formed by at least two boards 1 , the two surfaces of the two boards 1 on both sides facing away from each other are the first surface 6 and the second surface 7 respectively. The nail-shaped part 3 is located in the stack formed by at least two board parts 1, one end of which is exposed and the other end is not exposed.

在一些可能的示例中,各板件1和熔核2均形成有朝向第二表面7的突出部,位于容纳孔底部的板件1的突出部形成凸起8。钉状件3压入过程中,对各板件1和熔核2均产生与压入方向(例如竖直向下)一致的压力,各板件1和熔核2在压力下产生相应的变形,形成与压入方向一致突出部。远离容纳孔开口方向的最外侧的板件1的突出部即为至少两个板件1所形成的层叠件的凸起8。In some possible examples, each of the plate 1 and the nugget 2 is formed with a protruding portion facing the second surface 7 , and the protruding portion of the plate 1 at the bottom of the receiving hole forms a protrusion 8 . During the pressing process of the nail-shaped part 3, a pressure consistent with the pressing direction (for example, vertically downward) is generated on each plate 1 and nugget 2, and each plate 1 and nugget 2 produce corresponding deformation under the pressure , forming a protrusion consistent with the pressing direction. The protruding portion of the outermost panel 1 away from the opening direction of the receiving hole is the protrusion 8 of the stack formed by at least two panels 1 .

在钉状件3与板件1、熔核2自冲铆接的示例中,参阅图4和图5,自冲铆钉设置在凸模工具4内,至少两个板件1设置在凸模工具4和凹模工具5之间,至少两个板件1中靠近凸模工具4的板件1为顶板,靠近凹模工具5的板件1为底板。通过凸模工具4将自冲铆钉自刺穿顶板以及各熔核2,并进入底板内,且铆钉脚在底板内扩张至一定直径,底板的材料流入凹模工具5,形成与凹模工具5相适配的凸起。In the example of the self-piercing riveting of the nail-shaped part 3 with the plate 1 and the nugget 2, referring to Fig. 4 and Fig. Between the die tool 5 and the at least two plates 1, the plate 1 close to the punch tool 4 is the top plate, and the plate 1 close to the die tool 5 is the bottom plate. Through the punch tool 4, the self-piercing rivet will self-pierce through the top plate and each nugget 2, and enter the bottom plate, and the rivet foot expands to a certain diameter in the bottom plate, and the material of the bottom plate flows into the die tool 5 to form a Matching bumps.

在一些可能的示例中,至少两个板件1包括第一板件和第二板件,第一板件设置在第二板件之上。板件1具有两个,第一板件和第二板件固定连接有一个熔核2。钉状件3位于第一板件内,且贯穿第一板件1和熔核2,并延伸至第二板件内,熔核2远离钉状件3的边缘区域具有压缩残余应力。压缩残余应力与第一板件和第二板件的叠置方向垂直,以使焊接接头具有较高的疲劳强度。In some possible examples, the at least two boards 1 include a first board and a second board, and the first board is arranged on the second board. There are two plates 1, and a nugget 2 is fixedly connected to the first plate and the second plate. The nail 3 is located in the first plate, runs through the first plate 1 and the nugget 2 , and extends into the second plate, and the edge region of the nugget 2 away from the nail 3 has compressive residual stress. The compressive residual stress is perpendicular to the stacking direction of the first plate and the second plate, so that the welded joint has higher fatigue strength.

为了研究本发明实施例中的焊接接头的疲劳强度,以两个板件1为例,将仅焊接的焊接接头A,焊接后压缩加工的焊接接头B,以及本发明实施例的焊接接头(焊接后自冲铆接的焊接接头)C进行了拉伸剪切的疲劳强度实验。In order to study the fatigue strength of the welded joint in the embodiment of the present invention, taking two plates 1 as an example, the welded joint A that is only welded, the welded joint B that is compressed after welding, and the welded joint (welded joint) of the embodiment of the present invention Post-self-piercing riveted welded joints) C performed tensile shear fatigue strength tests.

