CN116855146A - Strippable coating with strong room temperature oxidant resistance, manufacturing method and coating structure - Google Patents
Strippable coating with strong room temperature oxidant resistance, manufacturing method and coating structure Download PDFInfo
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- CN116855146A CN116855146A CN202210930503.3A CN202210930503A CN116855146A CN 116855146 A CN116855146 A CN 116855146A CN 202210930503 A CN202210930503 A CN 202210930503A CN 116855146 A CN116855146 A CN 116855146A
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- 238000000576 coating method Methods 0.000 title claims abstract description 95
- 239000011248 coating agent Substances 0.000 title claims abstract description 90
- 239000007800 oxidant agent Substances 0.000 title claims abstract description 38
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 230000001590 oxidative effect Effects 0.000 title claims description 12
- 229920001971 elastomer Polymers 0.000 claims abstract description 53
- 239000002904 solvent Substances 0.000 claims abstract description 40
- 238000002156 mixing Methods 0.000 claims abstract description 32
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000005011 phenolic resin Substances 0.000 claims abstract description 27
- 229920001568 phenolic resin Polymers 0.000 claims abstract description 27
- 229920005989 resin Polymers 0.000 claims abstract description 24
- 239000011347 resin Substances 0.000 claims abstract description 24
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 21
- 238000007670 refining Methods 0.000 claims abstract description 20
- 238000011049 filling Methods 0.000 claims abstract 3
- 239000010410 layer Substances 0.000 claims description 53
- 238000000034 method Methods 0.000 claims description 30
- 239000000945 filler Substances 0.000 claims description 18
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Natural products CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 15
- 239000002253 acid Substances 0.000 claims description 14
- 239000006185 dispersion Substances 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 14
- 238000002360 preparation method Methods 0.000 claims description 14
- 230000007704 transition Effects 0.000 claims description 14
- 239000000049 pigment Substances 0.000 claims description 12
- 239000007787 solid Substances 0.000 claims description 12
- 239000002344 surface layer Substances 0.000 claims description 12
- 239000003513 alkali Substances 0.000 claims description 9
- 238000010276 construction Methods 0.000 claims description 9
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical group [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 claims description 9
- 229910052919 magnesium silicate Inorganic materials 0.000 claims description 9
- 235000019792 magnesium silicate Nutrition 0.000 claims description 9
- 239000000391 magnesium silicate Substances 0.000 claims description 9
- 239000002585 base Substances 0.000 claims description 7
- CYTYCFOTNPOANT-UHFFFAOYSA-N Perchloroethylene Chemical group ClC(Cl)=C(Cl)Cl CYTYCFOTNPOANT-UHFFFAOYSA-N 0.000 claims description 6
- 229950011008 tetrachloroethylene Drugs 0.000 claims description 6
- 238000005238 degreasing Methods 0.000 claims description 5
- 239000004576 sand Substances 0.000 claims description 5
- 125000003944 tolyl group Chemical group 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims 1
- 238000007599 discharging Methods 0.000 claims 1
- 238000001914 filtration Methods 0.000 claims 1
- 238000005498 polishing Methods 0.000 claims 1
- 238000004321 preservation Methods 0.000 claims 1
- 239000003973 paint Substances 0.000 abstract description 26
- 230000003647 oxidation Effects 0.000 abstract description 4
- 238000007254 oxidation reaction Methods 0.000 abstract description 4
- 238000010438 heat treatment Methods 0.000 abstract description 3
- 239000011253 protective coating Substances 0.000 description 31
- 238000001723 curing Methods 0.000 description 23
- 239000000654 additive Substances 0.000 description 20
- 230000008569 process Effects 0.000 description 11
- 239000000126 substance Substances 0.000 description 10
- 238000012360 testing method Methods 0.000 description 10
- 238000005260 corrosion Methods 0.000 description 9
- 238000003801 milling Methods 0.000 description 9
- 238000012545 processing Methods 0.000 description 8
- 230000000996 additive effect Effects 0.000 description 7
- 230000007797 corrosion Effects 0.000 description 7
- 238000001035 drying Methods 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- 230000001680 brushing effect Effects 0.000 description 4
- 238000007598 dipping method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000003292 glue Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000011160 research Methods 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- MKPXGEVFQSIKGE-UHFFFAOYSA-N [Mg].[Si] Chemical group [Mg].[Si] MKPXGEVFQSIKGE-UHFFFAOYSA-N 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 244000043261 Hevea brasiliensis Species 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 208000024693 gingival disease Diseases 0.000 description 2
- 238000013007 heat curing Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920003052 natural elastomer Polymers 0.000 description 2
- 229920001194 natural rubber Polymers 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 244000241257 Cucumis melo Species 0.000 description 1
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 description 1
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 description 1
- 238000007743 anodising Methods 0.000 description 1
- 230000003064 anti-oxidating effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229920005549 butyl rubber Polymers 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D153/00—Coating compositions based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers
- C09D153/02—Vinyl aromatic monomers and conjugated dienes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/36—Successively applying liquids or other fluent materials, e.g. without intermediate treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/56—Three layers or more
- B05D7/58—No clear coat specified
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/18—Fireproof paints including high temperature resistant paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/20—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for coatings strippable as coherent films, e.g. temporary coatings strippable as coherent films
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Paints Or Removers (AREA)
Abstract
Description
技术领域Technical field
本发明涉及涂料的技术领域,具体而言,涉及一种室温耐强氧化剂的可剥离涂料、制作方法和涂层结构。The present invention relates to the technical field of coatings. Specifically, it relates to a strippable coating that is resistant to strong oxidants at room temperature, a production method and a coating structure.
背景技术Background technique
化学铣切工艺是在金属零件的表面全部涂覆可剥离保护涂料,待涂料固化后,按照设计图案进行刻形,然后将需要加工部位的保护涂层去除,再放入相应的化铣腐蚀液中腐蚀成形的加工工艺。The chemical milling process is to coat the entire surface of the metal part with a peelable protective coating. After the coating is cured, it is carved according to the design pattern, and then the protective coating is removed from the parts to be processed, and then the corresponding chemical milling etching liquid is put in Processing technology for medium corrosion forming.
在航天领域,很多大部件的成形采用化铣工艺,如液体火箭的贮箱、瓜瓣、口盖,卫星仪器的支架、面板等。化铣工艺对减小部件的结构质量、增大射程、提高运载能力起着极其重要的作用。In the aerospace field, many large parts are formed using chemical milling processes, such as liquid rocket tanks, melon segments, and covers, satellite instrument brackets, and panels, etc. The chemical milling process plays an extremely important role in reducing the structural quality of components, increasing range, and improving carrying capacity.
