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CN117535040A - Leakage prevention and plugging agent and its preparation method and application - Google Patents

Leakage prevention and plugging agent and its preparation method and application Download PDF

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CN117535040A
CN117535040A CN202311250015.9A CN202311250015A CN117535040A CN 117535040 A CN117535040 A CN 117535040A CN 202311250015 A CN202311250015 A CN 202311250015A CN 117535040 A CN117535040 A CN 117535040A
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alloy
plugging
plugging agent
fiber
leakage
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CN117535040B (en
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许杰
马英文
谢涛
何瑞兵
祝国伟
徐鲲
张羽臣
刘峰
董平华
侯欣欣
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CNOOC China Ltd Tianjin Branch
CNOOC China Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/42Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells
    • C09K8/426Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells for plugging
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/42Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells
    • C09K8/46Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells containing inorganic binders, e.g. Portland cement
    • C09K8/467Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells containing inorganic binders, e.g. Portland cement containing additives for specific purposes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K2208/00Aspects relating to compositions of drilling or well treatment fluids
    • C09K2208/08Fiber-containing well treatment fluids
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K2208/00Aspects relating to compositions of drilling or well treatment fluids
    • C09K2208/18Bridging agents, i.e. particles for temporarily filling the pores of a formation; Graded salts

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Abstract

本发明公开了一种防漏堵漏剂及其制备方法和应用。所述防漏堵漏剂包括以下质量百分比的组分:5‑13%多形貌合金、3%MDF、0%‑3%PF‑EZCARB、0.5%‑1%水镁石纤维,余量为井浆。所述防漏堵漏剂还可包括3%SQD‑98。本发明针对不同开度的裂缝宽度,优选出了封堵承压能力可达10MPa以上、酸溶率可达到70%以上酸溶堵漏配方,应用前景广阔。

The invention discloses a leakage prevention and plugging agent and its preparation method and application. The leakage prevention and plugging agent includes the following mass percentage components: 5-13% multi-morphology alloy, 3% MDF, 0%-3% PF-EZCARB, 0.5%-1% brucite fiber, and the balance is Well mud. The leakage prevention and plugging agent may also include 3% SQD-98. For crack widths with different openings, the present invention optimizes the acid-soluble leakage plugging formula with a sealing pressure-bearing capacity of more than 10 MPa and an acid-soluble rate of more than 70%, and has broad application prospects.

Description

一种防漏堵漏剂及其制备方法和应用Leakage prevention and plugging agent and its preparation method and application

技术领域Technical field

本发明涉及油气封堵材料技术领域,特别涉及一种适用于裂缝储层的可解堵高承压防漏堵漏剂及其制备方法和应用。The invention relates to the technical field of oil and gas plugging materials, and in particular to a deblockable and high-pressure anti-leakage and plugging agent suitable for fractured reservoirs and its preparation method and application.

背景技术Background technique

井漏是指在钻井的过程中各种工作流体通过漏失通道漏失到地层中的现象。井漏一旦发生,由此引发的钻井周期增加、钻井液流失、堵漏材料消耗都将导致人力物力的大量浪费,全世界每年大约有20-25%的油气井发生井漏,漏失井问题造成的经济损失高达20亿美元;对于油气产层漏失,钻井液如果漏进了地层,可能会对产层造成永久性的伤害,降低后期开采的油气产量,更严重的可能导致油气井报废。随着全世界油气资源勘探与开发的不断深入,边缘井、深井、特殊地层井的数量日益增加,以及随着油气层的注采与酸化压裂的影响愈来愈大,一些地层的承压能力大大地降低;加之为了降低勘探开发的成本,在多压力层系,很多油田企业直接进行长裸眼井施工,以上情况使得井漏问题就更加突出。另外,为保障钻井过程安全、快速与高效进行,钻井中必须保持井底压力高于地层压力,而这一压差在钻遇渗透性或是裂缝性地层时将导致钻井液的漏失。Lost circulation refers to the phenomenon that various working fluids are lost into the formation through leakage channels during the drilling process. Once lost circulation occurs, the resulting increase in drilling cycles, loss of drilling fluid, and consumption of plugging materials will lead to a large waste of manpower and material resources. About 20-25% of oil and gas wells around the world experience lost circulation every year. The problem of lost wells causes The economic loss is as high as 2 billion US dollars; for oil and gas production layer leakage, if the drilling fluid leaks into the formation, it may cause permanent damage to the production layer, reduce the oil and gas production in the later stage of exploitation, and more seriously, it may lead to the scrapping of the oil and gas well. With the continuous deepening of oil and gas resource exploration and development around the world, the number of marginal wells, deep wells, and special formation wells is increasing day by day. As the injection and production of oil and gas layers and the impact of acidification fracturing are becoming more and more serious, some formations are under pressure. The capacity is greatly reduced; in addition, in order to reduce the cost of exploration and development, many oilfield companies directly construct long open-hole wells in multi-pressure layers. The above situation makes the problem of well leakage more prominent. In addition, in order to ensure the safety, speed and efficiency of the drilling process, the bottom hole pressure must be kept higher than the formation pressure during drilling. This pressure difference will lead to the loss of drilling fluid when drilling into permeable or fractured formations.

井漏根据漏失通道主要分为孔隙性漏失、裂缝性漏失和溶洞性漏失。其中裂缝性漏失是漏失次数最多、影响最深远的。钻井过程中遇到天然裂缝或者人为诱导裂缝,一旦控制不当,就可能发生漏失,而且往往都是失返型的。而地层裂缝的存在又难以预估,因此裂缝性漏失是防不胜防。且漏失发生后,由于没有相关探测仪器准确地分析裂缝的位置、开度和深度,现场堵漏作业仍然是根据漏失发生的位置、漏失的速率等相关数据,凭经验对裂缝进行判断与处理,这就导致现场井漏防不胜防,多次堵漏都难以成功,即使堵漏成功了,后期仍然反复漏失。对于裂缝性漏失的漏失机理、堵漏机理等,各个油田公司和科研单位也至今未完全掌握,这就更加使得现场堵漏存在盲目性。Well leakage is mainly divided into porosity loss, fracture loss and cave loss according to the loss channel. Among them, crack leakage has the most frequent leakage and the most far-reaching impact. During the drilling process, natural fractures or artificially induced fractures are encountered. Once controlled improperly, leakage may occur, and they are often of the loss-return type. The existence of formation fractures is difficult to predict, so fracture leakage is difficult to prevent. And after the leakage occurs, since there are no relevant detection instruments to accurately analyze the location, opening and depth of the crack, on-site leakage plugging operations still rely on experience to judge and deal with the crack based on relevant data such as the location of the leakage, the rate of leakage, etc. This makes it difficult to prevent on-site well leakage, and it is difficult to successfully plug the leakage many times. Even if the leakage is successfully plugged, leakage will still occur repeatedly in the later period. Oilfield companies and scientific research units have not yet fully grasped the leakage mechanism and plugging mechanism of fracture leakage, which makes on-site plugging even more blind.

