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CN117307565B - Double-cooling device of hydraulic system of backhoe loader - Google Patents

Double-cooling device of hydraulic system of backhoe loader Download PDF

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Publication number
CN117307565B
CN117307565B CN202311263739.7A CN202311263739A CN117307565B CN 117307565 B CN117307565 B CN 117307565B CN 202311263739 A CN202311263739 A CN 202311263739A CN 117307565 B CN117307565 B CN 117307565B
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water
plate
fixedly connected
arc
cooling
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CN117307565A (en
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潘亮
王永花
蒋方波
张艳
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Linyi Lingong Heavy Trusting Machinery Co ltd
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Linyi Lingong Heavy Trusting Machinery Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/04Special measures taken in connection with the properties of the fluid
    • F15B21/042Controlling the temperature of the fluid
    • F15B21/0423Cooling
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/22Hydraulic or pneumatic drives
    • E02F9/226Safety arrangements, e.g. hydraulic driven fans, preventing cavitation, leakage, overheating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B19/00Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/003Couplings; Details of shafts

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Power Engineering (AREA)

Abstract

本发明公开了一种挖掘装载机液压系统的双冷却装置,涉及冷却技术领域,包括:水冷组件,所述水冷组件包括有两个弧形冷却仓。该挖掘装载机液压系统的双冷却装置,在使用时,当温度传感器监测出水冷组件配合风冷组件使用降温效果依旧不佳时,控制器便控制启动液压杆,当液压杆伸长时,带动挤压块向前推动,从而使得挤压块与U型腔将软管压成弧形的扁片状,在推动的过程中能够调节和关闭液体流速,在液罐内装入液体的乙二醇,乙二醇的状态是液态的,会通过连接管流到缓冲管内,缓冲管会使乙二醇流速缓慢,并能够经过软管流到水箱内,当乙二醇和水混合时会形成乙二醇水溶液。

The invention discloses a dual cooling device for a hydraulic system of an excavator loader, and relates to the field of cooling technology, including: a water cooling component, wherein the water cooling component includes two arc-shaped cooling bins. When the dual cooling device for the hydraulic system of the excavator loader is in use, when the temperature sensor detects that the cooling effect of the water cooling component in combination with the air cooling component is still poor, the controller controls the hydraulic rod to start, and when the hydraulic rod is extended, the extrusion block is driven forward, so that the extrusion block and the U-shaped cavity press the hose into an arc-shaped flat sheet, and the liquid flow rate can be adjusted and closed during the pushing process, and liquid ethylene glycol is filled in the liquid tank, and the state of the ethylene glycol is liquid, and it will flow into the buffer tube through the connecting pipe, and the buffer tube will slow down the flow rate of the ethylene glycol, and it can flow into the water tank through the hose, and when the ethylene glycol and water are mixed, an ethylene glycol aqueous solution will be formed.

Description

一种挖掘装载机液压系统的双冷却装置A dual cooling device for hydraulic system of backhoe loader

技术领域Technical Field

本发明涉及冷却技术领域,具体为一种挖掘装载机液压系统的双冷却装置。The invention relates to the technical field of cooling, in particular to a dual cooling device for a hydraulic system of an excavator loader.

背景技术Background technique

挖掘装载机是一种常见的工程机械设备,主要用于挖掘、装载和搬运土石材料,它具有挖掘机和装载机的双重功能,常用于土方工程、路基工程、矿山开采等工程领域,挖掘装载机在运作过程中需要使用液压系统提供动力,而挖掘装载机液压系统在工作过程中会产生大量的热量,如果不能及时有效地冷却液压油,将会导致液压系统温度过高,影响系统性能和寿命。Backhoe loader is a common engineering machinery equipment, mainly used for excavating, loading and moving earth and stone materials. It has the dual functions of excavator and loader, and is often used in earthwork engineering, roadbed engineering, mining and other engineering fields. Backhoe loader needs to use hydraulic system to provide power during operation, and the hydraulic system of backhoe loader will generate a lot of heat during operation. If the hydraulic oil cannot be cooled in time and effectively, the temperature of the hydraulic system will be too high, affecting the system performance and life.

现有的,如中国专利公开号CN113624032A中,公开了一种双回路循环冷却装置,包括下端壳体,下端壳体上固定设置有出水口,下端壳体上固定设置有第一通水管,下端壳体上固定设置有第二通水管,下端壳体上固定设置有第五通水管,下端壳体上固定设置有第六通水管,下端壳体上固定设置有第二隔离板,下端壳体内固定设置有若干个第二导流板,上端壳体上固定设置有入水口,上端壳体上固定设置有第四通水管,上端壳体上固定设置有第三通水管,上端壳体上远离第三通水管的一端固定设置有第八通水管,上端壳体上固定设置有第七通水管,上端壳体内固定设置有第一隔离板,上端壳体内固定设置有若干个第一导流板。Existing, such as Chinese patent publication No. CN113624032A, discloses a dual-circuit circulation cooling device, including a lower shell, a water outlet is fixedly provided on the lower shell, a first water pipe is fixedly provided on the lower shell, a second water pipe is fixedly provided on the lower shell, a fifth water pipe is fixedly provided on the lower shell, a sixth water pipe is fixedly provided on the lower shell, a second isolation plate is fixedly provided on the lower shell, a plurality of second guide plates are fixedly provided in the lower shell, a water inlet is fixedly provided on the upper shell, a fourth water pipe is fixedly provided on the upper shell, a third water pipe is fixedly provided on the upper shell, an eighth water pipe is fixedly provided at one end of the upper shell away from the third water pipe, a seventh water pipe is fixedly provided on the upper shell, a first isolation plate is fixedly provided in the upper shell, and a plurality of first guide plates are fixedly provided in the upper shell.

目前,市场上常见的单一的冷却方式已经不能够满足对挖掘装载机液压系统的冷却,那么为了提高冷却效果,出现了双冷却装置对挖掘装载机液压系统进行冷却,现在的双冷却装置大部分是由风冷和水冷两部分组成的,但是现有的水冷部分最常用的冷却介质就是水,水的温度并不是很低,经过长时间的循环使用后,水冷管内的水温度会升高,导致冷却效果不佳。At present, the common single cooling method on the market can no longer meet the cooling requirements of the hydraulic system of the backhoe loader. In order to improve the cooling effect, a dual cooling device has been developed to cool the hydraulic system of the backhoe loader. Most of the current dual cooling devices are composed of air cooling and water cooling. However, the most commonly used cooling medium in the existing water cooling part is water, and the temperature of the water is not very low. After a long period of circulation, the water temperature in the water cooling pipe will rise, resulting in poor cooling effect.

所以我们提出了一种挖掘装载机液压系统的双冷却装置,以便于解决上述中提出的问题。Therefore, we propose a dual cooling device for the hydraulic system of an excavator loader to solve the above problems.

发明内容Summary of the invention

本发明的目的在于提供一种挖掘装载机液压系统的双冷却装置,以解决上述背景技术提出的现有的水冷最常用的冷却介质是水,水经过长时间的循环使用后温度会升高,导致冷却效果不佳的问题。The purpose of the present invention is to provide a dual cooling device for the hydraulic system of an excavator loader to solve the problem that the most commonly used cooling medium for existing water cooling is water, and the temperature of water will increase after long-term circulation, resulting in poor cooling effect.

