CN117165042A - Antibacterial PBT composite material and preparation method thereof - Google Patents
Antibacterial PBT composite material and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种抗菌PBT复合材料及其制备方法,该抗菌PBT复合材料包括以下组分:PBT 80‑100份,改性黄麻纤维10‑16份,抗菌剂2‑4份,抗氧剂0.1‑0.5份;所述改性黄麻纤维是将黄麻纤维置于碱液中进行浸渍处理,然后洗涤至中性所得;所述抗菌剂为Mg2+‑ZrO2/AgO‑Ag型抗菌剂,其中的Ag可以有效地分离ZrO2中的光生电子空穴对,生成具有极强氧化能力的·OH,致使细菌孢子失活,提高材料的抗菌能力。该抗菌剂能够与改性黄麻纤维产生协同作用,在提高复合材料抗菌能力的同时提高材料力学性能。The invention discloses an antibacterial PBT composite material and a preparation method thereof. The antibacterial PBT composite material includes the following components: 80-100 parts of PBT, 10-16 parts of modified jute fiber, 2-4 parts of antibacterial agent, and antioxidant 0.1-0.5 parts; the modified jute fiber is obtained by dipping jute fiber in an alkali solution and then washing until neutral; the antibacterial agent is a Mg 2+ -ZrO 2 /AgO-Ag type antibacterial agent, The Ag can effectively separate the photogenerated electron-hole pairs in ZrO2 and generate ·OH with extremely strong oxidizing ability, which inactivates bacterial spores and improves the antibacterial ability of the material. The antibacterial agent can have a synergistic effect with modified jute fiber to improve the antibacterial ability of composite materials while improving the mechanical properties of the material.
Description
技术领域Technical field
本发明属于高分子材料技术领域,具体涉及一种抗菌PBT复合材料及其制备方法。The invention belongs to the technical field of polymer materials, and specifically relates to an antibacterial PBT composite material and a preparation method thereof.
背景技术Background technique
聚对苯二甲酸丁二醇酯(PBT)是一种广泛应用的高分子聚酯树脂,PBT具有良好的耐疲劳性,较好的耐热性,优良的尺寸稳定性等优点,但是在一些特定的应用领域中对PBT物理性能、抗菌性能要求很高,这限制了PBT复合材料在一些特定领域中的应用。Polybutylene terephthalate (PBT) is a widely used polymer polyester resin. PBT has the advantages of good fatigue resistance, good heat resistance, excellent dimensional stability, etc., but in some applications Specific application fields have high requirements on the physical properties and antibacterial properties of PBT, which limits the application of PBT composite materials in some specific fields.
目前,常规抗菌剂的使用对PBT的抗菌性能提升有限,此外,部分抗菌剂的使用虽然提高了PBT的抗菌性能,但却降低了PBT的物理性能,导致PBT物理性能和抗菌性能难以均衡的问题。At present, the use of conventional antibacterial agents has limited improvement in the antibacterial performance of PBT. In addition, although the use of some antibacterial agents improves the antibacterial performance of PBT, it reduces the physical properties of PBT, resulting in the problem of difficulty in balancing the physical properties and antibacterial properties of PBT. .
发明内容Contents of the invention
针对这些不足,本发明创新地合成了一种新型高性能抗菌PBT复合材料,这种PBT复合材料具有很好的物理性能和抗菌性能,解决了现有技术的PBT物理性能和抗菌能力有限的技术问题In response to these shortcomings, the present invention innovatively synthesizes a new type of high-performance antibacterial PBT composite material. This PBT composite material has good physical properties and antibacterial properties, and solves the problem of limited physical properties and antibacterial capabilities of PBT in the existing technology. question
为实现上述目的,本发明的技术方案为:In order to achieve the above objects, the technical solution of the present invention is:
一种抗菌PBT复合材料,包括以下组分:An antibacterial PBT composite material, including the following components:
其中:in:
所述改性黄麻纤维是将黄麻纤维置于碱液中在室温环境下进行浸渍处理,然后洗涤至中性所得;进一步的,所述改性黄麻纤维的制备方法如下:将单丝直径为10-12μm的黄麻纤维置于质量分数为4%的NaOH溶液中进行浸渍处理1h,然后将其取出,用质量分数5%稀盐酸溶液反复洗涤呈中性后放入鼓风干燥箱,80℃烘干至恒重,即得到改性黄麻纤维;黄麻纤维含有大量木质素,导致纤维粗硬、与聚合物相容性差,用NaOH溶液浸泡可去除黄麻纤维中的木质素,提高其与PBT之间的相容性。The modified jute fiber is obtained by dipping jute fiber in an alkali solution at room temperature and then washing until neutral; further, the preparation method of the modified jute fiber is as follows: a single filament with a diameter of 10 -12 μm jute fiber was soaked in a NaOH solution with a mass fraction of 4% for 1 hour, then taken out, washed repeatedly with a 5% dilute hydrochloric acid solution until neutral, and then placed in a blast drying oven and dried at 80°C. After drying to constant weight, the modified jute fiber is obtained; jute fiber contains a large amount of lignin, which causes the fiber to be rough and hard and has poor compatibility with polymers. Soaking in NaOH solution can remove the lignin in the jute fiber and improve the relationship between it and PBT. compatibility.
