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CN117325894A - Centralized power platform maintenance trolley - Google Patents

Centralized power platform maintenance trolley Download PDF

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Publication number
CN117325894A
CN117325894A CN202311491497.7A CN202311491497A CN117325894A CN 117325894 A CN117325894 A CN 117325894A CN 202311491497 A CN202311491497 A CN 202311491497A CN 117325894 A CN117325894 A CN 117325894A
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CN
China
Prior art keywords
assembly
chassis
lock
fork
power platform
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Pending
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CN202311491497.7A
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Chinese (zh)
Inventor
莫涛
杨兵
张衔
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CRCC High Tech Equipment Corp Ltd
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CRCC High Tech Equipment Corp Ltd
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Application filed by CRCC High Tech Equipment Corp Ltd filed Critical CRCC High Tech Equipment Corp Ltd
Priority to CN202311491497.7A priority Critical patent/CN117325894A/en
Publication of CN117325894A publication Critical patent/CN117325894A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D15/00Other railway vehicles, e.g. scaffold cars; Adaptations of vehicles for use on railways
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61CLOCOMOTIVES; MOTOR RAILCARS
    • B61C3/00Electric locomotives or railcars
    • B61C3/02Electric locomotives or railcars with electric accumulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D17/00Construction details of vehicle bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61GCOUPLINGS; DRAUGHT AND BUFFING APPLIANCES
    • B61G1/00Couplings comprising interengaging parts of different shape or form and having links, bars, pins, shackles, or hooks as coupling means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transportation (AREA)
  • Handcart (AREA)

Abstract

The invention relates to the technical field of railway maintenance, and discloses a maintenance trolley for a centralized power platform, which comprises the following components: the cargo bucket assembly comprises a chassis; the beam assembly is detachably arranged at the front end and the rear end of the chassis, and a coupler is arranged on the outer end face of the beam assembly; the driving wheel assembly can move along the rail and is detachably arranged at the left end and the right end of the beam assembly; the battery pack is detachably arranged on the chassis and comprises a battery box provided with a power interface, an energy storage battery and an auxiliary inverter are arranged in the battery box, an inlet of the energy storage battery is connected with the power interface, and an outlet of the energy storage battery is connected with the auxiliary inverter. The maintenance trolley with the centralized power platform can move along the rails, is high in maintenance efficiency, is provided with the battery pack for intensively supplying energy to the small mechanical equipment, does not need to prepare a plurality of sets of standby equipment, reduces maintenance cost, and is simple in installation structure, convenient to assemble and disassemble and high in universality.

Description

一种集中动力平台养护小车A centralized power platform maintenance trolley

技术领域Technical field

本发明涉及铁路维护技术领域,更具体地说,涉及一种集中动力平台养护小车。The present invention relates to the technical field of railway maintenance, and more specifically, to a centralized power platform maintenance trolley.

背景技术Background technique

铁路线路零散维护存在工作地点分散、环境偏远、劳动强度大、时间紧急等特点,现阶段的零散维护多为维护人员携带小型机械设备人工修理,施工现场需要人员频繁搬运小型机械设备,且小型机械设备续航时间短,现场施工时长需要准备多套小型机械设备以供备用,并增加维护人员数量,维护成本较高。Fragmented maintenance of railway lines has the characteristics of scattered working locations, remote environment, high labor intensity, and urgent time. At present, scattered maintenance mostly requires maintenance personnel to carry small mechanical equipment for manual repair. The construction site requires personnel to frequently transport small mechanical equipment, and small machinery The equipment has a short battery life, and the long on-site construction time requires multiple sets of small mechanical equipment to be prepared for backup, and the number of maintenance personnel is increased, resulting in high maintenance costs.

综上所述,如何降低维护成本、提高维护效率,是目前本领域技术人员亟待解决的问题。To sum up, how to reduce maintenance costs and improve maintenance efficiency is an urgent problem that needs to be solved by those skilled in the art.

发明内容Contents of the invention

有鉴于此,本发明的目的是提供一种集中动力平台养护小车,可沿铁轨移动、维护效率高,并设有对小型机械设备集中供能的电池组,无需准备多套备用设备,降低了维护成本,且安装结构简单、便于拆装、通用性强。In view of this, the purpose of the present invention is to provide a centralized power platform maintenance trolley that can move along the rails, has high maintenance efficiency, and is equipped with a battery pack that centrally supplies energy to small mechanical equipment. There is no need to prepare multiple sets of backup equipment and reduces the cost. Maintenance costs are low, and the installation structure is simple, easy to disassemble and assemble, and has strong versatility.

为了实现上述目的,本发明提供如下技术方案:In order to achieve the above objects, the present invention provides the following technical solutions:

一种集中动力平台养护小车,包括:A centralized power platform maintenance trolley, including:

货斗总成,包括底盘;Cargo bucket assembly, including chassis;

横梁总成,可拆卸地设于所述底盘的前、后端,所述横梁总成的外端面设有车钩;A crossbeam assembly is detachably provided at the front and rear ends of the chassis, and a coupler is provided on the outer end surface of the crossbeam assembly;

可沿铁轨移动的驱动轮总成,可拆卸地设于所述横梁总成的左、右两端;A driving wheel assembly that can move along the rail is detachably provided at the left and right ends of the crossbeam assembly;

电池组,可拆卸地设于所述底盘上,包括设有电源接口的电池箱,所述电池箱内设有储能电池和辅助逆变器,所述储能电池的入口与所述电源接口连接,所述储能电池的出口与所述辅助逆变器连接。The battery pack is detachably installed on the chassis and includes a battery box with a power interface. The battery box is equipped with an energy storage battery and an auxiliary inverter. The entrance of the energy storage battery is connected to the power interface. connection, the outlet of the energy storage battery is connected to the auxiliary inverter.