可剥离保护涂料在化铣工艺中,主要提供金属零件非加工面的临时防腐蚀保护。这种涂料不仅要具有耐高温化学腐蚀性,还要有较好的弹塑性、易刻形,良好的气密性,合适的浸蚀比以及保证切边的直线性等要求,此外,为了避免长时间化铣时,产生掀胶现象,涂料与基材在结合力和可剥性之间要适当兼顾。因而,可剥离保护涂料是确保化铣零件高质量成形的关键材料。Peelable protective coatings mainly provide temporary anti-corrosion protection for non-machined surfaces of metal parts during the chemical milling process. This kind of coating must not only be resistant to high-temperature chemical corrosion, but also have good elastic-plasticity, easy engraving, good air tightness, appropriate etching ratio, and ensure the straightness of the trimmed edges. In addition, in order to avoid When chemical milling is carried out for a long time, a peeling phenomenon will occur. The bonding strength and peelability of the coating and the base material must be properly balanced. Therefore, peelable protective coating is a key material to ensure high-quality forming of chemical milled parts.
国内目前有天然橡胶类水性可剥离保护涂料,但需要加温固化;也有丁基橡胶类耐酸碱的一般可剥离保护涂料。但按照化铣金属种类不同分为酸液腐蚀、碱液腐蚀和氧化性酸液腐蚀,而氧化性酸液腐蚀对于保护涂料的耐受性来讲,远比酸液、碱液腐蚀严苛得多。Currently, there are natural rubber-based water-based peelable protective coatings in China, but they require heating and curing; there are also butyl rubber-based acid and alkali-resistant generally peelable protective coatings. However, according to the type of chemical milling metal, it is divided into acid corrosion, alkali corrosion and oxidative acid corrosion. In terms of the resistance of protective coatings, oxidative acid corrosion is far more severe than acid and alkali corrosion. many.
发明内容Contents of the invention
本发明提供了一种室温耐强氧化剂的可剥离涂料、制作方法和涂层结构,解决了现有技术中的涂料需要加温固化、以及耐氧化性不强的问题。The invention provides a strippable coating that is resistant to strong oxidants at room temperature, a production method and a coating structure, and solves the problems in the prior art that the coating needs to be heated and cured and has poor oxidation resistance.
根据本发明提供了一种室温耐强氧化剂的可剥离涂料,包括:SBS树脂:酚醛树脂:填料:助剂的质量比为100:10-20:75-100:N的质量比进行混炼,混炼出组分不同的第一混炼原胶和第二混炼原胶;第一混炼原胶通过薄通、下片、返炼制成第一原胶,第一原胶:溶剂:助剂的质量比为100:200-230:2-5配成第一涂料;第二混炼原胶通过薄通、下片、返炼制成第二原胶,第二原胶:溶剂:助剂的质量比为100:200-230:2-5配成第二涂料;第一涂料和第二涂料均固含量大于30%,且粘度不小于2000mPa·S,且室温固化24h后,拉断伸长率不小于600%,且经酸液或碱液浸泡后,拉断伸长率降低不大于50%,且涂料经过常温固化后,使用温度可达100℃。According to the present invention, a strippable coating that is resistant to strong oxidants at room temperature is provided, which includes: SBS resin: phenolic resin: filler: auxiliary, and the mass ratio is 100: 10-20: 75-100: N for mixing. The first mixed original gum and the second mixed original gum with different components are mixed out; the first mixed original gum is made into the first original gum through thinning, cutting, and re-refining. The first original gum: solvent: The mass ratio of the additives is 100:200-230:2-5 to prepare the first coating; the second mixed raw rubber is made into the second raw rubber through thin pass, sheet removal and re-refining. The second raw rubber: solvent: The mass ratio of additives is 100:200-230:2-5 to prepare the second coating; the solid content of the first coating and the second coating is greater than 30%, and the viscosity is not less than 2000mPa·S, and after curing at room temperature for 24 hours, the The elongation at break is not less than 600%, and after being soaked in acid or alkali liquid, the elongation at break is reduced by no more than 50%. After the coating is cured at room temperature, the use temperature can reach 100°C.
根据本发明的另一方面,还提供了一种室温耐强氧化剂的可剥离涂料的制作方法,包括以下步骤:S10将SBS树脂:酚醛树脂:填料:助剂的质量比为100:10-20:75-100:N进行混炼,混炼成组分不同的第一混炼原胶和第二混炼原胶;S20将第一混炼原胶通过薄通、下片、返炼制成第一原胶,第二混炼原胶通过薄通、下片、返炼制成第二原胶;S30将第一原胶:溶剂:助剂的质量比为100:200-230:2-5溶解并分散为第一涂料,将第二原胶:溶剂:助剂的质量比为100:200-230:2-5溶解并分散为第二涂料。According to another aspect of the present invention, there is also provided a method for making a strippable coating that is resistant to strong oxidants at room temperature, including the following steps: S10: SBS resin: phenolic resin: filler: additive mass ratio is 100: 10-20 : 75-100: N is mixed to form the first mixed raw rubber and the second mixed raw rubber with different components; S20 is made by thinning the first mixed raw rubber, cutting it, and re-refining it. The first raw rubber and the second mixed raw rubber are made into the second raw rubber through thin pass, sheet removal and re-refining; S30 sets the mass ratio of the first raw rubber: solvent: auxiliary to 100: 200-230: 2- 5 is dissolved and dispersed to form the first coating, and the mass ratio of the second original gum:solvent:auxiliary is 100:200-230:2-5. Dissolve and disperse it to form the second coating.
进一步地,SBS树脂的牌号为1401和1201,酚醛树脂的牌号为2401,填料为硅酸镁;助剂包括促进剂和颜料。Furthermore, the grades of SBS resin are 1401 and 1201, the grade of phenolic resin is 2401, and the filler is magnesium silicate; the additives include accelerators and pigments.
进一步地,S20中,SBS树脂:酚醛树脂:硅酸镁:促进剂:颜料为100:10-20:75-100:1.5-2.0:0.1-0.5;混炼采用开炼模式,按上述配方顺序依次加入;混炼时左右割刀不小于8次。Further, in S20, the SBS resin: phenolic resin: magnesium silicate: accelerator: pigment is 100: 10-20: 75-100: 1.5-2.0: 0.1-0.5; the mixing adopts the open mixing mode, according to the above formula sequence Add in sequence; cut the left and right knives no less than 8 times during mixing.
进一步地,在S20中,薄通时辊距为M,,下片时辊距为N,返炼时辊距为P,则辊距值应设定为:P>M>N,且P一般不大于2.5mm,N一般不小于0.5mm。Further, in S20, the roller distance is M when thin passing, the roller distance when unloading is N, and the roller distance is P when returning to refining, then the roller distance value should be set as: P>M>N, and P is generally Not greater than 2.5mm, N is generally not less than 0.5mm.
