CN117086585B - Instrument panel installation method, system, intelligent terminal and storage medium - Google Patents
Instrument panel installation method, system, intelligent terminal and storage mediumInfo
- Publication number
- CN117086585B CN117086585B CN202311076739.6A CN202311076739A CN117086585B CN 117086585 B CN117086585 B CN 117086585B CN 202311076739 A CN202311076739 A CN 202311076739A CN 117086585 B CN117086585 B CN 117086585B
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/0002—Inspection of images, e.g. flaw detection
- G06T7/0004—Industrial image inspection
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/60—Analysis of geometric attributes
- G06T7/62—Analysis of geometric attributes of area, perimeter, diameter or volume
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T2207/00—Indexing scheme for image analysis or image enhancement
- G06T2207/30—Subject of image; Context of image processing
- G06T2207/30108—Industrial image inspection
- G06T2207/30164—Workpiece; Machine component
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Computer Vision & Pattern Recognition (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Quality & Reliability (AREA)
- Geometry (AREA)
- Machine Tool Sensing Apparatuses (AREA)
Abstract
The application relates to the technical field of instrument panel processing, in particular to an instrument panel installation method, an instrument panel installation system, an intelligent terminal and a storage medium, which comprise the steps of obtaining a processing area image of a workpiece; the method comprises the steps of comparing and analyzing the image of a processing area with the preset instrument panel features to judge whether the image features corresponding to the image of the processing area are consistent with the preset instrument panel features, sending a standby prompt if the image features corresponding to the image of the processing area are inconsistent with the preset instrument panel features, sending a screw screwing prompt instruction if the image features corresponding to the image of the processing area are consistent with the preset instrument panel features, and indicating a preset screw feeding device to move along a preset feeding track based on the screw screwing instruction so as to screw and fix the screw with the instrument panel. The application has the effects of improving the installation work efficiency of the instrument panel and reducing the amount of manual labor.
Description
Technical Field
The application relates to the technical field of instrument panel processing, in particular to an instrument panel installation method, an instrument panel installation system, an intelligent terminal and a storage medium.
Background
The instrument panel is one of the component parts in the gas measuring instrument, and comprises an instrument shell and an instrument connecting air tap, and the connecting air tap and the instrument shell are in split processing arrangement, so that assembly processing is required after processing is completed.
In the related art, after preliminary fixation is carried out between the connecting air faucet and the instrument shell, reinforcement connection is needed through the screw, and when reinforcement connection is carried out, staff assists through using an electric screw driver to carry out manual screw home installation operation.
To above-mentioned related art, when carrying out the screw reinforcement operation, the staff need to carry out the manual pickup of screw and carry out the screw with the screw hole on the instrument casing and aim at, control electric screw sword again and screw down for the installation operation has certain requirement to staff's work proficiency, makes the staff that proficiency is lower when carrying out panel board installation control processing, and work efficiency is lower, and is unfavorable for reducing manual work volume.
Disclosure of Invention
In order to improve the installation work efficiency of an instrument panel and reduce the amount of manual labor, the application provides an instrument panel installation method, an instrument panel installation system, an intelligent terminal and a storage medium.
In a first aspect, the present application provides a method for installing an instrument panel, which adopts the following technical scheme:
a method of instrument panel installation comprising:
acquiring a processing area image of a workpiece;
Comparing and analyzing the processing area image with the preset instrument panel features to judge whether the image features corresponding to the processing area image are consistent with the preset instrument panel features or not;
If the image features corresponding to the processing area image are inconsistent with the preset instrument panel features, a standby prompt is sent out;
if the image features corresponding to the processing area images are consistent with the preset instrument panel features, a screw screwing prompt instruction is sent out;
and indicating the preset screw feeding device to move along a preset feeding track based on the screw screwing instruction so as to screw and fix the screw and the instrument panel.
Through adopting above-mentioned technical scheme, carry out the analysis to the processing area image to confirm whether place the panel board in the processing area that processing area image corresponds, when the panel board was placed in the processing area, instruct screw loading attachment to remove along the material loading removal orbit, and screw processing on the panel board, the manual work volume of reducing the staff when carrying out screw installation processing, and intersect in manual work, can reduce the lower problem of work efficiency because the staff operation proficiency is not enough and brings, help improving the screw installation machining efficiency of panel board.
Optionally, when the image feature corresponding to the processing area image is consistent with the preset instrument panel feature, the method further includes:
comparing and analyzing the processing area image and the preset duplex image characteristics to determine whether the image characteristics corresponding to the processing area image are consistent with the preset duplex image characteristics;
when the image features corresponding to the processing region images are consistent with the preset duplex image features, acquiring station region images of the duplex stations;
Based on the station area image and the preset station characteristic contrast analysis, determining the number of stations in the station area image;
matching is carried out on the basis of the number of stations and a preset double-station processing track so as to determine a double-station operation track, and a screw screwing prompt instruction is sent out;
and indicating the preset screw feeding device to move along the double-station operation track based on the screw screwing prompt instruction so as to screw and fix the screw and the instrument panel.
Through adopting above-mentioned technical scheme, before carrying out screw installation processing operation, whether the processing station in the processing region is the duplex position type to confirm the station quantity that corresponds in the station type, thereby match out the duplex position operation orbit that corresponds according to the station quantity, with instruct screw loading attachment to remove and carry out screw installation automatic processing, thereby after the panel board processing of one station is accomplished, screw loading attachment can process the panel board of another station, reduces latency, helps improving the machining efficiency to the panel board.
Optionally, the screw loading attachment moves along duplex operation orbit to with screw and instrument spiral fastening timing, still include:
Acquiring a processing surface image of an instrument panel;
comparing and analyzing the processed surface image with preset screw posture features to determine the screw mounting posture;
Analyzing the screw mounting posture and the screw tilting posture to judge whether the screw mounting posture and the screw tilting posture are consistent;
If the screw mounting posture is consistent with the screw tilting posture, marking an instrument panel mounted by the screw as an abnormal instrument panel, and accumulating the number of screws in the abnormal posture;
if the screw mounting posture is inconsistent with the screw tilting posture, the screw mounting times are accumulated to determine the normal screw mounting times;
summing the number of abnormal attitude screws and the number of normal screw installation times to determine the total number of screw installation times;
Based on the comparison of the total screw installation times and the preset total station machining times, judging whether the total screw installation times are consistent with the preset total station machining times or not;
when the total number of times of screw installation is consistent with the total number of times of preset station processing, the preset screw feeding device is indicated to move along the double-station operation track so as to screw and fix the instrument panels in the adjacent processing areas.
