CN117430354A - Novel cement grinding aid and preparation method thereof - Google Patents
Novel cement grinding aid and preparation method thereof Download PDFInfo
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- C04B7/00—Hydraulic cements
- C04B7/36—Manufacture of hydraulic cements in general
- C04B7/38—Preparing or treating the raw materials individually or as batches, e.g. mixing with fuel
- C04B7/42—Active ingredients added before, or during, the burning process
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- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B22/00—Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators or shrinkage compensating agents
- C04B22/06—Oxides, Hydroxides
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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- C04B22/00—Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators or shrinkage compensating agents
- C04B22/08—Acids or salts thereof
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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- C04B24/16—Sulfur-containing compounds
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- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/40—Compounds containing silicon, titanium or zirconium or other organo-metallic compounds; Organo-clays; Organo-inorganic complexes
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- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
- C04B40/0028—Aspects relating to the mixing step of the mortar preparation
- C04B40/0039—Premixtures of ingredients
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- C04B7/00—Hydraulic cements
- C04B7/36—Manufacture of hydraulic cements in general
- C04B7/38—Preparing or treating the raw materials individually or as batches, e.g. mixing with fuel
- C04B7/42—Active ingredients added before, or during, the burning process
- C04B7/421—Inorganic materials
- C04B7/424—Oxides, Hydroxides
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- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B7/00—Hydraulic cements
- C04B7/36—Manufacture of hydraulic cements in general
- C04B7/38—Preparing or treating the raw materials individually or as batches, e.g. mixing with fuel
- C04B7/42—Active ingredients added before, or during, the burning process
- C04B7/421—Inorganic materials
- C04B7/425—Acids or salts thereof
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- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/52—Grinding aids; Additives added during grinding
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Abstract
本发明提供一种新型水泥助磨剂及其制备方法,涉及水泥加工技术领域,正硅酸乙酯30‑45份,硅烷偶联剂30‑40份,乙二醇10‑20份,去离子水20‑25份,催化剂5‑8份混合,氧化石墨烯8‑10份,硫代硫酸钠20‑25份和有机酸15‑20份组成助磨剂,硅醇表面大量的羟基与水泥有很好的吸附作用,以有机酸作为降铬主剂,硫代硫酸钠作为降铬助剂,有机酸的加入有效改善了硫代硫酸钠单独使用的高温敏感性,二者协同下达到最佳降铬效果,将六价铬还原成为无毒无害的三价铬,不仅具有常规助磨剂的优良助磨效果,且有机酸提高了助磨剂的耐高温性能和抗氧化性能,能够长时间保存,避免了因存放过程中被氧气氧化而影响降铬效果。
The invention provides a new type of cement grinding aid and its preparation method, which relates to the technical field of cement processing. It contains 30-45 parts of ethyl orthosilicate, 30-40 parts of silane coupling agent, 10-20 parts of ethylene glycol, and deionized Mix 20-25 parts of water, 5-8 parts of catalyst, 8-10 parts of graphene oxide, 20-25 parts of sodium thiosulfate and 15-20 parts of organic acid to form the grinding aid. A large number of hydroxyl groups on the surface of silanol are related to the cement. Very good adsorption, organic acid is used as the main chromium reduction agent, and sodium thiosulfate is used as the chromium reduction assistant. The addition of organic acid effectively improves the high temperature sensitivity of sodium thiosulfate when used alone. The two work together to achieve the best results. Chromium reduction effect, reducing hexavalent chromium into non-toxic and harmless trivalent chromium, which not only has the excellent grinding aid effect of conventional grinding aids, but also the organic acid improves the high temperature resistance and oxidation resistance of grinding aids, and can be used for a long time. Long-term storage avoids oxidation by oxygen during storage and affects the chromium reduction effect.
Description
技术领域Technical field
本发明涉及水泥加工技术领域,具体为一种新型水泥助磨剂及其制备方法。The invention relates to the technical field of cement processing, specifically a new cement grinding aid and a preparation method thereof.
背景技术Background technique
水泥助磨剂是在水泥粉磨过程中加入可以有效防止水泥颗粒团聚,提高粉磨效率的一种外加剂,水泥助磨剂主要是通过其表面活性与电荷分散作用达到对颗粒表面的物理化学改性,发挥界面效应和力学效能,可提高水泥的粉磨效率,降低能耗,增加水泥的比表面积,优化水泥颗粒级配,进而提高水泥的强度和质量,一般认为水泥助磨剂通过吸附在水泥颗粒表面,一方面增大颗粒间的距离,降低范德华力,另一方面中和或屏蔽水泥颗粒断面的静电荷,降低水泥细颗粒间的团聚趋向,提高水泥的分散性,提高粉磨效率。Cement grinding aid is an additive added during the cement grinding process that can effectively prevent cement particles from agglomerating and improve grinding efficiency. Cement grinding aid mainly achieves physical and chemical changes on the particle surface through its surface activity and charge dispersion. Modification can bring into play the interface effect and mechanical performance, which can improve the grinding efficiency of cement, reduce energy consumption, increase the specific surface area of cement, optimize the cement particle gradation, thereby improving the strength and quality of cement. It is generally believed that cement grinding aids pass through adsorption On the surface of cement particles, on the one hand, it increases the distance between particles and reduces van der Waals forces; on the other hand, it neutralizes or shields the electrostatic charge on the cross-section of cement particles, reduces the tendency of agglomeration between fine cement particles, improves the dispersion of cement, and improves grinding. efficiency.
目前,常用的水泥助磨剂多以羟基醇类与烷醇胺类以及其复配产物为主要成分,具有很好的助磨效果,其中以三乙醇胺的研究和应用最广。At present, most commonly used cement grinding aids are mainly composed of hydroxyalcohols, alkanolamines and their compound products, which have good grinding aid effects. Among them, triethanolamine is the most widely researched and used.
现有技术在使用时存在以下技术问题:There are the following technical problems when using the existing technology:
1、采用三乙醇胺类的助磨剂大多是小分子复合助磨剂,功效显著,但性能稳定性差,对于掺量的变动比较敏感,存在助磨极限,最大助磨效率为10-15%,无法继续增大助磨剂掺量提高助磨效果,同时在与混凝土减水剂存在相容性上,对混凝土的流动性差、塌损大,影响混凝土性能。而且助磨剂主要成分三乙醇胺价格较贵,导致助磨剂成本较高;1. Most of the grinding aids using triethanolamine are small molecule composite grinding aids, which are effective, but have poor performance stability and are sensitive to changes in dosage. They have grinding aid limits and the maximum grinding aid efficiency is 10-15%. It is impossible to continue to increase the amount of grinding aid to improve the grinding effect. At the same time, due to the compatibility with the concrete water-reducing agent, the fluidity of the concrete is poor and the collapse loss is large, which affects the performance of the concrete. Moreover, the main component of grinding aid, triethanolamine, is relatively expensive, resulting in higher cost of grinding aid;
2、水泥中的被氧化的六价铬无法去除,现有助磨剂的加入对水泥中六价铬的去除并无作用,使水泥中的六价铬可随雨水流入地下,造成污染。2. The oxidized hexavalent chromium in the cement cannot be removed. The addition of existing grinding aids has no effect on the removal of hexavalent chromium in the cement, so that the hexavalent chromium in the cement can flow into the ground with rainwater, causing pollution.