进一步地,步骤S30中,先在搅拌釜内按第一原胶或第二原胶:溶剂:助剂质量比为100:200-230:2-5的质量比加入溶剂,再加入原胶片;待胶片溶解后,进行分散,分散时间不小于32h,转速不低于960r/min;分散完成后,加入促进剂,再分散不小于4h;配制完成后,过滤出料,测试固含量、粘度、拉断伸长率;合格后,方可使用。Further, in step S30, first add the solvent in the stirring tank according to the mass ratio of the first original gum or the second original gum: solvent: additive mass ratio of 100: 200-230: 2-5, and then add the original film; After the film is dissolved, disperse it. The dispersion time is not less than 32 hours, and the rotation speed is not less than 960r/min. After the dispersion is completed, add the accelerator, and then disperse it for not less than 4 hours. After the preparation is completed, filter the material and test the solid content, viscosity, Elongation at break; it can only be used after passing the test.
进一步地,溶剂为甲苯或四氯乙烯,助剂为促进剂。Further, the solvent is toluene or tetrachlorethylene, and the auxiliary agent is an accelerator.
进一步地,步骤S40中,在涂料使用时,待涂表面需采用吹砂或打磨处理、溶剂除油等操作,以保持表面清洁。Further, in step S40, when the paint is used, the surface to be coated needs to be sand blown or polished, solvent degreasing and other operations are required to keep the surface clean.
进一步地,底漆、过渡层、面层厚度控制在0.08mm-0.15mm,每层需进行多次喷涂、浸涂或刷涂,以保证每层的厚度,相邻两次操作间隔即晾置时间约为20min,三层施工后的总厚度约为0.24mm-0.45mm,涂覆完成后,常温放置24h后,根据实际需要,选择直接进行后续操作,或者100℃条件下,保温2h后再进行后续操作。Furthermore, the thickness of the primer, transition layer, and surface layer is controlled at 0.08mm-0.15mm. Each layer needs to be sprayed, dipped or brushed multiple times to ensure the thickness of each layer. The intervals between two adjacent operations should be left to dry. The time is about 20 minutes, and the total thickness after the three-layer construction is about 0.24mm-0.45mm. After the coating is completed, leave it at room temperature for 24 hours. According to actual needs, you can choose to directly proceed with subsequent operations, or keep it warm for 2 hours at 100°C. Follow up.
根据本发明的另一方面,还提供了一种涂层结构,依次包括基材、底层、过渡层和面层,底层和面层采用第一涂料进行喷涂,过渡层采用第二涂料进行喷涂,第一涂料为上述的第一涂料,第二涂料为上述的第二涂料。According to another aspect of the present invention, a coating structure is also provided, which sequentially includes a base material, a bottom layer, a transition layer and a surface layer. The bottom layer and the surface layer are sprayed with a first paint, and the transition layer is sprayed with a second paint. The first paint is the above-mentioned first paint, and the second paint is the above-mentioned second paint.
应用本发明的技术方案,通过SBS树脂:酚醛树脂:填料:助剂的质量比为100:10-20:75-100:N进行混炼,然后再经过薄通、下片、返炼一系列的工具制成第一涂料和第二涂料,第一涂料和第二涂料用在同一涂料保护结构的不同涂层,这样可以有效提高致密性、粘附性等性能。本发明的技术方案有效地解决了现有技术中的涂料需要加温固化、以及耐氧化性不强的问题。Applying the technical solution of the present invention, the mass ratio of SBS resin: phenolic resin: filler: auxiliary is 100: 10-20: 75-100: N for mixing, and then goes through a series of thin passes, sheeting, and back-refining. The tools are used to make the first coating and the second coating. The first coating and the second coating are used in different coatings of the same coating protection structure, which can effectively improve the density, adhesion and other properties. The technical solution of the present invention effectively solves the problems in the prior art that the coating needs to be heated for curing and has poor oxidation resistance.
附图说明Description of the drawings
通过参考附图阅读下文的详细描述,本公开示例性实施方式的上述以及其他目的、特征和优点将变得易于理解。在附图中,以示例性而非限制性的方式示出了本公开的若干实施方式,并且相同或对应的标号表示相同或对应的部分,其中:The above and other objects, features and advantages of exemplary embodiments of the present disclosure will become readily understood by reading the following detailed description with reference to the accompanying drawings. In the drawings, several embodiments of the present disclosure are shown by way of illustration and not limitation, and like or corresponding reference numerals designate like or corresponding parts, wherein:
图1示出了本申请的涂料结构示意图;Figure 1 shows a schematic diagram of the coating structure of the present application;
图2示出了图1的室温固化后的测试曲线示意图;Figure 2 shows a schematic diagram of the test curve after room temperature curing in Figure 1;
图3示出了图1的经强氧化剂浸泡后的测试曲线示意图;Figure 3 shows a schematic diagram of the test curve of Figure 1 after being soaked in a strong oxidant;
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that, as long as there is no conflict, the embodiments and features in the embodiments of this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
应该指出,以下详细说明都是例示性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is illustrative and is intended to provide further explanation of the present application. Unless otherwise defined, all technical and scientific terms used herein have the same meanings commonly understood by one of ordinary skill in the art to which this application belongs.
为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位旋转90度或处于其他方位,并且对这里所使用的空间相对描述作出相应解释。For the convenience of description, spatially relative terms can be used here, such as "on...", "on...", "on the upper surface of...", "above", etc., to describe what is shown in the figure. The spatial relationship between one device or feature and other devices or features. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a feature in the figure is turned upside down, then one feature described as "above" or "on top of" other features or features would then be oriented "below" or "below" the other features or features. under other devices or structures". Thus, the exemplary term "over" may include both orientations "above" and "below." The device may be otherwise oriented, rotated 90 degrees or at other orientations and the spatially relative descriptors used herein interpreted accordingly.
现在,将参照附图更详细地描述根据本公开的示例性实施方式。然而,这些示例性实施方式可以由多种不同的形式来实施,并且不应当被解释为只限于这里所阐述的实施方式。应当理解的是,提供这些实施方式是为了使得本申请的公开彻底且完整,并且将这些示例性实施方式的构思充分传达给本领域普通技术人员,在附图中,为了清楚起见,扩大了层和区域的厚度,并且使用相同的附图标记表示相同的器件,因而将省略对它们的描述。Now, exemplary embodiments according to the present disclosure will be described in more detail with reference to the accompanying drawings. These exemplary embodiments may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. It should be understood that these embodiments are provided so that this disclosure will be thorough and complete and will fully convey the concepts of these exemplary embodiments to those skilled in the art, and in the drawings, the layers are exaggerated for clarity. and the thickness of the region, and the same reference numerals are used to denote the same devices, and thus their descriptions will be omitted.
