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CN117231037A - Mechanical connector and dismounting method thereof and breaking and dismounting robot - Google Patents

Mechanical connector and dismounting method thereof and breaking and dismounting robot Download PDF

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Publication number
CN117231037A
CN117231037A CN202311438123.9A CN202311438123A CN117231037A CN 117231037 A CN117231037 A CN 117231037A CN 202311438123 A CN202311438123 A CN 202311438123A CN 117231037 A CN117231037 A CN 117231037A
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Prior art keywords
connector
connecting body
closed space
wedge
pin
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杨玉强
张勇
梁康
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Jiangsu Xugong Construction Machinery Research Institute Co ltd
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Jiangsu Xugong Construction Machinery Research Institute Co ltd
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Priority to CN202311438123.9A priority Critical patent/CN117231037A/en
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Abstract

本发明公开了本申请公开了一种机械式连接器其拆卸方法及破拆机器人,连接器包括楔形块以及通过阶梯轴转动连接的上总成件和下总成件;下总成件包括右侧第二连接体和左侧第二连接体,右侧第二连接体和左侧第二连接体靠近上总成件的一端均设有限位孔;上总成件包括右侧第一连接体和左侧第一连接体,右侧第一连接体和左侧第一连接体的端面和限位孔之间形成封闭空间;楔形块可拆卸连接在封闭空间中,当楔形块连接在封闭空间中时,上总成件和下总成件之间的转动被限制。本申请中结构简单重量轻;更换机具的过程只需拆掉一个楔形块,省时省力。

The present invention discloses a mechanical connector disassembly method and a demolition robot. The connector includes a wedge block and an upper assembly and a lower assembly that are rotationally connected through a stepped shaft; the lower assembly includes a right The second connector on the side and the second connector on the left, the second connector on the right and the second connector on the left are provided with limited holes at one end close to the upper assembly; the upper assembly includes the first connector on the right and the first connector on the left, a closed space is formed between the end faces of the first connector on the right and the first connector on the left and the limiting hole; the wedge block is detachably connected in the closed space, and when the wedge block is connected in the closed space When it is in the middle, the rotation between the upper assembly and the lower assembly is restricted. The structure of this application is simple and light in weight; only one wedge-shaped block needs to be removed in the process of replacing the machine tool, which saves time and effort.

Description

一种机械式连接器其拆卸方法及破拆机器人A mechanical connector and its disassembly method and demolition robot

技术领域Technical field

本发明涉及快速连接器技术领域,具体涉及一种机械式连接器其拆卸方法及破拆机器人。The invention relates to the technical field of quick connectors, and in particular to a mechanical connector disassembly method and a disassembly robot.

背景技术Background technique

近年来,破拆机器人已经广泛应用于狭小空间的施工或救援等作业,通过优化作业系统可发挥同吨位挖掘机3~4倍的作业效能。为了适应更多的作业场景,破拆机器人通常需要更换臂架前端的作业属具,一般借助快速连接器完成不同属具之间的快速切换。In recent years, demolition robots have been widely used in construction or rescue operations in small spaces. By optimizing the operating system, they can achieve 3 to 4 times the operating efficiency of excavators of the same tonnage. In order to adapt to more working scenarios, demolition robots usually need to replace the working attachments on the front end of the boom. Quick connectors are usually used to quickly switch between different attachments.

快速连接器是在破拆机器人小臂和连杆与作业属具之间增加的一个中间连接装置,主要用于实现不同作业属具的快速切换。传统的快速连接器结构复杂、重量较大,由于破拆机器人的作业臂架承载能力有限,在满足作业属具正常使用的前提下,很难再安装重量较大的快速连接器。为了满足破拆机器人对快速连接器的使用要求,需要研发一款重量轻、结构简单的快速连接器。The quick connector is an intermediate connection device added between the forearm and connecting rod of the demolition robot and the work attachments. It is mainly used to achieve rapid switching of different work attachments. Traditional quick connectors have complex structures and heavy weights. Due to the limited load-carrying capacity of the demolition robot's working arm, it is difficult to install heavy quick connectors while ensuring normal use of the work attachments. In order to meet the requirements for the use of quick connectors by demolition robots, it is necessary to develop a quick connector with light weight and simple structure.

经检索发现,目前的快速连接器,结构复杂,快速连接器连接作业设备和机具端的销轴均通过两端的螺栓连接在两个主体结构上,此处共存在四个螺栓连接点,为了限制两个主体结构之间的自由度需要再通过两个螺栓进行固定主体结构,所以该种类的快速连接器至少需要六个螺栓,因此其在更换机具时耗时长。After searching, it was found that the current quick connector has a complex structure. The pins connecting the working equipment and the tool end of the quick connector are connected to the two main structures through bolts at both ends. There are four bolt connection points here. In order to limit the two The degree of freedom between the two main structures requires two bolts to fix the main structure, so this type of quick connector requires at least six bolts, so it takes a long time to replace the machine tool.

发明内容Contents of the invention

本发明的目的在于提供一种机械式连接器其拆卸方法及破拆机器人,以解决现有技术中连接器结构复杂、更换机具时耗时长的问题。The object of the present invention is to provide a mechanical connector disassembly method and a dismantling robot to solve the problems in the prior art that the connector structure is complex and the replacement of the machine tool is time-consuming.

