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CN116950449B - Transmission tower overhauls device - Google Patents

Transmission tower overhauls device Download PDF

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Publication number
CN116950449B
CN116950449B CN202311220848.0A CN202311220848A CN116950449B CN 116950449 B CN116950449 B CN 116950449B CN 202311220848 A CN202311220848 A CN 202311220848A CN 116950449 B CN116950449 B CN 116950449B
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China
Prior art keywords
mounting plate
fixedly connected
plate
mounting
rod
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CN202311220848.0A
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Chinese (zh)
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CN116950449A (en
Inventor
崔岩
殷学功
周文涛
张尧
刘佩东
陈振辉
刘阳
南杰胤
何潇
郭建祎
张卫涛
梁艳红
刘昕怡
张强
王璐
赵东瑾
李璇
王琛弘
杨红永
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Tianjin Bindian Electric Power Engineering Co ltd
State Grid Tianjin Electric Power Co Ltd
High Voltage Co of State Grid Tianjin Electric Power Co Ltd
State Grid Corp of China SGCC
Original Assignee
Tianjin Bindian Electric Power Engineering Co ltd
State Grid Tianjin Electric Power Co Ltd
High Voltage Co of State Grid Tianjin Electric Power Co Ltd
State Grid Corp of China SGCC
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Application filed by Tianjin Bindian Electric Power Engineering Co ltd, State Grid Tianjin Electric Power Co Ltd, High Voltage Co of State Grid Tianjin Electric Power Co Ltd, State Grid Corp of China SGCC filed Critical Tianjin Bindian Electric Power Engineering Co ltd
Priority to CN202311220848.0A priority Critical patent/CN116950449B/en
Publication of CN116950449A publication Critical patent/CN116950449A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G23/00Working measures on existing buildings
    • E04G23/02Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G23/00Working measures on existing buildings
    • E04G23/02Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
    • E04G23/0203Arrangements for filling cracks or cavities in building constructions
    • E04G23/0211Arrangements for filling cracks or cavities in building constructions using injection
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H12/00Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Mechanical Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

The invention discloses a transmission tower overhauling device which comprises two bases, a plurality of first automatic trolleys, a plurality of second automatic trolleys and a plurality of image scanning modules, wherein a lifting frame and a master controller are arranged on each base, a fixed block is fixedly connected above each lifting frame, a bidirectional screw rod is rotationally connected to the fixed block, two sliding blocks are connected to the bidirectional screw rod in a threaded mode, a supporting rod is fixedly connected to one sliding block, a bending rod is fixedly connected to the other sliding block, and a first mounting plate and a second mounting plate are arranged above each supporting rod. The distance between the invention and the surface of the pole tower can be adaptively adjusted, and the situation that partial positions cannot be overhauled well can be effectively avoided in the process of overhauling the pole tower, so that the overhauling effect on the pole tower is good, and the pole tower is beneficial to use.

Description

一种输电杆塔检修装置A kind of transmission pole tower maintenance device

技术领域Technical field

本发明涉及输电线路检修技术领域,尤其涉及一种输电杆塔检修装置。The invention relates to the technical field of transmission line maintenance, and in particular to a transmission pole and tower maintenance device.

背景技术Background technique

随着社会不断的发展,科技不断的进步,输电线路检修相关的技术也在不断提升,配网输电线路中经常会使用混凝土电杆,混凝土电杆长时间在露天环境中工作后,杆塔表面容易产生裂缝的现象,需要工作人员查找杆塔上是否存在裂缝。With the continuous development of society and the advancement of science and technology, the technology related to the maintenance of transmission lines is also constantly improving. Concrete poles are often used in distribution network transmission lines. After concrete poles have been working in the open air environment for a long time, the surface of the tower will easily The phenomenon of cracks requires workers to find whether there are cracks on the tower.

现有的杆塔下粗上细,目前针对杆塔的检修装置,在对杆塔自下而上进行检修的过程中,与杆塔表面之间的距离无法进行适应性调节,导致在对杆塔进行检修的过程中,容易出现部分位置无法较好的进行检修,从而造成对杆塔的检修效果较差,不利于杆塔的使用。The existing towers are thicker at the bottom and thinner at the top. For the current maintenance equipment of the tower, in the process of maintenance of the tower from bottom to top, the distance from the surface of the tower cannot be adaptively adjusted, resulting in the maintenance of the tower. , it is easy to find that some locations cannot be properly inspected, resulting in poor inspection results for the tower, which is not conducive to the use of the tower.

发明内容Contents of the invention

本发明的目的是为了解决现有技术中以下缺点,现有的杆塔下粗上细,目前针对杆塔的检修装置,在对杆塔自下而上进行检修的过程中,与杆塔表面之间的距离无法进行适应性调节,导致在对杆塔进行检修的过程中,容易出现部分位置无法较好的进行检修,从而造成对杆塔的检修效果较差,不利于杆塔的使用,而提出的一种输电杆塔检修装置。The purpose of the present invention is to solve the following shortcomings in the prior art. The existing towers are thicker at the bottom and thinner at the top. Currently, for the maintenance device of the tower, in the process of maintenance of the tower from bottom to top, the distance between the tower and the surface of the tower The inability to make adaptive adjustments results in the fact that during the maintenance of the tower, it is easy to find that some locations cannot be properly maintained, resulting in a poor maintenance effect on the tower, which is not conducive to the use of the tower. The proposed transmission tower Maintenance device.

