CN117175063A - A heat exchange component and battery system - Google Patents
A heat exchange component and battery system Download PDFInfo
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- CN117175063A CN117175063A CN202311206330.1A CN202311206330A CN117175063A CN 117175063 A CN117175063 A CN 117175063A CN 202311206330 A CN202311206330 A CN 202311206330A CN 117175063 A CN117175063 A CN 117175063A
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Abstract
Description
技术领域Technical field
本发明涉及电池相关技术领域,尤其是涉及一种换热组件及电池系统。The present invention relates to the technical field related to batteries, and in particular, to a heat exchange component and a battery system.
背景技术Background technique
相关技术中,动力电池的应用越来越广,如汽车等。动力电池在充电放电过程中均会产生热量,为保证电池的安全及工作效率,会针对电池设置相应的液冷板来进行温度调节。传统的双侧进出型液冷板,双侧均有集液管,空间利用率低,且制造成本高;同时双侧进出型液冷板中进水端的口琴管处温度低,出水端的口琴管处温度高,液冷板的两端温差大,影响换热效果。Among related technologies, power batteries are increasingly used in applications such as automobiles. Power batteries generate heat during charging and discharging. In order to ensure the safety and working efficiency of the battery, corresponding liquid cooling plates will be set up for the battery to adjust the temperature. The traditional double-sided inlet and outlet liquid cooling plate has liquid collecting pipes on both sides, which has low space utilization and high manufacturing cost. At the same time, the temperature of the harmonica pipe at the water inlet end of the double-sided inlet and outlet liquid cooling plate is low, and the harmonica pipe at the water outlet end is low. The temperature is high and the temperature difference between the two ends of the liquid cooling plate is large, which affects the heat exchange effect.
发明内容Contents of the invention
有鉴于此,本申请的目的在于提供一种换热组件及电池系统,用于至少解决现有技术中存在的双侧进出型液冷板换热效果差且空间利用率低的技术问题。In view of this, the purpose of this application is to provide a heat exchange component and a battery system to at least solve the technical problems of poor heat exchange effect and low space utilization of double-side entry and exit liquid cooling plates existing in the prior art.
为达到上述目的,本申请提供以下技术方案:In order to achieve the above purpose, this application provides the following technical solutions:
第一方面,本申请提供了一种换热组件,所述换热组件包括:In a first aspect, this application provides a heat exchange component, which includes:
第一集液部件,其具有相邻设置的第一集液室和第二集液室;A first liquid collecting component having a first liquid collecting chamber and a second liquid collecting chamber arranged adjacently;
换热板,所述换热板的进水端和出水端设置在所述换热板的同一边侧且具有不同的延伸长度;A heat exchange plate, the water inlet end and the water outlet end of the heat exchange plate are arranged on the same side of the heat exchange plate and have different extension lengths;
其中所述换热板的进水端和出水端两者中延伸长度较短的一个,通入所述第一集液室内;另一个贯穿所述第一集液室侧壁后通入所述第二集液室。The one with the shorter extension length of the water inlet end and the water outlet end of the heat exchange plate is passed into the first liquid collection chamber; the other one penetrates the side wall of the first liquid collection chamber and then passes into the first liquid collection chamber. Second collection chamber.
第二方面,本申请提供了一种电池系统,所述电池系统包括:In a second aspect, this application provides a battery system, which includes:
电池;Battery;
以及根据本申请的实施例中所述的换热组件,其中所述换热组件设置在所述电池上。And the heat exchange component according to the embodiment of the present application, wherein the heat exchange component is disposed on the battery.
在上述技术方案中,提供了一种换热组件,通过改进第一集液部件中的集液室,并优化其与换热板的进水端和出水端的对接方式,实现了在换热板的同侧进出水,减小了空间占用率,使得整体结构更加紧凑。此外,由于同侧设置进水端和出水端,需要其进水管路和回水管路双向排布,可以使得换热板整体温度差小,进而对相应电池的降温更加均衡。In the above technical solution, a heat exchange component is provided. By improving the liquid collecting chamber in the first liquid collecting component and optimizing its docking method with the water inlet end and water outlet end of the heat exchange plate, the heat exchange plate is The water enters and exits on the same side, reducing the space occupation rate and making the overall structure more compact. In addition, since the water inlet and outlet are arranged on the same side, the water inlet and return pipes need to be arranged in two directions, which can make the overall temperature difference of the heat exchange plate small, and thus the cooling of the corresponding battery is more balanced.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required to be used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present application and therefore do not It should be regarded as a limitation of the scope. For those of ordinary skill in the art, other relevant drawings can be obtained based on these drawings without exerting creative efforts.
