CN117447763A - Preparation method and application of flame-retardant and heat-insulating bio-based aerogel - Google Patents
Preparation method and application of flame-retardant and heat-insulating bio-based aerogel Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明涉及阻燃隔热材料领域,具体涉及一种阻燃隔热生物基气凝胶的制备方法及应用。The invention relates to the field of flame-retardant and heat-insulating materials, and in particular to a preparation method and application of a flame-retardant and heat-insulating bio-based aerogel.
背景技术Background technique
随着人类对节能、安全领域的不断重视,隔热材料在建筑保温、航空航天、消防救援等领域得到了广泛的应用。目前保温材料主要分为无机保温材料和有机保温材料两类。其中,有机保温材料(如聚苯乙烯、发泡聚苯乙烯板、聚氨酯泡沫等)因其密度小、导热系数低、易施工等优点,被大量应用于建筑保温领域。然而,传统的有机保温材料,大多来源于石化基材料,且存在易燃、环境污染、难以回收再利用等缺点,给人类的生命财产安全和环境带来了巨大的威胁。随着全球能源危机和环境问题的日益突出,开发符合当前可持续发展战略的可生物降解、火安全的生物基有机保温材料成为当今的重中之重。As humans continue to pay attention to energy conservation and safety, thermal insulation materials have been widely used in building insulation, aerospace, fire rescue and other fields. At present, thermal insulation materials are mainly divided into two categories: inorganic thermal insulation materials and organic thermal insulation materials. Among them, organic insulation materials (such as polystyrene, expanded polystyrene boards, polyurethane foam, etc.) are widely used in the field of building insulation due to their low density, low thermal conductivity, and easy construction. However, traditional organic insulation materials are mostly derived from petrochemical-based materials and have shortcomings such as flammability, environmental pollution, and difficulty in recycling and reuse, which pose a huge threat to human life and property safety and the environment. As the global energy crisis and environmental issues become increasingly prominent, the development of biodegradable, fire-safe, bio-based organic insulation materials that are in line with current sustainable development strategies has become a top priority today.
有机保温材料中的生物基气凝胶,由于独特的三维网状多孔结构决定了其具有低密度、高孔隙率、低导热率等特性,在隔热材料领域具有极佳的应用前景。但传统的生物基气凝胶原料都以纤维素、木质素、壳聚糖、海藻酸盐等生物基原料及其衍生物为主,该类元素主要由C、H、O元素构成,所以极易燃烧,且燃烧速率较快,因此,在大部分的应用领域都需要对其阻燃处理。Bio-based aerogels among organic thermal insulation materials have excellent application prospects in the field of thermal insulation materials due to their unique three-dimensional network porous structure, which determines their low density, high porosity, and low thermal conductivity. However, traditional bio-based airgel raw materials are mainly based on cellulose, lignin, chitosan, alginate and other bio-based raw materials and their derivatives. These elements are mainly composed of C, H, and O elements, so they are extremely It is easy to burn and has a fast burning rate. Therefore, flame retardant treatment is required in most application fields.
海藻酸钠(SA)是一种从海藻中提取的不可燃多糖,其通过β-D-甘露糖醛酸(M)和α-L-古罗糖醛酸(G)链接而成的嵌段线性共聚物。SA由于其独特的结构单元中均聚的G嵌段可与金属离子(Cu2+、Ca2+、Al3+等)实现离子交联,形成“蛋盒结构”,在不改变凝胶结构的情况下,能更好的强化凝胶网络,提高其力学和阻燃性能。由于SA作为一种盐类聚合物,相比于大多数天然聚合物,其自身就具有一定的阻燃性能,但远达不到阻燃材料应用的标准。与此同时,SA气凝胶由于其机械强度较差,在实际应用中很难大面积投入使用。为了解决该类问题,研究学着通过向轻质的SA气凝胶中添加阻燃剂或增强材料,来提高材料的阻燃或力学性能,如引入膨胀阻燃体系、无机粘土(ATP)、纤维(木棉纤维)及其他无机填料。但阻燃剂简单的填充导致材料的力学与阻燃性能不能兼顾,且SA气凝胶材料的轻质性和孔隙率显著降低,从而限制了多功能型SA气凝胶的广泛应用。Sodium alginate (SA) is a non-flammable polysaccharide extracted from seaweed, consisting of blocks linked by β-D-mannuronic acid (M) and α-L-guluronic acid (G) Linear copolymer. Due to its unique structural unit, the homopolymerized G block in SA can achieve ionic cross-linking with metal ions (Cu 2+ , Ca 2+ , Al 3+, etc.) to form an "egg box structure" without changing the gel structure. In this case, it can better strengthen the gel network and improve its mechanical and flame retardant properties. As a salt polymer, SA itself has certain flame retardant properties compared to most natural polymers, but it is far from meeting the standards for flame retardant material applications. At the same time, SA airgel is difficult to use on a large scale in practical applications due to its poor mechanical strength. In order to solve this type of problem, researchers have learned to add flame retardants or reinforcing materials to lightweight SA aerogels to improve the flame retardant or mechanical properties of the material, such as introducing intumescent flame retardant systems, inorganic clay (ATP), Fiber (kapok fiber) and other inorganic fillers. However, the simple filling of flame retardants results in the inability to balance the mechanical and flame retardant properties of the material, and the lightweight and porosity of SA aerogel materials are significantly reduced, thus limiting the wide application of multifunctional SA aerogels.