发明内容Contents of the invention
解决的技术问题technical issues solved
针对现有技术的不足,本发明提供了一种新型水泥助磨剂及其制备方法,解决了以下问题助磨剂成本较高、助磨效率不佳、损耗大的问题和水泥中六价铬含量高无法降低的问题。In view of the shortcomings of the existing technology, the present invention provides a new type of cement grinding aid and its preparation method, which solves the following problems: high cost of grinding aid, poor grinding aid efficiency, large loss and hexavalent chromium in cement High content cannot be reduced.
技术方案Technical solutions
为实现以上目的,本发明通过以下技术方案予以实现:一种新型水泥助磨剂及其制备方法,包括所述助磨剂的制备方法如下:In order to achieve the above objects, the present invention is realized through the following technical solutions: a new cement grinding aid and its preparation method, including the preparation method of the grinding aid as follows:
Sp1:原材料准备,所述原材料准备为依次准备正硅酸乙酯30-45份,硅烷偶联剂30-40份,乙二醇10-20份,去离子水20-25份,催化剂5-8份混合,氧化石墨烯8-10份,硫代硫酸钠20-25份和有机酸15-20份;Sp1: Preparation of raw materials. The raw material preparation is to prepare in order 30-45 parts of ethyl orthosilicate, 30-40 parts of silane coupling agent, 10-20 parts of ethylene glycol, 20-25 parts of deionized water, and 5-5 parts of catalyst. Mix 8 parts, 8-10 parts of graphene oxide, 20-25 parts of sodium thiosulfate and 15-20 parts of organic acid;
Sp2:溶液A的制备,所述溶液A的制备为向乙二醇和去离子混合溶液缓慢滴加正硅酸乙酯,搅拌混合后得到纳米SiO2溶胶溶液A;Sp2: Preparation of solution A. The preparation of solution A is to slowly drop ethyl orthosilicate into the mixed solution of ethylene glycol and deionization, stir and mix to obtain nano-SiO 2 sol solution A;
Sp3:溶液B的制备,所述溶液B的制备为向步骤Sp2中的溶液A中缓慢滴加硅烷偶联剂,添加催化剂5份,搅拌混合后得到纳米SiO2溶胶的硅醇溶液B;Sp3: Preparation of solution B. The preparation of solution B is to slowly drop the silane coupling agent into solution A in step Sp2, add 5 parts of catalyst, stir and mix to obtain silanol solution B of nano- SiO2 sol;
Sp4:助磨剂的成型,所述助磨剂的成型为向步骤Sp3中的溶液B中添加氧化石墨烯溶液,并加入硫代硫酸钠,均匀搅拌15min,待硫代硫酸钠完全溶解后,加入有机酸,均匀搅拌5min,搅拌混合后冷却至室温即可得到新型水泥助磨剂。Sp4: Forming of the grinding aid. The forming of the grinding aid is to add the graphene oxide solution to the solution B in step Sp3, add sodium thiosulfate, and stir evenly for 15 minutes. After the sodium thiosulfate is completely dissolved, Add organic acid and stir evenly for 5 minutes. After stirring and mixing, cool to room temperature to obtain a new cement grinding aid.
优选的,所述溶液A的制备和溶液B的制备中混合时的温度均为70℃,混合转速均为100r/min,搅拌时间均为2h。Preferably, the temperature during mixing in the preparation of solution A and solution B is both 70°C, the mixing speed is 100 r/min, and the stirring time is 2 h.
优选的,所述助磨剂的成型中混合时的温度为40℃,混合转速为800r/min,搅拌时间均为2h,所述溶液A的制备、溶液B的制备和助磨剂的成型中均采用恒温水浴锅加热。Preferably, the temperature during mixing during the molding of the grinding aid is 40°C, the mixing speed is 800r/min, and the stirring time is 2 h. During the preparation of solution A, the preparation of solution B and the molding of the grinding aid. All are heated using a constant temperature water bath.
优选的,所述原材料准备中的硅烷偶联剂为3-氨丙基三乙氧基硅烷,且有机酸的化学式为C2H4O2S。Preferably, the silane coupling agent in the raw material preparation is 3-aminopropyltriethoxysilane, and the chemical formula of the organic acid is C 2 H 4 O 2 S.
优选的,所述原材料准备中的氧化石墨烯为工业级氧化石墨烯水分散液,溶度为1%。Preferably, the graphene oxide in the raw material preparation is an industrial grade graphene oxide aqueous dispersion with a solubility of 1%.
优选的,所述原材料准备中的催化剂为乙酸,所述溶液A的制备和溶液B的制备中混合溶液的PH均为4-6。Preferably, the catalyst in the preparation of the raw material is acetic acid, and the pH of the mixed solution in the preparation of solution A and solution B is both 4-6.
一种新型水泥助磨剂,所述助磨剂由正硅酸乙酯30-45份,硅烷偶联剂30-40份,乙二醇10-20份,去离子水20-25份,催化剂5-8份混合,氧化石墨烯8-10份,硫代硫酸钠20-25份和有机酸15-20份组成。A new cement grinding aid, the grinding aid consists of 30-45 parts of ethyl orthosilicate, 30-40 parts of silane coupling agent, 10-20 parts of ethylene glycol, 20-25 parts of deionized water, and a catalyst Mix 5-8 parts, 8-10 parts graphene oxide, 20-25 parts sodium thiosulfate and 15-20 parts organic acid.
优选的,所述Sp1步骤中的原材料准备阶段,还包括纳米级碳纳米管5-10份。Preferably, the raw material preparation stage in the Sp1 step also includes 5-10 parts of nanoscale carbon nanotubes.
优选的,所述Sp4步骤中的助磨剂成型阶段,采用超声波辅助搅拌技术,用于在微观层面上实现更均匀的混合和更细腻的粒度分布。Preferably, the grinding aid forming stage in the Sp4 step uses ultrasonic-assisted stirring technology to achieve more uniform mixing and finer particle size distribution at the microscopic level.
优选的,所述Sp3步骤中的溶液B制备阶段,内置微胶囊,将修复剂封装在微胶囊中,并均匀分散在助磨剂中,当水泥在磨削过程中产生微裂纹时,微胶囊将破裂,释放修复剂。Preferably, in the preparation stage of solution B in the Sp3 step, microcapsules are built in. The repair agent is encapsulated in the microcapsules and evenly dispersed in the grinding aid. When microcracks occur in the cement during the grinding process, the microcapsules will crack, releasing the repair agent.
