CN117260461A - Plane polishing device - Google Patents
Plane polishing device Download PDFInfo
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- CN117260461A CN117260461A CN202311261639.0A CN202311261639A CN117260461A CN 117260461 A CN117260461 A CN 117260461A CN 202311261639 A CN202311261639 A CN 202311261639A CN 117260461 A CN117260461 A CN 117260461A
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- polishing
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- shaft
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B13/00—Machines or devices designed for grinding or polishing optical surfaces on lenses or surfaces of similar shape on other work; Accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B13/00—Machines or devices designed for grinding or polishing optical surfaces on lenses or surfaces of similar shape on other work; Accessories therefor
- B24B13/005—Blocking means, chucks or the like; Alignment devices
- B24B13/0052—Lens block moulding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/02—Devices or means for dressing or conditioning abrasive surfaces of plane surfaces on abrasive tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/12—Dressing tools; Holders therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B57/00—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
- B24B57/02—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents for feeding of fluid, sprayed, pulverised, or liquefied grinding, polishing or lapping agents
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域Technical field
本发明涉及光学器件生产技术领域,具体涉及一种平面抛光装置。The invention relates to the technical field of optical device production, and in particular to a plane polishing device.
背景技术Background technique
抛光装置是一种专用设备,用于对光学进行精确的抛光和抛光。它采用先进的机械结构和控制技术,能够在表面创建光滑、平整和精细的表面,以提高光学性能。抛光装置的主要特点包括,精密度高、可调性强、表面质量优秀、工艺环境控制、可定制性。抛光机是一种高精度、自动化的光学加工设备,能够实现的精确抛光和抛光,为光学器件的制造和应用提供优质的镜面加工服务。设备抛光的操作过程如下:一、将载物盘加热,在其表面均匀涂抹石蜡,后固定待抛光件于载物盘上静置冷却;二、进行超声清洗载物盘;三、将抛光盘放置于抛光机,进行抛光加工;四、抛光完成后利用修整环修盘,将载样盘加热,石蜡融化,成品与载样盘分离,完成。。A polishing unit is a specialized piece of equipment used for precise polishing and polishing of optics. It uses advanced mechanical structure and control technology to create a smooth, flat and fine surface on the surface to improve optical performance. The main features of the polishing device include high precision, strong adjustability, excellent surface quality, process environment control, and customizability. The polishing machine is a high-precision, automated optical processing equipment that can achieve precise polishing and polishing, providing high-quality mirror processing services for the manufacturing and application of optical devices. The operation process of equipment polishing is as follows: 1. Heat the carrier plate, evenly apply paraffin wax on its surface, and then fix the piece to be polished on the carrier plate and let it cool; 2. Clean the carrier plate ultrasonically; 3. Place the polishing plate Place it in the polishing machine for polishing processing; 4. After polishing, use the dressing ring to trim the disc, heat the sample plate, melt the paraffin, and separate the finished product from the sample plate, complete. .
申请号为201610842612.4的中国专利公开了平面抛光设备,上述公开的种平面抛光设备,包括机架及其上设置的粗抛装置、精抛装置和输送装置,粗抛装置、精抛装置分别设置在输送装置的上方,粗抛装置包括设置在机架上的粗抛升降导向机构,升降架包括活动设置在粗抛升降导向机构上的升降架、驱动升降架上下移动的粗抛升降动力装置和设置在升降架上的粗抛机构。申请号为202020709508.X的中国专利公开了光学晶体元器件平面抛光装置,上述公开的平面抛光装置,包括装置本体以及转动设置在装置本体上的抛光盘,所述抛光盘的上方设置有用于放置抛光工件的抛光机构,所述抛光机构包括设置在抛光盘上方的放置盘以及均匀分布在放置盘上的放置孔,所述放置孔内设置有工件固定套筒,所述工件固定套筒上设置有工件固定孔,所述工件固定孔贯穿工件固定套筒设置,所述工件固定孔内设置有与工件固定孔壁贴合设置有抛光工件,所述抛光工件的上方设置有工件压块,所述放置盘的中部设置有连接杆,所述放置盘可转动固定在连接杆上。The Chinese patent application number 201610842612.4 discloses surface polishing equipment. The above-disclosed surface polishing equipment includes a frame and a rough polishing device, a fine polishing device and a conveying device installed on it. The rough polishing device and the fine polishing device are respectively arranged on Above the conveyor device, the rough throwing device includes a rough throwing lifting guide mechanism arranged on the frame. The lifting frame includes a lifting frame movable on the coarse throwing lifting guide mechanism, a coarse throwing lifting power device and a device that drives the lifting frame to move up and down. Coarse throwing mechanism on lifting frame. The Chinese patent application number 202020709508. A polishing mechanism for polishing workpieces. The polishing mechanism includes a placement plate arranged above the polishing plate and placement holes evenly distributed on the placement plate. A workpiece fixing sleeve is provided in the placement hole, and a workpiece fixing sleeve is provided on the workpiece fixing sleeve. There is a workpiece fixing hole, and the workpiece fixing hole is provided through the workpiece fixing sleeve. A polishing workpiece is provided in the workpiece fixing hole to fit with the wall of the workpiece fixing hole. A workpiece pressing block is provided above the polishing workpiece. A connecting rod is provided in the middle of the placing plate, and the placing plate is rotatably fixed on the connecting rod.
