CN116930644B - A highly integrated electrical parameter comprehensive measurement device and method thereof - Google Patents
A highly integrated electrical parameter comprehensive measurement device and method thereof Download PDFInfo
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- G—PHYSICS
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- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
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Abstract
本发明公开的属于电气参数综合测量装置技术领域,具体为一种高集成度电气参数综合测量装置及其方法,包括外壳体,其内部能够对控制测量模块进行安装,并对控制测量模块进行电性连接,同时能够使检测装置与控制测量模块进行连接,且能够通过外壁插口和按键对控制测量模块进行操作和对电器进行测量,安装板组件,其设置在外壳体的内部下端,且能够与安装装置配合,方便对控制测量模块进行安装和放置,本发明能够使控制测量模块对测量电器进行电气测量,并对交流电转化成直流电传输,从而增加测量的精准性,同时能够对较大的电量进行防护,防止电量较大。
The invention disclosed belongs to the technical field of electrical parameter comprehensive measurement devices, and is specifically a highly integrated electrical parameter comprehensive measurement device and a method thereof. At the same time, the detection device can be connected to the control measurement module, and the control measurement module can be operated and the electrical appliances can be measured through the outer wall socket and buttons. The installation plate assembly is set at the inner lower end of the outer shell and can be connected with The installation device cooperates to facilitate the installation and placement of the control and measurement module. The invention can enable the control and measurement module to conduct electrical measurements on measuring appliances and convert alternating current into direct current for transmission, thereby increasing the accuracy of measurement and at the same time being able to measure larger amounts of electricity. Protect against excessive power.
Description
技术领域Technical field
本发明涉及电气参数综合测量装置技术领域,具体为一种高集成度电气参数综合测量装置及其方法。The invention relates to the technical field of comprehensive electrical parameter measurement devices, and specifically to a highly integrated electrical parameter comprehensive measurement device and a method thereof.
背景技术Background technique
电压、电流、有功功率、无功功率、功率因数及频率等是电力系统中经常要测量的六项常规参数,现有的数字式电气参数综合测量仪器种类繁多,许多也已采用了微机技术,采用高档微机控制的系统体积大,不能用于现场;便携式的多采用单板机,而现有的单板机集成度不高,外围及测频线路复杂,且在对过大的电量装置进行检测时,容易对测量装置造成损坏,并且由于大部分电器所使用的电流为交流电,而测量装置在对电气进行测量时,需要将交流电转化成直流电进行测量,而在转化的过程中难免会产生电量损耗,进而导致测量数据不准确。Voltage, current, active power, reactive power, power factor and frequency are six conventional parameters that are often measured in power systems. There are many types of digital comprehensive measuring instruments for electrical parameters, many of which have also adopted microcomputer technology. Systems controlled by high-end microcomputers are large in size and cannot be used on-site; portable ones mostly use single-board computers, but existing single-board computers are not highly integrated, have complex peripheral and frequency measurement circuits, and are difficult to control for devices with excessive power. During detection, it is easy to cause damage to the measuring device, and because the current used by most electrical appliances is alternating current, and when the measuring device measures electricity, it needs to convert alternating current into direct current for measurement, and it is inevitable that during the conversion process Power loss leads to inaccurate measurement data.
为此,我们提出一种高集成度电气参数综合测量装置及其方法。To this end, we propose a highly integrated electrical parameter comprehensive measurement device and method.
发明内容Contents of the invention
鉴于上述和/或现有一种高集成度电气参数综合测量装置及其方法中存在的问题,提出了本发明。In view of the above and/or existing problems in an existing highly integrated electrical parameter comprehensive measurement device and its method, the present invention is proposed.
因此,本发明的目的是提供一种高集成度电气参数综合测量装置及其方法,通过电压、电流、功率测量模块的电路连接精密可调直流电源进行交流电转直流电检测,使电阻测量模块对交流电进行电阻测量,并将交流电的电量进行记录,使精密可调直流电源输出相同电量,并进行电压、电流、功率测量,能够解决上述提出现有的问题。Therefore, the purpose of the present invention is to provide a highly integrated electrical parameter comprehensive measurement device and a method thereof, which connect a precision adjustable DC power supply through the circuits of the voltage, current, and power measurement modules to detect AC power to DC power, so that the resistance measurement module can detect the AC power. Measure the resistance and record the amount of AC power, so that the precision adjustable DC power supply outputs the same amount of electricity, and measure the voltage, current, and power, which can solve the existing problems raised above.