为达到上述目的,本发明是采用下述技术方案实现的:In order to achieve the above objects, the present invention is achieved by adopting the following technical solutions:

第一方面,本申请公开了一种机械式连接器,包括楔形块以及通过阶梯轴转动连接的上总成件和下总成件;In a first aspect, this application discloses a mechanical connector, which includes a wedge block, an upper assembly and a lower assembly that are rotationally connected through a stepped shaft;

所述下总成件包括右侧第二连接体和左侧第二连接体,所述右侧第二连接体和左侧第二连接体靠近上总成件的一端均设有限位孔;所述上总成件包括右侧第一连接体和左侧第一连接体,所述右侧第一连接体的端面及左侧第一连接体的端面和所述限位孔之间形成封闭空间;The lower assembly includes a right second connector and a left second connector, and one end of the right second connector and the left second connector close to the upper assembly is provided with a limiting hole; The above assembly includes a first connecting body on the right side and a first connecting body on the left side. A closed space is formed between the end surfaces of the first connecting body on the right side and the first connecting body on the left side and the limiting hole. ;

所述楔形块可拆卸连接在封闭空间中,当所述楔形块连接在封闭空间中时,所述楔形块和右侧第一连接体和/或左侧第一连接体的端面接触,且所述右侧第一连接体和/或左侧第一连接体的端面和右侧第二连接体和/或左侧第二连接体上的第一限位块接触,以使所述上总成件和下总成件之间的转动被限制。The wedge-shaped block is detachably connected in the closed space. When the wedge-shaped block is connected in the closed space, the wedge-shaped block is in contact with the end surfaces of the first connecting body on the right and/or the first connecting body on the left. The end surface of the first connecting body on the right side and/or the first connecting body on the left side is in contact with the first limiting block on the second connecting body on the right side and/or the second connecting body on the left side, so that the upper assembly Rotation between the assembly and the lower assembly is restricted.

进一步地,所述右侧第二连接体靠近左侧第二连接体的一侧面上设有第一限位块;Further, a first limiting block is provided on a side of the right second connecting body close to the left second connecting body;

当所述楔形块连接在封闭空间中时,所述第一限位块和所述右侧第一连接体的端面接触,且限位块和右侧第一连接体的接触点与楔形块和右侧第一连接体的接触点分别位于阶梯轴的两侧。When the wedge block is connected in a closed space, the end surface of the first limiting block and the right first connecting body contacts, and the contact point between the limiting block and the right first connecting body is with the wedge block and the end surface of the right first connecting body. The contact points of the first connecting body on the right side are respectively located on both sides of the stepped shaft.

进一步地,所述右侧第一连接体的端面和所述右侧第二连接体的限位孔之间形成第二封闭空间;所述左侧第一连接体的端面和所述左侧第二连接体的限位孔之间形成第一封闭空间,所述第一封闭空间的宽度大于第二封闭空间;Further, a second closed space is formed between the end surface of the first connector on the right side and the limiting hole of the second connector on the right side; the end surface of the first connector on the left side and the third connector on the left side are connected to each other. A first closed space is formed between the limiting holes of the two connectors, and the width of the first closed space is greater than the second closed space;

当所述楔形块连接在第一封闭空间和封闭空间中时,所述楔形块和右侧第一连接体的端面接触。When the wedge block is connected in the first closed space and the closed space, the end surface of the wedge block contacts the first connecting body on the right side.

进一步地,所述楔形块的一端设有第二限位块,另一端设有通孔;所述左侧第二连接体远离所述右侧第二连接体的一侧面上设有腰孔;Further, one end of the wedge-shaped block is provided with a second limiting block, and the other end is provided with a through hole; the side surface of the left second connecting body away from the right second connecting body is provided with a waist hole;

所述楔形块的第二限位块和所述右侧第二连接体的侧壁接触,弹性销贯穿所述腰孔和通孔,以使所述楔形块固定在第一封闭空间和封闭空间中。The second limiting block of the wedge block is in contact with the side wall of the second connecting body on the right side, and the elastic pin penetrates the waist hole and the through hole to fix the wedge block in the first closed space and the closed space. middle.

进一步地,所述右侧第一连接体、左侧第一连接体、右侧第二连接体和左侧第二连接体的端部均设有用于连接阶梯轴的阶梯孔。Furthermore, the ends of the first right connecting body, the first connecting body on the left side, the second connecting body on the right side and the second left connecting body are all provided with stepped holes for connecting the stepped shafts.

进一步地,所述上总成件还包括第一销轴,所述右侧第一连接体和左侧第一连接体连接在所述第一销轴的两端;所述下总成件还包括第二销轴,所述右侧第二连接体和左侧第二连接体连接在第二销轴的两端。Further, the upper assembly further includes a first pin, and the right first connecting body and the left first connecting body are connected at both ends of the first pin; the lower assembly also includes It includes a second pin, and the right second connecting body and the left second connecting body are connected at both ends of the second pin.

进一步地,所述第一销轴的两端部均设有第一螺纹孔,所述右侧第一连接体和左侧第一连接体的销轴连接端设有连接阶梯孔,所述第一销轴的两端分别插入至右侧第一连接体和左侧第一连接体的连接阶梯孔内,并通过螺栓固定;Further, both ends of the first pin are provided with first threaded holes, the pin connection ends of the right first connector and the left first connector are provided with connecting stepped holes, and the third Both ends of a pin are inserted into the connecting stepped holes of the first connecting body on the right side and the first connecting body on the left side respectively, and are fixed by bolts;

所述第二销轴的两端部均设有第二螺纹孔,所述右侧第二连接体和左侧第二连接体的销轴连接端设有连接阶梯孔,所述第二销轴的两端分别插入至右侧第二连接体和左侧第二连接体的连接阶梯孔内,并通过螺栓固定。Both ends of the second pin are provided with second threaded holes, and the pin connection ends of the right second connector and the left second connector are provided with connecting stepped holes. The second pin Both ends are inserted into the connecting step holes of the second connecting body on the right and the second connecting body on the left respectively, and are fixed with bolts.