发明内容Contents of the invention
本发明是要解决现有生物基气凝胶存在力学性能与阻燃性能不兼顾、轻质性和孔隙率降低的问题,提供一种阻燃隔热生物基气凝胶的制备方法及应用。The present invention is to solve the problems of existing bio-based aerogels that do not take into account the mechanical properties and flame-retardant properties, and are lightweight and have reduced porosity, and provide a preparation method and application of flame-retardant and heat-insulating bio-based aerogels.
本发明阻燃隔热生物基气凝胶的制备方法,包括以下步骤:The preparation method of flame-retardant and heat-insulating bio-based aerogel of the present invention includes the following steps:
一、将海藻酸钠溶液预冻3~6h,然后冷冻干燥72~90h,冻干后取出,得到海藻酸钠气凝胶(SA);1. Pre-freeze the sodium alginate solution for 3 to 6 hours, then freeze-dry for 72 to 90 hours, and then take it out after freeze-drying to obtain sodium alginate aerogel (SA);
二、用钙源溶液浸没海藻酸钠气凝胶,预交联,随后将多余的钙源溶液去除;2. Soak the sodium alginate aerogel with calcium source solution, pre-crosslink it, and then remove excess calcium source solution;
三、室温条件下,向钙源溶液中加入磷源溶液,待磷源溶液完全倒入后继续搅拌,停止搅拌后即得到羟基磷灰石预混合溶液;3. At room temperature, add the phosphorus source solution to the calcium source solution. Continue stirring after the phosphorus source solution is completely poured in. After stopping stirring, the hydroxyapatite premixed solution will be obtained;
四、将羟基磷灰石预混合溶液加入预交联后的海藻酸钠气凝胶,使海藻酸钠气凝胶完全浸没,密封后于35℃水浴条件下反应24h,待反应时间结束后,将样品预冻3~6h,再进行冷冻干燥72~90h,冻干后取出置于80℃烘箱老化18~30h,即得到SA@HAP-24气凝胶。4. Add the hydroxyapatite premixed solution to the pre-crosslinked sodium alginate aerogel to completely submerge the sodium alginate aerogel. After sealing, react in a 35°C water bath for 24 hours. After the reaction time is over, Pre-freeze the sample for 3 to 6 hours, then freeze-dry for 72 to 90 hours. After freeze-drying, take it out and place it in an oven at 80°C for aging for 18 to 30 hours to obtain SA@HAP-24 aerogel.
进一步的,步骤一中海藻酸钠溶液的配制方法为:将海藻酸钠溶解在去离子水中配制质量分数为2%的海藻酸钠溶液。Further, the preparation method of the sodium alginate solution in step one is: dissolving sodium alginate in deionized water to prepare a sodium alginate solution with a mass fraction of 2%.
进一步的,步骤二中预交联的时间为15~20min。Furthermore, the pre-crosslinking time in step two is 15 to 20 minutes.
进一步的,步骤二中钙源溶液为CaCl2水溶液,浓度为0.3mol/L,pH为10.50±0.2。Further, the calcium source solution in step 2 is CaCl 2 aqueous solution, the concentration is 0.3 mol/L, and the pH is 10.50±0.2.
进一步的,步骤三中磷源溶液为(NH4)2HPO4水溶液,浓度为0.3mol/L,pH为10.50±0.2。Further, the phosphorus source solution in step three is (NH 4 ) 2 HPO 4 aqueous solution, the concentration is 0.3 mol/L, and the pH is 10.50±0.2.
进一步的,步骤三中钙源溶液和磷源溶液的体积比为5:3。Further, the volume ratio of the calcium source solution and the phosphorus source solution in step three is 5:3.
进一步的,步骤三中继续搅拌的时间为10~15min。Further, the stirring time in step three is 10 to 15 minutes.
本发明提供一种防火材料,其含有上述任一项所述的生物基气凝胶。The present invention provides a fireproof material containing the bio-based aerogel described in any one of the above.
本发明阻燃隔热生物基气凝胶在防火、阻燃中的应用。The application of the flame-retardant and heat-insulating bio-based aerogel of the present invention in fire prevention and flame retardancy.
本发明的有益效果:Beneficial effects of the present invention:
本发明以生物质海藻酸钠(SA)气凝胶作为基体,通过表面钙化和表面原位生长羟基磷灰石(HAP),并不破坏内部海藻酸钠气凝胶的结构,成功制备了集保温、高强、耐水、防火为一体的多功能型生物基气凝胶。具有良好的生物相容性和可降解性,在保持原有SA气凝胶内部结构及隔热性能的同时,制备方法简单、易于实现。解决了传统生物基气凝胶易燃、力学强度低、不耐水、隔热性能及轻质性显著降低等问题。The present invention uses biomass sodium alginate (SA) aerogel as a matrix, and successfully prepares a composite material through surface calcification and in-situ growth of hydroxyapatite (HAP) on the surface without destroying the structure of the internal sodium alginate aerogel. A multi-functional bio-based aerogel integrating thermal insulation, high strength, water resistance and fire protection. It has good biocompatibility and degradability. While maintaining the original internal structure and thermal insulation performance of SA airgel, the preparation method is simple and easy to implement. It solves the problems of traditional bio-based aerogels such as flammability, low mechanical strength, water resistance, significantly reduced thermal insulation performance and lightness.