为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above objects, the present invention adopts the following technical solutions:

一种输电杆塔检修装置,包括两个底座、多个第一自动小车、多个第二自动小车以及多个图像扫描模块,每个所述底座上均安装有升降架以及总控制器,每个所述升降架的上方均固定连接有固定块,所述固定块内转动连接有双向丝杆,所述双向丝杆上螺纹连接有两个滑块,其中一个所述滑块上固定连接有支撑杆,另一个所述滑块上固定连接有弯折杆,所述支撑杆的上方设置有第一安装板以及第二安装板,所述弯折杆的上方安装有第三安装板以及第四安装板;A transmission pole tower maintenance device includes two bases, a plurality of first automatic trolleys, a plurality of second automatic trolleys, and a plurality of image scanning modules. Each of the bases is equipped with a lifting frame and a master controller. Each base is equipped with a lifting frame and a master controller. A fixed block is fixedly connected to the upper part of the lifting frame. A two-way screw is rotatably connected to the fixed block. Two slide blocks are threadedly connected to the two-way screw. One of the slide blocks is fixedly connected to a support. rod, a bending rod is fixedly connected to the other slider, a first mounting plate and a second mounting plate are arranged above the support rod, a third mounting plate and a fourth mounting plate are installed above the bending rod. mounting plate;

每个所述第二安装板以及每个所述第四安装板上均开设有收纳腔,每个所述收纳腔的上内壁均开设有凹槽,所述凹槽内滑动连接有挤压块,每个所述收纳腔内均设置有移动组件,所述移动组件包括第一弹簧、伸缩杆、铰接杆以及压板,所述第一弹簧的一端和所述挤压块固定连接,所述第一弹簧的另一端和所述凹槽内壁固定连接,所述伸缩杆的一端和所述收纳腔的上内壁固定连接,所述伸缩杆的伸缩端和所述压板固定连接,所述铰接杆的一端和所述挤压块铰接,所述铰接杆的另一端和所述伸缩杆的伸缩端铰接。Each second mounting plate and each fourth mounting plate are provided with a storage cavity. The upper inner wall of each storage cavity is provided with a groove, and an extrusion block is slidably connected in the groove. , a moving component is provided in each storage cavity, the moving component includes a first spring, a telescopic rod, a hinged rod and a pressure plate, one end of the first spring is fixedly connected to the extrusion block, and the third The other end of a spring is fixedly connected to the inner wall of the groove, one end of the telescopic rod is fixedly connected to the upper inner wall of the storage cavity, the telescopic end of the telescopic rod is fixedly connected to the pressure plate, and the hinged rod One end is hinged to the extrusion block, and the other end of the hinge rod is hinged to the telescopic end of the telescopic rod.

作为一种优选方案,每个所述第一安装板均和对应所述支撑杆的上端固定连接,所述第二安装板固定设置在所述第一安装板的上方,每个所述第三安装板均和所述弯折杆的上端固定连接,所述第四安装板固定设置在所述第三安装板的上方,每个所述滑块均和对应的所述固定块滑动连接,每个所述第二安装板均通过两个定位销连接有第一弧形盖板,每个所述第四安装板均通过两个定位销连接有第二弧形盖板,各个所述第二安装板以及各个所述第四安装板上均开设有用于连接所述定位销的卡槽。As a preferred solution, each first mounting plate is fixedly connected to the upper end of the corresponding support rod, the second mounting plate is fixedly arranged above the first mounting plate, and each of the third The mounting plates are all fixedly connected to the upper end of the bending rod, the fourth mounting plate is fixedly arranged above the third mounting plate, and each of the slide blocks is slidingly connected to the corresponding fixed block. Each of the second mounting plates is connected to a first arc-shaped cover plate through two positioning pins, and each of the fourth mounting plates is connected to a second arc-shaped cover plate through two positioning pins. The mounting plate and each of the fourth mounting plates are provided with slots for connecting the positioning pins.

作为一种优选方案,每个所述固定块上均固定连接有弯折块,所述弯折块上滑动连接有两个高度不同的挤压杆,每个所述挤压杆上均套设有第二弹簧,所述第二弹簧的一端和所述挤压杆固定连接,所述第二弹簧的另一端和所述弯折块固定连接,每个所述第一弧形盖板以及每个所述第二弧形盖板上均开设有用于连接所述挤压杆的通孔。As a preferred solution, a bending block is fixedly connected to each fixed block, and two extrusion rods with different heights are slidably connected to the bending block, and each extrusion rod is sleeved with There is a second spring, one end of the second spring is fixedly connected to the extrusion rod, the other end of the second spring is fixedly connected to the bending block, each of the first arc-shaped cover plates and each Each of the second arc-shaped cover plates is provided with a through hole for connecting the extrusion rod.

作为一种优选方案,每个所述挤压杆上均开设有环形槽,所述环形槽的内壁固定连接有彩色标记纸。As a preferred solution, each extrusion rod is provided with an annular groove, and the inner wall of the annular groove is fixedly connected with colored marking paper.

作为一种优选方案,每个所述第二安装板以及每个所述第四安装板上均开设有安装槽,每个所述安装槽内均转动连接有呈倾斜设置的导流板,每个所述收纳腔的一侧均开设有和所述导流板连通的开口,每个所述导流板上均固定安装有多个扭转弹簧,各个所述扭转弹簧远离所述导流板的一端均和对应所述安装槽的内壁固定连接。As a preferred solution, each of the second mounting plates and each of the fourth mounting plates is provided with a mounting slot, and each mounting slot is rotatably connected with an inclined deflector. One side of each of the storage chambers is provided with an opening communicating with the deflector plate. Each deflector plate is fixedly mounted with a plurality of torsion springs, and each torsion spring is located away from the deflector plate. One end is fixedly connected to the inner wall corresponding to the installation slot.

作为一种优选方案,每个所述导流板远离所述安装槽内壁的一端均固定连接有橡胶块,所述橡胶块的横截面呈圆弧形设置。As a preferred solution, one end of each guide plate away from the inner wall of the installation groove is fixedly connected with a rubber block, and the cross section of the rubber block is arranged in an arc shape.

作为一种优选方案,多个所述图像扫描模块分别设置在各个所述第一安装板和所述第三安装板上,多个所述第二自动小车分别安装在各个所述第二安装板以及各个所述第四安装板上,多个所述第一自动小车分别安装在各个所述第一安装板以及各个所述第三安装板上。As a preferred solution, a plurality of the image scanning modules are respectively installed on each of the first installation plates and the third installation plates, and a plurality of the second automatic trolleys are installed on each of the second installation plates. And on each of the fourth mounting boards, a plurality of the first automatic trolleys are respectively installed on each of the first mounting boards and each of the third mounting boards.