上述公开的现有技术中载对待抛光件抛光前的加热、抛光、清洗等步骤均是分开进行,且加热、抛光、清洗这三个步骤分别采用三个设备进行作业,每个步骤进行完后还需要将待抛光件从一个设备中移到另一个设置,这使得整个抛光过程过于繁琐,从而降低的对待抛光件的抛光效率,同时现有的抛光设备空间占用大,成本较高。In the prior art disclosed above, the heating, polishing, cleaning and other steps before polishing the parts to be polished are all carried out separately, and the three steps of heating, polishing and cleaning are carried out using three equipment respectively. After each step is completed, It is also necessary to move the parts to be polished from one device to another setting, which makes the entire polishing process too cumbersome, thereby reducing the polishing efficiency of the parts to be polished. At the same time, the existing polishing equipment takes up a lot of space and is costly.
发明内容Contents of the invention
本发明是为了克服上述现有技术中的缺陷,提供一种加热、抛光、清洗等步骤于一体的的平面抛光装置。In order to overcome the above-mentioned defects in the prior art, the present invention provides a plane polishing device that integrates heating, polishing, cleaning and other steps.
为了实现上述发明目的,本发明采用以下技术方案:一种平面抛光装置,包括机架和转动连接于机架上的抛光机,所述机架上设有抛光台和超声清洗台,抛光台和超声清洗台设置于抛光机相对两侧;所述抛光机输出端设有用于放置待抛光件的载物盘;所述抛光台内转动设有旋转件,旋转件上设置有与载物盘相配合的加热盘,机架内设有与旋转件相连接的传动机构;所述机架上还设有用于清洗抛光台的修整环固定机构,机架的一侧设有与抛光台相连通的滴料机构。In order to achieve the above-mentioned object of the invention, the present invention adopts the following technical solution: a plane polishing device, including a frame and a polishing machine rotatably connected to the frame. The frame is provided with a polishing table and an ultrasonic cleaning table. The polishing table and The ultrasonic cleaning table is arranged on opposite sides of the polishing machine; the output end of the polishing machine is provided with a loading plate for placing the parts to be polished; the polishing table is provided with a rotating part, and the rotating part is provided with a loading plate corresponding to the loading plate. The matching heating plate is equipped with a transmission mechanism connected to the rotating parts in the frame; the frame is also provided with a dressing ring fixing mechanism for cleaning the polishing table, and one side of the frame is provided with a transmission mechanism connected to the polishing table. Dripping mechanism.
作为本发明的一种优选方案,所述抛光机输出端连接有抛光轴,抛光轴的端部设有与抛光轴同步转动的快速卡具,载物盘安装于快速卡具上。As a preferred solution of the present invention, the output end of the polishing machine is connected to a polishing shaft. The end of the polishing shaft is provided with a fast fixture that rotates synchronously with the polishing shaft. The carrier plate is installed on the fast fixture.
作为本发明的一种优选方案,所述机架上设有与抛光机转动连接的支撑柱,抛光机内设有带动抛光轴旋转的转动机构,转动机构包括设置在抛光机内的底板,底板上设有升降电机,升降电机上连接有丝杆。As a preferred solution of the present invention, the frame is provided with a support column that is rotatably connected to the polishing machine. The polishing machine is provided with a rotating mechanism that drives the polishing shaft to rotate. The rotating mechanism includes a bottom plate arranged in the polishing machine. The bottom plate There is a lifting motor on the lift motor, and a screw rod is connected to the lifting motor.
作为本发明的一种优选方案,所述底板上设有竖直设置的滑轨,滑轨上滑动连接有与丝杆相连接的滑块,滑块上设有与抛光轴相连接的旋转电机。As a preferred solution of the present invention, the bottom plate is provided with a vertical slide rail, a slide block connected to the screw rod is slidably connected to the slide rail, and a rotating motor connected to the polishing shaft is provided on the slide block. .
作为本发明的一种优选方案,所述旋转件设置在抛光台的中间,且旋转件上设置有与载物盘相配合的抛光盘。As a preferred embodiment of the present invention, the rotating member is arranged in the middle of the polishing table, and the rotating member is provided with a polishing disc that matches the carrier disc.