本发明制备的SA@HAP-24气凝胶为白色轻质材料,具有孔状结构,密度仅为0.038g·cm-1,且相比于纯SA气凝胶,由于SA气凝胶表面穿着了一层类骨骼结构的防护铠甲,因此在保证SA气凝胶内部结构的同时,使其具有优异的耐水性能。The SA@HAP-24 aerogel prepared by the present invention is a white lightweight material with a porous structure and a density of only 0.038g·cm -1 . Compared with pure SA aerogel, the surface of the SA aerogel wears It has a layer of protective armor with a bone-like structure, so it not only ensures the internal structure of SA airgel, but also makes it have excellent water resistance.
通过热重分析测试表明,相比于纯SA气凝胶,SA@HAP气凝胶的初始热分解温度明显提高,且在800℃时的残碳质量为43.5wt%,展现了优异的自身成炭性能,对于可燃性挥发物和气体的交换具有一定的抑制作用。SA@HAP气凝胶由于其表面HAP结构的引入,其在分解过程中产生的焦磷酸和Ca2+,有效地促进了SA@HAP气凝胶材料的降解炭化,从而在凝聚相中产生致密且坚硬的炭层,发挥了优异的屏蔽作用。Thermogravimetric analysis tests show that compared with pure SA aerogel, the initial thermal decomposition temperature of SA@HAP aerogel is significantly higher, and the residual carbon mass at 800°C is 43.5wt%, showing excellent self-composition Carbon properties have a certain inhibitory effect on the exchange of flammable volatiles and gases. Due to the introduction of the HAP structure on the surface of the SA@HAP airgel, the pyrophosphate and Ca 2+ produced during the decomposition process effectively promote the degradation and carbonization of the SA@HAP airgel material, thereby creating a dense state in the condensed phase. And the hard carbon layer plays an excellent shielding role.
由于SA气凝胶表面HAP的生长,赋予了SA@HAP气凝胶优异的阻燃性能,仅需要生长一层HAP,其极限氧指数可达50.1%,垂直燃烧测试通过了UL-94V-0级,实现了离火即熄的效果。此外,HAP通过Ca2+生长在材料表面,克服了传统添加型阻燃剂耐水性差、易析出等问题,且由于气凝胶表面的微交联,给SA气凝胶穿上了一层防护铠甲,从而制备了高性能阻燃生物基SA@HAP复合材料。Due to the growth of HAP on the surface of SA airgel, SA@HAP airgel has excellent flame retardant properties. Only one layer of HAP needs to be grown, and its limiting oxygen index can reach 50.1%. The vertical combustion test has passed UL-94V-0. level, achieving the effect of extinguishing immediately after leaving the fire. In addition, HAP grows on the surface of the material through Ca 2+ , which overcomes the problems of traditional additive flame retardants such as poor water resistance and easy precipitation. Due to the micro-crosslinking on the surface of the airgel, the SA airgel is given a layer of protection. Armor, thereby preparing high-performance flame-retardant bio-based SA@HAP composites.
本发明制备的SA@HAP气凝胶在建筑保温、消防服和航天器保温层方面具有广阔的应用前景。The SA@HAP aerogel prepared by the invention has broad application prospects in building insulation, fire-fighting suits and spacecraft insulation layers.
附图说明Description of the drawings
图1为表面微钙化SA气凝胶制备路线图;Figure 1 is a road map for the preparation of surface microcalcified SA aerogels;
图2为SA@HAP-24气凝胶制备路线图;Figure 2 shows the preparation route diagram of SA@HAP-24 aerogel;
图3为SA气凝胶和SA@HAP气凝胶的耐水性能;Figure 3 shows the water resistance properties of SA aerogel and SA@HAP aerogel;
图4为SA气凝胶和SA@HAP气凝胶在N2气氛下的TG和DTG曲线;Figure 4 shows the TG and DTG curves of SA aerogel and SA@HAP aerogel under N2 atmosphere;
图5为SA、HAP和SA@HAP气凝胶的ATR-FTIR光谱;Figure 5 shows the ATR-FTIR spectra of SA, HAP and SA@HAP aerogels;
图6为SA气凝胶表面的SEM图像;Figure 6 is the SEM image of the SA airgel surface;
图7为图6的放大图;Figure 7 is an enlarged view of Figure 6;
图8为SA气凝胶孔径分布;Figure 8 shows the pore size distribution of SA airgel;
图9为SA@HAP气凝胶表面的SEM图像;Figure 9 is the SEM image of the surface of SA@HAP airgel;
图10为图9的放大图;Figure 10 is an enlarged view of Figure 9;
图11为SA@HAP气凝胶孔径分布;Figure 11 shows the pore size distribution of SA@HAP airgel;
图12为HAP和SA@HAP气凝胶表面XRD分析;Figure 12 shows the XRD analysis of the surface of HAP and SA@HAP aerogels;
图13为SA和SA@HAP气凝胶热释放速率(HRR)曲线;Figure 13 shows the heat release rate (HRR) curves of SA and SA@HAP airgel;
图14为SA和SA@HAP气凝胶总热释(THR)曲线。Figure 14 shows the total heat release (THR) curves of SA and SA@HAP aerogels.
具体实施方式Detailed ways
本发明技术方案不局限于以下所列举具体实施方式,还包括各具体实施方式间的任意组合。The technical solution of the present invention is not limited to the specific implementations listed below, but also includes any combination of specific implementations.