作为一种优选方案,每个所述第一自动小车上均设置有注射头,每个所述第一安装板以及每个所述第三安装板上均浆料桶,每个所述浆料桶上均安装有灌浆泵,所述灌浆泵通过输浆管和所述注射头连接,所述输浆管上设置有电磁阀,位于同一个所述第二安装板以及位于同一个所述第四安装板上表面的多个所述第二自动小车上分别安装有打磨刷、电钻以及刮板。As a preferred solution, each first automatic trolley is provided with an injection head, and each first mounting plate and each third mounting plate are equipped with a slurry bucket. A grouting pump is installed on the barrel, and the grouting pump is connected to the injection head through a grout pipe. A solenoid valve is provided on the grout pipe, located on the same second mounting plate and on the same third installation plate. Sanding brushes, electric drills and scrapers are respectively installed on the plurality of second automatic trolleys on the upper surface of the four mounting plates.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:

1、通过不同内径的两个第一安装板以及两个第三安装板,使得对下粗上细的杆塔自下而上进行检修的过程中,与杆塔表面之间的距离可以进行适应性调节,在对杆塔进行检修的过程中,可以有效避免出现部分位置无法较好的进行检修,从而使得对杆塔的检修效果较好,有利于杆塔的使用;1. Through two first mounting plates and two third mounting plates with different inner diameters, the distance from the surface of the tower can be adaptively adjusted during the bottom-up maintenance of the tower that is thick at the bottom and thin at the top. , during the maintenance of the pole tower, it can effectively avoid the situation that some locations cannot be properly maintained, thereby making the maintenance effect of the pole tower better and conducive to the use of the pole tower;

2、电钻、打磨刷以及刮板分别进行钻孔、打磨和刮平处理时,处理过程中产生的碎屑会落到导流板上,且会沿着导流板的表面穿过开口落到对应的收纳腔内收集,避免碎屑直接掉落在外界环境中,有利于对环境的保护;2. When the electric drill, grinding brush and scraper are drilling, grinding and scraping respectively, the debris generated during the processing will fall on the guide plate, and will fall along the surface of the guide plate through the opening. Collect them in the corresponding storage cavity to prevent debris from falling directly into the external environment, which is beneficial to environmental protection;

3、压板自动下移的过程中,可以对收纳腔内收集的碎屑进行挤压压缩,以便于收纳腔内可以存储更多的碎屑,有利于更好的对碎屑进行存储;3. During the automatic downward movement of the pressure plate, the debris collected in the storage cavity can be squeezed and compressed, so that more debris can be stored in the storage cavity, which is conducive to better storage of debris;

4、当挤压杆上环形槽内的彩色标记纸由弯折块的一侧移动到弯折块的另一侧后,可以提醒使用人员,收纳腔内存储的碎屑已经满了,以便于使用人员及时对收纳腔内的碎屑进行清理,有利于装置的使用。4. When the colored marking paper in the annular groove on the extrusion rod moves from one side of the bending block to the other side of the bending block, the user can be reminded that the debris stored in the storage cavity is full, so as to facilitate Users should promptly clean up the debris in the storage cavity, which is beneficial to the use of the device.

附图说明Description of drawings

图1为本发明提出的一种输电杆塔检修装置的正面结构示意图;Figure 1 is a schematic front structural view of a transmission pole tower maintenance device proposed by the present invention;

图2为本发明提出的一种输电杆塔检修装置的侧面结构示意图;Figure 2 is a schematic side structural view of a transmission pole tower maintenance device proposed by the present invention;

图3为本发明提出的一种输电杆塔检修装置的俯视结构示意图;Figure 3 is a schematic structural view from above of a transmission pole tower maintenance device proposed by the present invention;

图4为本发明提出的一种输电杆塔检修装置的正面局部结构示意图;Figure 4 is a front partial structural schematic diagram of a transmission pole tower maintenance device proposed by the present invention;

图5为固定块以及弯折块的俯视局部结构示意图;Figure 5 is a top view of the partial structure of the fixed block and the bending block;

图6为第二安装板以及压板的正面局部剖视结构示意图;Figure 6 is a front partial cross-sectional structural diagram of the second mounting plate and the pressure plate;

图7为挤压块以及第一弹簧的局部立体结构示意图。Figure 7 is a partial three-dimensional structural diagram of the extrusion block and the first spring.

图中:1底座、2升降架、3弯折块、4挤压杆、5第二安装板、6第三安装板、7第二自动小车、8图像扫描模块、9橡胶块、10导流板、11第一安装板、12固定块、13支撑杆、14滑块、15双向丝杆、16弯折杆、17第一弧形盖板、18第二弧形盖板、19第四安装板、20刮板、21注射头、22第二弹簧、23第一自动小车、24环形槽、25通孔、26挤压块、27第一弹簧、28伸缩杆、29扭转弹簧、30压板、31收纳腔、32铰接杆。In the picture: 1 base, 2 lifting frame, 3 bending block, 4 extrusion rod, 5 second mounting plate, 6 third mounting plate, 7 second automatic trolley, 8 image scanning module, 9 rubber block, 10 guide plate, 11 first installation plate, 12 fixed block, 13 support rod, 14 slider, 15 two-way screw rod, 16 bending rod, 17 first arc cover plate, 18 second arc cover plate, 19 fourth installation plate, 20 scraper, 21 injection head, 22 second spring, 23 first automatic trolley, 24 annular groove, 25 through hole, 26 extrusion block, 27 first spring, 28 telescopic rod, 29 torsion spring, 30 pressure plate, 31 storage cavity, 32 hinged rod.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments.

