CN117070249A - Method and system for producing low-sulfur petroleum coke at low cost - Google Patents
Method and system for producing low-sulfur petroleum coke at low cost Download PDFInfo
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- 229910052717 sulfur Inorganic materials 0.000 title claims abstract description 102
- 239000011593 sulfur Substances 0.000 title claims abstract description 102
- 239000002006 petroleum coke Substances 0.000 title claims abstract description 89
- 238000000034 method Methods 0.000 title claims abstract description 55
- 239000002994 raw material Substances 0.000 claims abstract description 62
- 238000004939 coking Methods 0.000 claims abstract description 51
- 230000008569 process Effects 0.000 claims abstract description 48
- 239000002904 solvent Substances 0.000 claims abstract description 47
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 45
- 230000003111 delayed effect Effects 0.000 claims abstract description 43
- 238000004519 manufacturing process Methods 0.000 claims abstract description 35
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 33
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 32
- 239000010426 asphalt Substances 0.000 claims abstract description 30
- 239000003921 oil Substances 0.000 claims description 79
- 238000005984 hydrogenation reaction Methods 0.000 claims description 23
- 239000003054 catalyst Substances 0.000 claims description 22
- 238000006243 chemical reaction Methods 0.000 claims description 20
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 16
- 239000001257 hydrogen Substances 0.000 claims description 16
- 229910052739 hydrogen Inorganic materials 0.000 claims description 16
- 239000000295 fuel oil Substances 0.000 claims description 12
- 238000005194 fractionation Methods 0.000 claims description 11
- 238000005520 cutting process Methods 0.000 claims description 10
- 229910052751 metal Inorganic materials 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 10
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 9
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 claims description 8
- 239000010941 cobalt Substances 0.000 claims description 8
- 229910017052 cobalt Inorganic materials 0.000 claims description 8
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 8
- 150000002739 metals Chemical class 0.000 claims description 8
- 229910000476 molybdenum oxide Inorganic materials 0.000 claims description 8
- PQQKPALAQIIWST-UHFFFAOYSA-N oxomolybdenum Chemical compound [Mo]=O PQQKPALAQIIWST-UHFFFAOYSA-N 0.000 claims description 8
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 7
- 229910052750 molybdenum Inorganic materials 0.000 claims description 7
- 239000011733 molybdenum Substances 0.000 claims description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 6
- 239000007789 gas Substances 0.000 claims description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 4
- 239000001273 butane Substances 0.000 claims description 4
- 238000001125 extrusion Methods 0.000 claims description 4
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 claims description 4
- 239000001294 propane Substances 0.000 claims description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 3
- 238000005265 energy consumption Methods 0.000 abstract description 15
- 238000005504 petroleum refining Methods 0.000 abstract description 2
- 230000000052 comparative effect Effects 0.000 description 10
- 238000005457 optimization Methods 0.000 description 10
- 239000012467 final product Substances 0.000 description 8
- 229910000428 cobalt oxide Inorganic materials 0.000 description 6
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 description 6
- 239000000571 coke Substances 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 238000004523 catalytic cracking Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000006477 desulfuration reaction Methods 0.000 description 2
- 230000023556 desulfurization Effects 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000003502 gasoline Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G67/00—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/20—Characteristics of the feedstock or the products
- C10G2300/201—Impurities
- C10G2300/202—Heteroatoms content, i.e. S, N, O, P
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- Oil, Petroleum & Natural Gas (AREA)
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- Organic Chemistry (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Abstract
一种低成本生产低硫石油焦方法及系统,涉及到石油炼化领域的延迟焦化生产石油焦,该方法将渣油原料分成两部分,一部分加氢脱硫得到重馏分,另一部分使用溶剂脱沥青工艺处理,得到脱油沥青,最后将脱油沥青和重馏分混合进行延迟焦化来生产低硫石油焦。本发明通过优化工艺路线,将常规的加氢脱硫工艺与溶剂脱沥青工艺进行复合,从而在大幅度提升进入延迟焦化装置原料中残碳量的同时,不会显著提升硫含量,从而有效降低了产物石油焦中的硫含量,整个工艺过程能耗显著降低,而且所使用的减压渣油,因为硫含量较高,其原料成本也很低,最终大幅度降低了低硫石油焦的生产成本。
A low-cost method and system for producing low-sulfur petroleum coke, involving delayed coking in the field of petroleum refining to produce petroleum coke. This method divides the residual oil raw material into two parts, one part is hydrodesulfurized to obtain a heavy fraction, and the other part is deasphalted using a solvent Process treatment to obtain deoiled asphalt, and finally mix the deoiled asphalt and heavy fractions for delayed coking to produce low-sulfur petroleum coke. By optimizing the process route, the present invention combines the conventional hydrodesulfurization process with the solvent deasphalting process, thereby greatly increasing the amount of residual carbon in the raw materials entering the delayed coking unit without significantly increasing the sulfur content, thus effectively reducing the The sulfur content in the product petroleum coke significantly reduces the energy consumption of the entire process, and the vacuum residue used has a low raw material cost due to its high sulfur content, ultimately significantly reducing the production cost of low-sulfur petroleum coke. .
Description
技术领域Technical field
本发明涉及到石油炼化领域中的延迟焦化生产石油焦,具体的说是一种低成本生产低硫石油焦方法及系统。The present invention relates to delayed coking to produce petroleum coke in the field of petroleum refining, specifically a low-cost method and system for producing low-sulfur petroleum coke.
背景技术Background technique
石油焦是延迟焦化装置的主要产物,石油焦的收率一般在25%~30%。根据石油焦硫含量的不同,可分为高硫焦(硫含量3%以上)和低硫焦(硫含量3%以下)。低硫焦可作为可用作电极焦或冶金焦;而高硫焦则一般用作燃料。Petroleum coke is the main product of the delayed coking unit, and the yield of petroleum coke is generally 25% to 30%. According to the different sulfur content of petroleum coke, it can be divided into high-sulfur coke (sulfur content above 3%) and low-sulfur coke (sulfur content below 3%). Low-sulfur coke can be used as electrode coke or metallurgical coke; while high-sulfur coke is generally used as fuel.
