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CN116765252B - Sheet metal forming and punching detection tool - Google Patents

Sheet metal forming and punching detection tool Download PDF

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Publication number
CN116765252B
CN116765252B CN202310802803.8A CN202310802803A CN116765252B CN 116765252 B CN116765252 B CN 116765252B CN 202310802803 A CN202310802803 A CN 202310802803A CN 116765252 B CN116765252 B CN 116765252B
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rod
plate
punching
detection
sheet metal
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CN116765252A (en
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杨永旺
徐杰
龙辉
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Dongguan Lingpeng Industrial Co ltd
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Mayu Sci Tech Innovation Services Nanjing Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/24Perforating, i.e. punching holes
    • B21D28/26Perforating, i.e. punching holes in sheets or flat parts

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Punching Or Piercing (AREA)

Abstract

The invention discloses a sheet metal forming and punching detection tool which comprises a workbench, a punching die, a feeding mechanism and a feeding mechanism, wherein the punching die comprises an upper die plate, a lower die plate, a positioning plate, a first punching device and a second punching device, wherein a guide post and a guide sleeve which are matched with each other are arranged between the upper die plate and the lower die plate, the positioning plate is fixed in the middle of the lower die plate, the first punching device is positioned at the front side of the second punching device, and a positioning hole and a forming hole are formed in the sheet metal part in sequence.

Description

一种钣金成型冲孔检测工装A sheet metal forming punching detection tool

技术领域Technical Field

本发明公开一种钣金成型冲孔检测工装,属于钣金生产加工技术领域。The invention discloses a sheet metal forming punching detection tool and belongs to the technical field of sheet metal production and processing.

背景技术Background Art

钣金件具有重量轻、强度高、导电、成本低、大规模量产性能好等特点,在电子电器、通信、汽车工业、医疗器械等领域得到了广泛应用,例如在电脑机箱外壳、电子产品外壳、设备机架外壳中,钣金件是必不可少的组成部分。而钣金件在加工的过程中,通常会进行冲孔处理,不同钣金件对冲孔加工的精度要求有所不同,部分精度要求较高的钣金件在冲孔成型之后,需要对冲孔的孔径进行检测,从而确定钣金件冲孔成型的质量,如图1所示的一种钣金件,为了检测成型孔2的公差是否符合要求,现有的检测方法是利用符合公差要求的两个销轴,依靠人工将两个直径不一样的销轴依次穿过成型孔2,并通过查看销轴能够通过成型孔2的结果来确定成型孔2是否符合要求,而采用该测试方法,不仅测试效率低,而且劳动强度大。Sheet metal parts have the characteristics of light weight, high strength, conductivity, low cost, and good mass production performance. They have been widely used in the fields of electronics, communications, automobile industry, medical equipment, etc. For example, sheet metal parts are indispensable components in computer case shells, electronic product shells, and equipment rack shells. During the processing of sheet metal parts, punching is usually performed. Different sheet metal parts have different requirements for the precision of punching. After punching, some sheet metal parts with higher precision requirements need to detect the aperture of the punched hole to determine the quality of the punching of the sheet metal parts. For a sheet metal part shown in Figure 1, in order to detect whether the tolerance of the forming hole 2 meets the requirements, the existing detection method is to use two pins that meet the tolerance requirements, rely on manual operation to pass the two pins with different diameters through the forming hole 2 in turn, and determine whether the forming hole 2 meets the requirements by checking the result that the pin can pass through the forming hole 2. However, the use of this test method not only has low test efficiency, but also has high labor intensity.

发明内容Summary of the invention

本发明的目的就是为了解决现有技术中的问题,而提供一种钣金成型冲孔检测工装。The purpose of the present invention is to solve the problems in the prior art and to provide a sheet metal forming punching detection tool.

本发明通过以下技术方案来实现上述目的,一种钣金成型冲孔检测工装,包括工作台、冲孔模具、进料机构和送料机构,所述冲孔模具包括上模板、下模板、定位板、第一冲孔装置和第二冲孔装置,所述上模板与下模板之间具有相互配合的导柱和导套,所述定位板固定在下模板的中部,所述第一冲孔装置位于第二冲孔装置的前侧,且两者先后在钣金件上成型出定位孔和成型孔,所述上模板对应第二冲孔装置送料方向的后侧具有第一检测装置和第二检测装置,所述第一检测装置和第二检测装置的结构相同,且两者分别设置有第一检测轴和第二检测轴,所述第一检测轴的直径等于成型孔的最小公差直径,所述第二检测轴的直径大于成型孔的最大公差直径,所述第一检测装置和第二检测装置在上模板和下模板合模时可以输出第一检测轴和第二检测轴是否通过成型孔的电信号,所述进料机构包括导料板、输送辊和第一电机,所述导料板固定在工作台上,且一端延伸至定位板的侧面,所述输送辊转动安装在导料板上,所述第一电机的输出轴与输送辊连接,所述送料机构安装在工作台上,并可将定位板上的钣金件按照一定的距离朝一侧输送,所述冲孔模具远离进料机构的一侧设置有出料机构,所述定位板位于第一冲孔装置的前侧设置有活动挡料机构。The present invention achieves the above-mentioned purpose through the following technical scheme: a sheet metal forming punching detection tool, including a workbench, a punching die, a feeding mechanism and a feeding mechanism, the punching die includes an upper template, a lower template, a positioning plate, a first punching device and a second punching device, the upper template and the lower template are provided with a guide column and a guide sleeve that cooperate with each other, the positioning plate is fixed to the middle of the lower template, the first punching device is located in front of the second punching device, and the two successively form a positioning hole and a forming hole on the sheet metal part, the upper template is provided with a first detection device and a second detection device on the rear side corresponding to the feeding direction of the second punching device, the first detection device and the second detection device have the same structure, and the two are respectively provided with a first detection axis and a second detection axis, the diameter of the first detection axis The diameter of the second detection axis is equal to the minimum tolerance diameter of the forming hole, the diameter of the second detection axis is greater than the maximum tolerance diameter of the forming hole, the first detection device and the second detection device can output an electrical signal of whether the first detection axis and the second detection axis pass through the forming hole when the upper template and the lower template are molded together, the feeding mechanism includes a guide plate, a conveying roller and a first motor, the guide plate is fixed on the workbench, and one end extends to the side of the positioning plate, the conveying roller is rotatably mounted on the guide plate, the output shaft of the first motor is connected to the conveying roller, the feeding mechanism is installed on the workbench, and can convey the sheet metal on the positioning plate to one side at a certain distance, the punching die is provided with a discharging mechanism on the side away from the feeding mechanism, and the positioning plate is provided with a movable blocking mechanism on the front side of the first punching device.