为解决上述技术问题,根据本发明的一个方面,本发明提供了如下技术方案:In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:
一种高集成度电气参数综合测量装置,其包括:A highly integrated electrical parameter comprehensive measurement device, which includes:
外壳体,其内部能够对控制测量模块进行安装,并对控制测量模块进行电性连接,同时能够使检测装置与控制测量模块进行连接,且能够通过外壁插口和按键对控制测量模块进行操作和对电器进行测量;The outer shell can install the control measurement module inside and electrically connect the control measurement module. At the same time, the detection device can be connected to the control measurement module, and the control measurement module can be operated and checked through the outer wall socket and buttons. electrical appliances for measurement;
安装板组件,其设置在外壳体的内部下端,且能够与安装装置配合,方便对控制测量模块进行安装和放置;A mounting plate assembly is provided at the inner lower end of the outer shell and can cooperate with the installation device to facilitate the installation and placement of the control measurement module;
控制测量模块,其通过安装装置安装在安装板组件的表面,并使控制测量模块电性连接精密可调直流电源,且通过精密可调直流电源对电量进行等量输出;The control and measurement module is installed on the surface of the mounting plate component through an installation device, and the control and measurement module is electrically connected to a precision adjustable DC power supply, and outputs equal amounts of electricity through the precision adjustable DC power supply;
所述控制测量模块同时与电脑进行连接,并使电脑的输出端口连接标签打印机,且能够使控制测量模块对测量电器进行电气测量,并对交流电转化成直流电传输;The control and measurement module is connected to the computer at the same time, and the output port of the computer is connected to the label printer, and enables the control and measurement module to perform electrical measurements on the measuring appliance, and convert alternating current into direct current for transmission;
所述控制测量模块的主控板电性连接触控屏、开/关按键、开始测量按键、停止测量按键、PASS指示灯、测量状态指示灯、FAIL指示灯,并使输入端连接电源输入对主控板进行供电,同时使主控板连接主控板、电压、电流、功率测量模块和电阻测量模块,并使电压、电流、功率测量模块的电路连接精密可调直流电源进行交流电转直流电检测,使电阻测量模块对交流电进行电阻测量,并将交流电的电量进行记录,使精密可调直流电源输出相同电量,并进行电压、电流、功率测量,且输出端连接电脑,使测量结果全部上传至电脑软件并根据规则进行自动编号与打印标签编号保持一致,使测量合格的进行编号和记录结果,不合格的进行编号。The main control board of the control measurement module is electrically connected to the touch screen, the on/off button, the start measurement button, the stop measurement button, the PASS indicator light, the measurement status indicator light, and the FAIL indicator light, and the input end is connected to the power input pair. The main control board provides power, and at the same time connects the main control board to the main control board, voltage, current, and power measurement modules and resistance measurement modules, and connects the circuits of the voltage, current, and power measurement modules to the precision adjustable DC power supply for AC to DC detection. , allowing the resistance measurement module to measure the resistance of the alternating current and record the amount of electricity, so that the precision adjustable DC power supply outputs the same amount of electricity, and measures voltage, current, and power, and the output end is connected to the computer so that all measurement results can be uploaded to The computer software performs automatic numbering according to the rules and keeps it consistent with the printed label number, so that those that pass the measurement are numbered and the results are recorded, and those that are unqualified are numbered.
作为本发明所述的一种高集成度电气参数综合测量装置的一种优选方案,其中:所述外壳体包括:As a preferred solution of a highly integrated electrical parameter comprehensive measurement device according to the present invention, the outer shell includes:
前挡板组件,其设置在外壳体前端,且表面按键能够对测量电器进行测量结果和测量开始与停止操作;The front baffle assembly is arranged at the front end of the outer shell, and the surface buttons can perform measurement results and measurement start and stop operations on the measuring electrical appliance;
顶/底板,其设置在前挡板组件的后端顶部和底部;Top/bottom plates disposed at the top and bottom of the rear end of the front fender assembly;
侧板,其设置在顶/底板的两端,且能够对壳体进行密封;Side plates are provided at both ends of the top/bottom plate and can seal the shell;
后挡板组件,其设置在顶/底板的后端,且设置有多组插口,并能够对电脑和控制测量模块进行电性连接。The rear baffle assembly is arranged at the rear end of the top/bottom plate and is provided with multiple sets of sockets, and can electrically connect the computer and the control measurement module.
作为本发明所述的一种高集成度电气参数综合测量装置的一种优选方案,其中:所述前挡板组件包括:As a preferred solution of a highly integrated electrical parameter comprehensive measurement device according to the present invention, the front baffle assembly includes:
前挡板,其设置在顶/底板前端之间;a front baffle, which is arranged between the front ends of the top/bottom plates;
触控屏,其设置在前挡板的表面左端,且与控制测量模块电性连接,并能够对数据进行显示;A touch screen, which is arranged on the left end of the surface of the front baffle and is electrically connected to the control and measurement module and capable of displaying data;
开/关按键,其设置在前挡板的表面左端下侧,且与控制测量模块电性连接,并能够对装置进行开启和关闭;An on/off button is provided on the lower left side of the surface of the front baffle, and is electrically connected to the control measurement module, and can turn the device on and off;
开始测量按键,其设置在前挡板的表面右端下侧,且与控制测量模块电性连接,并能够对测量操作进行开始确定;A start measurement button is provided on the lower side of the right end of the surface of the front baffle, and is electrically connected to the control measurement module, and can determine the start of the measurement operation;
停止测量按键,其设置在开始测量按键的右端,且与控制测量模块电性连接,并能够对测量操作进行停止操作;The stop measurement button is set at the right end of the start measurement button and is electrically connected to the control measurement module, and can stop the measurement operation;
PASS指示灯,其设置在开始测量按键的上端,且能够对于测试完成进行指示;The PASS indicator light is set at the top of the start measurement button and can indicate the completion of the test;
测量状态指示灯,其设置在PASS指示灯的右端,且能够对测试状态进行指示;Measurement status indicator light, which is set at the right end of the PASS indicator light and can indicate the test status;
FAIL指示灯,其设置在测量状态指示灯的右端,且能够对测试失败进行指示。The FAIL indicator light is set at the right end of the measurement status indicator light and can indicate test failure.