图1是根据一示例性实施例示出的换热组件的示意图;Figure 1 is a schematic diagram of a heat exchange assembly according to an exemplary embodiment;
图2是根据一示例性实施例示出的换热组件的剖视图(一);Figure 2 is a cross-sectional view (1) of a heat exchange assembly according to an exemplary embodiment;
图3是图2中A部放大图;Figure 3 is an enlarged view of part A in Figure 2;
图4是根据一示例性实施例示出的换热组件的剖视图(二);Figure 4 is a cross-sectional view (2) of the heat exchange assembly according to an exemplary embodiment;
图5是图4中B部放大图;Figure 5 is an enlarged view of part B in Figure 4;
图6是根据一示例性实施例示出的换热组件的局部结构图;Figure 6 is a partial structural diagram of a heat exchange assembly according to an exemplary embodiment;
图7是根据一示例性实施例示出的换热板的进水端和出水端的结构图。Figure 7 is a structural diagram of the water inlet end and the water outlet end of the heat exchange plate according to an exemplary embodiment.
图中:In the picture:
10、换热板;101、进水端;102、出水端;20、第一集液部件;201、第一集液室;2011、第一集液室的第一侧壁;2012、第一集液室的第二侧壁;202、第二集液室;2021、外壳结构;30、第二集液部件;40、弯头。10. Heat exchange plate; 101. Water inlet end; 102. Water outlet end; 20. First liquid collecting component; 201. First liquid collecting chamber; 2011. First side wall of the first liquid collecting chamber; 2012. First The second side wall of the liquid collecting chamber; 202. The second liquid collecting chamber; 2021. Shell structure; 30. The second liquid collecting component; 40. Elbow.
具体实施方式Detailed ways
下面通过附图和实施例对本申请进一步详细说明。通过这些说明,本申请的特点和优点将变得更为清楚明确。The present application will be further described in detail below through the drawings and examples. Through these descriptions, the features and advantages of the present application will become clearer.
在这里专用的词“示例性”意为“用作例子、实施例或说明性”。这里作为“示例性”所说明的任何实施例不必解释为优于或好于其它实施例。尽管在附图中示出了实施例的各种方面,但是除非特别指出,不必按比例绘制附图。The word "exemplary" as used herein means "serving as an example, example, or illustrative." Any embodiment described herein as "exemplary" is not necessarily to be construed as superior or superior to other embodiments. Although various aspects of the embodiments are illustrated in the drawings, the drawings are not necessarily drawn to scale unless otherwise indicated.
此外,下面所描述的本申请不同实施方式中涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in different embodiments of the present application described below can be combined with each other as long as they do not conflict with each other.
相关技术中,传统的双侧进出型液冷板,双侧均有集液管,空间利用率低,且制造成本高;同时双侧进出型液冷板中进水端的口琴管处温度低,出水端的口琴管处温度高,液冷板的两端温差大,影响换热效果。In related technologies, the traditional double-side entry liquid cooling plate has liquid collecting pipes on both sides, which has low space utilization and high manufacturing cost. At the same time, the temperature of the harmonica pipe at the water inlet end of the double-side entry liquid cooling plate is low. The temperature of the harmonica pipe at the water outlet is high, and the temperature difference between the two ends of the liquid cooling plate is large, which affects the heat exchange effect.
本申请提供了一种换热组件,通过优化第一集液部件中的集液室,形成并排设置的第一集液室和第二集液室,并改进第一集液部件与换热板的进水端和出水端的对接方式,实现了在换热板的同侧进出水。一方面,可以减小空间占用率,使得整体结构更加紧凑;另一方面,由于同侧设置进水端和出水端,使得其进水管路和回水管路形成了双向排布,可以使得换热板整体温度差小,进而对相应电池的降温更加均衡。This application provides a heat exchange assembly. By optimizing the liquid collecting chamber in the first liquid collecting component, a first liquid collecting chamber and a second liquid collecting chamber are formed side by side, and the first liquid collecting component and the heat exchange plate are improved. The docking method of the water inlet end and the water outlet end realizes the water inlet and outlet on the same side of the heat exchange plate. On the one hand, the space occupancy rate can be reduced, making the overall structure more compact; on the other hand, since the water inlet and outlet ends are set up on the same side, the water inlet and return pipelines form a bidirectional arrangement, which can make heat exchange The overall temperature difference of the board is small, which results in a more balanced cooling of the corresponding battery.
以下结合附图对本实施例的技术方案进行详细阐述,在不冲突的情形下,以下实施例和实施方式可以相互结合。The technical solution of this embodiment will be described in detail below with reference to the accompanying drawings. The following embodiments and implementation modes may be combined with each other as long as there is no conflict.