具体实施方式一:本实施方式阻燃隔热生物基气凝胶的制备方法,包括以下步骤:Specific Embodiment One: The preparation method of flame-retardant and insulating bio-based aerogel in this embodiment includes the following steps:
一、将海藻酸钠溶液预冻3~6h,然后冷冻干燥72~90h,冻干后取出,得到海藻酸钠气凝胶(SA);1. Pre-freeze the sodium alginate solution for 3 to 6 hours, then freeze-dry for 72 to 90 hours, and then take it out after freeze-drying to obtain sodium alginate aerogel (SA);
二、用钙源溶液浸没海藻酸钠气凝胶,预交联,随后将多余的钙源溶液去除;2. Soak the sodium alginate aerogel with calcium source solution, pre-crosslink it, and then remove excess calcium source solution;
三、室温条件下,向钙源溶液中加入磷源溶液,待磷源溶液完全倒入后继续搅拌,停止搅拌后即得到羟基磷灰石预混合溶液;3. At room temperature, add the phosphorus source solution to the calcium source solution. Continue stirring after the phosphorus source solution is completely poured in. After stopping stirring, the hydroxyapatite premixed solution will be obtained;
四、将羟基磷灰石预混合溶液加入预交联后的海藻酸钠气凝胶,使海藻酸钠气凝胶完全浸没,密封后于35℃水浴条件下反应24h,待反应时间结束后,将样品预冻3~6h,再进行冷冻干燥72~90h,冻干后取出置于80℃烘箱老化18~30h,即得到SA@HAP-24气凝胶。4. Add the hydroxyapatite premixed solution to the pre-crosslinked sodium alginate aerogel to completely submerge the sodium alginate aerogel. After sealing, react in a 35°C water bath for 24 hours. After the reaction time is over, Pre-freeze the sample for 3 to 6 hours, then freeze-dry for 72 to 90 hours. After freeze-drying, take it out and place it in an oven at 80°C for aging for 18 to 30 hours to obtain SA@HAP-24 aerogel.
与当前传统石化基隔热材料相比,本实施方式制备的SA@HAP气凝胶以生物基原料为基体,具有良好的生物相容性和可降解性,在保持原有SA气凝胶内部结构及隔热性能的同时,制备方法简单、易于实现,具有良好的应用前景。同时,由于SA气凝胶表面HAP的生长,赋予了SA@HAP气凝胶优异的阻燃性能,极限氧指数可达50.1%,垂直燃烧测试通过了UL-94V-0级,实现了离火即熄的效果。此外,HAP通过Ca2+生长在材料表面,克服了传统添加型阻燃剂耐水性差、易析出等问题,且由于气凝胶表面的微交联,给SA气凝胶穿上了一层防护铠甲,从而制备了高性能阻燃生物基SA@HAP复合材料。Compared with the current traditional petrochemical-based thermal insulation materials, the SA@HAP airgel prepared in this embodiment uses bio-based raw materials as the matrix, has good biocompatibility and degradability, and maintains the interior of the original SA airgel. While having excellent structure and thermal insulation properties, the preparation method is simple and easy to implement, and has good application prospects. At the same time, due to the growth of HAP on the surface of the SA airgel, the SA@HAP airgel has excellent flame retardant properties, with a limiting oxygen index of up to 50.1%. The vertical combustion test passed the UL-94V-0 level, achieving flame retardancy. Instant extinguishing effect. In addition, HAP grows on the surface of the material through Ca 2+ , which overcomes the problems of traditional additive flame retardants such as poor water resistance and easy precipitation. Due to the micro-crosslinking on the surface of the airgel, the SA airgel is given a layer of protection. Armor, thereby preparing high-performance flame-retardant bio-based SA@HAP composites.
具体实施方式二:本实施方式与具体实施方式一不同的是:步骤一中海藻酸钠溶液的配制方法为:将海藻酸钠溶解在去离子水中配制质量分数为2%的海藻酸钠溶液。其它与具体实施方式一相同。Specific Embodiment Two: The difference between this embodiment and Specific Embodiment One is that the preparation method of the sodium alginate solution in step one is: dissolving sodium alginate in deionized water to prepare a sodium alginate solution with a mass fraction of 2%. Others are the same as the first embodiment.
具体实施方式三:本实施方式与具体实施方式一或二不同的是:步骤二中预交联的时间为15~20min。其它与具体实施方式一或二相同。Specific Embodiment 3: The difference between this embodiment and Specific Embodiment 1 or 2 is that the pre-crosslinking time in step two is 15 to 20 minutes. Others are the same as the first or second embodiment.
具体实施方式四:本实施方式与具体实施方式一至三之一不同的是:步骤二中钙源溶液为CaCl2水溶液,浓度为0.3mol/L,pH为10.50±0.2。其它与具体实施方式一至三之一相同。Specific embodiment four: The difference between this embodiment and one of the specific embodiments one to three is that the calcium source solution in step two is a CaCl 2 aqueous solution, the concentration is 0.3 mol/L, and the pH is 10.50±0.2. Others are the same as one of the first to third embodiments.
具体实施方式五:本实施方式与具体实施方式一至四之一不同的是:步骤三中磷源溶液为(NH4)2HPO4水溶液,浓度为0.3mol/L,pH为10.50±0.2。其它与具体实施方式一至四之一相同。Specific embodiment five: The difference between this embodiment and one of the specific embodiments one to four is that in step three, the phosphorus source solution is (NH 4 ) 2 HPO 4 aqueous solution, with a concentration of 0.3 mol/L and a pH of 10.50±0.2. Others are the same as one of the first to fourth embodiments.