所述抗氧剂为抗氧剂168、抗氧剂1010、抗氧剂1330中的至少一种。The antioxidant is at least one of antioxidant 168, antioxidant 1010, and antioxidant 1330.
所述抗菌剂的制备方法如下:The preparation method of the antibacterial agent is as follows:
(1)称取五水合硝酸锆、二氯化镁(MgCl2)溶液、溶剂,加入至反应器皿中,100-160℃下反应8-12h,得混合物料A;所述五水合硝酸锆、二氯化镁溶液、溶剂的质量比是(30-40):(40-50):(180-240);优选的,所述溶剂为丙酮、乙醇或异丙醇;(1) Weigh zirconium nitrate pentahydrate, magnesium dichloride (MgCl 2 ) solution and solvent, add them to the reaction vessel, react at 100-160°C for 8-12 hours to obtain mixed material A; the zirconium nitrate pentahydrate, magnesium dichloride The mass ratio of solution and solvent is (30-40): (40-50): (180-240); preferably, the solvent is acetone, ethanol or isopropyl alcohol;
(2)对混合物料A进行过滤去除溶剂后,对所得物料依次进行洗涤、煅烧,研磨过100目筛,得到负载有镁离子的二氧化锆,记为Mg2+-ZrO2;优选的,所述煅烧的温度为600-680℃,煅烧时间为10-16h;(2) After filtering the mixed material A to remove the solvent, the resulting material is washed, calcined, and ground through a 100-mesh sieve to obtain magnesium ion-loaded zirconium dioxide, recorded as Mg 2+ -ZrO 2 ; preferably, The calcination temperature is 600-680°C, and the calcination time is 10-16h;
(3)称取Mg2+-ZrO2、氨水溶液、氯化银(AgCl)、还原剂,加入至反应器皿中,常温条件下反应10h-16h,得混合物料B;优选的,所述溶剂为丙酮溶液;所述还原剂为硼酸化钠(NaBH4);所述Mg2+-ZrO2、氨水溶液、氯化银(AgCl)、硼酸化钠(NaBH4)的质量比是(30-50):(160-200):(40-60):(0.2-0.6);所述氨水溶液质量分数为25%。(3) Weigh Mg 2+ -ZrO 2 , ammonia solution, silver chloride (AgCl), and reducing agent, add them to the reaction vessel, and react at room temperature for 10h-16h to obtain mixed material B; preferably, the solvent It is an acetone solution; the reducing agent is sodium borate (NaBH 4 ); the mass ratio of the Mg 2+ -ZrO 2 , ammonia solution, silver chloride (AgCl), and sodium borate (NaBH 4 ) is (30- 50): (160-200): (40-60): (0.2-0.6); the mass fraction of the ammonia solution is 25%.
(4)对混合物料B进行过滤得到固体物料,对固体物料依次进行洗涤、50-70℃真空干燥箱干燥6-8h后,研磨过100目筛,得到Mg2+-ZrO2/AgO-Ag型抗菌剂。(4) Filter the mixed material B to obtain a solid material. Wash the solid material in sequence, dry it in a vacuum drying oven at 50-70°C for 6-8 hours, and then grind it through a 100-mesh sieve to obtain Mg 2+ -ZrO 2 /AgO-Ag. Type antibacterial agent.
本发明所述的抗菌PBT复合材料的制备方法,包括以下步骤:The preparation method of the antibacterial PBT composite material of the present invention includes the following steps:
(1)称取80-100份的PBT、10-16份改性黄麻纤维、2-4份抗菌剂、0.1-0.5份抗氧剂,混合均匀后得到混合料;(1) Weigh 80-100 parts of PBT, 10-16 parts of modified jute fiber, 2-4 parts of antibacterial agents, and 0.1-0.5 parts of antioxidants, and mix them evenly to obtain a mixture;
(2)将步骤(1)中得到的混合料从双螺杆挤出机中挤出造粒,即得到PBT复合材料。其中:所述双螺杆挤出机包括顺次排布的六个温度区,各温度区的温度依次为:一区温度200~220℃,二区温度240~260℃,三区温度240~260℃,四区温度240~260℃,五区温度240~260℃,六区温度240~260℃;所述双螺杆挤出机的机头温度为240~260℃,螺杆转速为200~280r/min。(2) The mixture obtained in step (1) is extruded and granulated from a twin-screw extruder to obtain a PBT composite material. Among them: the twin-screw extruder includes six temperature zones arranged in sequence. The temperatures in each temperature zone are: the temperature of the first zone is 200-220°C, the temperature of the second zone is 240-260°C, and the temperature of the third zone is 240-260°C. ℃, the temperature in the fourth zone is 240~260°C, the temperature in the fifth zone is 240~260°C, and the temperature in the sixth zone is 240~260°C; the head temperature of the twin-screw extruder is 240~260°C, and the screw speed is 200~280r/ min.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)本专利合成了一种新型Mg2+-ZrO2/AgO-Ag抗菌剂,该抗菌剂抗菌机理主要有:由于Ag依附在ZrO2材料表面,可将ZrO2产生的光生电子转移到Ag单质上,可以有效地分离光生电子空穴对,ZrO2中的价带空穴会与水分子中的-OH反应生成具有极强氧化能力的·OH,致使细菌孢子失活,提高材料的抗菌能力。(1) This patent synthesizes a new type of Mg 2+ -ZrO 2/ AgO-Ag antibacterial agent. The antibacterial mechanism of this antibacterial agent is mainly as follows: Because Ag is attached to the surface of the ZrO 2 material, the photogenerated electrons generated by ZrO 2 can be transferred to Ag element can effectively separate photogenerated electron-hole pairs. The valence band holes in ZrO 2 will react with -OH in water molecules to generate ·OH with extremely strong oxidizing ability, which will inactivate bacterial spores and improve the material's durability. Antibacterial ability.