Through adopting above-mentioned technical scheme, analyze the installation gesture of screw, when the screw installation gesture is unanimous with the screw inclination gesture of predetermineeing, mark the panel board, with distinguish unusual panel board and the qualified panel board of installation, so that follow-up carries out corresponding adjustment processing to the unusual panel board of installation, carry out screw installation total number of times statistics to the qualified panel board of installation, so that it is clear to learn whether the panel board carries out screw installation processing completely, and after the panel board carries out screw installation processing completely, instruct the screw loading attachment timing to stop, and remove to process other panel boards in the adjacent processing region, help reducing the screw loading attachment and carry out the probability of repetitive machining to the panel board in the same processing region, improve screw loading attachment's material loading reliability.
Optionally, when the preset screw feeding device moves along the double-station operation track, the method further comprises:
Determining an abnormal instrument panel position and a qualified instrument panel position based on the abnormal dial mark;
Analyzing based on the position of the abnormal instrument panel and the preset initial position of the unloading device to determine the unloading track of the abnormal workpiece and obtain the weight value of the workpiece;
Based on matching of the workpiece weight value and a preset adsorption force, determining a discharging adsorption force;
Comparing and analyzing the processed surface image with preset adsorption characteristics to determine the adsorption position of the instrument panel;
the method comprises the steps that a preset adsorption device is indicated to adsorb and unload an instrument panel based on adsorption positions, unloading adsorption force and abnormal workpiece unloading track;
Analyzing based on the position of the qualified instrument panel and the preset initial position of the unloading device to determine the unloading track of the qualified instrument panel;
And indicating a preset adsorption device to adsorb and unload the instrument panel based on the unloading track, the adsorption position, the position and the unloading adsorption force of the qualified instrument panel.
Through adopting above-mentioned technical scheme, distinguish the position of unusual panel board and qualified panel board to the weight matching of panel board corresponds the adsorption affinity of unloading, carries out the analysis according to the surface image of panel board, in order to confirm the adsorption site of suitable absorption, thereby instruct adsorption equipment to unload unusual panel board according to unusual work piece discharge track, unload qualified panel board according to qualified panel board discharge track simultaneously, reduce qualified panel board and unusual panel board and take place the probability of unloading confusion.
Optionally, when the processing area image of the workpiece is acquired, the method further comprises;
comparing and analyzing the processing area image with preset scrap characteristics to determine whether the corresponding characteristics of the processing area image are consistent with the preset scrap characteristics;
when the corresponding characteristics of the processed area image are consistent with the preset scrap characteristics, a preset blowing device is instructed to blow and clean the processed area, and a cleaned area cleaning image is obtained;
comparing and analyzing the region cleaning image with preset scrap characteristics to determine whether the characteristics corresponding to the region cleaning image are consistent with the scrap characteristics;
when the characteristics corresponding to the region cleaning image are inconsistent with the sweeps characteristics, indicating a preset feeding device to put the instrument panel to be processed into a preset positioning device, and acquiring an instrument panel placement image;
Comparing and analyzing the instrument panel placing image with preset instrument panel posture features to determine the instrument panel placing posture;
Based on the comparison of the instrument panel placing posture and the preset reference placing posture, judging whether the instrument panel placing posture is consistent with the preset reference placing posture or not;
When the instrument panel placing posture is inconsistent with the preset reference placing posture, the preset feeding device is instructed to correct the instrument panel placing posture by a preset correction method;
When the placing posture of the instrument panel is consistent with the preset standard placing posture, the accurate placing prompt information is sent out.
Through adopting above-mentioned technical scheme, carry out the sweeps clearance of processing region when carrying out the panel board material loading to when having sweeps and panel board to place and form the contact in the reduction processing region, arouse the panel board and place the probability that the gesture changes, make the panel board can effectually put according to the benchmark gesture and be difficult for receiving the sweeps influence, when the gesture is inconsistent appears in the panel board material loading and put the in-process simultaneously, revise through the correction method, make the panel board put the gesture unanimous with the benchmark of predetermineeing put the gesture, thereby reduce the panel board and influence the probability of screw normal processing because of putting the gesture.
Optionally, when the feature corresponding to the processing area image is consistent with the preset scrap feature, the processing method further includes:
based on the processing area image and the preset scrap characteristic comparison analysis, determining whether the characteristic in the processing area image is consistent with the preset scrap characteristic or not;
when the characteristics in the processing area image are consistent with the preset scrap characteristics, acquiring a scrap characteristic image;
comparing and analyzing the scrap characteristic image with a preset scrap accumulation characteristic to judge whether the scrap characteristic corresponding to the scrap characteristic image is consistent with the preset scrap accumulation characteristic;
If the scrap characteristics corresponding to the characteristic images are inconsistent with the preset scrap accumulation characteristics, a preset blowing device is instructed to blow and clean the scrap along a preset blowing moving track;
If the scrap characteristics corresponding to the characteristic images are consistent with the preset scrap accumulation characteristics, acquiring scrap areas of scraps corresponding to the scrap characteristics;
based on the matching of the scrap area and the preset blowing intensity, determining the minimum scrap blowing intensity corresponding to the scrap area;
And indicating a preset blowing device to perform blowing cleaning along a blowing moving track with the minimum scrap blowing intensity.
Through adopting above-mentioned technical scheme, when clearing up the sweeps, whether further analysis sweeps is pile up the type to match the intensity of blowing that corresponds according to the area of sweeps, when making blowing device clear up, can follow the removal orbit of blowing and effectively clear up the sweeps, need not carry out many times and adjust the intensity of blowing, reduce the automatic feeding time consuming of panel board, improve the whole machining efficiency of panel board.
Optionally, the preset correction method includes:
Comparing and analyzing the instrument panel placement image with preset screw hole characteristics to determine the screw hole position of the instrument panel and obtain the dial reference position of the instrument panel;
Analyzing based on the screw hole position and the dial reference position to determine the screw hole orientation angle;
Calculating a difference value based on the screw hole orientation angle and a preset correct orientation angle to determine a correction adjustment angle and a rotation orientation;
Screening the corrected adjustment angle corresponding to the rotation direction to determine the minimum corrected adjustment angle;
And indicating the preset screw feeding device to rotate the instrument panel by the minimum correction adjusting angle.