本发明示例性的实施例中提供一种换热组件,如图1所示,图1是根据一示例性实施例示出的换热组件的示意图。换热组件包括:An exemplary embodiment of the present invention provides a heat exchange assembly, as shown in Figure 1 . Figure 1 is a schematic diagram of a heat exchange assembly according to an exemplary embodiment. Heat exchange components include:
第一集液部件20,其具有相邻设置的第一集液室201和第二集液室202;The first liquid collecting component 20 has a first liquid collecting chamber 201 and a second liquid collecting chamber 202 arranged adjacently;
换热板10,换热板10的进水端101和出水端102设置在换热板10的同一边侧且具有不同的延伸长度,如图2和图4所示;Heat exchange plate 10, the water inlet end 101 and the water outlet end 102 of the heat exchange plate 10 are arranged on the same side of the heat exchange plate 10 and have different extension lengths, as shown in Figures 2 and 4;
其中换热板10的进水端101和出水端102两者中延伸长度较短的一个,通入第一集液室201内;另一个贯穿第一集液室201侧壁后通入第二集液室202,如图3和图5所示。The shorter one of the water inlet end 101 and the water outlet end 102 of the heat exchange plate 10 leads into the first liquid collecting chamber 201; the other one penetrates the side wall of the first liquid collecting chamber 201 and then flows into the second liquid collecting chamber 201. Liquid collection chamber 202, as shown in Figures 3 and 5.
在本示例性实施例中,将第一集液部件20的第一集液室201和第二集液室202相邻设置,在与换热板10的进水端101和出水端102中较长的一个连接时,直接将进水端101和出水端102中较长的一个穿过第一集液室201后与第二集液室202连通,无需针对连接/形成进水端101和出水端102的换热管路在相应位置进行调整形成“弯管”,通过相应的“弯管”绕到第二集液室202的其他侧面(未与第一集液室201相邻的侧面)上进行连通,从而避免了“弯管”形式的进水端101和出水端102在与第一集液部件20进行连接时占用过大空间。In this exemplary embodiment, the first liquid collecting chamber 201 and the second liquid collecting chamber 202 of the first liquid collecting component 20 are arranged adjacent to each other and are relatively close to the water inlet end 101 and the water outlet end 102 of the heat exchange plate 10 . When connecting a long one, directly pass the longer one of the water inlet end 101 and the water outlet end 102 through the first liquid collection chamber 201 and then communicate with the second liquid collection chamber 202. There is no need to connect/form the water inlet end 101 and the water outlet. The heat exchange pipeline at end 102 is adjusted at the corresponding position to form an "elbow", and is passed through the corresponding "elbow" to other sides of the second liquid collecting chamber 202 (the side not adjacent to the first liquid collecting chamber 201). Thereby, the water inlet end 101 and the water outlet end 102 in the form of "bent pipes" are prevented from occupying too much space when connected to the first liquid collection component 20 .
示例性地,如图7所示,第一集液室201和第二集液室202并排在同一水平面上;相应的,换热板10中换热管路(均为直管)同一侧的管端部均可直接作为进水端101和出水端102来使用,即进水端101和出水端102均由换热管路相应端部形成。在将第一集液部件20与换热板10对接后,换热组件的整体厚度(对应为换热板10与第一集液部件20处于平放状态时,在竖直方向上的厚度)较小,有效的缩减了换热组件所占用的空间。For example, as shown in Figure 7, the first liquid collecting chamber 201 and the second liquid collecting chamber 202 are arranged side by side on the same horizontal plane; correspondingly, the heat exchange pipes (both straight pipes) in the heat exchange plate 10 are on the same side. Both ends of the pipe can be directly used as the water inlet end 101 and the water outlet end 102, that is, the water inlet end 101 and the water outlet end 102 are both formed by corresponding ends of the heat exchange pipeline. After the first liquid collecting part 20 is connected to the heat exchange plate 10, the overall thickness of the heat exchange assembly (corresponding to the thickness in the vertical direction when the heat exchange plate 10 and the first liquid collecting part 20 are in a flat state) Smaller, effectively reducing the space occupied by the heat exchange components.