有益效果beneficial effects
本发明提供了一种新型水泥助磨剂及其制备方法。具备以下有益效果:The invention provides a new cement grinding aid and a preparation method thereof. It has the following beneficial effects:
本发明采用正硅酸乙酯30-45份,硅烷偶联剂30-40份,乙二醇10-20份,去离子水20-25份,催化剂5-8份混合,氧化石墨烯8-10份,硫代硫酸钠20-25份和有机酸15-20份组成助磨剂,以硅烷和硅烷偶联剂作为原材料,价格低廉,避免了三乙醇胺的不足和缺陷,硅醇表面大量的羟基与水泥有很好的吸附作用,纳米SiO2溶胶可以进一步提高助磨剂在水泥表面的吸附能力,氧化石墨烯提高助磨剂在水泥表面的成膜能力,增强水泥颗粒的分散性,提高粉磨效率,另外在水泥颗粒表面形成的硅醇吸附层具有大量的羟基,对减水剂也有较好的吸附能力,与减水剂具有很好的相容性,改善混凝土的工作性能,具有广阔的应用前景。The present invention uses 30-45 parts of ethyl orthosilicate, 30-40 parts of silane coupling agent, 10-20 parts of ethylene glycol, 20-25 parts of deionized water, 5-8 parts of catalyst, and 8-8 parts of graphene oxide. 10 parts, 20-25 parts of sodium thiosulfate and 15-20 parts of organic acid constitute a grinding aid, using silane and silane coupling agent as raw materials, low price, avoiding the shortcomings and defects of triethanolamine, and a large number of silanol surfaces Hydroxyl groups have a good adsorption effect on cement. Nano-SiO 2 sol can further improve the adsorption capacity of grinding aids on the cement surface. Graphene oxide improves the film-forming ability of grinding aids on the cement surface, enhances the dispersion of cement particles, and improves Grinding efficiency, in addition, the silanol adsorption layer formed on the surface of cement particles has a large number of hydroxyl groups, and also has good adsorption capacity for water-reducing agents, has good compatibility with water-reducing agents, improves the working performance of concrete, and has Broad application prospects.
本发明采用在水泥助磨剂中的配比中加入有机酸和硫代硫酸钠进行与水泥混合使用时的内部六价铬的降低氧化,以有机酸作为降铬主剂,硫代硫酸钠作为降铬助剂,二者协同降铬,有机酸的加入有效改善了硫代硫酸钠单独作为降铬剂的高温敏感性,二者协同下达到最佳降铬效果,将六价铬还原成为无毒无害的三价铬,不仅具有常规助磨剂的优良助磨效果,而且由于加入了有机酸,有机酸提高了助磨剂的耐高温性能和抗氧化性能,能够长时间保存,避免了因存放过程中被氧气氧化而影响降铬效果。In the present invention, organic acid and sodium thiosulfate are added to the proportion of the cement grinding aid to reduce the oxidation of internal hexavalent chromium when mixed with cement. The organic acid is used as the main chromium reducing agent, and sodium thiosulfate is used as the main agent. As a chromium reducing agent, the two synergistically reduce chromium. The addition of organic acid effectively improves the high temperature sensitivity of sodium thiosulfate as a chromium reducing agent alone. The two synergistically achieve the best chromium reducing effect and reduce hexavalent chromium to inorganic chromium. The toxic and harmless trivalent chromium not only has the excellent grinding aid effect of conventional grinding aids, but also due to the addition of organic acids, the organic acids improve the high temperature resistance and oxidation resistance of the grinding aids, and can be stored for a long time to avoid The chromium reduction effect is affected due to oxidation by oxygen during storage.
附图说明Description of the drawings
图1为本发明的助磨剂制备方法图。Figure 1 is a diagram of the preparation method of the grinding aid of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
如图1所示,一种新型水泥助磨剂及其制备方法,包括助磨剂的制备方法如下:As shown in Figure 1, a new cement grinding aid and its preparation method, including the preparation method of the grinding aid, are as follows:
Sp1:原材料准备,所述原材料准备为依次准备正硅酸乙酯30-45份,硅烷偶联剂30-40份,乙二醇10-20份,去离子水20-25份,催化剂5-8份混合,氧化石墨烯8-10份,硫代硫酸钠20-25份和有机酸15-20份;Sp1: Preparation of raw materials. The raw material preparation is to prepare in order 30-45 parts of ethyl orthosilicate, 30-40 parts of silane coupling agent, 10-20 parts of ethylene glycol, 20-25 parts of deionized water, and 5-5 parts of catalyst. Mix 8 parts, 8-10 parts of graphene oxide, 20-25 parts of sodium thiosulfate and 15-20 parts of organic acid;
Sp2:溶液A的制备,所述溶液A的制备为向乙二醇和去离子混合溶液缓慢滴加正硅酸乙酯,搅拌混合后得到纳米SiO2溶胶溶液A;Sp2: Preparation of solution A. The preparation of solution A is to slowly drop ethyl orthosilicate into the mixed solution of ethylene glycol and deionization, stir and mix to obtain nano-SiO 2 sol solution A;
Sp3:溶液B的制备,所述溶液B的制备为向步骤Sp2中的溶液A中缓慢滴加硅烷偶联剂,添加催化剂5份,搅拌混合后得到纳米SiO2溶胶的硅醇溶液B;Sp3: Preparation of solution B. The preparation of solution B is to slowly drop the silane coupling agent into solution A in step Sp2, add 5 parts of catalyst, stir and mix to obtain silanol solution B of nano- SiO2 sol;
Sp4:助磨剂的成型,所述助磨剂的成型为向步骤Sp3中的溶液B中添加氧化石墨烯溶液,并加入硫代硫酸钠,均匀搅拌15min,待硫代硫酸钠完全溶解后,加入有机酸,均匀搅拌5min,搅拌混合后冷却至室温即可得到新型水泥助磨剂。Sp4: Forming of the grinding aid. The forming of the grinding aid is to add the graphene oxide solution to the solution B in step Sp3, add sodium thiosulfate, and stir evenly for 15 minutes. After the sodium thiosulfate is completely dissolved, Add organic acid and stir evenly for 5 minutes. After stirring and mixing, cool to room temperature to obtain a new cement grinding aid.
所述Sp1步骤中的原材料准备阶段,还包括纳米级碳纳米管5-10份,所述Sp4步骤中的助磨剂成型阶段,采用超声波辅助搅拌技术,用于在微观层面上实现更均匀的混合和更细腻的粒度分布,所述Sp3步骤中的溶液B制备阶段,内置微胶囊,将修复剂封装在微胶囊中,并均匀分散在助磨剂中,当水泥在磨削过程中产生微裂纹时,微胶囊将破裂,释放修复剂。The raw material preparation stage in the Sp1 step also includes 5-10 parts of nanoscale carbon nanotubes. The grinding aid forming stage in the Sp4 step uses ultrasonic-assisted stirring technology to achieve more uniform grinding at the microscopic level. Mixing and finer particle size distribution, the solution B preparation stage in the Sp3 step has built-in microcapsules, the repair agent is encapsulated in the microcapsules, and evenly dispersed in the grinding aid, when the cement produces micro-capsules during the grinding process When cracked, the microcapsules will rupture, releasing the repair agent.
修复剂配方:Repair agent recipe:
环氧树脂:40%-用作基础粘合剂,能够在裂纹产生时迅速固化并提供结构性修复。Epoxy: 40% - Used as a base adhesive to cure quickly and provide structural repair when cracks develop.
硬化剂:15%-用于促进环氧树脂的固化过程。Hardener: 15% - used to promote the curing process of epoxy resin.
