CN117023112B - Capacitor bending device for micro-motor production line and control method thereof - Google Patents
Capacitor bending device for micro-motor production line and control method thereof Download PDFInfo
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- CN117023112B CN117023112B CN202310742456.4A CN202310742456A CN117023112B CN 117023112 B CN117023112 B CN 117023112B CN 202310742456 A CN202310742456 A CN 202310742456A CN 117023112 B CN117023112 B CN 117023112B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/902—Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
本发明公开了一种用于微电机生产线的电容折弯装置，其包括机架、投料机构、上料运输机构、第一折弯机构、搬运机构、工位运输机构、翻转装配机构和微电机运输机构，还公开一种用于微电机生产线的电容折弯装置的控制方法，包括以下步骤：上料、搬运物料、加工、装配。本发明取得的有益效果：实现了电容折弯装配的自动化加工，还能够很好的保证了电容在运输、加工和装配过程中的定位精度，并能够通过传感器检测产品是否放置到位、机构是否运动到位。在连续加工过程中确保每一个微电机产品的电容折弯角度、长度一致且自动化程度高的同时，实现了较高的产品品质，达到了不良率较低的优点。
The present invention discloses a capacitor bending device for a micro-motor production line, which includes a frame, a feeding mechanism, a feeding and transporting mechanism, a first bending mechanism, a handling mechanism, a station transporting mechanism, a flip assembly mechanism and a micro-motor transporting mechanism. A control method for the capacitor bending device for a micro-motor production line is also disclosed, which includes the following steps: feeding, material handling, processing and assembly. The present invention has the beneficial effects of realizing the automated processing of capacitor bending and assembly, and can well ensure the positioning accuracy of the capacitor during transportation, processing and assembly, and can detect whether the product is placed in place and whether the mechanism is moved in place through a sensor. While ensuring that the capacitor bending angle and length of each micro-motor product are consistent and the degree of automation is high during the continuous processing process, a higher product quality is achieved, and the advantage of a lower defective rate is achieved.
Description
Technical Field
The invention relates to the technical field of bending devices, in particular to a capacitor bending device for a micro-motor production line and a control method thereof.
Background
The capacitor bending and automatic assembling functions of the micro motor of the automobile seat at the present stage mainly depend on manual bending and manual assembling, and the labor intensity is high. In addition, in the bending process, the bending force and angle are extremely paid attention to, if the attention of an operator is slightly not focused, the bending force of the capacitor can be excessively large to damage the capacitor, or the bending angle of the capacitor can be excessively large or excessively small to meet the quality requirement. Once the angle of the capacitor bending does not reach the quality requirement range, abnormal bending of the capacitor pins occurs when the capacitor is assembled to the shell, so that the circuit and the performance of the motor are affected, secondary manual bending cannot be performed, otherwise, the capacitor pins are easy to break and can only be scrapped.
The Chinese patent publication No. CN207071791U discloses an automatic assembly production line of a motor seat component of an electric hair drier, which comprises a fan blade component assembly machine, a diode rack component and a fan blade component assembly machine, wherein the fan blade component assembly machine comprises a motor position correction unit, a screw locking mechanism, a carrier circulating runner, a fan blade assembly mechanism, a fan blade pressing-in unit and a material taking and discharging unit. The electric hair dryer motor base, the motor and the fan blade are automatically assembled to perform full-automatic production, manual use is reduced, and assembly efficiency is improved.
The existing equipment adopts a manual carrying mode to move the capacitor to an assembly station for assembly after the capacitor is machined, and due to poor positioning accuracy of the capacitor, consistency of the capacitor position in the machining and assembly processes is difficult to ensure, and particularly when a micro motor with smaller production specification and size is produced, the problem of higher reject ratio exists.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide a capacitor bending device for a micro-motor production line, which comprises a frame, a feeding mechanism, a feeding and transporting mechanism, a first bending mechanism, a transporting mechanism, a station transporting mechanism, a turnover assembly mechanism and a micro-motor transporting mechanism, and also provides a control method of the capacitor bending device for the micro-motor production line, and the control method comprises the following steps of feeding, transporting materials, processing and assembling. The capacitor bending device for the micro-motor production line has the advantage of low reject ratio.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
the utility model provides a electric capacity bending device for micromotor production line, includes frame, feeding mechanism, material loading transport mechanism, first mechanism of bending, still includes transport mechanism, station transport mechanism, upset assembly devices and micromotor transport mechanism, feeding transport mechanism, first mechanism of bending, transport mechanism, station transport mechanism, upset assembly devices and micromotor transport mechanism all install in the frame, feeding transport mechanism is connected with feeding mechanism, feeding transport mechanism is equipped with the loading platform, transport mechanism sets up between loading platform and station transport mechanism, upset assembly devices and transport mechanism all are located station transport mechanism's transportation route, first mechanism of bending is located between upset assembly devices and the transport mechanism.
Through the arrangement, the automatic processing of the bending assembly of the capacitor is realized, the positioning precision of the capacitor in the transportation, processing and assembly processes can be well ensured, and whether a product is placed in place or not and whether a mechanism moves in place or not can be detected through the sensor. The capacitor bending angle and the length of each micro-motor product are ensured to be consistent in the continuous processing process, the automation degree is high, the higher product quality is realized, and the advantage of lower reject ratio is achieved.