优选的,所述底盘包括至少一块底板和连接相邻两所述底板的U型连接管,所述U型连接管两端的竖向连接管插入所述底板的连接孔内。Preferably, the chassis includes at least one bottom plate and a U-shaped connecting pipe connecting two adjacent bottom plates, and the vertical connecting pipes at both ends of the U-shaped connecting pipe are inserted into the connecting holes of the bottom plate.

优选的,所述底盘的外缘设有可拆卸的护栏组件,所述护栏组件的底部插入所述底板的安装孔内,所述护栏组件的底部设有快拆锁扣。Preferably, the outer edge of the chassis is provided with a detachable guardrail assembly, the bottom of the guardrail assembly is inserted into the mounting hole of the base plate, and the bottom of the guardrail assembly is provided with a quick-release lock.

优选的,所述连接孔的尺寸和所述安装孔的尺寸相同。Preferably, the size of the connecting hole and the size of the mounting hole are the same.

优选的,所述驱动轮总成包括驱动轮和设有止口的轮叉座,所述驱动轮铰接安装于所述轮叉座内,所述轮叉座卡接于所述横梁总成的限位槽内。Preferably, the driving wheel assembly includes a driving wheel and a wheel fork seat provided with a stop. The driving wheel is hingedly installed in the wheel fork seat, and the wheel fork seat is snap-fastened to the beam assembly. inside the limit slot.

优选的,锁叉依次穿过所述底盘的连接孔和所述横梁总成的连接孔,所述横梁总成与所述锁叉之间设有自锁插销,所述自锁插销与所述锁叉不平行。Preferably, the lock fork passes through the connection hole of the chassis and the connection hole of the cross beam assembly in sequence, a self-locking latch is provided between the cross beam assembly and the lock fork, and the self-locking latch is connected to the The lock forks are not parallel.

优选的,所述锁叉包括锁叉板和至少一个锁叉销,所述锁叉销垂直设于所述锁叉板上,且所述锁叉销的外周部设有贯通的限位孔。Preferably, the lock fork includes a lock fork plate and at least one lock fork pin, the lock fork pin is vertically provided on the lock fork plate, and the outer circumference of the lock fork pin is provided with a through-limiting hole.

优选的,所述自锁插销包括锁销、锁舌和铰接连接所述锁销和所述锁舌的锁轴,所述锁销相对远离所述锁轴的一端套设有弹簧,所述弹簧的一端与所述锁销端部的安装板连接、另一端与所述横梁总成的侧壁面抵接。Preferably, the self-locking bolt includes a lock pin, a lock tongue and a lock shaft that hingesly connects the lock pin and the lock tongue. An end of the lock pin that is relatively far away from the lock shaft is covered with a spring, and the spring One end is connected to the mounting plate at the end of the lock pin, and the other end is in contact with the side wall surface of the cross beam assembly.

本发明提供的集中动力平台养护小车在使用时,首先连接并固定货斗总成和横梁总成、横梁总成和驱动轮总成,并将电池组安装于底盘上,完成集中动力平台养护小车的拼装;而后,将现场施工所需的小型机械设备放置于底盘上,驱动集中动力平台养护小车沿铁轨移动至待维修位置处;利用小型机械设备进行修理维护,小型机械设备难以续航时可连接辅助逆变器,通过电池组为各设备集中供能。When the centralized power platform maintenance trolley provided by the present invention is used, first connect and fix the cargo hopper assembly and the cross beam assembly, the cross beam assembly and the drive wheel assembly, and install the battery pack on the chassis to complete the centralized power platform maintenance trolley. Assembling; then, place the small mechanical equipment required for on-site construction on the chassis, and drive the centralized power platform maintenance trolley to move along the rails to the location to be repaired; use small mechanical equipment for repair and maintenance, and small mechanical equipment can be connected when the battery life is difficult The auxiliary inverter centrally supplies energy to each device through the battery pack.

其中,货斗总成、横梁总成、驱动轮总成和电池组均为可拆卸连接,安装结构简单、便于拆装、通用性强,且收纳时节省空间;Among them, the cargo hopper assembly, cross beam assembly, drive wheel assembly and battery pack are all detachably connected. The installation structure is simple, easy to disassemble and assemble, has strong versatility, and saves space during storage;

驱动轮总成可沿铁轨移动,适应了现场维修需求,实现了对小型机械设备的便捷转运,相比于人工搬运小型机械设备,降低了人工劳动强度,提高了维护效率;The drive wheel assembly can move along the rail, adapting to on-site maintenance needs and realizing convenient transportation of small mechanical equipment. Compared with manual handling of small mechanical equipment, it reduces manual labor intensity and improves maintenance efficiency;

电池组内含储能电池,可对小型机械设备集中供能,能够极大地提高各小型机械设备的续航时间,可有效地减少备用设备数量,降低了维护的人员和设备成本。The battery pack contains energy storage cells, which can centrally supply energy to small mechanical equipment. It can greatly improve the battery life of each small mechanical equipment, effectively reduce the number of spare equipment, and reduce maintenance personnel and equipment costs.

此外,集中动力平台养护小车可通过前后的车钩多车挂连,使用方便。In addition, the centralized power platform maintenance trolley can be connected to multiple vehicles through the front and rear couplers, making it easy to use.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on the provided drawings without exerting creative efforts.