Through adopting above-mentioned technical scheme, when correcting the panel board, through analyzing screw orientation angle and dial plate reference position to learn the screw and need carry out the rotation orientation of adjusting and revise adjustment angle, carry out rotation adjustment angle's screening according to different rotation orientations, with the minimum revise adjustment angle of selection and corresponding rotation orientation, and instruct loading attachment to rotate the panel board with minimum revise angle.
In a second aspect, the present application provides an instrument panel installation control system, which adopts the following technical scheme:
an instrument panel installation control system, comprising:
The acquisition module is used for acquiring a processing area image, a station area image, a processing surface image, a workpiece weight value, an area cleaning image, an instrument panel placement image and a sweeps characteristic image;
a memory for storing a program of any one of the instrument panel installation methods;
a processor, a program in the memory being capable of being loaded by the processor for execution and implementing any of the instrument panel installation methods.
Through adopting above-mentioned technical scheme, analyze the processing area image to confirm whether the panel board is placed in the processing area, when placing the panel board in the processing area, instruct screw loading attachment to remove along material loading removal orbit, and carry out screw installation operation, with the amount of labour that reduces the staff manual work and install the screw, and can reduce the probability that makes the installation work efficiency to meet the bottom because the staff proficiency is lower, help improving the screw machining efficiency of panel board.
In a third aspect, the present application provides an intelligent terminal, which adopts the following technical scheme:
An intelligent terminal comprises a memory and a processor, wherein the memory stores a computer program which can be loaded by the processor and execute any instrument panel installation method.
Through adopting above-mentioned technical scheme, through intelligent terminal's use to analyze processing area image, with whether confirm to place the panel board in the processing area, when placing the panel board in the processing area, instruct screw loading attachment to remove along the material loading removal orbit, and carry out screw installation operation, with the amount of labour that reduces the staff manual work and install the screw, and can reduce the probability that makes the installation work efficiency to meet the bottom because the staff proficiency is lower, help improving the screw machining efficiency of panel board.
In a fourth aspect, the present application provides a computer storage medium capable of storing a corresponding program, which has the characteristics of improving the installation work efficiency of an instrument panel and reducing the amount of manual labor, and adopts the following technical scheme:
a computer-readable storage medium storing a computer program capable of being loaded by a processor and executing any one of the instrument panel installation methods described above.
Through adopting above-mentioned technical scheme, there is the computer program of panel board installation method in the storage medium, when executing the computer program, carry out analysis to the processing region image to confirm whether the panel board is placed in the processing region, when placing the panel board in the processing region, instruct screw loading attachment to follow material loading removal orbit and remove and carry out the screw installation operation, in order to reduce the amount of labour of staff's manual installation screw, and can reduce the probability that makes the installation work efficiency meet the bottom because the staff proficiency is lower, help improving the screw machining efficiency of panel board.
In summary, the present application includes at least one of the following beneficial technical effects:
1. analyzing the processing area image to determine whether an instrument panel is placed in a processing area corresponding to the processing area image, when the instrument panel is placed in the processing area, indicating the screw feeding device to move along a feeding moving track, and screwing and processing screws on the instrument panel, so that the manual labor amount of workers in screw installation and processing is reduced, the problem of lower working efficiency caused by insufficient working skill of the workers can be reduced, and the screw installation and processing efficiency of the instrument panel is improved;
2. analyzing the mounting posture of the screw to mark an instrument panel with the inclined posture of the screw so as to facilitate subsequent correction, counting the total number of screw machining in the machining area, and when the total number of screw machining is consistent with the total number of machining stations, indicating the screw feeding device to move to an adjacent machining area for screw mounting operation, so that the probability of repeated machining of the instrument panel in the machining area is reduced;
3. The positions of the abnormal instrument panel and the qualified instrument panel are distinguished, the weight of the instrument panel is matched with the corresponding unloading adsorption force, and the adsorption position suitable for adsorption is determined by analyzing according to the surface image of the instrument panel, so that the adsorption device is indicated to unload the abnormal instrument panel according to the unloading track of the abnormal workpiece, and meanwhile, the qualified instrument panel is unloaded according to the unloading track of the qualified instrument panel, so that the probability of unloading confusion of the qualified instrument panel and the abnormal instrument panel is reduced.
Drawings
Fig. 1 is a flowchart of the method of steps S100 to S104 in the present application.
Fig. 2 is a flowchart of the method of steps S200 to S204 in the present application.
Fig. 3 is a flowchart of the method of steps S300 to S306 in the present application.
Fig. 4 is a flowchart of the method of steps S400 to S406 in the present application.
Fig. 5 is a flowchart of the method of steps S500 to S507 in the present application.
Fig. 6 is a flowchart of the method of steps S600 to S605 in the present application.
Fig. 7 is a flowchart of the method of steps S700 to S7034 in the present application.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the present application will be further described in detail with reference to the accompanying drawings 1 to 7 and examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the application.
Embodiments of the invention are described in further detail below with reference to the drawings.
The embodiment of the application discloses a method for installing an instrument panel, which is used for analyzing image features in an image of a processing area, and when the image features are provided with the instrument panel features, an indicated preset feeding device is used for installing and processing screws on the instrument panel so as to reduce the amount of manual processing by a worker, thereby reducing the probability of low processing efficiency caused by lower manual operation proficiency of the worker and being beneficial to improving the screw installation and processing efficiency of the instrument panel.
Referring to fig. 1, a method flow of the instrument panel installation method includes the steps of:
And S100, acquiring a processing area image of the workpiece.
The machining area image is a table area image when the instrument panel is screw-mounted, and can be acquired by mounting a camera in advance.
And S101, comparing and analyzing the processing area image with the preset instrument panel features to judge whether the image features corresponding to the processing area image are consistent with the preset instrument panel features.
The instrument panel features are the image features of the instrument panel to be processed in the application, and a worker can determine the image features of the instrument panel by shooting the image of the surface of the instrument panel, and can know whether the instrument panel exists in the image of the processing area or not by comparing and analyzing the image of the processing area with the features of the instrument panel so as to facilitate the subsequent processing of the instrument panel to be adjusted.
Step S102, if the image features corresponding to the processing area image are inconsistent with the preset instrument panel features, a standby prompt is sent out.
The image features corresponding to the processing area images are inconsistent with the preset instrument panel features, which indicates that no instrument panel exists in the processing area, the instrument panel is not placed in the processing area, at the moment, screw processing cannot be performed, and a standby prompt is sent out to prompt that the instrument panel is not in a processing state at the moment.