具体实施方式六:本实施方式与具体实施方式一至五之一不同的是:步骤三中钙源溶液和磷源溶液的体积比为5:3。其它与具体实施方式一至五之一相同。Specific Embodiment Six: The difference between this embodiment and one of the specific embodiments one to five is that the volume ratio of the calcium source solution and the phosphorus source solution in step three is 5:3. Others are the same as one of the specific embodiments one to five.
具体实施方式七:本实施方式与具体实施方式一至六之一不同的是:步骤三中继续搅拌的时间为10~15min。其它与具体实施方式一至六之一相同。Specific Embodiment 7: The difference between this embodiment and one of Specific Embodiments 1 to 6 is that the stirring time in step three is 10 to 15 minutes. Others are the same as one of the specific embodiments one to six.
具体实施方式八:本实施方式的防火材料,其含有上述任一项具体实施方式所述的生物基气凝胶。Specific Embodiment 8: The fireproof material of this embodiment contains the bio-based aerogel described in any of the above specific embodiments.
具体实施方式九:本实施方式的阻燃隔热生物基气凝胶在防火、阻燃中的应用。Specific Embodiment 9: Application of the flame-retardant and insulating bio-based aerogel of this embodiment in fire prevention and flame retardancy.
下面对本发明的实施例做详细说明,以下实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方案和具体的操作过程,但本发明的保护范围不限于下述的实施例。The embodiments of the present invention are described in detail below. The following examples are implemented on the premise of the technical solution of the present invention and provide detailed implementation plans and specific operating processes. However, the protection scope of the present invention is not limited to the following implementations. example.
实施例1:Example 1:
本实施例阻燃隔热生物基气凝胶的制备方法,包括以下步骤:The preparation method of flame-retardant and insulating bio-based aerogel in this embodiment includes the following steps:
步骤一:SA气凝胶的制备及表面微钙化Step 1: Preparation of SA airgel and surface microcalcification
取2g海藻酸钠粉末溶解在98g去离子水中,配制成质量分数为2wt%的海藻酸钠溶液,在室温25℃条件下恒速搅拌分散均匀,倒入模具中,在冷冻设备中预冻6h后,然后进行冷冻干燥72h,冻干后取出,在60℃常压干燥4h,即得到海藻酸钠气凝胶(SA);Dissolve 2g of sodium alginate powder in 98g of deionized water to prepare a sodium alginate solution with a mass fraction of 2wt%. Stir and disperse evenly at a constant speed at room temperature of 25°C. Pour into a mold and pre-freeze in a freezing equipment for 6 hours. Then, freeze-dry for 72 hours, take it out after freeze-drying, and dry at 60°C for 4 hours under normal pressure to obtain sodium alginate aerogel (SA);
室温25℃条件下,用蒸馏水溶解CaCl2,配制成0.3mol/L的CaCl2溶液(钙源溶液);用蒸馏水溶解(NH4)2HPO4,配制成0.3mol/L的(NH4)2HPO4溶液(磷源溶液);用体积分数25%的氨水分别调节CaCl2溶液和(NH4)2HPO4溶液的pH值至10.50;At room temperature of 25°C, dissolve CaCl 2 in distilled water to prepare a 0.3 mol/L CaCl 2 solution (calcium source solution); dissolve (NH 4 ) 2 HPO 4 in distilled water to prepare a 0.3 mol/L (NH 4 ) solution. 2 HPO 4 solution (phosphorus source solution); adjust the pH values of the CaCl 2 solution and (NH 4 ) 2 HPO 4 solution to 10.50 respectively with 25% volume fraction of ammonia water;
在模具中倒入适量钙源溶液,将海藻酸钠气凝胶置于模具中,使海藻酸钠气凝胶完全浸没在钙源溶液中,预交联15min,随后将多余的钙源溶液倒出,从而得到表面微钙化后的SA气凝胶。表面微钙化后的SA气凝胶的制备路线图如图1所示。Pour an appropriate amount of calcium source solution into the mold, place the sodium alginate aerogel in the mold so that the sodium alginate aerogel is completely immersed in the calcium source solution, pre-crosslink for 15 minutes, and then pour out the excess calcium source solution. out, thereby obtaining SA aerogel with surface microcalcification. The preparation route diagram of SA aerogel with surface microcalcification is shown in Figure 1.
步骤二:SA@HAP气凝胶的制备Step 2: Preparation of SA@HAP airgel
根据羟基磷灰石的化学反应方程式及化学式可知其Ca/P为1.67。室温条件下,将50mL钙源溶液置于烧杯中,在800r/min剧烈搅拌下缓慢加入30mL磷源溶液,待磷源溶液完全倒入后继续搅拌10min,停止搅拌后即得到羟基磷灰石预混合溶液。According to the chemical reaction equation and chemical formula of hydroxyapatite, it can be seen that its Ca/P is 1.67. At room temperature, place 50 mL of calcium source solution in a beaker, slowly add 30 mL of phosphorus source solution under vigorous stirring at 800 r/min, and continue stirring for 10 min after the phosphorus source solution is completely poured in. After stopping stirring, the hydroxyapatite preform is obtained. mixture.