Preferably, the feeding mechanism adopts a vibration feeding disc, the whole feeding transport mechanism is plate-shaped, the output end of the vibration feeding disc is fixedly connected with one end of the feeding transport mechanism, far away from the vibration feeding disc, is arranged in a downward inclined mode, and the feeding platform is located at one end of the feeding transport mechanism, far away from the vibration feeding disc.
Through the arrangement, the feeding and transporting mechanism utilizes the vibration generated in the working process of the vibration feeding disc to enable the material to move along the inclined direction of the feeding and transporting mechanism in the vibration process, so that the function of conveying the material to the feeding platform is realized, an additional power module is not needed, and the effects of reducing cost and saving space are achieved.
Preferably, the feeding platform comprises a feeding rotation driving piece, a feeding lifting driving piece and a clamping platform, wherein the feeding rotation driving piece is arranged on the frame, the feeding lifting driving piece is arranged on the output end of the feeding rotation driving piece, and the clamping platform is arranged on the output end of the feeding lifting driving piece.
Through the arrangement, the function that the feeding platform drives the capacitor to move upwards and turn over the angle is realized.
Preferably, the carrying mechanism comprises a carrying translation driving member, a carrying rotation driving member and a carrying lifting driving member, wherein the carrying translation driving member is arranged on the frame, the carrying lifting driving member is arranged on the output end of the carrying translation driving member, the carrying rotation driving member is fixedly arranged on the output end of the carrying rotation driving member, and the carrying clamping jaw is arranged at the output end of the carrying rotation driving member.
Through the arrangement, the function that the carrying mechanism clamps the capacitor on the feeding platform and places the capacitor on the positioning assembly is realized.
Preferably, the positioning assembly comprises a positioning driving piece and a positioning block, wherein the positioning driving piece is arranged on the conveying belt, and the positioning block is arranged on the positioning driving piece.
Through the arrangement, when the carrying mechanism places the capacitor on the positioning assembly, the capacitor is clamped with the positioning block, and the surface structure of the positioning block is matched with the capacitor to realize the positioning of the capacitor.
Preferably, the cutting machine further comprises a cutting mechanism, and the cutting mechanism is mounted on the frame.
Through the arrangement, the pins of the capacitor are moved between the cutting tool and the cutting clamping plate, and the cutting cylinder drives the cutting tool to move towards the cutting clamping plate and be abutted against the pins, so that the function of cutting the pins of the capacitor through the cutting mechanism is realized.
Preferably, the bending device further comprises a second bending mechanism.
Through the arrangement, the capacitor pins can be subjected to secondary bending processing, so that more complex parts can be processed, and the function of improving applicability is achieved.
Preferably, the turnover assembly mechanism comprises an assembly translation driving piece, an assembly lifting driving piece and an assembly rotation driving piece, wherein the assembly translation driving piece is installed on the frame, the assembly lifting driving piece is installed on the output end of the assembly translation driving piece, the assembly rotation driving piece is installed on the output end of the assembly lifting driving piece, and the output end of the assembly rotation driving piece is provided with an assembly clamping jaw.
By such arrangement, the function of assembling the capacitor and the micro motor body by the turnover assembly mechanism is realized.
Preferably, the second bending mechanism is mounted on the output end of the lifting drive.
Through the arrangement, the second bending mechanism is arranged on the assembly lifting driving piece, so that the second bending mechanism can be driven to move through the assembly translation driving piece, the effect of adjusting the position of the second bending mechanism is achieved, the position of the second bending mechanism for bending the capacitor can be adjusted according to the requirements of the workpiece size and the equipment size, and the applicability is improved.
Preferably, a control method of a capacitor bending device for a micro-motor production line is adopted, the capacitor bending device for the micro-motor production line comprises a frame, a feeding mechanism, a feeding transport mechanism, a first bending mechanism, a carrying mechanism, a station transport mechanism, a turnover assembly mechanism and a micro-motor transport mechanism, wherein the feeding mechanism, the feeding transport mechanism, the first bending mechanism, the carrying mechanism, the station transport mechanism, the turnover assembly mechanism and the micro-motor transport mechanism are all arranged on the frame, the feeding transport mechanism is connected with the feeding mechanism, the feeding transport mechanism is provided with a feeding platform, the station transport mechanism comprises a conveying belt and a positioning assembly, the positioning assembly is arranged on the conveying belt, the carrying mechanism is arranged between the feeding platform and the positioning assembly, the conveying belt drives the positioning assembly to move between the turnover assembly mechanism and the carrying mechanism, and the first bending mechanism is arranged between the turnover assembly mechanism and the carrying mechanism;
The method comprises the following steps:
s1, feeding, namely arranging a plurality of capacitors in the feeding mechanism, sequentially feeding the capacitors onto a feeding transport mechanism by the feeding mechanism, and conveying the capacitors to a feeding platform by the feeding transport mechanism;
S2, carrying materials, namely, the feeding platform moves upwards and lifts up a capacitor positioned on the feeding platform to enable the capacitor to be separated from the feeding transport mechanism, the carrying mechanism clamps the capacitor from the feeding platform, the feeding platform moves downwards to return to the original position, then the feeding transport mechanism is started, and the carrying mechanism places the capacitor on the positioning assembly to enable the capacitor to be clamped with the positioning assembly to achieve positioning of the capacitor;
S3, processing, namely driving the positioning assembly and the capacitor to move by the conveyor belt, stopping the conveyor belt when the positioning assembly moves to the first bending mechanism, enabling the first bending mechanism to move and bend the capacitor, returning the first bending mechanism to the original position, and driving the positioning assembly and the capacitor to move out of the first bending mechanism by the conveyor belt;
S4, assembling, namely placing a micro-motor main body on the micro-motor conveying mechanism, driving the positioning assembly to move to the overturning assembly mechanism by the conveying belt, clamping the capacitor from the positioning assembly by the overturning assembly mechanism, overturning the capacitor and placing the capacitor on the micro-motor main body.