优选的,所述第一冲孔装置包括第一固定块、第一冲孔凸模、第一弹簧和第一压杆,所述第一固定块固定在上模板上,所述第一冲孔凸模和第一压杆安装在第一固定块上,所述第一弹簧的两端分别与上模板和第一压杆抵触,所述第二冲孔装置包括第二冲孔凸模和第二固定块,所述第一检测装置和第二检测装置还包括第三固定块、活动开关和第二弹簧,所述第一检测轴和第二检测轴安装在第三固定块上,所述第二弹簧对第一检测轴和第二检测轴施加向下的作用力,所述活动开关在第一检测轴或第二检测轴无法通过成型孔时接通电路并输出电信号,所述第一检测轴和第二检测轴位于第二弹簧的内侧具有用于抵压活动开关的顶柱,所述第二冲孔装置、第一检测装置和第二检测装置中均设置有定位孔配合的定位件。Preferably, the first punching device includes a first fixed block, a first punching punch, a first spring and a first pressure rod, the first fixed block is fixed on the upper template, the first punching punch and the first pressure rod are installed on the first fixed block, the two ends of the first spring are respectively in contact with the upper template and the first pressure rod, the second punching device includes a second punching punch and a second fixed block, the first detection device and the second detection device also include a third fixed block, an active switch and a second spring, the first detection axis and the second detection axis are installed on the third fixed block, the second spring applies a downward force to the first detection axis and the second detection axis, the active switch connects the circuit and outputs an electrical signal when the first detection axis or the second detection axis cannot pass through the forming hole, the first detection axis and the second detection axis are located on the inner side of the second spring and have a top column for pressing the active switch, and the second punching device, the first detection device and the second detection device are all provided with positioning members that cooperate with the positioning holes.

优选的,所述定位件包括第三弹簧和定位杆,所述定位杆的一端具有与定位孔直径相同的凸出部,所述凸出部的一端具有倒角,所述定位杆靠近凸出部一端的直径大于成型孔的直径,所述第三弹簧对定位杆施加向下的作用力。Preferably, the positioning member includes a third spring and a positioning rod, one end of the positioning rod has a protrusion with the same diameter as the positioning hole, one end of the protrusion has a chamfer, the diameter of the positioning rod close to one end of the protrusion is larger than the diameter of the forming hole, and the third spring applies a downward force to the positioning rod.

优选的,所述活动开关包括抵压件、静态接线柱、动态触点、第四弹簧和固定套,所述固定套通过螺栓固定在上模板上,且固定套上具有安装腔,所述抵压件的一端位于安装腔内,另一端位于固定套的外侧,所述动态触点设置有两个,并且位于抵压件上,两个所述动态触点之间具有导电连接片,所述静态接线柱设置有两个,并固定在上模板对应动态触点的上方,所述第四弹簧的两端分别与上模板和抵压件抵触,所述抵压件上设置有定位第四弹簧的凸柱。Preferably, the active switch includes a pressure piece, a static terminal, a dynamic contact, a fourth spring and a fixed sleeve, the fixed sleeve is fixed to the upper template by bolts, and the fixed sleeve has an installation cavity, one end of the pressure piece is located in the installation cavity, and the other end is located on the outside of the fixed sleeve, two dynamic contacts are provided and are located on the pressure piece, a conductive connecting piece is provided between the two dynamic contacts, two static terminals are provided and are fixed above the corresponding dynamic contacts of the upper template, two ends of the fourth spring respectively contact with the upper template and the pressure piece, and the pressure piece is provided with a protruding column for positioning the fourth spring.

优选的,所述送料机构包括第二电机、驱动盘、连动杆、送料杆、底板、第一导轨、第二导轨、第一安装座和水平驱动件,所述第二电机和第一导轨固定在工作台上,所述驱动盘固定在第二电机的输出轴上,所述连动杆的两端分别与驱动盘和底板连接,所述底板与第一导轨滑动设置,所述第二导轨固定在底板上,所述第一安装座与第二导轨滑动设置,所述底板的滑动方向与钣金件送料方向相同,所述第一安装座与底板的滑动方向垂直,所述第一安装座、送料杆和水平驱动件均设置有两个,两个所述送料杆相对的一侧等间距设置有夹块,所述送料杆的一端与第一安装座固定连接,两个所述水平驱动件带动两个送料杆相互靠近或者相互远离。Preferably, the feeding mechanism includes a second motor, a driving disk, a connecting rod, a feeding rod, a base plate, a first guide rail, a second guide rail, a first mounting seat and a horizontal driving member, the second motor and the first guide rail are fixed on the workbench, the driving disk is fixed on the output shaft of the second motor, the two ends of the connecting rod are respectively connected to the driving disk and the base plate, the base plate and the first guide rail are slidably arranged, the second guide rail is fixed on the base plate, the first mounting seat and the second guide rail are slidably arranged, the sliding direction of the base plate is the same as the feeding direction of the sheet metal, the first mounting seat is perpendicular to the sliding direction of the base plate, the first mounting seat, the feeding rod and the horizontal driving member are each provided with two, clamping blocks are arranged at equal intervals on the opposite sides of the two feeding rods, one end of the feeding rod is fixedly connected to the first mounting seat, and the two horizontal driving members drive the two feeding rods to approach or move away from each other.

优选的,所述水平驱动件包括导滑座、第二安装座和双杆气缸,所述导滑座固定在工作台上,所述第二安装座设置有两个,并与导滑座滑动设置,所述双杆气缸与两个第二安装座固定连接,所述送料杆与第二安装座滑动设置。Preferably, the horizontal driving member includes a guide slide seat, a second mounting seat and a double-rod cylinder, the guide slide seat is fixed on the workbench, two second mounting seats are provided and are slidably arranged with the guide slide seat, the double-rod cylinder is fixedly connected to the two second mounting seats, and the feeding rod is slidably arranged with the second mounting seat.

优选的,所述活动挡料机构包括活动杆、挡杆、第五弹簧和第六弹簧,所述活动杆垂直于送料杆设置,其一端与定位板滑动连接,另一端与送料杆抵触,所述第五弹簧位于活动杆远离送料杆的一端,并对活动杆施加抵触送料杆的作用力,所述挡杆设置有两个,并竖直滑动设置于定位板内,所述挡杆上设置有沉槽,所述沉槽的一侧具有与活动杆配合的斜面,所述第六弹簧的两端分别与挡杆和下模板抵触。Preferably, the movable blocking mechanism includes a movable rod, a blocking rod, a fifth spring and a sixth spring. The movable rod is arranged perpendicular to the feeding rod, one end of which is slidably connected to the positioning plate, and the other end contacts the feeding rod. The fifth spring is located at the end of the movable rod away from the feeding rod, and applies a force to the movable rod to contact the feeding rod. Two blocking rods are provided and vertically slidably arranged in the positioning plate. A sink groove is provided on the blocking rod, and one side of the sink groove has an inclined surface that cooperates with the movable rod. The two ends of the sixth spring respectively contact the blocking rod and the lower template.