近年来,低硫石油焦的需求量越来越大。然而,石油焦产品普遍存在硫含量偏高的问题。石油焦中硫含量偏高不仅会限制其利用途径,同时还会导致其利用价值降低。高硫石油焦的使用还会产生诸多问题,如会产生大量的含硫气体(如二氧化硫),造成污染环境;会导致设备的腐蚀,使企业的生产成本升高。因此,如何获得低硫石油焦是相关企业当前急需解决的问题。In recent years, the demand for low-sulfur petroleum coke has been increasing. However, petcoke products generally have high sulfur content. The high sulfur content in petroleum coke will not only limit its utilization methods, but also reduce its utilization value. The use of high-sulfur petroleum coke will also cause many problems, such as producing a large amount of sulfur-containing gases (such as sulfur dioxide), causing environmental pollution; causing corrosion of equipment, and increasing production costs of enterprises. Therefore, how to obtain low-sulfur petroleum coke is an urgent problem that relevant companies currently need to solve.
目前来说,要获得低硫石油焦,一种是对现有的高硫石油焦进行后续的脱硫处理,另一种是从源头控制,对焦化装置的原料进行前处理,降低其硫含量,代表性的技术是加氢脱硫,一般有沸腾床、固定床和悬浮床加氢脱硫技术。Currently, in order to obtain low-sulfur petroleum coke, one is to carry out subsequent desulfurization treatment on the existing high-sulfur petroleum coke, and the other is to control it from the source and pre-process the raw materials of the coking unit to reduce its sulfur content. The representative technology is hydrodesulfurization, which generally includes ebullating bed, fixed bed and suspended bed hydrodesulfurization technologies.
其中,悬浮床加氢未转化油灰分较高,不适宜焦化工艺加工;固定床渣油加氢一般为催化裂化提供进料,多产汽油,满足最大化效益,固定床渣油加氢与延迟焦化相结合,存在焦化、催化裂化争夺原料的矛盾;Among them, suspended bed hydrogenation has high unconverted oil ash content and is not suitable for coking process; fixed bed residual oil hydrogenation generally provides feed for catalytic cracking and produces more gasoline to maximize benefits. Fixed bed residual oil hydrogenation is delayed When coking is combined, there is a conflict between coking and catalytic cracking competing for raw materials;
沸腾床加氢处理后的未转化油中硫含量及金属含量降低,但是相对于常规的原料依然较高;虽然从其硫含量、残炭含量、金属含量考虑,适宜用延迟焦化工艺进行加工,但是沸腾床加氢工艺压力高,能耗大,通过深度加氢降低渣油硫含量,生产低硫石油焦,生产成本居高不下。The sulfur content and metal content in the unconverted oil after ebullating bed hydrotreating are reduced, but they are still higher than conventional raw materials; although considering its sulfur content, residual carbon content, and metal content, it is suitable to be processed by the delayed coking process. However, the ebullating bed hydrogenation process has high pressure and high energy consumption. Through deep hydrogenation to reduce the sulfur content of the residual oil and produce low-sulfur petroleum coke, the production cost remains high.
发明内容Contents of the invention
为了解决现有沸腾床加氢工艺生产低硫石油焦存在的成本高、能耗大的问题,本发明提供了一种低成本生产低硫石油焦方法及系统,通过将沸腾床加氢与溶剂脱沥青工艺有机结合,大幅度降低了整个系统的能耗和生产成本。In order to solve the problems of high cost and large energy consumption in the production of low-sulfur petroleum coke by the existing ebullating bed hydrogenation process, the present invention provides a low-cost method and system for producing low-sulfur petroleum coke by combining ebullating bed hydrogenation with a solvent. The organic combination of deasphalting process greatly reduces the energy consumption and production cost of the entire system.
本发明为解决上述技术问题所采用的技术方案为:一种低成本生产低硫石油焦方法,包括以下步骤:The technical solution adopted by the present invention to solve the above technical problems is: a low-cost method for producing low-sulfur petroleum coke, which includes the following steps:
1)将渣油原料分成A和B两部分,将A部分进行加氢脱硫,并以450~600℃为切割点分馏出残碳含量较高的重馏分和残碳含量较低的轻馏分;1) Divide the residual oil raw material into two parts, A and B, hydrodesulfurize part A, and use 450 to 600°C as the cutting point to fractionate the heavy fraction with higher residual carbon content and the light fraction with lower residual carbon content;
2)将B部分使用溶剂脱沥青工艺处理,得到脱沥青油和脱油沥青;2) Treat Part B using a solvent deasphalting process to obtain deasphalted oil and deoiled asphalt;
3)将步骤1)得到的重馏分与步骤2)得到的脱油沥青混合后延迟焦化,得到低硫石油焦。3) Mix the heavy fraction obtained in step 1) with the deoiled asphalt obtained in step 2) and perform delayed coking to obtain low-sulfur petroleum coke.
作为上述低成本生产低硫石油焦方法的另一种优化方案,所述渣油原料为减压渣油,且减压渣油中硫含量为0.5wt%~3wt%,残碳含量为20wt%~50wt%。As another optimization solution for the above-mentioned low-cost low-sulfur petroleum coke production method, the residual oil raw material is vacuum residual oil, and the sulfur content in the vacuum residual oil is 0.5wt%~3wt%, and the residual carbon content is 20wt% ~50wt%.
作为上述低成本生产低硫石油焦方法的另一种优化方案,所述步骤1)中加氢脱硫时所用催化剂的活性金属为钴和钼,且其中钴的氧化物的质量含量为1%~20%,钼的氧化物的含量为1%~30%,催化剂的载体为氧化铝、氧化硅、氧化铝-氧化硅或氧化钛中的一种或几种。As another optimization solution for the above-mentioned low-cost production of low-sulfur petroleum coke, the active metals of the catalyst used during hydrodesulfurization in step 1) are cobalt and molybdenum, and the mass content of cobalt oxide is 1% to 1%. 20%, the content of molybdenum oxide is 1% to 30%, and the catalyst carrier is one or more of alumina, silicon oxide, alumina-silica or titanium oxide.