Through the arrangement, the automatic processing of the bending assembly of the capacitor is realized, the positioning precision of the capacitor in the transportation, processing and assembly processes can be well ensured, and whether a product is placed in place or not and whether a mechanism moves in place or not can be detected through the sensor. The capacitor bending angle and the length of each micro-motor product are ensured to be consistent in the continuous processing process, the automation degree is high, the higher product quality is realized, and the advantage of lower reject ratio is achieved.
Compared with the prior art, the invention has the beneficial technical effects that:
1. The invention provides full-automatic production equipment for feeding, bending, cutting and assembling of a complete micro-motor capacitor. The automatic processing of the capacitor bending assembly is realized, the positioning accuracy of the capacitor in the transportation, processing and assembly processes can be well guaranteed, and whether a product is placed in place or not and whether a mechanism moves in place or not can be detected through the sensor. The capacitor bending angle and the length of each micro-motor product are ensured to be consistent in the continuous processing process, the automation degree is high, the higher product quality is realized, and the advantage of lower reject ratio is achieved.
2. According to the invention, the feeding method for separating the human materials is adopted, after the capacitor is arranged on the feeding mechanism, the capacitor is fed onto the feeding transport mechanism through the feeding mechanism, so that the human materials are separated in the capacitor feeding process. The micro-motor main body is directly conveyed to the micro-motor conveying mechanism by an external production line after production is finished, so that the man-material separation in the feeding process of the micro-motor main body is realized. The feeding mode of people material separation reserves sufficient space for operators to place products, and the feeding is performed outside the equipment, so that normal operation and operation beat of the equipment are not affected, the equipment operation is not interfered, the safety of the operators is ensured, meanwhile, equipment faults or poor products caused by collision between the operators and a mechanism in the process of placing the products can be effectively avoided, and the risk is reduced.
3. The invention takes the bending of the capacitor for the automobile micro motor as an example, can meet the bending, cutting and assembling requirements of various capacitor products with different types and sizes, and has reliability. The platform device can realize the universal capacitance bending function of all motor production lines by only adjusting the tool for carrying the clamping jaw and placing and replacing the machining tool, and can realize the quick replacement of various micro-motor products, so that the platform-type capacitance bending mechanism with various varieties and various styles has high popularization value.
Drawings
FIG. 1 is a schematic diagram of a capacitive bending device for a micro-motor production line according to an embodiment of the present invention;
FIG. 2 is a schematic structural view of a loading platform, a carrying mechanism, a station transporting mechanism and a cutting mechanism in an embodiment of the present invention;
FIG. 3 is a schematic view of a turnover assembly mechanism according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a capacitor according to an embodiment of the present invention.
Wherein, the technical characteristics that each reference sign indicates are as follows:
11. The device comprises a frame, 12 parts of a feeding mechanism, 13 parts of a feeding conveying mechanism, 14 parts of a micro-motor conveying mechanism, 21 parts of a conveying mechanism, 22 parts of a conveying translation driving part, 23 parts of a conveying rotation driving part, 24 parts of a conveying lifting driving part, 25 parts of a conveying clamping jaw, 31 parts of a station conveying mechanism, 32 parts of a conveying belt, 33 parts of a positioning driving part, 34 parts of a positioning block, 41 parts of a first bending mechanism, 42 parts of a second bending mechanism, 43 parts of a cutting mechanism, 44 parts of a cutting tool, 45 parts of a cutting cylinder, 46 parts of a cutting clamping plate, 51 parts of a turnover assembling mechanism, 52 parts of an assembling translation driving part, 53 parts of an assembling lifting driving part, 54 parts of an assembling rotation driving part, 55 parts of an assembling clamping jaw, 61 parts of a feeding platform, 62 parts of a feeding rotation driving part, 63 parts of a feeding lifting driving part, 64 parts of a clamping platform, 65 parts of a clamping groove, 71 parts of a capacitor, 72 parts of a pin, 73 parts of a groove and grooves.
Detailed Description
The present invention will be further described in detail with reference to the following examples, for the purpose of making the objects, technical solutions and advantages of the present invention more apparent, but the scope of the present invention is not limited to the following specific examples.
Referring to fig. 1 to 4, a capacitance bending device for a micro-motor production line includes a frame 11, a feeding mechanism 12, a feeding transport mechanism 13, a carrying mechanism 21, a first bending mechanism 41, a cutting mechanism 43, a second bending mechanism 42, a station transport mechanism 31, a turning assembly mechanism 51 and a micro-motor transport mechanism 14, wherein the feeding mechanism 12, the feeding transport mechanism 13, the first bending mechanism 41, the cutting mechanism 43, the carrying mechanism 21, the station transport mechanism 31, the turning assembly mechanism 51 and the micro-motor transport mechanism 14 are all mounted on the frame 11.
