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CN117106433B - Petroleum fracturing propping agent and preparation method thereof - Google Patents

Petroleum fracturing propping agent and preparation method thereof Download PDF

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Publication number
CN117106433B
CN117106433B CN202311090089.0A CN202311090089A CN117106433B CN 117106433 B CN117106433 B CN 117106433B CN 202311090089 A CN202311090089 A CN 202311090089A CN 117106433 B CN117106433 B CN 117106433B
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Prior art keywords
rubber waste
silicone rubber
propping agent
silicon rubber
fracturing propping
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CN202311090089.0A
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CN117106433A (en
Inventor
陈厚发
邢警
李宏岐
陈思远
李秋灵
张俊涛
卢慧敏
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Zhengzhou Xinzheng Meijiu Industrial Co ltd
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Zhengzhou Xinzheng Meijiu Industrial Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/60Compositions for stimulating production by acting on the underground formation
    • C09K8/80Compositions for reinforcing fractures, e.g. compositions of proppants used to keep the fractures open
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

The invention provides a petroleum fracturing propping agent, which comprises a ceramic raw material and a silicon rubber waste material with the mass ratio of (1-15), wherein the silicon rubber waste material comprises a flexible silicon rubber waste material and a hard silicon rubber waste material with the mass ratio of (1-5), and the content of Si element in the silicon rubber waste material is 1-30%. Meanwhile, the invention also provides a preparation method of the petroleum fracturing propping agent, which is simple, low in cost and convenient for market development.