作为本发明所述的一种高集成度电气参数综合测量装置的一种优选方案,其中:所述后挡板组件包括:As a preferred solution of a highly integrated electrical parameter comprehensive measurement device according to the present invention, the tailgate assembly includes:
后挡板,其设置在顶/底板后端之间;a tailgate, which is arranged between the rear ends of the top/bottom panels;
电源输入,其设置在后挡板的表面右端下侧,且能够对电源进行连接,另一端对控制测量模块的电路进行连接;The power input is set on the lower side of the right end of the surface of the tailgate and can be connected to the power supply, and the other end is connected to the circuit that controls the measurement module;
测试外接口,其设置在电源输入的顶部左侧,且一端能够对测试接口进行连接,另一端对控制测量模块的电路进行连接;The test external interface is set on the top left side of the power input, and one end can be connected to the test interface, and the other end can be connected to the circuit that controls the measurement module;
指示灯外接口,其设置在测试外接口的右端,且一端能够对外接指示灯设备进行连接,另一端对控制测量模块的电路进行连接;The indicator light external interface is set at the right end of the test external interface, and one end can connect to the external indicator light device, and the other end can connect to the circuit that controls the measurement module;
正负输入端,其设置在测试外接口的上端,且一端能够对测试电器的正负极进行连接,另一端对控制测量模块的电路进行连接;The positive and negative input terminals are set at the upper end of the test external interface, and one end can connect the positive and negative poles of the test appliance, and the other end can connect the circuit that controls the measurement module;
可插入端口,其设置在电源输入的右端,且一端能够对外接设备进行插入连接,另一端对控制测量模块的电路进行连接;The pluggable port is set at the right end of the power input, and one end can be plugged in and connected to an external device, and the other end can be connected to the circuit that controls the measurement module;
测试插口,其设置在可插入端口的上端,且一端能够对不同测试设备进行插入连接进行测试,另一端对控制测量模块的电路进行连接。The test socket is set at the upper end of the pluggable port, and one end can plug in and connect different test equipment for testing, and the other end can connect the circuit that controls the measurement module.
作为本发明所述的一种高集成度电气参数综合测量装置的一种优选方案,其中:所述安装板组件包括:As a preferred solution of a highly integrated electrical parameter comprehensive measurement device according to the present invention, the mounting plate assembly includes:
安装板,其设置在前挡板组件与后挡板组件的内壁下端之间;a mounting plate, which is arranged between the lower end of the inner wall of the front baffle assembly and the rear baffle assembly;
螺纹槽,其设置在安装板的表面四周,且能够对控制测量模块进行安装固定;Threaded grooves are provided around the surface of the mounting plate and can install and fix the control and measurement module;
安装槽,其设置在安装板的后端两侧,且能够与安装装置进行连接和限位。Installation slots are provided on both sides of the rear end of the installation plate and can be connected to and limited by the installation device.
作为本发明所述的一种高集成度电气参数综合测量装置的一种优选方案,其中:所述控制测量模块包括:As a preferred solution of a highly integrated electrical parameter comprehensive measurement device according to the present invention, the control measurement module includes:
主控板,其放置在安装板的表面后端,且能够通过安装装置能够将主控板安装在安装板的表面后端,并能够对测量操作进行主控制;A main control board, which is placed on the rear end of the surface of the installation plate, and can be installed on the rear end of the surface of the installation plate through an installation device, and can perform main control on the measurement operation;
电压、电流、功率测量模块,其设置在安装板的表面前端左侧,且内部电路与主控板和电阻测量模块连接,并能够对测量电器的电压、电流和功率的数值进行测量;The voltage, current, and power measurement module is set on the left side of the front surface of the installation board, and the internal circuit is connected to the main control board and the resistance measurement module, and can measure the voltage, current, and power values of the electrical appliance;
电阻测量模块,其设置在安装板的表面前端右侧,且内部电路与主控板和电阻测量模块连接,并能够对测量电器的电阻数值进行测量。The resistance measurement module is arranged on the right side of the front surface of the installation board, and the internal circuit is connected to the main control board and the resistance measurement module, and can measure the resistance value of the measuring electrical appliance.
作为本发明所述的一种高集成度电气参数综合测量装置的一种优选方案,其中:所述安装装置包括:As a preferred solution of a highly integrated electrical parameter comprehensive measurement device according to the present invention, the installation device includes:
主板安装组件,其放置在主控板的上端,且底部插入安装板的内部,并对主控板进行按压限位;The mainboard installation component is placed on the upper end of the main control board, and the bottom is inserted into the inside of the installation board, and presses and limits the main control board;
测量模块安装组件,其放置在电压、电流、功率测量模块与电阻测量模块的上端,且能够对电压、电流、功率测量模块与电阻测量模块进行按压固定。The measurement module installation component is placed on the upper end of the voltage, current, and power measurement module and the resistance measurement module, and can press and fix the voltage, current, and power measurement module and the resistance measurement module.
作为本发明所述的一种高集成度电气参数综合测量装置的一种优选方案,其中:所述主板安装组件包括:As a preferred solution of a highly integrated electrical parameter comprehensive measurement device according to the present invention, the mainboard mounting assembly includes:
主板安装支架,其放置在主控板的上端;Mainboard mounting bracket, which is placed on the upper end of the main control board;
散热片,其设置在主板安装支架之间,并四周通过支撑杆连接主板安装支架的内壁四周,且底部与主控板的芯片进行连接,并能够在顶部安装散热风扇,进行散热;The heat sink is set between the motherboard mounting brackets, and is connected to the inner wall of the motherboard mounting bracket through support rods. The bottom is connected to the chip of the main control board, and a cooling fan can be installed on the top for heat dissipation;
第一按压片,其设置在主板安装支架的底部四周,且底部四周对主控板的表面四周进行按压,并使定位块插入主控板的表面四周凹槽内;The first pressing piece is arranged around the bottom of the mainboard mounting bracket, and presses around the surface of the main control board around the bottom, and inserts the positioning block into the grooves around the surface of the main control board;
固定片,其设置在第一按压片的底部两端,并使固定片贯穿安装槽,并通过螺栓螺纹贯穿螺纹槽和固定片,对固定片进行固定。The fixed piece is arranged at both ends of the bottom of the first pressing piece, and the fixed piece penetrates the installation groove, and the bolt thread penetrates the threaded groove and the fixed piece to fix the fixed piece.