在一些替代方式中,如图5所示,进水端101和出水端102也可以为相应的转结部件,即形成不同长度的“转接头”,通过“转接头”的形式连通第一集液部件20和换热板10的换热管路。需要说明的时,当对于进水端101和出水端102可以为一体形成;也可以分别制作而成。其中当进水端101和出水端102采用单独制作时,在第一集液部件20上开设适配数量的装配孔即可。In some alternative ways, as shown in Figure 5, the water inlet end 101 and the water outlet end 102 can also be corresponding transition components, that is, forming "adapters" of different lengths, and connecting the first set of components in the form of "adapters". The heat exchange pipeline of the liquid component 20 and the heat exchange plate 10. If it is necessary to explain, the water inlet end 101 and the water outlet end 102 can be integrally formed; they can also be made separately. When the water inlet end 101 and the water outlet end 102 are made separately, an appropriate number of assembly holes can be opened on the first liquid collection component 20 .
在一些示例性实施例中,如图4-图5所示,考虑到在末端形成(或连接)出水端102的出水管路中水温较高,在末端形成(或连接)进水端101的进水管路中水温较低,为减小出水端102中的出水对进水端101中的进水影响,提高进水对电池的冷却效果,在本实施例中还针对进水端101和出水端102的选择进行了优化,使靠近换热板10的第一集液室201与进水端101相连通。In some exemplary embodiments, as shown in FIGS. 4-5 , considering that the water temperature in the water outlet pipeline in which the water outlet end 102 is formed (or connected) at the end is relatively high, the water inlet end 101 is formed (or connected) at the end. The water temperature in the water inlet pipe is relatively low. In order to reduce the impact of the water in the water outlet 102 on the water in the water inlet 101 and improve the cooling effect of the water on the battery, in this embodiment, the water inlet 101 and the water outlet are also targeted. The selection of end 102 is optimized so that the first liquid collecting chamber 201 close to the heat exchange plate 10 is connected with the water inlet end 101 .
示例性地,换热板10的出水端102的延伸长度大于换热板10的进水端101的延伸长度。此时,第一集液室201为进水室且与进水端101连通;第二集液室202为出水室且与出水端102连通。该设计方式使得进水端101的进水能够尽快流入换热板10内部对电池进行降温,提高了换热效率。For example, the extension length of the water outlet end 102 of the heat exchange plate 10 is greater than the extension length of the water inlet end 101 of the heat exchange plate 10 . At this time, the first liquid collecting chamber 201 is a water inlet chamber and is connected to the water inlet end 101; the second liquid collecting chamber 202 is a water outlet chamber and is connected to the water outlet end 102. This design method allows the water from the water inlet end 101 to flow into the heat exchange plate 10 as quickly as possible to cool the battery, thereby improving the heat exchange efficiency.
在一些示例性实施例中,如图1所示,换热组件还包括:第二集液部件30,该第二集液部件30作为换热板10中进水与回水的中转仓使用。在冷却水(此时为进水)经进水端101进入换热板10与相应的电池进行换热后再进入该第二集液部件30,然后每条换热管路中的进水在该第二集液部件30中进行混合后,冷却水(此时为回水)再经换热板10中的出水管路输送至出水端102,经第二集液室202排出。在增设第二集液部件30作为中转仓后,可以使冷却水温温度均衡,避免部分换热管路在对电池降温后其自身内部冷却水温升较大,影响下游(冷却水在后半程转为回水)的换热效果,进一步保证对电池进行均衡换热。In some exemplary embodiments, as shown in FIG. 1 , the heat exchange assembly further includes: a second liquid collecting component 30 , which is used as a transfer chamber for water inlet and return water in the heat exchange plate 10 . After the cooling water (inlet water at this time) enters the heat exchange plate 10 through the water inlet end 101 and exchanges heat with the corresponding battery, it then enters the second liquid collecting component 30. Then, the inlet water in each heat exchange pipeline is After mixing in the second liquid collecting part 30, the cooling water (return water at this time) is transported to the water outlet end 102 through the water outlet pipeline in the heat exchange plate 10, and is discharged through the second liquid collecting chamber 202. After adding the second liquid collection part 30 as a transfer warehouse, the cooling water temperature can be balanced to avoid a large increase in the internal cooling water temperature of some heat exchange pipelines after cooling the battery, which will affect the downstream (cooling water in the second half of the process) (converted to return water), further ensuring balanced heat exchange for the battery.
当电池具备多个电池组时,可针对每一电池组设置一个换热组件,此时每一换热组件需覆盖到电池组中的每一电池上。在将第二集液部件30设置在换热板10的远离形成(或连接)进水端101/出水端102的另一端后,可以保证进水在沿换热板10长度方向流动时具有较长且顺畅的进水流动路径,该流动路径可以对电池组(其内各个电池单体并排设置)中的每一电池单体进行同步冷却。相应的,回水部分所对应的回水流动路径与进水流动路径类似。基于该设置方式,可以保证对相应电池组内各个电池单体的调温效果更加均衡。When a battery has multiple battery packs, a heat exchange component can be provided for each battery pack. In this case, each heat exchange component needs to cover each battery in the battery pack. After the second liquid collecting component 30 is disposed at the other end of the heat exchange plate 10 away from the water inlet end 101/water outlet end 102, it can be ensured that the inlet water has a relatively high flow rate when flowing along the length direction of the heat exchange plate 10. A long and smooth water flow path, which can synchronously cool each battery cell in the battery pack (in which the battery cells are arranged side by side). Correspondingly, the return water flow path corresponding to the return water part is similar to the inlet water flow path. Based on this setting method, it can ensure that the temperature regulation effect of each battery cell in the corresponding battery pack is more balanced.