(2)黄麻纤维含有大量的麻甾醇类物质及其衍生物,是有效的天然抗菌物质,可阻碍霉菌等微生物代谢作用和生理活动,破坏菌体的结构,具有抑菌作用,与本专利的抗菌剂可以协同作用,在提高抗菌能力的同时可以提高材料力学性能。(2) Jute fiber contains a large amount of cannasterols and their derivatives, which are effective natural antibacterial substances. They can hinder the metabolism and physiological activities of microorganisms such as molds, destroy the structure of the bacteria, and have antibacterial effects. This is consistent with the invention of this patent. Antibacterial agents can work synergistically to improve the mechanical properties of materials while improving antibacterial capabilities.
具体实施方式Detailed ways
为了便于理解本发明,下面将结合具体的实施方式对本发明进行更全面的描述。除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本发明。In order to facilitate understanding of the present invention, the present invention will be described more comprehensively below in conjunction with specific embodiments. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which the invention belongs. The terminology used herein in the description of the invention is for the purpose of describing specific embodiments only and is not intended to limit the invention.
以下实施例中所用的原料如下:The raw materials used in the following examples are as follows:
五水合硝酸锆,上海众巍化学有限公司;丙酮溶液,济南永瑞化工有限公司;二氯化镁溶液,上海超聪化工有限公司;氯化银,湖北鑫润德化工有限公司;硼酸化钠,河南鸿智化工有限公司;PBT(型号1100-211M),中国台湾长春工程塑料(江苏)有限公司;抗氧剂(型号Irganox168、Irganox1010、Irganox1330),瑞士汽巴精细化工有限公司;氢氧化钠,分析纯,天津市大陆化学试剂厂;盐酸,分析纯,天津市大陆化学试剂厂;黄麻纤维,青岛金岭沃国际贸易有限公司。Zirconium nitrate pentahydrate, Shanghai Zhongwei Chemical Co., Ltd.; acetone solution, Jinan Yongrui Chemical Co., Ltd.; magnesium dichloride solution, Shanghai Chaocong Chemical Co., Ltd.; silver chloride, Hubei Xinrunde Chemical Co., Ltd.; sodium borate, Henan Hongzhi Chemical Co., Ltd.; PBT (model 1100-211M), Changchun Engineering Plastics (Jiangsu) Co., Ltd., Taiwan; antioxidant (model Irganox168, Irganox1010, Irganox1330), Ciba Fine Chemicals Co., Ltd., Switzerland; sodium hydroxide, analysis Pure, Tianjin Continental Chemical Reagent Factory; hydrochloric acid, analytical grade, Tianjin Continental Chemical Reagent Factory; jute fiber, Qingdao Jinlingwo International Trading Co., Ltd.
此外,以下实施例中的制备过程中如无特别说明的,均为本领域现有技术中的常规手段,因此,不再详细赘述;以下实施方式中的份数均指重量份数。In addition, unless otherwise specified, the preparation processes in the following examples are all conventional means in the prior art in this field, and therefore will not be described in detail; the parts in the following embodiments all refer to parts by weight.
制备例1Preparation Example 1
(1)称取300g五水合硝酸锆、400g二氯化镁溶液、1.8kg丙酮溶液,加入至反应器皿中,100℃下反应8h,得混合物料A;(1) Weigh 300g zirconium nitrate pentahydrate, 400g magnesium dichloride solution, and 1.8kg acetone solution, add them to the reaction vessel, and react at 100°C for 8 hours to obtain mixed material A;
(2)对混合物料A进行过滤去除溶剂后,对所得物料依次进行洗涤、600℃马弗炉中煅烧10h,研磨过100目筛,得到负载有镁离子的二氧化锆,记为Mg2+-ZrO2;(2) After filtering the mixed material A to remove the solvent, the resulting material is washed in sequence, calcined in a muffle furnace at 600°C for 10 hours, and ground through a 100-mesh sieve to obtain zirconium dioxide loaded with magnesium ions, recorded as Mg 2+ -ZrO 2 ;
(3)称取300gMg2+-ZrO2、1.6kg质量分数为25%的氨水溶液、400g氯化银(AgCl)、2g硼酸化钠(NaBH4),加入至反应器皿中,常温条件下反应10h,得混合物料B;(3) Weigh 300gMg 2+ -ZrO 2 , 1.6kg ammonia solution with a mass fraction of 25%, 400g silver chloride (AgCl), and 2g sodium borate (NaBH 4 ), add them to the reaction vessel, and react at room temperature. 10h, mixed material B is obtained;
(4)对混合物料B进行过滤得到固体物料,对固体物料依次进行洗涤、50℃真空干燥箱干燥6h后,研磨过100目筛,得到Mg2+-ZrO2/AgO-Ag型抗菌剂N1。(4) Filter the mixed material B to obtain a solid material. Wash the solid material in sequence, dry it in a vacuum drying oven at 50°C for 6 hours, and then grind it through a 100-mesh sieve to obtain Mg 2+ -ZrO 2 /AgO-Ag type antibacterial agent N1. .