进一步地,所述右侧第一连接体、左侧第一连接体右侧第二连接体和左侧第二连接体的连接阶梯孔内均设有凹槽;Further, grooves are provided in the connection step holes of the first right connector, the first left connector, the second connector on the right and the second connector on the left;

所述第一销轴的两端和第二销轴的两端均设有凸台,所述凸台和所述凹槽插接连接。Both ends of the first pin and the second pin are provided with bosses, and the bosses are plugged into the grooves.

第二方面,本申请公开了一种机械式连接器的拆卸方法,包括安装在作机械工作装置臂端和机具之间的如第一方面任一项所述的机械式连接器,拆卸方法包括:In a second aspect, this application discloses a method for disassembling a mechanical connector, which includes a mechanical connector as described in any one of the first aspects installed between the arm end of a mechanical working device and a machine tool. The disassembly method includes :

取下封闭空间中的楔形块,以解除上总成件和下总成件之间的转动限制;Remove the wedge block in the enclosed space to release the rotation restriction between the upper assembly and the lower assembly;

转动上总成件或下总成件,缩短上总成件上第一销轴相对于下总成件上第二销轴之间的距离,以使连接器中第一销轴端部的右侧第一连接体和左侧第一连接体及第二销轴端部的右侧第二连接体和左侧第二连接体与机具的前后钩型结构脱离。Turn the upper assembly or the lower assembly to shorten the distance between the first pin on the upper assembly and the second pin on the lower assembly so that the right side of the end of the first pin in the connector The first side connecting body and the first connecting body on the left side and the second connecting body on the right side and the second connecting body on the left side of the second pin end are separated from the front and rear hook structures of the machine tool.

第三方面,本申请公开了一种破拆机器人,包括第一方面任一项所述的机械式连接器。In a third aspect, this application discloses a demolition robot, including the mechanical connector described in any one of the first aspects.

根据上述技术方案,本发明的有益效果为:According to the above technical solution, the beneficial effects of the present invention are:

本申请的连接器包括可转动的上总成件和下总成件并设计了可限制上总成件和下总成件转动的楔形块,结构简单重量轻;当本申请的连接器连接的机具需要更换时,只需将楔形块从封闭空间中抽出即可恢复上总成件和下总成件的转动自由度,然后转动上总成件或下总成件,使右侧第一连接体、左侧第一连接体、右侧第二连接体和左侧第二连接体与机具的前后钩型结构脱离,即实现了机具的拆卸,更换机具的过程只需拆掉一个楔形块,省时省力。The connector of the present application includes a rotatable upper assembly and a lower assembly and is designed with a wedge-shaped block that can limit the rotation of the upper assembly and the lower assembly. It has a simple structure and is light in weight; when the connector of the present application connects When the machine tool needs to be replaced, just pull out the wedge block from the closed space to restore the rotational freedom of the upper assembly and lower assembly, and then rotate the upper assembly or lower assembly to make the first connection on the right The body, the first connector on the left, the second connector on the right and the second connector on the left are separated from the front and rear hook structures of the machine, which realizes the disassembly of the machine. The process of replacing the machine only requires the removal of a wedge-shaped block. save time and energy.

附图说明Description of drawings

图1为本申请连接器的整体装配示意图;Figure 1 is a schematic diagram of the overall assembly of the connector of this application;

图2是本申请连接器的分解结构示意图;Figure 2 is a schematic diagram of the exploded structure of the connector of this application;

图3是本申请中销轴的结构示意图;Figure 3 is a schematic structural diagram of the pin in this application;

图4是本申请中第一连接体的示意图;Figure 4 is a schematic diagram of the first connector in this application;

图5是本申请中第二连接体的示意图;Figure 5 is a schematic diagram of the second connector in this application;

图6是本申请中楔形块的结构示意图;Figure 6 is a schematic structural diagram of the wedge block in this application;

图7是本申请中连接器的结构示意图;Figure 7 is a schematic structural diagram of the connector in this application;

图8是本申请中连接器安装机具的结构示意图。Figure 8 is a schematic structural diagram of the connector installation tool in this application.

实施方式Implementation

为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention will be further elaborated below in conjunction with specific implementation modes.

需要说明的是,在本发明的描述中,术语“前”、“后”、“左”、“右”、“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图中所示的方位或位置关系,仅是为了便于描述本发明而不是要求本发明必须以特定的方位构造和操作,因此不能理解为对本发明的限制。本发明描述中使用的术语“前”、“后”、“左”、“右”、“上”、“下”指的是附图中的方向,术语“内”、“外”分别指的是朝向或远离特定部件几何中心的方向。It should be noted that in the description of the present invention, the terms "front", "back", "left", "right", "upper", "lower", "inner", "outer", etc. indicate the orientation or position. The relationship is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and does not require that the present invention must be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation of the present invention. The terms "front", "back", "left", "right", "upper" and "lower" used in the description of the present invention refer to the directions in the drawings, and the terms "inner" and "outer" refer to respectively Is the direction toward or away from the geometric center of a specific part.

如图1至图8所示,本申请公开了一种机械式连接器,包括楔形块9以及通过阶梯轴1转动连接的上总成件A和下总成件B;下总成件B包括右侧第二连接体6和左侧第二连接体8,右侧第二连接体6和左侧第二连接体8靠近上总成件A的一端均设有限位孔;上总成件A包括右侧第一连接体5和左侧第一连接体7,右侧第一连接体5和左侧第一连接体7的端面和限位孔之间形成封闭空间;楔形块9可拆卸连接在封闭空间中,当楔形块9连接在封闭空间中时,楔形块9和右侧第一连接体5和/或左侧第一连接体7的端面接触,且右侧第一连接体5和/或左侧第一连接体7的端面和右侧第二连接体6和/或左侧第二连接体8上的第一限位块接触,以使上总成件A和下总成件B之间的转动被限制。As shown in Figures 1 to 8, this application discloses a mechanical connector, which includes a wedge block 9 and an upper assembly A and a lower assembly B that are rotationally connected through a stepped shaft 1; the lower assembly B includes The right second connector 6 and the left second connector 8 are provided with limited holes at one end close to the upper assembly A; the upper assembly A It includes a right first connector 5 and a left first connector 7. A closed space is formed between the end faces of the right first connector 5 and the left first connector 7 and the limiting holes; the wedge block 9 is detachably connected. In a closed space, when the wedge block 9 is connected in the closed space, the wedge block 9 is in contact with the end surfaces of the right first connecting body 5 and/or the left first connecting body 7 , and the right first connecting body 5 and / Or the end surface of the left first connecting body 7 is in contact with the first limiting block on the right second connecting body 6 and / or the left second connecting body 8 , so that the upper assembly A and the lower assembly Rotation between B is restricted.