填充剂:10%-微米级硅砂,用于提供额外的体积和强度。Filler: 10% - Micron sized silica sand for extra volume and strength.
纳米硅酸盐颗粒:15%-用于提高修复剂的抗压强度和耐久性。Nanosilicate particles: 15% - used to improve the compressive strength and durability of the repair agent.
纳米碳纳米管:10%-用于增强修复剂的拉伸强度和电导性。Nanocarbon Nanotubes: 10% - Used to enhance the tensile strength and electrical conductivity of the repair agent.
催化剂:5%-用于加速环氧树脂和硬化剂之间的化学反应。Catalyst: 5% - Used to accelerate the chemical reaction between epoxy resin and hardener.
防氧化剂:5%-用于防止修复剂在储存和使用过程中氧化。Antioxidant: 5% - Used to prevent oxidation of the repair agent during storage and use.
微胶囊制备:Microcapsule preparation:
外壳材料:聚氨酯或聚亚甲基丙烯酸甲酯。Housing Material: Polyurethane or polymethylmethacrylate.
内部修复剂:上述修复剂配方。Internal Repair Agent: The repair agent formula described above.
制备过程包括:The preparation process includes:
外壳制备:通过乳液聚合法制备聚氨酯微胶囊,在一个水相中分散聚氨酯单体和修复剂,然后通过添加催化剂来引发聚合反应,形成包含修复剂的微胶囊。Shell preparation: Polyurethane microcapsules are prepared by emulsion polymerization. Polyurethane monomers and repair agents are dispersed in an aqueous phase, and then a catalyst is added to initiate the polymerization reaction to form microcapsules containing the repair agent.
修复剂制备:将上述所有成分混合在一起,充分搅拌,确保均匀分布。Restorative Preparation: Combine all of the above ingredients together, stirring well to ensure even distribution.
溶液A的制备和溶液B的制备中混合时的温度均为70℃,混合转速均为100r/min,搅拌时间均为2h,助磨剂的成型中混合时的温度为40℃,混合转速为800r/min,搅拌时间均为2h,溶液A的制备、溶液B的制备和助磨剂的成型中均采用恒温水浴锅加热,原材料准备中的硅烷偶联剂为3-氨丙基三乙氧基硅烷,且有机酸的化学式为C2H4O2S,原材料准备中的氧化石墨烯为工业级氧化石墨烯水分散液,溶度为1%,原材料准备中的催化剂为乙酸,溶液A的制备和溶液B的制备中混合溶液的PH均为4-6。The mixing temperature in the preparation of solution A and solution B is both 70°C, the mixing speed is 100r/min, and the stirring time is 2 hours. The mixing temperature in the molding of the grinding aid is 40°C, and the mixing speed is 800r/min, the stirring time is 2h. The preparation of solution A, the preparation of solution B and the molding of grinding aids are all heated by a constant temperature water bath. The silane coupling agent in the raw material preparation is 3-aminopropyltriethoxy. silane, and the chemical formula of the organic acid is C 2 H 4 O 2 S. The graphene oxide in the raw material preparation is an industrial-grade graphene oxide aqueous dispersion with a solubility of 1%. The catalyst in the raw material preparation is acetic acid, solution A. The pH of the mixed solution in the preparation of and solution B is both 4-6.
具体实施例一:Specific embodiment one:
如图1所示,根据上述内容进行助磨剂的配比成型,主要由以下重量份的原材制成:As shown in Figure 1, the grinding aid is formulated according to the above content, and is mainly made of the following raw materials by weight:
正硅酸乙酯35份,硅烷偶联剂30份,乙二醇12份,去离子水20份,催化剂5份混合,氧化石墨烯8份,硫代硫酸钠20份和有机酸15份,向乙二醇和去离子水混合溶液中缓慢滴加正硅酸乙酯,保持在70℃和转速1000r/min条件搅拌2h,得到纳米SiO2溶胶溶液A,向溶液A中缓慢滴加硅烷偶联剂,添加催化剂5份,继续在70℃和转速1000r/min条件搅拌2h,得到纳米SiO2溶胶的硅醇溶液B,向溶液B中添加氧化石墨烯溶液,保持在40℃和转速800r/min条件搅拌2h,并加入硫代硫酸钠,均匀搅拌15min,待硫代硫酸钠完全溶解后,加入有机酸,均匀搅拌5min,冷却至室温即可得到新型水泥助磨剂,氧化石墨烯溶液为8份氧化石墨烯水分散液和8份去离子水的混合溶液。35 parts of ethyl orthosilicate, 30 parts of silane coupling agent, 12 parts of ethylene glycol, 20 parts of deionized water, 5 parts of catalyst, 8 parts of graphene oxide, 20 parts of sodium thiosulfate and 15 parts of organic acid, Slowly add ethyl orthosilicate dropwise to the mixed solution of ethylene glycol and deionized water, keep stirring at 70°C and 1000r/min for 2 hours to obtain nano-SiO2 sol solution A, and slowly add silane coupling agent to solution A. , add 5 parts of the catalyst, continue stirring at 70°C and a rotating speed of 1000r/min for 2 hours, and obtain the silanol solution B of the nano-SiO2 sol. Add the graphene oxide solution to solution B, and keep stirring at 40°C and a rotating speed of 800r/min. 2h, and add sodium thiosulfate, stir evenly for 15 minutes, after the sodium thiosulfate is completely dissolved, add organic acid, stir evenly for 5 minutes, cool to room temperature to obtain a new cement grinding aid, the graphene oxide solution is 8 parts oxidized A mixed solution of graphene aqueous dispersion and 8 parts of deionized water.