目前应用最广泛的封堵方法是桥接封堵,封堵材料的合理选择尤为重要。桥接堵漏材料又称为惰性堵漏材料,是在钻井液中添加的一些具化学惰性的用于钻井堵漏的材料。桥接堵漏剂价格便宜,来源广,多为惰性材料,除本身特性外,不与钻井液中其他成分发生反应,在毫米级以下粒径范围内,对钻井液性能影响较小。在国外,桥接堵漏材料应用较早,使用范围也比较广泛,在美国,90%的钻井漏失问题都是用桥接堵漏材料进行处理的。在我国,早在上世纪六十年代就使用稻壳、蛭石、核桃壳等桥接堵漏材料对漏失严重的钻井进行堵漏处理,且收到了一定效果。随着资源勘探开发的进步,研究人员对桥接堵漏工艺技术也进行了研究,与此同时,开发出许多级配合理,规格不同的产品,并逐渐得到推广应用。进入新世纪后,随着国家化工水平的提高,化学堵剂和其他类型堵漏材料的发展很快,但使用桥接堵漏材料处理钻井漏失问题依然是最主要的手段。The most widely used plugging method at present is bridge plugging, and the reasonable selection of plugging materials is particularly important. Bridging lost circulation materials, also known as inert lost circulation materials, are chemically inert materials added to drilling fluids for drilling lost circulation. Bridging lost circulation agents are cheap and widely available. They are mostly inert materials. Apart from their own characteristics, they do not react with other components in the drilling fluid. In the particle size range below the millimeter level, they have little impact on the performance of the drilling fluid. In foreign countries, bridging lost circulation materials have been used earlier and are widely used. In the United States, 90% of drilling loss problems are solved with bridging lost circulation materials. In my country, as early as the 1960s, bridging leakage plugging materials such as rice husk, vermiculite, and walnut shells were used to plug leakage in drilling wells with severe leakage, and achieved certain results. With the progress of resource exploration and development, researchers have also studied the bridging and plugging technology. At the same time, many products with reasonable gradation and different specifications have been developed and gradually promoted and applied. After entering the new century, with the improvement of the national chemical industry, chemical plugging agents and other types of lost circulation materials have developed rapidly, but the use of bridging lost circulation materials is still the most important method to deal with drilling loss problems.

桥接堵漏材料按其形状可分为三大类:颗粒状堵漏材料、纤维状堵漏材料和填充粉末。常见堵漏材料如表1所示。Bridging leakage plugging materials can be divided into three major categories according to their shapes: granular leakage plugging materials, fibrous leakage plugging materials and filled powder. Common leak-stopping materials are shown in Table 1.

表1常见堵漏材料Table 1 Common plugging materials

桥接材料包括单一惰性桥接堵漏材料和多种惰性堵漏材料,以及按不同的粒径、比例复配组合成的复合型桥接堵漏材料。由于单一的堵漏材料受到粒径和各种功能的限制,复合型桥接堵漏材料已经成为现场应用的主角桥接堵漏材料使用方便、安全可靠、适用范围广且成功率高,是现场主要的防漏堵漏材料。Bridging materials include single inert bridging plugging materials and multiple inert leak plugging materials, as well as composite bridging plugging materials composed of different particle sizes and proportions. Since a single leakage plugging material is limited by particle size and various functions, composite bridging leakage plugging materials have become the protagonist in on-site applications. Bridging leakage plugging materials are easy to use, safe and reliable, have a wide range of applications and have a high success rate. They are the main choice on site. Leak-proof and plugging materials.

桥接堵漏主要是利用大颗粒物质在裂缝狭窄处架桥,并利用各级粒子进行填充,通过不断的漏失到滤失,形成致密的封堵层。在桥接堵漏配方中,王书琪(王书琪,唐继平,张斌等.塔里木山前构造带高密度钻井液堵漏技术[J].钻井液与完井液,2006(01):76-77+91.)提出架桥大颗粒封堵材料含量保持在10%~20%左右,纤维状封堵材料含量保持在5%~15%之间,封堵材料的总含量保持为20%~35%。薛玉志(薛玉志,刘振东,唐代绪等.裂缝性地层堵漏配方及规律性研究[J].钻井液与完井液,2009,26(06):28-30+93-94.)指出,对于裂缝性地层的有效桥堵,堵漏配方中除骨架材料外,片状、颗粒状和絮状填充材料以及纤维状材料相配合,粒级搭配合理,才能实现快速封堵,且使堵漏装具有较高的承压能力,魏宏超(魏宏超,唐志进,张凌.裂隙性储层堵漏剂配方优选实验[J].钻井液与完井液,2010,27(03):38-40+97.)对不同桥接材料进行比较分析,证明了不同的桥接堵漏材料类型的选择对于成功封堵具有重要意义;李家学(李家学,黄进军,罗平亚等.裂缝地层随钻刚性颗粒封堵机理与估算模型[J].石油学报,2011,32(03):509-513.)针对随钻封堵的刚性颗粒,建立了粒径和浓度估算模型。Bridging and plugging mainly uses large particles to bridge narrow cracks, and uses particles at all levels to fill them. Through continuous leakage to filtration, a dense plugging layer is formed. In the bridge plugging formula, Wang Shuqi (Wang Shuqi, Tang Jiping, Zhang Bin et al. High-density drilling fluid plugging technology in the Tarim piedmont structural zone [J]. Drilling Fluids and Completion Fluids, 2006(01):76-77+91 .) proposed that the content of large-particle bridging plugging materials should be kept at about 10% to 20%, the content of fibrous plugging materials should be kept between 5% and 15%, and the total content of plugging materials should be kept at 20% to 35%. Xue Yuzhi (Xue Yuzhi, Liu Zhendong, Tang Daixu, et al. Research on the formula and regularity of leakage plugging in fractured formations [J]. Drilling and Completion Fluids, 2009, 26(06): 28-30+93-94.) pointed out that for fractures To effectively plug the formation, in addition to the skeleton material, the leakage plugging formula must be matched with flaky, granular, flocculent filling materials and fibrous materials, and the particle size matching is reasonable, so that rapid plugging can be achieved, and the leakage plugging device has the characteristics Higher pressure-bearing capacity, Wei Hongchao (Wei Hongchao, Tang Zhijin, Zhang Ling. Experiment on optimization of lost circulation agent formula for fractured reservoirs [J]. Drilling and Completion Fluids, 2010, 27(03): 38-40+97. ) conducted a comparative analysis of different bridging materials and proved that the selection of different bridging and plugging material types is of great significance for successful plugging; Li Jiaxue (Li Jiaxue, Huang Jinjun, Luo Pingya, et al. Mechanism and estimation of rigid particle plugging while drilling in fractured formations Model [J]. Acta Petroleum Sinica, 2011, 32(03):509-513.) A particle size and concentration estimation model was established for rigid particles blocked while drilling.