在本申请中,上总成件A和下总成件B的转动限制是通过楔形块9实现的以及连接体上的限位块结构实现的。进一步地,限位块结构和连接体的端面接触处作为一个限位处,楔形块9和连接体的端面接触处作为另一个接触处,两个接触处分别位于阶梯轴1的两侧,即可限制阶梯轴1的转动,及使上总成件A和下总成件B之间的转动被限制。In this application, the rotation restriction of the upper assembly A and the lower assembly B is realized by the wedge block 9 and the limiting block structure on the connecting body. Further, the contact point between the end surface of the limiting block structure and the connecting body is used as a limiting point, and the contact point between the end surface of the wedge block 9 and the connecting body is used as another contact point. The two contact points are respectively located on both sides of the stepped shaft 1, that is, The rotation of the stepped shaft 1 can be restricted, and the rotation between the upper assembly A and the lower assembly B can be restricted.

通过阶梯轴两侧的共同限位保证了连接器安装后的稳定,防止上总成件A和下总成件B之间的转动发生。The common limits on both sides of the stepped shaft ensure the stability of the connector after installation and prevent rotation between the upper assembly A and the lower assembly B.

在一个具体的实施例中,楔形块9和右侧第一连接体5的端面接触作为一个限位处,在另外一些实施例中,楔形块9和左侧第一连接体7的端面接触作为一个限位处,也可楔形块9和右侧第一连接体5的端面接触并同时和左侧第一连接体7的端面接触共同作为一个限位处。In a specific embodiment, the end surface contact between the wedge block 9 and the first connecting body 5 on the right side serves as a limiting point. In other embodiments, the end surface contact between the wedge block 9 and the first connecting body 7 on the left side serves as a limiting point. At a limiting place, the wedge block 9 can also be in contact with the end surface of the right first connecting body 5 and at the same time contact the end surface of the left first connecting body 7 to jointly serve as a limiting place.

在一个实施例中,右侧第二连接体6靠近左侧第二连接体8的一侧面上设有第一限位块6-3;当所述楔形块9连接在封闭空间中时,第一限位块6-3和右侧第一连接体5的端面接触作为第二个限位处。在另外一些实施例中,限位块还可设置在左侧第二连接体8靠近右侧第二连接体6的一侧面上,此时则是左侧第一连接体7和左侧第二连接体8上的限位块接触作为第二个限位处。同样的,在一些实施例中,还可在左侧第二连接体8靠近右侧第二连接体6的一侧面上以及左侧第二连接体8靠近右侧第二连接体6的一侧面上均设置限位块,此时右侧第一连接体5和左侧第一连接体7和限位块接触的两个接触处作为第二限位处。In one embodiment, a first limiting block 6-3 is provided on a side of the right second connecting body 6 close to the left second connecting body 8; when the wedge block 9 is connected in a closed space, the first limiting block 6-3 A limiting block 6-3 contacts the end surface of the first connecting body 5 on the right side as the second limiting point. In other embodiments, the limiting block can also be disposed on a side of the left second connecting body 8 close to the right second connecting body 6. In this case, the left first connecting body 7 and the left second connecting body 7 The contact of the limiting block on the connecting body 8 serves as the second limiting place. Similarly, in some embodiments, the side of the left second connector 8 close to the right second connector 6 and the side of the left second connector 8 close to the right second connector 6 Limiting blocks are provided on both sides. At this time, the two contact points where the right first connecting body 5 and the left first connecting body 7 contact the limiting blocks serve as the second limiting places.

本申请中楔形块的固定可通过常规的弹性销及端部凸起限位进行固定,下面通过一具体的实施例对本申请的内容进行详细的描述。The wedge blocks in this application can be fixed by conventional elastic pins and end protrusion limits. The content of this application will be described in detail below through a specific embodiment.

如图1和图2所示,一种机械式快连接器总成由阶梯轴1、第一销轴2、第二销轴3、防松垫片4、 右侧第一连接体5、右侧第二连接体6、左侧第一连接体7、左侧第二连接体8、楔形块9、螺栓10、弹性销11组成。As shown in Figures 1 and 2, a mechanical quick connector assembly consists of a stepped shaft 1, a first pin 2, a second pin 3, an anti-loosening washer 4, a right first connector 5, a right It is composed of the second side connecting body 6, the first left connecting body 7, the second left connecting body 8, the wedge block 9, the bolt 10 and the elastic pin 11.

如图3所示,第一销轴2和第二销轴3结构尺寸一致,在这里仅对第一销轴结构展开说明,第一销轴2为对称结构件两端设有同等结构尺寸的第一凸台2-1、和同等结构尺寸的第一螺纹孔2-2。同样结构布局,第二销轴3为对称结构件两端设有同等结构尺寸的第二凸台3-1和同等结构尺寸的第二螺纹孔3-2。As shown in Figure 3, the first pin 2 and the second pin 3 have the same structural dimensions. Here, only the structure of the first pin will be described. The first pin 2 is a symmetrical structural member with equal structural dimensions at both ends. The first boss 2-1 and the first threaded hole 2-2 of the same structural size. With the same structural layout, the second pin 3 is a symmetrical structural member provided with a second boss 3-1 of the same structural size and a second threaded hole 3-2 of the same structural size at both ends.