作为上述低成本生产低硫石油焦方法的另一种优化方案,所述催化剂的形状为挤出物或球形,堆密度为0.4~0.9g/cm3,挤出直径或球形直径为0.08~1.2mm,比表面积为100~300m2/g。As another optimization solution for the above-mentioned low-cost low-sulfur petroleum coke production method, the shape of the catalyst is an extrudate or spherical shape, the bulk density is 0.4-0.9g/cm 3 , and the extrusion diameter or spherical diameter is 0.08-1.2 mm, the specific surface area is 100~300m 2 /g.
作为上述低成本生产低硫石油焦方法的另一种优化方案,所述步骤1)中加氢脱硫的反应压力为6~30MPa,反应温度为400~490℃,液时体积空速比为0.1~5.0h-1,氢油体积比为200~2000。As another optimization solution for the above-mentioned low-cost low-sulfur petroleum coke production method, the reaction pressure of hydrodesulfurization in step 1) is 6-30MPa, the reaction temperature is 400-490°C, and the liquid hourly volume space velocity ratio is 0.1 ~5.0h -1 , the volume ratio of hydrogen to oil is 200~2000.
作为上述低成本生产低硫石油焦方法的另一种优化方案,所述步骤1)中加氢脱硫的反应压力优选为15~20MPa,反应温度优选为420~470℃,液时体积空速优选为0.5~2.0h-1,氢油体积比优选为400~1000。As another optimization solution for the above-mentioned low-sulfur petroleum coke production method, the reaction pressure of hydrodesulfurization in step 1) is preferably 15-20MPa, the reaction temperature is preferably 420-470°C, and the liquid hourly volume space velocity is preferably is 0.5 to 2.0 h -1 , and the hydrogen to oil volume ratio is preferably 400 to 1000.
作为上述低成本生产低硫石油焦方法的另一种优化方案,所述步骤2)中溶剂脱沥青工艺所用溶剂为丙烷、丁烷或戊烷,压力为3.0~5.0MPa,温度为120~190℃,溶剂比为4.0~6.0。As another optimization solution for the above-mentioned low-cost production of low-sulfur petroleum coke, the solvent used in the solvent deasphalting process in step 2) is propane, butane or pentane, the pressure is 3.0~5.0MPa, and the temperature is 120~190 ℃, solvent ratio is 4.0~6.0.
作为上述低成本生产低硫石油焦方法的另一种优化方案,所述步骤3)中,重馏分占混合后总质量的75-85%。As another optimization solution for the above-mentioned low-cost production of low-sulfur petroleum coke, in step 3), the heavy fraction accounts for 75-85% of the total mass after mixing.
作为上述低成本生产低硫石油焦方法的另一种优化方案,所述步骤3)中延迟焦化的温度为450~550℃,压力为150~240kPa。As another optimization solution for the above-mentioned low-cost method for producing low-sulfur petroleum coke, the temperature of delayed coking in step 3) is 450-550°C and the pressure is 150-240kPa.
作为上述低成本生产低硫石油焦方法的另一种优化方案,所述步骤3)中延迟焦化的温度优选为490℃,压力优选为170~180kPa。As another optimization solution for the above-mentioned low-cost method for producing low-sulfur petroleum coke, the temperature of delayed coking in step 3) is preferably 490°C, and the pressure is preferably 170-180 kPa.
一种低成本生产低硫石油焦系统,包括原料管线、沸腾床加氢装置、溶剂脱沥青装置和延迟焦化装置,所述原料管线分别通过第一分支管线和第二分支管线将渣油原料送入到沸腾床加氢装置和溶剂脱沥青装置内,沸腾床加氢装置生成的重油经重油管线送入分馏塔内切割分馏,产生的轻馏分经轻馏分管线排出,重馏分进入到汇流管线内;所述溶剂脱沥青装置产生的脱沥青油经油气管线排出,产生的脱油沥青经沥青管线也送入到汇流管线中,并与汇流管线内的重馏分混合后送入到延迟焦化装置内。A low-cost production system for low-sulfur petroleum coke, including a raw material pipeline, an ebullating bed hydrogenation device, a solvent deasphalting device and a delayed coking device. The raw material pipeline delivers residual oil raw materials through a first branch pipeline and a second branch pipeline respectively. It enters the ebullating bed hydrogenation unit and the solvent deasphalting unit. The heavy oil generated by the ebullating bed hydrogenation unit is sent to the fractionation tower for cutting and fractionation through the heavy oil pipeline. The generated light fraction is discharged through the light fraction pipeline, and the heavy fraction enters the converging line. ; The deasphalted oil produced by the solvent deasphalting device is discharged through the oil and gas pipeline, and the deoiled asphalt produced is also sent to the converging line through the asphalt pipeline, and is mixed with the heavy fraction in the converging line and then sent to the delayed coking device .
本发明的机理在于:基于焦化反应机理与硫转移规律,通过试验研究发现,对于相同加工工艺生成的原料,在延迟焦化过程中,原料中的硫进入石油焦中的量大致是相当的。因此对于相同硫含量的原料,提高石油焦产率,就可以降低石油焦中的硫含量。The mechanism of the present invention is: based on the coking reaction mechanism and the law of sulfur transfer, it is found through experimental research that for raw materials generated by the same processing technology, the amount of sulfur in the raw materials entering the petroleum coke is roughly equivalent during the delayed coking process. Therefore, for raw materials with the same sulfur content, increasing the yield of petroleum coke can reduce the sulfur content in petroleum coke.