为实现上述目的,本发明提供如下技术方案:一种挖掘装载机液压系统的双冷却装置,包括:水冷组件,所述水冷组件包括有两个弧形冷却仓,两个所述弧形冷却仓的两侧外表面均固定连接有多个导热鳍片,两个所述弧形冷却仓的底部之间固定连通有多个流通管,其中一个所述弧形冷却仓的顶部固定连通有出水管,另一个所述弧形冷却仓的顶部固定连通有输送管;降温组件,所述降温组件包括有水箱,所述水箱的顶部固定安装有多个支撑杆,多个所述支撑杆的顶端之间固定连接有液罐,所述液罐的底部中心处固定连通有安装套,所述安装套的内壁安装有连接管,所述连接管的底端固定连通有缓冲管,所述缓冲管的底端固定连通有软管,所述软管的底端贯穿至水箱的内部,所述水箱的一侧固定连通有进水管,所述水箱的顶部固定连通有安装管,所述安装管的顶端与输送管的底端之间设置有流量计主体。To achieve the above-mentioned purpose, the present invention provides the following technical solutions: A dual cooling device for a hydraulic system of an excavator loader, comprising: a water cooling component, the water cooling component comprising two arc-shaped cooling bins, the outer surfaces of both sides of the two arc-shaped cooling bins are fixedly connected with a plurality of heat-conducting fins, the bottoms of the two arc-shaped cooling bins are fixedly connected with a plurality of flow pipes, the top of one of the arc-shaped cooling bins is fixedly connected with a water outlet pipe, and the top of the other arc-shaped cooling bin is fixedly connected with a delivery pipe; a cooling component, the cooling component comprising a water tank, the top of the water tank is fixedly installed with a plurality of support rods, the tops of the plurality of support rods are fixedly connected with a liquid tank, the bottom center of the liquid tank is fixedly connected with a mounting sleeve, the inner wall of the mounting sleeve is installed with a connecting pipe, the bottom end of the connecting pipe is fixedly connected with a buffer pipe, the bottom end of the buffer pipe is fixedly connected with a hose, the bottom end of the hose passes through the interior of the water tank, one side of the water tank is fixedly connected with a water inlet pipe, the top of the water tank is fixedly connected with a mounting pipe, and a flow meter body is arranged between the top of the mounting pipe and the bottom end of the delivery pipe.

优选的,两个所述弧形冷却仓的底部均固定连接有两个加固块,其中两个所述加固块的外表面均固定连接有螺纹套筒,两个所述螺纹套筒的内壁均螺纹连接有螺纹杆,两个所述螺纹杆的一端分别滑动贯穿另外两个加固块至外部,两个所述螺纹杆的一端均焊接有调节把。Preferably, the bottoms of the two arc-shaped cooling bins are fixedly connected to two reinforcement blocks, wherein the outer surfaces of the two reinforcement blocks are fixedly connected to threaded sleeves, the inner walls of the two threaded sleeves are threadedly connected to threaded rods, one ends of the two threaded rods respectively slide through the other two reinforcement blocks to the outside, and one ends of the two threaded rods are welded with adjustment handles.

优选的,两个所述螺纹套筒的外表面均活动套设有支撑卡板,两个所述支撑卡板的底部均焊接有支撑架,两个所述支撑架的相对之间焊接有两个加强杆。Preferably, the outer surfaces of the two threaded sleeves are movably sleeved with support clamps, the bottoms of the two support clamps are welded with support frames, and two reinforcing rods are welded between the two support frames.

优选的,其中一个所述支撑架的外表面焊接有安装板,所述安装板的外表面靠近顶部处焊接有固定板,所述固定板的底部和安装板的外表面之间焊接有加强斜板,所述固定板的顶部设置有控制器。Preferably, a mounting plate is welded to the outer surface of one of the support frames, a fixing plate is welded to the outer surface of the mounting plate near the top, a reinforcing inclined plate is welded between the bottom of the fixing plate and the outer surface of the mounting plate, and a controller is arranged on the top of the fixing plate.

优选的,所述固定板的一侧焊接有底板,所述底板的外表面焊接有固定架,所述固定架的内壁之间焊接有加强块。Preferably, a bottom plate is welded to one side of the fixing plate, a fixing frame is welded to the outer surface of the bottom plate, and reinforcing blocks are welded between the inner walls of the fixing frames.

优选的,所述固定架的顶部设置有液泵,所述液泵的进水口与进水管的一端通过法兰盘固定连通,所述液泵的出水口与出水管的一端通过法兰盘固定连通。Preferably, a liquid pump is provided on the top of the fixing frame, the water inlet of the liquid pump is fixedly connected to one end of the water inlet pipe via a flange, and the water outlet of the liquid pump is fixedly connected to one end of the water outlet pipe via a flange.

优选的,所述水箱设置在底板的顶部,所述水箱的顶部固定连通有第一注液管,所述第一注液管的顶端螺纹连接有第一密封盖,所述液罐的顶部固定连通有第二注液管,所述第二注液管的顶端螺纹连接有第二密封盖。Preferably, the water tank is arranged on the top of the base plate, the top of the water tank is fixedly connected to a first liquid injection pipe, the top of the first liquid injection pipe is threadedly connected to a first sealing cover, the top of the liquid tank is fixedly connected to a second liquid injection pipe, and the top of the second liquid injection pipe is threadedly connected to a second sealing cover.

优选的,所述水箱的顶部靠近液罐处固定安装有定位板,所述定位板的外表面设置有液压杆,所述液压杆的一端固定安装有挤压块,所述挤压块的两侧均固定有滑块,所述水箱的顶部固定连接有U型腔,所述U型腔的相对一侧均开设有滑孔,所述挤压块的外表面与U型腔的内壁滑动连接,两个所述滑孔的内壁分别与两个滑块的外表面滑动连接。Preferably, a positioning plate is fixedly installed on the top of the water tank near the liquid tank, a hydraulic rod is provided on the outer surface of the positioning plate, an extrusion block is fixedly installed on one end of the hydraulic rod, sliders are fixed on both sides of the extrusion block, a U-shaped cavity is fixedly connected to the top of the water tank, sliding holes are provided on opposite sides of the U-shaped cavity, the outer surface of the extrusion block is slidably connected to the inner wall of the U-shaped cavity, and the inner walls of the two sliding holes are slidably connected to the outer surfaces of the two sliders respectively.

优选的,其中一个所述支撑架的外表面靠近底部处固定有风冷组件,所述风冷组件包括有L型板,所述L型板的一侧靠近顶部处固定安装有背板,所述背板的外表面设置有温度传感器,所述L型板的顶部固定连接有托板,所述托板的底部与L型板的另一侧之间固定连接有弧形板。Preferably, an air cooling component is fixed to the outer surface of one of the support frames near the bottom, and the air cooling component includes an L-shaped plate, a back plate is fixedly installed on one side of the L-shaped plate near the top, a temperature sensor is provided on the outer surface of the back plate, a support plate is fixedly connected to the top of the L-shaped plate, and an arc plate is fixedly connected between the bottom of the support plate and the other side of the L-shaped plate.