The feeding transport mechanism 13 is connected with the feeding mechanism 12, the feeding mechanism 12 adopts a vibration feeding tray, the whole feeding transport mechanism 13 is plate-shaped, the output end of the vibration feeding tray is fixedly connected with one end of the feeding transport mechanism 13, which is far away from the vibration feeding tray, is arranged in a downward inclined manner, and the feeding platform 61 is located at one end of the feeding transport mechanism 13, which is far away from the vibration feeding tray.
The feeding transport mechanism 13 is provided with a feeding platform 61, the feeding platform 61 comprises a feeding rotation driving piece 62, a feeding lifting driving piece 63 and a clamping platform 64, the feeding rotation driving piece 62 is installed on the frame 11, the feeding lifting driving piece 63 is installed on the output end of the feeding rotation driving piece 62, and the clamping platform 64 is installed on the output end of the feeding lifting driving piece 63.
The electric capacity 71 is equipped with 2 pins 72, and material loading transport mechanism 13 is perpendicular with the horizontal plane, and when electric capacity 71 was located material loading transport mechanism 13, electric capacity 71 and material loading transport mechanism 13 upper edge joint, 2 pins 72 were located material loading transport mechanism 13 both sides respectively, and electric capacity 71 orientation on the material loading transport mechanism 13 is the same, when preventing that electric capacity 71 from dropping from the material loading transport mechanism 13 in-process that removes, realized spacing effect to electric capacity 71. The feeding rotation driving member 62 adopts a rotary cylinder, and the feeding lifting driving member 63 adopts a linear cylinder.
The material clamping platform 64 is provided with a material clamping groove 65 with an opening facing the feeding conveying mechanism 13, the material clamping groove 65 can be clamped into only one capacitor 71, and pins 72 of the capacitor 71 penetrate through the material clamping groove 65 when the capacitor 71 is clamped into the material clamping groove 65. The pins 72 of the capacitor 71 are provided with grooves 73 which are clamped with the feeding platform 61, so that the position between the feeding platform 61 and the capacitor 71 is kept stable when the feeding platform 61 drives the capacitor 71 to move.
The station transport mechanism 31 includes a conveyor belt 32 and a positioning assembly mounted on the conveyor belt 32, the positioning assembly includes a positioning drive member 33 and a positioning block 34, the positioning drive member 33 is mounted on the conveyor belt 32, and the positioning block 34 is mounted on the positioning drive member 33. When the carrying mechanism 21 places the capacitor 71 on the positioning assembly, the capacitor 71 is clamped with the positioning block 34, and the surface structure of the positioning block 34 is matched with the capacitor 71, so that the capacitor 71 is positioned. The conveyor belt 32 drives the positioning assembly to move between the turnover assembly mechanism 51 and the carrying mechanism 21, and the first bending mechanism 41 is located between the turnover assembly mechanism 51 and the carrying mechanism 21.
The handling mechanism 21 is arranged between the feeding platform 61 and the positioning assembly, the handling mechanism 21 comprises a handling translation driving piece 22, a handling rotation driving piece 23 and a handling lifting driving piece 24, the handling translation driving piece 22 is arranged on the frame 11, the handling lifting driving piece 24 is arranged on the output end of the handling translation driving piece 22, the handling rotation driving piece 23 is fixedly arranged on the output end of the handling lifting driving piece 24, and the output end of the handling rotation driving piece 23 is provided with a handling clamping jaw 25. The carrying translation driving piece 22 adopts a linear cylinder, the carrying rotation driving piece 23 adopts a rotary cylinder, the carrying lifting driving piece 24 adopts a linear cylinder, and the carrying clamping jaw 25 adopts a pneumatic clamping jaw.
The first bending mechanism 41 and the second bending mechanism 42 are both of conventional pneumatic structures. The second bending mechanism 42 is mounted on the output end of the assembly lift drive 53.
The cutting mechanism 43 is provided with a cutting sensor. The cutting mechanism 43 comprises a cutting cutter 44, a cutting cylinder 45 and a cutting clamping plate 46, the cutting cylinder 45 is arranged on the frame 11, the cutting cutter 44 is provided with an output end of the cutting cylinder 45, and the cutting clamping plate 46 is clamped with the cutting cutter 44. The pin 72 of the capacitor 71 is moved between the cutting tool 44 and the cutting chuck 46, and the cutting cylinder 45 drives the cutting tool 44 to move toward the cutting chuck 46 and to abut against the pin 72, so that the function of cutting the pin 72 of the capacitor 71 by the cutting mechanism 43 is realized.
The turnover assembly mechanism 51 is disposed between the positioning assembly and the micro-motor transportation mechanism 14, the turnover assembly mechanism 51 includes an assembly translation driving member 52, an assembly lifting driving member 53 and an assembly rotation driving member 54, the assembly translation driving member 52 adopts a linear cylinder, the assembly lifting driving member 53 adopts a linear cylinder, the assembly rotation driving member 54 adopts a rotary cylinder, and the assembly clamping jaw 55 adopts a pneumatic clamping jaw. The assembly translation driving member 52 is mounted on the frame 11, the assembly lifting driving member 53 is mounted on the output end of the assembly translation driving member 52, the assembly rotation driving member 54 is mounted on the output end of the assembly lifting driving member 53, and the output end of the assembly rotation driving member 54 is mounted with the assembly gripping jaw 55.