Description

Petroleum fracturing propping agent and preparation method thereof
Technical Field
The invention relates to the field of petroleum exploitation, in particular to a petroleum fracturing propping agent and a preparation method thereof.
Background
When petroleum and natural gas is mined in deep well, the high-closure-pressure low-permeability ore deposit is subjected to fracturing treatment, so that the stratum containing the petroleum and the gas is cracked, and the petroleum and the gas are collected from channels formed by the cracks. The ceramic supporting material enters the stratum along with the high-pressure solution to be filled in the stratum cracks, and plays a role in supporting the cracks not to be closed due to stress release, so that the high diversion capacity is maintained, the oil gas is unblocked, and the yield is increased. Practice proves that the oil well fractured by using the ceramsite propping agent can improve the yield by 30-50%, and the service life of the oil and gas well can be prolonged.
The ceramic proppant is prepared by sintering a plurality of raw materials such as high-quality bauxite and the like, and is a substitute for natural quartz sand, glass spheres, metal spheres and the like. For example: the low-density high-strength ceramic proppant coated with silicon dioxide and the preparation method thereof disclosed in Chinese patent CN113956864A take the ceramic proppant as an inner core, and silicon dioxide is deposited on the surface of the ceramic proppant to form a silicon dioxide coated ceramic proppant structure. But is not limited to. According to the technical scheme disclosed in China patent CN113956864A, a ceramic proppant is taken as a core, carbon dioxide is deposited on the surface of ceramic to form a shell, a core-shell structure is not stable, and meanwhile, tetraethoxysilane is taken as a raw material, so that the cost is too high.
In order to solve the above problems, an ideal technical solution is always sought.
Disclosure of Invention
The invention aims at overcoming the defects of the prior art, and provides a petroleum fracturing propping agent and a preparation method thereof.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
a petroleum fracturing propping agent comprises a ceramic raw material and a silicon rubber waste material with the mass ratio of (1-15), wherein the silicon rubber waste material comprises a flexible silicon rubber waste material and a hard silicon rubber waste material with the mass ratio of (1-5), and the content of Si element in the silicon rubber waste material is 1-30%.
The ceramic raw material is one or a combination of more of gangue, potassium feldspar, mullite, dolomite, wollastonite, tuff, quartz, clay, bauxite, kaolin and bauxite.
The Shore A hardness of the hard silicone rubber waste is 60-90, and the Shore A hardness of the flexible silicone rubber waste is 10-50.
The preparation method of the petroleum fracturing propping agent comprises the following steps:
(1) Pretreating silicone rubber waste;
(2) Pretreating a ceramic raw material;
(3) Granulating, sintering and cooling the treated silicon rubber waste and ceramic raw materials to obtain the petroleum fracturing propping agent.
In the step (1), the hard silicone rubber waste is taken to be sequentially cleaned, cut and crushed to obtain silicone rubber particles, and the flexible silicone rubber waste is taken to be cut and fused to obtain liquid silicone rubber.
And crushing and ball milling the ceramic raw materials to obtain ceramic particles.
In the step (3), liquid silicone rubber, silicone rubber particles and ceramic particles are mixed and granulated, and then sintered and cooled to obtain the petroleum fracturing propping agent.
In the step (3), the particle size of the mixed granulation is 60-70 meshes, and the particle size of the petroleum fracturing propping agent is 30-50 meshes.
Sintering schedule in step (3): under the vacuum environment, heating to 300-800 ℃ for vacuum sintering to 5-30 min, charging oxygen for continuous sintering to 5-10 min, then vacuumizing, and continuously heating to 900-1100 ℃ for sintering to 5-30 min.
The temperature rising rate in the step (3) is 5-10 ℃/min.
Compared with the prior art, the petroleum fracturing propping agent provided by the invention has outstanding substantial characteristics and remarkable progress, and particularly comprises the ceramic raw material and the silicon rubber waste with the mass ratio of 100 (1-15), wherein the ceramic raw material can be a conventional ceramic material, and the silicon rubber waste can be used for recycling the conventional silicon rubber waste so as to achieve the aim of reducing the cost. Specifically, in the preparation process, the volatile matters of the silicone rubber volatilize to enable the petroleum fracturing propping agent to form a porous structure, so that the density of the petroleum fracturing propping agent is reduced, and meanwhile, the silicon and other inorganic fillers in the silicone rubber are combined with other ceramic components in the form of oxides to play a role in strengthening
Detailed Description
The technical scheme of the invention is further described in detail through the following specific embodiments. In the following examples, coal gangue is solid waste discharged during coal mining and coal washing, and the main components of :SiO2 60%~65%、Al2O316%~18%、Fe2O3 12.45%~14.27%、CaO0.42%~2.32%、MgO 1.40%~2.41%、TiO22.50%~4%、P2O5 0.007%~0.24%、K2O+Na2O1.4%~3.9%、V2O5 0.008%~0.03%; potassium feldspar are as follows: 260.0 to 68.0 percent of SiO2, 15.0 to 22.0 percent of Al2O3, 9.05 to 15.0 percent of K2O and 2.00 to 2.55 percent of Na 2O. The main components of the mullite are as follows: 42-45% of Al2O3, less than or equal to 1.0% of Fe2O3, 49-55% of SiO2 and less than or equal to 4.0% of Na 2O; the main component of dolomite is CaMg (CO 3) 2; the main component of wollastonite is Ca3 [ Si3O9 ]; the main components of tuff are as follows: 72-74% of SiO2, 315-18% of Al2O, 1.5-2.0% of Na2O, 7.0-9.0% of K2O, less than 0.20% of Fe2O3, less than 0.5% of CaO, less than 0.3% of MgO and less than 2.5% of burning loss; the main component of quartz is SiO2; the main components in clay are as follows: 32% -38% of SiO2 and 42% -50% of Al2O 3; the hard silicon rubber waste can be waste materials such as silicon rubber for special printing, ceramic rubber tubes and the like; the flexible silicone rubber waste may be medical instrument/electronic component seals or the like.
A petroleum fracturing propping agent comprises a ceramic raw material and a silicon rubber waste material with the mass ratio of (1-15), wherein the silicon rubber waste material comprises a flexible silicon rubber waste material and a hard silicon rubber waste material with the mass ratio of (1-5), and the content of Si element in the silicon rubber waste material is 1-30%.
The ceramic raw material is one or a combination of more of gangue, potassium feldspar, mullite, dolomite, wollastonite, tuff, quartz, clay, bauxite, kaolin and bauxite.
The Shore A hardness of the hard silicone rubber waste is 60-90, and the Shore A hardness of the flexible silicone rubber waste is 10-50.
The preparation method of the petroleum fracturing propping agent comprises the following steps:
(1) Pretreating silicone rubber waste; taking hard silicone rubber waste, cleaning, cutting and crushing in sequence to obtain silicone rubber particles, and taking flexible silicone rubber waste for cutting and melting to obtain liquid silicone rubber
(2) Pretreating a ceramic raw material; taking ceramic raw materials for crushing and ball milling to obtain ceramic particles