具体的,参阅图6和图7,叠置的两个板件1均为780MPa级冷轧钢板(DP780),尺寸为1.8mmx38mmx125mm,其中,125mm为板件1的长度L1,1.8mm为板件1的厚度t,38cm为板件1的宽度L3,且为两个板件1的重叠区域的长度L2,相应的,两个板件1叠置后的总长度L4为212mm。Specifically, referring to Fig. 6 and Fig. 7, the two stacked plates 1 are both 780MPa-grade cold-rolled steel plates (DP780), with a size of 1.8mmx38mmx125mm, where 125mm is the length L1 of the plate 1, and 1.8mm is the plate The thickness t of 1, 38cm, is the width L3 of the board 1, and is the length L2 of the overlapping area of the two boards 1. Correspondingly, the total length L4 of the two boards 1 after stacking is 212mm.

熔核2直径为φ7.5mm。焊接条件具体为:采用圆锥-R型电极,该电极直径20mm、前端直径φ8mm(R40),电极加压力为4.4kN,焊接电流为7.7kA,通电时间为490ms。通过上述条件对两个板件1焊接后,获得仅焊接的焊接接头A。The diameter of the nugget 2 is φ7.5mm. The specific welding conditions are as follows: use a conical-R-shaped electrode with a diameter of 20mm, a front diameter of φ8mm (R40), an electrode pressure of 4.4kN, a welding current of 7.7kA, and a power-on time of 490ms. After the two plates 1 are welded under the above conditions, a welded joint A only welded is obtained.

对获得仅焊接的焊接接头A使用万能试验机和硼钢制圆柱冲头(φ10mm)进行压缩加工。具体的,冲头的中心轴与熔核2的中心保持一致,从板面向板厚方向加压,最大载荷为100kN,保持时间为10秒,获得焊接后压缩加工的焊接接头B。Compression processing was performed on the welded joint A obtained only by welding using a universal testing machine and a boron steel cylindrical punch (φ10 mm). Specifically, the central axis of the punch is kept consistent with the center of the nugget 2, pressure is applied from the plate surface in the direction of plate thickness, the maximum load is 100kN, and the hold time is 10 seconds to obtain a welded joint B compressed after welding.

对获得仅焊接的焊接接头A使用硬质铆钉(φ5×L6mm、540HV)进行自冲铆接。硬质铆钉的中心轴与熔核2的中心保持一致,从板面向板厚方向打入,打入时的最大载荷为82kN,获得焊接后自冲铆接的焊接接头C。A hard rivet (φ5×L6mm, 540HV) was used to perform self-piercing riveting on the welded joint A obtained only by welding. The central axis of the hard rivet is consistent with the center of the nugget 2, and it is driven into the plate thickness direction from the plate surface. The maximum load when driving is 82kN, and a welded joint C with self-piercing riveting after welding is obtained.

对焊接接头A、焊接接头B和焊接接头C进行疲劳试验。具体的,使用伺服液压式疲劳试验机,频率f=60Hz,应力比R≈0,循环数为1×107次被定义为疲劳耐久极限,L-N(载荷幅度-破裂循环次数)线图制作等疲劳结果的评价依据ISO-14324。Fatigue tests were performed on welded joint A, welded joint B and welded joint C. Specifically, using a servo-hydraulic fatigue testing machine, frequency f=60Hz, stress ratio R≈0, cycle number 1× 107 times is defined as the fatigue endurance limit, LN (load amplitude-rupture cycle number) line diagram production, etc. Evaluation of fatigue results is based on ISO-14324.

参阅图8,焊接接头C在各载荷下的时间强度最大,L-N线图向右上移动。相较于焊接接头B,焊接接头C的疲劳强度高且稳定,即焊接接头C在相同的载荷下试验结构的偏差较小。在疲劳耐久限(1×107次未断裂的最大载荷)的比较中,焊接接头C为焊接接头A的2.9倍,相较于焊接接头B,焊接接头C提高了2倍。因此,本发明实施例中的焊接接头的疲劳强度得到显著提高。Referring to Figure 8, the time intensity of welded joint C under each load is the largest, and the L-N line graph moves to the upper right. Compared with welded joint B, the fatigue strength of welded joint C is high and stable, that is, the deviation of the test structure of welded joint C under the same load is small. In the comparison of the fatigue endurance limit (1×107 times the maximum load without breaking), the welded joint C is 2.9 times that of the welded joint A, and compared with the welded joint B, the welded joint C is improved by 2 times. Therefore, the fatigue strength of the welded joint in the embodiment of the present invention is significantly improved.