优选的,所述出料机构包括出料板和第一气缸,所述出料板的一端与下模板转动连接,且出料板的高度低于定位板的高度,所述第一气缸的缸体与工作台转动连接,所述出料板的中部设置有安装块和转动套,所述转动套与安装块转动连接,所述第一气缸的活塞与转动套固定连接。Preferably, the discharging mechanism includes a discharging plate and a first cylinder, one end of the discharging plate is rotatably connected to the lower template, and the height of the discharging plate is lower than the height of the positioning plate, the cylinder body of the first cylinder is rotatably connected to the workbench, a mounting block and a rotating sleeve are provided in the middle of the discharging plate, the rotating sleeve is rotatably connected to the mounting block, and the piston of the first cylinder is fixedly connected to the rotating sleeve.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:

通过设置工作台、冲孔模具、进料机构和送料机构,进料机构将钣金件自动输送至定位板上,并由送料机构将钣金件依次在第一冲孔装置、第二冲孔装置、第一检测装置和第二检测装置的下方定距输送,使得钣金件先冲裁出定位孔,并以定位孔为基准冲裁出成型孔,随后以定位孔为基准测试第一检测轴和第二检测轴能否通过成型孔,并依靠第一检测装置和第二检测装置中活动开关的连通情况,来输出钣金件检测结果的电信号,利用电信号控制第一气缸带动出料板的摆动,从而将合格钣金与废品钣金件加以区分,并且钣金件的冲孔和检测可以实现连续自动控制,从而有效的提升了钣金件的生产加工效率。By setting a workbench, a punching die, a feeding mechanism and a delivery mechanism, the feeding mechanism automatically transports the sheet metal to the positioning plate, and the feeding mechanism transports the sheet metal in turn at a fixed distance below the first punching device, the second punching device, the first detection device and the second detection device, so that the sheet metal first punches out a positioning hole, and then punches out a forming hole based on the positioning hole, and then tests whether the first detection axis and the second detection axis can pass through the forming hole based on the positioning hole, and outputs an electrical signal of the sheet metal detection result by relying on the connectivity of the active switches in the first detection device and the second detection device, and uses the electrical signal to control the first cylinder to drive the swing of the discharge plate, so as to distinguish qualified sheet metal from waste sheet metal, and the punching and detection of the sheet metal can be continuously and automatically controlled, thereby effectively improving the production and processing efficiency of the sheet metal.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为示例钣金件的结构示意图;FIG1 is a schematic diagram of the structure of an example sheet metal part;

图2为本发明一种钣金成型冲孔检测工装的结构示意图;FIG2 is a schematic structural diagram of a sheet metal forming punching detection tooling of the present invention;

图3为本发明中第一冲孔装置、第二冲孔装置、第一检测装置和第二检测装置的结构示意图;FIG3 is a schematic structural diagram of a first punching device, a second punching device, a first detection device, and a second detection device in the present invention;

图4为本发明中第一冲孔装置的内部结构示意图;FIG4 is a schematic diagram of the internal structure of the first punching device in the present invention;

图5为本发明中第二冲孔装置的内部结构示意图;FIG5 is a schematic diagram of the internal structure of the second punching device in the present invention;

图6为本发明中第一检测装置的内部结构示意图;FIG6 is a schematic diagram of the internal structure of the first detection device in the present invention;

图7为本发明中活动开关的内部结构示意图;FIG7 is a schematic diagram of the internal structure of the movable switch in the present invention;

图8为本发明中送料机构的结构示意图;FIG8 is a schematic structural diagram of a feeding mechanism in the present invention;

图9为本发明中活动挡料机构的结构示意图;FIG9 is a schematic structural diagram of a movable material blocking mechanism in the present invention;

图10为本发明中出料机构的结构示意图;FIG10 is a schematic structural diagram of a discharging mechanism in the present invention;

图11为本发明中第一检测装置和第二检测装置的控制原理图;FIG11 is a control principle diagram of the first detection device and the second detection device in the present invention;

附图标记:1、钣金件;2、成型孔;3、定位孔;4、输送辊;5、第一电机;6、导料板;7、导柱;8、上模板;9、出料机构;10、导套;11、下模板;12、送料机构;13、第一冲孔装置;14、第二冲孔装置;15、第一检测装置;16、第二检测装置;17、第一固定块;18、第一弹簧;19、第一冲孔凸模;20、第一压杆;21、第二冲孔凸模;22、第二固定块;23、第三弹簧;24、定位杆;25、凸出部;26、活动开关;27、定位件;28、第二弹簧;29、第三固定块;30、第一检测轴;31、固定套;32、静态接线柱;33、安装腔;34、动态触点;35、凸柱;36、抵压件;37、第四弹簧;38、导电连接片;39、驱动盘;40、连动杆;41、第二电机;42、第一导轨;43、底板;44、第二导轨;45、第一安装座;46、导滑座;47、双杆气缸;48、第二安装座;49、送料杆;50、夹块;51、水平驱动件;52、定位板;53、活动杆;54、第六弹簧;55、挡杆;56、斜面;57、第五弹簧;58、出料板;59、第一气缸;60、安装块;61、转动套;62、工作台;63、顶柱。Figure numerals: 1, sheet metal; 2, forming hole; 3, positioning hole; 4, conveying roller; 5, first motor; 6, guide plate; 7, guide column; 8, upper template; 9, discharge mechanism; 10, guide sleeve; 11, lower template; 12, feeding mechanism; 13, first punching device; 14, second punching device; 15, first detection device; 16, second detection device; 17, first fixing block; 18, first spring; 19, first punching punch; 20, first pressure rod; 21, second punching punch; 22, second fixing block; 23, third spring; 24, positioning rod; 25, protrusion; 26, movable switch; 27, positioning member; 28, second spring; 29, third fixing block; 30, first detection axis; 31, Fixed sleeve; 32. Static terminal; 33. Mounting cavity; 34. Dynamic contact; 35. Boss; 36. Pressing member; 37. Fourth spring; 38. Conductive connecting piece; 39. Driving disk; 40. Linking rod; 41. Second motor; 42. First guide rail; 43. Bottom plate; 44. Second guide rail; 45. First mounting seat; 46. Guide slide seat; 47. Double-rod cylinder; 48. Second mounting seat; 49. Feeding rod; 50. Clamping block; 51. Horizontal driving member; 52. Positioning plate; 53. Movable rod; 54. Sixth spring; 55. Stop rod; 56. Inclined surface; 57. Fifth spring; 58. Discharging plate; 59. First cylinder; 60. Mounting block; 61. Rotating sleeve; 62. Workbench; 63. Top column.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