作为本发明所述的一种高集成度电气参数综合测量装置的一种优选方案,其中:所述测量模块安装组件包括:As a preferred solution of a highly integrated electrical parameter comprehensive measurement device according to the present invention, the measurement module installation assembly includes:
测量模块安装支架,其放置在电压、电流、功率测量模块与电阻测量模块的上端;The measurement module installation bracket is placed on the upper end of the voltage, current, power measurement module and resistance measurement module;
第二按压片,其设置在测量模块安装支架的底部两端;a second pressing piece, which is arranged at both ends of the bottom of the measurement module installation bracket;
固定螺栓,其螺纹连接第二按压片和螺纹槽,且能够对测量模块安装支架进行固定。The fixing bolt is threadedly connected to the second pressing piece and the threaded groove, and can fix the measurement module installation bracket.
一种高集成度电气参数综合测量的方法,包括以下操作:A method for comprehensive measurement of highly integrated electrical parameters, including the following operations:
S1:将测量电器的正负极连接至正负输入端,通过将电源输入连接电路,并打开开/关按键,此时通过按压开始测量按键开始电阻测量;S1: Connect the positive and negative poles of the measuring appliance to the positive and negative input terminals, connect the power input to the circuit, and turn on the on/off button. At this time, press the start measurement button to start the resistance measurement;
S2:通过电阻测量模块设置四组电阻,能够对测量电器接收的电量进行防护,同时对电量的电阻值进行测量,且电阻测量模块的四组电阻可得到四组电阻数值,并对比四组电阻的数值,可得到电阻的误差值,进而减少测量误差;S2: Setting four groups of resistors through the resistance measurement module can protect the power received by the measuring appliance and measure the resistance value of the electricity at the same time. The four groups of resistances of the resistance measurement module can obtain four groups of resistance values and compare the four groups of resistances. value, the error value of the resistance can be obtained, thereby reducing the measurement error;
S3:当电阻值测量完成后,交流电转入接地线,同时精密可调直流电源对电压、电流、功率测量模块提供相对应的直流电流,并对直流电路进行测量,得到电压、电流、功率测量数值;S3: After the resistance value measurement is completed, the AC power is transferred to the ground wire. At the same time, the precision adjustable DC power supply provides corresponding DC current to the voltage, current, and power measurement module, and measures the DC circuit to obtain voltage, current, and power measurements. numerical value;
S4:当测量完成后,PASS指示灯亮起,电脑控制标签打印机自动打印标签,测量结果全部上传至电脑软件并根据规则进行自动编号与打印标签编号保持一致,测量合格的进行编号和记录结果,不合格的进行编号,同时可进行测量结果保存,查询,追溯,不良率统计,测量结果可导出excel格式,从而完成操作。S4: When the measurement is completed, the PASS indicator lights up, and the computer controls the label printer to automatically print the label. All measurement results are uploaded to the computer software and automatically numbered according to the rules to be consistent with the printed label number. Those that pass the measurement are numbered and the results are recorded. Qualified ones are numbered, and measurement results can be saved, queried, traced, and defective rate statistics can be performed. The measurement results can be exported to excel format to complete the operation.
与现有技术相比:Compared with existing technology:
通过外壳体能够使检测装置与控制测量模块进行连接,且能够通过外壁插口和按键对控制测量模块进行操作和对电器进行测量;The detection device can be connected to the control and measurement module through the outer shell, and the control and measurement module can be operated and the electrical appliances can be measured through the outer wall socket and buttons;
通过控制测量模块电性连接精密可调直流电源,且通过精密可调直流电源对电量进行等量输出,能够对测量电器的电压、电流、功率数值进行测量,并使电脑的输出端口连接标签打印机,且能够使控制测量模块对测量电器进行电气测量,并对交流电转化成直流电传输;By controlling the measurement module to electrically connect the precision adjustable DC power supply, and outputting the same amount of electricity through the precision adjustable DC power supply, the voltage, current, and power values of the measuring appliance can be measured, and the output port of the computer can be connected to the label printer. , and can enable the control measurement module to perform electrical measurements on measuring appliances, and convert alternating current into direct current for transmission;
电压、电流、功率测量模块的电路连接精密可调直流电源进行交流电转直流电检测,使电阻测量模块对交流电进行电阻测量,并将交流电的电量进行记录,使精密可调直流电源输出相同电量,并进行电压、电流、功率测量,从而增加测量的精准性,同时能够对较大的电量进行防护,防止电量较大,对高集成度电气参数综合测量装置造成损坏。The circuit of the voltage, current, and power measurement module is connected to the precision adjustable DC power supply to detect the conversion of AC power to DC power, so that the resistance measurement module measures the resistance of the AC power and records the power of the AC power, so that the precision adjustable DC power supply outputs the same power, and It can measure voltage, current, and power to increase the accuracy of measurement, and at the same time, it can protect large amounts of electricity from causing damage to highly integrated electrical parameter comprehensive measurement devices.