应用例1Application example 1
(1)称取80份PBT、10份改性黄麻纤维、2份抗菌剂N1、0.1份抗氧剂1010混合并搅拌均匀,得到混合料;其中,改性黄麻纤维的制备方法为:将单丝直径为10μm的黄麻纤维浸泡于质量分数为4%的NaOH溶液中,1h后,将纤维从溶液中取出,用质量分数5%稀盐酸溶液反复洗涤呈中性后放入鼓风干燥箱,80℃烘干至恒重;(1) Weigh 80 parts of PBT, 10 parts of modified jute fiber, 2 parts of antibacterial agent N1, and 0.1 part of antioxidant 1010, mix and stir evenly to obtain a mixture; wherein, the preparation method of modified jute fiber is as follows: Jute fiber with a diameter of 10 μm was soaked in a NaOH solution with a mass fraction of 4%. After 1 hour, the fiber was taken out of the solution, washed repeatedly with a 5% mass fraction of dilute hydrochloric acid solution, and then placed in a blast drying oven. Dry at 80℃ to constant weight;
(2)将步骤(1)中得到的混合料从挤出机中挤出造粒,即得到PBT复合材料,记为P1。其中,双螺杆挤出机各区温度及螺杆转速分别为:一区温度200℃,二区温度240℃,三区温度240℃,四区温度240℃,五区温度240℃,六区温度240℃,机头温度240℃,螺杆转速200r/min。(2) The mixture obtained in step (1) is extruded and granulated from the extruder to obtain a PBT composite material, which is recorded as P1. Among them, the temperature and screw speed of each zone of the twin-screw extruder are: the temperature of the first zone is 200°C, the temperature of the second zone is 240°C, the temperature of the third zone is 240°C, the temperature of the fourth zone is 240°C, the temperature of the fifth zone is 240°C, and the temperature of the sixth zone is 240°C. , the machine head temperature is 240℃, and the screw speed is 200r/min.
制备例2Preparation Example 2
(1)称取400g五水合硝酸锆、500g二氯化镁溶液、2.4kg丙酮溶液,加入至反应器皿中,160℃下反应12h,得混合物料A;(1) Weigh 400g zirconium nitrate pentahydrate, 500g magnesium dichloride solution, and 2.4kg acetone solution, add them to the reaction vessel, and react at 160°C for 12 hours to obtain mixed material A;
(2)对混合物料A进行过滤去除溶剂后,对所得物料依次进行洗涤、680℃马弗炉中煅烧16h,研磨过100目筛,得到负载有镁离子的二氧化锆,记为Mg2+-ZrO2;(2) After filtering the mixed material A to remove the solvent, the resulting material was washed in sequence, calcined in a muffle furnace at 680°C for 16 hours, and ground through a 100-mesh sieve to obtain zirconium dioxide loaded with magnesium ions, recorded as Mg 2+ -ZrO 2 ;
(3)称取500g Mg2+-ZrO2、2.0kg质量分数为25%的氨水溶液、600g氯化银(AgCl)、6g硼酸化钠(NaBH4),加入至反应器皿中,常温条件下反应16h,得混合物料B;(3) Weigh 500g Mg 2+ -ZrO 2 , 2.0kg ammonia solution with a mass fraction of 25%, 600g silver chloride (AgCl), and 6g sodium borate (NaBH 4 ), and add them to the reaction vessel at room temperature. React for 16 hours to obtain mixed material B;
(4)对混合物料B进行过滤得到固体物料,对固体物料依次进行洗涤、70℃真空干燥箱干燥8h后,研磨过100目筛,得到Mg2+-ZrO2/AgO-Ag型抗菌剂N2。(4) Filter the mixed material B to obtain a solid material. Wash the solid material in sequence, dry it in a vacuum drying oven at 70°C for 8 hours, and then grind it through a 100-mesh sieve to obtain Mg 2+ -ZrO 2 /AgO-Ag type antibacterial agent N2. .