如图1至图3所示,本申请的室温耐强氧化剂的可剥离涂料,包括:SBS树脂:酚醛树脂:填料:助剂的质量比为100:10-20:75-100:N进行混炼,混炼出组分不同的第一混炼原胶和第二混炼原胶。第一混炼原胶通过薄通、下片、返炼制成第一原胶,第一原胶:溶剂:助剂的质量比为100:200-230:2-5配成第一涂料。第二混炼原胶通过薄通、下片、返炼制成第二原胶,第二原胶:溶剂:助剂的质量比为100:200-230:2-5配成第二涂料。第一涂料和第二涂料均固含量大于30%,且粘度不小于2000mPa·S,且室温固化24h后,拉断伸长率不小于600%,且经酸液或碱液浸泡后,拉断伸长率降低不大于50%,且涂料经过常温固化后,使用温度可达100℃。As shown in Figures 1 to 3, the room temperature strong oxidant-resistant peelable coating of the present application includes: SBS resin: phenolic resin: filler: additive mass ratio is 100: 10-20: 75-100: N for mixing Knead the first mixed raw gum and the second mixed raw gum with different components. The first mixed raw rubber is made into the first raw rubber through thin pass, sheet removal and re-refining. The mass ratio of the first raw rubber: solvent: auxiliary is 100: 200-230: 2-5 to prepare the first coating. The second mixed raw rubber is made into the second raw rubber through thin pass, sheet removal and re-refining. The mass ratio of the second raw rubber: solvent: auxiliary is 100: 200-230: 2-5 to prepare the second coating. The solid content of the first coating and the second coating is greater than 30%, and the viscosity is not less than 2000mPa·S. After curing at room temperature for 24 hours, the tensile elongation is not less than 600%, and the tensile elongation is not less than 600% after being soaked in acid or alkali solution. The elongation is reduced by no more than 50%, and after the coating is cured at room temperature, the service temperature can reach 100°C.
应用本申请的技术方案,通过SBS树脂:酚醛树脂:填料:助剂的质量比为100:10-20:75-100:N进行混炼,然后再经过薄通、下片、返炼一系列的工具制成第一涂料和第二涂料,第一涂料和第二涂料用在同一涂料保护结构的不同涂层,这样可以有效提高致密性、粘附性等性能。本申请的技术方案有效地解决了现有技术中的涂料需要加温固化、以及耐氧化性不强的问题。Applying the technical solution of this application, the mass ratio of SBS resin: phenolic resin: filler: auxiliary is 100: 10-20: 75-100: N for mixing, and then goes through a series of thin passes, sheeting, and back-refining. The tools are used to make the first coating and the second coating. The first coating and the second coating are used in different coatings of the same coating protection structure, which can effectively improve the density, adhesion and other properties. The technical solution of the present application effectively solves the problems in the prior art that coatings require heating for curing and have poor oxidation resistance.
本申请的还提供了涂料的制备方法,一种室温耐强氧化剂的可剥离涂料的制作方法,其特征在于,包括以下步骤:This application also provides a method for preparing a paint, a method for making a strippable paint that is resistant to strong oxidants at room temperature, and is characterized in that it includes the following steps:
S10将SBS树脂:酚醛树脂:填料:助剂的质量比为100:10-20:75-100:N进行混炼,混炼成组分不同的第一混炼原胶和第二混炼原胶;S10 mixes SBS resin:phenolic resin:filler:auxiliary at a mass ratio of 100:10-20:75-100:N, and mixes it into a first mixing raw material and a second mixing raw material with different components. glue;
S20将第一混炼原胶通过薄通、下片、返炼制成第一原胶,第二混炼原胶通过薄通、下片、返炼制成第二原胶;S20: The first mixed raw rubber is made into the first raw gum through thin passing, sheeting and re-refining, and the second mixed raw rubber is made into the second raw rubber through thin passing, sheeting and back-refining;
S30将第一原胶:溶剂:助剂的质量比为100:200-230:2-5溶解并分散为第一涂料,将第二原胶:溶剂:助剂的质量比为100:200-230:2-5溶解并分散为第二涂料。S30 dissolves and disperses the first raw rubber: solvent: auxiliary agent in a mass ratio of 100: 200-230: 2-5 into the first coating, and dissolves the second raw rubber: solvent: auxiliary agent in a mass ratio of 100: 200- 230:2-5 dissolves and disperses as a second coating.
在本申请的技术方案中,SBS树脂的牌号为1401和1201,酚醛树脂的牌号为2401,填料为硅酸镁;助剂包括促进剂和颜料。上述材料容易获取,制作出的涂料性能较好。In the technical solution of this application, the grades of SBS resin are 1401 and 1201, the grade of phenolic resin is 2401, and the filler is magnesium silicate; the additives include accelerators and pigments. The above materials are easy to obtain and the coatings produced have good performance.
在本申请的技术方案中,S20中,SBS树脂:酚醛树脂:硅酸镁:促进剂:颜料为100:10-20:75-100:1.5-2.0:0.1-0.5;混炼采用开炼模式,按上述配方顺序依次加入;混炼时左右割刀不小于8次。上述的加工步骤制取的涂料性能较好,能够满足航天器件加工的要求。In the technical solution of this application, in S20, the SBS resin: phenolic resin: magnesium silicate: accelerator: pigment is 100: 10-20: 75-100: 1.5-2.0: 0.1-0.5; the mixing mode is open. , add in the order of the above formula; when mixing, cut the left and right knives no less than 8 times. The coating produced by the above processing steps has good performance and can meet the requirements of aerospace device processing.
在本申请的技术方案中,在S20中,薄通时辊距为M,,下片时辊距为N,返炼时辊距为P,则辊距值应设定为:P>M>N,且P一般不大于2.5mm,N一般不小于0.5mm。上述的辊距值加工效果较好。In the technical solution of this application, in S20, the roller distance is M when thin passing, the roller distance when unloading is N, and the roller distance is P when returning to refining, then the roller distance value should be set as: P>M> N, and P is generally not greater than 2.5mm, and N is generally not less than 0.5mm. The above roller distance value has better processing effect.
在本申请的技术方案中,步骤S30中,先在搅拌釜内按第一原胶或第二原胶:溶剂:助剂质量比为100:200-230:2-5的质量比加入溶剂,再加入原胶片;待胶片溶解后,进行分散,分散时间不小于32h,转速不低于960r/min;分散完成后,加入促进剂,再分散不小于4h;配制完成后,过滤出料,测试固含量、粘度、拉断伸长率;合格后,方可使用。上述的加工步骤加工的涂料效果较好。In the technical solution of this application, in step S30, the solvent is first added into the stirring tank at a mass ratio of first original gum or second original gum: solvent: auxiliary agent of 100:200-230:2-5, Then add the original film; after the film is dissolved, disperse it, the dispersion time is not less than 32h, and the rotation speed is not less than 960r/min; after the dispersion is completed, add the accelerator, and then disperse it for not less than 4h; after the preparation is completed, filter out the material and test Solid content, viscosity, and elongation at break; it can only be used after passing the test. The coating effect processed by the above processing steps is better.
在本申请的技术方案中,溶剂为甲苯或四氯乙烯,助剂为促进剂。这样在加工制作的时候不会有其它因素干扰,例如气泡等。In the technical solution of this application, the solvent is toluene or tetrachlorethylene, and the auxiliary agent is an accelerator. In this way, there will be no interference from other factors during processing, such as bubbles.