附图说明Description of the drawings
图1为本发明提供的整体主视结构示意图;Figure 1 is a schematic diagram of the overall front structure provided by the present invention;
图2为本发明提供的整体后视结构示意图;Figure 2 is a schematic diagram of the overall rear view structure provided by the present invention;
图3为本发明提供的整体拆分结构示意图;Figure 3 is a schematic diagram of the overall split structure provided by the present invention;
图4为本发明提供的安装装置拆分结构示意图;Figure 4 is a schematic diagram of the disassembled structure of the installation device provided by the present invention;
图5为本发明提供的安装板组件结构示意图;Figure 5 is a schematic structural diagram of the mounting plate assembly provided by the present invention;
图6为本发明提供的控制测量模块结构示意图;Figure 6 is a schematic structural diagram of the control measurement module provided by the present invention;
图7为本发明提供的主板安装组件结构示意图;Figure 7 is a schematic structural diagram of the mainboard mounting assembly provided by the present invention;
图8为本发明提供的主板安装组件仰视结构示意图;Figure 8 is a schematic structural diagram of the motherboard mounting assembly provided by the present invention, viewed from above;
图9为本发明提供的测量模块安装组件结构示意图;Figure 9 is a schematic structural diagram of the measurement module installation assembly provided by the present invention;
图10为本发明提供的系统功能连接图;Figure 10 is a system functional connection diagram provided by the present invention;
图11为本发明提供的控制测量模块电路连接图。Figure 11 is a circuit connection diagram of the control and measurement module provided by the present invention.
图中:外壳体1、前挡板组件11、前挡板111、触控屏112、开/关按键113、开始测量按键114、停止测量按键115、PASS指示灯116、测量状态指示灯117、FAIL指示灯118、顶/底板12、侧板13、后挡板组件14、后挡板141、电源输入142、测试外接口143、指示灯外接口144、正负输入端145、可插入端口146、测试插口147、精密可调直流电源2、安装板组件3、安装板31、螺纹槽32、安装槽33、控制测量模块4、主控板41、电压、电流、功率测量模块42、电阻测量模块43、安装装置5、主板安装组件51、主板安装支架511、散热片512、支撑杆513、第一按压片514、固定片515、测量模块安装组件52、测量模块安装支架521、第二按压片522、固定螺栓523。In the figure: outer shell 1, front bezel assembly 11, front bezel 111, touch screen 112, on/off button 113, start measurement button 114, stop measurement button 115, PASS indicator light 116, measurement status indicator light 117, FAIL indicator light 118, top/bottom panel 12, side panel 13, tailgate assembly 14, tailgate 141, power input 142, test external interface 143, indicator light external interface 144, positive and negative input terminals 145, pluggable port 146 , test socket 147, precision adjustable DC power supply 2, mounting plate assembly 3, mounting plate 31, thread groove 32, mounting groove 33, control measurement module 4, main control board 41, voltage, current, power measurement module 42, resistance measurement Module 43, installation device 5, mainboard mounting component 51, mainboard mounting bracket 511, heat sink 512, support rod 513, first pressing piece 514, fixed piece 515, measurement module installation component 52, measurement module mounting bracket 521, second pressing Piece 522, fixing bolt 523.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明的实施方式作进一步地详细描述。In order to make the purpose, technical solutions and advantages of the present invention clearer, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
本发明提供一种高集成度电气参数综合测量装置及其方法,具有能够使控制测量模块对测量电器进行电气测量,并对交流电转化成直流电传输,从而增加测量的精准性,同时能够对较大的电量进行防护,防止电量较大的优点,请参阅图1-11,包括外壳体1、精密可调直流电源2、安装板组件3、控制测量模块4和安装装置5;The invention provides a highly integrated electrical parameter comprehensive measurement device and a method thereof, which can enable the control measurement module to conduct electrical measurements on measuring appliances and convert alternating current into direct current for transmission, thereby increasing the accuracy of measurement and at the same time enabling the measurement of larger electrical parameters. For the advantages of protecting the electric power from large electric power, please refer to Figure 1-11, including the outer shell 1, the precision adjustable DC power supply 2, the mounting plate assembly 3, the control measurement module 4 and the installation device 5;
外壳体1,其内部能够对控制测量模块4进行安装,并对控制测量模块4进行电性连接,同时能够使检测装置与控制测量模块4进行连接,且能够通过外壁插口和按键对控制测量模块4进行操作和对电器进行测量,外壳体1包括:前挡板组件11、前挡板111、触控屏112、开/关按键113、开始测量按键114、停止测量按键115、PASS指示灯116、测量状态指示灯117、FAIL指示灯118、顶/底板12、侧板13、后挡板组件14、后挡板141、电源输入142、测试外接口143、指示灯外接口144、正负输入端145、可插入端口146和测试插口147,前挡板组件11,其设置在外壳体1前端,且表面按键能够对测量电器进行测量结果和测量开始与停止操作,前挡板111,其设置在顶/底板12前端之间,触控屏112,其设置在前挡板111的表面左端,且与控制测量模块4电性连接,并能够对数据进行显示,开/关按键113,其设置在前挡板111的表面左端下侧,且与控制测量模块4电性连接,并能够对装置进行开启和关闭,开始测量按键114,其设置在前挡板111的表面右端下侧,且与控制测量模块4电性连接,并能够对测量操作进行开始确定,停止测量按键115,其设置在开始测量按键114的右端,且与控制测量模块4电性连接,并能够对测量操作进行停止操作,PASS指示灯116,其设置在开始测量按键114的上端,且能够对于测试完成进行指示,测量状态指示灯117,其设置在PASS指示灯116的右端,且能够对测试状态进行指示,FAIL指示灯118,其设置在测量状态指示灯117的右端,且能够对测试失败进行指示,顶/底板12,其设置在前挡板组件11的后端顶部和底部,侧板13,其设置在顶/底板12的两端,且能够对壳体进行密封,后挡板组件14,其设置在顶/底板12的后端,且设置有多组插口,并能够对电脑和控制测量模块4进行电性连接,后挡板141,其设置在顶/底板12后端之间,电源输入142,其设置在后挡板141的表面右端下侧,且能够对电源进行连接,另一端对控制测量模块4的电路进行连接,测试外接口143,其设置在电源输入142的顶部左侧,且一端能够对测试接口进行连接,另一端对控制测量模块4的电路进行连接,指示灯外接口144,其设置在测试外接口143的右端,且一端能够对外接指示灯设备进行连接,另一端对控制测量模块4的电路进行连接,正负输入端145,其设置在测试外接口143的上端,且一端能够对测试电器的正负极进行连接,另一端对控制测量模块4的电路进行连接,可插入端口146,其设置在电源输入142的右端,且一端能够对外接设备进行插入连接,另一端对控制测量模块4的电路进行连接,测试插口147,其设置在可插入端口146的上端,且一端能够对不同测试设备进行插入连接进行测试,另一端对控制测量模块4的电路进行连接。The outer shell 1 is capable of installing the control measurement module 4 inside and electrically connecting the control measurement module 4. At the same time, the detection device can be connected to the control measurement module 4, and the control measurement module can be connected through the outer wall socket and buttons. 