CN117447421A - Synthesis method of 3, 7-bis- (dimethylamino) -phenothiazine - Google Patents
Synthesis method of 3, 7-bis- (dimethylamino) -phenothiazine Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明涉及精细化工合成技术领域,具体涉及一种3,7-双-(二甲胺基)-吩噻嗪的合成方法。The invention relates to the technical field of fine chemical synthesis, and specifically relates to a synthesis method of 3,7-bis-(dimethylamino)-phenothiazine.
背景技术Background technique
3,7-双-(二甲胺基)-吩噻嗪可用于合成化合物亚甲基蓝。亚甲基蓝,化学名为3,7-双(二甲氨基)吩噻嗪-5-鎓氯化物,被广泛应用于化学指示剂、染料、生物染色剂和药物等方面。中国专利CN200610201306.9报道的有关于亚甲基蓝的合成,其主要是以N,N-二甲基对苯二胺作为原料,然后经二氧化锰氧化,硫代硫酸钠取代,得到2-氨基-5-二甲氨基苯基硫代磺酸,再与N,N-二甲基苯胺缩合,经二氧化锰和硫酸铜氧化环合,从而得到亚甲蓝氯化锌盐,最后用碳酸钠中和得到亚甲基蓝。中国专利CN1970548A报道的有关于亚甲基蓝的合成,是以N,N-二甲基对苯二胺盐酸盐作为原料,经重铬酸钠氧化,硫代硫酸钠取代,得到2-氨基-5-二甲氨基苯基硫代磺酸,然后再与N,N-二甲基对苯二胺缩合,经二氧化锰氧化环合,在氯化锌存在的条件下得到亚甲蓝氯化锌盐,最后再用碳酸钠中和得到亚甲蓝。可以看出现有的亚甲基蓝合成方法其合成步骤长,操作繁琐,并且会形成大量的含铬、锰的废液,不利于工业化生产。3,7-Bis-(dimethylamino)-phenothiazine can be used to synthesize the compound methylene blue. Methylene blue, chemically named 3,7-bis(dimethylamino)phenothiazin-5-onium chloride, is widely used in chemical indicators, dyes, biological stains and drugs. Chinese patent CN200610201306.9 reports on the synthesis of methylene blue, which mainly uses N,N-dimethyl-p-phenylenediamine as raw material, and then oxidizes it with manganese dioxide and replaces it with sodium thiosulfate to obtain 2-amino-5 -Dimethylaminophenyl thiosulfonic acid, and then condensed with N,N-dimethylaniline, oxidized and cyclized by manganese dioxide and copper sulfate to obtain methylene blue zinc chloride salt, and finally neutralized with sodium carbonate Methylene blue is obtained. Chinese patent CN1970548A reports on the synthesis of methylene blue, which uses N,N-dimethyl-p-phenylenediamine hydrochloride as raw material, oxidizes it with sodium dichromate, and replaces it with sodium thiosulfate to obtain 2-amino-5- Dimethylaminophenyl thiosulfonic acid is then condensed with N,N-dimethyl-p-phenylenediamine, and oxidized and cyclized by manganese dioxide to obtain methylene blue zinc chloride salt in the presence of zinc chloride. , and finally neutralized with sodium carbonate to obtain methylene blue. It can be seen that the existing methylene blue synthesis method has long synthesis steps, cumbersome operations, and will form a large amount of waste liquid containing chromium and manganese, which is not conducive to industrial production.
而以3,7-双-(二甲胺基)-吩噻嗪作为原料来合成亚甲基蓝,其合成过程较为简单,在盐酸存在的条件下经三氯化铁氧化,即可得到亚甲基蓝,其合成过程如下所示:Using 3,7-bis-(dimethylamino)-phenothiazine as the raw material to synthesize methylene blue, the synthesis process is relatively simple. Methylene blue can be obtained by oxidizing ferric chloride in the presence of hydrochloric acid. Its synthesis The process is as follows:
虽然,此亚甲基蓝合成方法的步骤短,操作简单,且避免了重金属废液的产生,但是对于中间体3,7-双-(二甲胺基)-吩噻嗪的合成是该工艺路线的关键环节,而关于3,7-双-(二甲胺基)-吩噻嗪的简便制备方法鲜有文献报道。Although this methylene blue synthesis method has short steps, simple operation, and avoids the generation of heavy metal waste liquid, the synthesis of the intermediate 3,7-bis-(dimethylamino)-phenothiazine is the key to this process route. However, there are few literature reports on the simple preparation method of 3,7-bis-(dimethylamino)-phenothiazine.