通过上述分析,现有技术存在的问题及缺陷为:Through the above analysis, the problems and defects existing in the existing technology are:

(1)现有技术堵漏材料酸溶性能、承压性能差,可抗温温度低。(1) The existing leakage plugging materials have poor acid solubility and pressure-bearing properties, and can withstand low temperatures.

(2)现有技术堵漏材料老化质量保留率低。(2) The aging quality retention rate of existing leak plugging materials is low.

发明内容Contents of the invention

本发明为了解决上述技术问题,所提供了一种防漏堵漏剂及其制备方法和应用。In order to solve the above technical problems, the present invention provides a leakage prevention and plugging agent and its preparation method and application.

第一方面,本发明提供了第一种防漏堵漏剂,是采用以下技术方案得以实现的。In the first aspect, the present invention provides a first leakage prevention and plugging agent, which is achieved by adopting the following technical solutions.

一种防漏堵漏剂,包括以下质量百分比的组分:5-13%多形貌合金、3%MDF、0%-3%PF-EZCARB、0.5%-1%水镁石纤维,余量为井浆。A leakage prevention and plugging agent, including the following mass percentage components: 5-13% multi-morphology alloy, 3% MDF, 0%-3% PF-EZCARB, 0.5%-1% brucite fiber, the balance For well slurry.

具体的,针对开度1×0.5mm楔形长裂缝,防漏堵漏剂包括以下质量百分比的组分:18-30目的5%合金、3%MDF、3%PF-EZCARB、0.5%水镁石纤维,其余为井浆。Specifically, for long wedge-shaped cracks with an opening of 1×0.5mm, the anti-leakage and plugging agent includes the following mass percentage components: 18-30 mesh 5% alloy, 3% MDF, 3% PF-EZCARB, 0.5% brucite fiber and the rest is well slurry.

具体的,针对开度2×1mm楔形长裂缝,防漏堵漏剂包括以下质量百分比的组分:12-18目的3%合金、18-30目的3%合金、3%MDF、3%PF-EZCARB、0.6%水镁石纤维,其余为井浆。Specifically, for long wedge-shaped cracks with an opening of 2×1mm, the leakage prevention and plugging agent includes the following mass percentage components: 12-18 mesh 3% alloy, 18-30 mesh 3% alloy, 3% MDF, 3% PF- EZCARB, 0.6% brucite fiber, and the remainder is well slurry.

第二方面,本发明提供了第二种防漏堵漏剂,是采用以下技术方案得以实现的。In the second aspect, the present invention provides a second leakage prevention and plugging agent, which is achieved by adopting the following technical solution.

一种防漏堵漏剂,包括以下质量百分比的组分:5-13%多形貌合金、3%MDF、0%-3%PF-EZCARB、0.5%-1%水镁石纤维、3%SQD-98,余量为井浆。A leakage prevention and plugging agent, including the following mass percentage components: 5-13% multi-morphology alloy, 3% MDF, 0%-3% PF-EZCARB, 0.5%-1% brucite fiber, 3% SQD-98, the balance is well mud.

具体的,针对开度3×2mm楔形长裂缝,防漏堵漏剂包括以下质量百分比的组分:10-12目的4%合金、12-18目的4%合金、18-30目的3%合金、3%MDF、3%PF-EZCARB、3%SQD-98、0.8%水镁石纤维,其余为井浆。Specifically, for long wedge-shaped cracks with an opening of 3×2mm, the leakage prevention and plugging agent includes the following mass percentage components: 10-12 mesh 4% alloy, 12-18 mesh 4% alloy, 18-30 mesh 3% alloy, 3% MDF, 3% PF-EZCARB, 3% SQD-98, 0.8% brucite fiber, and the rest is well slurry.

具体的,针对开度4×3mm楔形长裂缝,防漏堵漏剂包括以下质量百分比的组分:8-12目的5%合金、12-18目的4%合金、18-30目的4%合金、3%MDF、3%PF-EZCARB、3%SQD-98、1%水镁石纤维,其余为井浆。Specifically, for long wedge-shaped cracks with an opening of 4×3mm, the leakage prevention and plugging agent includes the following mass percentage components: 8-12 mesh 5% alloy, 12-18 mesh 4% alloy, 18-30 mesh 4% alloy, 3% MDF, 3% PF-EZCARB, 3% SQD-98, 1% brucite fiber, and the rest is well slurry.

第三方面,本发明提供了防漏堵漏剂的制备方法,是采用以下技术方案得以实现的。In a third aspect, the present invention provides a method for preparing a leak prevention and plugging agent, which is achieved by adopting the following technical solutions.

一种上述防漏堵漏剂的制备方法,包括以下步骤:A method for preparing the above-mentioned leak prevention and plugging agent, including the following steps:

S101:井浆配置;S101: Well mud configuration;

S102:向步骤S101配置的混合液中添加粒径在裂缝平均宽度1/4-1/3的中细颗粒合金,并加入0.5%-1%的水镁石纤维,待分散均匀后加入粒径在裂缝平均宽度1/3-1/2的中粗颗粒合金;S102: Add medium-fine particle alloy with a particle size of 1/4-1/3 of the average crack width into the mixed liquid prepared in step S101, and add 0.5%-1% brucite fiber. Add the particle size after it is evenly dispersed. Medium-coarse grained alloy with average crack width 1/3-1/2;

S103:最后加入其余成分,搅拌2-3h,静置12-15h,得到防漏堵漏剂。S103: Finally add the remaining ingredients, stir for 2-3h, and let stand for 12-15h to obtain a leak-proof and plugging agent.

进一步的,取一定质量的水,添加0.15%NaOH模拟钻井液环境,添加0.6%SDTV作为增粘剂、1.5%PF-DFC-200作为抗高温滤失剂,继续增添0.5%Na2SO3,搅拌2h,静置24-36h。Further, take a certain mass of water, add 0.15% NaOH to simulate the drilling fluid environment, add 0.6% SDTV as a tackifier, 1.5% PF-DFC-200 as an anti-high temperature fluid loss agent, and continue to add 0.5% Na 2 SO 3 . Stir for 2h and let stand for 24-36h.