作为本发明的一种优选方案,所述抛光台上设有用于加热的加热板,抛光台一侧连接有与滴料机构相连通的进料口,抛光台的底部设有用于排料的排料管,且机架上设有与抛光台对应的出液管。As a preferred solution of the present invention, the polishing table is provided with a heating plate for heating, one side of the polishing table is connected to a feed port connected to the dropping mechanism, and the bottom of the polishing table is provided with a discharge device for discharging materials. Material pipe, and the frame is equipped with a liquid outlet pipe corresponding to the polishing table.
作为本发明的一种优选方案,所述传动机构包括设置在机架中的传动电机,传动电机上连接有齿轮,机架中设有与旋转件相连接的传动轴,传动轴上设有从动轮,齿轮与从动轮上连接有链条。As a preferred solution of the present invention, the transmission mechanism includes a transmission motor arranged in a frame. The transmission motor is connected with a gear. The frame is provided with a transmission shaft connected to the rotating member. The transmission shaft is provided with a slave. The driving wheel, the gear and the driven wheel are connected with a chain.
作为本发明的一种优选方案,所述超声清洗台上设有用于清洗待抛光件的超声波发生器,且超声清洗台的底部连接有出水口。As a preferred solution of the present invention, the ultrasonic cleaning table is provided with an ultrasonic generator for cleaning the parts to be polished, and a water outlet is connected to the bottom of the ultrasonic cleaning table.
作为本发明的一种优选方案,所述滴料机构包括与用于储存抛光液的储存瓶,储存瓶上连接有出料管,出料管上连接有与进料口相连通的出料口。As a preferred solution of the present invention, the dripping mechanism includes a storage bottle for storing polishing fluid. The storage bottle is connected to a discharge pipe, and the discharge pipe is connected to a discharge port connected to the feed port. .
作为本发明的一种优选方案,所述修整环固定机构包括设置在抛光台一侧的固定杆,固定杆转动连接有伸出支架,伸出支架上设有与伸出支架交叉设置的摆臂支架,伸出支架与摆臂支架之间设有用于固定伸出支架与摆臂支架的夹紧件,摆臂支架的端部设有夹紧修整环的夹紧块。As a preferred solution of the present invention, the dressing ring fixing mechanism includes a fixed rod arranged on one side of the polishing table. The fixed rod is rotatably connected to an extending bracket, and the extending bracket is provided with a swing arm intersecting with the extending bracket. A clamping piece for fixing the extending bracket and the swing arm bracket is arranged between the extending bracket and the swing arm bracket, and a clamping block for clamping the trimming ring is arranged at the end of the swing arm bracket.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、通过设置在机架上的抛光台、超声清洗台和抛光机,并且抛光机的输出端设有用于放置待抛光件的载物盘,在抛光机作用下,使得载物盘带动待抛光件在抛光台和超声清洗台上来回移动,结合抛光台和超声清洗台的作用实现了对待抛光件的抛光清洗工作,同时通过设置在抛光台中旋转件上的加热盘,实现了对待抛光件的加热,从而使得加热、清洗和抛光均在同一装置中完成,避免了在抛光过程中将待抛光件更换处理设备,提高了待抛光件的抛光效率,同时加热、清洗和抛光等步骤均在一个装置中,进而减小了装置的占地面积;1. Through the polishing table, ultrasonic cleaning table and polishing machine installed on the frame, and the output end of the polishing machine is equipped with a loading disk for placing the parts to be polished, under the action of the polishing machine, the loading disk drives the parts to be polished The parts move back and forth on the polishing table and the ultrasonic cleaning table. Combining the functions of the polishing table and the ultrasonic cleaning table realizes the polishing and cleaning of the parts to be polished. At the same time, through the heating plate set on the rotating part in the polishing table, the parts to be polished are realized. Heating, so that heating, cleaning and polishing are all completed in the same device, which avoids changing the processing equipment of the parts to be polished during the polishing process, improves the polishing efficiency of the parts to be polished, and at the same time, the steps of heating, cleaning and polishing are all in one in the device, thus reducing the footprint of the device;
2、进一步的,通过设置在抛光机中的转动机构,转动机构驱动抛光轴旋转,从而带动载物盘上的待抛光件旋转,使得待抛光件与抛光台中的抛光液摩擦,从而实现了对待抛光件的抛光,同时通过转动机构中的升降电机的驱动下,实现了对载物盘的升降,从而将载物盘从抛光台中移出并转动抛光机将载物盘移到超声清洗台中,实现对待抛光件的清洗。2. Further, through the rotating mechanism provided in the polishing machine, the rotating mechanism drives the polishing shaft to rotate, thereby driving the parts to be polished on the carrier plate to rotate, causing the parts to be polished to rub against the polishing fluid in the polishing table, thereby achieving the treatment When polishing the polishing parts, the lifting motor in the rotating mechanism realizes the lifting and lowering of the carrier plate, thereby removing the carrier plate from the polishing table and rotating the polishing machine to move the carrier plate to the ultrasonic cleaning table. Cleaning of polished parts.