4. Operate and measure electrical appliances. The outer shell 1 includes: front bezel assembly 11, front bezel 111, touch screen 112, on/off button 113, start measurement button 114, stop measurement button 115, PASS indicator light 116 , Measurement status indicator light 117, FAIL indicator light 118, top/bottom plate 12, side plate 13, tailgate assembly 14, tailgate 141, power input 142, test external interface 143, indicator light external interface 144, positive and negative input Terminal 145, insertable port 146 and test socket 147, front baffle assembly 11, which is set at the front end of the outer shell 1, and the surface buttons can perform measurement results and measurement start and stop operations on the measuring electrical appliance, and the front bezel 111, which is set Between the front ends of the top/bottom plate 12, a touch screen 112 is provided on the left end of the surface of the front baffle 111 and is electrically connected to the control measurement module 4 and capable of displaying data, and an on/off button 113 is provided. The start measurement button 114 is provided on the lower side of the left end of the surface of the front baffle 111 and is electrically connected to the control measurement module 4 and can open and close the device. The start measurement button 114 is provided on the lower side of the right end of the surface of the front baffle 111 and is connected with The control measurement module 4 is electrically connected, and can start and determine the measurement operation, and the stop measurement button 115 is provided at the right end of the start measurement button 114, and is electrically connected with the control measurement module 4, and can stop the measurement operation. , PASS indicator light 116, which is set at the upper end of the start measurement button 114, and can indicate the completion of the test, measurement status indicator light 117, which is set at the right end of the PASS indicator light 116, and can indicate the test status, FAIL indication The light 118 is set at the right end of the measurement status indicator light 117 and can indicate test failure. The top/bottom plate 12 is set at the top and bottom of the rear end of the front baffle assembly 11. The side plate 13 is set at the top. /Both ends of the bottom plate 12, and can seal the casing, and the rear baffle assembly 14 is provided at the rear end of the top/bottom plate 12, and is provided with multiple sets of sockets, and can electrically connect the computer and the control measurement module 4 Sexually connected, the rear baffle 141 is arranged between the rear end of the top/bottom plate 12, the power input 142 is arranged on the lower side of the right end of the surface of the rear baffle 141, and can connect the power supply, and the other end is for controlling the measurement module. 4 is connected to the circuit, the test external interface 143 is set on the top left side of the power input 142, and one end can be connected to the test interface, and the other end is connected to the circuit that controls the measurement module 4. The indicator light external interface 144 has It is arranged at the right end of the test external interface 143, and one end can connect to the external indicator light device, and the other end can connect the circuit that controls the measurement module 4. The positive and negative input terminals 145 are arranged at the upper end of the test external interface 143, and one end The positive and negative poles of the test appliance can be connected, and the other end can be connected to the circuit that controls the measurement module 4. The plug-in port 146 is set at the right end of the power input 142, and one end can be plugged in and connected to external equipment, and the other end can be connected to the external device. The test socket 147 is provided at the upper end of the pluggable port 146 to connect the circuit of the control measurement module 4, and one end can plug in and connect different test equipment for testing, and the other end is connected to the circuit of the control measurement module 4.
安装板组件3,其设置在外壳体1的内部下端,且能够与安装装置5配合,方便对控制测量模块4进行安装和放置,安装板组件3包括:安装板31、螺纹槽32和安装槽33,安装板31,其设置在前挡板组件11与后挡板组件14的内壁下端之间,螺纹槽32,其设置在安装板31的表面四周,且能够对控制测量模块4进行安装固定,安装槽33,其设置在安装板31的后端两侧,且能够与安装装置5进行连接和限位。The mounting plate assembly 3 is arranged at the inner lower end of the outer shell 1 and can cooperate with the mounting device 5 to facilitate the installation and placement of the control measurement module 4. The mounting plate assembly 3 includes: a mounting plate 31, a threaded groove 32 and an installation groove. 33. The mounting plate 31 is arranged between the lower end of the inner wall of the front baffle assembly 11 and the rear baffle assembly 14. The threaded groove 32 is arranged around the surface of the mounting plate 31 and can install and fix the control and measurement module 4. , the mounting grooves 33 are provided on both sides of the rear end of the mounting plate 31 and can be connected and limited with the mounting device 5 .