第四方面,本发明提供了防漏堵漏剂的三种用途,是采用以下技术方案得以实现的。In the fourth aspect, the present invention provides three uses of the leakage prevention and plugging agent, which are achieved by adopting the following technical solutions.

一种上述防漏堵漏剂在制备石油和天然气开发中钻井工作液架桥性封堵剂、固井工作液架桥性封堵剂或测试或修井工作液架桥性封堵剂中的应用。A kind of above-mentioned leakage prevention and plugging agent is used in the preparation of drilling working fluid bridging plugging agent, cementing working fluid bridging plugging agent or testing or workover working fluid bridging plugging agent in oil and natural gas development. application.

本申请具有以下有益效果。This application has the following beneficial effects.

(1)本发明通过堵漏材料形貌分析、酸溶性能、承压性能等基本性能评价,优选出合金作为架桥颗粒,GYD合金颗粒棱角分明,有利于在裂缝中的滞留,酸溶率达76.25%,可抗温180℃,封堵承压能力较强;(1) Through the analysis of the morphology of leakage plugging materials, acid-soluble properties, pressure-bearing properties and other basic performance evaluations, the present invention selects alloys as bridging particles. The GYD alloy particles have sharp edges and corners, which is beneficial to retention in cracks and the acid-soluble rate reaches 76.25%, can withstand temperatures up to 180°C, and has strong sealing and pressure-bearing capabilities;

(2)本发明优选出水镁石纤维作为铺网捕获的纤维材料,其酸溶率达59.5%,分散性能较好,高温180℃下老化48h质量保留率达81.5%,高温180℃强碱条件下老化48h质量保留率达75.2%;(2) The present invention prefers brucite fiber as the fiber material captured by the netting. Its acid solubility rate reaches 59.5%, good dispersion performance, and its mass retention rate reaches 81.5% after aging for 48 hours at high temperature of 180°C. Under strong alkali conditions at high temperature of 180°C The quality retention rate after aging for 48 hours reached 75.2%;

(3)本发明针对不同开度的裂缝宽度,优选了封堵承压能力可达10MPa以上、酸溶率可达到70%以上酸溶堵漏配方。(3) For crack widths with different openings, the present invention optimizes the acid-soluble leakage plugging formula with a sealing pressure-bearing capacity of more than 10 MPa and an acid-soluble rate of more than 70%.

附图说明Description of drawings

图1是本发明3种纤维的180℃热滚不同时间后堵漏纤维的质量保留率图;Figure 1 is a graph showing the mass retention rate of the leak-proofing fibers after hot rolling at 180°C for different times for three types of fibers of the present invention;

图2是本发明3种堵漏纤维在碱性体系中的质量保持率图;Figure 2 is a graph showing the quality retention rate of three types of leak-proofing fibers of the present invention in an alkaline system;

图3是本发明1×0.5mm配方酸溶率和承压能力随反应时间变化图;Figure 3 is a graph showing changes in the acid solubility rate and pressure-bearing capacity of the 1×0.5mm formula of the present invention as a function of reaction time;

图4是本发明2×1mm配方酸溶率和承压能力随反应时间变化图;Figure 4 is a graph showing changes in the acid solubility rate and pressure-bearing capacity of the 2×1mm formula of the present invention as a function of reaction time;

图5是本发明3×2mm配方酸溶率和承压能力随反应时间变化图;Figure 5 is a graph showing changes in the acid solubility rate and pressure-bearing capacity of the 3×2mm formula of the present invention as a function of reaction time;

图6是本发明4×3mm配方酸溶率和承压能力随反应时间变化图。Figure 6 is a graph showing changes in the acid solubility rate and pressure-bearing capacity of the 4×3mm formula of the present invention as a function of reaction time.

具体实施方式Detailed ways

下面结合附图和实施例对本发明进行进一步的说明。The present invention will be further described below in conjunction with the drawings and examples.

1.堵漏材料优选1. Selection of leak-stopping materials

1.1架桥材料1.1 Bridging materials

刚性颗粒在封堵层结构中起着骨架的作用,具有高硬度、不易变形的特点。在实际作业中,石英、核桃壳、或者破碎的岩屑常用来作为刚性颗粒,但是它们的酸溶性能不好,封堵后不能有效解堵,故调取了核桃壳、GYD合金、石灰石作为架桥颗粒。Rigid particles play the role of a skeleton in the sealing layer structure and have the characteristics of high hardness and resistance to deformation. In actual operations, quartz, walnut shells, or broken rock cuttings are often used as rigid particles. However, their acid solubility is not good and they cannot effectively remove the blockage after sealing. Therefore, walnut shells, GYD alloys, and limestone are used as Bridging particles.

1.1.1形貌分析1.1.1 Morphology analysis

从核桃壳、GYD、石灰石的形貌可以看出,GYD合金比核桃壳和石灰石棱角更加分明,棱角分明的材料更容易在裂缝中挂住和架桥,颗粒棱角越分明,形状越不规则,越有利于堵漏材料在裂缝中的滞留。It can be seen from the morphology of walnut shells, GYD, and limestone that GYD alloy has sharper edges and corners than walnut shells and limestone. Materials with sharp edges and corners are easier to catch and bridge in cracks. The sharper the edges and corners of the particles, the more irregular the shape. The more conducive to the retention of leakage plugging materials in cracks.

1.1.2抗温性能评价1.1.2 Evaluation of temperature resistance performance

分别取一定质量的核桃壳、GYD合金、石灰石置于180℃的烘箱中进行24h的老化实验,通过老化前后的对比可以发现,核桃壳老化后的颜色变深变黑,说明核桃壳已经发生了一定的性质改变,而GYD合金和石灰石老化前后几乎无变化,说明GYD合金和石灰石可以抗180℃。A certain mass of walnut shells, GYD alloy, and limestone were placed in an oven at 180°C for a 24-hour aging experiment. Through comparison before and after aging, it can be found that the color of the walnut shells becomes darker and black after aging, indicating that the walnut shells have undergone aging. Certain properties change, while GYD alloy and limestone have almost no changes before and after aging, indicating that GYD alloy and limestone can withstand 180°C.

1.1.3酸溶性能评价1.1.3 Evaluation of acid solubility

将待测样品经105℃烘至恒重2g,用100mL的15%的稀盐酸溶解,在80℃恒温水浴中恒温反应2h。反应后用定量慢速滤纸过滤,并用蒸馏水洗涤至无氯离子,在90℃下烘干2h的滤纸及不溶物,于干燥器冷却30min后称重,计算出酸溶率,计算公式:S=〔m-(m2-m1)〕/m×100%。式中,S为酸溶率,%;m1为滤纸质量;m2为滤纸及不溶物质量;m为样品质量。实验数据及结果见表2。The sample to be tested was baked at 105°C to a constant weight of 2g, dissolved in 100 mL of 15% dilute hydrochloric acid, and reacted in a constant temperature water bath at 80°C for 2 hours. After the reaction, filter with quantitative slow filter paper and wash with distilled water until there is no chloride ion. Dry the filter paper and insoluble matter at 90°C for 2 hours, cool in a desiccator for 30 minutes and then weigh. Calculate the acid solubility rate. Calculation formula: S= [m-(m 2 -m 1 )]/m×100%. In the formula, S is the acid solubility rate, %; m 1 is the mass of filter paper; m 2 is the mass of filter paper and insoluble matter; m is the mass of the sample. The experimental data and results are shown in Table 2.