综上,本发明实施例中的焊接接头包括压入至少两个板件1内的钉状件3,且钉状件3穿透至少部分板件1和各熔核2,以使熔核2中至少远离钉状件3的边缘区域具有压缩残余应力,以抑制裂纹的产生和生长,提高疲劳强度,减少焊接接头的疲劳断裂。To sum up, the welded joint in the embodiment of the present invention includes a nail-like piece 3 pressed into at least two plates 1, and the nail-like piece 3 penetrates at least part of the plate 1 and each nugget 2, so that the nugget 2 At least the edge region far away from the nail-shaped part 3 has compressive residual stress, so as to inhibit the generation and growth of cracks, improve the fatigue strength, and reduce the fatigue fracture of the welded joint.

本发明实施例还提供一种焊接接头的制造方法,参阅图3至图5,该制造方法具体包括以下步骤:The embodiment of the present invention also provides a method for manufacturing a welded joint, referring to Figures 3 to 5, the manufacturing method specifically includes the following steps:

步骤S100:将至少两个板件依序叠置,形成待焊接件。Step S100: stack at least two plate parts in sequence to form a part to be welded.

其中,板件1的数量可以为两个或者两个以上,这些板件1依次层叠设置,且具有重叠区域,形成待焊接件。这些板件1的叠置方向为板厚方向,这些板件1的层叠顺序与其连接关系相关,需要固定连接的板件1相接触。Wherein, the number of plate parts 1 may be two or more, and these plate parts 1 are stacked in sequence and have overlapping areas to form parts to be welded. The stacking direction of these boards 1 is the board thickness direction, the stacking sequence of these boards 1 is related to their connection relationship, and the boards 1 that need to be fixedly connected are in contact.

板件1可以为钢板或者铝合金板等,其厚度较薄。示例性的,板件1可以为软钢板、高张力钢板、超高张力钢板、5000系铝合金、6000系铝合金等。各板件1的材质可以相同,也可以不同。The plate 1 can be a steel plate or an aluminum alloy plate, etc., and its thickness is relatively thin. Exemplarily, the plate 1 may be a mild steel plate, a high-tensile steel plate, an ultra-high-tensile steel plate, a 5000-series aluminum alloy, a 6000-series aluminum alloy or the like. The materials of the boards 1 can be the same or different.

步骤S200:对待焊接件进行焊接形成焊接件,焊接件内形成有熔核,熔核固定连接相邻的两个板件,沿至少两个板件的叠置方向,焊接件具有相对设置的第一表面和第二表面。Step S200: Weld the parts to be welded to form a welded part. A nugget is formed in the welded part, and the nugget is fixedly connected to two adjacent plates. Along the stacking direction of at least two plates, the welded part has a first first surface and second surface.

利用电极夹持待焊接件,并对电极加压力和通电,进行点焊,使待焊接件形成焊接件。焊接件内以相邻两个板件1的接触面为中心形成有熔核2,从而将相对应的两个板件1固定连接。沿至少两个板件1的叠置方向,焊接件具有相对设置的第一表面6(图4所示上表面)和第二表面7(图4所示下表面)。点焊时的焊接条件(例如焊接电流、通电试机、加压大小等),均可以根据工艺需要进行调整。Use the electrodes to clamp the parts to be welded, and apply pressure and electricity to the electrodes to perform spot welding, so that the parts to be welded form welded parts. A nugget 2 is formed centering on the contact surface of two adjacent plates 1 in the weldment, so as to fix the corresponding two plates 1 . Along the stacking direction of at least two plates 1 , the welded part has a first surface 6 (upper surface shown in FIG. 4 ) and a second surface 7 (lower surface shown in FIG. 4 ) which are oppositely disposed. Welding conditions during spot welding (such as welding current, energized test machine, pressurized size, etc.) can be adjusted according to the needs of the process.