在本实施例中,为实现上述针对电池组中各个电池单体的调温效果均衡,示例性地,换热板10包括:并排设置的多条换热管路。多条换热管路中的一部分换热管路作为进水管组,进水管组的一端连接进水端101与第一集液部件20连通,另一端与第二集液部件30连通;多条换热管路中的另一部分换热管路作为出水管组,出水管组的一端连接出水端102与第一集液部件20连通,另一端与第二集液部件30连通。基于此,由换热板10的两部分换热管路与第二集液部件30配合形成了类似“U型”的换热水流通道。In this embodiment, in order to achieve the above-mentioned balanced temperature regulation effect for each battery cell in the battery pack, the heat exchange plate 10 exemplarily includes: a plurality of heat exchange pipelines arranged side by side. A part of the heat exchange pipelines among the plurality of heat exchange pipelines serves as a water inlet pipe group. One end of the water inlet pipe group is connected to the water inlet end 101 and communicates with the first liquid collecting component 20, and the other end communicates with the second liquid collecting component 30; multiple Another part of the heat exchange pipeline serves as a water outlet pipe group. One end of the water outlet pipe group is connected to the water outlet end 102 and communicates with the first liquid collection component 20 , and the other end communicates with the second liquid collection component 30 . Based on this, the two parts of the heat exchange pipes of the heat exchange plate 10 cooperate with the second liquid collecting component 30 to form a similar "U-shaped" hot water flow channel.
需要说明的是,考虑到当进水端101和出水端102在与第一集液部件20连接时,可能存在一定高度差。为实现对相应电池的贴合,对于采用换热管路与进水端101和出水端102连接的方式时,可在换热管路末端形成或增加弯头40与相应的进水端101和出水端102连接;当采用换热管路的末端直接形成进水端101和出水端102,则可在靠近进水端101和出水端102位置直接形成弯头40。It should be noted that there may be a certain height difference between the water inlet end 101 and the water outlet end 102 when they are connected to the first liquid collecting component 20 . In order to fit the corresponding battery, when the heat exchange pipeline is connected to the water inlet end 101 and the water outlet end 102, an elbow 40 can be formed or added at the end of the heat exchange pipeline to connect with the corresponding water inlet end 101 and 102. The water outlet end 102 is connected; when the ends of the heat exchange pipeline are used to directly form the water inlet end 101 and the water outlet end 102, the elbow 40 can be directly formed near the water inlet end 101 and the water outlet end 102.
在一些示例性实施例中,如图1-图7所示,在多条换热管路中,对应进水端101的换热管路所形成的水流通道横截面积总和为S1,对应出水端102的换热管路所形成的水流通道横截面积总和为S2,S1与S2之比为M,其中M的取值范围为0.8-1.2,如0.8、0.9、1.0、1.1、1.2等。示例性地,多条换热管路的横截面积均相同,当M为1时,此时的进水管组与出水管组数量相同,且两组换热管路平铺设置,即所有换热板10中的各个换热管路均位于同一水平面高度上。In some exemplary embodiments, as shown in Figures 1 to 7, among the multiple heat exchange pipelines, the sum of the cross-sectional areas of the water flow channels formed by the heat exchange pipelines corresponding to the water inlet end 101 is S 1 , corresponding to The total cross-sectional area of the water flow channels formed by the heat exchange pipes at the water outlet 102 is S 2 , and the ratio of S 1 to S 2 is M, where the value range of M is 0.8-1.2, such as 0.8, 0.9, 1.0, 1.1 ,1.2 etc. For example, the cross-sectional areas of multiple heat exchange pipes are the same. When M is 1, the number of water inlet pipe groups and outlet pipe groups at this time is the same, and the two sets of heat exchange pipes are laid flat, that is, all exchangers have the same number. Each heat exchange pipe in the hot plate 10 is located at the same horizontal height.