优选的,所述托板的顶部靠近一侧处设置有伺服电机,所述托板的顶部靠近另一侧处固定安装有限位块,所述限位块的内部转动嵌设有工字轴,所述伺服电机的输出轴与工字轴的一侧固定连接,所述工字轴的另一侧安装有转轴,所述转轴的外表面设置有多个扇叶,所述托板的一侧固定有加固板,所述加固板的外表面固定连接有防护罩。Preferably, a servo motor is provided on the top of the support plate near one side, and a limit block is fixedly installed on the top of the support plate near the other side. An I-shaft is rotatably embedded inside the limit block, and the output shaft of the servo motor is fixedly connected to one side of the I-shaft. A rotating shaft is installed on the other side of the I-shaft, and a plurality of fan blades are provided on the outer surface of the rotating shaft. A reinforcement plate is fixed on one side of the support plate, and a protective cover is fixedly connected to the outer surface of the reinforcement plate.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:

1、在使用时,当温度传感器监测出水冷组件配合风冷组件使用降温效果依旧不佳时,控制器便控制启动液压杆,当液压杆伸长时,带动挤压块向前推动,从而使得挤压块与U型腔将软管压成弧形的扁片状,在推动的过程中能够调节和关闭液体流速,在液罐内装入液体的乙二醇,乙二醇的状态是液态的,会通过连接管流到缓冲管内,缓冲管会使乙二醇流速缓慢,并能够经过软管流到水箱内,当乙二醇和水混合时会形成乙二醇水溶液,乙二醇水溶液具有较低的冰点和较高的沸点,能够在较低温度下快速降低物体的温度,此时,水冷组件的管道内流动的液体便是降温效果更佳的乙二醇水溶液,从而使得双冷却装置在对挖掘装载机液压系统冷却时效果更佳。1. During use, when the temperature sensor detects that the cooling effect of the water-cooling component in combination with the air-cooling component is still poor, the controller controls the start of the hydraulic rod. When the hydraulic rod is extended, it drives the extrusion block forward, so that the extrusion block and the U-shaped cavity press the hose into an arc-shaped flat sheet. The liquid flow rate can be adjusted and closed during the pushing process. Liquid ethylene glycol is filled in the liquid tank. The state of ethylene glycol is liquid and will flow into the buffer tube through the connecting pipe. The buffer tube will slow down the flow rate of ethylene glycol and can flow into the water tank through the hose. When ethylene glycol and water are mixed, an ethylene glycol aqueous solution is formed. The ethylene glycol aqueous solution has a lower freezing point and a higher boiling point, and can quickly reduce the temperature of objects at a lower temperature. At this time, the liquid flowing in the pipe of the water-cooling component is an ethylene glycol aqueous solution with a better cooling effect, so that the dual cooling device is more effective in cooling the hydraulic system of the excavator loader.

2、在使用时,通过温度传感器监测出液压系统温度升高,将升温信号传输给控制器,控制器接收到信号之后控制启动液泵,进水管将水箱内部的水抽出,从出水管输送到与其相连的弧形冷却仓内,在多个流通管的连通下,水箱内抽出的水会很快速地输送到两个弧形冷却仓内,再从输送管流回到水箱内,水在循环流动时能够带走两个弧形冷却仓之间的热量,而多个导热鳍片由金属铜制成,更加有利于将热量吸收到弧形冷却仓的表面,随着水的不断循环达到降温冷却的效果,水从输送管流回水箱时会经过流量计主体,流量计主体判断当前水循环的速度,控制器内提前设定好程度,当温度传感器监测出的温度越高时,控制器便控制液泵的转速越快,反之液泵的转速越慢。2. When in use, the temperature sensor monitors the temperature rise of the hydraulic system and transmits the temperature rise signal to the controller. After receiving the signal, the controller controls the start of the liquid pump, and the water inlet pipe draws the water inside the water tank and transports it from the water outlet pipe to the arc-shaped cooling bin connected to it. Under the connection of multiple flow pipes, the water drawn out of the water tank will be quickly transported to the two arc-shaped cooling bins, and then flow back to the water tank from the delivery pipe. When the water circulates, it can take away the heat between the two arc-shaped cooling bins, and the multiple heat-conducting fins are made of metal copper, which is more conducive to absorbing heat to the surface of the arc-shaped cooling bin. With the continuous circulation of water, the effect of cooling is achieved. When the water flows back to the water tank from the delivery pipe, it will pass through the flow meter body. The flow meter body determines the current water circulation speed and sets the degree in advance in the controller. When the temperature monitored by the temperature sensor is higher, the controller controls the speed of the liquid pump to be faster, and vice versa. The speed of the liquid pump is slower.

3、在使用时,通过启动伺服电机,使得伺服电机的输出轴带动工字轴在限位块内转动,限位块对工字轴有支撑作用,能够防止工字轴在转动的过程中位置倾斜,由于工字轴与转轴连接在一起,从而使得转轴跟随着工字轴同时转动,进而使得扇叶旋转产生风,通过风吹向弧形冷却仓的位置,可以加速冷却。3. When in use, by starting the servo motor, the output shaft of the servo motor drives the I-beam shaft to rotate in the limit block. The limit block supports the I-beam shaft and can prevent the I-beam shaft from tilting during rotation. Since the I-beam shaft is connected to the rotating shaft, the rotating shaft rotates simultaneously with the I-beam shaft, thereby causing the fan blades to rotate to generate wind, which can accelerate cooling by blowing the wind toward the position of the arc-shaped cooling bin.

4、在使用时,根据需要冷却的液压系统的体积,调节两个弧形冷却仓之间的距离,使得两个弧形冷却仓能够贴合在待冷却设备的外部,调节时,通过转动调节把,使得调节把带动螺纹杆在螺纹套筒的内部转动,两个螺纹套筒和两个螺纹杆之间互相限位,实现对两个弧形冷却仓的位置调节。4. When in use, adjust the distance between the two arc-shaped cooling bins according to the volume of the hydraulic system to be cooled, so that the two arc-shaped cooling bins can fit on the outside of the equipment to be cooled. When adjusting, turn the adjusting handle to drive the threaded rod to rotate inside the threaded sleeve. The two threaded sleeves and the two threaded rods are limited to each other to achieve position adjustment of the two arc-shaped cooling bins.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明一种挖掘装载机液压系统的双冷却装置的正视立体图;FIG1 is a front perspective view of a dual cooling device of a hydraulic system of a backhoe loader according to the present invention;

图2为本发明一种挖掘装载机液压系统的双冷却装置的侧视立体图;FIG2 is a side perspective view of a dual cooling device of a hydraulic system of a backhoe loader according to the present invention;

图3为本发明一种挖掘装载机液压系统的双冷却装置的后视立体图;FIG3 is a rear perspective view of a dual cooling device of a hydraulic system of a backhoe loader according to the present invention;

图4为本发明一种挖掘装载机液压系统的双冷却装置的水冷组件部分结构展开立体图;FIG4 is an expanded perspective view of a water cooling component portion of a dual cooling device of a hydraulic system of a backhoe loader according to the present invention;

图5为本发明一种挖掘装载机液压系统的双冷却装置的水冷组件部分俯视立体图;FIG5 is a top perspective view of a water cooling component portion of a dual cooling device of a hydraulic system of a backhoe loader according to the present invention;

图6为本发明一种挖掘装载机液压系统的双冷却装置的风冷组件部分立体图;FIG6 is a partial perspective view of an air cooling component of a dual cooling device of a hydraulic system of a backhoe loader according to the present invention;

图7为本发明一种挖掘装载机液压系统的双冷却装置的降温组件部分立体图;FIG7 is a partial perspective view of a cooling component of a dual cooling device of a hydraulic system of a backhoe loader according to the present invention;

图8为本发明一种挖掘装载机液压系统的双冷却装置的缓冲管部分立体图。FIG8 is a partial three-dimensional view of a buffer tube of a dual cooling device of a hydraulic system of an excavator loader according to the present invention.