通过研究发现,石油焦产率主要受原料残炭含量的影响,残炭含量越高,石油焦产率越高。因此,为了获得更高的石油焦产率,可以加工高残碳含量的原料;Through research, it was found that the petroleum coke yield is mainly affected by the residual carbon content of the raw material. The higher the residual carbon content, the higher the petroleum coke yield. Therefore, to obtain higher petcoke yields, feedstocks with high residual carbon content can be processed;
根据焦化反应机理,当焦化原料硫含量一定时,提高原料残炭含量,可以降低石油焦硫含量。According to the coking reaction mechanism, when the sulfur content of the coking raw material is constant, increasing the residual carbon content of the raw material can reduce the sulfur content of petroleum coke.
另,由于脱油沥青的特性(流动性差、极易结焦),其不能单独作为延迟焦化装置的原料,必须混合几倍于自身重量的容易流动的重油,才能作为延迟焦化装置原料。In addition, due to the characteristics of deoiled asphalt (poor fluidity and easy coking), it cannot be used as a raw material for a delayed coking device alone. It must be mixed with easily flowing heavy oil several times its own weight before it can be used as a raw material for a delayed coking device.
本发明通过优化工艺路线,利用溶剂脱沥青工艺达到较高的脱残炭率和较低的脱硫率,使残炭富集到脱油沥青中,而硫不富集或少量富集,之后再将其与加氢脱硫后的重油混合作为焦化原料,在提高原料残炭值的同时,不会显著提升原料硫含量,最终有效降低了石油焦中的硫含量。By optimizing the process route, the present invention uses the solvent deasphalting process to achieve a higher carbon removal rate and a lower desulfurization rate, so that the residual carbon is enriched in the deoiled asphalt, while sulfur is not enriched or is enriched in a small amount, and then the residual carbon is enriched in a small amount. Mixing it with hydrodesulfurized heavy oil as coking raw material can increase the residual carbon value of the raw material without significantly increasing the sulfur content of the raw material, ultimately effectively reducing the sulfur content in petroleum coke.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明通过优化工艺路线,将常规的加氢脱硫工艺与溶剂脱沥青工艺进行复合,从而在大幅度提升进入延迟焦化装置原料中残碳量的同时,不会显著提升硫含量,从而有效降低了产物石油焦中的硫含量,整个工艺过程能耗显著降低,而且所使用的减压渣油,因为硫含量较高,其原料成本也很低,最终大幅度降低了低硫石油焦的生产成本。By optimizing the process route, the present invention combines the conventional hydrodesulfurization process with the solvent deasphalting process, thereby greatly increasing the amount of residual carbon in the raw materials entering the delayed coking unit without significantly increasing the sulfur content, thus effectively reducing The sulfur content in the product petroleum coke significantly reduces the energy consumption of the entire process. Moreover, the vacuum residue used has a high sulfur content and its raw material cost is also very low. This ultimately significantly reduces the production cost of low-sulfur petroleum coke. .
附图说明Description of the drawings
图1为本发明的系统结构示意图;Figure 1 is a schematic diagram of the system structure of the present invention;
图2为对比例1的系统结构图;Figure 2 is a system structure diagram of Comparative Example 1;
图3为对比例2的系统结构图;Figure 3 is a system structure diagram of Comparative Example 2;
附图标记:1、原料管线,101、第一分支管线,102、第二分支管线,2、沸腾床加氢装置,201、重油管线,3、溶剂脱沥青装置,301、油气管线,302、沥青管线,4、延迟焦化装置,401、汇流管线,5、分馏塔,501、轻馏分管线。Reference signs: 1. Raw material pipeline, 101. First branch pipeline, 102. Second branch pipeline, 2. Ebullating bed hydrogenation unit, 201. Heavy oil pipeline, 3. Solvent deasphalting unit, 301. Oil and gas pipeline, 302. Asphalt pipeline, 4. Delayed coking unit, 401. Convergence line, 5. Fractionation tower, 501. Light fraction pipeline.
具体实施方式Detailed ways
下面结合具体实施例对本发明的技术方案做进一步的详细阐述,本发明以下各实施例中未做阐明的部分,均应理解为本领域技术人员所知晓或应当知晓的技术,比如,沸腾床加氢装置、溶剂脱沥青装置、延迟焦化装置和分馏塔等的结构。The technical solutions of the present invention will be further described in detail below with reference to specific embodiments. The parts that are not explained in the following embodiments of the present invention should be understood as technologies that are known or should be known to those skilled in the art, such as ebullating bed heating. Structure of hydrogen unit, solvent deasphalting unit, delayed coking unit, fractionation tower, etc.
实施例1Example 1
一种低成本生产低硫石油焦方法,如图1所示,包括以下步骤:A low-cost method for producing low-sulfur petroleum coke, as shown in Figure 1, includes the following steps:
1)将渣油原料分成A和B两部分,将A部分进行加氢脱硫,并以450℃为切割点分馏出残碳含量较高的重馏分和残碳含量较低的轻馏分;1) Divide the residual oil raw material into two parts, A and B, hydrodesulfurize part A, and use 450°C as the cutting point to fractionate the heavy fraction with higher residual carbon content and the light fraction with lower residual carbon content;
所述渣油原料为减压渣油,且减压渣油中硫含量为3wt%,残碳含量为25wt%;The residual oil raw material is vacuum residual oil, and the sulfur content in the vacuum residual oil is 3wt%, and the residual carbon content is 25wt%;
所述加氢脱硫时所用催化剂的活性金属为钴和钼,且其中钴的氧化物的质量含量为1%,钼的氧化物的含量为30%,催化剂的载体为氧化铝;The active metals of the catalyst used in the hydrodesulfurization are cobalt and molybdenum, and the mass content of cobalt oxide is 1%, the content of molybdenum oxide is 30%, and the carrier of the catalyst is alumina;
所述催化剂的形状为挤出物,堆密度为0.4g/cm3,挤出直径为0.08mm,比表面积为100m2/g;The shape of the catalyst is an extrudate, with a bulk density of 0.4g/cm 3 , an extrusion diameter of 0.08mm, and a specific surface area of 100m 2 /g;
所述加氢脱硫的反应压力为6MPa,反应温度为400℃,液时体积空速比为0.1h-1,氢油体积比为200;The reaction pressure of the hydrodesulfurization is 6MPa, the reaction temperature is 400°C, the liquid-hour volume space velocity ratio is 0.1h -1 , and the hydrogen-to-oil volume ratio is 200;
2)将B部分使用溶剂脱沥青工艺处理,得到脱沥青油和脱油沥青;2) Treat Part B using a solvent deasphalting process to obtain deasphalted oil and deoiled asphalt;
所述溶剂脱沥青工艺所用溶剂为丙烷,压力为3.0MPa,温度为120℃,溶剂比为4.0;The solvent used in the solvent deasphalting process is propane, the pressure is 3.0MPa, the temperature is 120°C, and the solvent ratio is 4.0;
3)将步骤1)得到的重馏分与步骤2)得到的脱油沥青混合后延迟焦化,得到低硫石油焦;3) Mix the heavy fraction obtained in step 1) with the deoiled asphalt obtained in step 2) and perform delayed coking to obtain low-sulfur petroleum coke;
重馏分占混合后总质量的75%;延迟焦化的温度为450℃,压力为150kPa。The heavy fraction accounts for 75% of the total mass after mixing; the temperature of delayed coking is 450°C and the pressure is 150kPa.