基于此,可以保证各个换热管路内流量均衡,同时由于换热板10的进水和回水在流动时温度均会渐升,使换热水流通道中具有最大温差的进水端101与出水端102位于同侧,利用形成类似“U型”的换热水流通道来对电池降温,可以兼顾到每一电池单体,使同一换热组件所对应的电池中的各个电池单体降温效果更加均衡。Based on this, the flow balance in each heat exchange pipeline can be ensured. At the same time, since the temperature of the inlet and return water of the heat exchange plate 10 will gradually rise when flowing, the water inlet end 101 with the largest temperature difference in the heat exchange water flow channel and The water outlet 102 is located on the same side, and a "U-shaped" hot water flow channel is used to cool the battery. This can take into account each battery cell and achieve the cooling effect of each battery cell in the battery corresponding to the same heat exchange component. More balanced.
在一些示例性实施例中,如图4-图5所示,第一集液室201为箱型结构,并在箱型结构上开设了相应的装配孔。第一集液室的第一侧壁2011上开设有第一孔,第一孔用于穿入进水端101和出水端102;第一集液室201的与第一侧壁相对的第二侧壁开设有第二孔,第二孔用于穿设出水端102以与第二集液室202连通。将第一集液室201设计为箱型结构,可以便于在其侧壁上开设相应的孔,从而完成与换热板10中进水端101和出水端102的装配。In some exemplary embodiments, as shown in Figures 4-5, the first liquid collection chamber 201 is a box-shaped structure, and corresponding assembly holes are opened in the box-shaped structure. A first hole is provided on the first side wall 2011 of the first liquid collection chamber, and the first hole is used to penetrate the water inlet end 101 and the water outlet end 102; the second liquid collection chamber 201 has a second hole opposite to the first side wall. A second hole is provided on the side wall, and the second hole is used to penetrate the water outlet end 102 to communicate with the second liquid collecting chamber 202 . Designing the first liquid collection chamber 201 as a box-shaped structure makes it easy to open corresponding holes on its side walls to complete the assembly with the water inlet end 101 and the water outlet end 102 of the heat exchange plate 10 .
类似的,第二集液室202为箱型结构,并在其上也开设了装配孔。其中第二集液室202的第一侧壁与第一集液室的第二侧壁2012连接,第二集液室202的第一侧壁开设有第三孔,第三孔用于穿入出水端102。将第二集液室202设计为箱型结构后,一方面便于开设孔以与相应的进水端101或出水端102对接,另一方面也可以便于第二集液室202与第一集液室201并排设置,整体结构更加规则美观。Similarly, the second liquid collecting chamber 202 has a box-shaped structure, and an assembly hole is also provided in it. The first side wall of the second liquid collecting chamber 202 is connected to the second side wall 2012 of the first liquid collecting chamber. The first side wall of the second liquid collecting chamber 202 is provided with a third hole, and the third hole is used for penetration. Water outlet 102. After the second liquid collecting chamber 202 is designed as a box-shaped structure, on the one hand, it is convenient to open a hole to connect with the corresponding water inlet end 101 or the water outlet end 102; on the other hand, it is also convenient for the second liquid collecting chamber 202 to be connected with the first liquid collecting chamber. Rooms 201 are arranged side by side, making the overall structure more regular and beautiful.
需要说明的是,在制作第一集液部件20时,对于第一集液室201和第二集液室202可以采用两个独立的箱型结构,然后进行固定连接以保持二者相对稳定。此外,还可以在制作第一集液部件20时,将第一集液室201和第二集液室202进行一体化制作,即在一箱型内部形成两个相邻的空腔结构分别作为第一集液室201和第二集液室202。It should be noted that when making the first liquid collecting component 20, two independent box-shaped structures can be used for the first liquid collecting chamber 201 and the second liquid collecting chamber 202, and then fixedly connected to keep them relatively stable. In addition, when making the first liquid collecting part 20, the first liquid collecting chamber 201 and the second liquid collecting chamber 202 can be integrated into one another, that is, two adjacent cavity structures are formed inside a box-shaped body. The first liquid collecting chamber 201 and the second liquid collecting chamber 202.
在一些制作第一集液部件20的其他替代方式中,还可以使用折板与箱型结构的腔体配合制作而成。示例性地,可以使用U型结构的折板与一箱型结构的腔体配合制作而成。需要说明的是,对于采用箱型结构和折板配合时,在第一集液部件20的两端(对应折板的两头)形成封堵(此时,U型结构与封堵配合形成一带有能装配箱型结构的缺口的外壳结构2021),并根据实际需要设置过水口。In some other alternative ways of making the first liquid collecting part 20, it can also be made by using a folding plate and a cavity of a box-shaped structure. For example, it can be made by using a U-shaped folding plate and a box-shaped cavity. It should be noted that when the box-shaped structure and the folding plate are used to cooperate, sealing is formed at both ends of the first liquid collection part 20 (corresponding to the two ends of the folding plate) (at this time, the U-shaped structure and the sealing cooperate to form a belt. The shell structure 2021) of the gap in the box structure can be assembled, and the water outlet can be set according to actual needs.