图中:In the figure:

1、降温组件;101、水箱;102、液罐;103、安装板;104、流量计主体;105、支撑杆;106、安装管;107、控制器;108、加强斜板;109、固定板;110、底板;111、固定架;112、加强块;113、液泵;114、进水管;115、第一注液管;116、第一密封盖;117、第二密封盖;118、第二注液管;119、U型腔;120、滑孔;121、滑块;122、液压杆;123、定位板;124、挤压块;125、软管;126、缓冲管;127、连接管;128、安装套;2、风冷组件;201、L型板;202、温度传感器;203、背板;204、弧形板;205、托板;206、伺服电机;207、限位块;208、防护罩;209、加固板;210、工字轴;211、转轴;212、扇叶;3、水冷组件;301、弧形冷却仓;302、导热鳍片;303、出水管;304、输送管;305、流通管;306、加固块;307、螺纹套筒;308、调节把;309、螺纹杆;4、支撑架;5、加强杆;6、支撑卡板。1. Cooling assembly; 101. Water tank; 102. Liquid tank; 103. Mounting plate; 104. Flow meter body; 105. Support rod; 106. Mounting pipe; 107. Controller; 108. Strengthening inclined plate; 109. Fixing plate; 110. Bottom plate; 111. Fixing frame; 112. Strengthening block; 113. Liquid pump; 114. Water inlet pipe; 115. First liquid injection pipe; 116. First sealing cover; 117. Second sealing cover; 118. Second liquid injection pipe; 119. U-shaped cavity; 120. Sliding hole; 121. Sliding block; 122. Hydraulic rod; 123. Positioning plate; 124. Extrusion block; 125. Hose; 126. Buffer pipe; 127. Connecting pipe; 128. Mounting sleeve; 2. Air cooling assembly; 201. L-shaped plate; 202. Temperature sensor; 203. Back plate; 204. Curved plate; 205. Support plate; 206. Servo motor; 207. Limit block; 208. Protective cover; 209. Reinforcement plate; 210. I-shaft; 211. Rotating shaft; 212. Fan blade; 3. Water cooling assembly; 301. Curved cooling bin; 302. Heat conducting fins; 303. Water outlet pipe; 304. Delivery pipe; 305. Circulation pipe; 306. Reinforcement block; 307. Threaded sleeve; 308. Adjustment handle; 309. Threaded rod; 4. Support frame; 5. Reinforcement rod; 6. Support card.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施条例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

请参阅图1-8,本发明提供一种技术方案:一种挖掘装载机液压系统的双冷却装置,包括:水冷组件3,水冷组件3包括有两个弧形冷却仓301,两个弧形冷却仓301的两侧外表面均固定连接有多个导热鳍片302,两个弧形冷却仓301的底部之间固定连通有多个流通管305,其中一个弧形冷却仓301的顶部固定连通有出水管303,另一个弧形冷却仓301的顶部固定连通有输送管304;降温组件1,降温组件1包括有水箱101,水箱101的顶部固定安装有多个支撑杆105,多个支撑杆105的顶端之间固定连接有液罐102,液罐102的底部中心处固定连通有安装套128,安装套128的内壁安装有连接管127,连接管127的底端固定连通有缓冲管126,缓冲管126的底端固定连通有软管125,软管125的底端贯穿至水箱101的内部,水箱101的一侧固定连通有进水管114,水箱101的顶部固定连通有安装管106,安装管106的顶端与输送管304的底端之间设置有流量计主体104。Please refer to Figures 1-8. The present invention provides a technical solution: a dual cooling device for a hydraulic system of an excavator loader, comprising: a water cooling component 3, the water cooling component 3 comprises two arc-shaped cooling bins 301, the outer surfaces of both sides of the two arc-shaped cooling bins 301 are fixedly connected with a plurality of heat-conducting fins 302, a plurality of flow pipes 305 are fixedly connected between the bottoms of the two arc-shaped cooling bins 301, a water outlet pipe 303 is fixedly connected to the top of one of the arc-shaped cooling bins 301, and a delivery pipe 304 is fixedly connected to the top of the other arc-shaped cooling bin 301; a cooling component 1, the cooling component 1 comprises a water tank 101, the top of the water tank 101 is fixedly installed A plurality of support rods 105 are installed, and a liquid tank 102 is fixedly connected between the top ends of the plurality of support rods 105, a mounting sleeve 128 is fixedly connected at the bottom center of the liquid tank 102, a connecting pipe 127 is installed on the inner wall of the mounting sleeve 128, a buffer tube 126 is fixedly connected to the bottom end of the connecting pipe 127, a hose 125 is fixedly connected to the bottom end of the buffer tube 126, and the bottom end of the hose 125 passes through the interior of the water tank 101, a water inlet pipe 114 is fixedly connected to one side of the water tank 101, a mounting pipe 106 is fixedly connected to the top of the water tank 101, and a flow meter body 104 is arranged between the top end of the mounting pipe 106 and the bottom end of the delivery pipe 304.

如图1-5所示,两个弧形冷却仓301的底部均固定连接有两个加固块306,其中两个加固块306的外表面均固定连接有螺纹套筒307,两个螺纹套筒307的内壁均螺纹连接有螺纹杆309,两个螺纹杆309的一端分别滑动贯穿另外两个加固块306至外部,两个螺纹杆309的一端均焊接有调节把308,通过转动调节把308,使得调节把308带动螺纹杆309在螺纹套筒307的内部转动,两个螺纹套筒307和两个螺纹杆309之间互相限位,实现对两个弧形冷却仓301的位置调节,根据待冷却设备的体积,能够调节两个弧形冷却仓301之间的距离,使得两个弧形冷却仓301能够贴合在待冷却设备的外部。As shown in Figures 1-5, the bottom of the two arc-shaped cooling bins 301 are fixedly connected to two reinforcement blocks 306, wherein the outer surfaces of the two reinforcement blocks 306 are fixedly connected to threaded sleeves 307, and the inner walls of the two threaded sleeves 307 are threadedly connected to threaded rods 309, one end of the two threaded rods 309 slides through the other two reinforcement blocks 306 to the outside, and one end of the two threaded rods 309 is welded with an adjustment handle 308, by rotating the adjustment handle 308, the adjustment handle 308 drives the threaded rod 309 to rotate inside the threaded sleeve 307, the two threaded sleeves 307 and the two threaded rods 309 limit each other, so as to realize the position adjustment of the two arc-shaped cooling bins 301, and according to the volume of the equipment to be cooled, the distance between the two arc-shaped cooling bins 301 can be adjusted so that the two arc-shaped cooling bins 301 can be fitted to the outside of the equipment to be cooled.

如图1-5所示,两个螺纹套筒307的外表面均活动套设有支撑卡板6,两个支撑卡板6的底部均焊接有支撑架4,两个支撑架4的相对之间焊接有两个加强杆5,通过使用支撑卡板6卡住螺纹套筒307,使得弧形冷却仓301被支撑架4支撑起来。As shown in Figures 1-5, the outer surfaces of the two threaded sleeves 307 are movably sleeved with support clamps 6, the bottoms of the two support clamps 6 are welded with support frames 4, and two reinforcing rods 5 are welded between the two support frames 4. By using the support clamps 6 to clamp the threaded sleeves 307, the arc-shaped cooling bin 301 is supported by the support frames 4.

如图1-3、图7和图8所示,其中一个支撑架4的外表面焊接有安装板103,安装板103的外表面靠近顶部处焊接有固定板109,固定板109的底部和安装板103的外表面之间焊接有加强斜板108,固定板109的顶部设置有控制器107,通过安装板103、固定板109可以完成对控制器107的安装,而加强斜板108与安装板103、固定板109之间形成三角形空间,具有稳定性。As shown in Figures 1-3, 7 and 8, a mounting plate 103 is welded to the outer surface of one of the support frames 4, a fixing plate 109 is welded to the outer surface of the mounting plate 103 near the top, a reinforcing inclined plate 108 is welded between the bottom of the fixing plate 109 and the outer surface of the mounting plate 103, and a controller 107 is arranged on the top of the fixing plate 109. The controller 107 can be installed through the mounting plate 103 and the fixing plate 109, and a triangular space is formed between the reinforcing inclined plate 108 and the mounting plate 103 and the fixing plate 109, which has stability.