The feeding sensor that the one end that the feeding transport mechanism 13 is close to the material loading platform 61 was equipped with, first bending mechanism 41 is equipped with first bending sensor, and second bending mechanism 42 is equipped with the second bending sensor, and conveyer belt 32 is close to turnover assembly device 51 department and is equipped with the conveying sensor. The feeding sensor, the first bending sensor and the second bending sensor are all correlation sensors fixed with the frame 11, and the conveying sensor is a groove type sensor fixed with the frame 11.
A control method of a capacitance bending device for a micro-motor production line comprises the following steps:
S1, feeding, namely arranging a plurality of capacitors 71 in a feeding mechanism 12, sequentially feeding the capacitors 71 on a feeding transport mechanism 13 by the feeding mechanism 12, and conveying the capacitors 71 to a feeding platform 61 by the feeding transport mechanism 13.
S2, carrying materials, namely, the feeding platform 61 moves upwards and lifts the capacitor 71 positioned on the feeding platform 61, so that the capacitor 71 is separated from the feeding transport mechanism 13, if the feeding sensor detects the capacitor 71, the feeding transport mechanism 13 pauses to operate, the carrying mechanism 21 clamps the capacitor 71 from the feeding platform 61, the feeding platform 61 moves downwards to return to the original position, then the feeding transport mechanism 13 is started, and the carrying mechanism 21 places the capacitor 71 on the positioning component, so that the capacitor 71 is clamped with the positioning component to realize the positioning of the capacitor 71;
The feeding rotation driving piece 62 drives the feeding lifting driving piece 63 and the clamping platform 64 to turn to a vertical state, and the opening of the clamping groove 65 is upward, so that the pin 72 passes through the capacitor 71 of the clamping groove 65 to turn to a horizontal state, and then the feeding lifting driving piece 63 drives the clamping platform 64 to move upward, so that the capacitor 71 is far away from the feeding conveying mechanism 13;
After the capacitor 71 in the clamping groove 65 is clamped by the carrying mechanism 21, the feeding lifting driving piece 63 drives the clamping platform 64 to be put down, and the feeding rotation driving piece 62 drives the feeding lifting driving piece 63 and the clamping platform 64 to turn over to an initial state;
The carrying translation driving piece 22 drives the carrying rotation driving piece 23 and the carrying lifting driving piece 24 to move to the position above the clamping groove 65, the carrying lifting driving piece 24 drives the carrying clamping jaw 25 to move downwards to the position of the clamping groove 65, the pneumatic clamping jaw clamps the capacitor 71 on the clamping groove 65, then the carrying lifting driving piece 24 drives the carrying clamping jaw 25 to move upwards to move the capacitor 71 out of the clamping groove 65, the carrying rotation driving piece 23 drives the carrying clamping jaw 25 to rotate to adjust the angle of the capacitor 71, the angle of the capacitor 71 can be matched with the installation angle of the positioning assembly, the carrying translation driving piece 22 drives the carrying rotation driving piece 23 and the carrying lifting driving piece 24 to move to the position above the positioning assembly, the carrying lifting driving piece 24 drives the carrying clamping jaw 25 to move downwards to the position of the positioning assembly, the carrying clamping jaw 25 releases the capacitor 71 to place the capacitor 71 on the positioning assembly, and then the carrying lifting driving piece 24 moves upwards to return to the original position.
S3, processing, namely driving the positioning assembly and the capacitor 71 to move by the conveyor belt 32, stopping the conveyor belt 32 when the positioning assembly moves to the first bending mechanism 41, driving the positioning assembly 34 and the capacitor 71 to move towards the position close to the first bending mechanism 41 by the positioning driving piece 33, enabling the first bending mechanism 41 to move and bend the capacitor 71, returning the first bending mechanism 41 to the original position, and driving the positioning assembly 34 and the capacitor 71 to move away from the first bending mechanism 41 by the positioning driving piece 33 after the first bending sensor detects that the first bending mechanism 41 returns to the original position;
When the positioning assembly moves to the cutting mechanism 43, the conveyor belt 32 stops, the positioning driving piece 33 drives the positioning block 34 and the capacitor 71 to move towards the position close to the cutting mechanism 43, the cutting mechanism 43 moves and bends the capacitor 71, then the cutting mechanism 43 returns to the original position, after the cutting sensor detects that the cutting mechanism 43 returns to the original position, the positioning driving piece 33 drives the positioning block 34 and the capacitor 71 to move towards the direction far away from the cutting mechanism 43, and the conveyor belt 32 drives the positioning assembly and the capacitor 71 to move out of the cutting mechanism 43;
When the positioning assembly moves to the second bending mechanism 42, the conveyor belt 32 stops, the positioning driving piece 33 drives the positioning block 34 and the capacitor 71 to move towards the position close to the second bending mechanism 42, the second bending mechanism 42 moves and bends the capacitor 71, then the second bending mechanism 42 returns to the original position, after the second bending sensor detects that the second bending mechanism 42 returns to the original position, the positioning driving piece 33 drives the positioning block 34 and the capacitor 71 to move towards the direction far away from the second bending mechanism 42, and the conveyor belt 32 drives the positioning assembly and the capacitor 71 to move out of the second bending mechanism 42.
S4, assembling, namely placing a micro-motor main body on the micro-motor conveying mechanism 14, driving the positioning assembly to move to the overturning assembling mechanism 51 by the conveying belt 32, and stopping suspending operation of the conveying belt 32 when the positioning assembly is detected by the conveying sensor.