Step S103, if the image features corresponding to the processing area image are consistent with the preset instrument panel features, a screw screwing prompt instruction is sent out.
If the image features corresponding to the processing area images are inconsistent with the preset instrument panel features, the fact that the corresponding instrument panel is placed on the corresponding workbench in the processing area is indicated, the instrument panel completes the feeding step, and at the moment, a screw screwing instruction is sent out to instruct the corresponding device to perform screw installation processing on the instrument panel.
And step S104, indicating a preset screw feeding device to move along a preset feeding track based on a screw screwing instruction so as to screw and fix the screw and the instrument panel.
The screw feeding device is used for clamping screws, screwing the screws onto an instrument panel, and is formed by connecting a screw screwing machining mechanical arm and an electric screwdriver and controlled by a PLC control system. The feeding track is a moving track when the screw feeding device controls the processing mechanical arm to move to the instrument panel and aligns the screw with the screw hole on the instrument panel, the moving track is set by a worker according to actual conditions and stored in the PLC control system, when the screw is aligned with the screw hole, the screw is lowered into the screw hole and is pressed and screwed down, so that the manual screw screwing work is replaced, and the influence of proficiency is avoided. The processing efficiency can be improved.
Referring to fig. 2, when the image features corresponding to the processing area image are consistent with the preset dashboard features, the method further includes:
And step 200, comparing and analyzing the processing area image and the preset duplex image characteristics to determine whether the image characteristics corresponding to the processing area image are consistent with the preset duplex image characteristics.
The duplex bit image features are corresponding workbench features when two machining areas exist on a workbench in the machining area, the double-station workbench is imaged in advance by a worker to obtain images, the machining area image is compared with the duplex bit image features, and whether the machining area is a single machining station or a double station can be known, so that the screw feeding device can be controlled and regulated later.
Step S201, when the image features corresponding to the processing area image are consistent with the preset duplex image features, acquiring a duplex station area image.
The station area image is an area image of a corresponding station of the double stations, and the corresponding station area is shot and obtained through a camera. When the image features corresponding to the processing area image are consistent with the duplex image features, the processing area is indicated to be a duplex processing workbench, and the purpose of acquiring the station area image is to instruct the screw feeding processing device to move subsequently.
If the image features corresponding to the processing area image are inconsistent with the preset duplex image features, the working table of the processing area is a single-station type working table, and no further prompt or adjustment is needed.
Step S202, based on the station area images and preset station characteristic comparison analysis, the number of stations in the station area images is determined.
The station features are locating piece features for instrument panel installation in the region where the double-station workbench is located, the locating piece is fixedly arranged on the workbench and used for locating instrument panel installation, the image features of the locating piece are obtained by shooting images of the locating piece through workers, whether the station features exist can be known by comparing and analyzing the station region images and the station features, when the station features exist, the station features are accumulated and counted, and the counting value is defined as the station number.
And step 203, matching the number of the stations with a preset double-station processing track to determine a double-station operation track, and sending out a screw screwing prompt instruction.
And S204, indicating a preset screw feeding device to move along a double-station operation track based on a screw screwing prompt instruction so as to screw and fix the screw and the instrument panel.
The double-station processing track is a track when a workbench has two processing stations, a screw feeding device moves to different stations to perform screw installation processing, a station moving track database is established, the moving track during double-station screw feeding processing is stored in the station moving database, a corresponding mapping relation is formed between different station numbers and double-station moving tracks, the different station numbers have corresponding double-station moving tracks, and when the station numbers are input, the station moving database can output the corresponding double-station moving tracks and is defined as a double-station operation track. After the double-station operation track is determined, a screw screwing prompt instruction is sent out, and the screw feeding device receives the screw screwing prompt instruction and moves along the double-station operation track so as to screw and install the instrument panel.
Referring to fig. 3, the screw feeding device moves along a double-station operation track to fasten the screw and the meter in a spiral manner, and further includes:
And step S300, acquiring a processing surface image of the instrument panel.
The processing surface image is a surface image of the instrument panel after screw screwing installation, is obtained through shooting by a camera installed in advance, and is shot once when each instrument panel completes screw installation processing.
And step S301, comparing and analyzing the processed surface image with preset screw posture features to determine the screw installation posture.
The screw posture feature is a contour image feature of the screw after being installed and processed, and the screw is subjected to image shooting by a worker so as to acquire a contour image of the screw. And comparing the processed surface image with the screw posture feature to obtain the screw posture feature, and defining the screw posture feature.
And S302, analyzing the screw mounting posture and the screw tilting posture to judge whether the screw mounting posture and the screw tilting posture are consistent.
The inclined posture of the screw is the posture misalignment caused by inclination in the screwing installation process when the screw is screwed. The purpose of obtaining the screw posture characteristics is to further analyze whether the screw has abnormal installation conditions, and when the screw installation conditions are analyzed, the screw installation posture is compared with a preset screw inclination posture, so that whether the screw installation posture is consistent with the screw inclination posture is known, and corresponding adjustment is performed.
And S303, if the screw mounting posture is consistent with the screw tilting posture, marking the instrument panel on which the screw is mounted as an abnormal instrument panel, and accumulating the number of screws in the abnormal posture.
The screw installation posture is consistent with the screw inclination posture, the condition that the posture is incorrect exists after the screw is installed is described, at the moment, the instrument panel installed by the screw is compared and defined as an abnormal instrument panel, so that the abnormal instrument panel is further processed later, the number of abnormal screw postures is counted, and the counted number is defined as the number of abnormal posture screws.
And S304, if the screw installation posture is inconsistent with the screw inclination posture, accumulating the screw installation times to determine the normal screw installation times.
The screw installation posture is inconsistent with the screw inclination posture, so that the situation that the screw posture is not correct when the screw is installed is described, the number of times of installation of the screw is counted at the moment, and the number of times of normal installation of the screw is defined, so that subsequent calling is facilitated.
And S305, carrying out quantity summation on the quantity of the abnormal posture screws and the normal screw installation times to determine the total screw installation times.
And summing the numerical value corresponding to the number of the screws in the abnormal posture and the numerical value corresponding to the normal installation times of the screws, defining the numerical value obtained by summation as the total number of the screw installation times, and solving the total number of the screw installation times so as to further control and regulate the screw feeding device.