如图1-3、图7和图8所示,固定板109的一侧焊接有底板110,底板110的外表面焊接有固定架111,固定架111的内壁之间焊接有加强块112,通过底板110可以完成对水箱101的安装,而加强块112与固定架111的内壁之间形成三角形空间,具有稳定性,通过固定架111可以实现对液泵113的安装。As shown in Figures 1-3, 7 and 8, a base plate 110 is welded to one side of the fixing plate 109, a fixing frame 111 is welded to the outer surface of the base plate 110, and a reinforcing block 112 is welded between the inner walls of the fixing frame 111. The water tank 101 can be installed through the base plate 110, and a triangular space is formed between the reinforcing block 112 and the inner wall of the fixing frame 111, which has stability, and the liquid pump 113 can be installed through the fixing frame 111.

如图1-3、图7和图8所示,固定架111的顶部设置有液泵113,液泵113的进水口与进水管114的一端通过法兰盘固定连通,液泵113的出水口与出水管303的一端通过法兰盘固定连通,通过启动液泵113,进水管114将水箱101内部的水抽出,在液泵113的加压作用下,从出水管303输送到与其相连的弧形冷却仓301内。As shown in Figures 1-3, 7 and 8, a liquid pump 113 is provided on the top of the fixed frame 111, and the water inlet of the liquid pump 113 is fixedly connected to one end of the water inlet pipe 114 through a flange, and the water outlet of the liquid pump 113 is fixedly connected to one end of the water outlet pipe 303 through a flange. By starting the liquid pump 113, the water inside the water tank 101 is pumped out by the water inlet pipe 114, and under the pressurized action of the liquid pump 113, the water is transported from the water outlet pipe 303 to the arc-shaped cooling bin 301 connected thereto.

如图1-3、图7和图8所示,水箱101设置在底板110的顶部,水箱101的顶部固定连通有第一注液管115,第一注液管115的顶端螺纹连接有第一密封盖116,液罐102的顶部固定连通有第二注液管118,第二注液管118的顶端螺纹连接有第二密封盖117,通过向第一注液管115内注入水,再用第一密封盖116将第一注液管115盖起来,通过向第二注液管118内注入乙二醇,再用第二密封盖117将第二注液管118盖起来。As shown in Figures 1-3, 7 and 8, the water tank 101 is arranged on the top of the base plate 110, and the top of the water tank 101 is fixedly connected to a first injection pipe 115, and the top end of the first injection pipe 115 is threadedly connected to a first sealing cover 116. The top of the liquid tank 102 is fixedly connected to a second injection pipe 118, and the top end of the second injection pipe 118 is threadedly connected to a second sealing cover 117. Water is injected into the first injection pipe 115 and then covered with the first sealing cover 116. Ethylene glycol is injected into the second injection pipe 118 and then covered with the second sealing cover 117.

如图1-3、图7和图8所示,水箱101的顶部靠近液罐102处固定安装有定位板123,定位板123的外表面设置有液压杆122,液压杆122的一端固定安装有挤压块124,挤压块124的两侧均固定有滑块121,水箱101的顶部固定连接有U型腔119,U型腔119的相对一侧均开设有滑孔120,挤压块124的外表面与U型腔119的内壁滑动连接,两个滑孔120的内壁分别与两个滑块121的外表面滑动连接,通过控制器107控制启动液压杆122,当液压杆122伸长时,带动挤压块124向前推动,从而使得挤压块124与U型腔119将软管125压成弧形的扁片状,在推动的过程中能够调节液体流速,通过滑块121在滑孔120内滑动,能够使挤压块124在U型腔119内平稳滑动。As shown in FIGS. 1-3, 7 and 8, a positioning plate 123 is fixedly installed on the top of the water tank 101 near the liquid tank 102, a hydraulic rod 122 is provided on the outer surface of the positioning plate 123, an extrusion block 124 is fixedly installed on one end of the hydraulic rod 122, and sliders 121 are fixed on both sides of the extrusion block 124. A U-shaped cavity 119 is fixedly connected to the top of the water tank 101, and a sliding hole 120 is opened on the opposite side of the U-shaped cavity 119. The outer surface of the extrusion block 124 is connected to the inner wall of the U-shaped cavity 119. Sliding connection, the inner walls of the two sliding holes 120 are respectively slidably connected with the outer surfaces of the two sliders 121, and the hydraulic rod 122 is started by the controller 107. When the hydraulic rod 122 is extended, it drives the extrusion block 124 to push forward, so that the extrusion block 124 and the U-shaped cavity 119 press the hose 125 into an arc-shaped flat sheet. The liquid flow rate can be adjusted during the pushing process. By sliding the slider 121 in the sliding hole 120, the extrusion block 124 can slide smoothly in the U-shaped cavity 119.

如图1-3和图6所示,其中一个支撑架4的外表面靠近底部处固定有风冷组件2,风冷组件2包括有L型板201,L型板201的一侧靠近顶部处固定安装有背板203,背板203的外表面设置有温度传感器202,L型板201的顶部固定连接有托板205,托板205的底部与L型板201的另一侧之间固定连接有弧形板204,通过温度传感器202监测出的温度高时,便能开启风冷组件2加速降温,通过L型板201能够实现对温度传感器202的安装。As shown in Figures 1-3 and 6, an air-cooling component 2 is fixed to the outer surface of one of the support frames 4 near the bottom, and the air-cooling component 2 includes an L-shaped plate 201, and a back plate 203 is fixedly installed on one side of the L-shaped plate 201 near the top, and a temperature sensor 202 is provided on the outer surface of the back plate 203. A support plate 205 is fixedly connected to the top of the L-shaped plate 201, and an arc plate 204 is fixedly connected between the bottom of the support plate 205 and the other side of the L-shaped plate 201. When the temperature monitored by the temperature sensor 202 is high, the air-cooling component 2 can be turned on to accelerate the cooling, and the temperature sensor 202 can be installed through the L-shaped plate 201.

如图1-3和图6所示,托板205的顶部靠近一侧处设置有伺服电机206,托板205的顶部靠近另一侧处固定安装有限位块207,限位块207的内部转动嵌设有工字轴210,伺服电机206的输出轴与工字轴210的一侧固定连接,工字轴210的另一侧安装有转轴211,转轴211的外表面设置有多个扇叶212,托板205的一侧固定有加固板209,加固板209的外表面固定连接有防护罩208,通过启动伺服电机206,使得伺服电机206的输出轴,使得伺服电机206的输出轴能够带动工字轴210在限位块207内转动,限位块207对工字轴210有支撑作用,能够防止工字轴210在转动的过程中位置倾斜,由于工字轴210与转轴211连接在一起,从而使得转轴211跟随着工字轴210同时转动,进而使得扇叶212旋转产生风,通过风吹向弧形冷却仓301的位置,可以加速冷却。As shown in FIGS. 1-3 and 6 , a servo motor 206 is provided near one side of the top of the support plate 205, a limit block 207 is fixedly installed near the other side of the top of the support plate 205, an I-shaped shaft 210 is rotatably embedded inside the limit block 207, an output shaft of the servo motor 206 is fixedly connected to one side of the I-shaped shaft 210, a rotating shaft 211 is installed on the other side of the I-shaped shaft 210, a plurality of fan blades 212 are provided on the outer surface of the rotating shaft 211, a reinforcing plate 209 is fixedly connected to one side of the support plate 205, and a protective cover 20 is fixedly connected to the outer surface of the reinforcing plate 209. 8. By starting the servo motor 206, the output shaft of the servo motor 206 can drive the I-shaft 210 to rotate in the limit block 207. The limit block 207 supports the I-shaft 210 and prevents the I-shaft 210 from tilting during the rotation. Since the I-shaft 210 is connected to the rotating shaft 211, the rotating shaft 211 rotates simultaneously with the I-shaft 210, thereby causing the fan blades 212 to rotate and generate wind. The wind blows toward the position of the arc-shaped cooling bin 301, which can accelerate cooling.