S5, judging whether to circulate, namely judging whether to reprocess, if so, driving the positioning assembly to move to the conveying mechanism 21 by the conveying belt 32, and entering a step S2, and if not, entering a step S6.
S6, ending.
The overturning assembly mechanism 51 clamps the capacitor 71 from the positioning assembly and overturns the capacitor 71 and places the capacitor 71 on the micro-motor main body, and the concrete process is that the assembly translation driving piece 52 drives the assembly lifting driving piece 53, the assembly rotation driving piece 54 and the assembly clamping jaw 55 to move to the position above the positioning assembly, the assembly lifting driving piece 53 drives the assembly rotation driving piece 54 and the assembly clamping jaw 55 to move downwards to the position of the positioning assembly, the assembly clamping jaw 55 clamps the capacitor 71 on the positioning assembly, then the assembly lifting driving piece 53 drives the assembly clamping jaw 55 to move upwards, the assembly rotation driving piece 54 drives the assembly clamping jaw 55 and the capacitor 71 to overturn, the capacitor 71 is positioned at an angle required by assembly to the micro-motor main body, the assembly translation driving piece 52 drives the assembly clamping jaw 55 to move to the position above the micro-motor main body, the assembly lifting driving piece 53 drives the assembly clamping jaw 55 and the capacitor 71 to move downwards to the position of the micro-motor main body, the assembly clamping jaw 55 loosens the capacitor 71 to place the capacitor 71 on the micro-motor main body, and then the assembly lifting driving piece 53 drives the assembly clamping jaw 55 to move upwards to move away from the micro-motor main body, and the installation of the capacitor 71 and the micro-motor main body is realized.
This embodiment has the following advantages:
The invention provides full automatic production equipment for feeding, bending, cutting and assembling the complete micro-motor capacitor 71. Not only is the automatic processing of the bending assembly of the capacitor 71 realized, but also the positioning precision of the capacitor 71 in the transportation, processing and assembly processes can be well ensured, and whether the product is placed in place or not and whether the mechanism moves in place or not can be detected by a sensor. The capacitor 71 of each micro-motor product is ensured to have consistent bending angle and length and high automation degree in the continuous processing process, and meanwhile, the higher product quality is realized, and the advantage of lower reject ratio is achieved.
According to the invention, the feeding method of human-material separation is adopted, after the capacitor 71 is arranged on the feeding mechanism 12, the capacitor 71 is fed to the feeding transport mechanism 13 through the feeding mechanism 12, so that human-material separation in the feeding process of the capacitor 71 is realized. After the production is finished, the micro-motor main body is directly conveyed to the micro-motor conveying mechanism 14 by an external production line, so that the separation of human materials in the feeding process of the micro-motor main body is realized. The feeding mode of people material separation reserves sufficient space for operators to place products, and the feeding is performed outside the equipment, so that normal operation and operation beat of the equipment are not affected, the equipment operation is not interfered, the safety of the operators is ensured, meanwhile, equipment faults or poor products caused by collision between the operators and a mechanism in the process of placing the products can be effectively avoided, and the risk is reduced.
The invention takes the bending of the capacitor 71 for the automobile micro motor as an example, can meet the bending, cutting and assembling requirements of various capacitor 71 products with different types and sizes, and has reliability. The platform device can realize the universal capacitance 71 bending function of all motor production lines by only adjusting the tool for carrying the clamping jaw 25 and placing and replacing the size and the dimension of the processing tool, and can realize the quick replacement of multiple types of micro-motor products, realize the platform capacitance 71 bending mechanism with multiple varieties and multiple styles, and has high popularization value.
When the capacitor 71 is moved to the feeding and transporting mechanism 13, the capacitor 71 can be limited through the feeding and transporting mechanism 13, so that the capacitors 71 are orderly arranged in sequence and have the same orientation, a foundation is provided for the subsequent higher-precision positioning of the capacitor 71, the reliability of the capacitor 71 in the movement process of the feeding and transporting mechanism 13 can be ensured, and the capacitor 71 is prevented from being blocked due to inconsistent angles.
One capacitor 71 is lifted upwards through the feeding platform 61, so that the carrying mechanism 21 can independently clamp one capacitor 71 without being clamped by other capacitors 71, collision with the capacitor 71 which is not clamped when the carrying mechanism 21 clamps one capacitor 71 can be prevented, and the accuracy of the position of the capacitor 71 which is not clamped on the feeding and conveying mechanism 13 is ensured.
When the feeding platform 61 moves upwards, if the feeding sensor detects the capacitor 71, the feeding transport mechanism 13 pauses to operate, so that the capacitor 71 on the feeding transport mechanism 13 is prevented from moving below the feeding platform 61 and clamping the feeding platform 61, and the reliability is improved. When the loading platform 61 is to be returned to its original position, the loading transport mechanism 13 is started and continues to transport the capacitor 71.
Because the pins 72 of the capacitor 71 are utilized for limiting on the feeding and transporting platform, the capacitor 71 needs to be turned over in the process of processing the capacitor 71, so that the pins 72 of the capacitor 71 are conveniently bent and cut. The capacitor 71 is turned over by the carrying mechanism 21 and then placed on the positioning assembly, so that the positioning accuracy of the capacitor 71 is improved, and the pin 72 of the capacitor 71 can be conveniently processed.