根据配比内容,设置两组对比例,进行对比实验,分别为,对比例1,硅烷偶联剂35份,乙二醇20份,去离子水22份,催化剂5份,硫代硫酸钠20份和有机酸15份混合,氧化石墨烯10份,向乙二醇和去离子水混合溶液中缓慢滴加硅烷偶联剂,添加催化剂5份,保持在70℃和转速1000r/min条件搅拌1h,得到硅醇溶液A,向溶液A中添加氧化石墨烯溶液,保持在40℃和转速800r/min条件搅拌1h,并加入硫代硫酸钠,均匀搅拌15min,待硫代硫酸钠完全溶解后,加入有机酸,均匀搅拌5min,冷却至室温即可得到新型水泥助磨剂,氧化石墨烯溶液为10份氧化石墨烯水分散液和8份去离子水的混合溶液;According to the content of the proportions, two sets of comparative proportions were set up to conduct comparative experiments. They are as follows: Comparative Example 1, 35 parts of silane coupling agent, 20 parts of ethylene glycol, 22 parts of deionized water, 5 parts of catalyst, and 20 parts of sodium thiosulfate. Mix 15 parts of organic acid and 10 parts of graphene oxide. Slowly add silane coupling agent dropwise to the mixed solution of ethylene glycol and deionized water. Add 5 parts of catalyst. Keep stirring at 70°C and 1000r/min for 1 hour. Obtain silanol solution A, add graphene oxide solution to solution A, stir at 40°C and 800r/min for 1 hour, add sodium thiosulfate, and stir evenly for 15 minutes. After sodium thiosulfate is completely dissolved, add Organic acid, stir evenly for 5 minutes, and cool to room temperature to obtain a new cement grinding aid. The graphene oxide solution is a mixed solution of 10 parts graphene oxide aqueous dispersion and 8 parts deionized water;
对比例2,正硅酸乙酯40份,硅烷偶联剂35份,乙二醇20份,去离子水22份,催化剂7份,硫代硫酸钠20份和有机酸15份混合,向乙二醇和去离子水混合溶液中缓慢滴加正硅酸乙酯,保持在70℃和转速1000r/min条件搅拌1h,得到硅醇溶液A,向溶液A中缓慢滴加硅烷偶联剂,添加催化剂7份,在70℃和转速1000r/min条件搅拌2h,并加入硫代硫酸钠,均匀搅拌15min,待硫代硫酸钠完全溶解后,加入有机酸,均匀搅拌5min,冷却至室温即可得到新型水泥助磨剂。Comparative Example 2, 40 parts of ethyl orthosilicate, 35 parts of silane coupling agent, 20 parts of ethylene glycol, 22 parts of deionized water, 7 parts of catalyst, 20 parts of sodium thiosulfate and 15 parts of organic acid were mixed into ethyl Slowly add ethyl orthosilicate dropwise into the mixed solution of diol and deionized water, keep stirring at 70°C and 1000r/min for 1 hour to obtain silanol solution A, slowly add silane coupling agent to solution A, and add the catalyst 7 parts, stir for 2 hours at 70°C and 1000 r/min, add sodium thiosulfate, and stir evenly for 15 minutes. After sodium thiosulfate is completely dissolved, add organic acid, stir evenly for 5 minutes, and cool to room temperature to obtain the new product. Cement grinding aid.
将实施例一和对比例1-2所制备的助磨剂应用于水泥生产中,水泥作为对照组,对照组实验中采用粉磨物料熟料,石灰石、矿粉和石膏进行混料,混料比例依次为80:10:5:5,助磨剂掺量为0.1%,粉磨时间为30min,对比出磨后水泥的比表面积、活性以及流动度分析本发明制备的水泥助磨剂的作用效果,根据GB/T8074-2008水泥比表面积测定方法采用勃氏法测试比表面积;根据GB/T17671-1999规定测试水泥胶砂强度;根据JC/T1083-2008规定测试水泥净浆的流动性。The grinding aids prepared in Example 1 and Comparative Examples 1-2 were used in cement production. Cement was used as the control group. In the control group experiment, the grinding materials clinker, limestone, mineral powder and gypsum were used for mixing. The ratio is 80:10:5:5, the grinding aid dosage is 0.1%, and the grinding time is 30 minutes. The specific surface area, activity and fluidity of the cement after grinding are compared to analyze the effect of the cement grinding aid prepared in the present invention. For the effect, the specific surface area is tested using the Breton method according to GB/T8074-2008 cement specific surface area determination method; the cement mortar strength is tested according to GB/T17671-1999; the fluidity of cement slurry is tested according to JC/T1083-2008.
表1是本申请所有应用例的胶砂和混凝土原材料配合比:Table 1 shows the mix ratio of mortar and concrete raw materials for all application examples in this application:
表1胶砂配合比Table 1 Mixing ratio of mortar and sand
结合实施例一、对比例1-2和对照组得到的水泥性能指数如下表2所示,表2为粉磨后水泥的比表面积、抗压强度、流动性,其中Fin、F60、FL分别为水泥净浆的初始流动度、60min流动度以及流动损失度:The cement performance index obtained by combining Example 1, Comparative Examples 1-2 and the control group is shown in Table 2 below. Table 2 shows the specific surface area, compressive strength and fluidity of the cement after grinding, where Fin, F60 and FL are respectively Initial fluidity, 60min fluidity and flow loss of cement slurry:
表2水泥性能指数Table 2 Cement performance index
从上表1和2可以看出,相比对照组,实施例一比表面积均有所增加,说明本发明的助磨剂可以增加水泥的粉磨效率,增加水泥颗粒的比表面积,并且大于市面上常见的助磨剂的粉磨效果,对比例1和对比例2由于分别缺少正硅酸乙酯硅烷和氧化石墨烯,所得到的助磨剂粉磨效果不理想,甚至低于对照组,分析水泥活性可知,实施例一略微提高了水泥的早期活性,但明显增加了水泥28d强度,这说明本发明制备的助磨剂提高了粉磨效率,增大了水泥颗粒3-30μm之间的比例,因此增加了水泥活性,提高了水泥28d强度,水泥净浆试验中采取的水灰比为0.29,减水剂掺量为0.8%,对比净浆流动性发现,实施例一明显提高了净浆流动性,改善了与减水剂的相容性,而缺少正硅酸乙酯硅烷和氧化石墨烯的对比例1和对比例2发生明显泌水,与减水剂不能很好相容。As can be seen from Tables 1 and 2 above, compared with the control group, the specific surface area of Example 1 has increased, indicating that the grinding aid of the present invention can increase the grinding efficiency of cement, increase the specific surface area of cement particles, and is larger than that on the market. The grinding effect of common grinding aids in Comparative Example 1 and Comparative Example 2 is due to the lack of ethyl orthosilicate silane and graphene oxide respectively. The grinding effect of the obtained grinding aids is not ideal, even lower than that of the control group. Analysis of cement activity shows that Example 1 slightly improved the early activity of cement, but significantly increased the 28d strength of cement. This shows that the grinding aid prepared by the present invention improves the grinding efficiency and increases the density of cement particles between 3-30 μm. proportion, thus increasing the cement activity and improving the 28d strength of the cement. The water-cement ratio adopted in the cement slurry test was 0.29, and the water-reducing agent content was 0.8%. Comparing the fluidity of the slurry, it was found that Example 1 significantly improved the net slurry. The fluidity of the slurry was improved, and the compatibility with the water-reducing agent was improved. However, Comparative Examples 1 and 2, which lacked tetraethyl orthosilicate silane and graphene oxide, had obvious bleeding and were not well compatible with the water-reducing agent.
具体实施例二:Specific embodiment two:
正硅酸乙酯40份,硅烷偶联剂26份,乙二醇20份,去离子水25份,催化剂7份混合,氧化石墨烯10份,硫代硫酸钠20份和有机酸15份向乙二醇和去离子水混合溶液中缓慢滴加正硅酸乙酯,保持在70℃和转速1000r/min条件搅拌1h,得到纳米SiO2溶胶溶液A,向溶液A中缓慢滴加硅烷偶联剂,添加催化剂5份,在60℃和转速1100r/min条件搅拌2h,得到纳米SiO2溶胶的硅醇溶液B,向溶液B中添加氧化石墨烯溶液,保持在40℃和转速900r/min条件搅拌1h,并加入硫代硫酸钠,均匀搅拌15min,待硫代硫酸钠完全溶解后,加入有机酸,均匀搅拌5min,冷却至室温即可得到新型水泥助磨剂,氧化石墨烯溶液为10份氧化石墨烯水分散液和8份去离子水的混合溶液。Mix 40 parts of ethyl orthosilicate, 26 parts of silane coupling agent, 20 parts of ethylene glycol, 25 parts of deionized water, 7 parts of catalyst, 10 parts of graphene oxide, 20 parts of sodium thiosulfate and 15 parts of organic acid. Slowly add ethyl orthosilicate dropwise into the mixed solution of ethylene glycol and deionized water, keep stirring at 70°C and 1000r/min for 1 hour, to obtain nano-SiO2 sol solution A, slowly add silane coupling agent to solution A, Add 5 parts of catalyst and stir for 2 hours at 60°C and 1100r/min to obtain silanol solution B of nano-SiO2 sol. Add graphene oxide solution to solution B and stir for 1 hour at 40°C and 900r/min. Add sodium thiosulfate and stir evenly for 15 minutes. After the sodium thiosulfate is completely dissolved, add organic acid and stir evenly for 5 minutes. Cool to room temperature to obtain a new cement grinding aid. The graphene oxide solution is 10 parts of graphene oxide. A mixed solution of aqueous dispersion and 8 parts of deionized water.