本装置的使用方法及工作原理:在使用时,首先,安装板103、固定板109、底板110、固定架111之间如图7所示形成一个整体的安装架体,能够完成对控制器107和液泵113的安装以及对水箱101的放置,然后将需要冷却的挖掘装载机液压设备设置在两个弧形冷却仓301之间,两个弧形冷却仓301是对称设置的,通过使用支撑卡板6卡住螺纹套筒307,使得弧形冷却仓301被支撑架4支撑起来,根据待冷却设备的体积,能够调节两个弧形冷却仓301之间的距离,使得两个弧形冷却仓301能够贴合在待冷却设备的外部,调节时,通过转动调节把308,使得调节把308带动螺纹杆309在螺纹套筒307的内部转动,两个螺纹套筒307和两个螺纹杆309之间互相限位,实现对两个弧形冷却仓301的位置调节,其中,温度传感器202、流量计主体104、液泵113、液压杆122都和控制器107之间呈电性连接,且均与外界电源之间电性连接,通过温度传感器202监测出液压系统温度升高,将升温信号传输给控制器107,控制器107接收到信号之后控制启动液泵113,进水管114将水箱101内部的水抽出,在液泵113的加压作用下,从出水管303输送到与其相连的弧形冷却仓301内,在多个流通管305的连通下,水箱101内抽出的水会很快速地输送到两个弧形冷却仓301内,当两个弧形冷却仓301被注满水之后,水从输送管304流回到水箱101内,水在循环流动时能够带走两个弧形冷却仓301之间的热量,而多个导热鳍片302由金属铜制成,更加有利于将热量吸收到弧形冷却仓301的表面,随着水的不断循环达到降温冷却的效果,此时,水从输送管304流回水箱101时会经过流量计主体104,流量计主体104判断当前水循环的速度,控制器107内提前设定好程度,当温度传感器202监测出的温度越高时,控制器107便控制液泵113的转速越快,反之液泵113的转速越慢,同时,通过启动伺服电机206,使得伺服电机206的输出轴,使得伺服电机206的输出轴能够带动工字轴210在限位块207内转动,限位块207对工字轴210有支撑作用,能够防止工字轴210在转动的过程中位置倾斜,由于工字轴210与转轴211连接在一起,从而使得转轴211跟随着工字轴210同时转动,进而使得扇叶212旋转产生风,通过风吹向弧形冷却仓301的位置,可以加速冷却,另外,当温度传感器202监测出水冷组件3配合风冷组件2使用降温效果依旧不佳时,控制器107便控制启动液压杆122,当液压杆122伸长时,带动挤压块124向前推动,从而使得挤压块124与U型腔119将软管125压成弧形的扁片状,在推动的过程中能够调节液体流速,在液罐102内装入乙二醇,乙二醇的状态是液态的,会通过连接管127流到缓冲管126内,缓冲管126会使乙二醇缓慢地流动,并能够经过软管125流到水箱101内,当乙二醇和水混合时会形成乙二醇水溶液,乙二醇水溶液具有较低的冰点和较高的沸点,能够在较低温度下快速降低物体的温度,此时,水冷组件3的管道内流动的液体便是降温效果更佳的乙二醇水溶液,从而使得双冷却装置在对挖掘装载机液压系统冷却时效果更佳;The method of using and the working principle of the present device are as follows: when in use, first, the mounting plate 103, the fixing plate 109, the bottom plate 110, and the fixing frame 111 form an integral mounting frame as shown in FIG7, which can complete the installation of the controller 107 and the liquid pump 113 and the placement of the water tank 101, and then the hydraulic equipment of the excavator loader that needs to be cooled is arranged between the two arc-shaped cooling bins 301. The two arc-shaped cooling bins 301 are symmetrically arranged. By using the support clamping plate 6 to clamp the threaded sleeve 307, the arc-shaped cooling bins 301 are supported by the support frame 4. According to the volume of the equipment to be cooled, the distance between the two arc-shaped cooling bins 301 can be adjusted so that the two arc-shaped cooling bins 301 can be attached to the outside of the equipment to be cooled. When adjusting, by rotating the adjusting handle 308, the adjusting handle 308 drives the threaded rod 309 to rotate inside the threaded sleeve 307. The two threaded sleeves 307 and the two threaded rods 309 are mutually limited, so as to realize the two arc-shaped cooling bins 30 1, wherein the temperature sensor 202, the flow meter body 104, the liquid pump 113, and the hydraulic rod 122 are all electrically connected to the controller 107, and are all electrically connected to the external power supply. The temperature sensor 202 detects the temperature rise of the hydraulic system, and transmits the temperature rise signal to the controller 107. After receiving the signal, the controller 107 controls the start of the liquid pump 113, and the water inlet pipe 114 pumps the water inside the water tank 101 out. Under the pressurization of the liquid pump 113, the water in the water tank 101 is pumped out from the liquid pump 113. The water outlet pipe 303 is transported to the arc-shaped cooling chamber 301 connected thereto. With the connection of multiple circulation pipes 305, the water drawn out of the water tank 101 will be quickly transported to the two arc-shaped cooling chambers 301. When the two arc-shaped cooling chambers 301 are filled with water, the water flows back to the water tank 101 from the delivery pipe 304. The water can take away the heat between the two arc-shaped cooling chambers 301 when circulating. The multiple heat-conducting fins 302 are made of metal copper, which is more conducive to absorbing heat into the arc-shaped cooling chambers. The surface of 301 is cooled and cooled as the water circulates continuously. At this time, when the water flows back to the water tank 101 from the delivery pipe 304, it will pass through the flow meter body 104. The flow meter body 104 determines the current water circulation speed, and the controller 107 sets the degree in advance. When the temperature detected by the temperature sensor 202 is higher, the controller 107 controls the speed of the liquid pump 113 to be faster, and vice versa. The speed of the liquid pump 113 is slower. At the same time, by starting the servo motor 206, the output shaft of the servo motor 206 is made so that the output shaft of the servo motor 206 can drive the I-axis 210 to rotate in the limit block 207. The limit block 207 supports the I-axis 210 and can prevent the I-axis 210 from tilting during the rotation. Since the I-axis 210 is connected to the rotating shaft 211, the rotating shaft 211 rotates simultaneously with the I-axis 210, so that the fan blades 212 rotate to generate wind, and the wind blows to the position of the arc-shaped cooling bin 301 to accelerate the cooling. In addition, when the temperature sensor 202 detects that the cooling effect of the water-cooling component 3 in combination with the air-cooling component 2 is still poor, the controller 107 controls the hydraulic rod 122 to start. When the hydraulic rod 122 is extended, the extrusion block 124 is driven to push forward, so that the extrusion block 124 and the U-shaped cavity 119 press the hose 125 into an arc-shaped flat sheet. The liquid flow rate can be adjusted during the pushing process. Ethylene glycol is loaded into the liquid tank 102. The state of ethylene glycol is liquid and will flow into the buffer tube 126 through the connecting pipe 127. The buffer tube 126 will make the ethylene glycol flow slowly and can flow into the water tank 101 through the hose 125. When ethylene glycol and water are mixed, an ethylene glycol aqueous solution is formed. The ethylene glycol aqueous solution has a lower freezing point and a higher boiling point, and can quickly reduce the temperature of an object at a lower temperature. At this time, the liquid flowing in the pipeline of the water-cooling component 3 is an ethylene glycol aqueous solution with a better cooling effect, so that the dual cooling device is more effective in cooling the hydraulic system of the excavator loader.