应用例2Application example 2
(1)称取100份的PBT、16份改性黄麻纤维、4份抗菌剂N2、0.1份抗氧剂1010、0.2份抗氧剂168、0.2份抗氧剂1330混合并搅拌均匀,得到混合料;其中,改性黄麻纤维的制备方法为:将单丝直径为12μm的黄麻纤维浸泡于质量分数为4%的NaOH溶液中,1h后,将纤维从溶液中取出,用质量分数5%稀盐酸溶液反复洗涤呈中性后放入鼓风干燥箱,80℃烘干至恒重;(1) Weigh 100 parts of PBT, 16 parts of modified jute fiber, 4 parts of antibacterial agent N2, 0.1 part of antioxidant 1010, 0.2 part of antioxidant 168, 0.2 part of antioxidant 1330, mix and stir evenly to obtain a mixture Material; wherein, the preparation method of modified jute fiber is: soak jute fiber with a single filament diameter of 12 μm in a NaOH solution with a mass fraction of 4%. After 1 hour, take the fiber out of the solution and dilute it with 5% mass fraction. After repeated washing with the hydrochloric acid solution, it becomes neutral and then placed in a blast drying oven and dried at 80°C until it reaches constant weight;
(2)将步骤(1)中得到的混合料从挤出机中挤出造粒,即得到PBT复合材料,记为P2。其中,双螺杆挤出机各区温度及螺杆转速分别为:一区温度220℃,二区温度260℃,三区温度260℃,四区温度260℃,五区温度260℃,六区温度260℃,机头温度260℃,螺杆转速280r/min。(2) The mixture obtained in step (1) is extruded and granulated from the extruder to obtain a PBT composite material, which is marked as P2. Among them, the temperature and screw speed of each zone of the twin-screw extruder are: the temperature of the first zone is 220°C, the temperature of the second zone is 260°C, the temperature of the third zone is 260°C, the temperature of the fourth zone is 260°C, the temperature of the fifth zone is 260°C, and the temperature of the sixth zone is 260°C. , the machine head temperature is 260℃, and the screw speed is 280r/min.
制备例3Preparation Example 3
(1)称取350g五水合硝酸锆、450g二氯化镁溶液、2.1kg丙酮溶液,加入至反应器皿中,130℃下反应10h,得混合物料A;(1) Weigh 350g zirconium nitrate pentahydrate, 450g magnesium dichloride solution, and 2.1kg acetone solution, add them to the reaction vessel, and react at 130°C for 10 hours to obtain mixed material A;
(2)对混合物料A进行过滤去除溶剂后,对所得物料依次进行洗涤、640℃马弗炉中煅烧13h,研磨过100目筛,得到负载有镁离子的二氧化锆,记为Mg2+-ZrO2;(2) After filtering the mixed material A to remove the solvent, the resulting material was washed in sequence, calcined in a muffle furnace at 640°C for 13 hours, and ground through a 100-mesh sieve to obtain zirconium dioxide loaded with magnesium ions, recorded as Mg 2+ -ZrO 2 ;
(3)称取400g Mg2+-ZrO2、1.8kg质量分数为25%的氨水溶液、500g氯化银(AgCl)、4g硼酸化钠(NaBH4),加入至反应器皿中,常温条件下反应13h,得混合物料B;(3) Weigh 400g Mg 2+ -ZrO 2 , 1.8kg ammonia solution with a mass fraction of 25%, 500g silver chloride (AgCl), and 4g sodium borate (NaBH 4 ), and add them to the reaction vessel at room temperature. React for 13 hours to obtain mixed material B;
(4)对混合物料B进行过滤得到固体物料,对固体物料依次进行洗涤、60℃真空干燥箱干燥7h后,研磨过100目筛,得到Mg2+-ZrO2/AgO-Ag型抗菌剂N3。(4) Filter the mixed material B to obtain a solid material. Wash the solid material in sequence, dry it in a vacuum drying oven at 60°C for 7 hours, and then grind it through a 100-mesh sieve to obtain Mg 2+ -ZrO 2 /AgO-Ag type antibacterial agent N3. .
应用例3Application example 3
(1)称取90份的PBT、13份改性黄麻纤维、3份抗菌剂N3、0.1份抗氧剂168、0.2份抗氧剂1010混合并搅拌均匀,得到混合料;其中,改性黄麻纤维的制备方法为:将单丝直径为11μm的黄麻纤维浸泡于质量分数为4%的NaOH溶液中,1h后,将纤维从溶液中取出,用质量分数5%稀盐酸溶液反复洗涤呈中性后放入鼓风干燥箱,80℃烘干至恒重;(1) Weigh 90 parts of PBT, 13 parts of modified jute fiber, 3 parts of antibacterial agent N3, 0.1 part of antioxidant 168, 0.2 part of antioxidant 1010, mix and stir evenly to obtain a mixture; among them, modified jute The fiber preparation method is as follows: soak jute fiber with a single filament diameter of 11 μm in a NaOH solution with a mass fraction of 4%. After 1 hour, the fiber is taken out of the solution and washed repeatedly with a 5% mass fraction of dilute hydrochloric acid solution until it becomes neutral. Then put it into a blast drying oven and dry it at 80℃ to constant weight;
(2)将步骤(1)中得到的混合料从挤出机中挤出造粒,即得到PBT复合材料,记为P3。其中,双螺杆挤出机各区温度及螺杆转速分别为:一区温度210℃,二区温度250℃,三区温度250℃,四区温度250℃,五区温度250℃,六区温度250℃,机头温度250℃,螺杆转速240r/min。(2) The mixture obtained in step (1) is extruded and granulated from the extruder to obtain a PBT composite material, designated as P3. Among them, the temperature and screw speed of each zone of the twin-screw extruder are: the temperature of the first zone is 210°C, the temperature of the second zone is 250°C, the temperature of the third zone is 250°C, the temperature of the fourth zone is 250°C, the temperature of the fifth zone is 250°C, and the temperature of the sixth zone is 250°C. , the machine head temperature is 250℃, and the screw speed is 240r/min.