如图4和图5所示,右侧第一连接体5、左侧第一连接体7、右侧第二连接体6和左侧第二连接体8均包括圆柱形的销轴连接端以及板状的主体部,销轴连接端和主体端部一体成型制成。As shown in Figures 4 and 5, the first right connector 5, the first left connector 7, the second right connector 6 and the second left connector 8 each include a cylindrical pin connection end and a The plate-shaped main body, the pin connecting end and the main body end are integrally formed.

右侧第一连接体5主要特征为右侧第一凹槽5-1、右侧第一阶梯轴孔5-2,右侧第一凹槽5-1设置在销轴连接端的用于安装阶梯轴1的连接阶梯孔内,右侧第一阶梯轴孔5-2设置在板状的主体部上。左侧第一连接体7主要特征为左侧第一凹槽7-1、左侧第一阶梯轴孔7-2,左侧第一凹槽7-1设置在销轴连接端的用于安装阶梯轴1的连接阶梯孔内,左侧第一阶梯轴孔7-2,设置在板状的主体部上。右侧第一凹槽5-1与左侧第一凹槽7-1、右侧第一阶梯轴孔5-2与左侧第一阶梯轴孔7-2为对称结构,其结构尺寸一致。The main features of the first connector 5 on the right side are the first groove 5-1 on the right side and the first step shaft hole 5-2 on the right side. The first groove 5-1 on the right side is provided at the pin connection end for installing the ladder. In the connecting stepped hole of the shaft 1, the first stepped shaft hole 5-2 on the right side is provided on the plate-shaped main body. The main features of the first connector 7 on the left are the first groove 7-1 on the left and the first step shaft hole 7-2 on the left. The first groove 7-1 on the left is provided at the pin connection end for installing the ladder. In the connecting stepped hole of the shaft 1, the first stepped shaft hole 7-2 on the left side is provided on the plate-shaped main body. The right first groove 5-1 and the left first groove 7-1, the right first stepped shaft hole 5-2 and the left first stepped shaft hole 7-2 are symmetrical structures, and their structural dimensions are consistent.

右侧第一连接体5和左侧第一连接体7主要区别在与右侧第一连接体的端面5-3和左侧第一连接体7的端面7-3尺寸不同。端面5-3在宽度方向的尺寸大于端面7-3在宽度方向的尺寸,以使端面和限位孔之间形成封闭空间不同,即端面7-3和限位孔之间形成的封闭空间大于端面5-3和限位孔之间形成的封闭空间。The main difference between the right first connector 5 and the left first connector 7 is the size of the end face 5 - 3 of the right first connector and the end face 7 - 3 of the left first connector 7 . The size of the end face 5-3 in the width direction is larger than the size of the end face 7-3 in the width direction, so that the closed space formed between the end face and the limit hole is different, that is, the closed space formed between the end face 7-3 and the limit hole is larger than A closed space is formed between the end surface 5-3 and the limiting hole.

如图5所示,右侧第二连接体6主要特征为右侧第二凹槽6-1、右侧第二阶梯轴孔6-3、右侧第二限位孔6-4。右侧第二凹槽6-1设置在销轴连接端的用于安装阶梯轴1的连接阶梯孔内,右侧第二阶梯轴孔6-3、右侧第二限位孔6-4则设置在板状的主体部上。左侧第二连接体8主要特征为左侧第二凹槽8-1、左侧第二阶梯轴8-3、左侧第二限位孔8-4。其和右侧第二连接体6为对称结构,结构尺寸一致。As shown in Figure 5, the main features of the right second connecting body 6 are the right second groove 6-1, the right second stepped shaft hole 6-3, and the right second limiting hole 6-4. The second groove 6-1 on the right side is provided in the connecting stepped hole for installing the stepped shaft 1 at the pin connection end, the second stepped shaft hole 6-3 on the right side and the second limiting hole 6-4 on the right side are provided on the plate-shaped main body. The main features of the left second connecting body 8 are the left second groove 8-1, the left second stepped shaft 8-3, and the left second limiting hole 8-4. It has a symmetrical structure with the second connecting body 6 on the right side and has the same structural dimensions.

右侧第二连接体6的内侧面,即靠近左侧第二连接体8的一侧面设有限位块6-2,限制右侧第一连接体5运动,左侧第二连接体8的外侧面设有定位腰孔8-2用于限制楔形块9左右运动。The inner side of the second connecting body 6 on the right side, that is, the side close to the second connecting body 8 on the left side, is provided with a limiting block 6-2 to limit the movement of the first connecting body 5 on the right side, and the outer side of the second connecting body 8 on the left side is A positioning waist hole 8-2 is provided on the side to limit the left and right movement of the wedge block 9.

如图1和图2所示,第一销轴2左端面与左侧第一连接体7嵌套在一起,为防止两者相互转动,通过第一销轴2左端面第一凸台2-1与左侧第一连接体7上左侧第一凹槽7-1嵌入配合,螺栓10依次穿过防松垫片4、左侧第一连接体7并最终旋入第一销轴2左端面第一螺纹孔2-2将左侧第一连接体7与第一销轴2紧固连接。As shown in Figures 1 and 2, the left end surface of the first pin 2 and the left first connecting body 7 are nested together. In order to prevent the two from rotating with each other, the first boss 2- on the left end surface of the first pin 2 is 1 is embedded and matched with the first left groove 7-1 on the left first connecting body 7. The bolt 10 passes through the anti-loosening washer 4, the left first connecting body 7 and finally screws into the left end of the first pin 2 The first threaded hole 2-2 on the left side fastens the first connecting body 7 on the left side with the first pin 2.