其中,流量计主体104是一种用于测量流体流量的仪器,它的结构组成通常包括流体进口、流体出口、流体通道、传感器和显示装置等部分,常见的有以涡轮流量计为例,其工作原理为流体通过流体进口进入流体通道,流体的流动使得装有叶轮的转子开始旋转,传感器检测到转子的旋转速度,并将其转化为电信号,电信号经过处理后,通过显示装置显示出来,表示流体的流量,另外,温度传感器202是一种用于测量物体温度的装置,它的结构组成通常包括感温元件、信号处理电路和输出装置等部分,常见的温度传感器202有热敏电阻,其工作原理为热敏电阻是一种电阻随温度变化而变化的元件,当温度发生变化时,热敏电阻的电阻值也会相应变化,信号处理电路将热敏电阻的电阻值转化为与温度相关的电信号,电信号经过处理后,通过输出装置显示出来,表示物体的温度。Among them, the flow meter body 104 is an instrument for measuring fluid flow, and its structural composition usually includes parts such as a fluid inlet, a fluid outlet, a fluid channel, a sensor and a display device. A common example is a turbine flow meter. Its working principle is that the fluid enters the fluid channel through the fluid inlet, and the flow of the fluid causes the rotor equipped with an impeller to start rotating. The sensor detects the rotation speed of the rotor and converts it into an electrical signal. After the electrical signal is processed, it is displayed through a display device to indicate the flow rate of the fluid. In addition, the temperature sensor 202 is a device for measuring the temperature of an object. Its structural composition usually includes parts such as a temperature sensing element, a signal processing circuit and an output device. A common temperature sensor 202 has a thermistor, and its working principle is that a thermistor is a component whose resistance changes with temperature. When the temperature changes, the resistance value of the thermistor will also change accordingly. The signal processing circuit converts the resistance value of the thermistor into an electrical signal related to the temperature. After the electrical signal is processed, it is displayed through an output device to indicate the temperature of the object.

本发明中的流量计主体104、控制器107、液泵113、液压杆122、温度传感器202和伺服电机206的接线图属于本领域的公知常识,其工作原理是已经公知的技术,其型号根据实际使用选择合适的型号,所以对流量计主体104、控制器107、液泵113、液压杆122、温度传感器202和伺服电机206不再详细解释控制方式和接线布置。The wiring diagram of the flow meter body 104, controller 107, liquid pump 113, hydraulic rod 122, temperature sensor 202 and servo motor 206 in the present invention is common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use, so the control method and wiring layout of the flow meter body 104, controller 107, liquid pump 113, hydraulic rod 122, temperature sensor 202 and servo motor 206 will not be explained in detail.

尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims (3)