制备例4Preparation Example 4
(1)称取380g五水合硝酸锆、460g二氯化镁溶液、1.9kg丙酮溶液,加入至反应器皿中,140℃下反应11h,得混合物料A;(1) Weigh 380g zirconium nitrate pentahydrate, 460g magnesium dichloride solution, and 1.9kg acetone solution, add them to the reaction vessel, and react at 140°C for 11 hours to obtain mixed material A;
(2)对混合物料A进行过滤去除溶剂后,对所得物料依次进行洗涤、645℃马弗炉中煅烧15h,研磨过100目筛,得到负载有镁离子的二氧化锆,记为Mg2+-ZrO2;(2) After filtering the mixed material A to remove the solvent, the resulting material was washed in sequence, calcined in a muffle furnace at 645°C for 15 hours, and ground through a 100-mesh sieve to obtain zirconium dioxide loaded with magnesium ions, recorded as Mg 2+ -ZrO 2 ;
(3)称取420g Mg2+-ZrO2、1.9kg质量分数为25%的氨水溶液、480g氯化银(AgCl)、5g硼酸化钠(NaBH4),加入至反应器皿中,常温条件下反应12h,得混合物料B;(3) Weigh 420g Mg 2+ -ZrO 2 , 1.9kg ammonia solution with a mass fraction of 25%, 480g silver chloride (AgCl), and 5g sodium borate (NaBH 4 ), and add them to the reaction vessel at room temperature. React for 12 hours to obtain mixed material B;
(4)对混合物料B进行过滤得到固体物料,对固体物料依次进行洗涤、55℃真空干燥箱干燥8h后,研磨过100目筛,得到Mg2+-ZrO2/AgO-Ag型抗菌剂N4。(4) Filter the mixed material B to obtain a solid material. Wash the solid material in sequence, dry it in a vacuum drying oven at 55°C for 8 hours, and then grind it through a 100-mesh sieve to obtain Mg 2+ -ZrO 2 /AgO-Ag type antibacterial agent N4. .
应用例4Application example 4
(1)称取85份的PBT、15份改性黄麻纤维、4份抗菌剂N4、0.1份抗氧剂1010、0.2份抗氧剂1330混合并搅拌均匀,得到混合料;其中,改性黄麻纤维的制备方法为:将单丝直径为11μm的黄麻纤维浸泡于质量分数为4%的NaOH溶液中,1h后,将纤维从溶液中取出,用质量分数5%稀盐酸溶液反复洗涤呈中性后放入鼓风干燥箱,80℃烘干至恒重;(1) Weigh 85 parts of PBT, 15 parts of modified jute fiber, 4 parts of antibacterial agent N4, 0.1 part of antioxidant 1010, 0.2 part of antioxidant 1330, mix and stir evenly to obtain a mixture; among them, modified jute The fiber preparation method is as follows: soak jute fiber with a single filament diameter of 11 μm in a NaOH solution with a mass fraction of 4%. After 1 hour, the fiber is taken out of the solution and washed repeatedly with a 5% mass fraction of dilute hydrochloric acid solution until it becomes neutral. Then put it into a blast drying oven and dry it at 80℃ to constant weight;
(2)将步骤(1)中得到的混合料从挤出机中挤出造粒,即得到PBT复合材料,记为P4。其中,双螺杆挤出机各区温度及螺杆转速分别为:一区温度205℃,二区温度245℃,三区温度245℃,四区温度245℃,五区温度245℃,六区温度245℃,机头温度245℃,螺杆转速230r/min。(2) The mixture obtained in step (1) is extruded and granulated from the extruder to obtain a PBT composite material, designated as P4. Among them, the temperature and screw speed of each zone of the twin-screw extruder are: the temperature of the first zone is 205°C, the temperature of the second zone is 245°C, the temperature of the third zone is 245°C, the temperature of the fourth zone is 245°C, the temperature of the fifth zone is 245°C, and the temperature of the sixth zone is 245°C. , the machine head temperature is 245℃, and the screw speed is 230r/min.