Step S306, comparing the total number of screw installation with the preset total number of processing of the stations to judge whether the total number of screw installation is consistent with the preset total number of processing of the stations.
The total machining times of the stations are the total number of the screw installation needs to be carried out on all the instrument panels in the machining area, the total number of the screw installation needs to be counted by staff according to the actual number of the instrument panels and the number of the required installation screws, and whether the screw installation machining of all the instrument panels in the machining area is finished can be known by comparing the total number of the screw installation with the total machining times of the stations and judging whether the number is the same.
And S307, when the total number of screw installation times is consistent with the preset total number of station machining times, indicating the preset screw feeding device to move along the double-station operation track so as to screw and fix the instrument panel of the adjacent machining area.
Whether the total number of times of screw installation is consistent with the preset total number of times of station processing indicates that the screw installation processing of all instrument panels in a processing area is finished, and because the workbench is provided with the double-station processing area, the screw feeding device can be directly indicated to move along the double-station operation track at the moment so as to process the instrument panel in another adjacent processing area, and the time wasted by waiting for unloading and reloading of the instrument panel after the current processing area finishes the processing operation is reduced.
Referring to fig. 4, when the preset screw feeding device moves along the double-station operation track, the method further includes:
Step S400, determining an abnormal instrument panel position and a qualified instrument panel position based on the abnormal dial mark.
The abnormal instrument panel position is the position coordinate of the instrument panel corresponding to the abnormal instrument panel mark, the abnormal instrument panel position is obtained by establishing a space coordinate system and comparing the instrument panel position marked by the abnormal instrument panel with the space coordinate system, and the rest instrument panel positions of the instrument panel which are not marked with the abnormal instrument panel are marked as qualified instrument panel positions.
And S401, analyzing based on the abnormal instrument panel position and the preset initial position of the unloading device to determine the unloading track of the abnormal workpiece and acquire the weight value of the workpiece.
The unloading device is a preset mechanical arm, the mechanical arm is provided with a clamping jaw, the initial position of the unloading device is a space coordinate position when the clamping jaw is in an initial state, and the space coordinate position of the unloading device is determined by establishing a space coordinate system of the clamping jaw. The abnormal instrument panel is reprocessed by connecting the space coordinates corresponding to the position of the abnormal instrument panel and the initial position of the unloading device, defining a track formed by the connecting line as an abnormal workpiece unloading track, and determining the abnormal workpiece unloading track to know how to move and unload the abnormal instrument panel later so as to enable the abnormal instrument panel to be difficult to generate interference collision when moving according to the abnormal workpiece unloading track in the unloading process.
The workpiece weight value is a weight value of the instrument panel after the screw is installed, the workpiece weight value can be determined by pre-weighing by a worker, after the instrument panel of different types is installed with the screw, the type of the instrument panel can be known through processing surface images and preset instrument panel type feature analysis, an instrument panel weight database is built, the instrument panel image features of different types are stored in the instrument panel weight database, the weight values corresponding to the instrument panels of different types are stored in the instrument panel weight database, the weight values of the instrument panel and the instrument panel image features form a corresponding mapping relation, and when the processing surface images are input in the instrument panel weight database, the corresponding instrument panel weight values can be matched and output.
Step S402, the unloading adsorption force is determined based on matching of the workpiece weight value and the preset adsorption force.
The unloading adsorption force is the minimum adsorption force required when the instrument panel is adsorbed and moved, the adsorption force analysis database is established, the workpiece weight values corresponding to different instrument panels are stored in the adsorption force analysis database, the adsorption force corresponding to the corresponding weight values is stored in the adsorption force analysis database, so that the adsorption force and the workpiece weight values form a mapping relation, when the workpiece weight values are input, the corresponding adsorption force can be matched and output, and the unloading adsorption force is defined by the adsorption force.
And S403, comparing and analyzing the processed surface image with preset adsorption characteristics to determine the adsorption position of the instrument panel.
The adsorption characteristics are surface characteristics of adsorption of a device capable of discharging when the instrument panel is discharged after screw processing is completed on the instrument panel, the adsorption characteristics are determined by establishing an instrument panel type adsorption characteristic database, adsorption positions of instrument panels of different types are stored in the instrument panel type adsorption characteristic database, and corresponding adsorption characteristics of instrument panels of different types are stored in the instrument panel type adsorption characteristic database, so that the adsorption characteristics of the instrument panel and the adsorption positions form mapping, and when a processed surface image is input, the adsorption positions corresponding to the instrument panels can be output.
And S404, indicating a preset adsorption device to adsorb and unload the instrument panel based on the adsorption position, the unloading adsorption force and the abnormal workpiece unloading track.
The adsorption equipment is through the negative pressure suction nozzle that sets up on the centre gripping arm, and negative pressure suction nozzle is connected with the negative pressure air supply, can produce corresponding negative pressure adsorption affinity, and when moving to the position of adsorbing with the panel board through the centre gripping arm, instruct the negative pressure suction nozzle to inhale to produce required adsorption affinity of unloading, and firmly adsorb the panel board, thereby carry out reciprocating motion along unusual work piece unloading track through instructing adsorption equipment, can instruct negative pressure adsorption equipment to remove to unusual panel board department and adsorb the centre gripping, and remove unusual panel board to required position of unloading and carry out the unloading of unusual panel board.
And step S405, analyzing based on the position of the qualified instrument panel and the preset initial position of the unloading device to determine the unloading track of the qualified instrument panel.
And S406, indicating a preset adsorption device to adsorb and unload the instrument panel based on the unloading track, the adsorption position, the position and the unloading adsorption force of the qualified instrument panel.
By connecting the position of the qualified instrument panel with the position of the qualified instrument panel, a track line formed by the connection is defined as a qualified instrument panel unloading track. After the adsorption device adsorbs and unloads the abnormal instrument panel, the qualified instrument panel is unloaded again, the adsorption device is instructed to move to the position of the qualified instrument panel along the unloading track of the qualified instrument panel, the qualified instrument panel is adsorbed by the unloading adsorption force, and then the adsorption device moves towards the other side along the unloading track of the qualified instrument panel, so that the qualified instrument panel is unloaded.
Referring to fig. 5, when the processing region image of the workpiece is acquired, further comprising.
And S500, comparing and analyzing the processing area image and the preset scrap characteristics to determine whether the corresponding characteristics of the processing area image are consistent with the preset scrap characteristics.