表2颗粒材料酸溶率测试Table 2 Acid solubility test of granular materials

三种架桥材料中,石灰石几乎全能酸溶,核桃壳几乎全不溶,GYD合金颗粒酸溶率达76.25%。Among the three bridging materials, limestone is almost completely acid-soluble, walnut shell is almost completely insoluble, and the acid-soluble rate of GYD alloy particles reaches 76.25%.

1.1.4承压能力评价1.1.4 Evaluation of pressure bearing capacity

基浆:自来水Base pulp: tap water

+0.15%NaOH+0.15%Na2CO3+0.6%SDTV+1.5%PF-DFC-200+0.5%Na2SO3 +0.15%NaOH+0.15%Na 2 CO 3 +0.6%SDTV+1.5%PF-DFC-200+0.5%Na 2 SO 3

实验浆1:井浆400mL+3%核桃壳(80-120目)+5%碳酸钙粉末Experimental slurry 1: 400mL well slurry + 3% walnut shell (80-120 mesh) + 5% calcium carbonate powder

实验浆2:井浆400mL+3%GYD(80-120目)+5%碳酸钙粉末Experimental slurry 2: 400mL well slurry + 3% GYD (80-120 mesh) + 5% calcium carbonate powder

实验浆3:井浆400mL+3%石灰石(80-120目)+5%碳酸钙粉末Experimental slurry 3: 400mL well slurry + 3% limestone (80-120 mesh) + 5% calcium carbonate powder

利用HTHP堵漏实验,在核桃壳、GYD、石灰石的基础上分别加入现场使用的5%的PF-EZCARB封堵400μm微裂缝,测试结果如表3所示。Using the HTHP leakage plugging test, 5% PF-EZCARB used on site was added to walnut shells, GYD, and limestone to seal 400 μm micro-cracks. The test results are shown in Table 3.

表3架桥颗粒承压性能评价Table 3 Evaluation of pressure-bearing performance of bridging particles

根据实验结果,GYD合金承压性能为5MPa,大于核桃壳的4.5MPa和石灰石的3Mpa,说明GYD合金的承压性能更好。According to the experimental results, the pressure-bearing performance of GYD alloy is 5MPa, which is greater than the 4.5MPa of walnut shell and the 3Mpa of limestone, indicating that the pressure-bearing performance of GYD alloy is better.

1.2纤维材料1.2 Fiber materials

纤维是常见的堵漏材料。纤维材料加入到钻井完井液中后均匀分散,并随着钻井完井液进入漏失通道中,当纤维长度大于裂缝宽度时就容易形成架桥,并捕获经过的其他纤维,从而相互牵扯形成网架结构,增强封堵层的整体结构稳定性。不同纤维在封堵过程中所起到的作用也是不同的:刚度大的硬纤维可实现架桥,刚度小的软纤维则通过相互牵扯,使网架结构更致密但由于纤维材料本身的整体刚度不强,当压差达到一定值时容易发生失效,不能满足压差较大时的工程实际需要。见表4。Fiber is a common leak-stopping material. After the fiber material is added to the drilling and completion fluid, it is evenly dispersed and enters the leakage channel as the drilling and completion fluid enters the leakage channel. When the fiber length is greater than the width of the crack, it is easy to form a bridge and capture other passing fibers, thereby pulling each other to form a network. Frame structure to enhance the overall structural stability of the sealing layer. Different fibers play different roles in the blocking process: hard fibers with high stiffness can achieve bridging, while soft fibers with low stiffness can make the grid structure denser by pulling each other. However, due to the overall stiffness of the fiber material itself, Not strong, it is prone to failure when the pressure difference reaches a certain value, and cannot meet the actual engineering needs when the pressure difference is large. See Table 4.

表4纤维材料调研Table 4 Fiber Material Survey

序号serial number 名称name 数量/gQuantity/g 形态form 取样地点Sampling location 11 海泡石纤维1号Sepiolite Fiber No. 1 380380 粉末状纤维powdered fiber 灵寿县点金矿产品加工厂Lingshou County Dianjin Mineral Products Processing Factory 22 海泡石纤维2号Sepiolite Fiber No. 2 290290 粉末状纤维powdered fiber 灵寿县点金矿产品加工厂Lingshou County Dianjin Mineral Products Processing Factory 33 硅酸铝纤维Aluminum silicate fiber 100100 絮状纤维flocculent fiber 灵寿县点金矿产品加工厂Lingshou County Dianjin Mineral Products Processing Factory 44 矿物纤维mineral fiber 245245 颗粒状纤维granular fiber 灵寿县点金矿产品加工厂Lingshou County Dianjin Mineral Products Processing Factory 55 木质纤维wood fiber 6060 絮状纤维flocculent fiber 灵寿县点金矿产品加工厂Lingshou County Dianjin Mineral Products Processing Factory 66 水镁石纤维Brucite fiber 700700 混合纤维mixed fiber 灵寿县点金矿产品加工厂Lingshou County Dianjin Mineral Products Processing Factory

1.2.1形貌分析1.2.1 Morphology analysis

由海泡石纤维1号、海泡石纤维2号、硅酸铝纤维、矿物纤维、木质纤维和水镁石纤维共六种形态各异的纤维材料可知,其中海泡石纤维为一种天然矿物纤维,硅酸铝纤维为絮状堵漏材料与纤维的混合物;矿物纤维是从纤维状结构的矿物岩石中获得的纤维,主要组成物质为各种氧化物;木质纤维是天然可再生木材经过化学处理、机械法加工得到的有机絮状纤维物质;水镁石纤维是一种国内外罕见的纤维状氢氧镁石,具有颜色洁白、易劈分、出绒率高等特点。It can be seen from six fiber materials with different shapes: sepiolite fiber No. 1, sepiolite fiber No. 2, aluminum silicate fiber, mineral fiber, wood fiber and brucite fiber. Among them, sepiolite fiber is a natural Mineral fiber and aluminum silicate fiber are a mixture of flocculent plugging materials and fibers; mineral fiber is a fiber obtained from mineral rocks with a fibrous structure, and its main components are various oxides; wood fiber is a natural renewable wood after Organic flocculent fiber material obtained by chemical treatment and mechanical processing; brucite fiber is a rare fibrous hydroxide stone at home and abroad. It has the characteristics of white color, easy splitting, and high velvet yield.