参照图1-图7,一种输电杆塔检修装置,包括两个底座1、多个第一自动小车23、多个第二自动小车7以及多个图像扫描模块8,两个底座1可拆卸连接在一起,每个底座1上均安装有升降架2以及总控制器,每个升降架2的上方均固定连接有固定块12,固定块12内转动连接有双向丝杆15。双向丝杆15上螺纹连接有两个滑块14,其中一个滑块14上固定连接有支撑杆13,另一个滑块14上固定连接有弯折杆16,支撑杆13的上方设置有第一安装板11以及第二安装板5,弯折杆16的上方安装有第三安装板6以及第四安装板19。Referring to Figures 1-7, a transmission pole tower maintenance device includes two bases 1, a plurality of first automatic trolleys 23, a plurality of second automatic trolleys 7 and a plurality of image scanning modules 8. The two bases 1 are detachably connected. Together, a lifting frame 2 and a master controller are installed on each base 1. A fixed block 12 is fixedly connected to the top of each lifting frame 2, and a two-way screw rod 15 is rotatably connected in the fixed block 12. Two slide blocks 14 are threadedly connected to the two-way screw rod 15. One slide block 14 is fixedly connected to a support rod 13, and the other slide block 14 is fixedly connected to a bending rod 16. A first support rod 13 is provided above the support rod 13. The mounting plate 11 and the second mounting plate 5 are installed above the bending rod 16. The third mounting plate 6 and the fourth mounting plate 19 are installed.

每个第二安装板5以及每个第四安装板19上均开设有收纳腔31,每个收纳腔31的上内壁均开设有凹槽,凹槽内滑动连接有挤压块26,每个收纳腔31内均设置有移动组件,移动组件包括第一弹簧27、伸缩杆28、铰接杆32以及压板30,第一弹簧27的一端和挤压块26固定连接,第一弹簧27的另一端和凹槽内壁固定连接,伸缩杆28的一端和收纳腔31的上内壁固定连接,伸缩杆28的伸缩端和压板30固定连接,铰接杆32的一端和挤压块26铰接,铰接杆32的另一端和伸缩杆28的伸缩端铰接。Each second mounting plate 5 and each fourth mounting plate 19 is provided with a storage cavity 31. The upper inner wall of each storage cavity 31 is provided with a groove, and an extrusion block 26 is slidably connected in the groove. The storage cavity 31 is provided with a moving component. The moving component includes a first spring 27, a telescopic rod 28, a hinge rod 32 and a pressure plate 30. One end of the first spring 27 is fixedly connected to the extrusion block 26, and the other end of the first spring 27 is fixedly connected to the extrusion block 26. It is fixedly connected to the inner wall of the groove, one end of the telescopic rod 28 is fixedly connected to the upper inner wall of the storage cavity 31, the telescopic end of the telescopic rod 28 is fixedly connected to the pressure plate 30, one end of the hinge rod 32 is hinged to the extrusion block 26, and the hinge rod 32 is fixedly connected to the inner wall of the groove. The other end is hinged with the telescopic end of the telescopic rod 28 .

每个第一安装板11均和对应支撑杆13的上端固定连接,第二安装板5固定设置在第一安装板11的上方,每个第三安装板6均和弯折杆16的上端固定连接,第四安装板19固定设置在第三安装板6的上方,每个滑块14均和对应的固定块12滑动连接,每个第二安装板5均通过两个定位销连接有第一弧形盖板17,每个第四安装板19均通过两个定位销连接有第二弧形盖板18,取出各个定位销,可以将第一弧形盖板17以及第二弧形盖板18分别和第二安装板5、第四安装板19分离,以便于对收纳腔31内的碎屑进行处理。Each first mounting plate 11 is fixedly connected to the upper end of the corresponding support rod 13 , the second mounting plate 5 is fixedly arranged above the first mounting plate 11 , and each third mounting plate 6 is fixed to the upper end of the bending rod 16 connection, the fourth mounting plate 19 is fixedly arranged above the third mounting plate 6, each slider 14 is slidingly connected to the corresponding fixed block 12, and each second mounting plate 5 is connected to the first mounting plate 5 through two positioning pins. Arc-shaped cover plate 17, each fourth mounting plate 19 is connected to a second arc-shaped cover plate 18 through two positioning pins. By taking out each positioning pin, the first arc-shaped cover plate 17 and the second arc-shaped cover plate can be 18 are separated from the second mounting plate 5 and the fourth mounting plate 19 respectively to facilitate the processing of debris in the storage cavity 31 .

每个固定块12上均固定连接有弯折块3,弯折块3上滑动连接有两个高度不同的挤压杆4,每个挤压杆4上均套设有第二弹簧22,第二弹簧22的一端和挤压杆4固定连接,第二弹簧22的另一端和弯折块3固定连接,每个第一弧形盖板17以及每个第二弧形盖板18上均开设有用于连接挤压杆4的通孔25,在第二安装板5或者第四安装板19进行移动的过程中,对应弯折块3上相应的挤压杆4,其一端会穿过第一弧形盖板17或者第二弧形盖板18上的通孔25,且挤压块26的表面会抵着挤压杆4的一端进行移动,挤压块26会在凹槽内滑动,当挤压块26无法在凹槽内部滑动时,挤压块26移动过程中,会抵着挤压杆4一起进行移动,使其和弯折块3发生相对滑动,第二弹簧22发生形变。Each fixed block 12 is fixedly connected to a bending block 3. Two extrusion rods 4 with different heights are slidingly connected to the bending block 3. Each extrusion rod 4 is equipped with a second spring 22. One end of the second spring 22 is fixedly connected to the extrusion rod 4, and the other end of the second spring 22 is fixedly connected to the bending block 3. Each first arc-shaped cover plate 17 and each second arc-shaped cover plate 18 are provided with There is a through hole 25 for connecting the extrusion rod 4. During the movement of the second installation plate 5 or the fourth installation plate 19, one end of the corresponding extrusion rod 4 on the bending block 3 will pass through the first The through hole 25 on the arc cover 17 or the second arc cover 18, and the surface of the extrusion block 26 will move against one end of the extrusion rod 4, and the extrusion block 26 will slide in the groove. When the extrusion block 26 cannot slide inside the groove, the extrusion block 26 will move together with the extrusion rod 4 during its movement, causing relative sliding with the bending block 3 and causing the second spring 22 to deform.