如图1-图11所示,一种钣金成型冲孔检测工装,包括工作台62、冲孔模具、进料机构和送料机构12,冲孔模具包括上模板8、下模板11、定位板52、第一冲孔装置13和第二冲孔装置14,上模板8与下模板11之间具有相互配合的导柱7和导套10,定位板52固定在下模板11的中部,第一冲孔装置13位于第二冲孔装置14的前侧,且两者先后在钣金件1上成型出定位孔3和成型孔2,上模板8对应第二冲孔装置14送料方向的后侧具有第一检测装置15和第二检测装置16,第一检测装置15和第二检测装置16的结构相同,且两者分别设置有第一检测轴30和第二检测轴,第一检测轴30的直径等于成型孔2的最小公差直径,第二检测轴的直径大于成型孔2的最大公差直径,第一检测装置15和第二检测装置16在上模板8和下模板11合模时可以输出第一检测轴30和第二检测轴是否通过成型孔2的电信号,进料机构包括导料板6、输送辊4和第一电机5,导料板6固定在工作台62上,且一端延伸至定位板52的侧面,输送辊4转动安装在导料板6上,第一电机5的输出轴与输送辊4连接,送料机构12安装在工作台62上,并可将定位板52上的钣金件1按照一定的距离朝一侧输送,冲孔模具远离进料机构的一侧设置有出料机构9,定位板52位于第一冲孔装置13的前侧设置有活动挡料机构。As shown in Fig. 1 to Fig. 11, a sheet metal forming punching detection tooling includes a workbench 62, a punching die, a feeding mechanism and a feeding mechanism 12. The punching die includes an upper template 8, a lower template 11, a positioning plate 52, a first punching device 13 and a second punching device 14. A guide column 7 and a guide sleeve 10 that cooperate with each other are provided between the upper template 8 and the lower template 11. The positioning plate 52 is fixed to the middle of the lower template 11. The first punching device 13 is located in front of the second punching device 14, and the two successively form a positioning hole 3 and a forming hole 2 on the sheet metal part 1. The upper template 8 has a first detection device 15 and a second detection device 16 on the rear side corresponding to the feeding direction of the second punching device 14. The first detection device 15 and the second detection device 16 have the same structure, and the two are respectively provided with a first detection axis 30 and a second detection axis. The first detection axis 30 The diameter is equal to the minimum tolerance diameter of the forming hole 2, the diameter of the second detection axis is greater than the maximum tolerance diameter of the forming hole 2, the first detection device 15 and the second detection device 16 can output an electrical signal of whether the first detection axis 30 and the second detection axis pass through the forming hole 2 when the upper template 8 and the lower template 11 are molded, the feeding mechanism includes a guide plate 6, a conveying roller 4 and a first motor 5, the guide plate 6 is fixed on the workbench 62, and one end extends to the side of the positioning plate 52, the conveying roller 4 is rotatably installed on the guide plate 6, the output shaft of the first motor 5 is connected to the conveying roller 4, the feeding mechanism 12 is installed on the workbench 62, and can convey the sheet metal 1 on the positioning plate 52 to one side at a certain distance, a discharge mechanism 9 is arranged on the side of the punching die away from the feeding mechanism, and the positioning plate 52 is located on the front side of the first punching device 13 and a movable material blocking mechanism is arranged.

第一冲孔装置13包括第一固定块17、第一冲孔凸模19、第一弹簧18和第一压杆20,第一固定块17固定在上模板8上,第一冲孔凸模19和第一压杆20安装在第一固定块17上,第一弹簧18的两端分别与上模板8和第一压杆20抵触,第二冲孔装置14包括第二冲孔凸模21和第二固定块22,第一检测装置15和第二检测装置16还包括第三固定块29、活动开关26和第二弹簧28,第一检测轴30和第二检测轴安装在第三固定块29上,第二弹簧28对第一检测轴30和第二检测轴施加向下的作用力,活动开关26在第一检测轴30或第二检测轴无法通过成型孔2时接通电路并输出电信号,第一检测轴30和第二检测轴位于第二弹簧28的内侧具有用于抵压活动开关26的顶柱63,第二冲孔装置14、第一检测装置15和第二检测装置16中均设置有定位孔3配合的定位件27,定位件27包括第三弹簧23和定位杆24,定位杆24的一端具有与定位孔3直径相同的凸出部25,凸出部25的一端具有倒角,定位杆24靠近凸出部25一端的直径大于成型孔2的直径,第三弹簧23对定位杆24施加向下的作用力,第一冲孔凸模19先在钣金件1上成型出两个定位孔3,定位孔3成型时,第一压杆20先压住钣金件1,第一弹簧18与第一压杆20起到预压钣金件1的作用,使得钣金件1在冲孔时不会发生移动,而在冲裁成型孔2时,先用定位杆24上的凸出部25插入至定位孔3中,如此可对钣金件1进行定位,并且定位杆24在第二弹簧28的作用下可对钣金件1预压,这样一来在冲裁成型孔2时,钣金件1不会发生移动,并且定位孔3与成型孔2具有确定的相对位置关系,从而方便后续对成型孔2的直径进行检测。The first punching device 13 includes a first fixed block 17, a first punching punch 19, a first spring 18 and a first pressure rod 20. The first fixed block 17 is fixed on the upper template 8. The first punching punch 19 and the first pressure rod 20 are installed on the first fixed block 17. The two ends of the first spring 18 are respectively in contact with the upper template 8 and the first pressure rod 20. The second punching device 14 includes a second punching punch 21 and a second fixed block 22. The first detection device 15 and the second detection device 16 also include a third fixed block 29, an active switch 26 and a second spring 28. The first detection shaft 30 and the second detection shaft are installed on the third fixed block 29. The second spring 28 applies a downward force to the first detection shaft 30 and the second detection shaft. The active switch 26 connects the circuit and outputs an electrical signal when the first detection shaft 30 or the second detection shaft cannot pass through the forming hole 2. The first detection shaft 30 and the second detection shaft are located on the inner side of the second spring 28 and have a top column 63 for pressing the active switch 26. The second punching device 14, the first detection device 15 and the second detection device 16 are all provided with a fixed The positioning member 27 cooperates with the positioning hole 3, and the positioning member 27 includes a third spring 23 and a positioning rod 24. One end of the positioning rod 24 has a protrusion 25 with the same diameter as the positioning hole 3, and one end of the protrusion 25 has a chamfer. The diameter of the positioning rod 24 near the protrusion 25 is larger than the diameter of the forming hole 2. The third spring 23 applies a downward force to the positioning rod 24. The first punching punch 19 first forms two positioning holes 3 on the sheet metal part 1. When the positioning holes 3 are formed, the first pressing rod 20 first presses the sheet metal part 1, and the first spring 18 and The first pressure rod 20 serves to pre-press the sheet metal part 1 so that the sheet metal part 1 will not move during punching. When punching the forming hole 2, the protrusion 25 on the positioning rod 24 is first inserted into the positioning hole 3, so that the sheet metal part 1 can be positioned, and the positioning rod 24 can pre-press the sheet metal part 1 under the action of the second spring 28. In this way, when punching the forming hole 2, the sheet metal part 1 will not move, and the positioning hole 3 and the forming hole 2 have a definite relative position relationship, thereby facilitating the subsequent detection of the diameter of the forming hole 2.