The scrap characteristics are image characteristics corresponding to scrap and foreign matters on the workbench, the scrap and foreign matters in the processing workshop are shot by a worker to be determined, and the processing area image is compared with the scrap characteristics, so that whether scrap exists in the processing area can be known.
And step S501, when the characteristics corresponding to the processed area image are consistent with the preset scrap characteristics, a preset blowing device is instructed to blow and clean the processed area, and a cleaned area cleaning image is obtained.
And if the characteristics corresponding to the processing area image are consistent with the preset scrap characteristics, indicating that scraps exist in the processing area corresponding to the processing area image, and cleaning the scraps at the moment. The air blowing device is an air blowing gun which is arranged on the workbench in advance, and when the air blowing gun blows towards one side of the processing area, the air blowing device can blow and clean the corresponding position on the processing area, so that scraps in the processing area can be cleaned. The region cleaning image is formed by performing air blowing cleaning on the processing region by the air blowing device, then performing image shooting on the processing region, and defining the shot image as a region cleaning image. The purpose of capturing the area cleaning image is to subsequently perform further analysis based on the area cleaning image to determine if there are still swarf in the processing area.
And S502, comparing and analyzing the region cleaning image with preset scrap characteristics to determine whether the characteristics corresponding to the region cleaning image are consistent with the scrap characteristics.
And comparing and analyzing the region cleaning image with the preset sweeps features, so that the cleaning effect of the sweeps blowing and cleaning can be known, namely whether the features corresponding to the region cleaning image are consistent with the sweeps features or not.
And S503, when the characteristics corresponding to the region cleaning image are inconsistent with the sweeps characteristics, indicating a preset feeding device to place the instrument panel to be processed on a preset positioning device, and acquiring an instrument panel placement image.
The feature corresponding to the region cleaning image is inconsistent with the scrap feature, which indicates that the blowing device effectively cleans the scrap in the processing region, and at the moment, the instrument panel workpiece to be processed can be loaded and placed. The feeding device is a clamping mechanical arm used for clamping the instrument panel to be processed into the processing area and matched with the positioning piece, the positioning device is a workbench in the processing area, and the positioning piece is arranged on the workbench and used for setting a sleeve on the instrument panel. The position of the instrument panel image is an image shot by a camera after the instrument panel to be processed on the workbench is matched with the positioning device in a positioning way in the processing area. The purpose of obtaining the panel board and placing the image is in order to follow-up analysis to the loading condition of panel board.
And step S504, comparing and analyzing the instrument panel placing image with preset instrument panel posture characteristics to determine the instrument panel placing posture.
The instrument panel posture feature is a surface contour feature of the instrument panel, the contour of the instrument panel is shot by a worker to obtain the contour of the instrument panel, a contour feature database of the instrument panel in different types is built, and the instrument panel placement image is input into the contour feature database of the instrument panel, so that the posture of the instrument panel can be output and defined as the instrument panel placement posture.
Step S505, based on the comparison of the instrument panel placing gesture and the preset reference placing gesture, whether the instrument panel placing gesture is consistent with the preset reference placing gesture or not is judged.
The reference placement posture is a posture of the instrument panel in the alignment posture, and a worker can determine the instrument panel in the alignment posture through image shooting. And the instrument panel placing posture is compared with the reference placing posture, so that whether the instrument panel placing posture is consistent with the reference placing posture or not can be known, and the instrument panel can be conveniently adjusted subsequently.
And S506, when the instrument panel placing posture is inconsistent with the preset reference placing posture, indicating the preset feeding device to correct the instrument panel placing posture by a preset correction method.
The instrument panel placing posture is inconsistent with the preset reference placing posture, so that the condition that the instrument panel is biased and inclined during feeding placing is described, and the instrument panel is adjusted through the indication feeding device. The preset correction method is to instruct the feeding device to rotate and adjust the instrument panel so as to enable the instrument panel to rotate in posture, and enable the instrument panel to rotate to be consistent with the reference placement posture, so that correction of the placement posture of the instrument panel is completed.
And S507, when the placing posture of the instrument panel is consistent with the preset reference placing posture, sending out accurate placing prompt information.
When the instrument panel placing posture is consistent with the preset reference placing posture, the instrument panel placing posture is indicated to have no problem, and at the moment, accurate placing prompt information is sent out to prompt that correction is not needed.
Referring to fig. 6, when the features corresponding to the processing area image are consistent with the preset scrap features, the method further includes:
And S600, acquiring a sweeps characteristic image.
The image features of the scraps are the image features corresponding to the scraps on the workbench, and are obtained by shooting through a camera installed in advance.
And step S601, comparing and analyzing the scrap characteristic image with a preset scrap accumulation characteristic to judge whether the scrap characteristic corresponding to the scrap characteristic image is consistent with the preset scrap accumulation characteristic.
The sweeps are scattered and piled on the workbench, the sweeps are shot and obtained according to common sweeps piled images on the workbench by workers to be determined, and the sweeps are compared with the sweeps piled features, so that whether the sweeps corresponding to the sweeps are consistent with the sweeps piled features or not can be known.
Step S602, if the scrap characteristics corresponding to the characteristic images are inconsistent with the preset scrap accumulation characteristics, a preset blowing device is instructed to blow and clean the scrap along a preset blowing moving track.
The sweeps corresponding to the feature images are inconsistent with the preset sweeps stacking features, so that the condition that the sweeps are not stacked is indicated, corresponding air blowing cleaning can be directly carried out on the sweeps, the preset air blowing moving track is a track parallel to the side edge of the longest side of the workbench, and when the sweeps are moved along the air blowing moving track and blown, the surface of the workbench can be comprehensively cleaned.
And step S603, if the scrap characteristics corresponding to the characteristic images are consistent with the preset scrap accumulation characteristics, acquiring scrap areas of scraps corresponding to the scrap characteristics.
If the scrap characteristics corresponding to the characteristic images are consistent with the preset scrap accumulation characteristics, the condition that the scrap is accumulated is described, the scrap on the surface layer and the scrap on the lower layer cannot be effectively cleaned through simple blowing cleaning, further analysis is needed, at the moment, the characteristic images corresponding to the scrap accumulation characteristics are compared, so that the area of the area corresponding to the scrap accumulation characteristics is obtained, and the area is defined as the scrap area.
Step S604, based on the matching of the scrap area and the preset blowing intensity, determining the minimum scrap blowing intensity corresponding to the scrap area.