图1为本发明所提供的集中动力平台养护小车的具体实施例的结构示意图;Figure 1 is a schematic structural diagram of a specific embodiment of a centralized power platform maintenance trolley provided by the present invention;

图2为底盘的结构示意图;Figure 2 is a schematic structural diagram of the chassis;

图3为护栏总成的结构示意图;Figure 3 is a schematic structural diagram of the guardrail assembly;

图4为横梁组件的结构示意图;Figure 4 is a schematic structural diagram of the beam assembly;

图5为横梁组件在另一方向上的结构示意图;Figure 5 is a schematic structural diagram of the beam assembly in another direction;

图6为驱动轮组件的结构示意图;Figure 6 is a schematic structural diagram of the driving wheel assembly;

图7为电池组的结构示意图;Figure 7 is a schematic structural diagram of the battery pack;

图8为锁叉的结构示意图;Figure 8 is a schematic structural diagram of the lock fork;

图9为自锁插销在锁定状态下的结构示意图;Figure 9 is a schematic structural diagram of the self-locking latch in the locked state;

图10为自锁插销在解锁状态下的结构示意图;Figure 10 is a schematic structural diagram of the self-locking latch in the unlocked state;

图11为底盘和横梁组件的装配示意图;Figure 11 is a schematic diagram of the assembly of the chassis and cross member assembly;

图12为集中动力平台养护小车进行挂连的结构示意图;Figure 12 is a schematic structural diagram of the centralized power platform maintenance trolley being connected;

图13为集中动力平台养护小车的存放示意图。Figure 13 is a schematic diagram of the storage of centralized power platform maintenance trolleys.

图1-图13中:In Figure 1-Figure 13:

01为自锁销、02为连接板、03为照明模块、04为液压泵站模块、05为空压机模块、06为施工工具;01 is the self-locking pin, 02 is the connecting plate, 03 is the lighting module, 04 is the hydraulic pump station module, 05 is the air compressor module, and 06 is the construction tool;

10为底盘、11为底板、111为连接孔、12为U型连接管;10 is the chassis, 11 is the bottom plate, 111 is the connecting hole, and 12 is the U-shaped connecting pipe;

20为护栏组件、21为U型管、22为直管、23为快拆锁扣;20 is the guardrail component, 21 is the U-shaped pipe, 22 is the straight pipe, and 23 is the quick release lock;

30为横梁总成、31为箱型梁、311为连接孔、312为横梁锁孔、32为驱动轮安装座、321为限位槽、322为锁定孔、33为车钩、331为连接销孔;30 is the cross beam assembly, 31 is the box beam, 311 is the connecting hole, 312 is the cross beam lock hole, 32 is the driving wheel mounting seat, 321 is the limit slot, 322 is the locking hole, 33 is the coupler, and 331 is the connecting pin hole. ;

40为驱动轮总成、41为轮叉座、411为止口、42为驱动轮;40 is the driving wheel assembly, 41 is the wheel fork seat, 411 is the stop, and 42 is the driving wheel;

50为电池组、51为电池箱、511为支腿、512为电源接口、513为箱盖、514为隔板、515为拉手、52为储能电池、53为辅助逆变器、54为车辆控制器;50 is the battery pack, 51 is the battery box, 511 is the leg, 512 is the power interface, 513 is the lid, 514 is the partition, 515 is the handle, 52 is the energy storage battery, 53 is the auxiliary inverter, and 54 is the vehicle. controller;

6为锁叉、61为锁叉板、62为锁叉销、621为限位孔;6 is the lock fork, 61 is the lock fork plate, 62 is the lock fork pin, and 621 is the limit hole;

7为自锁插销、71为锁销、72为锁舌、73为锁轴、74为弹簧、75为垫圈。7 is the self-locking bolt, 71 is the lock pin, 72 is the lock tongue, 73 is the lock shaft, 74 is the spring, and 75 is the washer.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

本发明的核心是提供一种集中动力平台养护小车,可沿铁轨移动、维护效率高,并设有对小型机械设备集中供能的电池组,无需准备多套备用设备,降低了维护成本,且安装结构简单、便于拆装、通用性强。The core of the invention is to provide a centralized power platform maintenance trolley, which can move along the railway track, has high maintenance efficiency, and is equipped with a battery pack that centrally supplies energy to small mechanical equipment. There is no need to prepare multiple sets of standby equipment, which reduces maintenance costs, and The installation structure is simple, easy to disassemble and assemble, and has strong versatility.

本发明提供的集中动力平台养护小车,包括:The centralized power platform maintenance trolley provided by the invention includes:

货斗总成,包括底盘10;Cargo bucket assembly, including chassis 10;

横梁总成30,可拆卸地设于底盘10的前、后端,横梁总成30的外端面设有车钩33;The crossbeam assembly 30 is detachably located at the front and rear ends of the chassis 10, and the outer end surface of the crossbeam assembly 30 is provided with a coupler 33;

可沿铁轨移动的驱动轮总成40,可拆卸地设于横梁总成30的左、右两端;The driving wheel assembly 40 that can move along the rail is detachably provided at the left and right ends of the cross beam assembly 30;

电池组50,可拆卸地设于底盘10上,包括设有电源接口512的电池箱51,电池箱51内设有储能电池52和辅助逆变器53,储能电池52的入口与电源接口512连接,储能电池52的出口与辅助逆变器53连接。The battery pack 50 is detachably installed on the chassis 10 and includes a battery box 51 with a power interface 512. The battery box 51 is equipped with an energy storage battery 52 and an auxiliary inverter 53. The entrance of the energy storage battery 52 and the power interface are 512 is connected, and the outlet of the energy storage battery 52 is connected to the auxiliary inverter 53 .

其中,货斗总成用于装载电池组50、辅助夜间施工的照明模块03以及维护施工所需的液压泵站模块04、空压机模块05和施工工具06等小型机械设备,考虑到每次施工维护所需携带的机械设备的种类和数量均可能有所不同,为免浪费安装空间,可以设置货斗总成的载货面积可调节。Among them, the cargo hopper assembly is used to load battery packs 50, lighting modules 03 to assist night construction, and small mechanical equipment such as hydraulic pump station modules 04, air compressor modules 05, and construction tools 06 required for maintenance construction. Considering that each time The type and quantity of mechanical equipment required for construction and maintenance may vary. To avoid wasting installation space, the cargo area of the cargo bucket assembly can be adjusted.