第一销轴2右端面与右侧第一连接体5嵌套在一起,并通过第一销轴2右端面第一凸台2-1与右侧第一连接体5上右侧第一凹槽5-1嵌入配合,防止两者相互转动,螺栓10依次穿过防松垫片4、右侧第一连接体5并最终旋入第一销轴2右端面第一螺纹孔2-2将右侧第一连接体5与第一销轴2紧固连接。The right end surface of the first pin 2 is nested with the first connecting body 5 on the right side, and the first boss 2-1 on the right end surface of the first pin 2 is connected with the first recess on the right side of the first connecting body 5. The groove 5-1 is embedded and matched to prevent the two from rotating with each other. The bolt 10 passes through the anti-loosening washer 4 and the first connector 5 on the right side in sequence, and is finally screwed into the first threaded hole 2-2 on the right end of the first pin 2. The first connecting body 5 on the right side is tightly connected to the first pin 2 .

如图1和图2所示,同样原理,第二销轴3左端面与左侧第二连接体8嵌套在一起,并通过第二销轴3左端面第二凸台3-1与左侧第二连接体8上左侧第二凹槽8-1嵌入配合,防止两者相互转动,螺栓10依次穿过防松垫片4、左侧第二连接体8并最终旋入第二销轴3左端面第二螺纹孔3-2将左侧第二连接体8与第二销轴3紧固连接。As shown in Figures 1 and 2, under the same principle, the left end surface of the second pin 3 is nested with the second left connecting body 8, and the second boss 3-1 on the left end surface of the second pin 3 is connected to the left second connecting body 8. The second groove 8-1 on the left side of the second connecting body 8 is embedded and matched to prevent the two from rotating with each other. The bolt 10 passes through the anti-loosening washer 4, the second connecting body 8 on the left side and finally screws into the second pin. The second threaded hole 3-2 on the left end surface of the shaft 3 tightly connects the second connecting body 8 on the left side with the second pin 3.

第二销轴3右端面与右侧第二连接体6嵌套在一起,为防止两者相互转动,通过第二销轴3右端面第二凸台3-1与右侧第二连接体6上右侧第二凹槽6-1嵌入配合,螺栓10依次穿过防松垫片4、右侧第二连接体6并最终旋入第二销轴3右端面第二螺纹孔3-2将右侧第二连接体6与第二销轴3紧固连接。The right end surface of the second pin 3 and the second connector 6 on the right are nested together. In order to prevent the two from rotating with each other, the second boss 3-1 on the right end of the second pin 3 and the second connector 6 on the right are connected. The second groove 6-1 on the right side is embedded and fitted, and the bolt 10 passes through the anti-loosening washer 4 and the second connecting body 6 on the right side in sequence, and is finally screwed into the second threaded hole 3-2 on the right end of the second pin 3. The second connecting body 6 on the right side is tightly connected to the second pin 3 .

如图2和图3所示,阶梯轴1左侧端面依次穿过左侧第一连接体7的左侧第一阶梯孔7-2和左侧第二连接体8的左侧第二阶梯孔8-3,阶梯轴1右侧端面依次穿过右侧第一连接体5的右侧第一阶梯孔5-2和右侧第二连接体6的右侧第二阶梯孔6-3。此时由左侧第一连接体7、第一销轴2、右侧第一连接体5、防松垫圈4以及螺栓10组成上半部分和由左侧第二连接体8、第二销轴3、右侧第二连接体6、防松垫圈4以及螺栓10组成下半部分可绕阶梯轴1转动。As shown in Figures 2 and 3, the left end surface of the stepped shaft 1 passes through the first left stepped hole 7-2 of the left first connector 7 and the left second stepped hole of the second left connector 8 in sequence. 8-3, the right end surface of the stepped shaft 1 passes through the first right stepped hole 5-2 of the right first connecting body 5 and the right second stepped hole 6-3 of the right second connecting body 6 in sequence. At this time, the upper part is composed of the first connecting body 7 on the left, the first pin 2, the first connecting body 5 on the right, the lock washer 4 and the bolt 10, and the second connecting body 8 on the left and the second pin. 3. The lower part composed of the second connecting body 6 on the right side, the lock washer 4 and the bolt 10 can rotate around the stepped shaft 1.

如图7所示,由右侧第一连接体5上的右侧端面5-3、右侧第二连接体6上的右侧第二6-4形成封闭限位空间I,由左侧第一连接体7上的左侧端面7-3、左侧第二连接体8上的左侧第二8-4形成封闭空间II。其中,封闭空间I比封闭空间II在宽度方向大5mm,楔形块9依次填充封闭空间II和封闭空间I,弹性销11依次穿过左侧第二连接体8上腰孔8-2、楔形块9上通孔9-2,将左侧第二连接体8和楔形块9连接在一起,限制楔形块9左右移动,另外在楔形块9上设置额第二限位块9-1同样限制楔形块运动。As shown in Figure 7, a closed limiting space I is formed by the right end surface 5-3 on the right first connector 5 and the right second connector 6-4 on the right second connector 6. The left end surface 7-3 on the first connecting body 7 and the second left side 8-4 on the second left connecting body 8 form a closed space II. Among them, the closed space I is 5 mm larger than the closed space II in the width direction, the wedge-shaped block 9 fills the closed space II and the closed space I in sequence, and the elastic pin 11 passes through the upper waist hole 8-2 of the left second connecting body 8 and the wedge-shaped block in sequence. 9 upper through hole 9-2, connects the left second connecting body 8 and the wedge block 9 together to limit the left and right movement of the wedge block 9. In addition, a second limiting block 9-1 is provided on the wedge block 9 to also limit the wedge shape. block movement.