每个挤压杆4上均开设有环形槽24,环形槽24的内壁固定连接有彩色标记纸,当挤压杆4上环形槽24内的彩色标记纸由弯折块3的一侧移动到弯折块3的另一侧后,可以提醒使用人员,收纳腔31内存储的碎屑已经满了,以便于使用人员及时对收纳腔31内的碎屑进行清理。Each extrusion rod 4 is provided with an annular groove 24, and the inner wall of the annular groove 24 is fixedly connected with colored marking paper. When the colored marking paper in the annular groove 24 on the extruding rod 4 moves from one side of the bending block 3 to After bending the other side of the block 3, the user can be reminded that the debris stored in the storage cavity 31 is full, so that the user can clean the debris in the storage cavity 31 in time.

每个第二安装板5以及每个第四安装板19上均开设有安装槽,每个安装槽内均转动连接有呈倾斜设置的导流板10,每个收纳腔31的一侧均开设有和导流板10连通的开口,每个导流板10上均固定安装有多个扭转弹簧29,各个扭转弹簧29远离导流板10的一端均和对应安装槽的内壁固定连接,每个导流板10远离安装槽内壁的一端均固定连接有橡胶块9,橡胶块9的横截面呈圆弧形设置,固定块12上移的过程中,在各个扭转弹簧29的弹力作用下,使得导流板10一端的橡胶块9,可以更好的和杆塔的不同表面相接触,橡胶块9贴着杆塔的表面移动时,可以将杆塔表面附着的杂质剔除。Each second mounting plate 5 and each fourth mounting plate 19 are provided with installation grooves. Each installation groove is rotatably connected with an inclined deflector 10 . Each storage cavity 31 is provided with an installation groove on one side. There is an opening communicating with the guide plate 10. Each guide plate 10 is fixedly installed with a plurality of torsion springs 29. One end of each torsion spring 29 away from the guide plate 10 is fixedly connected to the inner wall of the corresponding installation groove. Each torsion spring 29 is fixedly installed on the guide plate 10. One end of the guide plate 10 away from the inner wall of the installation groove is fixedly connected with a rubber block 9. The cross section of the rubber block 9 is arranged in an arc shape. When the fixed block 12 moves upward, under the elastic force of each torsion spring 29, the rubber block 9 is fixedly connected to the rubber block 9. The rubber block 9 at one end of the deflector 10 can better contact with different surfaces of the tower. When the rubber block 9 moves against the surface of the tower, impurities attached to the surface of the tower can be removed.

多个图像扫描模块8分别设置在各个第一安装板11和第三安装板6上,多个第二自动小车7分别安装在各个第二安装板5以及各个第四安装板19上,多个第一自动小车23分别安装在各个第一安装板11以及各个第三安装板6上,每个第一自动小车23上均设置有注射头21和注浆模块,每个第一安装板11以及每个第三安装板6上均浆料桶,每个浆料桶上均安装有灌浆泵,灌浆泵通过输浆管和注射头21连接,输浆管上设置有电磁阀,位于同一个第二安装板5以及位于同一个第四安装板19上表面的多个第二自动小车7上分别安装有打磨刷、电钻以及刮板20。A plurality of image scanning modules 8 are respectively installed on each first installation plate 11 and a third installation plate 6. A plurality of second automatic trolleys 7 are installed on each second installation plate 5 and each fourth installation plate 19 respectively. A plurality of The first automatic trolley 23 is installed on each first installation plate 11 and each third installation plate 6 respectively. Each first automatic trolley 23 is provided with an injection head 21 and a grouting module. Each first installation plate 11 and There are slurry barrels on each third installation plate 6, and a grouting pump is installed on each slurry barrel. The grouting pump is connected to the injection head 21 through a grout pipe. A solenoid valve is provided on the grout pipe, located on the same third installation plate. Sanding brushes, electric drills and scrapers 20 are respectively installed on the second mounting plate 5 and the plurality of second automatic trolleys 7 located on the upper surface of the same fourth mounting plate 19.

各个第一安装板11以及第三安装板6上都设置有第一自动循迹小车模块,第一自动循迹小车模块包括铺设在对应第一安装板11和第三安装板6上的第一运动轨道,还包括用来控制对应第一自动小车23运动的第一自动小车控制器,各个第一自动小车23均在对应第第一自动小车控制器的控制下沿对应第一运动轨道进行移动,各个第二安装板5以及第四安装板19上都设置有第二自动循迹小车模块,第二自动循迹小车模块包括铺设在对应第二安装板5和第四安装板19上的第二运动轨道,还包括用来控制对应第二自动小车7运动的第二自动小车控制器,各个第二自动小车7均在对应第二自动小车控制器的控制下沿对应第二运动轨道进行移动,总控制器内还设置有用来控制对应第一自动小车控制器和对应第二自动小车控制器工作的自动小车控制单元,自动小车控制单元与对应的第一自动小车控制器、第二自动小车控制器通信连接(其中总控制器、图像扫描模块8、注浆模块、第一自动小车控制器、第二自动小车控制器以及自动小车控制单元的工作原理已经在公开号为CN114094497A的文件中公开,为现有技术,其工作原理不做详细描述)。Each first installation plate 11 and the third installation plate 6 are provided with a first automatic tracking car module. The first automatic tracking car module includes a first automatic tracking car module laid on the corresponding first installation plate 11 and the third installation plate 6. The motion track also includes a first automatic car controller used to control the movement of the corresponding first automatic car 23. Each first automatic car 23 moves along the corresponding first motion track under the control of the corresponding first automatic car controller. , a second automatic tracking car module is provided on each of the second installation plate 5 and the fourth installation plate 19. The second automatic tracking car module includes a third automatic tracking car module laid on the corresponding second installation plate 5 and the fourth installation plate 19. The second motion track also includes a second automatic car controller used to control the movement of the corresponding second automatic car 7. Each second automatic car 7 moves along the corresponding second motion track under the control of the corresponding second automatic car controller. , the main controller is also equipped with an automatic car control unit used to control the work of the corresponding first automatic car controller and the corresponding second automatic car controller. The automatic car control unit is connected with the corresponding first automatic car controller and second automatic car controller. The working principles of the controller communication connection (the main controller, the image scanning module 8, the grouting module, the first automatic car controller, the second automatic car controller and the automatic car control unit) have been disclosed in the document No. CN114094497A , is an existing technology, and its working principle will not be described in detail).