发明内容Contents of the invention
本发明的目的在于:提供一种工艺简单的3,7-双-(二甲胺基)-吩噻嗪的合成方法,并将合成所得3,7-双-(二甲胺基)-吩噻嗪用作为关键中间体来合成亚甲基蓝,解决了现有技术中亚甲基蓝合成工艺复杂、收率低、重金属污染以及不利于工业化生产等缺陷。The object of the present invention is to provide a simple synthesis method of 3,7-bis-(dimethylamino)-phenothiazine, and to synthesize the obtained 3,7-bis-(dimethylamino)-phenothiazine. Thiazide is used as a key intermediate to synthesize methylene blue, which solves the shortcomings of the existing technology such as complicated methylene blue synthesis process, low yield, heavy metal pollution, and unfavorable industrial production.
本发明是通过如下技术方案实现的:The present invention is achieved through the following technical solutions:
一种3,7-双-(二甲胺基)-吩噻嗪的合成方法,其特征在于,该方法包括如下步骤:A method for synthesizing 3,7-bis-(dimethylamino)-phenothiazine, which is characterized in that the method includes the following steps:
S1、在纳米铜铝催化剂存在的条件下,以3,7-二硝基-10H-吩噻嗪为起始原料于含有多聚甲醛和碱的溶剂中进行一步反应;S1. In the presence of nano-copper and aluminum catalysts, use 3,7-dinitro-10H-phenothiazine as the starting material to perform a one-step reaction in a solvent containing paraformaldehyde and alkali;
S2、反应后除去溶剂,析晶,过滤,烘干,制得3,7-双-(二甲胺基)-吩噻嗪。S2. After the reaction, the solvent is removed, crystallized, filtered, and dried to prepare 3,7-bis-(dimethylamino)-phenothiazine.
本发明的方法以3,7-二硝基-10H-吩噻嗪作为起始原料,在纳米铜铝催化剂存在下,利用3,7-二硝基-10H-吩噻嗪和多聚甲醛一步法N-甲基化反应合成3,7-双-(二甲胺基)-吩噻嗪。The method of the present invention uses 3,7-dinitro-10H-phenothiazine as a starting material, and uses 3,7-dinitro-10H-phenothiazine and paraformaldehyde in one step in the presence of a nanometer copper-aluminum catalyst. 3,7-Bis-(dimethylamino)-phenothiazine was synthesized by N-methylation reaction.
具体的,本发明合成3,7-双-(二甲胺基)-吩噻嗪的过程如下:Specifically, the process of synthesizing 3,7-bis-(dimethylamino)-phenothiazine in the present invention is as follows:
进一步的,一种3,7-双-(二甲胺基)-吩噻嗪的合成方法:步骤S1中所述多聚甲醛的聚合度为10~20。优选聚合度为12。Further, a method for synthesizing 3,7-bis-(dimethylamino)-phenothiazine: the degree of polymerization of paraformaldehyde described in step S1 is 10 to 20. A degree of polymerization of 12 is preferred.
进一步的,一种3,7-双-(二甲胺基)-吩噻嗪的合成方法:步骤S1中所述的碱选自碳酸钠或碳酸钾。Further, a synthesis method of 3,7-bis-(dimethylamino)-phenothiazine: the base described in step S1 is selected from sodium carbonate or potassium carbonate.
进一步的,一种3,7-双-(二甲胺基)-吩噻嗪的合成方法:步骤S1中所述3,7-二硝基-10H-吩噻嗪、多聚甲醛与碱之间的摩尔比为1:(5~20):(0.3~3.0)。Further, a synthesis method of 3,7-bis-(dimethylamino)-phenothiazine: the combination of 3,7-dinitro-10H-phenothiazine, paraformaldehyde and alkali described in step S1 The molar ratio between them is 1: (5~20): (0.3~3.0).