附图说明Description of the drawings
图1是本发明的结构示意图;Figure 1 is a schematic structural diagram of the present invention;
图2是本发明修整环固定机构的结构示意图;Figure 2 is a schematic structural diagram of the trimming ring fixing mechanism of the present invention;
图3是本发明机架内部的结构示意图;Figure 3 is a schematic structural diagram of the interior of the rack of the present invention;
图4是转动机构的结构示意图;Figure 4 is a schematic structural diagram of the rotating mechanism;
图5是滴料机构的结构示意图;Figure 5 is a schematic structural diagram of the dripping mechanism;
图6是传动机构的结构示意图;Figure 6 is a schematic structural diagram of the transmission mechanism;
图7是加热盘的结构示意图;Figure 7 is a schematic structural diagram of the heating plate;
图8是抛光盘的结构示意图Figure 8 is a schematic structural diagram of the polishing disc.
附图标记:机架1,支撑柱101,传动机构2,传动电机201,从动轮202,齿轮203,链条204,传动轴205,抛光机3,转动机构301,升降电机3011,旋转电机3012,底板3013,滑轨3014,丝杆3015,滑块3016,快速卡具302,抛光轴303,外壳304,载物盘305,抛光台4,出液管401,进料口402,排料管403,旋转件404,加热板405,加热盘406,抛光盘407,超声清洗台5,超声波发生器501,出水口502,修整环固定机构6,固定杆601,伸出支架602,夹紧块603,夹紧件604,摆臂支架605,滴料机构7,出料口701,出料管702,储存瓶703。Reference signs: frame 1, support column 101, transmission mechanism 2, transmission motor 201, driven wheel 202, gear 203, chain 204, transmission shaft 205, polishing machine 3, rotating mechanism 301, lifting motor 3011, rotating motor 3012, Base plate 3013, slide rail 3014, screw rod 3015, slider 3016, quick fixture 302, polishing shaft 303, housing 304, loading tray 305, polishing table 4, liquid outlet pipe 401, feed port 402, discharge pipe 403 , rotating part 404, heating plate 405, heating plate 406, polishing plate 407, ultrasonic cleaning table 5, ultrasonic generator 501, water outlet 502, dressing ring fixing mechanism 6, fixed rod 601, extending bracket 602, clamping block 603 , clamping piece 604, swing arm bracket 605, dripping mechanism 7, discharge port 701, discharge pipe 702, storage bottle 703.
具体实施方式Detailed ways
下面结合附图对本发明实施例作详细说明。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
如图1-图8所示,一种平面抛光装置,包括机架1和转动连接于机架1上的抛光机3,机架1上设有抛光台4和超声清洗台5,抛光台4和超声清洗台5设置于抛光机3相对两侧;抛光机3输出端设有用于放置待抛光件的载物盘305;抛光台4内转动设有旋转件404,旋转件404上设置有与载物盘305相配合的加热盘406,机架1内设有与旋转件404相连接的传动机构2;机架1上还设有用于清洗抛光台4的修整环固定机构6,机架1的一侧设有与抛光台4相连通的滴料机构7。As shown in Figures 1 to 8, a plane polishing device includes a frame 1 and a polishing machine 3 rotatably connected to the frame 1. The frame 1 is provided with a polishing table 4 and an ultrasonic cleaning table 5. The polishing table 4 The ultrasonic cleaning table 5 is arranged on opposite sides of the polishing machine 3; the output end of the polishing machine 3 is provided with a loading tray 305 for placing the parts to be polished; the polishing table 4 is provided with a rotating member 404, and a rotating member 404 is provided on the rotating member 404. The heating plate 406 matched with the loading plate 305 is provided in the frame 1 with a transmission mechanism 2 connected to the rotating member 404; the frame 1 is also provided with a dressing ring fixing mechanism 6 for cleaning the polishing table 4, the frame 1 One side is provided with a dripping mechanism 7 connected with the polishing table 4.