本发明中,使用时,将两个底座1与杆塔的两侧表面贴合,且将两个底座1连接在一起,此时两个底座1与杆塔表面稳定连接,之后在两个升降架2的作用下,两个固定块12沿着杆塔向上移动,并带动各个第一安装板11、第二安装板5、第三安装板6以及第四安装板19一起向上移动,初始状态时,两个第一安装板11与杆塔表面之间的距离较近,两个第一安装板11带动各个图像扫描模块8上移的过程中,各个图像扫描模块8可以对杆塔的表面进行全面扫描,当发现杆塔的表面存在裂缝时,图像扫描模块8则发送裂缝信号给总控制器,总控制器控制升降架2停止上移,同时控制第二安装板5上的各个第二自动小车7移动到相应的位置,并控制相应第二自动小车7上的电钻对裂缝处进行钻孔,当钻孔完成后控制另一个第二自动小车7上的打磨刷进行清理、打磨,之后控制第一安装板11上方的第一自动小车23,其上面安装的注射头21插入到钻孔内,进行注浆,相应的图像扫描模块8检测到有泥浆流出后,注浆结束,最后总控制器控制相应第二自动小车7上的刮板20将裂缝处刮平。In the present invention, when in use, the two bases 1 are attached to the two side surfaces of the tower, and the two bases 1 are connected together. At this time, the two bases 1 are stably connected to the surface of the tower, and then the two lifting frames 2 are connected. Under the action of The distance between the first mounting plates 11 and the tower surface is relatively close. When the two first mounting plates 11 drive each image scanning module 8 to move upward, each image scanning module 8 can fully scan the surface of the pole tower. When cracks are found on the surface of the pole tower, the image scanning module 8 sends a crack signal to the main controller. The main controller controls the lifting frame 2 to stop moving upward, and at the same time controls each second automatic trolley 7 on the second installation plate 5 to move to the corresponding position. position, and control the electric drill on the corresponding second automatic trolley 7 to drill the crack. When the drilling is completed, control the grinding brush on the other second automatic trolley 7 to clean and polish, and then control the first mounting plate 11 The injection head 21 installed on the first automatic trolley 23 above is inserted into the borehole to perform grouting. After the corresponding image scanning module 8 detects that mud flows out, the grouting ends, and finally the main controller controls the corresponding second The scraper 20 on the automatic trolley 7 will smooth the cracks.

之后总控制器控制升降架2继续向上移动,当图像扫描模块8扫描到裂缝时,重复上面的过程即可对裂缝处进行修补,当两个固定块12移动的高度达到一定时,两个第一安装板11与杆塔表面之间的距离较大,之后两个固定块12上的伺服电机驱动对应的双向丝杆15进行转动,每个双向丝杆15发生转动的过程中,其上方螺纹连接的两个滑块14会相向移动,两个滑块14之间的距离缩小,双向丝杆15的长度足够,一个滑块14移动的过程中会带动支撑杆13一起移动,进而带动第一安装板11以及第二安装板5向远离杆塔表面的方向移动,另一个滑块14移动的过程中,会带动弯折杆16进行移动,进而带动第三安装板6以及第四安装板19向靠近杆塔表面的方向移动。After that, the main controller controls the lifting frame 2 to continue to move upward. When the image scanning module 8 scans the crack, repeat the above process to repair the crack. When the moving height of the two fixed blocks 12 reaches a certain level, the two fixed blocks 12 move upward. The distance between a mounting plate 11 and the tower surface is relatively large, and then the servo motors on the two fixed blocks 12 drive the corresponding two-way screw rods 15 to rotate. During the rotation of each two-way screw rod 15, the upper part of the two-way screw rod 15 is threaded. The two sliders 14 will move toward each other, the distance between the two sliders 14 is reduced, and the length of the two-way screw 15 is sufficient. When one slider 14 moves, it will drive the support rod 13 to move together, thereby driving the first installation The plate 11 and the second mounting plate 5 move away from the tower surface. When the other slider 14 moves, it will drive the bending rod 16 to move, and then drive the third mounting plate 6 and the fourth mounting plate 19 closer. Directional movement of the tower surface.

两个第三安装板6的内径较小,与杆塔表面的距离较小,且与杆塔截面的内径相近,之后第三安装板6在升降架2的作用下向上移动时,第三安装板6上的各个图像扫描模块8,可以对杆塔的表面进行全面扫描,当发生裂缝时,同理利用第四安装板19上各个第二自动小车7,其上方的电钻、打磨刷以及刮板20可以进行处理,利用第三安装板6上的第一自动小车23,其上方设置的注射头21可以进行注浆处理,利用不同内径的两个第一安装板11以及两个第三安装板6,对下粗上细的杆塔自下而上进行检修的过程中,与杆塔表面之间的距离可以进行适应性调节,使得在对杆塔进行检修的过程中,可以有效避免出现部分位置无法较好的进行检修,从而使得对杆塔的检修效果较好,有利于杆塔的使用。The inner diameter of the two third mounting plates 6 is small, the distance from the tower surface is small, and is similar to the inner diameter of the tower section. Afterwards, when the third mounting plate 6 moves upward under the action of the lifting frame 2, the third mounting plate 6 Each image scanning module 8 on the fourth mounting plate 19 can comprehensively scan the surface of the tower. When a crack occurs, each second automatic trolley 7 on the fourth mounting plate 19 can be used in the same manner. The electric drill, polishing brush and scraper 20 above it can For processing, the first automatic trolley 23 on the third mounting plate 6 is used, and the injection head 21 set above it can be used for grouting processing. Two first mounting plates 11 and two third mounting plates 6 with different inner diameters are used. In the process of overhauling the tower with a thick bottom and a thin top from the bottom up, the distance from the surface of the tower can be adjusted adaptively, so that during the maintenance of the tower, it can effectively avoid the situation where some parts of the tower cannot be positioned properly. Carry out maintenance, so that the maintenance effect of the pole tower is better, which is beneficial to the use of the pole tower.