在本申请的技术方案中,步骤S40中,在涂料使用时,待涂表面需采用吹砂或打磨处理、溶剂除油等操作,以保持表面清洁。这样是的涂覆效果更好,更不容易脱落。In the technical solution of this application, in step S40, when the paint is used, the surface to be coated needs to be sand blown or polished, solvent degreasing and other operations are required to keep the surface clean. This way the coating effect is better and less likely to fall off.
在本申请的技术方案中,底漆、过渡层、面层厚度控制在0.08mm-0.15mm,每层需进行多次喷涂、浸涂或刷涂,以保证每层的厚度,相邻两次操作间隔即晾置时间约为20min,三层施工后的总厚度约为0.24mm-0.45mm,涂覆完成后,常温放置24h后,根据实际需要,选择直接进行后续操作,或者100℃条件下,保温2h后再进行后续操作。这样的涂覆抗氧,防腐蚀效果更好。In the technical solution of this application, the thickness of the primer, transition layer, and surface layer is controlled at 0.08mm-0.15mm. Each layer needs to be sprayed, dipped or brushed multiple times to ensure the thickness of each layer, two consecutive times. The operation interval, that is, the drying time, is about 20 minutes. The total thickness after three layers of construction is about 0.24mm-0.45mm. After the coating is completed, after leaving it at room temperature for 24 hours, according to actual needs, you can choose to directly carry out subsequent operations, or under 100°C conditions. , keep warm for 2 hours before proceeding with subsequent operations. This kind of coating has better anti-oxidation and anti-corrosion effects.
本申请还提供了一种涂料保护结构,依次包括基材、底层、过渡层和面层,底层和面层采用第一涂料进行喷涂,过渡层采用第二涂料进行喷涂,第一涂料为上述的第一涂料,第二涂料为上述的第二涂料。这样可以根据需要进行涂覆,例如最外层需要致密的涂料,这样可以有效地避免腐蚀性介质腐蚀基材,或者加工时氧化基材。This application also provides a paint protection structure, which sequentially includes a base material, a bottom layer, a transition layer and a surface layer. The bottom layer and the surface layer are sprayed with a first paint, and the transition layer is sprayed with a second paint. The first paint is the above-mentioned The first paint and the second paint are the above-mentioned second paint. In this way, coating can be carried out as needed. For example, the outermost layer requires dense coating, which can effectively prevent corrosive media from corroding the base material or oxidizing the base material during processing.
综上可知,一种多层室温固化耐强氧化剂的可剥离保护涂料制备及应用方法。通过对可剥离保护涂料的配比及混炼工艺研究,研制出底漆与基材的结合力与可剥性适中,耐氧化剂、室温固化的可剥离保护涂料;通过对不同功能的保护层设计及兼容技术研究,提出一种简单实用的施工工艺方法。In summary, it can be seen that a multi-layer room temperature curing peelable protective coating that is resistant to strong oxidants is prepared and applied. Through research on the ratio and mixing process of peelable protective coatings, a peelable protective coating with moderate bonding force and peelability between primer and substrate, resistance to oxidants, and room temperature curing was developed; through the design of protective layers with different functions and compatible technology research, and propose a simple and practical construction technology method.
一种多层室温固化耐强氧化剂的可剥离保护涂料制备及应用方法,主要通过以下技术方案实现。The preparation and application method of a multi-layer room temperature curing peelable protective coating that is resistant to strong oxidants is mainly achieved through the following technical solutions.
1)一种室温固化耐强氧化剂的可剥离保护涂料,其特性在于:该涂料固含量大于30%;粘度不小于2000mPa·S;室温固化24h后,拉断伸长率不小于600%;经酸液或碱液浸泡后,拉断伸长率降低不大于50%;涂料经过常温固化后,使用温度可达100℃。1) A peelable protective coating that is cured at room temperature and resistant to strong oxidants. Its characteristics are: the solid content of the coating is greater than 30%; the viscosity is not less than 2000mPa·S; after curing at room temperature for 24 hours, the elongation at break is not less than 600%; After being soaked in acid or alkali liquid, the elongation at break will be reduced by no more than 50%; after the coating is cured at room temperature, the service temperature can reach 100°C.
2)一种多层可剥离保护涂料的应用方法,其特性在于:底层—过渡层—面层的三层结构,每层厚度控制在0.08~0.15mm;施工工艺简单,无需复杂设备,采用喷涂、浸涂、刷涂工艺均可。2) An application method of multi-layer peelable protective coating, its characteristics are: a three-layer structure of bottom layer - transition layer - surface layer, the thickness of each layer is controlled at 0.08 ~ 0.15mm; the construction process is simple, no complicated equipment is required, and spraying is used , dipping and brushing processes are available.
3)一种多层室温固化耐强氧化剂的可剥离保护涂料制备及应用方法,包括以下步骤:3) A method for preparing and applying a multi-layer room temperature curing peelable protective coating that is resistant to strong oxidants, including the following steps:
步骤S1,一种多层室温固化耐强氧化剂的可剥离保护涂料制备工艺,其原材料组成为SBS树脂、酚醛树脂、填料及助剂。Step S1 is a preparation process for a multi-layer room temperature curing peelable protective coating that is resistant to strong oxidants. The raw materials are composed of SBS resin, phenolic resin, fillers and additives.
步骤S2,将SBS树脂:酚醛树脂:填料:助剂为100:10~20:75~100:N的质量比进行混炼,混炼成两种组分的混炼原胶1和2。Step S2: Mix SBS resin:phenolic resin:filler:auxiliary in a mass ratio of 100:10~20:75~100:N to form two-component mixed raw gum 1 and 2.
步骤S3,将S2所得的混炼原胶1和2进行薄通、下片、返炼,制成原胶片1和2。In step S3, the mixed raw rubber 1 and 2 obtained in S2 are thinned, cut into sheets, and re-melted to make raw rubber sheets 1 and 2.
步骤S4,将S3所得原胶片制成可剥离保护涂料,按原胶片1或2:溶剂:助剂为100:200~230:2~5的质量比溶解原胶并高速分散。In step S4, the original film obtained in S3 is made into a peelable protective coating, and the original gum is dissolved and dispersed at high speed according to the mass ratio of original film 1 or 2: solvent: additive of 100:200~230:2~5.
步骤S5,将原胶片1配制成的涂料作为底漆和面漆,将原胶片2配制成的涂料作为过渡层,将配制好的涂料采用喷涂、浸涂、或刷涂工艺,涂覆在前处理过的待涂表面,控制好晾置时间和每层厚度,后根据实际使用条件,选择在室温下固化24h以上或者加温固化的方式,固化完成即可进行后续操作。Step S5, use the paint prepared from the original film 1 as the primer and topcoat, use the paint prepared from the original film 2 as the transition layer, and apply the prepared paint on the front by spraying, dipping, or brushing. For the treated surface to be coated, control the drying time and thickness of each layer, and then choose to cure at room temperature for more than 24 hours or heat curing according to actual usage conditions. After curing is completed, follow-up operations can be carried out.