例如,请参考图1,底盘10包括至少一块底板11和连接相邻两底板11的U型连接管12,U型连接管12两端的竖向连接管插入底板11的连接孔111内。For example, please refer to FIG. 1 , the chassis 10 includes at least one bottom plate 11 and a U-shaped connecting pipe 12 connecting two adjacent bottom plates 11 . The vertical connecting pipes at both ends of the U-shaped connecting pipe 12 are inserted into the connecting holes 111 of the bottom plate 11 .

底盘10由多块底板11拼接而成,相比于更换不同尺寸的底盘10,不仅成本更低,还减小了底盘10在储存时的占地面积、便于存放。The chassis 10 is made up of multiple bottom plates 11. Compared with replacing the chassis 10 of different sizes, it is not only cheaper, but also reduces the floor space of the chassis 10 during storage and facilitates storage.

进一步的,可以设置底板11内阵列设有若干个连接孔111,连接孔111的直径与U型连接管12的竖向连接管的外径相同。Furthermore, a plurality of connecting holes 111 may be provided in an array in the base plate 11 , and the diameter of the connecting holes 111 is the same as the outer diameter of the vertical connecting pipe of the U-shaped connecting pipe 12 .

通过改变U型连接管12插入的连接孔111的位置,能够调节相邻两块底板11的重叠区域,从而获取不同载货面积的底盘10,既方便了底板11的拼接,又能够起到减重的作用。By changing the position of the connecting hole 111 into which the U-shaped connecting pipe 12 is inserted, the overlapping area of two adjacent base plates 11 can be adjusted, thereby obtaining chassis 10 with different cargo areas, which not only facilitates the splicing of the base plates 11, but also reduces the cost. heavy effect.

为了防止机械设备在养护小车移动时因颠簸、晃动等脱出,优选的,可以设置底盘10的外缘设有可拆卸的护栏组件20,护栏组件20的底部插入底板11的安装孔内,护栏组件20的底部设有快拆锁扣23。In order to prevent the mechanical equipment from falling out due to bumps, shaking, etc. when the maintenance trolley is moving, preferably, a detachable guardrail assembly 20 can be provided on the outer edge of the chassis 10, and the bottom of the guardrail assembly 20 is inserted into the installation hole of the base plate 11. The guardrail assembly The bottom of 20 is provided with a quick release lock 23.

请参考图3,护栏组件20包括U型管21和用于支撑U型管21的直管22,直管22与U型管21的水平管插接连接;U型管21和直管22的端部均设有快拆锁扣23。Please refer to Figure 3. The guardrail assembly 20 includes a U-shaped pipe 21 and a straight pipe 22 for supporting the U-shaped pipe 21. The straight pipe 22 is plug-connected to the horizontal pipe of the U-shaped pipe 21; the U-shaped pipe 21 and the straight pipe 22 are connected. The ends are equipped with quick release locks 23.

安装护栏组件20时,首先将直管22插入U型管21内,而后拆除快拆锁扣23,将U型管21和直管22插入底板11的安装孔内,并使二者露出于底板11的底端,最后安装快拆锁扣23,利用快拆锁扣23防止护栏组件20下移。When installing the guardrail assembly 20, first insert the straight pipe 22 into the U-shaped pipe 21, then remove the quick release lock 23, insert the U-shaped pipe 21 and the straight pipe 22 into the installation hole of the base plate 11, and expose them to the base plate. At the bottom of 11, a quick-release lock 23 is finally installed, and the quick-release lock 23 is used to prevent the guardrail assembly 20 from moving downward.

为了简化底板11的结构,通常设置安装孔的形状和尺寸与连接孔111的形状和尺寸完全相同,因此二者可通用。In order to simplify the structure of the bottom plate 11 , the shape and size of the mounting hole are usually exactly the same as the shape and size of the connecting hole 111 , so they can be used in common.

横梁总成30与底盘10可拆卸连接,具体可设置为二者通过紧固螺栓、连接销等连接件连接。The crossbeam assembly 30 is detachably connected to the chassis 10, and specifically the two can be connected through fastening bolts, connecting pins and other connectors.

横梁总成30设于底盘10的前、后两端,用于连接驱动轮总成40和底盘10,并在外端面设有车钩33,以便养护小车的多车挂连;车钩33的具体数量、结构、形状和间距等根据实际生产中的需要参考现有技术确定。The crossbeam assembly 30 is located at the front and rear ends of the chassis 10 and is used to connect the drive wheel assembly 40 and the chassis 10, and is provided with couplers 33 on the outer end surface to facilitate the connection of multiple vehicles of the maintenance trolley; the specific number of couplers 33, The structure, shape, spacing, etc. are determined based on actual production needs with reference to existing technology.

请参考图12,横梁总成30的1/2宽度处设有车钩33,车钩33上设有连接销孔331;前、后两养护小车的车钩33通过一定长度的连接板02连接,车钩33与连接板02通过自锁销01连接,以满足轨道转弯时的需要。Please refer to Figure 12. A coupler 33 is provided at 1/2 of the width of the crossbeam assembly 30, and a connecting pin hole 331 is provided on the coupler 33; the couplers 33 of the front and rear maintenance trolleys are connected through a connecting plate 02 of a certain length, and the coupler 33 It is connected to the connecting plate 02 through a self-locking pin 01 to meet the needs of track turning.

需要进行说明的是,车钩33垂直于横梁总成30的外端面设置,此时车钩33的拉力方向平行于养护小车的长度方向,能够避免养护小车在前、后方养护小车的车钩33的拉力作用下偏离铁轨的延伸方向,保证了养护小车沿铁轨的顺畅移动。It should be noted that the coupler 33 is arranged perpendicular to the outer end surface of the cross beam assembly 30. At this time, the pulling force direction of the coupler 33 is parallel to the length direction of the maintenance trolley, which can avoid the pulling force of the coupler 33 of the maintenance trolley in the front and rear. The downward direction deviates from the extension direction of the rail, ensuring the smooth movement of the maintenance trolley along the rail.