1.一种挖掘装载机液压系统的双冷却装置,其特征在于,包括:1. A dual cooling device for a hydraulic system of an excavator loader, characterized by comprising: 水冷组件(3),所述水冷组件(3)包括有两个弧形冷却仓(301),两个所述弧形冷却仓(301)的两侧外表面均固定连接有多个导热鳍片(302),两个所述弧形冷却仓(301)的底部之间固定连通有多个流通管(305),其中一个所述弧形冷却仓(301)的顶部固定连通有出水管(303),另一个所述弧形冷却仓(301)的顶部固定连通有输送管(304),两个所述弧形冷却仓(301)的底部均固定连接有两个加固块(306),其中两个所述加固块(306)的外表面均固定连接有螺纹套筒(307),两个所述螺纹套筒(307)的内壁均螺纹连接有螺纹杆(309),两个所述螺纹杆(309)的一端分别滑动贯穿另外两个加固块(306)至外部,两个所述螺纹杆(309)的一端均焊接有调节把(308);A water cooling component (3), the water cooling component (3) comprising two arc-shaped cooling bins (301), the outer surfaces of both sides of the two arc-shaped cooling bins (301) being fixedly connected with a plurality of heat-conducting fins (302), the bottoms of the two arc-shaped cooling bins (301) being fixedly connected with a plurality of circulation pipes (305), the top of one of the arc-shaped cooling bins (301) being fixedly connected with a water outlet pipe (303), the top of the other arc-shaped cooling bin (301) being fixedly connected with a delivery pipe (304), the bottoms of the two arc-shaped cooling bins (301) being fixedly connected with two reinforcement blocks (306), the outer surfaces of the two reinforcement blocks (306) being fixedly connected with threaded sleeves (307), the inner walls of the two threaded sleeves (307) being threadedly connected with threaded rods (309), one end of the two threaded rods (309) respectively slidingly passing through the other two reinforcement blocks (306) to the outside, and one end of the two threaded rods (309) being welded with adjustment handles (308); 通过使用支撑卡板(6)卡住螺纹套筒(307),使得弧形冷却仓(301)被支撑架(4)支撑起来,根据待冷却设备的体积,能够调节两个弧形冷却仓(301)之间的距离,使得两个弧形冷却仓(301)能够贴合在待冷却设备的外部,调节时,通过转动调节把(308),使得调节把(308)带动螺纹杆(309)在螺纹套筒(307)的内部转动,两个螺纹套筒(307)和两个螺纹杆(309)之间互相限位,实现对两个弧形冷却仓(301)的位置调节;By using a support clamp (6) to clamp the threaded sleeve (307), the arc-shaped cooling bin (301) is supported by the support frame (4). According to the volume of the equipment to be cooled, the distance between the two arc-shaped cooling bins (301) can be adjusted so that the two arc-shaped cooling bins (301) can be fitted on the outside of the equipment to be cooled. During adjustment, the adjustment handle (308) is rotated so that the adjustment handle (308) drives the threaded rod (309) to rotate inside the threaded sleeve (307). The two threaded sleeves (307) and the two threaded rods (309) are mutually limited, thereby realizing position adjustment of the two arc-shaped cooling bins (301); 降温组件(1),所述降温组件(1)包括有水箱(101),所述水箱(101)的顶部固定安装有多个支撑杆(105),多个所述支撑杆(105)的顶端之间固定连接有液罐(102),所述液罐(102)的底部中心处固定连通有安装套(128),所述安装套(128)的内壁安装有连接管(127),所述连接管(127)的底端固定连通有缓冲管(126),所述缓冲管(126)的底端固定连通有软管(125),所述软管(125)的底端贯穿至水箱(101)的内部,所述水箱(101)的一侧固定连通有进水管(114),所述水箱(101)的顶部固定连通有安装管(106),所述安装管(106)的顶端与输送管(304)的底端之间设置有流量计主体(104),两个所述螺纹套筒(307)的外表面均活动套设有支撑卡板(6),两个所述支撑卡板(6)的底部均焊接有支撑架(4),两个所述支撑架(4)的相对之间焊接有两个加强杆(5),其中一个所述支撑架(4)的外表面焊接有安装板(103),所述安装板(103)的外表面靠近顶部处焊接有固定板(109),所述固定板(109)的底部和安装板(103)的外表面之间焊接有加强斜板(108),所述固定板(109)的顶部设置有控制器(107),所述固定板(109)的一侧焊接有底板(110),所述底板(110)的外表面焊接有固定架(111),所述固定架(111)的内壁之间焊接有加强块(112),所述固定架(111)的顶部设置有液泵(113),所述液泵(113)的进水口与进水管(114)的一端通过法兰盘固定连通,所述液泵(113)的出水口与出水管(303)的一端通过法兰盘固定连通,所述水箱(101)设置在底板(110)的顶部,所述水箱(101)的顶部固定连通有第一注液管(115),所述第一注液管(115)的顶端螺纹连接有第一密封盖(116),所述液罐(102)的顶部固定连通有第二注液管(118),所述第二注液管(118)的顶端螺纹连接有第二密封盖(117),所述水箱(101)的顶部靠近液罐(102)处固定安装有定位板(123),所述定位板(123)的外表面设置有液压杆(122),所述液压杆(122)的一端固定安装有挤压块(124),所述挤压块(124)的两侧均固定有滑块(121),所述水箱(101)的顶部固定连接有U型腔(119),所述U型腔(119)的相对一侧均开设有滑孔(120),所述挤压块(124)的外表面与U型腔(119)的内壁滑动连接,两个所述滑孔(120)的内壁分别与两个滑块(121)的外表面滑动连接;A cooling component (1), the cooling component (1) comprising a water tank (101), a plurality of support rods (105) being fixedly mounted on the top of the water tank (101), a liquid tank (102) being fixedly connected between the tops of the plurality of support rods (105), a mounting sleeve (128) being fixedly connected at the center of the bottom of the liquid tank (102), a connecting pipe (127) being mounted on the inner wall of the mounting sleeve (128), a buffer pipe (126) being fixedly connected at the bottom end of the connecting pipe (127), a hose (125) being fixedly connected at the bottom end of the buffer pipe (126), the bottom end of the hose (125) passing through the interior of the water tank (101), a water inlet pipe (114) being fixedly connected at one side of the water tank (101), and a mounting pipe (127) being fixedly connected at the top of the water tank (101). 106), a flow meter body (104) is arranged between the top end of the mounting tube (106) and the bottom end of the delivery tube (304), the outer surfaces of the two threaded sleeves (307) are movably sleeved with support clamps (6), the bottoms of the two support clamps (6) are welded with support frames (4), two reinforcing rods (5) are welded between the two support frames (4), the outer surface of one of the support frames (4) is welded with a mounting plate (103), the outer surface of the mounting plate (103) is welded with a fixing plate (109) near the top, a reinforcing inclined plate (108) is welded between the bottom of the fixing plate (109) and the outer surface of the mounting plate (103), a controller (107) is arranged on the top of the fixing plate (109), and one side of the fixing plate (109) is welded with a fixing plate (109). A bottom plate (110) is welded to the side of the bottom plate (110), a fixing frame (111) is welded to the outer surface of the bottom plate (110), a reinforcing block (112) is welded between the inner walls of the fixing frame (111), a liquid pump (113) is arranged on the top of the fixing frame (111), a water inlet of the liquid pump (113) is fixedly connected to one end of a water inlet pipe (114) via a flange, a water outlet of the liquid pump (113) is fixedly connected to one end of a water outlet pipe (303) via a flange, the water tank (101) is arranged on the top of the bottom plate (110), a first liquid injection pipe (115) is fixedly connected to the top of the water tank (101), a first sealing cover (116) is threadedly connected to the top of the first liquid injection pipe (115), and a second liquid injection pipe (118) is fixedly connected to the top of the liquid tank (102). ), the top end of the second liquid injection pipe (118) is threadedly connected to a second sealing cover (117), a positioning plate (123) is fixedly installed on the top of the water tank (101) near the liquid tank (102), a hydraulic rod (122) is provided on the outer surface of the positioning plate (123), an extrusion block (124) is fixedly installed on one end of the hydraulic rod (122), and sliders (121) are fixed on both sides of the extrusion block (124), a U-shaped cavity (119) is fixedly connected to the top of the water tank (101), and sliding holes (120) are provided on opposite sides of the U-shaped cavity (119), the outer surface of the extrusion block (124) is slidably connected to the inner wall of the U-shaped cavity (119), and the inner walls of the two sliding holes (120) are slidably connected to the outer surfaces of the two sliders (121) respectively; 控制器(107)接收到信号之后控制启动液泵(113),进水管(114)将水箱(101)内部的水抽出,在液泵(113)的加压作用下,从出水管(303)输送到与其相连的弧形冷却仓(301)内,在多个流通管(305)的连通下,水箱(101)内抽出的水会很快速地输送到两个弧形冷却仓(301)内,当两个弧形冷却仓(301)被注满水之后,水从输送管(304)流回到水箱(101)内,水在循环流动时能够带走两个弧形冷却仓(301)之间的热量,而多个导热鳍片(302)由金属铜制成,更加有利于将热量吸收到弧形冷却仓(301)的表面,随着水的不断循环达到降温冷却的效果,此时,水从输送管(304)流回水箱(101)时会经过流量计主体(104),流量计主体(104)判断当前水循环的速度。After receiving the signal, the controller (107) controls the start of the liquid pump (113), and the water in the water tank (101) is pumped out through the water inlet pipe (114). Under the pressure of the liquid pump (113), the water is transported from the water outlet pipe (303) to the arc-shaped cooling bin (301) connected thereto. With the connection of the plurality of flow pipes (305), the water pumped out from the water tank (101) is quickly transported to the two arc-shaped cooling bins (301). When the two arc-shaped cooling bins (301) are filled with water, the water is pumped out from the water inlet pipe (114) to the two arc-shaped cooling bins (301). The delivery pipe (304) flows back into the water tank (101). When the water circulates, it can take away the heat between the two arc-shaped cooling chambers (301). The plurality of heat-conducting fins (302) are made of metal copper, which is more conducive to absorbing the heat to the surface of the arc-shaped cooling chamber (301). As the water circulates continuously, a cooling effect is achieved. At this time, when the water flows back from the delivery pipe (304) to the water tank (101), it passes through the flow meter body (104), and the flow meter body (104) determines the current water circulation speed. 2.根据权利要求1所述的挖掘装载机液压系统的双冷却装置,其特征在于:其中一个所述支撑架(4)的外表面靠近底部处固定有风冷组件(2),所述风冷组件(2)包括有L型板(201),所述L型板(201)的一侧靠近顶部处固定安装有背板(203),所述背板(203)的外表面设置有温度传感器(202),所述L型板(201)的顶部固定连接有托板(205),所述托板(205)的底部与L型板(201)的另一侧之间固定连接有弧形板(204)。2. The dual cooling device of the hydraulic system of an excavator loader according to claim 1 is characterized in that: an air cooling component (2) is fixed to the outer surface of one of the support frames (4) near the bottom, the air cooling component (2) comprises an L-shaped plate (201), a back plate (203) is fixedly installed on one side of the L-shaped plate (201) near the top, a temperature sensor (202) is arranged on the outer surface of the back plate (203), a support plate (205) is fixedly connected to the top of the L-shaped plate (201), and an arc plate (204) is fixedly connected between the bottom of the support plate (205) and the other side of the L-shaped plate (201). 3.根据权利要求2所述的挖掘装载机液压系统的双冷却装置,其特征在于:所述托板(205)的顶部靠近一侧处设置有伺服电机(206),所述托板(205)的顶部靠近另一侧处固定安装有限位块(207),所述限位块(207)的内部转动嵌设有工字轴(210),所述伺服电机(206)的输出轴与工字轴(210)的一侧固定连接,所述工字轴(210)的另一侧安装有转轴(211),所述转轴(211)的外表面设置有多个扇叶(212),所述托板(205)的一侧固定有加固板(209),所述加固板(209)的外表面固定连接有防护罩(208)。3. The dual cooling device of the hydraulic system of an excavator loader according to claim 2 is characterized in that: a servo motor (206) is arranged near one side of the top of the support plate (205), a limit block (207) is fixedly installed near the other side of the top of the support plate (205), an I-shaft (210) is rotatably embedded inside the limit block (207), an output shaft of the servo motor (206) is fixedly connected to one side of the I-shaft (210), a rotating shaft (211) is installed on the other side of the I-shaft (210), a plurality of fan blades (212) are arranged on the outer surface of the rotating shaft (211), a reinforcing plate (209) is fixedly arranged on one side of the support plate (205), and a protective cover (208) is fixedly connected to the outer surface of the reinforcing plate (209).
CN202311263739.7A 2023-09-27 2023-09-27 Double-cooling device of hydraulic system of backhoe loader Active CN117307565B (en)

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