经检测,最终产品石油焦中的硫含量为2.7wt%,处理1t的原料(相对于延迟焦化装置,即延迟焦化装置处理1t的原料,以下各实施例和对比例中的数据,均沿用此标准),最终生成的石油焦总量为529kg,全工艺氢耗为90kg,能耗为131kg标油。After testing, the sulfur content in the final product petroleum coke is 2.7wt%. When processing 1 ton of raw material (relative to the delayed coking device, that is, the delayed coking device processes 1 ton of raw material), the data in the following examples and comparative examples are all used. standard), the total amount of petroleum coke produced is 529kg, the hydrogen consumption of the whole process is 90kg, and the energy consumption is 131kg of standard oil.
以上为本发明的基本实施方式,可在以上基础上做进一步的改进、优化和限定,从而得到以下各实施例:The above is the basic implementation mode of the present invention. Further improvements, optimizations and limitations can be made on the above basis, thereby obtaining the following embodiments:
实施例2Example 2
一种低成本生产低硫石油焦方法,如图1所示,包括以下步骤:A low-cost method for producing low-sulfur petroleum coke, as shown in Figure 1, includes the following steps:
1)将渣油原料分成A和B两部分,将A部分进行加氢脱硫,并以500℃为切割点分馏出残碳含量较高的重馏分和残碳含量较低的轻馏分;1) Divide the residual oil raw material into two parts, A and B, hydrodesulfurize part A, and use 500°C as the cutting point to fractionate the heavy fraction with higher residual carbon content and the light fraction with lower residual carbon content;
所述渣油原料为减压渣油,且减压渣油中硫含量为3wt%,残碳含量为25wt%;The residual oil raw material is vacuum residual oil, and the sulfur content in the vacuum residual oil is 3wt%, and the residual carbon content is 25wt%;
所述加氢脱硫时所用催化剂的活性金属为钴和钼,且其中钴的氧化物的质量含量为5%,钼的氧化物的含量为25%,催化剂的载体为氧化硅;The active metals of the catalyst used in the hydrodesulfurization are cobalt and molybdenum, and the mass content of cobalt oxide is 5%, the content of molybdenum oxide is 25%, and the carrier of the catalyst is silicon oxide;
所述催化剂的形状为球形,堆密度为0.5g/cm3,球形直径为0.2mm,比表面积为150m2/g;The shape of the catalyst is spherical, with a bulk density of 0.5g/cm 3 , a spherical diameter of 0.2mm, and a specific surface area of 150m 2 /g;
所述加氢脱硫的反应压力为15MPa,反应温度为420℃,液时体积空速比为0.5h-1,氢油体积比为400;The reaction pressure of the hydrodesulfurization is 15MPa, the reaction temperature is 420°C, the liquid-hour volume space velocity ratio is 0.5h -1 , and the hydrogen-to-oil volume ratio is 400;
2)将B部分使用溶剂脱沥青工艺处理,得到脱沥青油和脱油沥青;2) Treat Part B using a solvent deasphalting process to obtain deasphalted oil and deoiled asphalt;
所述溶剂脱沥青工艺所用溶剂为丁烷,压力为3.5MPa,温度为140℃,溶剂比为4.5;The solvent used in the solvent deasphalting process is butane, the pressure is 3.5MPa, the temperature is 140°C, and the solvent ratio is 4.5;
3)将步骤1)得到的重馏分与步骤2)得到的脱油沥青混合后延迟焦化,得到低硫石油焦;3) Mix the heavy fraction obtained in step 1) with the deoiled asphalt obtained in step 2) and perform delayed coking to obtain low-sulfur petroleum coke;
重馏分占混合后总质量的80%;延迟焦化的温度为460℃,压力为170kPa。The heavy fraction accounts for 80% of the total mass after mixing; the temperature of delayed coking is 460°C and the pressure is 170kPa.
经检测,最终产品石油焦中的硫含量为2.8wt%,处理1t的原料,最终生成的石油焦总量为484kg,氢耗为96kg,能耗为133kg标油。After testing, the sulfur content in the final product petroleum coke is 2.8wt%. After processing 1t of raw material, the total amount of petroleum coke produced is 484kg, the hydrogen consumption is 96kg, and the energy consumption is 133kg standard oil.