具体地,如图6所示,第一集液部件20包括:具有一缺口的外壳结构2021,该外壳结构2021与形成第一集液室201的箱型结构嵌合在一起。其中,第一集液室201至少部分通过缺口嵌入外壳结构2021内,以使外壳结构2021与第一集液室的第二侧壁2012配合形成第二集液室202。此时,便于在形成第一集液室201的箱型结构上开设贯穿其相对的两个侧面的孔(包括第一孔和第二孔),而后再将其与外壳结构2021进行嵌合。此方式的加工难度较小,且用料成本低,更加经济实用。Specifically, as shown in FIG. 6 , the first liquid collecting component 20 includes: a shell structure 2021 with a gap, and the shell structure 2021 is fitted with the box-shaped structure forming the first liquid collecting chamber 201 . The first liquid collection chamber 201 is at least partially embedded in the shell structure 2021 through the gap, so that the shell structure 2021 cooperates with the second side wall 2012 of the first liquid collection chamber to form the second liquid collection chamber 202. At this time, it is convenient to open holes (including the first hole and the second hole) penetrating the two opposite sides of the box-shaped structure forming the first liquid collection chamber 201, and then fit it with the shell structure 2021. This method is less difficult to process and has low material cost, making it more economical and practical.
在另一采用“外壳结构与第一集液室配合”的替代方式中,第一集液室的第二侧壁封设在缺口边缘,以使外壳结构与第一集液室的第二侧壁配合形成第二集液室。此时外壳结构的缺口边缘与第一集液室的第二侧壁边缘(或第二侧壁的外壁面)直接对齐,并通过焊接方式进行密封连接。In another alternative method of using "the outer shell structure cooperates with the first liquid collecting chamber", the second side wall of the first liquid collecting chamber is sealed at the edge of the gap, so that the outer shell structure and the second side wall of the first liquid collecting chamber The walls cooperate to form a second collection chamber. At this time, the notch edge of the shell structure is directly aligned with the edge of the second side wall of the first liquid collection chamber (or the outer wall surface of the second side wall), and is sealed and connected by welding.
此外,考虑到换热板10内的冷却介质为水时,若发生泄漏,则会影响电池安全。为保证第二集液室202的密封性,外壳结构2021的缺口与第一集液室201的连接处采用密封连接。优选为焊接,防止漏液。In addition, when the cooling medium in the heat exchange plate 10 is water, if leakage occurs, battery safety will be affected. In order to ensure the sealing of the second liquid collecting chamber 202, the connection between the notch of the shell structure 2021 and the first liquid collecting chamber 201 is sealed. Welding is preferred to prevent leakage.
在一些示例性实施例中,如图6所示,进水端101嵌入第一集液室201的长度范围为0-2mm,如0.5、1mm、1.5mm、2mm等;出水端102嵌入第二集液室202的长度范围为0-2mm,如0.5、1mm、1.5mm、2mm等。In some exemplary embodiments, as shown in Figure 6, the length range of the water inlet end 101 embedded in the first liquid collection chamber 201 is 0-2mm, such as 0.5, 1mm, 1.5mm, 2mm, etc.; the water outlet end 102 is embedded in the second liquid collecting chamber 201. The length range of the liquid collection chamber 202 is 0-2mm, such as 0.5, 1mm, 1.5mm, 2mm, etc.
由于进水端101嵌入第一集液室201后伸出一定长度,同时出水端102嵌入第二集液室202后也伸出一定长度,可以保证对接稳定性。此外,为保证进水端101与第一集液室201、出水端102与第二集液室202的密封性,还可以设置相应的密封结构进行密封处理。示例性地,密封结构可以采用密封圈或密封条等。Since the water inlet end 101 is inserted into the first liquid collecting chamber 201 and extends out to a certain length, and the water outlet end 102 is embedded into the second liquid collecting chamber 202 and also extends out to a certain length, the docking stability can be ensured. In addition, in order to ensure the sealing between the water inlet end 101 and the first liquid collecting chamber 201 and the water outlet end 102 and the second liquid collecting chamber 202, corresponding sealing structures can also be provided for sealing processing. For example, the sealing structure may use a sealing ring or sealing strip.