驱动轮总成40与横梁总成30可拆卸连接,二者可通过卡接连接、螺栓连接、销连接等常见的可拆卸连接方式连接;驱动轮总成40可沿铁轨移动,相比于人工携带转移机械设备,更加省力高效。The drive wheel assembly 40 and the crossbeam assembly 30 are detachably connected, and they can be connected through common detachable connection methods such as snap connections, bolt connections, pin connections, etc.; the drive wheel assembly 40 can move along the rails, which is faster than manual Carrying transfer machinery and equipment is more labor-saving and efficient.

为了使驱动轮总成40能够沿铁轨移动,驱动轮总成40设于横梁总成30的左、右两端,且两驱动轮总成40的轮间距与铁轨的规矩相同;In order to enable the driving wheel assembly 40 to move along the railway track, the driving wheel assembly 40 is provided at the left and right ends of the cross beam assembly 30, and the wheel spacing between the two driving wheel assemblies 40 is the same as the rules of the railway track;

驱动轮总成40的驱动轮42的结构、形状和尺寸根据实际生产中铁轨的结构、形状和尺寸参考现有的轨道机车的车轮确定,在此不再赘述。The structure, shape and size of the driving wheel 42 of the driving wheel assembly 40 are determined based on the structure, shape and size of the rail in actual production with reference to the wheels of existing rail locomotives, and will not be described again here.

驱动轮总成40可以设置为纯机械结构,通过人工推动驱动轮总成40沿铁轨移动;也可以选择带有制动功能的轮边电机作为驱动轮42,并设置驱动轮总成40与电池组50的储能电池52电连接,电驱动相比于人工推动,更加省时省力。The driving wheel assembly 40 can be set as a purely mechanical structure, and the driving wheel assembly 40 can be manually pushed to move along the rail; a wheel motor with a braking function can also be selected as the driving wheel 42, and the driving wheel assembly 40 and a battery can be provided The energy storage batteries 52 of the group 50 are electrically connected, and electric driving is more time-saving and labor-saving than manual driving.

考虑到维修地点可能无可用电源,维护所需的小型机械设备的续航时间较短,养护小车内设有电池组50,电池组50用于为维护所需的各机械设备进行集中供能。Considering that there may be no available power supply at the maintenance location and the small mechanical equipment required for maintenance has a short battery life, the maintenance car is equipped with a battery pack 50, and the battery pack 50 is used to provide centralized energy supply for each mechanical equipment required for maintenance.

其中,为了避免储能电池52直接接触外界雨水和灰尘,通常将储能电池52和辅助逆变器53设于电池箱51内,电池箱51设有电源接口512;Among them, in order to prevent the energy storage battery 52 from directly contacting external rain and dust, the energy storage battery 52 and the auxiliary inverter 53 are usually located in the battery box 51, and the battery box 51 is provided with a power interface 512;

储能电池52与电池箱51表面的电源接口512电连接,可通过电源接口512接通外部电源并充电,并在维护设备需要时进行放电;The energy storage battery 52 is electrically connected to the power interface 512 on the surface of the battery box 51, and can be connected to an external power source through the power interface 512 for charging, and can be discharged when necessary for maintenance of the equipment;

辅助逆变器53与储能电池52的输出端连接,用于将储能电池52的输出电压转换为维护设备的工作电压。The auxiliary inverter 53 is connected to the output end of the energy storage battery 52 and is used to convert the output voltage of the energy storage battery 52 into the operating voltage of the maintenance equipment.

此外,当驱动轮总成40采用电驱动时,电池组50内还可以设有车辆控制器54,辅助远程设备控制驱动轮总成40的速度。In addition, when the driving wheel assembly 40 is driven by electricity, a vehicle controller 54 can also be provided in the battery pack 50 to assist the remote device in controlling the speed of the driving wheel assembly 40 .

储能电池52的种类、尺寸和容量,辅助逆变器53的种类和型号,以及车辆控制器54的种类和型号等根据实际生产中维护设备的总能耗和平均维护时间等因素确定;The type, size and capacity of the energy storage battery 52, the type and model of the auxiliary inverter 53, and the type and model of the vehicle controller 54 are determined based on factors such as the total energy consumption and average maintenance time of the maintenance equipment in actual production;

电池箱51的结构、形状和尺寸则需要根据其内放置的储能电池52等电子元件的形状和尺寸确定。The structure, shape and size of the battery box 51 need to be determined according to the shape and size of the electronic components such as the energy storage battery 52 placed therein.

请参考图7,电池箱51的顶部内设有可翻转或可滑动的箱盖513,以便内部元件的更换的检修,电池箱51的表面设有至少一个拉手515、以便移动电池箱51;Please refer to Figure 7. The top of the battery box 51 is provided with a reversible or sliding cover 513 to facilitate the replacement and maintenance of internal components. The surface of the battery box 51 is provided with at least one handle 515 to facilitate the movement of the battery box 51;

电池箱51内设有若干个隔板514,隔板514可将电池箱51内部划分为不同区域,以便分别放置储能电池52和辅助逆变器53等,布局美观整洁,也有利于固定各元件的位置。The battery box 51 is provided with several partitions 514. The partitions 514 can divide the interior of the battery box 51 into different areas for placing the energy storage battery 52 and the auxiliary inverter 53 respectively. The layout is beautiful and tidy, and is also conducive to fixing various areas. The location of the component.