将实施例二和对比例1-2所制备的助磨剂应用于水泥生产中,水泥作为对照组,对照组实验中采用粉磨物料熟料,石灰石、矿粉和石膏进行混料,混料比例依次为80:10:5:5,助磨剂掺量为0.1%,粉磨时间为30min,对比出磨后水泥的比表面积、活性以及流动度分析本发明制备的水泥助磨剂的作用效果,根据GB/T8074-2008水泥比表面积测定方法采用勃氏法测试比表面积;根据GB/T17671-1999规定测试水泥胶砂强度;根据JC/T1083-2008规定测试水泥净浆的流动性。The grinding aids prepared in Example 2 and Comparative Examples 1-2 were used in cement production. Cement was used as the control group. In the control group experiment, the grinding materials clinker, limestone, mineral powder and gypsum were used for mixing. The ratio is 80:10:5:5, the grinding aid dosage is 0.1%, and the grinding time is 30 minutes. The specific surface area, activity and fluidity of the cement after grinding are compared to analyze the effect of the cement grinding aid prepared in the present invention. For the effect, the specific surface area is tested using the Breton method according to GB/T8074-2008 cement specific surface area determination method; the cement mortar strength is tested according to GB/T17671-1999; the fluidity of cement slurry is tested according to JC/T1083-2008.
结合实施例二、对比例1-2和对照组得到的水泥性能指数如下表3所示,表3为粉磨后水泥的比表面积、抗压强度、流动性,其中Fin、F60、FL分别为水泥净浆的初始流动度、60min流动度以及流动损失度:The cement performance index obtained by combining Example 2, Comparative Examples 1-2 and the control group is shown in Table 3 below. Table 3 shows the specific surface area, compressive strength and fluidity of the cement after grinding, where Fin, F60 and FL are respectively Initial fluidity, 60min fluidity and flow loss of cement slurry:
表3水泥性能指数Table 3 Cement performance index
从上表1和3可以看出,相比对照组,实施例二比表面积均有所增加,说明本发明的助磨剂可以增加水泥的粉磨效率,增加水泥颗粒的比表面积,并且大于市面上常见的助磨剂的粉磨效果,对比例1和对比例2由于分别缺少正硅酸乙酯硅烷和氧化石墨烯,所得到的助磨剂粉磨效果不理想,甚至低于对照组,分析水泥活性可知,实施例二略微提高了水泥的早期活性,但明显增加了水泥28d强度,这说明本发明制备的助磨剂提高了粉磨效率,增大了水泥颗粒3-30μm之间的比例,因此增加了水泥活性,提高了水泥28d强度,水泥净浆试验中采取的水灰比为0.29,减水剂掺量为0.8%,对比净浆流动性发现,实施例二明显提高了净浆流动性,改善了与减水剂的相容性,而缺少正硅酸乙酯硅烷和氧化石墨烯的对比例1和对比例2发生明显泌水,与减水剂不能很好相容。As can be seen from Tables 1 and 3 above, compared with the control group, the specific surface area of Example 2 has increased, indicating that the grinding aid of the present invention can increase the grinding efficiency of cement, increase the specific surface area of cement particles, and is larger than that on the market. The grinding effect of common grinding aids in Comparative Example 1 and Comparative Example 2 is due to the lack of ethyl orthosilicate silane and graphene oxide respectively. The grinding effect of the obtained grinding aids is not ideal, even lower than that of the control group. Analysis of cement activity shows that Example 2 slightly improved the early activity of cement, but significantly increased the 28d strength of cement. This shows that the grinding aid prepared by the present invention improves the grinding efficiency and increases the density of cement particles between 3-30 μm. proportion, thus increasing the cement activity and improving the 28d strength of the cement. The water-cement ratio adopted in the cement slurry test was 0.29, and the water-reducing agent content was 0.8%. Comparing the fluidity of the slurry, it was found that Example 2 significantly improved the net slurry. The fluidity of the slurry was improved, and the compatibility with the water-reducing agent was improved. However, Comparative Examples 1 and 2, which lacked tetraethyl orthosilicate silane and graphene oxide, had obvious bleeding and were not well compatible with the water-reducing agent.
具体实施例三:Specific embodiment three:
正硅酸乙酯32份,硅烷偶联剂35份,乙二醇15份,去离子水22份,催化剂7份混合,氧化石墨烯8份,硫代硫酸钠20份和有机酸15份向乙二醇和去离子水混合溶液中缓慢滴加正硅酸乙酯,保持在60℃和转速900r/min条件搅拌3h,得到纳米SiO2溶胶溶液A,向溶液A中缓慢滴加硅烷偶联剂,添加催化剂5份,在70℃和转速1000r/min条件搅拌2h,得到纳米SiO2溶胶的硅醇溶液B,向溶液B中添加氧化石墨烯溶液,保持在50℃和转速800r/min条件搅拌1h,并加入硫代硫酸钠,均匀搅拌15min,待硫代硫酸钠完全溶解后,加入有机酸,均匀搅拌5min,冷却至室温即可得到新型水泥助磨剂,氧化石墨烯溶液为8份氧化石墨烯水分散液和10份去离子水的混合溶液。32 parts of ethyl orthosilicate, 35 parts of silane coupling agent, 15 parts of ethylene glycol, 22 parts of deionized water, 7 parts of catalyst, 8 parts of graphene oxide, 20 parts of sodium thiosulfate and 15 parts of organic acid. Slowly add ethyl orthosilicate dropwise into the mixed solution of ethylene glycol and deionized water, keep stirring at 60°C and 900r/min for 3 hours, and obtain nano-SiO2 sol solution A. Add the silane coupling agent slowly and dropwise into solution A. Add 5 parts of catalyst and stir for 2 hours at 70°C and 1000r/min to obtain silanol solution B of nano-SiO2 sol. Add graphene oxide solution to solution B and stir for 1 hour at 50°C and 800r/min. Add sodium thiosulfate and stir evenly for 15 minutes. After the sodium thiosulfate is completely dissolved, add organic acid and stir evenly for 5 minutes. Cool to room temperature to obtain a new cement grinding aid. The graphene oxide solution is 8 parts of graphene oxide. A mixed solution of aqueous dispersion and 10 parts of deionized water.