进一步的,一种3,7-双-(二甲胺基)-吩噻嗪的合成方法:步骤S1中所述的溶剂为N,N-二甲基甲酰胺和水的混合物,其中水与N,N-二甲基甲酰胺的体积比为1:(10~20)。Further, a synthesis method of 3,7-bis-(dimethylamino)-phenothiazine: the solvent described in step S1 is a mixture of N,N-dimethylformamide and water, wherein water and The volume ratio of N,N-dimethylformamide is 1: (10~20).
进一步的,一种3,7-双-(二甲胺基)-吩噻嗪的合成方法:步骤S1中所述的反应温度为70~150℃,反应时间为4~12小时。Further, a synthesis method of 3,7-bis-(dimethylamino)-phenothiazine: the reaction temperature described in step S1 is 70-150°C, and the reaction time is 4-12 hours.
进一步的,一种3,7-双-(二甲胺基)-吩噻嗪的合成方法:步骤S2、反应后减压蒸馏除去溶剂,然后加入二氯甲烷或甲醇搅拌析晶,接着过滤,烘干,从而制得3,7-双-(二甲胺基)-吩噻嗪。Further, a synthesis method of 3,7-bis-(dimethylamino)-phenothiazine: step S2, after the reaction, the solvent is distilled under reduced pressure, then dichloromethane or methanol is added to stir and crystallize, and then filtered, Dry to prepare 3,7-bis-(dimethylamino)-phenothiazine.
进一步的,一种3,7-双-(二甲胺基)-吩噻嗪的合成方法:步骤S1中所述纳米铜铝催化剂的制备方法,包括如下步骤:Further, a synthesis method of 3,7-bis-(dimethylamino)-phenothiazine: the preparation method of the nanometer copper-aluminum catalyst described in step S1 includes the following steps:
(1)将硝酸铜、硝酸铝溶于去离子水中,然后加入沉淀剂,搅拌均匀,进行水热反应;(1) Dissolve copper nitrate and aluminum nitrate in deionized water, then add precipitant, stir evenly, and perform hydrothermal reaction;
(2)反应后,冷却,抽滤,洗涤,烘干,在H2/N2气氛下高温还原,制得纳米铜铝催化剂。(2) After the reaction, cool, filter, wash, dry, and reduce at high temperature under H 2 /N 2 atmosphere to prepare nano-copper and aluminum catalysts.
更进一步的,一种3,7-双-(二甲胺基)-吩噻嗪的合成方法:所述纳米铜铝催化剂的制备方法:步骤(1)按摩尔比(2~3):1,将硝酸铜、硝酸铝溶于去离子水中,然后加入尿素作为沉淀剂,搅拌均匀,在100~110℃下水热反应6~12小时。Furthermore, a synthesis method of 3,7-bis-(dimethylamino)-phenothiazine: the preparation method of the nano-copper-aluminum catalyst: step (1) molar ratio (2-3): 1 , dissolve copper nitrate and aluminum nitrate in deionized water, then add urea as a precipitant, stir evenly, and perform a hydrothermal reaction at 100 to 110°C for 6 to 12 hours.
更进一步的,一种3,7-双-(二甲胺基)-吩噻嗪的合成方法:所述纳米铜铝催化剂的制备方法:步骤(2)反应后,冷却至室温,抽滤,洗涤至中性,然后在60~80℃下烘干,接着在H2/N2气氛下300~400℃还原3~6小时,制得纳米铜铝催化剂。Furthermore, a synthesis method of 3,7-bis-(dimethylamino)-phenothiazine: the preparation method of the nano-copper aluminum catalyst: after the reaction in step (2), cool to room temperature, suction filtration, Wash until neutral, then dry at 60-80°C, and then reduce at 300-400°C for 3-6 hours in an H 2 /N 2 atmosphere to prepare a nano-copper-aluminum catalyst.