进一步的,步骤S1所述SBS牌号为1401和1201,该体系胶具有良好的拉伸强度、弹性、透气性、耐温性以及混炼特性好的优点;酚醛树脂选用牌号为2401;填料为硅酸镁;助剂包括促进剂以及颜料。Further, the SBS grades mentioned in step S1 are 1401 and 1201. This system glue has the advantages of good tensile strength, elasticity, air permeability, temperature resistance and good mixing characteristics; the selected grade of phenolic resin is 2401; the filler is silicon Magnesium acid; additives include accelerators and pigments.
进一步的,步骤S2所述助剂质量比包括:SBS树脂(1401、1201):酚醛树脂:硅酸镁:促进剂、颜料为100:10~20:75~100:1.5~2.0:0.1~0.5;混炼采用开炼模式,按上述配方顺序依次加入;混炼时左右割刀不小于8次。Further, the mass ratio of the additives in step S2 includes: SBS resin (1401, 1201): phenolic resin: magnesium silicate: accelerator and pigment: 100: 10 ~ 20: 75 ~ 100: 1.5 ~ 2.0: 0.1 ~ 0.5 ; Use the open mixing mode for mixing, and add it in sequence according to the above formula; the left and right cutters should be cut no less than 8 times during mixing.
进一步的,步骤S3所述,薄通时辊距为M,,下片时辊距为N,返炼时辊距为P,则辊距值应设定为:P>M>N,且P一般不大于2.5mm,N一般不小于0.5mm。Further, as described in step S3, the roller distance is M when thin passing, the roller distance is N when unloading, and the roller distance is P when refining, then the roller distance value should be set as: P>M>N, and P Generally not greater than 2.5mm, N is generally not less than 0.5mm.
进一步的,步骤S4所述溶剂为甲苯或四氯乙烯,助剂为促进剂。先在搅拌釜内按原胶片1或2:溶剂:助剂为100:200~230:2~5的质量比加入溶剂,再加入原胶片;待胶片溶解后,进行高速分散,分散时间不小于32h,转速不低于960r/min;分散完成后,加入促进剂,再分散不小于4h。配制完成后,过滤出料,测试固含量、粘度、拉断伸长率等性能。合格后,方可使用。Further, the solvent in step S4 is toluene or tetrachlorethylene, and the auxiliary agent is an accelerator. First add the solvent into the stirring kettle according to the mass ratio of original film 1 or 2: solvent: additive of 100: 200 ~ 230: 2 ~ 5, and then add the original film; after the film is dissolved, perform high-speed dispersion, and the dispersion time is not less than 32h, the rotation speed is not less than 960r/min; after the dispersion is completed, add accelerator and disperse for not less than 4h. After the preparation is completed, the material is filtered and the solid content, viscosity, elongation at break and other properties are tested. It can only be used after passing the test.
进一步的,步骤S5所述,在涂料使用时,待涂表面需采用吹砂或打磨处理、溶剂除油等操作,以保持表面清洁。底漆、过渡层、面层厚度控制在0.08~0.15mm。一般每层需进行两次喷涂、浸涂、或刷涂,以保证每层的厚度,两次操作间隔即晾置时间约为20min,三层施工后的总厚度约为0.24~0.45mm。涂覆完成后,常温放置24h后,根据实际需要,选择直接进行后续操作,或者100℃条件下,保温2h后再进行后续操作。Further, as described in step S5, when the paint is used, the surface to be coated needs to be sand blown or polished, solvent degreasing and other operations are required to keep the surface clean. The thickness of primer, transition layer and surface layer is controlled at 0.08~0.15mm. Generally, each layer needs to be sprayed, dipped or brushed twice to ensure the thickness of each layer. The interval between two operations, that is, the drying time, is about 20 minutes. The total thickness after three layers of construction is about 0.24~0.45mm. After the coating is completed, leave it at room temperature for 24 hours. Depending on actual needs, you can choose to proceed directly with the subsequent operation, or at 100°C, keep it warm for 2 hours before proceeding with the subsequent operation.
本发明所制备的可剥离保护涂料按照GB1725-2007测试固含量,固含量不小于30%;按照GB2794-2013测试粘度,粘度不小于2000mPa·S或者不小于300s;按照GB528-2009测试拉断伸长率,室温固化24h后,拉断伸长率不小于600%;经酸液或碱液浸泡后,拉断伸长率降低不大于50%。The solid content of the peelable protective coating prepared by the present invention is tested according to GB1725-2007, and the solid content is not less than 30%; the viscosity is tested according to GB2794-2013, and the viscosity is not less than 2000mPa·S or not less than 300s; the tensile elongation is tested according to GB528-2009 Elongation, after curing at room temperature for 24 hours, the elongation at break is not less than 600%; after being soaked in acid or alkali solution, the elongation at break is reduced by no more than 50%.
目前报道的可剥离保护涂料为水性天然橡胶类,涂覆时工件需要加温,表干后,仍需要加热固化才能达到理想的性能,这种操作对于尺寸较大的工件来讲,相对繁琐。本发明制备的可剥离保护涂料不仅可以实现室温固化,三层结构设计还兼顾了基材与涂层间的结合力和可剥离性的平衡,同时又保证了涂层的致密性和硬度,使得涂层具有良好的铣切直线度、耐酸、耐碱以及耐强氧化剂等性能。可广泛应用于铝合金、钛合金、不锈钢等工件的化铣保护。The currently reported peelable protective coatings are water-based natural rubber. The workpiece needs to be heated during coating. After the surface is dry, it still needs to be heated and cured to achieve the desired performance. This operation is relatively cumbersome for larger workpieces. The peelable protective coating prepared by the present invention can not only achieve room temperature curing, but the three-layer structure design also takes into account the balance between the bonding force and peelability between the base material and the coating, while ensuring the density and hardness of the coating, so that The coating has good milling straightness, acid resistance, alkali resistance and strong oxidant resistance. It can be widely used for chemical milling protection of aluminum alloy, titanium alloy, stainless steel and other workpieces.
有益效果beneficial effects
本申请通过开展对可剥离保护涂料的配比及混炼工艺研究,研制出底漆与基材的结合力与可剥性适中,耐氧化剂、室温固化的可剥离保护涂料。这种涂料制备工艺简单,安全易操作,易实现量产;研究成果可广泛应用于航空航天、机械加工、电子行业、电镀、阳极氧化处理等领域,施工工艺简单实用,极大提高了生产效率。In this application, by conducting research on the ratio and mixing process of peelable protective coatings, a peelable protective coating with moderate bonding force and peelability between primer and substrate, resistance to oxidants, and room temperature curing was developed. The preparation process of this coating is simple, safe and easy to operate, and easy to achieve mass production; the research results can be widely used in aerospace, mechanical processing, electronics industry, electroplating, anodizing and other fields. The construction process is simple and practical, greatly improving production efficiency .