将50mL羟基磷灰石预混合溶液倒入盛有表面微钙化后的SA气凝胶模具中,使SA气凝胶完全浸没,将模具密封后置于35℃水浴锅中反应24h;待反应时间结束后,将样品放入冷冻设备中预冻6h,继续冷冻干燥72h,冻干后取出样品,将其在80℃老化24h,从而制得表面生长HAP的SA气凝胶,记作SA@HAP-24气凝胶。SA@HAP-24气凝胶的制备路线图如图2所示。Pour 50mL of hydroxyapatite premixed solution into the SA airgel mold containing surface microcalcification, so that the SA airgel is completely immersed, seal the mold and place it in a 35°C water bath for reaction for 24 hours; wait for the reaction time After the completion, put the sample into the freezing equipment to pre-freeze for 6 hours, continue to freeze-dry for 72 hours, take out the sample after freeze-drying, and age it at 80°C for 24 hours to prepare the SA aerogel with HAP grown on the surface, which is recorded as SA@HAP -24 airgel. The preparation route diagram of SA@HAP-24 aerogel is shown in Figure 2.
以纯的SA气凝胶作为对照,其中纯的SA气凝胶的制备方法见上述步骤一。Pure SA aerogel was used as a control. The preparation method of pure SA aerogel was as shown in step 1 above.
SA气凝胶和本实施例制备的SA@HAP-24气凝胶的耐水性能对比结果如图3所示。可以看出,放入水中5min后,SA气凝胶大部分已经溶解了,本发明的SA@HAP-24气凝胶没有出现溶解现象。放入水中1天后,SA气凝胶已经全部溶解,而本发明的SA@HAP-24气凝胶仍然没有出现溶解现象。相比于纯的SA气凝胶,SA@HAP气凝胶展现了优异的耐水性能。The comparison results of the water resistance properties of SA aerogel and SA@HAP-24 aerogel prepared in this example are shown in Figure 3. It can be seen that after being placed in water for 5 minutes, most of the SA aerogel has been dissolved, and the SA@HAP-24 aerogel of the present invention does not appear to dissolve. One day after being placed in water, the SA aerogel had completely dissolved, while the SA@HAP-24 aerogel of the present invention still did not dissolve. Compared with pure SA aerogel, SA@HAP aerogel exhibits excellent water resistance.
SA气凝胶和SA@HAP气凝胶在N2气氛下的TG和DTG曲线如图4所示。通过图4的热重分析(TGA)测试表明,SA@HAP气凝胶的在800℃时的残碳质量为43.5wt%,这表明SA@HAP气凝胶具有优异的自身成炭性能,加之SA@HAP气凝胶多孔结构的保留,对热量展现了良好的隔绝作用。The TG and DTG curves of SA aerogel and SA@HAP aerogel under N2 atmosphere are shown in Figure 4. The thermogravimetric analysis (TGA) test in Figure 4 shows that the residual carbon mass of the SA@HAP aerogel at 800°C is 43.5wt%, which shows that the SA@HAP aerogel has excellent self-carbon-forming properties. In addition, The porous structure of SA@HAP airgel is retained, which shows good insulation effect against heat.
SA、HAP和SA@HAP气的全反射傅里叶红外光谱(ATR-FTIR)图如图5所示。从FTIR谱图中可以看出:在1600cm-1和1405cm-1的吸收峰归因于SA中羧基的振动特征峰,1020cm-1为C-O的伸缩振动峰,在3260cm-1处宽的吸收带属于SA中羟基的伸缩振动。与SA气凝胶样品相比,由于钙离子的引入,SA@HAP气凝胶羧基吸收峰(1625cm-1和1440cm-1)明显向更大的波数移动。此外,在960cm-1和1050cm-1处的特征峰对应磷酸基团的P-O的ν1对称拉伸振动和ν3不对称拉伸振动,这证明了HAP在SA气凝胶表面的成功生成。与此同时,SA@HAP气凝胶表面的-OH基团吸收峰(3120cm-1),由于HAP与SA形成的氢键作用,明显发生蓝移,这进一步证明了HAP成功生长在SA表面。The total reflection Fourier transform infrared spectrum (ATR-FTIR) diagrams of SA, HAP and SA@HAP gas are shown in Figure 5. It can be seen from the FTIR spectrum: the absorption peaks at 1600cm -1 and 1405cm -1 are attributed to the vibration characteristic peaks of the carboxyl groups in SA, 1020cm -1 is the stretching vibration peak of CO, and the broad absorption band at 3260cm -1 It belongs to the stretching vibration of the hydroxyl group in SA. Compared with the SA airgel sample, due to the introduction of calcium ions, the carboxyl absorption peaks (1625 cm -1 and 1440 cm -1 ) of the SA@HAP airgel obviously shift to larger wave numbers. In addition, the characteristic peaks at 960 cm -1 and 1050 cm -1 correspond to the ν 1 symmetric stretching vibration and ν 3 asymmetric stretching vibration of PO of the phosphate group, which proves the successful generation of HAP on the SA aerogel surface. At the same time, the -OH group absorption peak (3120cm -1 ) on the surface of SA@HAP aerogel was obviously blue-shifted due to the hydrogen bond formed between HAP and SA, which further proved that HAP successfully grew on the surface of SA.
SA气凝胶表面的SEM图像如图6所示,图6中的放大图如图7所示,SA气凝胶的孔径分布如图8所示。SA气凝胶的表面扫描电镜(SEM)测试表明,SA气凝胶材料整体呈现均匀的孔状结构,孔壁相对光滑平整,孔径集中分布在60-80μm。The SEM image of the SA aerogel surface is shown in Figure 6, the enlarged image in Figure 6 is shown in Figure 7, and the pore size distribution of the SA aerogel is shown in Figure 8. The surface scanning electron microscope (SEM) test of SA airgel shows that the SA airgel material has a uniform pore structure as a whole, the pore walls are relatively smooth and flat, and the pore diameter is concentrated in 60-80 μm.