各个第二安装板5以及各个第四安装板19沿着杆塔向上移动的过程中,当两个第一安装板11与杆塔表面的距离较近时,两个第二安装板5上的各个导流板10,其一端的橡胶块9会和杆塔的表面相接触,其他的橡胶块9与杆塔表面脱离,当两个第三安装板6与杆塔表面的距离较近时,两个第四安装板19上的各个导流板10,其一端的橡胶块9也会和杆塔的表面相接触,电钻、打磨刷以及刮板20分别进行钻孔、打磨和刮平处理时,处理过程中产生的碎屑会落到导流板10上,由于导流板10呈倾斜设置,碎屑落到导流板10的表面后,会沿着表面穿过开口落到对应的收纳腔31内收集,避免碎屑直接掉落在外界环境中,有利于对环境的保护。During the process of each second installation plate 5 and each fourth installation plate 19 moving upward along the tower, when the distance between the two first installation plates 11 and the tower surface is relatively close, each guide on the two second installation plates 5 The rubber block 9 at one end of the flow plate 10 will be in contact with the surface of the tower, and the other rubber blocks 9 will be separated from the surface of the tower. When the distance between the two third installation plates 6 and the surface of the tower is close, the two fourth installation plates 6 will be in contact with the surface of the tower. The rubber block 9 at one end of each guide plate 10 on the plate 19 will also be in contact with the surface of the pole tower. When the electric drill, grinding brush and scraper 20 are drilling, grinding and scraping respectively, the rubber block 9 produced during the processing will Debris will fall on the guide plate 10. Since the guide plate 10 is arranged in an inclined manner, after the debris falls on the surface of the guide plate 10, it will pass through the opening along the surface and fall into the corresponding storage cavity 31 for collection, which avoids The debris falls directly into the external environment, which is beneficial to environmental protection.

当两个双向丝杆15发生转动,各个第二安装板5或者第四安装板19与杆塔表面的距离变大时,在第二安装板5或者第四安装板19进行移动的过程中,对应弯折块3上相应的挤压杆4,其一端会穿过第一弧形盖板17或者第二弧形盖板18上的通孔25,且挤压块26的表面会抵着挤压杆4的一端进行移动,由于第一弹簧27的劲度系数比第二弹簧22的劲度系数小,挤压杆4一端伸入通孔25后则会推着挤压块26进行移动,挤压块26会在凹槽内滑动,第一弹簧27同时发生形变,由于铰接杆32的两端分别和挤压块26以及伸缩杆28的下端铰接,铰接杆32的倾斜角度发生变化,伸缩杆28伸缩端固定连接的压板30,同时在收纳腔31内向下移动,压板30下移的过程中,可以对收纳腔31内收集的碎屑进行挤压压缩,以便于收纳腔31内可以存储更多的碎屑,有利于更好的对碎屑进行存储。When the two two-way screw rods 15 rotate and the distance between each second mounting plate 5 or fourth mounting plate 19 and the tower surface becomes larger, during the movement of the second mounting plate 5 or fourth mounting plate 19, the corresponding One end of the corresponding extrusion rod 4 on the bending block 3 will pass through the through hole 25 on the first arc-shaped cover plate 17 or the second arc-shaped cover plate 18, and the surface of the extrusion block 26 will be pressed against One end of the rod 4 moves. Since the stiffness coefficient of the first spring 27 is smaller than the stiffness coefficient of the second spring 22, after one end of the extrusion rod 4 extends into the through hole 25, it will push the extrusion block 26 to move. The pressure block 26 will slide in the groove, and the first spring 27 will deform at the same time. Since the two ends of the hinge rod 32 are respectively hinged with the squeeze block 26 and the lower end of the telescopic rod 28, the inclination angle of the hinge rod 32 changes, and the telescopic rod The pressure plate 30 fixedly connected to the telescopic end of 28 moves downward in the storage cavity 31 at the same time. During the downward movement of the pressure plate 30, the debris collected in the storage cavity 31 can be squeezed and compressed, so that more information can be stored in the storage cavity 31. More debris is conducive to better storage of debris.

当收纳腔31内部存储的碎屑量达到最大,且压板30无法挤压收纳腔31内的碎屑时,之后在各个第二安装板5或者第四安装板19与杆塔表面距离变大的过程中,挤压杆4的一端穿过通孔25且和挤压块26的表面接触后,随着各个第二安装板5或者第四安装板19的继续移动,挤压块26无法在凹槽内滑动,挤压杆4会和弯折块3发生相对滑动,第二弹簧22发生形变,当挤压杆4上环形槽24内的彩色标记纸由弯折块3的一侧移动到弯折块3的另一侧后,可以提醒使用人员,收纳腔31内存储的碎屑已经满了,以便于使用人员及时对收纳腔31内的碎屑进行清理,有利于装置的使用。When the amount of debris stored in the storage cavity 31 reaches the maximum, and the pressure plate 30 cannot squeeze the debris in the storage cavity 31, the distance between each second mounting plate 5 or the fourth mounting plate 19 and the tower surface becomes larger. , after one end of the extrusion rod 4 passes through the through hole 25 and contacts the surface of the extrusion block 26, as each second installation plate 5 or the fourth installation plate 19 continues to move, the extrusion block 26 cannot move in the groove. Sliding inside, the extrusion rod 4 will slide relative to the bending block 3, and the second spring 22 will deform. When the colored marking paper in the annular groove 24 on the extrusion rod 4 moves from one side of the bending block 3 to the bending After reaching the other side of the block 3, the user can be reminded that the debris stored in the storage cavity 31 is full, so that the user can clean the debris in the storage cavity 31 in time, which is beneficial to the use of the device.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person familiar with the technical field can, within the technical scope disclosed in the present invention, implement the technical solutions of the present invention. Equivalent substitutions or changes of the inventive concept thereof shall be included in the protection scope of the present invention.