将实施例三和对比例1-2所制备的助磨剂应用于水泥生产中,水泥作为对照组,对照组实验中采用粉磨物料熟料,石灰石、矿粉和石膏进行混料,混料比例依次为80:10:5:5,助磨剂掺量为0.1%,粉磨时间为30min,对比出磨后水泥的比表面积、活性以及流动度分析本发明制备的水泥助磨剂的作用效果,根据GB/T8074-2008水泥比表面积测定方法采用勃氏法测试比表面积;根据GB/T17671-1999规定测试水泥胶砂强度;根据JC/T1083-2008规定测试水泥净浆的流动性。The grinding aids prepared in Example 3 and Comparative Examples 1-2 were used in cement production. Cement was used as the control group. In the control group experiment, the grinding materials clinker, limestone, mineral powder and gypsum were used for mixing. The ratio is 80:10:5:5, the grinding aid dosage is 0.1%, and the grinding time is 30 minutes. The specific surface area, activity and fluidity of the cement after grinding are compared to analyze the effect of the cement grinding aid prepared in the present invention. For the effect, the specific surface area is tested using the Breton method according to GB/T8074-2008 cement specific surface area determination method; the cement mortar strength is tested according to GB/T17671-1999; the fluidity of cement slurry is tested according to JC/T1083-2008.
结合实施例三、对比例1-2和对照组得到的水泥性能指数如下表4所示,表4为粉磨后水泥的比表面积、抗压强度、流动性,其中Fin、F60、FL分别为水泥净浆的初始流动度、60min流动度以及流动损失度:The cement performance index obtained by combining Example 3, Comparative Examples 1-2 and the control group is shown in Table 4 below. Table 4 shows the specific surface area, compressive strength and fluidity of the cement after grinding, where Fin, F60 and FL are respectively Initial fluidity, 60min fluidity and flow loss of cement slurry:
表4水泥性能指数Table 4 Cement performance index
从上表1和4可以看出,相比对照组,实施例四比表面积均有所增加,说明本发明的助磨剂可以增加水泥的粉磨效率,增加水泥颗粒的比表面积,并且大于市面上常见的助磨剂的粉磨效果,对比例1和对比例2由于分别缺少正硅酸乙酯硅烷和氧化石墨烯,所得到的助磨剂粉磨效果不理想,甚至低于对照组,分析水泥活性可知,实施例四略微提高了水泥的早期活性,但明显增加了水泥28d强度,这说明本发明制备的助磨剂提高了粉磨效率,增大了水泥颗粒3-30μm之间的比例,因此增加了水泥活性,提高了水泥28d强度,水泥净浆试验中采取的水灰比为0.29,减水剂掺量为0.8%,对比净浆流动性发现,实施例三明显提高了净浆流动性,改善了与减水剂的相容性,而缺少正硅酸乙酯硅烷和氧化石墨烯的对比例1和对比例2发生明显泌水,与减水剂不能很好相容。As can be seen from Tables 1 and 4 above, compared with the control group, the specific surface area of Example 4 has increased, indicating that the grinding aid of the present invention can increase the grinding efficiency of cement, increase the specific surface area of cement particles, and is larger than that on the market. The grinding effect of common grinding aids in Comparative Example 1 and Comparative Example 2 is due to the lack of ethyl orthosilicate silane and graphene oxide respectively. The grinding effect of the obtained grinding aids is not ideal, even lower than that of the control group. Analysis of cement activity shows that Example 4 slightly improved the early activity of cement, but significantly increased the 28d strength of cement. This shows that the grinding aid prepared by the present invention improves the grinding efficiency and increases the density of cement particles between 3-30 μm. proportion, thus increasing cement activity and improving cement 28d strength. The water-cement ratio adopted in the cement slurry test was 0.29, and the water-reducing agent content was 0.8%. Comparing the fluidity of the slurry, it was found that Example 3 significantly improved the net slurry fluidity. The fluidity of the slurry was improved, and the compatibility with the water-reducing agent was improved. However, Comparative Examples 1 and 2, which lacked tetraethyl orthosilicate silane and graphene oxide, had obvious bleeding and were not well compatible with the water-reducing agent.
综上所示,结合实施例一、二、三可知,本发明中采用硅烷偶联剂、正硅酸乙酯硅烷和氧化石墨烯为主要原料制成的水泥助磨剂明显提高了粉磨效率,提高了水泥活性,并且其流动性明显改善,与减水剂有很好的相容性,避免了三乙醇胺与减水剂不适应的缺陷,与减水剂有很好的适应性,制备方法简单,原材料容易获得,价格低廉,具有广阔的发展前景。In summary, combined with Examples 1, 2 and 3, it can be seen that the cement grinding aid made of silane coupling agent, ethyl orthosilicate silane and graphene oxide as main raw materials in the present invention significantly improves the grinding efficiency. , improves the activity of cement, and its fluidity is significantly improved, has good compatibility with water-reducing agents, avoids the defect of triethanolamine being incompatible with water-reducing agents, and has good adaptability with water-reducing agents, preparation The method is simple, the raw materials are easy to obtain, the price is low, and it has broad development prospects.
具体实施例四Specific embodiment four
如图1所示,针对助磨剂中有机酸一般选择巯基乙酸或巯基丙酸进行使用,首先,使在溶液状态下,降铬剂中的有机酸中的有机酸可与水泥中的可溶性六价铬发生氧化还原反应,使六价铬被还原成无毒害性的三价铬,化学反应式为:As shown in Figure 1, thioglycolic acid or mercaptopropionic acid is generally used as the organic acid in the grinding aid. First, in the solution state, the organic acid in the chromium reducing agent can interact with the soluble six The oxidation-reduction reaction of valent chromium causes hexavalent chromium to be reduced to non-toxic trivalent chromium. The chemical reaction formula is:
6HSR+2Cr6+=3RS-SR+6H++2Cr3+ 6HSR+2Cr 6+ =3RS-SR+6H + +2Cr 3+
其次,硫代硫酸钠作为降铬助剂协同主剂降铬,化学反应式为:Secondly, sodium thiosulfate is used as a chromium reduction additive to synergize with the main agent to reduce chromium. The chemical reaction formula is:
在溶液状态下,硫代硫酸钠与水泥中可溶性六价铬发生氧化还原反应,硫代硫酸根离子被氧化成硫酸根离子,六价铬被还原成无毒害性的三价铬。In the solution state, sodium thiosulfate undergoes a redox reaction with soluble hexavalent chromium in cement, thiosulfate ions are oxidized to sulfate ions, and hexavalent chromium is reduced to non-toxic trivalent chromium.