进一步的,机架1,主要用于机构的安装和设备的操作,机架1内部连接有传动机构2,抛光机3内部固定连接有转动机构301,抛光台4和超声清洗台5均设置在机架1的上表面,修整环固定机构6也设置在机架1上表面,且修整环固定机构6与抛光台4相配合,修整环固定机构6可用于固定修整环,在抛光前和抛光后对抛光台进行清洁修整,滴料机构7用于对抛光台4提供抛光液。Further, the rack 1 is mainly used for the installation of the mechanism and the operation of the equipment. The rack 1 is internally connected to a transmission mechanism 2, and the polishing machine 3 is fixedly connected to a rotating mechanism 301. The polishing table 4 and the ultrasonic cleaning table 5 are both arranged on On the upper surface of the frame 1, the dressing ring fixing mechanism 6 is also provided on the upper surface of the frame 1, and the dressing ring fixing mechanism 6 cooperates with the polishing table 4. The dressing ring fixing mechanism 6 can be used to fix the dressing ring before polishing and polishing. Afterwards, the polishing table is cleaned and trimmed, and the dripping mechanism 7 is used to provide polishing fluid to the polishing table 4 .
另外,载物盘305转动设置在抛光机3上,待抛光件通过石蜡固定在载物盘305的下表面,加热盘406设置在旋转件404上,载物盘305抵接在加热盘406上,通过加热盘406对载物盘305下表面的石蜡进行加热,从而使得石蜡融化,待抛光件放置在融化的石蜡中,静置冷却,等石蜡凝固后待抛光件固定在载物盘305上。In addition, the carrier tray 305 is rotated and arranged on the polishing machine 3, and the object to be polished is fixed on the lower surface of the carrier tray 305 through paraffin. The heating plate 406 is provided on the rotating member 404, and the carrier tray 305 abuts on the heating plate 406. , the paraffin on the lower surface of the loading tray 305 is heated through the heating plate 406, thereby melting the paraffin. The parts to be polished are placed in the melted paraffin and left to cool. After the paraffin solidifies, the parts to be polished are fixed on the loading tray 305. .
抛光机3输出端连接有抛光轴303,抛光轴303的端部设有与抛光轴303同步转动的快速卡具302,载物盘305安装于快速卡具302上,进一步的,抛光轴303外套接有外壳304,快速卡具302可以固定载物盘305并对其进行旋转,同时外壳304用于保持快速卡具302的稳定。The output end of the polishing machine 3 is connected to a polishing shaft 303. The end of the polishing shaft 303 is provided with a fast fixture 302 that rotates synchronously with the polishing shaft 303. The loading tray 305 is installed on the fast fixture 302. Further, the polishing shaft 303 is coated Connected to the housing 304, the quick clamp 302 can fix the carrier tray 305 and rotate it, while the housing 304 is used to maintain the stability of the quick clamp 302.
机架1上设有与抛光机3转动连接的支撑柱101,抛光机3内设有带动抛光轴303旋转的转动机构301,转动机构301包括设置在抛光机3内的底板3013,底板3013上设有升降电机3011,升降电机3011上连接有丝杆3015。The frame 1 is provided with a support column 101 that is rotatably connected to the polishing machine 3. The polishing machine 3 is provided with a rotating mechanism 301 that drives the polishing shaft 303 to rotate. The rotating mechanism 301 includes a bottom plate 3013 provided in the polishing machine 3. The bottom plate 3013 A lifting motor 3011 is provided, and a screw rod 3015 is connected to the lifting motor 3011.
进一步的,支撑柱101竖直设置在机架1上,通过支撑柱101实现对抛光机3的旋转,另外底板3013固定在抛光机3内,升降电机3011设置在底板3013的顶部,丝杆3015竖直设置,通过升降电机3011带动丝杆3015旋转。Further, the support column 101 is arranged vertically on the frame 1, and the polishing machine 3 is rotated through the support column 101. In addition, the bottom plate 3013 is fixed in the polishing machine 3, the lifting motor 3011 is set on the top of the bottom plate 3013, and the screw rod 3015 Set vertically, the lifting motor 3011 drives the screw rod 3015 to rotate.
底板3013上设有竖直设置的滑轨3014,滑轨3014上滑动连接有与丝杆3015相连接的滑块3016,滑块3016上设有与抛光轴303相连接的旋转电机3012,进一步的,底板3013上设置有两个平行设置滑轨3014,且两个滑轨3014竖直设置,滑块3016在滑轨3014上竖向滑动,滑块3016与丝杆3015转动连接,旋转电机3012固定设置在滑块3016上,且旋转电机3012与滑块3016同步移动,抛光轴303连接在旋转电机3012的输出端。The bottom plate 3013 is provided with a vertically arranged slide rail 3014. The slide rail 3014 is slidably connected to a slide block 3016 connected to the screw rod 3015. The slide block 3016 is provided with a rotating motor 3012 connected to the polishing shaft 303. Further , there are two parallel slide rails 3014 on the base plate 3013, and the two slide rails 3014 are vertically set, the slider 3016 slides vertically on the slide rails 3014, the slider 3016 is rotationally connected to the screw rod 3015, and the rotating motor 3012 is fixed It is arranged on the slider 3016, and the rotating motor 3012 and the slider 3016 move synchronously, and the polishing shaft 303 is connected to the output end of the rotating motor 3012.