具体实施例为:Specific examples are:
通过实例1对本申请所提供的室温固化耐强氧化剂的可剥离保护涂料制备及耐强氧化剂性能进行详细说明。Example 1 is used to describe in detail the preparation and strong oxidant resistance performance of the room temperature curing peelable protective coating that is resistant to strong oxidants provided in this application.
实施例1一种室温固化耐强氧化剂的可剥离保护涂料制备,包括以下步骤:Example 1 Preparation of a room temperature curing peelable protective coating that is resistant to strong oxidants, including the following steps:
步骤S1,一种室温固化耐强氧化剂的可剥离保护涂料工艺制备,其原材料组成为SBS树脂、酚醛树脂、填料及助剂。Step S1 is a process for preparing a peelable protective coating that is cured at room temperature and resistant to strong oxidants. Its raw materials consist of SBS resin, phenolic resin, fillers and additives.
步骤S2,将SBS树脂:酚醛树脂:填料:助剂为100:10~20:75~100:N的质量比进行混炼,混炼成两种组分的混炼原胶1和2(第一混炼原胶和第二混炼原胶)。Step S2: Mix SBS resin: phenolic resin: filler: auxiliary agent at a mass ratio of 100: 10 to 20: 75 to 100: N to form two-component mixed raw gums 1 and 2 (No. The first mixed raw gum and the second mixed raw gum).
步骤S3,将S2所得的混炼原胶1和2进行薄通、下片、返炼,制成原胶片1和2(第一原胶和第二原胶)。In step S3, the mixed raw gums 1 and 2 obtained in S2 are thinned, cut into sheets, and re-melted to form raw rubber sheets 1 and 2 (the first raw gum and the second raw gum).
步骤S4,将S3所得原胶片制成可剥离保护涂料,按原胶片1或2:溶剂:助剂为100:200-230:2-5的质量比溶解原胶并高速分散。In step S4, the original film obtained in S3 is made into a peelable protective coating, and the original gum is dissolved and dispersed at high speed according to the mass ratio of original film 1 or 2: solvent: auxiliary of 100:200-230:2-5.
进一步的,步骤S1所述SBS牌号为1401和1201,该体系胶具有良好的拉伸强度、弹性、透气性、耐温性以及混炼特性好的优点;酚醛树脂选用牌号为2401;填料为硅酸镁;助剂包括促进剂以及颜料。Further, the SBS grades mentioned in step S1 are 1401 and 1201. This system glue has the advantages of good tensile strength, elasticity, air permeability, temperature resistance and good mixing characteristics; the selected grade of phenolic resin is 2401; the filler is silicon Magnesium acid; additives include accelerators and pigments.
进一步的,步骤S2所述助剂质量比包括:SBS树脂(1401、1201):酚醛树脂:硅酸镁:促进剂、颜料为100:10-20:75-100:1.5-2.0:0.1-0.5;混炼采用开炼模式,按上述配方顺序依次加入;混炼时左右割刀不小于8次。Further, the mass ratio of the additives in step S2 includes: SBS resin (1401, 1201): phenolic resin: magnesium silicate: accelerator and pigment: 100: 10-20: 75-100: 1.5-2.0: 0.1-0.5 ; Use the open mixing mode for mixing, and add it in sequence according to the above formula; the left and right cutters should be cut no less than 8 times during mixing.
进一步的,步骤S3所述,薄通时辊距为M,,下片时辊距为N,返炼时辊距为P,则辊距值应设定为:P>M>N,且P一般不大于2.5mm,N一般不小于0.5mm。Further, as described in step S3, the roller distance is M when thin passing, the roller distance is N when unloading, and the roller distance is P when refining, then the roller distance value should be set as: P>M>N, and P Generally not greater than 2.5mm, N is generally not less than 0.5mm.
进一步的,步骤S4所述溶剂为甲苯或四氯乙烯,助剂为促进剂。先在搅拌釜内按原胶片1或2:溶剂:助剂为100:200-230:2-5的质量比加入溶剂,再加入原胶片;待胶片溶解后,进行高速分散,分散时间不小于32h,转速不低于960r/min;分散完成后,加入促进剂,再分散不小于4h。配制完成后,过滤出料,测试固含量、粘度、拉断伸长率等性能。合格后,方可使用。Further, the solvent in step S4 is toluene or tetrachlorethylene, and the auxiliary agent is an accelerator. First, add the solvent into the stirring tank according to the mass ratio of original film 1 or 2: solvent: additive of 100:200-230:2-5, and then add the original film; after the film is dissolved, perform high-speed dispersion, and the dispersion time is not less than 32h, the rotation speed is not less than 960r/min; after the dispersion is completed, add accelerator and disperse for not less than 4h. After the preparation is completed, the material is filtered and the solid content, viscosity, elongation at break and other properties are tested. It can only be used after passing the test.
通过实施例1制备的耐强氧化剂的可剥离保护涂料,经室温固化24h后,拉断伸长率不小于600%;经强氧化剂浸泡后,拉断伸长率降低不大于50%。按照GB528-2009进行测试,符合要求;经过强氧化剂浸泡15min,其可剥离性良好。拉断伸长率测试曲线见图2。After being cured at room temperature for 24 hours, the strong oxidant-resistant peelable protective coating prepared in Example 1 has an elongation at break of not less than 600%; after being soaked in a strong oxidant, the elongation at break is reduced by no more than 50%. Tested in accordance with GB528-2009, it meets the requirements; after being soaked in a strong oxidant for 15 minutes, its peelability is good. The tensile elongation test curve is shown in Figure 2.
通过实例2对本发明所提供的一种多层室温固化耐强氧化剂的可剥离保护涂料制备及应用方法进行详细说明。The preparation and application method of a multi-layer room temperature curing peelable protective coating that is resistant to strong oxidants provided by the present invention is explained in detail through Example 2.
实施例2,一种多层室温固化耐强氧化剂的可剥离保护涂料制备及应用方法,包括以下步骤。Embodiment 2, a method for preparing and applying a multi-layer room temperature curing peelable protective coating that is resistant to strong oxidants, includes the following steps.
步骤S1,一种多层室温固化耐强氧化剂的可剥离保护涂料制备工艺,其原材料组成为SBS树脂、酚醛树脂、填料及助剂。Step S1 is a preparation process for a multi-layer room temperature curing peelable protective coating that is resistant to strong oxidants. The raw materials are composed of SBS resin, phenolic resin, fillers and additives.
步骤S2,将SBS树脂:酚醛树脂:填料:助剂为100:10-20:75-100:N的质量比进行混炼,混炼成两种组分的混炼原胶1和2。Step S2: Mix SBS resin:phenolic resin:filler:auxiliary at a mass ratio of 100:10-20:75-100:N to form two-component mixed raw rubber 1 and 2.