(3) Mixing and granulating liquid silicone rubber, silicone rubber particles and ceramic particles, sieving, sintering a coarse blank with the particle size of 60-70 meshes, heating to the temperature of 300-800 ℃ in a vacuum environment at the heating rate of 5-10 ℃/min, vacuum sintering at the temperature of 5-30 min ℃, charging oxygen, continuously sintering at the temperature of 5-10 min, vacuumizing, continuously heating to the temperature of 900-1100 ℃ and sintering at the temperature of 5-30 min, cooling and sieving to obtain the petroleum fracturing propping agent with the particle size of 30-50 meshes.
Example 1
An oil fracturing propping agent comprises ceramic raw materials and silicone rubber waste materials in a mass ratio of 100:12, wherein the silicone rubber waste materials comprise flexible silicone rubber waste materials and hard silicone rubber waste materials in a mass ratio of 1:2.
The ceramic raw material comprises 10 parts of potassium feldspar, 14 parts of tuff and 55 parts of light burned clay in parts by weight.
The hardness of the hard silicon rubber waste is 81 Shore A, the elongation at break is 280%, and the silicon element content is 27%; the flexible silicon rubber waste adopts transparent silicon rubber waste with the Shore A hardness of 15, the elongation at break is 460 percent, and the silicon element content is 16 percent.
The preparation method of the petroleum fracturing propping agent comprises the following steps:
(1) Pretreating silicone rubber waste; sequentially cleaning, cutting and crushing hard silicone rubber waste to obtain silicone rubber particles with the particle size smaller than 10 mu m, and cutting and melting flexible silicone rubber waste to obtain liquid silicone rubber;
(2) Pretreating a ceramic raw material; crushing and ball milling ceramic raw materials to obtain ceramic particles with the particle size smaller than 10 mu m;
(3) Mixing and granulating liquid silicone rubber, silicone rubber particles and ceramic particles, sieving, sintering coarse blanks with the particle size of 60-70 meshes, heating to the temperature of 700-800 ℃ at the temperature of 30min ℃ per minute under a vacuum environment, charging oxygen, continuously preserving heat for 10min, vacuumizing, continuously heating to the temperature of 900-1100 ℃ at the temperature of 20 min, cooling, and sieving to obtain the petroleum fracturing propping agent with the particle size of 30-50 meshes.
Referring to SY 17125-2019 fracturing propping agent performance indexes and evaluation test methods, performing performance detection on the fracturing propping agent obtained in the embodiment 3, wherein the volume density is 1.60 g/cm 3; an apparent density of 2.73 g/cm 3; the breakage rate at a closing pressure of 86 MPa was 3.5%.
Example 2
An oil fracturing propping agent comprises ceramic raw materials and silicone rubber waste materials in a mass ratio of 100:10, wherein the silicone rubber waste materials comprise flexible silicone rubber waste materials and hard silicone rubber waste materials in a mass ratio of 1:1.
The ceramic raw material comprises 10 parts of potassium feldspar, 14 parts of tuff and 55 parts of light burned clay in parts by weight.
The hardness of the hard silicon rubber waste is 81 Shore A, the elongation at break is 280%, and the silicon element content is 27%; the flexible silicon rubber waste adopts transparent silicon rubber waste with the Shore A hardness of 15, the elongation at break is 460 percent, and the silicon element content is 16 percent.
The preparation method of the petroleum fracturing propping agent comprises the following steps:
(1) Pretreating silicone rubber waste; sequentially cleaning, cutting and crushing hard silicone rubber waste to obtain silicone rubber particles with the particle size smaller than 10 mu m, and cutting and melting flexible silicone rubber waste to obtain liquid silicone rubber;
(2) Pretreating a ceramic raw material; crushing and ball milling ceramic raw materials to obtain ceramic particles with the particle size smaller than 10 mu m;
(3) Mixing and granulating liquid silicone rubber, silicone rubber particles and ceramic particles, sieving, sintering coarse blanks with the particle size of 60-70 meshes, heating to the temperature of 700-800 ℃ at the temperature of 30min ℃ per minute under a vacuum environment, charging oxygen, continuously preserving heat for 10min, vacuumizing, continuously heating to the temperature of 900-1100 ℃ at the temperature of 20 min, cooling, and sieving to obtain the petroleum fracturing propping agent with the particle size of 30-50 meshes.
Referring to SY 17125-2019 fracturing propping agent performance indexes and evaluation test methods, performing performance detection on the fracturing propping agent obtained in the embodiment 3, wherein the volume density is 1.62 g/cm 3; an apparent density of 2.70 g/cm 3; the breaking rate was 3.9% with a closing pressure of 86 MPa.
Example 3
An oil fracturing propping agent comprises ceramic raw materials and silicone rubber waste materials in a mass ratio of 100:15, wherein the silicone rubber waste materials comprise flexible silicone rubber waste materials and hard silicone rubber waste materials in a mass ratio of 1:2.
The ceramic raw material comprises 10 parts of potassium feldspar, 14 parts of tuff and 55 parts of light burned clay in parts by weight.
The hardness of the hard silicon rubber waste is 81 Shore A, the elongation at break is 280%, and the silicon element content is 27%; the flexible silicon rubber waste adopts transparent silicon rubber waste with the Shore A hardness of 15, the elongation at break is 460 percent, and the silicon element content is 16 percent.
The preparation method of the petroleum fracturing propping agent comprises the following steps:
(1) Pretreating silicone rubber waste; sequentially cleaning, cutting and crushing hard silicone rubber waste to obtain silicone rubber particles with the particle size smaller than 10 mu m, and cutting and melting flexible silicone rubber waste to obtain liquid silicone rubber;
(2) Pretreating a ceramic raw material; crushing and ball milling ceramic raw materials to obtain ceramic particles with the particle size smaller than 10 mu m;
(3) Mixing and granulating liquid silicone rubber, silicone rubber particles and ceramic particles, sieving, sintering coarse blanks with the particle size of 60-70 meshes, heating to the temperature of 700-800 ℃ at the temperature of 30min ℃ per minute under a vacuum environment, charging oxygen, continuously preserving heat for 10min, vacuumizing, continuously heating to the temperature of 900-1100 ℃ at the temperature of 20 min, cooling, and sieving to obtain the petroleum fracturing propping agent with the particle size of 30-50 meshes.
Referring to SY 17125-2019 fracturing propping agent performance indexes and evaluation test methods, performing performance detection on the fracturing propping agent obtained in the embodiment 3, wherein the volume density is 1.58 g/cm 3; an apparent density of 2.60 g/cm 3; the breaking rate was 4.5% with a closing pressure of 86 MPa.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same; while the invention has been described in detail with reference to the preferred embodiments, those skilled in the art will appreciate that: modifications may be made to the specific embodiments of the invention or to certain technical features may be substituted, for example: replacing ceramic raw materials, replacing a granulating mode and the like; without departing from the spirit of the invention, it is intended to cover the scope of the invention as claimed.