1.2.2酸溶性能评价1.2.2 Evaluation of acid solubility

以纤维的酸溶率为指标,实验评价纤维的酸溶性能。根据现场情况,配制质量分数为15%的盐酸溶液置于烧杯中,分别取1.2g(W1)的海泡石纤维1号、海泡石纤维2号,分别浸泡在盐酸溶液中,搅拌10min,使其与盐酸溶液充分接触,在90℃水浴加热2h,过筛、洗涤、烘干,测定剩余纤维的质量(W2),酸溶率S=[(W1-W2)/W1]×100%。Taking the acid solubility of fiber as an indicator, the acid solubility of fiber was experimentally evaluated. According to the site conditions, prepare a hydrochloric acid solution with a mass fraction of 15% and place it in a beaker. Take 1.2g (W 1 ) of sepiolite fiber No. 1 and sepiolite fiber No. 2 respectively, soak them in the hydrochloric acid solution, and stir for 10 minutes. , make it fully contact with the hydrochloric acid solution, heat it in a 90°C water bath for 2 hours, sieve, wash and dry it, measure the mass of the remaining fiber (W 2 ), and the acid solubility rate S = [(W 1 -W 2 )/W 1 ]×100%.

根据实验结果可得,海泡石纤维1号、海泡石纤维2号、水镁石纤维的酸溶率分别为60.75%、67.92%和59.5%。故初步选取海泡石纤维1号、海泡石纤维2号和水镁石纤维作为堵漏材料。见表5。According to the experimental results, the acid solubility rates of sepiolite fiber No. 1, sepiolite fiber No. 2, and brucite fiber are 60.75%, 67.92%, and 59.5% respectively. Therefore, sepiolite fiber No. 1, sepiolite fiber No. 2 and brucite fiber were initially selected as the leakage plugging materials. See Table 5.

表5颗粒材料酸溶率测试Table 5 Acid solubility test of granular materials

1.2.3对钻井液性能影响测试将现场钻井液中分别加入海泡石纤维1号、海泡石纤维2号和水镁石纤维,经低速搅拌器充分搅拌后,测试它们的基本性能,再分别置于老化罐中老化16h后,热滚温度为180℃,实验结果如表6所示。 1.2.3 Test on the impact of drilling fluid performance. Add sepiolite fiber No. 1, sepiolite fiber No. 2 and brucite fiber to the on-site drilling fluid respectively. After fully stirring with a low-speed mixer, test their basic properties, and then After being placed in aging tanks for aging for 16 hours, the hot rolling temperature was 180°C. The experimental results are shown in Table 6.

表6纤维材料加入前后实验浆基本性能测试Table 6 Basic performance test of experimental pulp before and after adding fiber materials

加入三种纤维后,实验浆的表观粘度、塑性粘度、动切力都有一定的上升,滤失量有所下降,但与原浆的基本性能相差不大。After adding the three types of fibers, the apparent viscosity, plastic viscosity, and dynamic shear force of the experimental pulp increased to a certain extent, and the filter loss decreased, but they were not much different from the basic properties of the original pulp.

1.2.4抗温性能评价1.2.4 Evaluation of temperature resistance performance

以堵漏纤维一定温度热滚的质量保留率为指标,实验评价堵漏纤维在钻井液体系中的抗温性能。取一定质量3种堵漏纤维,分别加入到400mL实验浆中,实验浆配方为0.6%SDTV+1.5%PF-DFC-200,180℃分别热滚16h、32h、48h后,洗涤、烘干,测量3种堵漏纤维热滚后的质量和断裂强度。堵漏纤维的质量保留率按下式计算。Using the mass retention rate of the lost-circulation fiber hot-rolled at a certain temperature as an indicator, the temperature resistance performance of the lost-circulation fiber in the drilling fluid system was experimentally evaluated. Take a certain mass of three kinds of leak-proof fibers and add them to 400mL of experimental slurry. The experimental slurry formula is 0.6% SDTV + 1.5% PF-DFC-200. After heating at 180°C for 16h, 32h, and 48h respectively, wash and dry. The quality and breaking strength of three types of leak-proofing fibers after hot rolling were measured. The mass retention rate of the plugging fiber is calculated according to the following formula.

式中,α为质量保留率,%;M1为热滚前堵漏纤维的质量,g;M2为热滚后堵漏纤维的质量,g。In the formula, α is the mass retention rate, %; M 1 is the mass of the fiber plugging before hot rolling, g; M 2 is the mass of the fiber plugging after hot rolling, g.

3种纤维的质量保留率如图1提供的180℃热滚不同时间后堵漏纤维的质量保留率图所示。分析可知,180℃分别热滚16h、32h、48h后,水镁石纤维的质量保留率随时间增加而小幅度降低,均保持在80%以上;海泡石纤维2号质量保留率随时间增加而降低,180℃热滚48h后其质量保留率低于80%;海泡石纤维1号质量保留率随时间增加而降低,180℃热滚32h后其质量保留率就已经低于80%。The mass retention rates of the three types of fibers are shown in Figure 1, which shows the mass retention rates of the leak-stopping fibers after hot rolling at 180°C for different times. The analysis shows that after hot rolling at 180°C for 16h, 32h, and 48h respectively, the mass retention rate of brucite fiber increased and decreased slightly with time, all remaining above 80%; the mass retention rate of sepiolite fiber No. 2 increased with time. The mass retention rate of sepiolite fiber No. 1 decreases with time, and the mass retention rate of sepiolite fiber No. 1 is lower than 80% after hot rolling at 180°C for 32 hours.

1.2.5耐碱性能评价1.2.5 Evaluation of alkali resistance performance

常用各类钻井液体系的pH值在8-11之间,即维持较弱的碱性环境,因此要求堵漏纤维具有较好的耐碱性能,以堵漏纤维在pH值为12的钻井液体系中140℃热滚后的质量保留率和断裂强度保持率为指标,实验评价堵漏纤维的耐碱性能。取一定质量5种堵漏纤维,分别加入到400mL实验浆中,实验浆配方为0.6%SDTV+1.5%PF-DFC-200+0.2%NaOH(加入NaOH调节实验浆pH值为12)中,180℃分别热滚16h、32h、48h后,洗涤、烘干,测量5种堵漏纤维热滚后的质量、断裂强度,质量保留率按下式计算。The pH value of various commonly used drilling fluid systems is between 8 and 11, which means maintaining a weak alkaline environment. Therefore, the lost circulation fiber is required to have good alkali resistance, so that the lost circulation fiber can be used in drilling fluids with a pH value of 12. The quality retention rate and fracture strength retention rate of the system after hot rolling at 140°C are used as indicators to experimentally evaluate the alkali resistance of the leak-stopping fiber. Take a certain mass of 5 types of leak-stopping fibers and add them to 400mL of experimental slurry respectively. The experimental slurry formula is 0.6% SDTV + 1.5% PF-DFC-200 + 0.2% NaOH (add NaOH to adjust the pH value of the experimental slurry to 12). 180 After hot rolling for 16h, 32h, and 48h respectively at ℃, they were washed and dried. The quality and breaking strength of the five types of leak-proofing fibers after hot rolling were measured. The mass retention rate was calculated according to the following formula.