活动开关26包括抵压件36、静态接线柱32、动态触点34、第四弹簧37和固定套31,固定套31通过螺栓固定在上模板8上,且固定套31上具有安装腔33,抵压件36的一端位于安装腔33内,另一端位于固定套31的外侧,动态触点34设置有两个,并且位于抵压件36上,两个动态触点34之间具有导电连接片38,静态接线柱32设置有两个,并固定在上模板8对应动态触点34的上方,第四弹簧37的两端分别与上模板8和抵压件36抵触,抵压件36上设置有定位第四弹簧37的凸柱35,在冲裁成型孔2的直径时,由于钣金件1会发生变形,导致成型孔2的大小各有差异,通常检测成型孔2的直径是否合格,由于成型孔2一般具有一定公差范围,成型孔2尺寸在公差范围内即为合格,否则为废品,为了方便理解,取成型孔2的标准直径为10mm,公差范围为±0.05mm,如此一来第一检测轴30的直径为9.95mm,而第二检测轴的直径为10.06mm,在检测成型孔2,依靠第一检测轴30与第二检测轴是否能够通过成型孔2,来控制活动开关26电路的连通,从而输出检测成型孔2直径是否符合要求的电信号。The movable switch 26 includes a pressing piece 36, a static terminal 32, a dynamic contact 34, a fourth spring 37 and a fixed sleeve 31. The fixed sleeve 31 is fixed to the upper template 8 by bolts, and the fixed sleeve 31 has a mounting cavity 33. One end of the pressing piece 36 is located in the mounting cavity 33, and the other end is located on the outside of the fixed sleeve 31. Two dynamic contacts 34 are provided and are located on the pressing piece 36. A conductive connecting piece 38 is provided between the two dynamic contacts 34. Two static terminals 32 are provided and fixed above the upper template 8 corresponding to the dynamic contacts 34. The two ends of the fourth spring 37 are respectively in contact with the upper template 8 and the pressing piece 36. The pressing piece 36 is provided with a convex column 35 for positioning the fourth spring 37. 2, since the sheet metal 1 will be deformed, the size of the forming hole 2 will be different. Usually, the diameter of the forming hole 2 is detected to be qualified. Since the forming hole 2 generally has a certain tolerance range, the size of the forming hole 2 is qualified within the tolerance range, otherwise it is scrapped. For the convenience of understanding, the standard diameter of the forming hole 2 is taken as 10mm, and the tolerance range is ±0.05mm. In this way, the diameter of the first detection axis 30 is 9.95mm, and the diameter of the second detection axis is 10.06mm. When detecting the forming hole 2, it depends on whether the first detection axis 30 and the second detection axis can pass through the forming hole 2 to control the connectivity of the active switch 26 circuit, thereby outputting an electrical signal to detect whether the diameter of the forming hole 2 meets the requirements.

活动开关26的具体连通原理:当第一检测轴30和第二检测轴都可以通过成型孔2时,也就意味着成型孔2的尺寸≥10.06mm,也即尺寸是不合格的,此时第一检测装置15和第二检测装置16同一位置的活动开关26电路均未连通,使得第一检测轴30和第二检测轴不压缩第二弹簧28,顶柱63保持不动,活动开关26的电路处于断开状态,而当第一检测轴30可以通过成型孔2,而第二检测轴不能通过成型孔2,也就意味着成型孔2的尺寸在9.95mm-10.05mm之间,也即尺寸是合格的,此时第一检测装置15的活动开关26电路未连通,而第二检测轴向上压缩第二弹簧28,使得顶柱63抵触抵压件36,并使的动态触点34与静态接线柱32抵触,如此第二检测装置16同一位置的活动开关26电路是连通的,当第一检测轴30和第二检测轴都不能通过成型孔2时,也就意味着成型孔2的尺寸≤9.95mm,也即尺寸是不合格的,此时第一检测装置15和第二检测装置16同一位置的活动开关26电路均连通,因此按照上述原理,再利用一个非门控制模块和与门控制模块组成的控制电路,活动开关26电路未连通时的输入信号为0,而连通时的输入信号为1,如此可将第一检测轴30和第二检测轴通过成型孔2的情况转化为检测结果的电信号,从而控制出料机构9活动,以将合格钣金件1和废品钣金件1区分出来,具体控制原理如图11所示:第一检测装置15中的活动开关26连接一个非门控制模块,同一个位置的第二检测装置16中的活动开关26与非门控制模块的输出端共同连接一个与门控制模块,最终与门控制模块的输出端与出料机构9电性连接即可,此外为了保证第一检测轴30和第二检测轴的刚性,使其在检测成型孔2时不会发生弯曲而影响其检测结果,在第三固定块29的内侧增加定位套,定位套与第一检测轴30和第二检测轴配合滑动,使得两者不会发生摆动。The specific connection principle of the active switch 26 is as follows: when the first detection shaft 30 and the second detection shaft can both pass through the forming hole 2, it means that the size of the forming hole 2 is ≥10.06mm, that is, the size is unqualified. At this time, the circuits of the active switch 26 at the same position of the first detection device 15 and the second detection device 16 are not connected, so that the first detection shaft 30 and the second detection shaft do not compress the second spring 28, the top column 63 remains stationary, and the circuit of the active switch 26 is in an open state. When the first detection shaft 30 can pass through the forming hole 2, but the second detection shaft cannot pass through the forming hole 2, that is, This means that the size of the forming hole 2 is between 9.95mm and 10.05mm, that is, the size is qualified. At this time, the circuit of the active switch 26 of the first detection device 15 is not connected, and the second detection axis compresses the second spring 28 upward, so that the top column 63 contacts the pressing member 36, and the dynamic contact 34 contacts the static terminal 32. In this way, the circuit of the active switch 26 at the same position of the second detection device 16 is connected. When both the first detection axis 30 and the second detection axis cannot pass through the forming hole 2, it means that the size of the forming hole 2 is ≤9.95mm, that is, the size is unqualified. At this time, the circuits of the active switches 26 at the same position of the first detection device 15 and the second detection device 16 are connected. Therefore, according to the above principle, a control circuit composed of a NOT gate control module and an AND gate control module is used. The input signal of the active switch 26 circuit is 0 when it is not connected, and the input signal is 1 when it is connected. In this way, the situation of the first detection axis 30 and the second detection axis passing through the forming hole 2 can be converted into an electrical signal of the detection result, thereby controlling the activity of the discharging mechanism 9 to distinguish the qualified sheet metal parts 1 from the defective sheet metal parts 1. The specific control principle is shown in Figure 11: the active switch 26 in the first detection device 15 is connected to a NOT gate control module, and the active switch 26 in the second detection device 16 at the same position and the output end of the NOT gate control module are jointly connected to an AND gate control module, and finally the output end of the AND gate control module is electrically connected to the discharging mechanism 9. In addition, in order to ensure the rigidity of the first detection axis 30 and the second detection axis so that they will not bend when detecting the forming hole 2 and affect their detection results, a positioning sleeve is added to the inner side of the third fixed block 29, and the positioning sleeve slides with the first detection axis 30 and the second detection axis so that the two will not swing.