实施例3Example 3
一种低成本生产低硫石油焦方法,如图1所示,包括以下步骤:A low-cost method for producing low-sulfur petroleum coke, as shown in Figure 1, includes the following steps:
1)将渣油原料分成A和B两部分,将A部分进行加氢脱硫,并以520℃为切割点分馏出残碳含量较高的重馏分和残碳含量较低的轻馏分;1) Divide the residual oil raw material into two parts, A and B, hydrodesulfurize part A, and use 520°C as the cutting point to fractionate the heavy fraction with higher residual carbon content and the light fraction with lower residual carbon content;
所述渣油原料为减压渣油,且减压渣油中硫含量为3wt%,残碳含量为25wt%;The residual oil raw material is vacuum residual oil, and the sulfur content in the vacuum residual oil is 3wt%, and the residual carbon content is 25wt%;
所述加氢脱硫时所用催化剂的活性金属为钴和钼,且其中钴的氧化物的质量含量为10%,钼的氧化物的含量为20%,催化剂的载体为氧化钛;The active metals of the catalyst used in the hydrodesulfurization are cobalt and molybdenum, and the mass content of cobalt oxide is 10%, the content of molybdenum oxide is 20%, and the carrier of the catalyst is titanium oxide;
所述催化剂的形状为球形,堆密度为0.6g/cm3,球形直径为0.6mm,比表面积为200m2/g;The shape of the catalyst is spherical, with a bulk density of 0.6g/cm 3 , a spherical diameter of 0.6mm, and a specific surface area of 200m 2 /g;
所述加氢脱硫的反应压力为20MPa,反应温度为450℃,液时体积空速比为1.0h-1,氢油体积比为700;The reaction pressure of the hydrodesulfurization is 20MPa, the reaction temperature is 450°C, the liquid hourly volume space velocity ratio is 1.0h -1 , and the hydrogen to oil volume ratio is 700;
2)将B部分使用溶剂脱沥青工艺处理,得到脱沥青油和脱油沥青;2) Treat Part B using a solvent deasphalting process to obtain deasphalted oil and deoiled asphalt;
所述溶剂脱沥青工艺所用溶剂为戊烷,压力为4.0MPa,温度为160℃,溶剂比为5.0;The solvent used in the solvent deasphalting process is pentane, the pressure is 4.0MPa, the temperature is 160°C, and the solvent ratio is 5.0;
3)将步骤1)得到的重馏分与步骤2)得到的脱油沥青混合后延迟焦化,得到低硫石油焦;3) Mix the heavy fraction obtained in step 1) with the deoiled asphalt obtained in step 2) and perform delayed coking to obtain low-sulfur petroleum coke;
重馏分占混合后总质量的80%;延迟焦化的温度为490℃,压力为180kPa。The heavy fraction accounts for 80% of the total mass after mixing; the temperature of delayed coking is 490°C and the pressure is 180kPa.
经检测,最终产品石油焦中的硫含量为2.9wt%,处理1t的原料,最终生成的石油焦总量为491kg,全工艺氢耗为107kg,能耗为143kg标油。After testing, the sulfur content in the final product petroleum coke is 2.9wt%. When 1 ton of raw material is processed, the total amount of petroleum coke produced is 491kg, the hydrogen consumption of the whole process is 107kg, and the energy consumption is 143kg of standard oil.
实施例4Example 4
一种低成本生产低硫石油焦方法,如图1所示,包括以下步骤:A low-cost method for producing low-sulfur petroleum coke, as shown in Figure 1, includes the following steps:
1)将渣油原料分成A和B两部分,将A部分进行加氢脱硫,并以550℃为切割点分馏出残碳含量较高的重馏分和残碳含量较低的轻馏分;1) Divide the residual oil raw material into two parts, A and B, hydrodesulfurize part A, and use 550°C as the cutting point to fractionate the heavy fraction with higher residual carbon content and the light fraction with lower residual carbon content;
所述渣油原料为减压渣油,且减压渣油中硫含量为3wt%,残碳含量为25wt%;The residual oil raw material is vacuum residual oil, and the sulfur content in the vacuum residual oil is 3wt%, and the residual carbon content is 25wt%;
所述加氢脱硫时所用催化剂的活性金属为钴和钼,且其中钴的氧化物的质量含量为15%,钼的氧化物的含量为10%,催化剂的载体为氧化铝-氧化硅;The active metals of the catalyst used in the hydrodesulfurization are cobalt and molybdenum, and the mass content of cobalt oxide is 15%, and the content of molybdenum oxide is 10%, and the carrier of the catalyst is alumina-silica;
所述催化剂的形状为挤出物,堆密度为0.7g/cm3,挤出直径为0.8mm,比表面积为250m2/g;The shape of the catalyst is an extrudate, with a bulk density of 0.7g/cm 3 , an extrusion diameter of 0.8mm, and a specific surface area of 250m 2 /g;
所述加氢脱硫的反应压力为25MPa,反应温度为470℃,液时体积空速比为2.0h-1,氢油体积比为1000;The reaction pressure of the hydrodesulfurization is 25MPa, the reaction temperature is 470°C, the liquid hourly volume space velocity ratio is 2.0h -1 , and the hydrogen to oil volume ratio is 1000;
2)将B部分使用溶剂脱沥青工艺处理,得到脱沥青油和脱油沥青;2) Treat Part B using a solvent deasphalting process to obtain deasphalted oil and deoiled asphalt;
所述溶剂脱沥青工艺所用溶剂为丁烷,压力为4.5MPa,温度为170℃,溶剂比为5.5;The solvent used in the solvent deasphalting process is butane, the pressure is 4.5MPa, the temperature is 170°C, and the solvent ratio is 5.5;
3)将步骤1)得到的重馏分与步骤2)得到的脱油沥青混合后延迟焦化,得到低硫石油焦;3) Mix the heavy fraction obtained in step 1) with the deoiled asphalt obtained in step 2) and perform delayed coking to obtain low-sulfur petroleum coke;
重馏分占混合后总质量的80%;延迟焦化的温度为520℃,压力为200kPa。The heavy fraction accounts for 80% of the total mass after mixing; the temperature of delayed coking is 520°C and the pressure is 200kPa.
经检测,最终产品石油焦中的硫含量为2.9wt%,处理1t的原料,最终生成的石油焦总量为495kg,全工艺氢耗为121kg,能耗为156kg标油。After testing, the sulfur content in the final product petroleum coke is 2.9wt%. When 1 ton of raw material is processed, the total amount of petroleum coke produced is 495kg, the hydrogen consumption of the whole process is 121kg, and the energy consumption is 156kg standard oil.