本发明主要解决快速连接器重量大、连接过程复杂、适用性差的问题。本发明所述的机械式快速连接器结构简单,连接零部件重量轻,采用单楔形块锁紧结构,配合弹性销锁紧,连接销轴两端采用螺栓拧紧方式,实现连接可靠性好、连接过程简单,可满足破拆机器人对快速连接器的使用要求The invention mainly solves the problems of heavy weight, complicated connection process and poor applicability of the quick connector. The mechanical quick connector of the present invention has a simple structure, and the connecting parts are light in weight. It adopts a single wedge-shaped block locking structure and is locked with an elastic pin. Both ends of the connecting pin shaft are tightened by bolts to achieve good connection reliability and high reliability. The process is simple and can meet the requirements of demolition robots for the use of quick connectors.

在本申请的一个实施例中,还公开了一种机械式连接器的拆卸方法,包括安装在作机械工作装置臂端和机具之间的机械式连接器,拆卸方法包括:取下封闭空间中的楔形块9,以解除上总成件A和下总成件B之间的转动限制;转动上总成件A或下总成件B,缩短上总成件A上第一销轴2相对于下总成件B上第二销轴3之间的距离,以使连接器中第一销轴2端部的右侧第一连接体5和左侧第一连接体7及第二销轴3端部的右侧第二连接体6和左侧第二连接体8与机具的前后钩型结构脱离。In one embodiment of the present application, a method for disassembling a mechanical connector is also disclosed, which includes a mechanical connector installed between the arm end of a mechanical working device and a machine tool. The disassembly method includes: removing the mechanical connector from the closed space. wedge block 9 to release the rotation restriction between the upper assembly A and the lower assembly B; rotate the upper assembly A or the lower assembly B to shorten the relative position of the first pin 2 on the upper assembly A The distance between the second pin 3 on the lower assembly B is such that the right first connecting body 5 and the left first connecting body 7 and the second pin at the end of the first pin 2 in the connector The right second connecting body 6 and the left second connecting body 8 at the end of 3 are separated from the front and rear hook structures of the machine tool.

本申请的机械式快速连接器与机具(破碎锤)连接时,通过第一销轴2和第二销轴3与工作装置臂端连接,通过右侧第一连接体接5、右侧第二连接体6、左侧第一连接体7和左侧第二连接体8与作业机具(破碎锤)上的前后钩型结构相连接,通过移动楔形块9,实现机械式快速连接器与机具(破碎锤)的固定连接。When the mechanical quick connector of this application is connected to the machine tool (breaking hammer), it is connected to the arm end of the working device through the first pin 2 and the second pin 3, and is connected through the first connecting body on the right side 5 and the second connecting body on the right side. The connecting body 6, the first connecting body 7 on the left and the second connecting body 8 on the left are connected to the front and rear hook structures on the work tool (breaking hammer). By moving the wedge block 9, the mechanical quick connector and the machine tool ( breaker) fixed connection.

如图7和图8所示,机械式快连接器与作业属具拆卸过程如下:通过取出弹性销,从右侧取出楔形块9;此时可以缩小左侧第一连接体7和右侧第一连接连接体5上第一销轴2相对于左侧第二连接体8和右侧第二连接体6上第二销轴3之间的距离;操作连杆和小臂,使机械式快速连接器上连接体与作业机具(破碎锤)的前后钩型结构脱离。As shown in Figures 7 and 8, the disassembly process of the mechanical quick connector and the work attachment is as follows: by taking out the elastic pin, take out the wedge block 9 from the right side; at this time, the first connector 7 on the left and the first connector 7 on the right can be reduced. The distance between the first pin 2 on the connecting body 5 and the second pin 3 on the second connecting body 8 on the left and the second connecting body 6 on the right is connected; operating the connecting rod and the forearm makes the mechanical fast The upper connecting body of the connector is separated from the front and rear hook structures of the work tool (breaking hammer).

在一个实施例中,本申请还公开了一种破拆机器人,包括任一实施例提供的机械式连接器。In one embodiment, this application also discloses a demolition robot, including the mechanical connector provided in any embodiment.

由技术常识可知,本发明可以通过其它的不脱离其精神实质或必要特征的实施方案来实现。因此,上述公开的实施方案,就各方面而言,都只是举例说明,并不是仅有的。所有在本发明范围内或在等同于本发明的范围内的改变均被本发明包含。It is known from common technical knowledge that the present invention can be implemented by other embodiments without departing from its spirit or essential characteristics. Therefore, the above-disclosed embodiments are in all respects illustrative and not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.

Claims (10)