送料机构12包括第二电机41、驱动盘39、连动杆40、送料杆49、底板43、第一导轨42、第二导轨44、第一安装座45和水平驱动件51,第二电机41和第一导轨42固定在工作台62上,驱动盘39固定在第二电机41的输出轴上,所述连动杆40的两端分别与驱动盘39和底板43连接,底板43与第一导轨42滑动设置,第二导轨44固定在底板43上,第一安装座45与第二导轨44滑动设置,底板43的滑动方向与钣金件1送料方向相同,第一安装座45与底板43的滑动方向垂直,第一安装座45、送料杆49和水平驱动件51均设置有两个,两个送料杆49相对的一侧等间距设置有夹块50,送料杆49的一端与第一安装座45固定连接,两个水平驱动件51带动两个送料杆49相互靠近或者相互远离,当第二电机41带动驱动盘39转动时,连动杆40安装在驱动盘39的偏心位置,当连动杆40一端随着第二电机41转动时,连动杆40的另一端可以带动底板43沿着第一导轨42滑动,从而使得送料杆49沿着钣金件1送料方向移动一定的距离,水平驱动件51对送料杆49的两端进行支撑,利用第二电机41可以带动两个送料杆49沿着钣金件1送料方向移动往复移动,从而为钣金件1的送料提供动力。The feeding mechanism 12 includes a second motor 41, a driving disk 39, a connecting rod 40, a feeding rod 49, a bottom plate 43, a first guide rail 42, a second guide rail 44, a first mounting seat 45 and a horizontal driving member 51. The second motor 41 and the first guide rail 42 are fixed on the workbench 62, the driving disk 39 is fixed on the output shaft of the second motor 41, and the two ends of the connecting rod 40 are respectively connected to the driving disk 39 and the bottom plate 43, the bottom plate 43 is slidably arranged with the first guide rail 42, the second guide rail 44 is fixed on the bottom plate 43, the first mounting seat 45 is slidably arranged with the second guide rail 44, the sliding direction of the bottom plate 43 is the same as the feeding direction of the sheet metal part 1, the first mounting seat 45 is perpendicular to the sliding direction of the bottom plate 43, and the first mounting seat 45, the feeding rod 49 and the horizontal driving member 51 are each provided with two. Clamping blocks 50 are arranged at equal intervals on the opposite side of the two feeding rods 49, one end of the feeding rod 49 is fixedly connected to the first mounting seat 45, and two horizontal driving members 51 drive the two feeding rods 49 to move closer to or away from each other. When the second motor 41 drives the driving disk 39 to rotate, the connecting rod 40 is installed in the eccentric position of the driving disk 39. When one end of the connecting rod 40 rotates with the second motor 41, the other end of the connecting rod 40 can drive the bottom plate 43 to slide along the first guide rail 42, so that the feeding rod 49 moves a certain distance along the feeding direction of the sheet metal 1. The horizontal driving member 51 supports the two ends of the feeding rod 49, and the second motor 41 can drive the two feeding rods 49 to move back and forth along the feeding direction of the sheet metal 1, thereby providing power for the feeding of the sheet metal 1.

水平驱动件51包括导滑座46、第二安装座48和双杆气缸47,导滑座46固定在工作台62上,第二安装座48设置有两个,并与导滑座46滑动设置,双杆气缸47与两个第二安装座48固定连接,送料杆49与第二安装座48滑动设置,同一个双杆气缸47可以带动两个第二安装座48沿着导滑座46相互远离或者相互靠近,使得两个送料杆49同步移动,如此一来可以使得送料杆49上的夹块50能够将钣金件1夹住,从而为钣金件1的送料做好准备。The horizontal driving member 51 includes a guide slide seat 46, a second mounting seat 48 and a double-rod cylinder 47. The guide slide seat 46 is fixed on the workbench 62. Two second mounting seats 48 are provided and are slidably arranged with the guide slide seat 46. The double-rod cylinder 47 is fixedly connected to the two second mounting seats 48. The feeding rod 49 is slidably arranged with the second mounting seat 48. The same double-rod cylinder 47 can drive the two second mounting seats 48 to move away from or closer to each other along the guide slide seat 46, so that the two feeding rods 49 move synchronously. In this way, the clamping block 50 on the feeding rod 49 can clamp the sheet metal part 1, thereby preparing for the feeding of the sheet metal part 1.

活动挡料机构包括活动杆53、挡杆55、第五弹簧57和第六弹簧54,活动杆53垂直于送料杆49设置,其一端与定位板52滑动连接,另一端与送料杆49抵触,第五弹簧57位于活动杆53远离送料杆49的一端,并对活动杆53施加抵触送料杆49的作用力,挡杆55设置有两个,并竖直滑动设置于定位板52内,挡杆55上设置有沉槽,沉槽的一侧具有与活动杆53配合的斜面56,第六弹簧54的两端分别与挡杆55和下模板11抵触,当两个送料杆49之间距离在最大的情况下,两个挡杆55在第六弹簧54的作用下凸出于定位板52的表面,且两个挡杆55并排设置,使得第一电机5带动输送辊4输送钣金件1时,挡杆55可以对钣金件1进行定位,使得送料杆49上的夹块50在夹持钣金件1时,送料杆49的侧面推动活动杆53朝定位板52的内侧移动,如此一来利用斜面56可带动挡杆55缩回至定位板52内,从而使夹块50在夹住钣金件1后,挡杆55保持不动,再由第二电机41带动连动杆40和底板43移动,使得送料杆49带动钣金件1向后移动的距离相同,并且各个侧边的位置能够对齐。The movable blocking mechanism includes a movable rod 53, a blocking rod 55, a fifth spring 57 and a sixth spring 54. The movable rod 53 is arranged perpendicular to the feeding rod 49, one end of which is slidably connected to the positioning plate 52, and the other end contacts the feeding rod 49. The fifth spring 57 is located at the end of the movable rod 53 away from the feeding rod 49, and applies a force to the movable rod 53 to contact the feeding rod 49. Two blocking rods 55 are provided and vertically slidably arranged in the positioning plate 52. A sink groove is provided on the blocking rod 55, and one side of the sink groove has an inclined surface 56 that cooperates with the movable rod 53. The two ends of the sixth spring 54 contact the blocking rod 55 and the lower template 11 respectively. When the distance between the two feeding rods 49 is at the maximum, the two blocking rods 55 are in the first Under the action of six springs 54, they protrude from the surface of the positioning plate 52, and the two baffles 55 are arranged side by side, so that when the first motor 5 drives the conveying roller 4 to convey the sheet metal part 1, the baffle 55 can position the sheet metal part 1, so that when the clamping block 50 on the feeding rod 49 clamps the sheet metal part 1, the side of the feeding rod 49 pushes the movable rod 53 to move toward the inner side of the positioning plate 52. In this way, the baffle 55 can be driven by the inclined surface 56 to retract into the positioning plate 52, so that after the clamping block 50 clamps the sheet metal part 1, the baffle 55 remains stationary, and then the second motor 41 drives the connecting rod 40 and the bottom plate 43 to move, so that the feeding rod 49 drives the sheet metal part 1 to move backward by the same distance, and the positions of each side edge can be aligned.