制备例5Preparation Example 5
(1)称取380g五水合硝酸锆、420g二氯化镁溶液、2.2kg丙酮溶液,加入至反应器皿中,145℃下反应9h,得混合物料A;(1) Weigh 380g zirconium nitrate pentahydrate, 420g magnesium dichloride solution, and 2.2kg acetone solution, add them to the reaction vessel, and react at 145°C for 9 hours to obtain mixed material A;
(2)对混合物料A进行过滤去除溶剂后,对所得物料依次进行洗涤、645℃马弗炉中煅烧15h,研磨过100目筛,得到负载有镁离子的二氧化锆,记为Mg2+-ZrO2;(2) After filtering the mixed material A to remove the solvent, the resulting material was washed in sequence, calcined in a muffle furnace at 645°C for 15 hours, and ground through a 100-mesh sieve to obtain zirconium dioxide loaded with magnesium ions, recorded as Mg 2+ -ZrO 2 ;
(3)称取380g Mg2+-ZrO2、1.9kg质量分数为25%的氨水溶液、480g氯化银(AgCl)、5g硼酸化钠(NaBH4),加入至反应器皿中,常温条件下反应11h,得混合物料B;(3) Weigh 380g Mg 2+ -ZrO 2 , 1.9kg ammonia solution with a mass fraction of 25%, 480g silver chloride (AgCl), and 5g sodium borate (NaBH 4 ), and add them to the reaction vessel at room temperature. React for 11 hours to obtain mixed material B;
(4)对混合物料B进行过滤得到固体物料,对固体物料依次进行洗涤、55℃真空干燥箱干燥7h,研磨过100目筛,得到Mg2+-ZrO2/AgO-Ag型抗菌剂N5。(4) Filter the mixed material B to obtain a solid material. Wash the solid material in sequence, dry it in a vacuum drying oven at 55°C for 7 hours, and grind it through a 100-mesh sieve to obtain Mg 2+ -ZrO 2 /AgO-Ag type antibacterial agent N5.
应用例5Application example 5
(1)称取95份的PBT、11份改性黄麻纤维、2份抗菌剂N5、0.1份抗氧剂1010、0.1份抗氧剂168混合并搅拌均匀,得到混合料;其中,改性黄麻纤维的制备方法为:将单丝直径为10μm的黄麻纤维浸泡于质量分数为4%的NaOH溶液中,1h后,将纤维从溶液中取出,用质量分数5%稀盐酸溶液反复洗涤呈中性后放入鼓风干燥箱,80℃烘干至恒重;(1) Weigh 95 parts of PBT, 11 parts of modified jute fiber, 2 parts of antibacterial agent N5, 0.1 part of antioxidant 1010, 0.1 part of antioxidant 168, mix and stir evenly to obtain a mixture; among them, modified jute The fiber preparation method is as follows: soak jute fiber with a single filament diameter of 10 μm in a NaOH solution with a mass fraction of 4%. After 1 hour, the fiber is taken out of the solution and washed repeatedly with a 5% mass fraction of dilute hydrochloric acid solution until it becomes neutral. Then put it into a blast drying oven and dry it at 80℃ to constant weight;
(2)将步骤(1)中得到的混合料从挤出机中挤出造粒,即得到PBT复合材料,记为P5。(2) The mixture obtained in step (1) is extruded and granulated from the extruder to obtain a PBT composite material, recorded as P5.
其中双螺杆挤出机各区温度及螺杆转速分别为:一区温度205℃,二区温度255℃,三区温度255℃,四区温度255℃,五区温度255℃,六区温度255℃,机头温度255℃,螺杆转速245r/min。Among them, the temperature and screw speed of each zone of the twin-screw extruder are: the temperature of the first zone is 205°C, the temperature of the second zone is 255°C, the temperature of the third zone is 255°C, the temperature of the fourth zone is 255°C, the temperature of the fifth zone is 255°C, and the temperature of the sixth zone is 255°C. The machine head temperature is 255℃, and the screw speed is 245r/min.
应用对比例1Application comparison example 1
(1)称取95份的PBT、0.1份抗氧剂1010、0.1份抗氧剂168混合并搅拌均匀,得到混合料;(1) Weigh 95 parts of PBT, 0.1 part of antioxidant 1010, and 0.1 part of antioxidant 168, mix and stir evenly to obtain a mixture;
(2)将步骤(1)中得到的混合料从挤出机中挤出造粒,即得到PBT复合材料,记为D1。其中,双螺杆挤出机各区温度及螺杆转速分别为:一区温度205℃,二区温度255℃,三区温度255℃,四区温度255℃,五区温度255℃,六区温度255℃,机头温度255℃,螺杆转速245r/min。(2) The mixture obtained in step (1) is extruded and granulated from the extruder to obtain a PBT composite material, recorded as D1. Among them, the temperature and screw speed of each zone of the twin-screw extruder are: the temperature of the first zone is 205°C, the temperature of the second zone is 255°C, the temperature of the third zone is 255°C, the temperature of the fourth zone is 255°C, the temperature of the fifth zone is 255°C, and the temperature of the sixth zone is 255°C. , the machine head temperature is 255℃, and the screw speed is 245r/min.