The blowing strength is the blowing wind power when the blowing device blows, different scrap areas are stored in the blowing strength database by establishing the blowing strength database, and a mapping relation is formed between the different scrap areas and the corresponding blowing strength. The output blowing strength is defined as the minimum scrap blowing strength, and the minimum scrap blowing strength is obtained, so that the accumulated scrap can be blown and cleaned by using the minimum blowing strength, and the movement of an instrument panel caused by overlarge blowing strength is not easy to occur while the cleaning requirement is met.
And step S605, indicating a preset blowing device to perform blowing cleaning along a blowing moving track with minimum scrap blowing intensity.
After the minimum scrap blowing intensity is determined, the blowing device is instructed to move along the blowing moving track to perform blowing cleaning so as to effectively clean accumulated scrap.
Referring to fig. 7, the preset correction method includes:
And S700, comparing and analyzing the instrument panel placement image with preset screw hole characteristics to determine the screw hole position of the instrument panel, and acquiring the dial reference position of the instrument panel.
The screw hole features are screw hole image features for screw installation on the instrument panel, the screw hole images on the instrument panel are shot to determine, a space coordinate system is established, the coordinates of the screw holes and the position coordinates of the space coordinate system are marked, the position coordinates of the instrument panel are defined as dial reference positions, the coordinates of the screw holes are defined as screw hole positions, and the dial reference positions are the circle center coordinate positions of the instrument panel.
And S701, analyzing based on the screw hole positions and the dial reference positions to determine the screw hole orientation angles.
During analysis, the screw hole position and the coordinate position corresponding to the dial reference position are connected, the dial reference position is taken as an origin to establish a reference horizontal line, the connection line and the reference horizontal line are compared to determine the angle value of the screw hole orientation, and the angle value is defined as the screw hole orientation angle.
And step S702, carrying out difference value calculation based on the screw hole orientation angle and a preset correct orientation angle to determine a correction adjustment angle and a rotation orientation.
The correct orientation angle is an orientation angle value corresponding to the position of the screw, wherein the screw is rotated to a designated orientation angle, so that the screw feeding device moves according to a corresponding processing track and screws the screw, the difference value between the screw orientation angle value and the angle value corresponding to the correct orientation angle is calculated, the calculated value is defined as a correction adjustment angle, and different correction adjustment angles are generated when the correction adjustment angle is adjusted along different rotation orientations.
And step 703, screening the corrected adjustment angle corresponding to the rotation direction to determine the minimum corrected adjustment angle.
And comparing and screening the angle values corresponding to the rotation directions to screen out the corrected adjustment angle with the minimum rotation angle and the rotation direction thereof, wherein the corrected adjustment angle is defined as the minimum corrected adjustment angle.
Step S704, indicating a preset screw feeding device to rotate the instrument panel by the minimum correction adjusting angle.
After the minimum correction adjustment angle is determined, the instrument panel is rotated by the indication screw feeding device, so that the direction angle of the screw hole is consistent with the correct direction angle, and deviation is not easy to occur when the screw feeding device is used for screw installation, and the reliability of screw installation is improved.
Based on the same inventive concept, an embodiment of the present invention provides an instrument panel installation control system, including:
the acquisition module is used for acquiring a processing area image, a station area image, a processing surface image, a workpiece weight value, an area cleaning image, an instrument panel placement image and a scrap characteristic image.
And the memory is used for storing the program of the instrument panel installation method.
And the processor is used for loading and executing the programs in the memory by the processor and realizing the instrument panel installation method.
It will be apparent to those skilled in the art that, for convenience and brevity of description, only the above-described division of the functional modules is illustrated, and in practical application, the above-described functional allocation may be performed by different functional modules according to needs, i.e. the internal structure of the apparatus is divided into different functional modules to perform all or part of the functions described above. The specific working processes of the above-described systems, devices and units may refer to the corresponding processes in the foregoing method embodiments, which are not described herein.
Embodiments of the present invention provide a computer-readable storage medium storing a computer program that can be loaded by a processor and execute a dashboard-installing method.
The computer storage medium includes, for example, a U disk, a removable hard disk, a Read-Only Memory (ROM), a random access Memory (Random Access Memory, RAM), a magnetic disk, or an optical disk, etc., which can store program codes.
Based on the same inventive concept, an embodiment of the present invention provides an intelligent terminal including a memory and a processor, wherein the memory stores a computer program that can be loaded by the processor and execute a dashboard installation method.
It will be apparent to those skilled in the art that, for convenience and brevity of description, only the above-described division of the functional modules is illustrated, and in practical application, the above-described functional allocation may be performed by different functional modules according to needs, i.e. the internal structure of the apparatus is divided into different functional modules to perform all or part of the functions described above. The specific working processes of the above-described systems, devices and units may refer to the corresponding processes in the foregoing method embodiments, which are not described herein.
The foregoing description of the preferred embodiments of the application is not intended to limit the scope of the application in any way, including the abstract and drawings, in which case any feature disclosed in this specification (including abstract and drawings) may be replaced by alternative features serving the same, equivalent purpose, unless expressly stated otherwise. That is, each feature is one example only of a generic series of equivalent or similar features, unless expressly stated otherwise.
Claims (8)
1. A method of installing an instrument panel, comprising:
acquiring a processing area image of a workpiece;
Comparing and analyzing the processing area image with the preset instrument panel features to judge whether the image features corresponding to the processing area image are consistent with the preset instrument panel features or not;
If the image features corresponding to the processing area image are inconsistent with the preset instrument panel features, a standby prompt is sent out;
if the image features corresponding to the processing area images are consistent with the preset instrument panel features, a screw screwing prompt instruction is sent out;
the method comprises the steps that a preset screw feeding device is indicated to move along a preset feeding track based on a screw screwing instruction, so that screws and an instrument panel are screwed and fixed;
When the image features corresponding to the processing area images are consistent with the preset instrument panel features, the method further comprises the following steps:
comparing and analyzing the processing area image and the preset duplex image characteristics to determine whether the image characteristics corresponding to the processing area image are consistent with the preset duplex image characteristics;
when the image features corresponding to the processing region images are consistent with the preset duplex image features, acquiring station region images of the duplex stations;
Based on the station area image and the preset station characteristic contrast analysis, determining the number of stations in the station area image;
matching is carried out on the basis of the number of stations and a preset double-station processing track so as to determine a double-station operation track, and a screw screwing prompt instruction is sent out;
The method comprises the steps that a preset screw feeding device is indicated to move along a double-station operation track based on a screw screwing prompt instruction so as to screw and fix a screw and an instrument panel;
Screw loading attachment removes along duplex operation orbit to with screw and instrument spiral fastening timing, still include:
Acquiring a processing surface image of an instrument panel;
comparing and analyzing the processed surface image with preset screw posture features to determine the screw mounting posture;
Analyzing the screw mounting posture and the screw tilting posture to judge whether the screw mounting posture and the screw tilting posture are consistent;
If the screw mounting posture is consistent with the screw tilting posture, marking an instrument panel mounted by the screw as an abnormal instrument panel, and accumulating the number of screws in the abnormal posture;
if the screw mounting posture is inconsistent with the screw tilting posture, the screw mounting times are accumulated to determine the normal screw mounting times;
summing the number of abnormal attitude screws and the number of normal screw installation times to determine the total number of screw installation times;
Based on the comparison of the total screw installation times and the preset total station machining times, judging whether the total screw installation times are consistent with the preset total station machining times or not;
when the total number of times of screw installation is consistent with the total number of times of preset station processing, the preset screw feeding device is indicated to move along the double-station operation track so as to screw and fix the instrument panels in the adjacent processing areas.