为了防止电池组50相对底盘10滑动、影响储能电池52和维护设备之间的电连接稳定性,电池组50的电池箱51的底部设有至少一个支腿511,支腿511可插入底板11的连接孔111内,以此固定电池组50在底盘10上的位置。In order to prevent the battery pack 50 from sliding relative to the chassis 10 and affecting the stability of the electrical connection between the energy storage battery 52 and the maintenance equipment, at least one leg 511 is provided at the bottom of the battery box 51 of the battery pack 50 , and the leg 511 can be inserted into the bottom plate 11 into the connection hole 111 to fix the position of the battery pack 50 on the chassis 10 .

使用时,首先连接并固定货斗总成和横梁总成30、横梁总成30和驱动轮总成40,并将电池组50安装于底盘10上,完成集中动力平台养护小车的拼装;而后,将现场施工所需的小型机械设备放置于底盘10上,驱动集中动力平台养护小车沿铁轨移动至待维修位置处;利用小型机械设备进行修理维护,小型机械设备难以续航时可连接辅助逆变器53,通过电池组50为各设备集中供能。When in use, first connect and fix the cargo hopper assembly and the crossbeam assembly 30, the crossbeam assembly 30 and the driving wheel assembly 40, and install the battery pack 50 on the chassis 10 to complete the assembly of the centralized power platform maintenance trolley; then, Small mechanical equipment required for on-site construction is placed on the chassis 10, and the centralized power platform maintenance trolley is driven to move along the rails to the location to be repaired; small mechanical equipment is used for repair and maintenance. When small mechanical equipment has difficulty in battery life, an auxiliary inverter can be connected 53. Use the battery pack 50 to centrally supply energy to each device.

在本实施例中,货斗总成、横梁总成30、驱动轮总成40和电池组50均为可拆卸连接,安装结构简单、便于拆装、通用性强,且收纳时节省空间;In this embodiment, the cargo bucket assembly, cross beam assembly 30, drive wheel assembly 40 and battery pack 50 are all detachably connected. The installation structure is simple, easy to disassemble and assemble, has strong versatility, and saves space during storage;

驱动轮总成40可沿铁轨移动,适应了现场维修需求,实现了对小型机械设备的便捷转运,相比于人工搬运小型机械设备,降低了人工劳动强度,提高了维护效率;The drive wheel assembly 40 can move along the rail, adapting to on-site maintenance needs and realizing convenient transportation of small mechanical equipment. Compared with manual handling of small mechanical equipment, it reduces manual labor intensity and improves maintenance efficiency;

电池组50内含储能电池52,可对小型机械设备集中供能,能够极大地提高各小型机械设备的续航时间,可有效地减少备用设备数量,降低了维护的人员和设备成本。The battery pack 50 contains an energy storage battery 52, which can centrally supply energy to small mechanical equipment, greatly improve the battery life of each small mechanical equipment, effectively reduce the number of spare equipment, and reduce maintenance personnel and equipment costs.

此外,集中动力平台养护小车可通过前后的车钩33多车挂连,使用方便。In addition, the centralized power platform maintenance trolley can be connected to multiple trolleys through the front and rear couplers 33, making it easy to use.

在上述实施例的基础上,对驱动轮总成40和横梁总成30的连接方式进行限定,驱动轮总成40包括驱动轮42和设有止口411的轮叉座41,驱动轮42铰接安装于轮叉座41内,轮叉座41卡接于横梁总成30的驱动轮安装座32的限位槽321内。On the basis of the above embodiment, the connection method of the driving wheel assembly 40 and the cross beam assembly 30 is limited. The driving wheel assembly 40 includes a driving wheel 42 and a wheel fork seat 41 provided with a stop 411. The driving wheel 42 is hinged It is installed in the wheel fork seat 41, and the wheel fork seat 41 is clamped in the limiting groove 321 of the driving wheel mounting seat 32 of the cross beam assembly 30.

因此,驱动轮总成40与横梁总成30卡接连接,连接结构简单,拆装方便。Therefore, the driving wheel assembly 40 and the cross beam assembly 30 are snap-connected, with a simple connection structure and easy disassembly and assembly.

优选的,可以设置驱动轮安装座32设有锁定孔322,锁定孔322用于锁紧轮叉座41、限制轮叉座41在工作时相对限位槽321的滑动。Preferably, the driving wheel mounting seat 32 can be provided with a locking hole 322, and the locking hole 322 is used to lock the wheel fork seat 41 and limit the sliding of the wheel fork seat 41 relative to the limiting groove 321 during operation.

在上述实施例的基础上,对横梁总成30和底盘10的连接方式进行限定,锁叉6依次穿过底盘10的连接孔111和横梁总成30的连接孔311,横梁总成30与锁叉6之间设有自锁插销7,自锁插销7与锁叉6不平行。On the basis of the above embodiment, the connection mode of the cross beam assembly 30 and the chassis 10 is limited. The lock fork 6 passes through the connection hole 111 of the chassis 10 and the connection hole 311 of the cross beam assembly 30 in sequence. The cross beam assembly 30 and the lock There is a self-locking latch 7 between the forks 6, and the self-locking latch 7 and the locking forks 6 are not parallel.

其中,锁叉6用于连接底盘10和横梁总成30,自锁插销7用于锁紧固定锁叉6的轴向位置、防止其自底盘10的连接孔111或横梁总成30的连接孔311内脱出。Among them, the lock fork 6 is used to connect the chassis 10 and the cross beam assembly 30, and the self-locking bolt 7 is used to lock and fix the axial position of the lock fork 6 to prevent it from coming out of the connection hole 111 of the chassis 10 or the connection hole of the cross beam assembly 30. Prolapse within 311.

为了连接底盘10和横梁总成30,锁叉6包括竖直贯通底盘10并插入或贯通横梁总成30的竖向连接部,竖向连接部上设有用于供自锁插销7穿过的通孔。In order to connect the chassis 10 and the crossbeam assembly 30, the lock fork 6 includes a vertical connection part that vertically penetrates the chassis 10 and is inserted into or penetrates the crossbeam assembly 30. The vertical connection part is provided with a through hole for the self-locking bolt 7 to pass through. hole.