旋转件404设置在抛光台4的中间,且旋转件404上设置有与载物盘305相配合的抛光盘407,旋转件404上表面活动连接有加热盘406或抛光盘407,加热盘406连接旋转件404处,通过加热板405可以对待抛光件加热,抛光盘407连接旋转件404处与载物盘305配合可以对待抛光件抛光。The rotating part 404 is arranged in the middle of the polishing table 4, and the rotating part 404 is provided with a polishing disk 407 that matches the loading plate 305. The upper surface of the rotating part 404 is movably connected to a heating disk 406 or a polishing disk 407, and the heating disk 406 is connected At the rotating member 404, the workpiece to be polished can be heated by the heating plate 405, and the polishing disc 407 is connected to the rotating member 404 and cooperates with the carrier plate 305 to polish the workpiece to be polished.
抛光台4上设有用于加热的加热板405,抛光台4一侧连接有与滴料机构7相连通的进料口402,抛光台4的底部设有用于排料的排料管403,且机架1上设有与抛光台4对应的出液管401,进一步的,加热板405位于抛光台4的底部,通过加热板405与加热盘406的配合实现加热功能,进料口402设置在抛光台4的侧面,且与出液管401相连通,通过进料口402和出液管401可以使得滴料机构7中的抛光液进入抛光台4中,另外排料管403设置在抛光台4侧面的下端,排料管403可以接入水管,且排料管403上设置有阀门,通过阀门,直接打开可以控制废液的流出,关闭可以控制水的储存。The polishing table 4 is provided with a heating plate 405 for heating. One side of the polishing table 4 is connected to a feed port 402 connected to the dripping mechanism 7. The bottom of the polishing table 4 is provided with a discharge pipe 403 for discharging materials, and The frame 1 is provided with a liquid outlet pipe 401 corresponding to the polishing table 4. Furthermore, the heating plate 405 is located at the bottom of the polishing table 4. The heating function is realized through the cooperation of the heating plate 405 and the heating plate 406. The feed port 402 is set at The side of the polishing table 4 is connected to the liquid outlet pipe 401. The polishing liquid in the dripping mechanism 7 can enter the polishing table 4 through the feed port 402 and the liquid outlet pipe 401. In addition, a discharge pipe 403 is provided on the polishing table. At the lower end of the 4 side, the discharge pipe 403 can be connected to the water pipe, and the discharge pipe 403 is provided with a valve. Through the valve, it can be directly opened to control the outflow of waste liquid, and closed to control the storage of water.
传动机构2包括设置在机架1中的传动电机201,传动电机201上连接有齿轮203,机架1中设有与旋转件404相连接的传动轴205,传动轴205上设有从动轮202,齿轮203与从动轮202上连接有链条204,进一步的,传动机构2通过传动电机201驱动齿轮203转动,齿轮203通过链条204带动从动轮202转动,从动轮202带动传动轴205转动,从而带动旋转件404旋转。The transmission mechanism 2 includes a transmission motor 201 arranged in the frame 1. The transmission motor 201 is connected with a gear 203. The frame 1 is provided with a transmission shaft 205 connected to the rotating member 404. The transmission shaft 205 is provided with a driven wheel 202. , a chain 204 is connected to the gear 203 and the driven wheel 202. Further, the transmission mechanism 2 drives the gear 203 to rotate through the transmission motor 201. The gear 203 drives the driven wheel 202 to rotate through the chain 204. The driven wheel 202 drives the transmission shaft 205 to rotate, thereby driving The rotating member 404 rotates.
超声清洗台5上设有用于清洗待抛光件的超声波发生器501,且超声清洗台5的底部连接有出水口502,进一步的,超声波发生器501设置在超声清洗台5内部,超声清洗台5中加入水或乙醇对待抛光件进行抛光前清洗。The ultrasonic cleaning table 5 is provided with an ultrasonic generator 501 for cleaning the parts to be polished, and the bottom of the ultrasonic cleaning table 5 is connected to a water outlet 502. Furthermore, the ultrasonic generator 501 is arranged inside the ultrasonic cleaning table 5. The ultrasonic cleaning table 5 Add water or ethanol to clean the parts to be polished before polishing.
滴料机构7包括与用于储存抛光液的储存瓶703,储存瓶703上连接有出料管702,出料管702上连接有与进料口402相连通的出料口701。The dripping mechanism 7 includes a storage bottle 703 for storing polishing fluid. The storage bottle 703 is connected to a discharge pipe 702 , and the discharge pipe 702 is connected to a discharge port 701 connected with the feed port 402 .