在一些示例性实施例中,如图3、图5和图6所示,第一集液室201的容积与第二集液室202的容积比为N,N的范围为0.8-1.2,如0.8、0.9、1.0、1.1、1.2等。需要说明的是,第一集液室201的容积是指去除掉在出水端102占用其内部空间(出水端102贯穿第一集液室201时需占用一定空间)后的剩余部分。可选地,N可以为1。此时第一集液室201的容积与第二集液室202的容积相等,能够更好地控制进水和回水在相应管路中的流速,以保证换热效果。In some exemplary embodiments, as shown in Figures 3, 5 and 6, the volume ratio of the first liquid collection chamber 201 to the second liquid collection chamber 202 is N, and the range of N is 0.8-1.2, such as 0.8, 0.9, 1.0, 1.1, 1.2, etc. It should be noted that the volume of the first liquid collection chamber 201 refers to the remaining portion after removing the internal space occupied by the water outlet end 102 (the water outlet end 102 needs to occupy a certain space when it penetrates the first liquid collection chamber 201). Optionally, N can be 1. At this time, the volume of the first liquid collection chamber 201 is equal to the volume of the second liquid collection chamber 202, and the flow rate of the incoming water and the return water in the corresponding pipelines can be better controlled to ensure the heat exchange effect.
在一些示例性实施例中,如图3、图5和图6所示,由于第一集液室201和第二集液室202相邻设置,为进一步降低第一集液室201与第二集液室202之间的换热。在本实施例中,在第一集液室的第二侧壁2012上设有隔热层,以对第一集液室201与第二集液室202之间进行隔热。In some exemplary embodiments, as shown in Figures 3, 5 and 6, since the first liquid collecting chamber 201 and the second liquid collecting chamber 202 are arranged adjacently, in order to further reduce the distance between the first liquid collecting chamber 201 and the second liquid collecting chamber 202, Heat exchange between liquid collection chambers 202. In this embodiment, a heat insulation layer is provided on the second side wall 2012 of the first liquid collecting chamber to insulate the first liquid collecting chamber 201 and the second liquid collecting chamber 202 .
示例性地,以使用折板与箱型结构的腔体配合制作而成第一集液部件20为例,隔热层沿第一集液室的第二侧壁2012延伸方向铺设,且位于第二侧壁的面向第二集液室202的一面。Illustratively, taking the first liquid collecting component 20 made by using a folding plate and a cavity of a box-shaped structure, the heat insulation layer is laid along the extending direction of the second side wall 2012 of the first liquid collecting chamber and is located on the second liquid collecting chamber. The side of the two side walls facing the second liquid collection chamber 202.
此外,当第一集液室201和第二集液室202均选用箱型结构进行拼装时,可在两个箱型结构的连接处铺设隔热层。当第一集液室201和第二集液室202为一体形成的一个箱型结构时,此时第一集液室201和第二集液室202为相邻的两个腔室,此时可在分隔形成两腔室的内隔板的至少一侧面上进行隔热层的铺设。In addition, when both the first liquid collecting chamber 201 and the second liquid collecting chamber 202 are assembled using box-shaped structures, a heat insulation layer can be laid at the connection between the two box-shaped structures. When the first liquid collecting chamber 201 and the second liquid collecting chamber 202 are formed into a box-shaped structure, the first liquid collecting chamber 201 and the second liquid collecting chamber 202 are two adjacent chambers. The thermal insulation layer can be laid on at least one side of the inner partition dividing the two chambers.
本发明示例性的实施例中还提供了一种电池系统,电池系统包括:电池;以及上述任一种换热组件,换热组件设置在电池上。Exemplary embodiments of the present invention also provide a battery system. The battery system includes: a battery; and any of the above heat exchange components, the heat exchange component is arranged on the battery.
在本申请的描述中,需要说明的是,术语“上”、“下”、“内”、“外”、“前”、“后”、“左”、“右”等指示的方位或位置关系为基于本申请工作状态下的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "back", "left", "right", etc. indicate the orientation or position The relationship is an orientation or positional relationship based on the working state of the present application. It is only for the convenience of describing the present application and simplifying the description. It does not indicate or imply that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be construed as a limitation on this application.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”“相连”“连接”应作广义理解。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise explicitly stated and limited, the terms "installation", "connection" and "connection" should be understood broadly. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood on a case-by-case basis.
以上结合了优选的实施方式对本申请进行了说明,不过这些实施方式仅是范例性的,仅起到说明性的作用。在此基础上,可以对本申请进行多种替换和改进,这些均落入本申请的保护范围内。The present application has been described above with reference to preferred embodiments, but these embodiments are only exemplary and serve an illustrative purpose. On this basis, various substitutions and improvements can be made to the present application, which all fall within the protection scope of the present application.
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