2. The instrument panel mounting method according to claim 1, wherein when the preset screw feeding device moves along the double-station operation track, further comprising:
Determining an abnormal instrument panel position and a qualified instrument panel position based on the abnormal dial mark;
Analyzing based on the position of the abnormal instrument panel and the preset initial position of the unloading device to determine the unloading track of the abnormal workpiece and obtain the weight value of the workpiece;
Based on matching of the workpiece weight value and a preset adsorption force, determining a discharging adsorption force;
Comparing and analyzing the processed surface image with preset adsorption characteristics to determine the adsorption position of the instrument panel;
the method comprises the steps that a preset adsorption device is indicated to adsorb and unload an instrument panel based on adsorption positions, unloading adsorption force and abnormal workpiece unloading track;
Analyzing based on the position of the qualified instrument panel and the preset initial position of the unloading device to determine the unloading track of the qualified instrument panel;
And indicating a preset adsorption device to adsorb and unload the instrument panel based on the unloading track, the adsorption position, the position and the unloading adsorption force of the qualified instrument panel.
3. The instrument panel mounting method according to claim 1, wherein when the processing area image of the workpiece is acquired, further comprising;
comparing and analyzing the processing area image with preset scrap characteristics to determine whether the corresponding characteristics of the processing area image are consistent with the preset scrap characteristics;
when the corresponding characteristics of the processed area image are consistent with the preset scrap characteristics, a preset blowing device is instructed to blow and clean the processed area, and a cleaned area cleaning image is obtained;
comparing and analyzing the region cleaning image with preset scrap characteristics to determine whether the characteristics corresponding to the region cleaning image are consistent with the scrap characteristics;
when the characteristics corresponding to the region cleaning image are inconsistent with the sweeps characteristics, indicating a preset feeding device to put the instrument panel to be processed into a preset positioning device, and acquiring an instrument panel placement image;
Comparing and analyzing the instrument panel placing image with preset instrument panel posture features to determine the instrument panel placing posture;
Based on the comparison of the instrument panel placing posture and the preset reference placing posture, judging whether the instrument panel placing posture is consistent with the preset reference placing posture or not;
When the instrument panel placing posture is inconsistent with the preset reference placing posture, the preset feeding device is instructed to correct the instrument panel placing posture by a preset correction method;
When the placing posture of the instrument panel is consistent with the preset standard placing posture, the accurate placing prompt information is sent out.
4. The instrument panel mounting method according to claim 3, wherein when the feature corresponding to the processed area image matches the preset scrap feature, further comprising:
Acquiring a sweeps characteristic image;
comparing and analyzing the scrap characteristic image with a preset scrap accumulation characteristic to judge whether the scrap characteristic corresponding to the scrap characteristic image is consistent with the preset scrap accumulation characteristic;
If the scrap characteristics corresponding to the characteristic images are inconsistent with the preset scrap accumulation characteristics, a preset blowing device is instructed to blow and clean the scrap along a preset blowing moving track;
If the scrap characteristics corresponding to the characteristic images are consistent with the preset scrap accumulation characteristics, acquiring scrap areas of scraps corresponding to the scrap characteristics;
based on the matching of the scrap area and the preset blowing intensity, determining the minimum scrap blowing intensity corresponding to the scrap area;
And indicating a preset blowing device to perform blowing cleaning along a blowing moving track with the minimum scrap blowing intensity.
5. A method of installing an instrument panel according to claim 3, wherein the predetermined correction method includes:
Comparing and analyzing the instrument panel placement image with preset screw hole characteristics to determine the screw hole position of the instrument panel and obtain the dial reference position of the instrument panel;
Analyzing based on the screw hole position and the dial reference position to determine the screw hole orientation angle;
Calculating a difference value based on the screw hole orientation angle and a preset correct orientation angle to determine a correction adjustment angle and a rotation orientation;
Screening the corrected adjustment angle corresponding to the rotation direction to determine the minimum corrected adjustment angle;
And indicating the preset screw feeding device to rotate the instrument panel by the minimum correction adjusting angle.
6. An instrument panel installation control system, comprising:
The acquisition module is used for acquiring a processing area image, a station area image, a processing surface image, a workpiece weight value, an area cleaning image, an instrument panel placement image and a sweeps characteristic image;
a memory for storing a program of the instrument panel installation method according to any one of claims 1 to 5;
A processor, a program in a memory capable of being loaded by the processor and implementing the instrument panel mounting method according to any one of claims 1 to 5.
7. An intelligent terminal comprising a memory and a processor, wherein the memory stores a computer program that can be loaded by the processor and execute the instrument panel installation method according to any one of claims 1 to 5.
8. A computer-readable storage medium, characterized in that a computer program capable of being loaded by a processor and executing the instrument panel installation method according to any one of claims 1 to 5 is stored.
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| US8978967B2 (en) * | 2007-10-31 | 2015-03-17 | The Boeing Campany | Intelligent fastener system |
| CN107984201B (en) * | 2017-11-30 | 2019-08-16 | 中国地质大学（武汉） | A kind of screw hole positioning of view-based access control model servo and lock unload screw method |
| CN115980116B (en) * | 2022-11-22 | 2023-07-14 | 宁波博信电器有限公司 | High-temperature-resistant detection method and system for instrument panel, storage medium and intelligent terminal |
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