修整环固定机构6包括设置在抛光台4一侧的固定杆601,固定杆601转动连接有伸出支架602,伸出支架602上设有与伸出支架602交叉设置的摆臂支架605,伸出支架602与摆臂支架605之间设有用于固定伸出支架602与摆臂支架605的夹紧件604,摆臂支架605的端部设有夹紧修整环的夹紧块603。The dressing ring fixing mechanism 6 includes a fixed rod 601 arranged on one side of the polishing table 4. The fixed rod 601 is rotatably connected to an extending bracket 602. The extending bracket 602 is provided with a swing arm bracket 605 that intersects with the extending bracket 602. A clamping piece 604 is provided between the outgoing bracket 602 and the swing arm bracket 605 for fixing the outgoing bracket 602 and the swing arm bracket 605. The end of the swing arm bracket 605 is provided with a clamping block 603 for clamping the trimming ring.
进一步的,固定杆601顶部连接有伸出支架602,伸出支架602上表面中间设置有夹紧件604,夹紧件604外表面活动连接有摆臂支架605,摆臂支架605远离夹紧件604一端外表面活动连接有夹紧块603,伸出支架602在固定杆601处可以旋转,找到在抛光台4处的合适位置,固定杆601在伸出支架602的上下表面可以添加限位环,使伸出支架602找准上下位置,摆臂支架605在夹紧件604处可以旋转活动,通过夹紧件604的旋转使摆臂支架605固定,夹紧块603配合伸出支架602前端活动固定修整环,修正环抛光前放在抛光盘407上,启动抛光盘407旋转,修正环在上面自转,配合出液管401滴水可以对抛光盘407进行清洗,并且将上一次抛光的杂质及抛光盘407上可能残留的碎屑处理掉,另外抛光后同样用上述方法处理。Further, an extension bracket 602 is connected to the top of the fixed rod 601. A clamping piece 604 is provided in the middle of the upper surface of the extending bracket 602. A swing arm bracket 605 is movably connected to the outer surface of the clamping piece 604. The swing arm bracket 605 is away from the clamping piece. A clamping block 603 is movably connected to the outer surface of one end of 604. The extension bracket 602 can be rotated at the fixed rod 601 to find a suitable position on the polishing table 4. The fixed rod 601 can add limit rings on the upper and lower surfaces of the extension bracket 602. , make the extending bracket 602 find the up and down position, the swing arm bracket 605 can rotate at the clamping piece 604, the swing arm bracket 605 is fixed by the rotation of the clamping piece 604, and the clamping block 603 cooperates with the front end of the extending bracket 602 to move Fix the trimming ring. Place the trimming ring on the polishing disc 407 before polishing. Start the polishing disc 407 to rotate, and the trimming ring will rotate on it. With the dripping water from the liquid outlet pipe 401, the polishing disc 407 can be cleaned, and the impurities and polishing materials from the last polishing can be removed. Remove any debris that may remain on the optical disc 407, and use the same method as above after polishing.
使用时,旋转件404上连接加热盘406,待抛光件放在加热盘406上,载物盘305固定于抛光机3上方快速卡具302上,抛光机3通过升降电机带动抛光轴303向下移动,进而带动载物盘305向下移动,与待抛光件贴合,加热板405为加热盘406提供加热,后抬起载物盘305,在其下表面涂满石蜡,再向下移动,与待抛光件贴合,用于保证设备散热的同时可以对载物盘305均匀受热,抛光台4中加入水,静置冷却,此时待抛光件通过石蜡的凝固固定在载物盘305下表面,然后通过抛光轴303带动载物盘305向上移动,旋转支撑柱101将载物盘305置于超声清洗台5,通过抛光轴303向下移动至超声清洗台5内部进行超声清洗,抛光台4下方的旋转件404上更换固定抛光盘407,传动电机201的旋转带动齿轮203、链条204、从动轮202和传动轴205旋转,进而带动旋转件404旋转,然后通过抛光轴303带动载物盘305向上移动,旋转抛光机3带动载物盘305至抛光台4并向下移动至与抛光盘407贴合,设置滴料机构7通过出液管401控制抛光液滴出,旋转件404带动抛光盘407、快速卡具302带动载物盘305相互配合,完成抛光工作;When in use, the rotating part 404 is connected to the heating plate 406, the parts to be polished are placed on the heating plate 406, the loading plate 305 is fixed on the quick clamp 302 above the polishing machine 3, and the polishing machine 3 drives the polishing shaft 303 downward through the lifting motor. Move, and then drive the loading tray 305 to move downward, and fit the piece to be polished, the heating plate 405 provides heating for the heating plate 406, and then lift the loading tray 305, coat its lower surface with paraffin, and then move downward. It fits the piece to be polished to ensure that the equipment can dissipate heat while evenly heating the loading tray 305. Water is added to the polishing table 4 and left to cool. At this time, the piece to be polished is fixed under the loading tray 305 through the solidification of paraffin. surface, and then the polishing shaft 303 drives the loading tray 305 to move upward. The rotating support column 101 places the loading tray 305 on the ultrasonic cleaning table 5. The polishing shaft 303 moves downward to the inside of the ultrasonic cleaning table 5 for ultrasonic cleaning. The polishing table 4. Replace the fixed polishing disk 407 on the rotating part 404 below. The rotation of the transmission motor 201 drives the gear 203, the chain 204, the driven wheel 202 and the transmission shaft 205 to rotate, which in turn drives the rotating part 404 to rotate, and then drives the loading plate through the polishing shaft 303. 