本发明的有益效果:Beneficial effects of the present invention:
(1)本发明提供的合成方法采用纳米铜铝催化剂,以3,7-二硝基-10H-吩噻嗪为起始原料,经一步法氨甲基化合成了用于制备亚甲基蓝的关键中间体3,7-双-(二甲胺基)-吩噻嗪,该中间体大大简化了亚甲基蓝的合成工艺,避免了重金属废液的产生,可以避免原有亚甲基蓝的合成工艺复杂,重金属污染严重等问题;同时本发明合成该中间体的反应条件温和,反应时间短,操作简单,收率高,适于工业化生产。(1) The synthesis method provided by the invention uses nano-copper aluminum catalyst, uses 3,7-dinitro-10H-phenothiazine as the starting material, and synthesizes the key intermediate for preparing methylene blue through one-step aminomethylation. 3,7-Bis-(dimethylamino)-phenothiazine, this intermediate greatly simplifies the synthesis process of methylene blue, avoids the generation of heavy metal waste liquid, and can avoid the original methylene blue synthesis process complexity and serious heavy metal pollution and other problems; at the same time, the reaction conditions for synthesizing the intermediate in the present invention are mild, the reaction time is short, the operation is simple, the yield is high, and it is suitable for industrial production.
(2)本发明的合成方法以纳米铜铝催化剂替代传统芳硝基化合物还原、甲基化反应常用的贵金属催化剂,使得生产成本更低;本发明的方法以多聚甲醛为甲基化试剂,替代了一般常用的卤甲烷、硫酸二甲酯等有毒甲基化试剂,并且多聚甲醛在纳米铜铝催化剂下可分解产氢,完成还原过程,避免了氢气的使用,操作更简单安全。(2) The synthesis method of the present invention uses nano-copper and aluminum catalysts to replace the precious metal catalysts commonly used in traditional aromatic nitro compound reduction and methylation reactions, resulting in lower production costs; the method of the present invention uses paraformaldehyde as the methylation reagent, It replaces commonly used toxic methylation reagents such as methyl halides and dimethyl sulfate, and paraformaldehyde can be decomposed to produce hydrogen under the nano-copper and aluminum catalyst to complete the reduction process, avoiding the use of hydrogen, making the operation simpler and safer.
(3)本发明以尿素作为沉淀剂、采用水热反应法制备的纳米铜铝催化剂活性组分高度分散、组分间相互作用强、热稳定性良好,在N-甲基化反应中表现出良好的催化活性和稳定性,使得3,7-双-(二甲胺基)-吩噻嗪的收率可以达到90%以上。(3) The active components of the nano-copper-aluminum catalyst prepared by the present invention using urea as a precipitant and a hydrothermal reaction method are highly dispersed, have strong interaction between components, and have good thermal stability, and exhibit excellent performance in N-methylation reactions. Good catalytic activity and stability enable the yield of 3,7-bis-(dimethylamino)-phenothiazine to reach more than 90%.
具体实施方式Detailed ways
下面将结合具体实施例,对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solution of the present invention will be described clearly and completely below with reference to specific embodiments. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application or uses. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present invention.
实施例1Example 1
一种3,7-双-(二甲胺基)-吩噻嗪的合成方法,包括如下步骤:A synthesis method of 3,7-bis-(dimethylamino)-phenothiazine, including the following steps:
S1、在高压反应釜中依次加入4.0g的纳米铜铝催化剂、0.2mol的3,7-二硝基-10H-吩噻嗪(约58.0g)、1.0mol的多聚甲醛、0.1mol的碳酸钠、300.0ml的N,N-二甲基甲酰胺(DMF)和30.0ml的水,搅拌下升温至90℃反应6小时;S1. Add 4.0g of nano-copper aluminum catalyst, 0.2mol of 3,7-dinitro-10H-phenothiazine (about 58.0g), 1.0mol of paraformaldehyde, and 0.1mol of carbonic acid into the high-pressure reaction kettle. Sodium, 300.0 ml of N,N-dimethylformamide (DMF) and 30.0 ml of water were heated to 90°C with stirring for 6 hours;
S2、反应后,减压蒸馏除去溶剂,然后加入二氯甲烷搅拌析晶,接着过滤,烘干,获得约52.9g的3,7-双-(二甲胺基)-吩噻嗪,纯度99%;以3,7-二硝基-10H-吩噻嗪计,3,7-双-(二甲胺基)-吩噻嗪的收率为91.21%。S2. After the reaction, remove the solvent by distillation under reduced pressure, then add dichloromethane to stir and crystallize, then filter and dry to obtain about 52.9g of 3,7-bis-(dimethylamino)-phenothiazine, purity 99 %; based on 3,7-dinitro-10H-phenothiazine, the yield of 3,7-bis-(dimethylamino)-phenothiazine is 91.21%.