SA@HAP气凝胶表面的SEM图像如图9所示,图9中的放大图如图10所示,SA@HAP气凝胶的孔径分布如图11所示。可以看出,随着钙化及HAP生长,气凝胶表面明显原位生长了HAP小球,且随着气凝胶的交联程度增加,孔径略微减小至45~70μm。经进一步研究表明,SA气凝胶表面微钙化及HAP生长后,其只作用于气凝胶表面,对内部三维多孔的结构并未进行破坏。The SEM image of the surface of SA@HAP airgel is shown in Figure 9, the enlarged view in Figure 9 is shown in Figure 10, and the pore size distribution of SA@HAP airgel is shown in Figure 11. It can be seen that with the calcification and growth of HAP, HAP beads obviously grow in situ on the surface of the airgel, and as the degree of cross-linking of the airgel increases, the pore size decreases slightly to 45-70 μm. Further research showed that after microcalcification and HAP growth on the surface of SA airgel, it only acted on the surface of the airgel and did not damage the internal three-dimensional porous structure.
HAP及SA@HAP表面的XRD分析曲线如图12所示。分析表明HAP粉末在(002)、(211)、(300)、(310)、(213)的晶面与JCPDF:09-0432完全一致,且其晶面高强度的衍射峰表明该方法制备的HAP具有良好的结晶状态。而SA@HAP-24气凝胶的表面的XRD图谱,通过索引衍射峰,其与JCPDF:00-055-0592几乎相同,(211)、(300)、(310)分别为主要晶面。对比HAP的谱图得知,将HAP生长到SA表面,随着生长时间的增加,(300)晶面吸收强度逐渐增加,说明HAP在SA气凝胶表面的生长通过晶体附着延c轴方向生长,使得SA气凝胶表面的HAP具有优异的稳定性。The XRD analysis curves of HAP and SA@HAP surfaces are shown in Figure 12. Analysis shows that the crystal planes of HAP powder at (002), (211), (300), (310), and (213) are completely consistent with JCPDF:09-0432, and the high-intensity diffraction peaks of its crystal planes indicate that it is prepared by this method. HAP has a good crystalline state. The XRD pattern of the surface of SA@HAP-24 aerogel, through the index diffraction peak, is almost the same as JCPDF:00-055-0592, with (211), (300), and (310) being the main crystal planes respectively. Comparing the spectra of HAP, it can be seen that when HAP is grown onto the SA surface, as the growth time increases, the (300) crystal plane absorption intensity gradually increases, indicating that the growth of HAP on the SA airgel surface grows along the c-axis direction through crystal attachment. , making the HAP on the surface of SA airgel have excellent stability.
结合FTIR、SEM和XRD谱图的分析结果得知,羟基磷灰石(HAP)通过Ca2+链接,已成功生长在SA气凝胶表面,证明了SA@HAP气凝胶材料的成功制备。Combining the analysis results of FTIR, SEM and XRD spectra, it is known that hydroxyapatite (HAP) has successfully grown on the surface of SA airgel through Ca 2+ linkage, proving the successful preparation of SA@HAP airgel material.
对本实施例制备的SA@HAP气凝胶进行性能分析,具体如下:The performance analysis of the SA@HAP aerogel prepared in this example is as follows:
(1)隔热性能和力学性能(1) Thermal insulation performance and mechanical properties
表1为SA气凝胶和SA@HAP气凝胶的隔热性能和力学性能测试结果。由表1可以看出SA气凝胶的导热系数为0.02585W/(m·K),小于空气导热系数0.0267W/(m·K)。当在SA表面生长HAP后,SA@HAP气凝胶的导热系数略有提高,但仍保持较低水平,导热系数仅为0.03144W/(m·K),这表明SA@HAP气凝胶的表面微钙化及表面生长HAP后,没有完全破坏SA气凝胶内部的原始结构,使其仍具备优良的隔热性能。Table 1 shows the thermal insulation performance and mechanical property test results of SA aerogel and SA@HAP aerogel. It can be seen from Table 1 that the thermal conductivity of SA aerogel is 0.02585W/(m·K), which is smaller than the thermal conductivity of air, 0.0267W/(m·K). When HAP is grown on the surface of SA, the thermal conductivity of SA@HAP aerogel increases slightly, but still remains at a low level, with a thermal conductivity of only 0.03144W/(m·K), which shows that the thermal conductivity of SA@HAP aerogel After surface microcalcification and surface growth of HAP, the original structure inside the SA airgel is not completely destroyed, so that it still has excellent thermal insulation properties.
对于纯SA气凝胶,由于其结构中仅存在分子间的相互作用,压缩强度仅为0.15MPa。在SA表面进行微钙化及HAP生长后,通过金属配位及氢键作用,在SA表面穿了一层仿生增强铠甲,有效地提高了SA气凝胶的机械强度,使得SA@HAP气凝胶的压缩强度升至1.95MPa,相比于纯SA,提高了近13倍,弹性模量提高了20倍,因此,SA@HAP气凝胶展现了良好的力学性能和结构强度。For pure SA aerogel, since there are only intermolecular interactions in its structure, the compressive strength is only 0.15MPa. After microcalcification and HAP growth on the SA surface, a layer of bionic reinforced armor was worn on the SA surface through metal coordination and hydrogen bonding, which effectively improved the mechanical strength of the SA aerogel, making the SA@HAP aerogel The compressive strength has increased to 1.95MPa, which is nearly 13 times higher than pure SA, and the elastic modulus has been increased 20 times. Therefore, SA@HAP aerogel exhibits good mechanical properties and structural strength.