305 moves upward, the rotating polishing machine 3 drives the loading plate 305 to the polishing table 4 and moves downward to fit the polishing plate 407. A dripping mechanism 7 is set up to control the dripping of polishing liquid through the liquid outlet pipe 401, and the rotating member 404 drives the polishing plate 305. The optical disc 407 and the fast clamp 302 drive the carrier tray 305 to cooperate with each other to complete the polishing work;
接着通过抛光轴303抬起载物盘305,旋转件404更换固定加热盘406,通过抛光轴303下降载物盘305至与加热盘406贴合,开启加热板405加热,待石蜡熔化,通过抛光轴303抬起载物盘305,取出待抛光件,旋转件404更换固定抛光盘407,通过修整环固定机构6放置修整环于抛光盘407上进行修整,抛光废液通过抛光台4的排料管403流出,超声清洗废液通过出水口502流出,达到在同一平台中完成加热、清洗、抛光整体一系列操作。Then, the loading tray 305 is lifted up through the polishing shaft 303, and the rotating member 404 replaces the fixed heating plate 406. The loading tray 305 is lowered through the polishing shaft 303 until it fits the heating plate 406. The heating plate 405 is turned on for heating. After the paraffin melts, the polishing process is completed. The shaft 303 lifts the loading tray 305 and takes out the parts to be polished. The rotating part 404 replaces the fixed polishing disc 407. The dressing ring is placed on the polishing disc 407 through the dressing ring fixing mechanism 6 for trimming. The polishing waste liquid is discharged through the polishing table 4. The pipe 403 flows out, and the ultrasonic cleaning waste liquid flows out through the water outlet 502, thereby completing a series of operations of heating, cleaning, and polishing on the same platform.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现;因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be practiced in other embodiments without departing from the spirit or scope of the invention; accordingly , the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
尽管本文较多地使用了图中附图标记:机架1,支撑柱101,传动机构2,传动电机201,从动轮202,齿轮203,链条204,传动轴205,抛光机3,转动机构301,升降电机3011,旋转电机3012,底板3013,滑轨3014,丝杆3015,滑块3016,快速卡具302,抛光轴303,外壳304,载物盘305,抛光台4,出液管401,进料口402,排料管403,旋转件404,加热板405,加热盘406,抛光盘407,超声清洗台5,超声波发生器501,出水口502,修整环固定机构6,固定杆601,伸出支架602,夹紧块603,夹紧件604,摆臂支架605,滴料机构7,出料口701,出料管702,储存瓶703等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。Although this article uses a lot of reference numbers in the figure: frame 1, support column 101, transmission mechanism 2, transmission motor 201, driven wheel 202, gear 203, chain 204, transmission shaft 205, polishing machine 3, rotating mechanism 301 , Lifting motor 3011, rotating motor 3012, base plate 3013, slide rail 3014, screw rod 3015, slider 3016, quick clamp 302, polishing shaft 303, shell 304, carrier tray 305, polishing table 4, liquid outlet pipe 401, Feed port 402, discharge pipe 403, rotating member 404, heating plate 405, heating plate 406, polishing plate 407, ultrasonic cleaning table 5, ultrasonic generator 501, water outlet 502, dressing ring fixing mechanism 6, fixed rod 601, Terms such as extension bracket 602, clamping block 603, clamping piece 604, swing arm bracket 605, dripping mechanism 7, discharge port 701, discharge pipe 702, storage bottle 703, etc. do not exclude the possibility of using other terms. sex. These terms are used only to more conveniently describe and explain the essence of the present invention; interpreting them as any additional limitations is contrary to the spirit of the present invention.
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| CN209615160U (en) * | 2019-03-01 | 2019-11-12 | 上海映智研磨材料有限公司 | A kind of lower wax apparatus of small chemical mechanical polishing |
| CN115847262A (en) * | 2022-11-23 | 2023-03-28 | 中煤科工西安研究院(集团)有限公司 | Grinding and polishing integrated machine and grinding and polishing process for coal rock pulverized coal polished section |
| CN116423382A (en) * | 2023-03-23 | 2023-07-14 | 南京孚克讯新材料有限公司 | Grinding and polishing method of silicon carbide single crystal |
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