控制测量模块4,其通过安装装置5安装在安装板组件3的表面,并使控制测量模块4电性连接精密可调直流电源2,且通过精密可调直流电源2对电量进行等量输出,控制测量模块4包括:主控板41、电压、电流、功率测量模块42和电阻测量模块43,主控板41,其放置在安装板31的表面后端,且能够通过安装装置5能够将主控板41安装在安装板31的表面后端,并能够对测量操作进行主控制,电压、电流、功率测量模块42,其设置在安装板31的表面前端左侧,且内部电路与主控板41和电阻测量模块43连接,并能够对测量电器的电压、电流和功率的数值进行测量,电阻测量模块43,其设置在安装板31的表面前端右侧,且内部电路与主控板41和电阻测量模块43连接,并能够对测量电器的电阻数值进行测量,控制测量模块4同时与电脑进行连接,并使电脑的输出端口连接标签打印机,且能够使控制测量模块4对测量电器进行电气测量,并对交流电转化成直流电传输。The control and measurement module 4 is installed on the surface of the mounting plate assembly 3 through the installation device 5, and the control and measurement module 4 is electrically connected to the precision adjustable DC power supply 2, and the same amount of electricity is output through the precision adjustable DC power supply 2, The control measurement module 4 includes: a main control board 41, a voltage, current, power measurement module 42 and a resistance measurement module 43. The main control board 41 is placed on the surface rear end of the installation board 31, and can be installed through the installation device 5. The control board 41 is installed on the surface rear end of the installation board 31 and can perform main control of the measurement operation. The voltage, current, and power measurement module 42 is installed on the left side of the surface front end of the installation board 31, and the internal circuit is connected with the main control board. 41 is connected to the resistance measurement module 43, and can measure the voltage, current and power values of electrical appliances. The resistance measurement module 43 is arranged on the right side of the surface front end of the installation board 31, and the internal circuit is connected with the main control board 41 and The resistance measurement module 43 is connected and can measure the resistance value of the measuring electrical appliance. The control measuring module 4 is connected to the computer at the same time, and the output port of the computer is connected to the label printer, and the control measuring module 4 can make electrical measurements on the measuring electrical appliance. , and converts alternating current into direct current for transmission.
通过安装装置5与安装板组件3配合,能够方便对控制测量模块4进行拆卸和安装,同时能够通过安装散热风扇,对主控板41的芯片进行散热,安装装置5包括:主板安装组件51、主板安装支架511、散热片512、支撑杆513、第一按压片514、固定片515、测量模块安装组件52、测量模块安装支架521、第二按压片522和固定螺栓523,主板安装组件51,其放置在主控板41的上端,且底部插入安装板31的内部,并对主控板41进行按压限位,主板安装支架511,其放置在主控板41的上端,散热片512,其设置在主板安装支架511之间,并四周通过支撑杆513连接主板安装支架511的内壁四周,且底部与主控板41的芯片进行连接,并能够在顶部安装散热风扇,进行散热,第一按压片514,其设置在主板安装支架511的底部四周,且底部四周对主控板41的表面四周进行按压,并使定位块插入主控板41的表面四周凹槽内,固定片515,其设置在第一按压片514的底部两端,并使固定片515贯穿安装槽33,并通过螺栓螺纹贯穿螺纹槽32和固定片515,对固定片515进行固定,测量模块安装组件52,其放置在电压、电流、功率测量模块42与电阻测量模块43的上端,且能够对电压、电流、功率测量模块42与电阻测量模块43进行按压固定,测量模块安装支架521,其放置在电压、电流、功率测量模块42与电阻测量模块43的上端,第二按压片522,其设置在测量模块安装支架521的底部两端,固定螺栓523,其螺纹连接第二按压片522和螺纹槽32,且能够对测量模块安装支架521进行固定。The installation device 5 cooperates with the installation board assembly 3 to facilitate the disassembly and installation of the control and measurement module 4. At the same time, the cooling fan can be installed to dissipate heat from the chip of the main control board 41. The installation device 5 includes: a mainboard installation assembly 51, Mainboard mounting bracket 511, heat sink 512, support rod 513, first pressing piece 514, fixed piece 515, measurement module installation component 52, measurement module mounting bracket 521, second pressing piece 522 and fixing bolt 523, mainboard mounting component 51, It is placed on the upper end of the main control board 41, and the bottom is inserted into the inside of the installation plate 31, and presses and limits the main control board 41. The main board mounting bracket 511 is placed on the upper end of the main control board 41, and the heat sink 512. It is arranged between the motherboard mounting brackets 511, and is connected to the inner wall of the motherboard mounting bracket 511 through support rods 513. The bottom is connected to the chip of the main control board 41, and a cooling fan can be installed on the top for heat dissipation. First press The piece 514 is arranged around the bottom of the mainboard mounting bracket 511, and the bottom is pressed around the surface of the main control board 41, and the positioning blocks are inserted into the grooves around the surface of the main control board 41. The fixing piece 515 is arranged At both ends of the bottom of the first pressing piece 514, make the fixing piece 515 penetrate the installation groove 33, and use bolt threads to penetrate the threaded groove 32 and the fixing piece 515 to fix the fixing piece 515. The measurement module installation assembly 52 is placed on The upper end of the voltage, current, and power measurement module 42 and the resistance measurement module 43 can press and fix the voltage, current, and power measurement module 42 and the resistance measurement module 43. The measurement module installation bracket 521 is placed on the voltage, current, and power measurement module 42. At the upper ends of the measurement module 42 and the resistance measurement module 43, the second pressing piece 522 is provided at both ends of the bottom of the measuring module mounting bracket 521, and the fixing bolts 523 are threadedly connected to the second pressing piece 522 and the threaded groove 32, and can The measurement module is fixed with the mounting bracket 521.