应用对比例2Application comparison example 2
(1)称取95份的PBT、2份抗菌剂N5、0.1份抗氧剂1010、0.1份抗氧剂168混合并搅拌均匀,得到混合料;(1) Weigh 95 parts of PBT, 2 parts of antibacterial agent N5, 0.1 part of antioxidant 1010, and 0.1 part of antioxidant 168, mix and stir evenly to obtain a mixture;
(2)将步骤(1)中得到的混合料从挤出机中挤出造粒,即得到PBT复合材料,记为D2。(2) The mixture obtained in step (1) is extruded and granulated from the extruder to obtain a PBT composite material, recorded as D2.
应用对比例3Application comparison example 3
(1)称取95份的PBT、11份改性黄麻纤维、0.1份抗氧剂1010、0.1份抗氧剂168混合并搅拌均匀,得到混合料;其中,改性黄麻纤维的制备方法为:将单丝直径为11μm的黄麻纤维浸泡于质量分数为4%的NaOH溶液中,1h后,将纤维从溶液中取出,用质量分数5%稀盐酸溶液反复洗涤呈中性后放入鼓风干燥箱,80℃烘干至恒重;(1) Weigh 95 parts of PBT, 11 parts of modified jute fiber, 0.1 part of antioxidant 1010, and 0.1 part of antioxidant 168, mix and stir evenly to obtain a mixture; wherein, the preparation method of modified jute fiber is: Soak jute fiber with a single filament diameter of 11 μm in a NaOH solution with a mass fraction of 4%. After 1 hour, take the fiber out of the solution, wash it repeatedly with a 5% dilute hydrochloric acid solution until it becomes neutral, and put it into air drying. box, dried at 80℃ to constant weight;
(2)将步骤(1)中得到的混合料从挤出机中挤出造粒,即得到PBT复合材料,记为D3。其中,双螺杆挤出机各区温度及螺杆转速分别为:一区温度205℃,二区温度255℃,三区温度255℃,四区温度255℃,五区温度255℃,六区温度255℃,机头温度255℃,螺杆转速245r/min。(2) The mixture obtained in step (1) is extruded and granulated from the extruder to obtain a PBT composite material, recorded as D3. Among them, the temperature and screw speed of each zone of the twin-screw extruder are: the temperature of the first zone is 205°C, the temperature of the second zone is 255°C, the temperature of the third zone is 255°C, the temperature of the fourth zone is 255°C, the temperature of the fifth zone is 255°C, and the temperature of the sixth zone is 255°C. , the machine head temperature is 255℃, and the screw speed is 245r/min.
上述应用例1-5、应用对比例1-3制得的PBT复合材料的抗细菌率测试按照标准JISZ 2801进行,采用(50mm±2mm)×(50mm±2mm)×(6mm±0.1mm)规格试验片,接种时间24小时后测试。The antibacterial rate test of the PBT composite materials prepared in the above Application Examples 1-5 and Comparative Examples 1-3 was conducted in accordance with the standard JISZ 2801, using the specification of (50mm±2mm)×(50mm±2mm)×(6mm±0.1mm) Test piece, test 24 hours after inoculation time.
拉伸强度测试按照标准ASTM D638进行,所用拉伸样条型号为(170.0±5.0)mm*(13.0±0.5)mm*(3.2±0.2)mm,拉伸速率50mm/min;The tensile strength test was carried out in accordance with the standard ASTM D638. The tensile spline model used was (170.0±5.0)mm*(13.0±0.5)mm*(3.2±0.2)mm, and the tensile rate was 50mm/min;
悬臂梁缺口冲击强度按照标准ASTM D256进行,所用悬臂梁缺口冲击强度样条型号为:(125.0±5.0)mm*(13.0±0.5)mm*(3.2±0.2)mm,缺口用机械加工,缺口深度(2.6±0.2)mm。The notched Izod impact strength is measured in accordance with the standard ASTM D256. The notched Izod impact strength spline model used is: (125.0±5.0)mm*(13.0±0.5)mm*(3.2±0.2)mm. The notch is machined and the notch depth is (2.6±0.2)mm.
性能数据如下表1所示:The performance data is shown in Table 1 below:
表1各应用例和应用对比例制得的PBT复合材料的性能测试结果Table 1 Performance test results of PBT composite materials prepared by each application example and application comparison example
由上表可以看出,P1-P5比D1、D2、D3的物理性能、抗菌性能好,这说明说明通过本发明提供的方法制得的PBT复合材料综合性能优异,可扩展PBT复合材料的应用领域。It can be seen from the above table that P1-P5 has better physical properties and antibacterial properties than D1, D2, and D3. This shows that the PBT composite material prepared by the method provided by the invention has excellent comprehensive properties and can expand the application of PBT composite materials. field.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined in any way. To simplify the description, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, All should be considered to be within the scope of this manual.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。The above-mentioned embodiments only express several implementation modes of the present invention, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the invention. For those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention.
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| (日)长岛弘三等著,郑录等译: "无机化学", 31 March 1981, 人民教育出版社, pages: 235 * |
| 宋文代,范顺科: "金银精炼技术和质量监督手册", 31 July 2003, 冶金工业出版社, pages: 64 * |
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