上述实施例1中合成3,7-双-(二甲胺基)-吩噻嗪的过程如下:The process of synthesizing 3,7-bis-(dimethylamino)-phenothiazine in the above Example 1 is as follows:
上述实施例1中纳米铜铝催化剂的制备方法,包括如下步骤:The preparation method of the nanometer copper-aluminum catalyst in the above embodiment 1 includes the following steps:
(1)按摩尔比3:1,将硝酸铜、硝酸铝溶于去离子水中,配制成总浓度为0.4mol/L的混合硝酸盐溶液,然后加入尿素(沉淀剂)至溶液中含尿素0.2mol/L,搅拌均匀后移入水热反应釜中在110℃下反应12小时;(1) The molar ratio is 3:1. Dissolve copper nitrate and aluminum nitrate in deionized water to prepare a mixed nitrate solution with a total concentration of 0.4mol/L. Then add urea (precipitant) until the solution contains 0.2% urea. mol/L, stir evenly and then move it into a hydrothermal reactor and react at 110°C for 12 hours;
(2)反应后,冷却至室温,抽滤,洗涤至中性,然后在80℃下烘干,接着在H2/N2气氛下于管式炉中350℃还原6小时,制得纳米铜铝催化剂。(2) After the reaction, cool to room temperature, suction filter, wash until neutral, then dry at 80°C, and then reduce in a tube furnace at 350°C for 6 hours under H 2 /N 2 atmosphere to prepare nano-copper Aluminum catalyst.
实施例2Example 2
一种3,7-双-(二甲胺基)-吩噻嗪的合成方法,包括如下步骤:A synthesis method of 3,7-bis-(dimethylamino)-phenothiazine, including the following steps:
S1、在高压反应釜中依次加入6.0g的纳米铜铝催化剂、0.2mol的3,7-二硝基-10H-吩噻嗪(约58.0g)、2.0mol的多聚甲醛、0.3mol的碳酸钠、300.0ml的N,N-二甲基甲酰胺(DMF)和20.0ml的水,搅拌下升温至130℃反应4小时;S1. Add 6.0g of nano-copper aluminum catalyst, 0.2mol of 3,7-dinitro-10H-phenothiazine (about 58.0g), 2.0mol of paraformaldehyde, and 0.3mol of carbonic acid into the high-pressure reaction kettle. Sodium, 300.0 ml of N,N-dimethylformamide (DMF) and 20.0 ml of water were heated to 130°C with stirring for 4 hours;
S2、反应后,减压蒸馏除去溶剂,然后加入二氯甲烷搅拌析晶,接着过滤,烘干,获得约53.7g的3,7-双-(二甲胺基)-吩噻嗪,纯度99%;以3,7-二硝基-10H-吩噻嗪计,3,7-双-(二甲胺基)-吩噻嗪的收率为92.59%。S2. After the reaction, remove the solvent by distillation under reduced pressure, then add dichloromethane to stir and crystallize, then filter and dry to obtain about 53.7g of 3,7-bis-(dimethylamino)-phenothiazine, purity 99 %; based on 3,7-dinitro-10H-phenothiazine, the yield of 3,7-bis-(dimethylamino)-phenothiazine is 92.59%.