The capacitor 71 is respectively bent, cut and folded for the first time through the first bending mechanism 41, the cutting mechanism 43 and the second bending mechanism 42, so that the capacitor 71 is processed for multiple times in different forms, and the applicability is effectively improved. The apparatus can be applied to processing of different capacitors 71 and different shapes by providing a plurality of different types of processing mechanisms on the conveying path of the conveyor 32 according to processing requirements, and has the advantage of high applicability. Different processing requirements can be met by arranging different processing modules on the path of the conveying belt 32, and a modularized design can be formed, so that the conveying belt has higher popularization value.
After the capacitor 71 is bent and cut, the turnover assembly mechanism 51 directly removes the capacitor 71 from the positioning assembly, so that the positioning accuracy of the capacitor 71 on the turnover assembly mechanism 51 is ensured. After the capacitor 71 is turned to a proper angle, the capacitor 71 is assembled on the micro-motor main body, so that automatic assembly of the capacitor 71 and the micro-motor main body is realized, the assembly precision of the capacitor 71 can be ensured, and the advantages of higher assembly efficiency and lower reject ratio are achieved.
The feeding and transporting mechanism 13 utilizes the vibration generated in the working process of the vibration feeding disc to enable the material to move along the inclined direction of the feeding and transporting mechanism 13 in the vibration process, so that the function of conveying the material to the feeding platform 61 is realized, an additional power module is not needed, and the effects of reducing cost and saving space are achieved.
The second bending mechanism 42 can bend the pins 72 of the capacitor 71 for the second time, so that more complex parts can be processed, and the applicability is improved.
The second bending mechanism 42 is mounted on the assembly lifting driving piece 53, so that the second bending mechanism 42 can be driven to move by the assembly translation driving piece 52, the function of adjusting the position of the second bending mechanism 42 is achieved, the position of the second bending mechanism 42 for bending the capacitor 71 can be adjusted according to the requirements of the workpiece size and the equipment size, and the applicability is improved.
Variations and modifications to the above would be obvious to persons skilled in the art to which the invention pertains from the foregoing description and teachings. Therefore, the invention is not limited to the specific embodiments disclosed and described above, but some modifications and changes of the invention should be also included in the scope of the claims of the invention. In addition, although specific terms are used in the present specification, these terms are for convenience of description only and do not constitute any limitation on the invention.
Claims (5)
1. The capacitor bending device for the micro-motor production line comprises a frame (11), a feeding mechanism (12), a feeding transport mechanism (13) and a first bending mechanism (41), and is characterized by further comprising a conveying mechanism (21), a station transport mechanism (31), a turnover assembly mechanism (51) and a micro-motor transport mechanism (14), wherein the feeding mechanism (12), the feeding transport mechanism (13), the first bending mechanism (41), the conveying mechanism (21), the station transport mechanism (31), the turnover assembly mechanism (51) and the micro-motor transport mechanism (14) are all arranged on the frame (11), the feeding transport mechanism (13) is connected with the feeding mechanism (12), the feeding transport mechanism (13) is provided with a feeding platform (61), the conveying mechanism (21) is arranged between the feeding platform (61) and the station transport mechanism (31), the turnover assembly mechanism (51) and the conveying mechanism (21) are both positioned on a conveying route of the station transport mechanism (31), and the first bending mechanism (41) is positioned between the turnover assembly mechanism (51) and the conveying mechanism (21);
The feeding platform (61) comprises a feeding rotation driving piece (62), a feeding lifting driving piece (63) and a clamping platform (64), wherein the feeding rotation driving piece (62) is arranged on the frame (11), the feeding lifting driving piece (63) is arranged on the output end of the feeding rotation driving piece (62), and the clamping platform (64) is arranged on the output end of the feeding lifting driving piece (63);
The carrying mechanism (21) comprises a carrying translation driving piece (22), a carrying rotation driving piece (23) and a carrying lifting driving piece (24), wherein the carrying translation driving piece (22) is arranged on the frame (11), the carrying lifting driving piece (24) is arranged at the output end of the carrying translation driving piece (22), the carrying rotation driving piece (23) is fixedly arranged at the output end of the carrying rotation driving piece (23), and the carrying clamping jaw (25) is arranged at the output end of the carrying rotation driving piece (23);
The station conveying mechanism (31) comprises a conveying belt (32) and a positioning assembly, the positioning assembly is arranged on the conveying belt (32), the positioning assembly comprises a positioning driving piece (33) and a positioning block (34), the positioning driving piece (33) is arranged on the conveying belt (32), and the positioning block (34) is arranged on the positioning driving piece (33);
The cutting machine also comprises a cutting mechanism (43), wherein the cutting mechanism (43) is arranged on the frame (11);
the turnover assembly mechanism (51) comprises an assembly translation driving piece (52), an assembly lifting driving piece (53) and an assembly rotation driving piece (54), wherein the assembly translation driving piece (52) is installed on the frame (11), the assembly lifting driving piece (53) is installed on the output end of the assembly translation driving piece (52), the assembly rotation driving piece (54) is installed on the output end of the assembly lifting driving piece (53), and an assembly clamping jaw (55) is installed at the output end of the assembly rotation driving piece (54);
The material clamping platform (64) is provided with a material clamping groove (65) with an opening facing the feeding conveying mechanism (13), the material clamping groove (65) can be clamped into one capacitor (71), and pins (72) of the capacitor (71) penetrate through the material clamping groove (65) when the capacitor (71) is clamped into the material clamping groove (65).