表1气凝胶的隔热性能和力学性能Table 1 Thermal insulation properties and mechanical properties of aerogels
(2)阻燃性能及燃烧行为测试(2) Flame retardant performance and combustion behavior test
为了分析HAP的表面生长对SA气凝胶阻燃性能及燃烧行为的影响,通过垂直燃烧测试、极限氧指数及锥形量热测试对SA、SA@HAP气凝胶材料的性能进行了分析。如表2所示,纯SA气凝胶遇火后会发生迅速燃烧,远离火焰后会持续阴燃,直至全部燃尽。随着HAP表面生长后,SA@HAP气凝胶样品在15秒无法被引燃,顺利通过UL-94的V-0级,其LOI值达50.1%,该生物基阻燃气凝胶展现了优异的阻燃性能。In order to analyze the influence of surface growth of HAP on the flame retardant performance and combustion behavior of SA airgel, the properties of SA and SA@HAP airgel materials were analyzed through vertical combustion test, limiting oxygen index and cone calorimetry test. As shown in Table 2, pure SA aerogel will burn rapidly when exposed to fire, and will continue to smolder when it is away from the flame until it is completely burned out. With the growth of HAP on the surface, the SA@HAP aerogel sample could not be ignited within 15 seconds and successfully passed the V-0 level of UL-94, with an LOI value of 50.1%. This bio-based aerogel showed Excellent flame retardant properties.
表2三种气凝胶阻燃性能测试数Table 2 Test numbers of flame retardant properties of three types of aerogels
SA、SA@HAP气凝胶的热释放速率(HRR)和总放热量(THR)曲线分别如图13和图14所示,图中曲线a表示SA,曲线b表示SA@HAP。可以看出,纯SA气凝胶,一旦暴露在高热辐射条件下,会迅速释放大量的热量,其峰值可达91.81kW/m2,总热释放量达10.56MJ/m2。随着表面微钙化和HAP生长后,由于HAP分解过程中焦磷酸及Ca2+的促进炭化作用,使其在材料表面形成了一层致密、坚硬的保护炭层,从而使得SA@HAP气凝胶的热释放速率和总热释放量分别降低至31.45kW/m2和4.96MJ/m2,使得SA@HAP气凝胶展现了优异的火安全性能。The heat release rate (HRR) and total heat release (THR) curves of SA and SA@HAP aerogels are shown in Figure 13 and Figure 14 respectively. Curve a in the figure represents SA, and curve b represents SA@HAP. It can be seen that pure SA aerogel will quickly release a large amount of heat once exposed to high thermal radiation conditions, with a peak value of 91.81kW/m 2 and a total heat release of 10.56MJ/m 2 . With the microcalcification of the surface and the growth of HAP, due to the carbonization promoted by pyrophosphate and Ca 2+ during the decomposition of HAP, a dense and hard protective carbon layer is formed on the surface of the material, allowing SA@HAP to condense. The heat release rate and total heat release of the glue were reduced to 31.45kW/m 2 and 4.96MJ/m 2 respectively, making the SA@HAP airgel exhibit excellent fire safety performance.
与传统石化基隔热材料及生物基气凝胶材料相比,SA@HAP气凝胶展现优异力学、耐水及火安全性能,主要原因为:1)SA@HAP气凝胶完全来自于生物基体,具有良好的生物相容性及可降解性,对于缓解当前的能源及环境危机具有重要的意义。2)通过对SA气凝胶进行表面微钙化及表面HAP生长,给SA气凝胶穿了一层增强且保持骨架结构的“人造骨骼”,从而赋予了SA@HAP气凝胶优异的耐水及力学性能。3)SA@HAP气凝胶由于其表面HAP结构的引入,其在分解过程中产生的焦磷酸和Ca2+,有效地促进了SA@HAP气凝胶材料的降解炭化,从而在凝聚相中产生致密且坚硬的炭层,发挥了优异的屏蔽作用。4)在气相中,由于SA@HAP在燃烧过程中,释放大量的不可燃性气体(如:H2O,CO2等),有效地在气相中发挥了稀释作用。因此,SA@HAP气凝胶获得了优异的耐水、力学及火安全性能。Compared with traditional petrochemical-based insulation materials and bio-based airgel materials, SA@HAP airgel exhibits excellent mechanical, water resistance and fire safety properties. The main reasons are: 1) SA@HAP airgel is completely derived from biological matrix , has good biocompatibility and degradability, and is of great significance for alleviating the current energy and environmental crisis. 2) By subjecting the SA airgel to surface microcalcification and surface HAP growth, the SA airgel is penetrated with a layer of "artificial skeleton" that strengthens and maintains the skeleton structure, thus endowing the SA@HAP airgel with excellent water resistance and mechanical properties. 3) Due to the introduction of the HAP structure on the surface of SA@HAP aerogel, the pyrophosphate and Ca 2+ produced during the decomposition process effectively promote the degradation and carbonization of SA@HAP aerogel material, thus in the condensed phase Produces a dense and hard carbon layer, which exerts an excellent shielding effect. 4) In the gas phase, since SA@HAP releases a large amount of non-flammable gases (such as H 2 O, CO 2, etc.) during the combustion process, it effectively plays a dilution role in the gas phase. Therefore, SA@HAP aerogel obtains excellent water resistance, mechanical and fire safety properties.
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