出料机构9包括出料板58和第一气缸59,出料板58的一端与下模板11转动连接,且出料板58的高度低于定位板52的高度,第一气缸59的缸体与工作台62转动连接,出料板58的中部设置有安装块60和转动套61,转动套61与安装块60转动连接,第一气缸59的活塞与转动套61固定连接,第一气缸59和与门控制模块的最终输出端电性连接,从而控制第一气缸59带动出料板58绕着一端摆动,依靠改变出料板58的倾斜角度,使得钣金件1的落料位置发生变化,用两个不同的接料箱对合格的钣金件1以及废品钣金件1进行区分即可,控制简单,操作方便。The discharging mechanism 9 includes a discharging plate 58 and a first cylinder 59. One end of the discharging plate 58 is rotatably connected to the lower template 11, and the height of the discharging plate 58 is lower than the height of the positioning plate 52. The cylinder body of the first cylinder 59 is rotatably connected to the workbench 62. A mounting block 60 and a rotating sleeve 61 are provided in the middle of the discharging plate 58. The rotating sleeve 61 is rotatably connected to the mounting block 60. The piston of the first cylinder 59 is fixedly connected to the rotating sleeve 61. The first cylinder 59 is electrically connected to the final output end of the door control module, so as to control the first cylinder 59 to drive the discharging plate 58 to swing around one end. By changing the inclination angle of the discharging plate 58, the blanking position of the sheet metal part 1 is changed. Two different receiving boxes can be used to distinguish qualified sheet metal parts 1 and defective sheet metal parts 1. The control is simple and the operation is convenient.

工作原理:将钣金件1放在导料板6上,依靠第一电机5带动输送辊4转动,使得钣金件1移动到定位板52上,而挡杆55对钣金件1的一侧进行定位,随后第二电机41带动驱动盘39转动,使得连动杆40带动底板43和送料杆49朝一侧移动一段距离,使得两个送料杆49上的夹块50与钣金件1对齐,再由双杆气缸47带动两个第二安装座48相互靠近并将钣金件1夹持住,与此同时,活动杆53在送料杆49的压迫下使得挡杆55缩回至定位板52后,当第一电机5带动送料杆49移动时,夹块50带动钣金件1的移动不会受到挡杆55的阻挡,并使钣金件1移动到下一个工位,多个钣金件1在送料杆49的夹持输送下,依次经过第一冲孔装置13、第二冲孔装置14、第一检测装置15和第二检测装置16,使得钣金件1先冲裁出定位孔3,并以定位孔3为基础冲裁出成型孔2,接着以定位孔3为基础,利用第一检测轴30和第二检测轴对成型孔2的直径进行测量,从而确定成型孔2的直径是否符合公差要求,并且输出控制第一气缸59动作的电信号,以实现对合格钣金件1和废品钣金件1的区分。Working principle: put the sheet metal part 1 on the guide plate 6, and rely on the first motor 5 to drive the conveying roller 4 to rotate, so that the sheet metal part 1 moves to the positioning plate 52, and the stop rod 55 positions one side of the sheet metal part 1, and then the second motor 41 drives the driving disk 39 to rotate, so that the linkage rod 40 drives the bottom plate 43 and the feeding rod 49 to move a distance to one side, so that the clamping blocks 50 on the two feeding rods 49 are aligned with the sheet metal part 1, and then the double-rod cylinder 47 drives the two second mounting seats 48 to approach each other and clamp the sheet metal part 1. At the same time, the movable rod 53 retracts the stop rod 55 to the positioning plate 52 under the pressure of the feeding rod 49. When the first motor 5 drives the feeding rod 49 to move, the clamping block 5 0 drives the sheet metal part 1 to move without being blocked by the stop rod 55, and moves the sheet metal part 1 to the next station. Under the clamping and conveying of the feeding rod 49, multiple sheet metal parts 1 pass through the first punching device 13, the second punching device 14, the first detection device 15 and the second detection device 16 in sequence, so that the sheet metal part 1 first punches out the positioning hole 3, and then punches out the forming hole 2 based on the positioning hole 3, and then measures the diameter of the forming hole 2 based on the positioning hole 3 using the first detection axis 30 and the second detection axis, so as to determine whether the diameter of the forming hole 2 meets the tolerance requirements, and output an electrical signal to control the action of the first cylinder 59, so as to distinguish between qualified sheet metal parts 1 and defective sheet metal parts 1.

对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims (7)