请参考图8,锁叉6包括锁叉板61和至少一个锁叉销62,锁叉销62垂直设于锁叉板61上,且锁叉销62的外周部设有贯通的限位孔621。Please refer to Figure 8. The lock fork 6 includes a lock fork plate 61 and at least one lock fork pin 62. The lock fork pin 62 is vertically provided on the lock fork plate 61, and the outer circumference of the lock fork pin 62 is provided with a through-limiting hole 621. .

其中,锁叉销62作为竖向连接部,用于竖向贯通底盘10并插入或贯通横梁总成30,并设有贯通的限位孔621以便自锁插销7穿过;Among them, the locking fork pin 62 serves as a vertical connection part for vertically penetrating the chassis 10 and inserting or penetrating the cross beam assembly 30, and is provided with a through limiting hole 621 for the self-locking latch 7 to pass through;

锁叉板61设于锁叉销62的顶部,可配合自锁插销7对锁叉销62进行轴向限位,防止锁叉销62沿轴向向上窜动;The locking fork plate 61 is located on the top of the locking fork pin 62 and can cooperate with the self-locking latch 7 to axially limit the locking fork pin 62 to prevent the locking fork pin 62 from moving upward in the axial direction;

此外,锁叉板61上可设有多个锁叉销62,通过集成多个锁叉销62增强锁叉6与底盘10、横梁总成30的连接强度。优选的,锁叉销62在锁叉板61上阵列分布,以便锁叉6各处受力相对均匀。In addition, multiple lock fork pins 62 can be provided on the lock fork plate 61 , and the connection strength of the lock fork 6 with the chassis 10 and the crossbeam assembly 30 is enhanced by integrating multiple lock fork pins 62 . Preferably, the locking fork pins 62 are distributed in an array on the locking fork plate 61 so that the force everywhere on the locking fork 6 is relatively uniform.

例如,在某一具体实施例中,请参考图4、图5和图8,锁叉6的锁叉板61阵列设有4个锁叉销62,同列设置的锁叉销62的限位孔621位于同一轴线上;For example, in a specific embodiment, please refer to Figure 4, Figure 5 and Figure 8. The lock fork plate 61 array of the lock fork 6 is provided with four lock fork pins 62, and the limit holes of the lock fork pins 62 are arranged in the same row. 621 is located on the same axis;

横梁总成30的箱型梁31为矩形管结构,箱型梁31的上、下端面阵列设有贯通的连接孔311,箱型梁31的前、后端面设有4个贯通的横梁锁孔312,每个锁叉6对应2个横梁锁孔312。The box beam 31 of the cross beam assembly 30 has a rectangular tube structure. The upper and lower end face arrays of the box beam 31 are provided with through-connecting holes 311. The front and rear end faces of the box beam 31 are provided with four through cross beam keyholes. 312, each lock fork 6 corresponds to 2 beam lock holes 312.

自锁插销7插入横梁总成30和锁叉6,其在锁紧状态下为L型结构,L型结构可以通过主杆和端杆铰接旋转实现,也可以通过主杆端部的弹簧与横梁总成30表面的挂点的挂接实现。The self-locking latch 7 is inserted into the cross beam assembly 30 and the lock fork 6, and has an L-shaped structure in the locked state. The L-shaped structure can be realized by the hinged rotation of the main rod and the end rod, or by the spring at the end of the main rod and the cross beam. The mounting points on the surface of the assembly 30 are implemented.

请参考图8,自锁插销7包括锁销71、锁舌72和铰接连接锁销71和锁舌72的锁轴73,锁销71相对远离锁轴73的一端套设有弹簧74,弹簧74的一端与锁销71端部的安装板连接、另一端与横梁总成30的侧壁面抵接。Please refer to Figure 8 . The self-locking bolt 7 includes a lock pin 71 , a lock tongue 72 and a lock shaft 73 hingedly connecting the lock pin 71 and the lock tongue 72 . The end of the lock pin 71 relatively far away from the lock shaft 73 is equipped with a spring 74 . The spring 74 One end is connected to the mounting plate at the end of the lock pin 71, and the other end is in contact with the side wall surface of the cross beam assembly 30.

安装时,将自锁插销7插入横梁总成30,使其依次穿过横梁总成30一侧的横梁锁孔312、锁叉6的限位孔621和横梁总成30另一侧的横梁锁孔312,进一步压缩弹簧74使锁舌72自动落下,形成自锁状态,如图9所示;During installation, insert the self-locking latch 7 into the crossbeam assembly 30 so that it passes through the crossbeam lock hole 312 on one side of the crossbeam assembly 30, the limit hole 621 of the lock fork 6, and the crossbeam lock on the other side of the crossbeam assembly 30. hole 312, further compress the spring 74 to cause the lock tongue 72 to automatically fall, forming a self-locking state, as shown in Figure 9;

反之,重新压缩弹簧74使锁舌72伸直,如图10所示,即可拆卸自锁插销7。On the contrary, re-compress the spring 74 to straighten the lock tongue 72, as shown in Figure 10, and the self-locking bolt 7 can be disassembled.

为了减轻弹簧74对横梁总成40表面的冲击,优选的,可以设置锁销71外套设有垫圈75,垫圈75设于弹簧74与横梁总成40的表面之间。In order to reduce the impact of the spring 74 on the surface of the cross beam assembly 40, preferably, a washer 75 can be provided around the lock pin 71, and the washer 75 is provided between the spring 74 and the surface of the cross beam assembly 40.