步骤S300:从第一表面打入钉状件,形成焊接接头,钉状件穿透熔核,以及位于熔核靠近第一表面一侧的板件,以形成容纳孔,熔核中至少远离钉状件的边缘区域具有压缩残余应力。Step S300: Driving a nail-like piece from the first surface to form a welded joint, the nail-like piece penetrates the nugget and the plate on the side of the nugget close to the first surface to form a receiving hole, the nugget is at least far away from the nail The edge region of the shape has compressive residual stress.

从焊接件的第一表面6打入钉状件3,形成焊接接头,钉状件3穿透熔核2,以及位于熔核2靠近第一表面6一侧的板件1,使得相应的板件1和熔核2内形成容纳孔,容纳孔与钉状件3适配。容纳孔为盲孔,即容纳孔的底部位于其中一个板件1内,例如,容纳孔的底部位于最远离容纳孔开口的板件1内。Drive the nail 3 from the first surface 6 of the weldment to form a welded joint, the nail 3 penetrates the nugget 2, and the plate 1 on the side of the nugget 2 near the first surface 6, so that the corresponding plate Accommodating holes are formed in the element 1 and the nugget 2, and the accommodating holes are adapted to the nail-shaped element 3. The accommodating hole is a blind hole, that is, the bottom of the accommodating hole is located in one of the panels 1 , for example, the bottom of the accommodating hole is located in the panel 1 farthest from the opening of the accommodating hole.

钉状件3的硬度大于板件1的硬度,且大于熔核2的硬度,以实现钉状件3的压入,以及容纳孔的形成。钉状件3位于熔核2的中心区域,例如,钉状件3位于熔核2的正中央,即钉状件3的轴线与熔核2的中心重合,以使熔核2的边缘区域受力较为均匀。压缩残余应力相对钉状件3的轴线呈放射状分布,以使边缘区域的压缩残余应力环绕钉状件3的轴线分布,边缘区域均具有压缩残余应力,且边缘区域的压缩残余应力分布较为均匀。The hardness of the nail 3 is greater than that of the plate 1 and greater than that of the nugget 2 , so as to realize the pressing of the nail 3 and the formation of the receiving hole. The nail 3 is located in the center of the nugget 2, for example, the nail 3 is located in the center of the nugget 2, that is, the axis of the nail 3 coincides with the center of the nugget 2, so that the edge area of the nugget 2 is affected. The force is more uniform. The compressive residual stress is radially distributed relative to the axis of the nail 3, so that the compressive residual stress in the edge area is distributed around the axis of the nail 3. The edge areas all have compressive residual stress, and the compressive residual stress in the edge area is relatively uniform.

钉状件3打入焊接件后,熔核2内的压缩残余应力的方向与至少两个板件1的叠置方向垂直,即压缩残余应力的方向与板件1的轧制方向一致,使轧制方向的拉伸残余应力消失,并在裂纹生长的垂直方向上保持压缩残余应力,有利于保持裂纹的开口关闭,可以更有效地抑制裂纹。After the nail-shaped part 3 is driven into the weldment, the direction of the compressive residual stress in the nugget 2 is perpendicular to the stacking direction of at least two plates 1, that is, the direction of the compressive residual stress is consistent with the rolling direction of the plates 1, so that The tensile residual stress in the rolling direction disappears, and the compressive residual stress is maintained in the vertical direction of crack growth, which is beneficial to keep the opening of the crack closed, and can suppress the crack more effectively.

其中,钉状件3可以通过自冲铆接至焊接件内,具体的,在一些可能的实现方式中,从第一表面打入钉状件(步骤S300),包括:Wherein, the nail-shaped part 3 can be riveted into the weldment by self-piercing. Specifically, in some possible implementations, driving the nail-shaped part from the first surface (step S300) includes:

步骤S301:钉状件安装在凸模工具内,且焊接件放置在凸模工具和凹模工具之间,凸模工具与第一表面接触。Step S301: the nail-shaped part is installed in the punch tool, and the welding part is placed between the punch tool and the die tool, and the punch tool is in contact with the first surface.