控制测量模块4的主控板41电性连接触控屏112、开/关按键113、开始测量按键114、停止测量按键115、PASS指示灯116、测量状态指示灯117、FAIL指示灯118,并使输入端连接电源输入142对主控板41进行供电,同时使主控板41连接主控板41、电压、电流、功率测量模块42和电阻测量模块43,并使电压、电流、功率测量模块42的电路连接精密可调直流电源2进行交流电转直流电检测,使电阻测量模块43对交流电进行电阻测量,并将交流电的电量进行记录,使精密可调直流电源2输出相同电量,并进行电压、电流、功率测量,且输出端连接电脑,使测量结果全部上传至电脑软件并根据规则进行自动编号与打印标签编号保持一致,使测量合格的进行编号和记录结果,不合格的进行编号。The main control board 41 of the control measurement module 4 is electrically connected to the touch screen 112, the on/off button 113, the start measurement button 114, the stop measurement button 115, the PASS indicator light 116, the measurement status indicator light 117, and the FAIL indicator light 118, and The input end is connected to the power input 142 to supply power to the main control board 41. At the same time, the main control board 41 is connected to the main control board 41, the voltage, current, and power measurement module 42 and the resistance measurement module 43, and the voltage, current, and power measurement modules are The circuit of 42 is connected to the precision adjustable DC power supply 2 for AC to DC detection, so that the resistance measurement module 43 measures the resistance of the AC, and records the power of the AC, so that the precision adjustable DC power supply 2 outputs the same power, and performs voltage, Current and power are measured, and the output end is connected to the computer, so that all measurement results are uploaded to the computer software and automatically numbered according to the rules to be consistent with the printed label number, so that the qualified measurements are numbered and the results are recorded, and the unqualified ones are numbered.
在具体使用时,本领域技术人员将测量电器的正负极连接至正负输入端145,通过将电源输入142连接电路,并打开开/关按键113,此时通过按压开始测量按键114开始电阻测量,通过电阻测量模块43设置四组电阻,能够对测量电器接收的电量进行防护,同时对电量的电阻值进行测量,且电阻测量模块43的四组电阻可得到四组电阻数值,并对比四组电阻的数值,可得到电阻的误差值,进而减少测量误差,当电阻值测量完成后,交流电转入接地线,精密可调直流电源2对电压、电流、功率测量模块42提供相对应的直流电流,并对直流电路进行测量,得到电压、电流、功率测量数值,当测量完成后,PASS指示灯116亮起,电脑控制标签打印机自动打印标签,测量结果全部上传至电脑软件并根据规则进行自动编号与打印标签编号保持一致,测量合格的进行编号和记录结果,不合格的进行编号,同时可进行测量结果保存,查询,追溯,不良率统计,测量结果可导出excel格式,从而完成操作。During specific use, those skilled in the art will connect the positive and negative poles of the measuring appliance to the positive and negative input terminals 145, connect the power input 142 to the circuit, and turn on the on/off button 113. At this time, start measuring the resistance by pressing the start button 114. Measurement, by setting four sets of resistances through the resistance measurement module 43, can protect the electric power received by the measuring appliance, and at the same time measure the resistance value of the electric power, and the four sets of resistances of the resistance measurement module 43 can obtain four sets of resistance values, and compare the four sets of resistance values. By grouping the resistor values, the error value of the resistor can be obtained, thereby reducing the measurement error. After the resistance value measurement is completed, the AC power is transferred to the ground wire, and the precision adjustable DC power supply 2 provides corresponding DC to the voltage, current, and power measurement module 42. Current, and measure the DC circuit to obtain the voltage, current, and power measurement values. When the measurement is completed, the PASS indicator light 116 lights up, and the computer controls the label printer to automatically print the label. All measurement results are uploaded to the computer software and automatically processed according to the rules. The numbering is consistent with the printed label number. If the measurement is qualified, the results will be numbered and recorded. If the measurement is unqualified, the results will be numbered. At the same time, the measurement results can be saved, queried, traced, and defective rate statistics can be performed. The measurement results can be exported to excel format to complete the operation.
虽然在上文中已经参考实施方式对本发明进行了描述,然而在不脱离本发明的范围的情况下,可以对其进行各种改进并且可以用等效物替换其中的部件。尤其是,只要不存在结构冲突,本发明所披露的实施方式中的各项特征均可通过任意方式相互结合起来使用,在本说明书中未对这些组合的情况进行穷举性的描述仅仅是出于省略篇幅和节约资源的考虑。因此,本发明并不局限于文中公开的特定实施方式,而是包括落入权利要求的范围内的所有技术方案。Although the present invention has been described above with reference to the embodiments, various modifications may be made and equivalents may be substituted for components thereof without departing from the scope of the invention. In particular, as long as there is no structural conflict, various features in the embodiments disclosed in the present invention can be combined with each other in any way. The description of these combinations is not exhaustive in this specification only for the purpose of illustration. In consideration of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
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