式中,α为质量保留率,%;M1为热滚前堵漏纤维的质量,g;M2为热滚后堵漏纤维的质量,g。3种堵漏纤维的质量保持率由图2可知,180℃分别热滚16h、32h、48h后,水镁石纤维的质量保留率随时间增加而小幅度降低,均保持在75%以上;180℃热滚48h其余2种堵漏纤维的质量保留率均低于70%。对比实验表明,水镁石纤维具有优良的耐碱性能。(通过酸融率评价发现,海泡石1号2号和水镁石纤维的酸溶性能良好,故只显示了此三种纤维的实验结果)In the formula, α is the mass retention rate, %; M 1 is the mass of the fiber plugging before hot rolling, g; M 2 is the mass of the fiber plugging after hot rolling, g. The mass retention rates of the three types of plugging fibers can be seen from Figure 2. After hot rolling at 180°C for 16h, 32h, and 48h respectively, the mass retention rate of the brucite fiber decreased slightly as time increased, and remained above 75%; 180 The mass retention rates of the other two types of leak-proofing fibers after hot rolling at ℃ for 48 hours were both lower than 70%. Comparative experiments show that brucite fiber has excellent alkali resistance. (Through the acid melting rate evaluation, it was found that sepiolite No. 1 and No. 2 and brucite fibers have good acid solubility properties, so only the experimental results of these three fibers are shown)

1.3填充粉末本申请优选出三种填充粉末,分别为MDF、SMGF-1和PF-EZCARB。1.3.1酸溶性(浓度为15%的稀盐酸)1.3 Filling powders Three filling powders are selected in this application, namely MDF, SMGF-1 and PF-EZCARB. 1.3.1 Acid solubility (dilute hydrochloric acid with a concentration of 15%)

填充材料酸溶率测试结果如表7,MDF的酸溶率为80.45%,SMGF-1的酸溶率为64.7%,PF-EZCARB的酸溶率最高,几乎完全酸溶。The test results of the acid solubility rate of filling materials are shown in Table 7. The acid solubility rate of MDF is 80.45%, the acid solubility rate of SMGF-1 is 64.7%, and the acid solubility rate of PF-EZCARB is the highest, almost completely acid solubility.

表7填充材料酸溶率测试结果Table 7 Filling material acid solubility test results

1.3.2流变性和滤失性能评价 1.3.2 Rheology and fluid loss performance evaluation

各实验浆如下:The experimental pulps are as follows:

基浆:自来水+0.15%NaOH+0.15%Na2CO3+0.6%SDTV+1.5%PF-DFC-200+0.5%Na2SO3 Base slurry: tap water + 0.15% NaOH + 0.15% Na 2 CO 3 + 0.6% SDTV + 1.5% PF-DFC-200 + 0.5% Na 2 SO 3

实验浆1:井浆400mL+10%PF-EZCARBExperimental slurry 1: Well slurry 400mL+10% PF-EZCARB

实验浆2:井浆400mL+10%SMGF-1Experimental slurry 2: well slurry 400mL+10% SMGF-1

实验浆3:井浆400mL+10%MDFExperimental slurry 3: well slurry 400mL+10% MDF

基础性能评价结果如表8,加入随钻堵漏材料前后,基浆的表观粘度、塑性粘度、动切力、初终切几乎均有所增大。综合比较,MDF的酸溶体系与模拟井浆的性能较为接近,抗温性能较好。The basic performance evaluation results are shown in Table 8. Before and after adding the plugging material while drilling, the apparent viscosity, plastic viscosity, dynamic shear force, and initial and final shear of the base slurry almost all increased. Comprehensive comparison shows that the performance of MDF's acid-soluble system is close to that of simulated well mud, and its temperature resistance is better.

表8堵漏材料加入前后钻井液体系流变滤失性能变化Table 8 Changes in rheological and fluid loss properties of the drilling fluid system before and after the addition of lost circulation materials

注:表中基浆、实验浆1、实验浆2、实验浆3与1.3.3中的成分相同。1.3.3封堵性能评价Note: The ingredients of base slurry, experimental slurry 1, experimental slurry 2, and experimental slurry 3 in the table are the same as those in 1.3.3. 1.3.3 Blocking performance evaluation

各实验浆如下:The experimental pulps are as follows:

基浆:自来水+0.15%NaOH+0.15%Na2CO3+0.6%SDTV+1.5%PF-DFC-200+0.5%Na2SO3 Base slurry: tap water + 0.15% NaOH + 0.15% Na 2 CO 3 + 0.6% SDTV + 1.5% PF-DFC-200 + 0.5% Na 2 SO 3

实验浆1:井浆400mL+10%PF-EZCARBExperimental slurry 1: Well slurry 400mL+10% PF-EZCARB

实验浆2:井浆400mL+10%SMGF-1Experimental slurry 2: well slurry 400mL+10% SMGF-1

实验浆3:井浆400mL+10%MDFExperimental slurry 3: well slurry 400mL+10% MDF

利用HTHP堵漏实验,设计了PF-EZCARB、SMGF-1、MDF三组实验浆封堵400μm微裂缝,测试结果如表9所示。Using the HTHP leakage plugging experiment, three groups of experimental slurries, PF-EZCARB, SMGF-1, and MDF, were designed to plug 400 μm micro-cracks. The test results are shown in Table 9.

表9 400μm缝宽裂缝性堵漏性能评价结果Table 9 Evaluation results of crack leak plugging performance for 400 μm crack width

随钻堵漏剂SMGF-1和PF-EZCARB对400μm裂缝都具有一定的封堵效果,承压堵漏剂MDF的承压效果更佳,达10MPa。The lost circulation plugging agents SMGF-1 and PF-EZCARB while drilling have a certain sealing effect on 400 μm fractures, and the pressure-bearing lost circulation agent MDF has a better pressure-bearing effect, reaching 10MPa.