参阅图4,钉状件3位于凸模工具4,且凸模工具4与焊接件的第一表面6接触,使得钉状件3也保持与焊接件的第一表面6接触。凹模工具5与焊接件的第二表面7接触,焊接件位于凸模工具4和凹模工具5之间,且第一表面6和第二表面7分别紧贴凸模工具4和凹模工具5。其中,凸模工具4和凹模工具5相对设置,且焊接件的第二表面7暴露在凹模工具5的容纳腔。Referring to FIG. 4 , the nail 3 is located on the punch tool 4 and the punch tool 4 is in contact with the first surface 6 of the weldment, so that the nail 3 also remains in contact with the first surface 6 of the weld. The die tool 5 is in contact with the second surface 7 of the weldment, the weldment is located between the punch tool 4 and the die tool 5, and the first surface 6 and the second surface 7 are respectively close to the punch tool 4 and the die tool 5. Wherein, the male mold tool 4 and the female mold tool 5 are arranged oppositely, and the second surface 7 of the welding part is exposed in the cavity of the female mold tool 5 .

步骤S302:凸模工具将钉状件打入焊接件内,钉状件和焊接件塑性变形,且第二表面与凹模工具贴合,形成与凹模工具相适配的凸起。Step S302: The male tool drives the nail into the weldment, the nail and the weld are plastically deformed, and the second surface is attached to the die tool to form a protrusion matching the die tool.

凸模工具4推动钉状件3刺穿焊接件的第一表面6,并进入焊接件内。钉状件3塑性变形,以与焊接件形成机械互锁结构。焊接件塑性变形,焊接件中与凹模工具5接触的一层板件1的材料进入凹模工具5,使得焊接件的第二表面7与凹模工具5贴合,形成与凹模工具5相适配的凸起,同时焊接件与钉状件3形成焊接接头。The punch tool 4 pushes the nail 3 through the first surface 6 of the weldment and into the weldment. The nail 3 is plastically deformed to form a mechanical interlocking structure with the weldment. The weldment is plastically deformed, and the material of a layer of plate 1 in the weldment that is in contact with the die tool 5 enters the die tool 5, so that the second surface 7 of the weldment is attached to the die tool 5, forming a joint with the die tool 5 Compatible protrusions, and the welding piece and the nail-shaped piece 3 form a welding joint at the same time.

综上,本发明实施例中的焊接接头的制造方法中,通过将至少两个板件1依序叠置后进行焊接,在相邻的两个板件1之间形成熔核2,并通过钉状钉状件3穿透熔核2和相应的板件1,使熔核2中至少远离钉状件3的边缘区域具有压缩残余应力,以抑制裂纹的产生和生长,提高疲劳强度,减少焊接接头的疲劳断裂。To sum up, in the method for manufacturing a welded joint in the embodiment of the present invention, at least two plates 1 are stacked sequentially and then welded to form a nugget 2 between two adjacent plates 1, and through The nail-shaped nail-shaped piece 3 penetrates the nugget 2 and the corresponding plate 1, so that at least the edge region of the nugget 2 far away from the nail-shaped piece 3 has compressive residual stress, so as to inhibit the generation and growth of cracks, improve the fatigue strength, and reduce Fatigue fracture of welded joints.

本说明书中各实施例或实施方式采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分相互参见即可。Each embodiment or implementation manner in this specification is described in a progressive manner, each embodiment focuses on the differences from other embodiments, and the same and similar parts of each embodiment can be referred to each other.

本领域技术人员应理解的是,在本发明的揭露中,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系是基于附图所示的方位或位置关系,其仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的系统或元件必须具有特定的方位、以特定的方位构造和操作,因此上述术语不能理解为对本发明的限制。Those skilled in the art should understand that in the disclosure of the present invention, the terms "vertical", "transverse", "upper", "lower", "front", "rear", "left", "right", " The orientation or positional relationship indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the present invention and simplified description, rather than indicating or implying that the system or element referred to must have a specific orientation, be constructed and operate in a specific orientation, so the above terms should not be construed as limiting the present invention.

在本说明书的描述中,参考术语“一个实施方式”、“一些实施方式”、“示意性实施方式”、“示例”、“具体示例”、或“一些示例”等的描述意指结合实施方式或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施方式或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施方式或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施方式或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "exemplary embodiments", "examples", "specific examples", or "some examples" etc. mean that the embodiments are combined A specific feature, structure, material, or characteristic described or exemplified is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples.

最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.