Claims (6)

1. The utility model provides a transmission tower overhauls device, includes two bases (1), a plurality of first automatic dolly (23), a plurality of second automatic dolly (7) and a plurality of image scanning module (8), every all install crane (2) and total controller on base (1), its characterized in that, every the top of crane (2) is all fixedly connected with fixed block (12), fixed block (12) internal rotation is connected with two-way lead screw (15), threaded connection has two sliders (14) on two-way lead screw (15), one of them fixedly connected with bracing piece (13) on slider (14), another fixedly connected with bending rod (16) on slider (14), the top of bracing piece (13) is provided with first mounting panel (11) and second mounting panel (5), third mounting panel (6) and fourth mounting panel (19) are installed to the top of bending rod (16);
each second mounting plate (5) and each fourth mounting plate (19) are provided with a storage cavity (31), each storage cavity (31) is provided with a groove in the upper inner wall, an extrusion block (26) is connected in a sliding manner in each groove, each storage cavity (31) is internally provided with a movable assembly, each movable assembly comprises a first spring (27), a telescopic rod (28), a hinging rod (32) and a pressing plate (30), one end of each first spring (27) is fixedly connected with the extrusion block (26), the other end of each first spring (27) is fixedly connected with the inner wall of each groove, one end of each telescopic rod (28) is fixedly connected with the upper inner wall of each storage cavity (31), one end of each telescopic rod (28) is fixedly connected with the corresponding pressing plate (30), one end of each hinging rod (32) is hinged with the corresponding extrusion block (26), and the other end of each hinging rod (32) is hinged with the telescopic end of the corresponding telescopic rod (28);
each fixed block (12) is fixedly connected with a bending block (3), two extrusion rods (4) with different heights are connected to the bending blocks (3) in a sliding mode, each extrusion rod (4) is sleeved with a second spring (22), one end of each second spring (22) is fixedly connected with each extrusion rod (4), the other end of each second spring (22) is fixedly connected with the corresponding bending block (3), and each first arc-shaped cover plate (17) and each second arc-shaped cover plate (18) are provided with through holes (25) used for connecting the extrusion rods (4);
an annular groove (24) is formed in each extrusion rod (4), and color marking paper is fixedly connected to the inner wall of the annular groove (24);
a polishing brush, an electric drill and a scraping plate (20) are respectively arranged on the same second mounting plate (5) and a plurality of second automatic trolleys (7) arranged on the upper surface of the same fourth mounting plate (19);
the first mounting plate (11) and the third mounting plate (6) have different inner diameters, and the stiffness coefficient of the first spring (27) is smaller than that of the second spring (22);
each second mounting plate (5) is connected with a first arc-shaped cover plate (17) through two locating pins, and each fourth mounting plate (19) is connected with a second arc-shaped cover plate (18) through two locating pins.
2. The transmission tower overhauling device according to claim 1, wherein each first mounting plate (11) is fixedly connected with the upper end of the corresponding supporting rod (13), each second mounting plate (5) is fixedly arranged above the first mounting plate (11), each third mounting plate (6) is fixedly connected with the upper end of the bending rod (16), each fourth mounting plate (19) is fixedly arranged above the third mounting plate (6), each sliding block (14) is slidably connected with the corresponding fixing block (12), and clamping grooves for connecting the positioning pins are formed in each second mounting plate (5) and each fourth mounting plate (19).
3. The transmission tower overhauling device according to claim 1, wherein each second mounting plate (5) and each fourth mounting plate (19) are provided with a mounting groove, each mounting groove is internally and rotatably connected with a guide plate (10) which is obliquely arranged, one side of each storage cavity (31) is provided with an opening communicated with the guide plate (10), each guide plate (10) is fixedly provided with a plurality of torsion springs (29), and one end, far away from the guide plate (10), of each torsion spring (29) is fixedly connected with the inner wall corresponding to the mounting groove.
4. A transmission tower overhauling device according to claim 3, wherein one end of each guide plate (10) far away from the inner wall of the installation groove is fixedly connected with a rubber block (9), and the cross section of the rubber block (9) is in a circular arc shape.
5. A transmission tower inspection device according to claim 1, wherein a plurality of said image scanning modules (8) are provided on each of said first mounting plates (11) and said third mounting plates (6), a plurality of said second automatic carriages (7) are mounted on each of said second mounting plates (5) and each of said fourth mounting plates (19), and a plurality of said first automatic carriages (23) are mounted on each of said first mounting plates (11) and each of said third mounting plates (6).
6. Transmission tower overhauling device according to claim 1, characterized in that each first automatic trolley (23) is provided with an injection head (21), each first mounting plate (11) and each third mounting plate (6) is provided with a slurry tank, each slurry tank is provided with a grouting pump, the grouting pump is connected with the injection head (21) through a slurry conveying pipe, and the slurry conveying pipe is provided with an electromagnetic valve.
CN202311220848.0A 2023-09-21 2023-09-21 Transmission tower overhauls device Active CN116950449B (en)

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CN118003229B (en) * 2024-04-10 2024-07-26 国网山东省电力公司诸城市供电公司 A polishing mechanism for power supply facilities

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CN217947605U (en) * 2022-08-15 2022-12-02 武汉积能建设工程有限公司 Electric power overhauls construction safety control device
CN116335006A (en) * 2023-04-12 2023-06-27 中国安能集团第二工程局有限公司 Repair grouting machine

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CN213258949U (en) * 2020-10-10 2021-05-25 庞雨忠 Conveniently collect clastic grinding device for robot production
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