上述实施例2中纳米铜铝催化剂的制备方法,包括如下步骤:The preparation method of the nanometer copper-aluminum catalyst in the above embodiment 2 includes the following steps:
(1)按摩尔比2:1,将硝酸铜、硝酸铝溶于去离子水中,配制成总浓度为0.4mol/L的混合硝酸盐溶液,然后加入尿素(沉淀剂)至溶液中含尿素0.2mol/L,搅拌均匀后移入水热反应釜中在100℃下反应6小时;(1) The molar ratio is 2:1. Dissolve copper nitrate and aluminum nitrate in deionized water to prepare a mixed nitrate solution with a total concentration of 0.4 mol/L. Then add urea (precipitant) until the solution contains 0.2 urea. mol/L, stir evenly and then move it into a hydrothermal reactor and react at 100°C for 6 hours;
(2)反应后,冷却至室温,抽滤,洗涤至中性,然后在60℃下烘干,接着在H2/N2气氛下于管式炉中400℃还原3小时,制得纳米铜铝催化剂。(2) After the reaction, cool to room temperature, suction filter, wash until neutral, then dry at 60°C, and then reduce in a tube furnace at 400°C for 3 hours in an H 2 /N 2 atmosphere to prepare nano-copper Aluminum catalyst.
实施例3Example 3
一种3,7-双-(二甲胺基)-吩噻嗪的合成方法,包括如下步骤:A synthesis method of 3,7-bis-(dimethylamino)-phenothiazine, including the following steps:
S1、在高压反应釜中依次加入6.0g的纳米铜铝催化剂、0.2mol的3,7-二硝基-10H-吩噻嗪(约58.0g)、4.0mol的多聚甲醛、0.6mol的碳酸钠、300.0ml的N,N-二甲基甲酰胺(DMF)和15.0ml的水,搅拌下升温至70℃反应8小时;S1. Add 6.0g of nano-copper aluminum catalyst, 0.2mol of 3,7-dinitro-10H-phenothiazine (about 58.0g), 4.0mol of paraformaldehyde, and 0.6mol of carbonic acid into the high-pressure reaction kettle. Sodium, 300.0 ml of N,N-dimethylformamide (DMF) and 15.0 ml of water were heated to 70°C with stirring for 8 hours;
S2、反应后,减压蒸馏除去溶剂,然后加入二氯甲烷搅拌析晶,接着过滤,烘干,获得约53.5g的3,7-双-(二甲胺基)-吩噻嗪,纯度99%;以3,7-二硝基-10H-吩噻嗪计,3,7-双-(二甲胺基)-吩噻嗪的收率为92.24%。S2. After the reaction, remove the solvent by distillation under reduced pressure, then add dichloromethane to stir and crystallize, then filter and dry to obtain about 53.5g of 3,7-bis-(dimethylamino)-phenothiazine, purity 99 %; based on 3,7-dinitro-10H-phenothiazine, the yield of 3,7-bis-(dimethylamino)-phenothiazine is 92.24%.
本发明合成的3,7-双-(二甲胺基)-吩噻嗪可以作为中间体,用于合成亚甲基蓝,使得成亚甲基蓝的合成过程变得简单。利用该3,7-双-(二甲胺基)-吩噻嗪中间体合成亚甲基蓝的具体过程为:在盐酸存在的条件下,将该中间体经三氯化铁氧化,即可得到亚甲基蓝,其合成过程如下所示:The 3,7-bis-(dimethylamino)-phenothiazine synthesized in the present invention can be used as an intermediate for synthesizing methylene blue, which simplifies the synthesis process of methylene blue. The specific process of using the 3,7-bis-(dimethylamino)-phenothiazine intermediate to synthesize methylene blue is as follows: oxidizing the intermediate with ferric chloride in the presence of hydrochloric acid to obtain methylene blue, Its synthesis process is as follows:
上述为本发明的较佳实施例仅用于解释本发明,并不用于限定本发明。凡由本发明的技术方案所引伸出的显而易见的变化或变动仍处于本发明的保护范围之中。The above-mentioned preferred embodiments of the present invention are only used to explain the present invention and are not intended to limit the present invention. Any obvious changes or modifications derived from the technical solutions of the present invention are still within the protection scope of the present invention.
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