实施例5Example 5
一种低成本生产低硫石油焦方法,如图1所示,包括以下步骤:A low-cost method for producing low-sulfur petroleum coke, as shown in Figure 1, includes the following steps:
1)将渣油原料分成A和B两部分,将A部分进行加氢脱硫,并以600℃为切割点分馏出残碳含量较高的重馏分和残碳含量较低的轻馏分;1) Divide the residual oil raw material into two parts, A and B, hydrodesulfurize part A, and use 600°C as the cutting point to fractionate the heavy fraction with higher residual carbon content and the light fraction with lower residual carbon content;
所述渣油原料为减压渣油,且减压渣油中硫含量为3wt%,残碳含量为25wt%;The residual oil raw material is vacuum residual oil, and the sulfur content in the vacuum residual oil is 3wt%, and the residual carbon content is 25wt%;
所述加氢脱硫时所用催化剂的活性金属为钴和钼,且其中钴的氧化物的质量含量为20%,钼的氧化物的含量为1%,催化剂的载体为氧化铝;The active metals of the catalyst used in the hydrodesulfurization are cobalt and molybdenum, and the mass content of cobalt oxide is 20%, the content of molybdenum oxide is 1%, and the carrier of the catalyst is alumina;
所述催化剂的形状为球形,堆密度为0.9g/cm3,球形直径为1.2mm,比表面积为300m2/g;The shape of the catalyst is spherical, with a bulk density of 0.9g/cm 3 , a spherical diameter of 1.2mm, and a specific surface area of 300m 2 /g;
所述加氢脱硫的反应压力为30MPa,反应温度为490℃,液时体积空速比为5.0h-1,氢油体积比为2000;The reaction pressure of the hydrodesulfurization is 30MPa, the reaction temperature is 490°C, the liquid-hour volume space velocity ratio is 5.0h -1 , and the hydrogen-to-oil volume ratio is 2000;
2)将B部分使用溶剂脱沥青工艺处理,得到脱沥青油和脱油沥青;2) Treat Part B using a solvent deasphalting process to obtain deasphalted oil and deoiled asphalt;
所述溶剂脱沥青工艺所用溶剂为丙烷,压力为5.0MPa,温度为190℃,溶剂比为6.0;The solvent used in the solvent deasphalting process is propane, the pressure is 5.0MPa, the temperature is 190°C, and the solvent ratio is 6.0;
3)将步骤1)得到的重馏分与步骤2)得到的脱油沥青混合后延迟焦化,得到低硫石油焦;3) Mix the heavy fraction obtained in step 1) with the deoiled asphalt obtained in step 2) and perform delayed coking to obtain low-sulfur petroleum coke;
重馏分占混合后总质量的85%;延迟焦化的温度为550℃,压力为240kPa。The heavy fraction accounts for 85% of the total mass after mixing; the temperature of delayed coking is 550°C and the pressure is 240kPa.
经检测,最终产品石油焦中的硫含量为3.0wt%,处理1t的原料,最终生成的石油焦总量为501kg,全工艺氢耗为145kg,能耗为180kg标油。After testing, the sulfur content in the final product petroleum coke is 3.0wt%. When 1 ton of raw material is processed, the total amount of petroleum coke produced is 501kg, the hydrogen consumption of the whole process is 145kg, and the energy consumption is 180kg standard oil.
实施例6Example 6
一种低成本生产低硫石油焦系统,如图1所示,包括原料管线1、沸腾床加氢装置2、溶剂脱沥青装置3和延迟焦化装置4,所述原料管线1分别通过第一分支管线101和第二分支管线102将渣油原料送入到沸腾床加氢装置2和溶剂脱沥青装置3内,沸腾床加氢装置2生成的重油经重油管线201送入分馏塔5内切割分馏,产生的轻馏分经轻馏分管线501排出,重馏分进入到汇流管线401内;所述溶剂脱沥青装置3产生的脱沥青油经油气管线301排出,产生的脱油沥青经沥青管线302也送入到汇流管线401中,并与汇流管线401内的重馏分混合后送入到延迟焦化装置4内。A low-cost low-sulfur petroleum coke production system, as shown in Figure 1, includes a raw material pipeline 1, an ebullating bed hydrogenation device 2, a solvent deasphalting device 3 and a delayed coking device 4. The raw material pipeline 1 passes through the first branch respectively. The pipeline 101 and the second branch pipeline 102 send the residual oil raw material to the ebullating bed hydrogenation unit 2 and the solvent deasphalting unit 3. The heavy oil generated by the ebullating bed hydrogenation unit 2 is sent to the fractionation tower 5 for cutting and fractionation through the heavy oil pipeline 201. , the light fraction produced is discharged through the light fraction pipeline 501, and the heavy fraction enters the converging line 401; the deasphalted oil produced by the solvent deasphalting device 3 is discharged through the oil and gas pipeline 301, and the produced deoiled asphalt is also sent through the asphalt pipeline 302 into the converging line 401, mixed with the heavy fraction in the converging line 401, and then sent to the delayed coking device 4.
应当说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。It should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it still The technical solutions described in the foregoing embodiments can be modified, or some or all of the technical features can be equivalently replaced; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to depart from the scope of the technical solutions of the embodiments of the present invention. .