步骤S3,将S2所得的混炼原胶1和2进行薄通、下片、返炼,制成原胶片1和2。In step S3, the mixed raw rubber 1 and 2 obtained in S2 are thinned, cut into sheets, and re-melted to make raw rubber sheets 1 and 2.
步骤S4,将S3所得原胶片制成可剥离保护涂料,按原胶片1或2:溶剂:助剂为100:200-230:2-5的质量比溶解原胶并高速分散。In step S4, the original film obtained in S3 is made into a peelable protective coating, and the original gum is dissolved and dispersed at high speed according to the mass ratio of original film 1 or 2: solvent: auxiliary of 100:200-230:2-5.
步骤S5,将原胶片1配制成的涂料作为底漆和面漆,将原胶片2配制成的涂料作为过渡层,将配制好的涂料采用喷涂、浸涂、或刷涂工艺,涂覆在前处理过的待涂表面,控制好晾置时间和每层厚度,后根据实际使用条件,选择在室温下固化24h以上或者加温固化的方式,固化完成即可进行后续操作。Step S5, use the paint prepared from the original film 1 as the primer and topcoat, use the paint prepared from the original film 2 as the transition layer, and apply the prepared paint on the front by spraying, dipping, or brushing. For the treated surface to be coated, control the drying time and thickness of each layer, and then choose to cure at room temperature for more than 24 hours or heat curing according to actual usage conditions. After curing is completed, follow-up operations can be carried out.
进一步的,步骤S1所述SBS牌号为1401和1201,该体系胶具有良好的拉伸强度、弹性、透气性、耐温性以及混炼特性好的优点;酚醛树脂选用牌号为2401;填料为硅酸镁;助剂包括促进剂以及颜料。Further, the SBS grades mentioned in step S1 are 1401 and 1201. This system glue has the advantages of good tensile strength, elasticity, air permeability, temperature resistance and good mixing characteristics; the selected grade of phenolic resin is 2401; the filler is silicon Magnesium acid; additives include accelerators and pigments.
进一步的,步骤S2所述助剂质量比包括:SBS树脂(1401、1201):酚醛树脂:硅酸镁:促进剂、颜料为100:10-20:75-100:1.5-2.0:0.1-0.5;混炼采用开炼模式,按上述配方顺序依次加入;混炼时左右割刀不小于8次。Further, the mass ratio of the additives in step S2 includes: SBS resin (1401, 1201): phenolic resin: magnesium silicate: accelerator and pigment: 100: 10-20: 75-100: 1.5-2.0: 0.1-0.5 ; Use the open mixing mode for mixing, and add it in sequence according to the above formula; the left and right cutters should be cut no less than 8 times during mixing.
进一步的,步骤S3所述,薄通时辊距为M,,下片时辊距为N,返炼时辊距为P,则辊距值应设定为:P>M>N,且P一般不大于2.5mm,N一般不小于0.5mm。Further, as described in step S3, the roller distance is M when thin passing, the roller distance is N when unloading, and the roller distance is P when refining, then the roller distance value should be set as: P>M>N, and P Generally not greater than 2.5mm, N is generally not less than 0.5mm.
进一步的,步骤S4所述溶剂为甲苯或四氯乙烯,助剂为促进剂。先在搅拌釜内按原胶片1或2:溶剂:助剂为100:200-230:2-5的质量比加入溶剂,再加入原胶片;待胶片溶解后,进行高速分散,分散时间不小于32h,转速不低于960r/min;分散完成后,加入促进剂,再分散不小于4h。配制完成后,过滤出料,测试固含量、粘度、拉断伸长率等性能。合格后,方可使用。Further, the solvent in step S4 is toluene or tetrachlorethylene, and the auxiliary agent is an accelerator. First, add the solvent into the stirring tank according to the mass ratio of original film 1 or 2: solvent: additive of 100:200-230:2-5, and then add the original film; after the film is dissolved, perform high-speed dispersion, and the dispersion time is not less than 32h, the rotation speed is not less than 960r/min; after the dispersion is completed, add accelerator and disperse for not less than 4h. After the preparation is completed, the material is filtered and the solid content, viscosity, elongation at break and other properties are tested. It can only be used after passing the test.
进一步的,步骤S5所述,在涂料使用时,待涂表面需采用吹砂或打磨处理、溶剂除油等操作,以保持表面清洁。底漆、过渡层、面层厚度控制在0.08~0.15mm。一般每层需进行两次喷涂、浸涂、或刷涂,以保证每层的厚度,两次操作间隔即晾置时间约为20min,三层施工后的总厚度约为0.24~0.45mm。涂覆完成后,常温放置24h后,根据实际需要,选择直接进行后续操作,或者100℃条件下,保温2h后再进行后续操作。Further, as described in step S5, when the paint is used, the surface to be coated needs to be sand blown or polished, solvent degreasing and other operations are required to keep the surface clean. The thickness of primer, transition layer and surface layer is controlled at 0.08~0.15mm. Generally, each layer needs to be sprayed, dipped or brushed twice to ensure the thickness of each layer. The interval between two operations, that is, the drying time, is about 20 minutes. The total thickness after three layers of construction is about 0.24~0.45mm. After the coating is completed, leave it at room temperature for 24 hours. Depending on actual needs, you can choose to proceed directly with the subsequent operation, or at 100°C, keep it warm for 2 hours before proceeding with the subsequent operation.
实施例2提供的多层室温固化耐强氧化剂的可剥离保护涂料应用工艺方法具有以下特性:1)施工工艺简单方便,可采用刷涂、喷涂、浸涂等多种工艺方法实现;2)兼顾了底漆与基材的结合力和可剥性之间的平衡,不仅保证了良好的可剥离性,又防止了使用过程的掀胶或脱粘现象的产生;3)每遍喷涂或刷涂之间时间间隔较短,约20min左右,即可继续操作,节约工序时间。The application process method of the multi-layer room temperature curing peelable protective coating that is resistant to strong oxidants provided in Example 2 has the following characteristics: 1) The construction process is simple and convenient, and can be realized by brushing, spraying, dipping and other process methods; 2) It takes into consideration It achieves a balance between the bonding force and peelability of the primer and the substrate, which not only ensures good peelability, but also prevents the occurrence of peeling or debonding during use; 3) Each spray or brush application The time interval is short, about 20 minutes, and the operation can be continued to save process time.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular forms are also intended to include the plural forms unless the context clearly indicates otherwise. Furthermore, it will be understood that when the terms "comprises" and/or "includes" are used in this specification, they indicate There are features, steps, operations, means, components and/or combinations thereof.
需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施方式例如能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first", "second", etc. in the description and claims of this application and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances so that the embodiments of the application described herein, for example, can be practiced in sequences other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, e.g., a process, method, system, product, or apparatus that encompasses a series of steps or units and need not be limited to those explicitly listed. Those steps or elements may instead include other steps or elements not expressly listed or inherent to the process, method, product or apparatus.
以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
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