在本实施例中,利用锁叉6连接底盘10和横梁总成30,利用自锁插销7的自锁功能锁紧锁叉6,相比于螺栓连接,安装和拆卸更加方便。In this embodiment, the lock fork 6 is used to connect the chassis 10 and the crossbeam assembly 30, and the self-locking function of the self-locking bolt 7 is used to lock the lock fork 6. Compared with the bolt connection, installation and disassembly are more convenient.

本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。Each embodiment in this specification is described in a progressive manner. Each embodiment focuses on its differences from other embodiments. The same and similar parts between the various embodiments can be referred to each other.

以上对本发明所提供的集中动力平台养护小车进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The centralized power platform maintenance trolley provided by the present invention has been introduced in detail above. This article uses specific examples to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method and the core idea of the present invention. It should be noted that those skilled in the art can make several improvements and modifications to the present invention without departing from the principles of the present invention, and these improvements and modifications also fall within the scope of the claims of the present invention.

Claims (8)

1. A centralized power platform maintenance trolley, comprising:
a bucket assembly comprising a chassis (10);
the beam assembly (30) is detachably arranged at the front end and the rear end of the chassis (10), and a coupler (33) is arranged on the outer end face of the beam assembly (30);
the driving wheel assembly (40) can move along the rail and is detachably arranged at the left end and the right end of the beam assembly (30);
the battery pack (50) is detachably arranged on the chassis (10) and comprises a battery box (51) provided with a power interface (512), an energy storage battery (52) and an auxiliary inverter (53) are arranged in the battery box (51), an inlet of the energy storage battery (52) is connected with the power interface (512), and an outlet of the energy storage battery (52) is connected with the auxiliary inverter (53).
2. The centralized power platform maintenance trolley according to claim 1, wherein the chassis (10) comprises at least one bottom plate (11) and a U-shaped connecting pipe (12) for connecting two adjacent bottom plates (11), and vertical connecting pipes at two ends of the U-shaped connecting pipe (12) are inserted into connecting holes (111) of the bottom plates (11).
3. The centralized power platform maintenance trolley according to claim 2, wherein a detachable guardrail assembly (20) is arranged on the outer edge of the chassis (10), the bottom of the guardrail assembly (20) is inserted into the mounting hole of the bottom plate (11), and a quick-release lock catch (23) is arranged on the bottom of the guardrail assembly (20).
4. A concentrated power platform maintenance trolley according to claim 3, characterized in that the dimensions of the connection hole (111) and the mounting hole are the same.
5. The concentrated power platform maintenance trolley according to any one of claims 1 to 4, wherein the driving wheel assembly (40) comprises a driving wheel (42) and a fork seat (41) provided with a spigot (411), the driving wheel (42) is hinged in the fork seat (41), and the fork seat (41) is clamped in a limiting groove (321) of the beam assembly (30).
6. The concentrated power platform maintenance trolley according to any one of claims 1 to 4, wherein a locking fork (6) sequentially passes through a connecting hole (111) of the chassis (10) and a connecting hole (311) of the beam assembly (30), a self-locking bolt (7) is arranged between the beam assembly (30) and the locking fork (6), and the self-locking bolt (7) is not parallel to the locking fork (6).
7. The centralized power platform maintenance trolley according to claim 6, wherein the locking fork (6) comprises a locking fork plate (61) and at least one locking fork pin (62), the locking fork pin (62) is vertically arranged on the locking fork plate (61), and a through limiting hole (621) is formed in the periphery of the locking fork pin (62).
8. The centralized power platform maintenance trolley according to claim 6, wherein the self-locking bolt (7) comprises a lock pin (71), a lock tongue (72) and a lock shaft (73) which is hinged with the lock pin (71) and the lock tongue (72), one end, relatively far away from the lock shaft (73), of the lock pin (71) is sleeved with a spring (74), one end of the spring (74) is connected with a mounting plate at the end of the lock pin (71), and the other end of the spring is abutted with a side wall surface of the beam assembly (30).
CN202311491497.7A 2023-11-09 2023-11-09 Centralized power platform maintenance trolley Pending CN117325894A (en)

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US20110084459A1 (en) * 2007-09-21 2011-04-14 Willibald Hergeth Transport system, in particular having movable pallets
CN203544061U (en) * 2013-10-24 2014-04-16 上海理工大学 Axle base variable damping hand buggy
CN205977957U (en) * 2016-08-31 2017-02-22 贵州航天特种车有限责任公司 Self locking inserted pin
CN110228489A (en) * 2019-06-14 2019-09-13 郑州优波科新材料股份有限公司 Portable assembly railcar, spraying operation system and method
CN111361576A (en) * 2020-04-30 2020-07-03 株洲时代电子技术有限公司 Track inspection trolley, system and track entering and exiting method thereof
CN115723795A (en) * 2022-11-17 2023-03-03 重庆赛迪奇智人工智能科技有限公司 A portable track trolley
CN219428115U (en) * 2023-04-12 2023-07-28 广东华能机电集团有限公司 Portable railway maintenance device
CN221316132U (en) * 2023-11-09 2024-07-12 中国铁建高新装备股份有限公司 Centralized power platform maintenance trolley

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110084459A1 (en) * 2007-09-21 2011-04-14 Willibald Hergeth Transport system, in particular having movable pallets
CN203544061U (en) * 2013-10-24 2014-04-16 上海理工大学 Axle base variable damping hand buggy
CN205977957U (en) * 2016-08-31 2017-02-22 贵州航天特种车有限责任公司 Self locking inserted pin
CN110228489A (en) * 2019-06-14 2019-09-13 郑州优波科新材料股份有限公司 Portable assembly railcar, spraying operation system and method
CN111361576A (en) * 2020-04-30 2020-07-03 株洲时代电子技术有限公司 Track inspection trolley, system and track entering and exiting method thereof
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CN221316132U (en) * 2023-11-09 2024-07-12 中国铁建高新装备股份有限公司 Centralized power platform maintenance trolley

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