1. A mechanical connector, characterized by comprising a wedge block (9) and an upper assembly (a) and a lower assembly (B) which are rotationally connected by a stepped shaft (1);
the lower assembly piece (B) comprises a right second connector (6) and a left second connector (8), and limiting holes are formed in one ends, close to the upper assembly piece (A), of the right second connector (6) and the left second connector (8); the upper assembly (A) comprises a right first connector (5) and a left first connector (7), and a closed space is formed between the end face of the right first connector (5) and the end face of the left first connector (7) and the limiting hole;
the wedge-shaped block (9) is detachably connected in the closed space, when the wedge-shaped block (9) is connected in the closed space, the wedge-shaped block (9) is contacted with the end face of the right first connector (5) and/or the left first connector (7), and the end face of the right first connector (5) and/or the left first connector (7) is contacted with the first limiting block on the right second connector (6) and/or the left second connector (8), so that the rotation between the upper assembly (A) and the lower assembly (B) is limited.
2. The mechanical connector according to claim 1, characterized in that a first stopper (6-3) is provided on a side of the right second connecting body (6) close to the left second connecting body (8);
when the wedge-shaped block (9) is connected in the closed space, the first limiting block (6-3) is in contact with the end face of the right first connecting body (5), and the contact point of the limiting block (6-3) and the right first connecting body (5) and the contact point of the wedge-shaped block (9) and the right first connecting body (5) are respectively positioned on two sides of the stepped shaft (1).
3. The mechanical connector according to claim 1, characterized in that a second closed space (II) is formed between the end face (5-3) of the right-hand first connecting body (5) and the limiting aperture of the right-hand second connecting body (6); a first closed space (I) is formed between the end face (7-3) of the left first connecting body (7) and the limit hole of the left second connecting body (8), and the width of the first closed space (I) is larger than that of the second closed space (II);
when the wedge-shaped block (9) is connected in the first closed space (I) and the closed space (II), the wedge-shaped block (9) is contacted with the end face of the right first connecting body (5).
4. The mechanical connector according to claim 1, characterized in that one end of the wedge block (9) is provided with a second stopper (9-1) and the other end is provided with a through hole (9-2); a waist hole (8-2) is formed in one side surface, far away from the right side second connector (6), of the left side second connector (8);
the second limiting block (9-1) of the wedge-shaped block (9) is in contact with the side wall of the right second connecting body (6), and the elastic pin (11) penetrates through the waist hole (8-2) and the through hole (9-2) so that the wedge-shaped block (9) is fixed in the first closed space (I) and the closed space (II).
5. The mechanical connector according to claim 1, characterized in that the ends of the right side first connector (5), the left side first connector (7), the right side second connector (6) and the left side second connector (8) are each provided with a stepped hole for connecting a stepped shaft (1).
6. The mechanical connector according to claim 1, wherein the upper assembly (a) further comprises a first pin (2), the right-side first connector (5) and the left-side first connector (7) being connected at both ends of the first pin (2); the lower assembly (B) further comprises a second pin shaft (3), and the right second connector (6) and the left second connector (8) are connected to two ends of the second pin shaft (3).
7. The mechanical connector according to claim 6, wherein both end parts of the first pin shaft (2) are provided with first threaded holes (2-2), pin shaft connection ends of the right side first connector (5) and the left side first connector (7) are provided with connection stepped holes, and both ends of the first pin shaft (2) are respectively inserted into the connection stepped holes of the right side first connector (5) and the left side first connector (7) and fixed by bolts (10);
the two ends of the second pin shaft (3) are respectively provided with a second threaded hole (3-1), pin shaft connecting ends of the right side second connecting body (6) and the left side second connecting body (8) are provided with connecting stepped holes, and the two ends of the second pin shaft (3) are respectively inserted into the connecting stepped holes of the right side second connecting body (6) and the left side second connecting body (8) and are fixed through bolts (10).
8. The mechanical connector according to claim 7, wherein grooves are provided in the connecting stepped holes of the right first connector (5), the left first connector (7), the right second connector (6) and the left second connector (8);
both ends of the first pin shaft (2) and both ends of the second pin shaft (3) are respectively provided with a boss, and the bosses are connected with the grooves in a plugging manner.
9. A method of removing a mechanical connector comprising installing a mechanical connector according to any one of claims 1-8 between an arm end of a work machine and an implement, the method comprising:
removing the wedge (9) in the enclosed space to release the rotation restriction between the upper assembly (a) and the lower assembly (B);
the upper assembly (A) or the lower assembly (B) is rotated, the distance between the first pin shaft (2) on the upper assembly (A) and the second pin shaft (3) on the lower assembly (B) is shortened, so that the right first connector (5) and the left first connector (7) at the end part of the first pin shaft (2) and the right second connector (6) and the left second connector (8) at the end part of the second pin shaft (3) in the connector are separated from the front-back hook structure of the machine tool.
10. A tamper robot comprising the mechanical connector of any one of claims 1-8.
CN202311438123.9A 2023-10-31 2023-10-31 Mechanical connector and dismounting method thereof and breaking and dismounting robot Pending CN117231037A (en)

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CN202311438123.9A CN117231037A (en) 2023-10-31 2023-10-31 Mechanical connector and dismounting method thereof and breaking and dismounting robot

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311438123.9A CN117231037A (en) 2023-10-31 2023-10-31 Mechanical connector and dismounting method thereof and breaking and dismounting robot

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CN117231037A true CN117231037A (en) 2023-12-15

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1558976A (en) * 2001-09-26 2004-12-29 汉宇Tnc公司 Attachment coupling device for heavy machinery
US20170268197A1 (en) * 2016-03-18 2017-09-21 Caterpillar Work Tools B.V. Coupler for an implement assembly
CN214574221U (en) * 2020-12-10 2021-11-02 徐州徐工挖掘机械有限公司 Mechanical accessory quick-change structure suitable for small excavator and excavator
CN115522581A (en) * 2022-07-12 2022-12-27 杨万斌 Double-safety connector for excavator
CN116657678A (en) * 2023-05-31 2023-08-29 徐州徐工挖掘机械有限公司 Quick connection device and construction machinery
CN116770913A (en) * 2023-07-31 2023-09-19 江苏徐工工程机械研究院有限公司 Mechanical quick-change device and engineering machinery

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1558976A (en) * 2001-09-26 2004-12-29 汉宇Tnc公司 Attachment coupling device for heavy machinery
US20170268197A1 (en) * 2016-03-18 2017-09-21 Caterpillar Work Tools B.V. Coupler for an implement assembly
CN214574221U (en) * 2020-12-10 2021-11-02 徐州徐工挖掘机械有限公司 Mechanical accessory quick-change structure suitable for small excavator and excavator
CN115522581A (en) * 2022-07-12 2022-12-27 杨万斌 Double-safety connector for excavator
CN116657678A (en) * 2023-05-31 2023-08-29 徐州徐工挖掘机械有限公司 Quick connection device and construction machinery
CN116770913A (en) * 2023-07-31 2023-09-19 江苏徐工工程机械研究院有限公司 Mechanical quick-change device and engineering machinery

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