测试时为保障对比的一致性,本申请所用的水泥助磨剂配方,均采用具体实施例二中的助磨剂配方,采用的水泥为P.O42.5海螺水泥,各项性能指标见表5:In order to ensure the consistency of the comparison during the test, the cement grinding aid formula used in this application adopts the grinding aid formula in Specific Embodiment 2. The cement used is P.O42.5 conch cement. The various performance indicators are shown in the table. 5:
表5水泥性能指标Table 5 Cement performance indicators
采用的测试方法如下表6所示:The test methods adopted are shown in Table 6 below:
表6水泥性能测试方法Table 6 Cement performance test methods
针对本申请的助磨剂与现有的硫酸亚铁助磨剂、悬浮液助磨剂进行对比实验,对水泥的性能和降铬效果进行测试,其中,将本申请制备的有机酸助磨剂标记为SA,常规助磨剂标记为SB,硫酸亚铁助磨剂标记为SC,悬浮液助磨剂标记为SD;A comparative experiment was conducted between the grinding aid of the present application and the existing ferrous sulfate grinding aid and suspension grinding aid to test the performance and chromium reduction effect of cement. Among them, the organic acid grinding aid prepared by the present application was used It is marked as S A , the conventional grinding aid is marked as SB , the ferrous sulfate grinding aid is marked as SC , and the suspension grinding aid is marked as SD ;
将制备得到的SA及SB中分别以掺量0.1%掺入P.O42.5水泥原料中检测比表面积、细度和抗压强度,结果如表9所示;The prepared S A and S B were respectively mixed into the P.O42.5 cement raw material at a dosage of 0.1% to detect the specific surface area, fineness and compressive strength. The results are shown in Table 9;
将制备得到的SA及SB中以掺量1.5%掺入P.O42.5水泥原料中检测胶砂扩展度,结果如表7所示。The prepared S A and S B were mixed into the P.O42.5 cement raw material at a dosage of 1.5% to detect the mortar expansion. The results are shown in Table 7.
将制备得到的SA及SC、SD分别以掺量0.1%掺入P.O42.5水泥原料中,以空白水泥进行对照试验,在温度为25℃时比较样品在不同时期的降铬效果,然后设置不同的温度梯度80℃、100℃、120℃、140℃,观察样品在不同温度条件下的降铬效果,结果如表8所示。The prepared S A , SC , and SD were added into the P.O42.5 cement raw material at a dosage of 0.1% respectively, and a control test was conducted with blank cement to compare the chromium reduction of the samples in different periods at a temperature of 25°C. Effect, and then set different temperature gradients of 80°C, 100°C, 120°C, and 140°C to observe the chromium reduction effect of the sample under different temperature conditions. The results are shown in Table 8.
表7掺加不同磨剂的水泥性能测试结果Table 7 Performance test results of cement mixed with different abrasives
由表7可以看出,与水泥行业常用的降铬型助磨剂相比,本文所制备的有机酸类复合型降铬水泥助磨剂加入到空白水泥后,水泥性能、抗压强度及水泥适应性均明显提高。It can be seen from Table 7 that compared with the chromium-reducing grinding aids commonly used in the cement industry, after the organic acid composite chromium-reducing cement grinding aid prepared in this article is added to the blank cement, the cement performance, compressive strength and cement The adaptability is significantly improved.
表8不同助磨剂降铬效果测试Table 8 Test of chromium reduction effect of different grinding aids
经过实验可知,所制备的有机酸类复合型降铬水泥助磨剂、硫酸亚铁助磨剂、悬浮液助磨剂在助磨剂掺量为0.1%时,新制得的有机酸类复合型降铬水泥助磨剂、硫酸亚铁助磨剂、悬浮液助磨剂初始降铬效果相当,均达到40%以上,在放置30d、60d、90d后,有机酸类复合型降铬水泥助磨剂的降铬效果无较大的变化,而硫酸亚铁助磨剂、悬浮液助磨剂的降铬效果出现明显的降低,温度为25℃时各个助磨剂初始降铬效果相当,当温度条件变化为80℃、100℃、120℃、140℃时,有机酸类复合型降铬水泥助磨剂降铬效果无明显变化,表明其受温度影响较小,而硫酸亚铁助磨剂、悬浮液助磨剂因受温度影响降铬效果明显变差,说明有机酸类复合型降铬水泥助磨剂具备抗氧化性强,适合长期存放,耐高温性能优异,能很好地适应水泥工况温度的变化的优点。Through experiments, it can be seen that when the prepared organic acid composite chromium-reducing cement grinding aid, ferrous sulfate grinding aid, and suspension grinding aid are 0.1%, the newly prepared organic acid composite type Chromium-reducing cement grinding aids, ferrous sulfate grinding aids, and suspension grinding aids have similar initial chromium reduction effects, all reaching more than 40%. After being left for 30d, 60d, and 90d, the organic acid compound chromium-reducing cement grinding aids There is no major change in the chromium reducing effect of the grinding aid, but the chromium reducing effect of the ferrous sulfate grinding aid and suspension grinding aid is significantly reduced. When the temperature is 25°C, the initial chromium reducing effect of each grinding aid is equivalent. When the temperature When the conditions change to 80°C, 100°C, 120°C, and 140°C, the chromium reducing effect of the organic acid composite chromium-reducing cement grinding aid does not change significantly, indicating that it is less affected by temperature, while the ferrous sulfate grinding aid, The chromium-reducing effect of the suspension grinding aid becomes significantly worse due to the influence of temperature, indicating that the organic acid compound chromium-reducing cement grinding aid has strong oxidation resistance, is suitable for long-term storage, has excellent high-temperature resistance, and can be well adapted to the cement industry. advantages of temperature changes.
综上所述,本申请中在水泥助磨剂中的配比中加入有机酸和硫代硫酸钠进行与水泥混合使用时的内部六价铬的降低氧化,以有机酸作为降铬主剂,硫代硫酸钠作为降铬助剂,二者协同降铬,有机酸的加入有效改善了硫代硫酸钠单独作为降铬剂的高温敏感性,二者协同下达到最佳降铬效果,将六价铬还原成为无毒无害的三价铬,不仅具有常规助磨剂的优良助磨效果,而且由于加入了有机酸,有机酸提高了助磨剂的耐高温性能和抗氧化性能,能够长时间保存,避免了因存放过程中被氧气氧化而影响降铬效果。To sum up, in this application, organic acid and sodium thiosulfate are added to the proportion of cement grinding aid to reduce the oxidation of internal hexavalent chromium when mixed with cement, and organic acid is used as the main chromium reducing agent. Sodium thiosulfate is used as a chromium reducing agent. The two work together to reduce chromium. The addition of organic acid effectively improves the high temperature sensitivity of sodium thiosulfate as a chromium reducing agent alone. The two work together to achieve the best chromium reducing effect. The six The valent chromium is reduced to non-toxic and harmless trivalent chromium, which not only has the excellent grinding aid effect of conventional grinding aids, but also has the added organic acid, which improves the high temperature resistance and oxidation resistance of the grinding aid, and can be used for a long time. Long-term storage avoids oxidation by oxygen during storage and affects the chromium reduction effect.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个引用结构”限定的要素,并不排除在包括要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or operations are mutually exclusive. any such actual relationship or sequence exists between them. Furthermore, the terms "comprises," "comprises," or any other variations thereof are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that includes a list of elements includes not only those elements, but also those not expressly listed other elements, or elements inherent to the process, method, article or equipment. Without further limitation, an element defined by the statement "includes a reference structure" does not exclude the presence of additional identical elements in the process, method, article, or device that includes the element.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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