2. The capacitive bending device for the micro-motor production line according to claim 1, wherein the feeding mechanism (12) is a vibration feeding disc, the whole feeding conveying mechanism (13) is plate-shaped, the output end of the vibration feeding disc is fixedly connected with one end of the feeding conveying mechanism (13), one end, far away from the vibration feeding disc, of the feeding conveying mechanism (13) is arranged in a downward inclined mode, and the feeding platform (61) is located at one end, far away from the vibration feeding disc, of the feeding conveying mechanism (13).
3. The capacitive bending device for a micro-machine production line of claim 1, further comprising a second bending mechanism (42).
4. A capacitive bending device for a micro-machine line according to claim 3, characterized in that said second bending mechanism (42) is mounted on the output of an assembly lift drive (53).
5. The control method of the capacitor bending device for the micro-motor production line is characterized by comprising a frame (11), a feeding mechanism (12), a feeding conveying mechanism (13) and a first bending mechanism (41), and further comprising a conveying mechanism (21), a station conveying mechanism (31), a turnover assembly mechanism (51) and a micro-motor conveying mechanism (14), wherein the feeding mechanism (12), the feeding conveying mechanism (13), the first bending mechanism (41), the conveying mechanism (21), the station conveying mechanism (31), the turnover assembly mechanism (51) and the micro-motor conveying mechanism (14) are all arranged on the frame (11), the feeding conveying mechanism (13) is connected with the feeding mechanism (12), the feeding conveying mechanism (13) is provided with a feeding platform (61), the conveying mechanism (21) is arranged between the feeding platform (61) and the station conveying mechanism (31), and the turnover assembly mechanism (51) and the conveying mechanism (21) are both arranged on a conveying path of the conveying mechanism (31), and the turnover assembly mechanism (21) is arranged between the first bending mechanism (41) and the station conveying mechanism (31);
The method comprises the following steps:
S1, feeding, namely arranging a plurality of capacitors (71) in the feeding mechanism (12), wherein the feeding mechanism (12) sequentially feeds the capacitors (71) onto a feeding conveying mechanism (13), and the feeding conveying mechanism (13) conveys the capacitors (71) to a feeding platform (61);
S2, carrying materials, wherein the feeding platform (61) moves upwards and lifts a capacitor (71) positioned on the feeding platform (61) to enable the capacitor (71) to be separated from the feeding conveying mechanism (13), the carrying mechanism (21) clamps the capacitor (71) from the feeding platform (61), the feeding platform (61) moves downwards to return to the original position, then the feeding conveying mechanism (13) is started, and the carrying mechanism (21) places the capacitor (71) on the positioning assembly to enable the capacitor (71) to be clamped with the positioning assembly to achieve positioning of the capacitor (71);
S3, processing, wherein the conveyor belt (32) drives the positioning assembly and the capacitor (71) to move, the conveyor belt (32) stops when the positioning assembly moves to the first bending mechanism (41), the first bending mechanism (41) moves and bends the capacitor (71), then the first bending mechanism (41) returns to the original position, and the conveyor belt (32) drives the positioning assembly and the capacitor (71) to move out of the first bending mechanism (41);
S4, assembling, namely placing a micro-motor main body on the micro-motor conveying mechanism (14), wherein the conveying belt (32) drives the positioning assembly to move to the overturning assembly mechanism (51), and the overturning assembly mechanism (51) clamps the capacitor (71) from the positioning assembly and places the capacitor (71) on the micro-motor main body after overturning.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310742456.4A CN117023112B (en) | 2023-06-21 | 2023-06-21 | Capacitor bending device for micro-motor production line and control method thereof |
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| CN202310742456.4A CN117023112B (en) | 2023-06-21 | 2023-06-21 | Capacitor bending device for micro-motor production line and control method thereof |
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| CN117023112B true CN117023112B (en) | 2025-05-06 |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106973564A (en) * | 2017-05-17 | 2017-07-21 | 台州学院 | A kind of installation equipment for being used to be installed to safety electric capacity on circuit board |
| CN113118764A (en) * | 2021-04-14 | 2021-07-16 | 六壹八技术(深圳)有限公司 | Motor capacitor assembling device |
| CN113146234A (en) * | 2021-04-14 | 2021-07-23 | 六壹八技术(深圳)有限公司 | Motor capacitor assembly machine |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110600281A (en) * | 2019-08-30 | 2019-12-20 | 何国标 | Automatic assembling equipment and assembling method for micro capacitor bank |
| CN111330809B (en) * | 2020-04-10 | 2025-02-18 | 广东沃德精密科技股份有限公司 | Capacitor assembly machine |
| CN214237897U (en) * | 2021-02-01 | 2021-09-21 | 褚金科 | A electric capacity automatic clamping mechanism for micromotor assembly |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106973564A (en) * | 2017-05-17 | 2017-07-21 | 台州学院 | A kind of installation equipment for being used to be installed to safety electric capacity on circuit board |
| CN113118764A (en) * | 2021-04-14 | 2021-07-16 | 六壹八技术(深圳)有限公司 | Motor capacitor assembling device |
| CN113146234A (en) * | 2021-04-14 | 2021-07-23 | 六壹八技术(深圳)有限公司 | Motor capacitor assembly machine |
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