为了验证本发明与现有技术的优势,进行如下对比实验:In order to verify the advantages of the present invention and the existing technology, the following comparative experiments were conducted:
实验例1Experimental example 1
如图1所示,本实验例的工艺流程详细描述如下:减压渣油原料分成两部分,一部分升压后与氢气混合进入沸腾床加氢反应器2,通过与加氢处理催化剂接触,脱除渣油中的部分金属、硫、氮等杂质,同时降低原料的残炭值,尽量满足下游催化裂化和延迟焦化装置4的进料要求;沸腾床加氢反应器2出口生成重油进入分馏塔5切割为轻馏分和重馏分;轻馏分去下游催化裂化装置;As shown in Figure 1, the process flow of this experimental example is described in detail as follows: the vacuum residue raw material is divided into two parts, and one part is pressurized and mixed with hydrogen and enters the ebullating bed hydrogenation reactor 2. By contacting with the hydrogenation catalyst, the decompression residue is separated into two parts. Remove some metals, sulfur, nitrogen and other impurities in the residual oil, while reducing the carbon residue value of the raw material, and try to meet the feed requirements of the downstream catalytic cracking and delayed coking unit 4; the heavy oil generated at the outlet of the ebullating bed hydrogenation reactor 2 enters the fractionation tower 5. Cut into light fractions and heavy fractions; the light fractions go to the downstream catalytic cracking unit;
另一部分减压渣油原料进入溶剂脱沥青装置3,生成脱沥青油和脱油沥青,脱油沥青与重馏分混合后进入延迟焦化装置4生产石油焦。Another part of the vacuum residue raw material enters the solvent deasphalting device 3 to generate deasphalted oil and deoiled asphalt. The deoiled asphalt is mixed with the heavy fraction and then enters the delayed coking device 4 to produce petroleum coke.
在实验例中,所用渣油的成分以及各工艺条件与实施例3相同,最终产品石油焦中的硫含量为2.9wt%,处理1t的原料,最终生成的石油焦总量为491kg,全工艺氢耗为107kg,能耗为143kg标油。In the experimental example, the composition of the residual oil and the process conditions are the same as those in Example 3. The sulfur content in the final product petroleum coke is 2.9wt%. When 1 ton of raw material is processed, the total amount of petroleum coke produced is 491kg. The entire process Hydrogen consumption is 107kg, and energy consumption is 143kg standard oil.
对比例1Comparative example 1
采用如实验例1相同的渣油原料,其工艺流程如图2所示,渣油原料升压后与氢气混合进入沸腾床加氢反应器2,生成的重油进入分馏塔5切割为轻馏分和重馏分,重馏分进入延迟焦化装置4生产石油焦。沸腾床加氢反应器2的工艺条件、分馏塔5的工艺条件以及延迟焦化装置4的工艺条件,均与实验例1相同。The same residual oil raw material as in Experimental Example 1 is used, and the process flow is shown in Figure 2. The residual oil raw material is pressurized and mixed with hydrogen and enters the ebullating bed hydrogenation reactor 2. The generated heavy oil enters the fractionation tower 5 and is cut into light fractions and The heavy fraction enters the delayed coking unit 4 to produce petroleum coke. The process conditions of the ebullating bed hydrogenation reactor 2, the process conditions of the fractionating tower 5, and the process conditions of the delayed coking device 4 are all the same as Experimental Example 1.
最终产品石油焦中的硫含量为3.2wt%,处理1t的原料,最终生成的石油焦总量为318kg,氢耗为120kg,能耗为140kg标油。The sulfur content in the final product petroleum coke is 3.2wt%. When 1 ton of raw material is processed, the total amount of petroleum coke produced is 318kg, the hydrogen consumption is 120kg, and the energy consumption is 140kg standard oil.
对比例2Comparative example 2
采用如实验例1相同的渣油原料,其工艺流程如图3所示,减压渣油原料分成两部分,一部分渣油原料经溶剂脱沥青装置3,生成脱沥青油和脱油沥青,脱油沥青与另一部分渣油原料混合(混合比例为脱油沥青20%,渣油原料80%)进入沸腾床加氢反应器2,生成的重油进入分馏塔5切割为轻馏分和重馏分,重馏分进入延迟焦化装置4生产石油焦。溶剂脱沥青装置3的工艺条件、沸腾床加氢反应器2的工艺条件、分馏塔5的工艺条件以及延迟焦化装置4的工艺条件,均与实验例1相同。The same residual oil raw material as Experimental Example 1 is used. The process flow is shown in Figure 3. The vacuum residual oil raw material is divided into two parts. A part of the residual oil raw material is passed through the solvent deasphalting device 3 to generate deasphalted oil and deoiled asphalt. The oil asphalt is mixed with another part of the residual oil raw material (the mixing ratio is 20% of the deoiled asphalt and 80% of the residual oil raw material) and enters the ebullating bed hydrogenation reactor 2. The generated heavy oil enters the fractionation tower 5 and is cut into light fractions and heavy fractions. The fraction enters the delayed coking unit 4 to produce petroleum coke. The process conditions of the solvent deasphalting device 3, the process conditions of the ebullating bed hydrogenation reactor 2, the process conditions of the fractionating tower 5, and the process conditions of the delayed coking device 4 are all the same as Experimental Example 1.
最终产品石油焦中的硫含量为2.7wt%,处理1t的原料,最终生成的石油焦总量为477kg,全工艺氢耗为133kg,能耗为170kg标油。The sulfur content in the final product petroleum coke is 2.7wt%. When 1 ton of raw material is processed, the total amount of petroleum coke produced is 477kg, the hydrogen consumption of the whole process is 133kg, and the energy consumption is 170kg standard oil.
由上述对比实验结果可以看出,实验例1的硫含量为2.8wt%,符合低硫石油焦的标准,对比例1的硫含量为3.2wt%,不满足低硫石油焦标准,对比例2的硫含量为2.7wt%,也符合低硫石油焦的标准,且与实施例1的硫含量相差不大,但是,对比例2的氢耗和能耗,远远大于实验例1;It can be seen from the above comparative experimental results that the sulfur content of Experimental Example 1 is 2.8wt%, which meets the standard of low-sulfur petroleum coke. The sulfur content of Comparative Example 1 is 3.2wt%, which does not meet the standard of low-sulfur petroleum coke. Comparative Example 2 The sulfur content is 2.7wt%, which also meets the standard of low-sulfur petroleum coke, and is not much different from the sulfur content of Example 1. However, the hydrogen consumption and energy consumption of Comparative Example 2 are much greater than Experimental Example 1;
综上所述,本发明的方案,能够以最低的能耗生产符合标准要求的低硫石油焦,降低了生产成本。To sum up, the solution of the present invention can produce low-sulfur petroleum coke that meets standard requirements with the lowest energy consumption, thereby reducing production costs.
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