1. The utility model provides a sheet metal forming and punching detection tool, includes workstation (62), cut-out press, feed mechanism and feeding mechanism (12), its characterized in that, cut-out press includes cope match-plate pattern (8), lower bolster (11), locating plate (52), first punching device (13) and second punching device (14), have guide pillar (7) and guide pin bushing (10) of mutually supporting between cope match-plate pattern (8) and lower bolster (11), locating plate (52) are fixed at the middle part of lower bolster (11), first punching device (13) are located the front side of second punching device (14), and both sequentially form locating hole (3) and shaping hole (2) on sheet metal component (1), The upper die plate (8) is provided with a first detection device (15) and a second detection device (16) corresponding to the rear side of the second punching device (14) in the feeding direction, the first detection device (15) and the second detection device (16) are identical in structure, a first detection shaft (30) and a second detection shaft are respectively arranged, the diameter of the first detection shaft (30) is equal to the minimum tolerance diameter of the forming hole (2), the diameter of the second detection shaft is larger than the maximum tolerance diameter of the forming hole (2), the first detection device (15) and the second detection device (16) can output an electric signal whether the first detection shaft (30) and the second detection shaft pass through the forming hole (2) or not when the upper die plate (8) and the lower die plate (11) are clamped, The feeding mechanism comprises a material guide plate (6), a conveying roller (4) and a first motor (5), wherein the material guide plate (6) is fixed on a workbench (62), one end of the material guide plate extends to the side face of a positioning plate (52), the conveying roller (4) is rotatably installed on the material guide plate (6), an output shaft of the first motor (5) is connected with the conveying roller (4), the feeding mechanism (12) is installed on the workbench (62) and can convey a sheet metal part (1) on the positioning plate (52) to one side according to a certain distance, a discharging mechanism (9) is arranged on one side, away from the feeding mechanism, of the punching die, the positioning plate (52) is located on the front side of a first punching device (13), the first punching device (13) comprises a first fixed block (17), The first punching male die (19), the first spring (18) and the first pressing rod (20), the first fixing block (17) is fixed on the upper die plate (8), the first punching male die (19) and the first pressing rod (20) are arranged on the first fixing block (17), two ends of the first spring (18) are respectively abutted against the upper die plate (8) and the first pressing rod (20), the second punching device (14) comprises a second punching male die (21) and a second fixing block (22), the first detection device (15) and the second detection device (16) further comprise a third fixing block (29), a movable switch (26) and a second spring (28), the second spring (28) applies downward acting force to the first detection shaft (30) and the second detection shaft, the movable switch (26) is connected with a circuit and outputs an electric signal when the first detection shaft (30) or the second detection shaft cannot pass through the forming hole (2), the inner sides of the first detection shaft (30) and the second detection shaft, which are positioned on the second spring (28), are provided with a jacking column (63) for propping against the movable switch (26), and the second punching device (14), the first detection device (15) and the second detection device (16) are respectively provided with a positioning piece (27) matched with the positioning hole (3).
2. The sheet metal forming and punching detection tool according to claim 1, wherein the positioning piece (27) comprises a third spring (23) and a positioning rod (24), one end of the positioning rod (24) is provided with a protruding portion (25) with the same diameter as the positioning hole (3), one end of the protruding portion (25) is provided with a chamfer, the diameter of one end, close to the protruding portion (25), of the positioning rod (24) is larger than the diameter of the forming hole (2), and the third spring (23) applies downward acting force to the positioning rod (24).
3. The sheet metal forming and punching detection tool according to claim 1, wherein the movable switch (26) comprises a pressing part (36), a static binding post (32), a dynamic contact (34), a fourth spring (37) and a fixed sleeve (31), the fixed sleeve (31) is fixed on the upper die plate (8) through bolts, the fixed sleeve (31) is provided with a mounting cavity (33), one end of the pressing part (36) is located in the mounting cavity (33), the other end of the pressing part is located on the outer side of the fixed sleeve (31), the dynamic contact (34) is provided with two, and is located on the pressing part (36), a conductive connecting sheet (38) is arranged between the two dynamic contact (34), the static binding post (32) is provided with two, and is fixed above the upper die plate (8) corresponding to the dynamic contact (34), two ends of the fourth spring (37) are respectively abutted against the upper die plate (8) and the pressing part (36), and a convex column (35) for positioning the fourth spring (37) is arranged on the pressing part (36).
4. The sheet metal forming and punching detection tool according to claim 2, wherein the feeding mechanism (12) comprises a second motor (41), a driving disc (39), a linkage rod (40), a feeding rod (49), a bottom plate (43), a first guide rail (42), a second guide rail (44), a first mounting seat (45) and a horizontal driving piece (51), the second motor (41) and the first guide rail (42) are fixed on a workbench (62), the driving disc (39) is fixed on an output shaft of the second motor (41), two ends of the linkage rod (40) are respectively connected with the driving disc (39) and the bottom plate (43), the bottom plate (43) and the first guide rail (42) are arranged in a sliding mode, the second guide rail (44) is fixed on the bottom plate (43), the first mounting seat (45) and the second guide rail (44) are arranged in a sliding mode, the sliding direction of the bottom plate (43) is the same as that of a sheet metal piece (1), the first mounting seat (45) and the sliding direction of the bottom plate (43) are perpendicular to the sliding direction of the bottom plate (43), the first mounting seat (45) and the two opposite feeding blocks (49) are arranged on two sides of the feeding rod (49) and the driving piece (50) in a sliding mode, one end of each feeding rod (49) is fixedly connected with the first mounting seat (45), and the two horizontal driving pieces (51) drive the two feeding rods (49) to be close to each other or far away from each other.
5. The sheet metal forming and punching detection tool according to claim 4, wherein the horizontal driving piece (51) comprises a guide sliding seat (46), a second mounting seat (48) and a double-rod air cylinder (47), the guide sliding seat (46) is fixed on a workbench (62), two second mounting seats (48) are arranged and slidably arranged with the guide sliding seat (46), the double-rod air cylinder (47) is fixedly connected with the two second mounting seats (48), and the feeding rod (49) is slidably arranged with the second mounting seats (48).
6. The sheet metal forming and punching detection tool according to claim 4, wherein the movable stop mechanism comprises a movable rod (53), a stop rod (55), a fifth spring (57) and a sixth spring (54), the movable rod (53) is perpendicular to the feeding rod (49), one end of the movable rod is in sliding connection with the positioning plate (52), the other end of the movable rod is in abutting contact with the feeding rod (49), the fifth spring (57) is located at one end, far away from the feeding rod (49), of the movable rod (53) and applies acting force for abutting against the feeding rod (49), the stop rod (55) is provided with two stop rods and vertically and slidably arranged in the positioning plate (52), a sinking groove is formed in the stop rod (55), an inclined surface (56) matched with the movable rod (53) is formed in one side of the sinking groove, and two ends of the sixth spring (54) are in abutting contact with the stop rod (55) and the lower die plate (11) respectively.
7. The sheet metal forming and punching detection tool according to claim 1, wherein the discharging mechanism (9) comprises a discharging plate (58) and a first cylinder (59), one end of the discharging plate (58) is rotationally connected with the lower die plate (11), the height of the discharging plate (58) is lower than that of the positioning plate (52), a cylinder body of the first cylinder (59) is rotationally connected with the workbench (62), an installation block (60) and a rotating sleeve (61) are arranged in the middle of the discharging plate (58), the rotating sleeve (61) is rotationally connected with the installation block (60), and a piston of the first cylinder (59) is fixedly connected with the rotating sleeve (61).
CN202310802803.8A 2023-07-03 2023-07-03 Sheet metal forming and punching detection tool Active CN116765252B (en)

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CN111744987A (en) * 2020-07-02 2020-10-09 无锡时硕五杰机械有限公司 Workpiece automatic detection device of punching machine
CN212525502U (en) * 2020-03-23 2021-02-12 李选琴 Hole diameter detection mechanism for machine tool machining punching hole

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US7210209B2 (en) * 2003-01-21 2007-05-01 Seagate Technology Llc System and method for ballizing and measuring a workpiece bore hole
CN212858797U (en) * 2020-04-01 2021-04-02 石狮市鸿爵五金制品有限公司 Punching detection mechanism for hardware machining
CN218575099U (en) * 2022-12-03 2023-03-07 青岛锐兴航精密科技有限公司 Sheet metal punching equipment

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Publication number Priority date Publication date Assignee Title
CN212525502U (en) * 2020-03-23 2021-02-12 李选琴 Hole diameter detection mechanism for machine tool machining punching hole
CN111744987A (en) * 2020-07-02 2020-10-09 无锡时硕五杰机械有限公司 Workpiece automatic detection device of punching machine

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