Claims (10)

1. The welding joint is characterized by comprising at least two plates which are sequentially overlapped, a nugget fixedly connecting the two adjacent plates, and a nail-shaped piece, wherein the nail-shaped piece is pressed into at least part of the plates and each nugget along the overlapped direction of the at least two plates, so that accommodating holes matched with the nail-shaped piece are formed in the corresponding plates and the nugget, and at least the edge area far away from the nail-shaped piece in the nugget is provided with compressive residual stress.
2. The welded joint according to claim 1, wherein the direction of the compressive residual stress is perpendicular to the stacking direction of at least two plates.
3. The welded joint of claim 1, wherein the compressive residual stress is radially distributed relative to the axis of the spike.
4. The welded joint of claim 1, wherein the spike has a hardness greater than the hardness of the plate and greater than the hardness of the nugget, the spike axis coinciding with the center of the nugget.
5. The welded joint according to any one of claims 1 to 4, wherein the receiving hole is formed in a first surface of the at least two plates, a projection is formed in a second surface, the projection is disposed opposite to the receiving hole, and the first surface and the second surface are disposed opposite to each other in a stacking direction of the at least two plates.
6. The welded joint according to any one of claims 1-4, wherein the spike comprises a self-piercing rivet between the spike and the respective plate and nugget.
7. The welded joint of claim 6 wherein said self-piercing rivet includes a rivet foot and a rivet head attached to one end of said rivet foot, said rivet head being located within one of said plates and being exposed at an end face remote from said rivet foot, said rivet foot extending through said nugget and said plate between said rivet head and said nugget and compressing said edge region of said nugget.
8. A welded joint according to any one of claims 1-3, wherein the at least two plates comprise a first plate and a second plate, the spike being located in the first plate and extending through the first plate and the nugget and into the second plate, the nugget having the compressive residual stress away from an edge region of the spike.
9. A method of manufacturing a welded joint, comprising:
sequentially superposing at least two plates to form a piece to be welded;
welding the to-be-welded piece to form a welding piece, wherein a nugget is formed in the welding piece, the nugget is fixedly connected with two adjacent plate pieces, and the to-be-welded piece is provided with a first surface and a second surface which are oppositely arranged along the stacking direction of the at least two plate pieces;
driving a nail from the first surface to form a welded joint, the nail penetrating the nugget, and the plate on a side of the nugget adjacent to the first surface to form a receiving hole, the nugget having compressive residual stress in at least an edge region thereof remote from the nail.
10. The method of manufacturing of claim 9, wherein driving the spike from the first surface comprises:
the spike is mounted within a punch tool and the weld is placed between the punch tool and a die tool, the punch tool being in contact with the first surface;
the male die tool drives the spike-shaped piece into the welding piece, the spike-shaped piece and the welding piece are plastically deformed, and the second surface is attached to the female die tool to form a protruding head matched with the female die tool.
CN202310625841.0A 2023-05-30 2023-05-30 Welded joint and method of manufacturing the same Pending CN116652434A (en)

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JP2015166111A (en) * 2006-05-13 2015-09-24 ヘンロッブ・リミテッドHenrob Limited Forming method for fastening part using self insertion rivet
CN105422573A (en) * 2014-09-18 2016-03-23 (株)星宇Hitech Self Piercing Projection Welding Rivet, And Joined Structure And Joining Method Using The Rivet
CN109794670A (en) * 2019-03-28 2019-05-24 上海交通大学 Dissimilar metal material resistance riveting welding system and welding method of light alloy and steel
WO2023066138A1 (en) * 2021-10-20 2023-04-27 Novelis Inc. Thermal assisted self-piercing riveting for high strength 7xxx aluminum

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015166111A (en) * 2006-05-13 2015-09-24 ヘンロッブ・リミテッドHenrob Limited Forming method for fastening part using self insertion rivet
CN101890564A (en) * 2010-07-06 2010-11-24 上海交通大学 Dissimilar metal resistance riveting welding device
CN105422573A (en) * 2014-09-18 2016-03-23 (株)星宇Hitech Self Piercing Projection Welding Rivet, And Joined Structure And Joining Method Using The Rivet
CN109794670A (en) * 2019-03-28 2019-05-24 上海交通大学 Dissimilar metal material resistance riveting welding system and welding method of light alloy and steel
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