Claims (7)

1. An oil fracturing propping agent is characterized in that: the ceramic material comprises a ceramic raw material and a silicon rubber waste material with the mass ratio of 100 (1-15), wherein the silicon rubber waste material comprises a flexible silicon rubber waste material and a hard silicon rubber waste material with the mass ratio of 1 (1-5), and the content of Si element in the silicon rubber waste material is 1-30%; the Shore A hardness of the hard silicon rubber waste is 60-90, and the Shore A hardness of the flexible silicon rubber waste is 10-50;
The preparation method of the petroleum fracturing propping agent comprises the following steps:
(1) Pretreating silicone rubber waste;
(2) Pretreating a ceramic raw material;
(3) Granulating, sintering and cooling the treated silicone rubber waste and ceramic raw materials to obtain the petroleum fracturing propping agent; sintering schedule in step (3): under the vacuum environment, heating to 300-800 ℃ for vacuum sintering to 5-30 min, charging oxygen for continuous sintering to 5-10 min, then vacuumizing, and continuously heating to 900-1100 ℃ for sintering to 5-30 min.
2. The oil fracturing proppant of claim 1, wherein: the ceramic raw material is one or a combination of more of gangue, potassium feldspar, mullite, dolomite, wollastonite, tuff, quartz, clay, bauxite, kaolin and bauxite.
3. The oil fracturing proppant of claim 1, wherein: in the step (1), the hard silicone rubber waste is taken to be sequentially cleaned, cut and crushed to obtain silicone rubber particles, and the flexible silicone rubber waste is taken to be cut and fused to obtain liquid silicone rubber.
4. The oil fracturing proppant of claim 1, wherein: in the step (2), the ceramic raw material is crushed and ball-milled to obtain ceramic particles.
5. A petroleum fracturing propping agent according to claim 3, characterized in that: in the step (3), liquid silicone rubber, silicone rubber particles and ceramic particles are mixed and granulated, and then sintered and cooled to obtain the petroleum fracturing propping agent.
6. The oil fracturing proppant of claim 5, wherein: in the step (3), the particle size of the mixed granulation is 60-70 meshes, and the particle size of the petroleum fracturing propping agent is 30-50 meshes.
7. The oil fracturing proppant of claim 1, wherein: the temperature rising rate in the step (3) is 5-10 ℃/min.
CN202311090089.0A 2023-08-28 2023-08-28 Petroleum fracturing propping agent and preparation method thereof Active CN117106433B (en)

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CN118530712B (en) * 2024-07-24 2024-10-29 广饶齐成新能源有限公司 Silicon-containing rubber fracturing fluid and preparation method thereof

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