2.堵漏体系优化与评价2. Optimization and evaluation of leakage plugging system

2.1长裂缝封堵模拟实验2.1 Long crack plugging simulation experiment

(1)开度1×0.5mm楔形长裂缝(1) Opening 1×0.5mm wedge-shaped long crack

井浆:自来水+0.6%SDTV+1.5%PF-DFC-200+0.5%Na2SO3,见表10。Well mud: tap water + 0.6% SDTV + 1.5% PF-DFC-200 + 0.5% Na 2 SO 3 , see Table 10.

表10复合堵漏材料封堵楔形长裂缝实验配方(1×0.5mm裂缝)Table 10 Experimental formula for sealing wedge-shaped long cracks with composite leakage plugging materials (1×0.5mm crack)

编号serial number 合金(18-30目)Alloy (18-30 mesh) PF-EZCARBPF-EZCARB MDFMDF 水镁石纤维Brucite fiber 1-1#1-1# 10%10% 1-2#1-2# 8%8% 3%3% 1-3#1-3# 8%8% 3%3% 0.5%0.5% 1-4#1-4# 5%5% 3%3% 3%3% 0.5%0.5%

表11复合堵漏材料封堵楔形长裂缝实验结果(1×0.5mm裂缝)Table 11 Experimental results of composite leakage plugging materials for plugging long wedge-shaped cracks (1×0.5mm crack)

编号serial number 承压能力/MPaPressure bearing capacity/MPa 漏失量/mLLoss/mL 裂缝封堵区域/mmCrack sealing area/mm 1-1#1-1# 55 6666 365-385365-385 1-2#1-2# 5.55.5 5050 330-350330-350 1-3#1-3# 77 3434 270-300270-300 1-4#1-4# 1010 00 100-240100-240

分析可知,单独使用18-30目合金颗粒时,封堵层内部结构较为疏松,承压能力较低仅为5MPa,漏失量较大为66mL,裂缝封堵区域为裂缝出口端;加入超细碳酸钙、水镁石纤维后,封堵层结构较为致密,封堵层承压能力增加至7MPa,裂缝漏失量降低至34mL,裂缝封堵区域前移;最后加入承压堵漏剂MDF后,封堵层承压能力达到10MPa。因此,选择1-4#配方作为开度1×0.5mm楔形长裂缝体系配方,具体配方为:井浆+5%合金(18-30目)+3%MDF+3%PF-EZCARB+0.5%水镁石纤维。The analysis shows that when 18-30 mesh alloy particles are used alone, the internal structure of the sealing layer is relatively loose, the pressure bearing capacity is as low as 5MPa, the leakage amount is as large as 66mL, and the crack sealing area is the crack outlet; adding ultrafine carbonic acid After adding calcium and brucite fibers, the sealing layer structure becomes denser, the pressure-bearing capacity of the sealing layer increases to 7MPa, the crack leakage decreases to 34mL, and the crack sealing area moves forward; finally, after the pressure-bearing leakage plugging agent MDF is added, the sealing layer The pressure-bearing capacity of the plugging layer reaches 10MPa. Therefore, formula 1-4# is selected as the formula for the wedge-shaped long crack system with an opening of 1×0.5mm. The specific formula is: well mud + 5% alloy (18-30 mesh) + 3% MDF + 3% PF-EZCARB + 0.5% Brucite fiber.

(2)开度2×1mm楔形长裂缝(2) Wedge-shaped long crack with an opening of 2×1mm

井浆:自来水+0.6%SDTV+1.5%PF-DFC-200Well mud: tap water+0.6%SDTV+1.5%PF-DFC-200

表12复合堵漏材料封堵楔形长裂缝实验配方(2×1mm裂缝)Table 12 Experimental formula for sealing wedge-shaped long cracks with composite leakage plugging materials (2×1mm cracks)

表13复合堵漏材料封堵楔形长裂缝实验结果(2×1mm裂缝)Table 13 Experimental results of composite leakage plugging materials plugging long wedge-shaped cracks (2×1mm crack)

编号serial number 承压能力/MPaPressure bearing capacity/MPa 漏失量/mLLoss/mL 裂缝封堵区域/mmCrack sealing area/mm 2-1#2-1# 5.55.5 230230 600-750600-750 2-2#2-2# 6.56.5 206206 590-748590-748 2-3#2-3# 77 195195 575-732575-732 2-4#2-4# -- -- -- 2-5#2-5# 1010 114114 270-500/540-720270-500/540-720

水镁石纤维可通过三维成网拉筋和弯曲挤压束缚作用,捕集合金颗粒,形成堵漏纤维与颗粒聚集体,增加桥接堵漏颗粒运移阻力,使其更易在裂缝中滞留,封堵层致密程度显著增加;同时堵漏纤维可提高封堵层的抗压强度和剪切强度,避免封堵层在外载荷作用下发生挤压破碎失稳和剪切滑移失稳破坏。但水镁石纤维浓度过高容易造成封门,如2-4#。最后加入承压堵漏剂MDF后,封堵层承压能力达到10MPa。因此,选择2-5#配方作为开度2×1mm楔形长裂缝的抗高温纤维堵漏体系配方,具体配方为:井浆+3%合金(12-18目)+3%合金(18-30目)+3%MDF+3%PF-EZCARB+0.6%水镁石纤维。Brucite fibers can capture alloy particles through three-dimensional network reinforcement and bending, extrusion and restraint, forming agglomerates of leakage-blocking fibers and particles, increasing the migration resistance of bridging leakage-blocking particles, making them easier to stay in cracks and sealing them. The density of the plugging layer is significantly increased; at the same time, the plugging fiber can increase the compressive strength and shear strength of the plugging layer, preventing the plugging layer from experiencing extrusion, crushing, instability and shear slip instability under the action of external loads. However, if the concentration of brucite fiber is too high, it can easily cause door sealing, such as 2-4#. After finally adding pressure-bearing leakage plugging agent MDF, the pressure-bearing capacity of the plugging layer reaches 10MPa. Therefore, the 2-5# formula was selected as the high-temperature fiber plugging system formula for wedge-shaped long cracks with an opening of 2×1mm. The specific formula is: well mud + 3% alloy (12-18 mesh) + 3% alloy (18-30 mesh)+3% MDF+3% PF-EZCARB+0.6% brucite fiber.

(3)开度3×2mm楔形长裂缝(3) Wedge-shaped long crack with an opening of 3×2mm

结合复合堵漏材料封堵开度2×1mm楔形长裂缝实验配方结果,通过合金颗粒、MDF承压堵漏剂、PF-EZCARB和水镁石纤维等合理复配,开展了开度3×2mm楔形长裂缝堵漏体系配方优化实验研究。表13、表14为合金颗粒、承压堵漏剂和水镁石纤维封堵开度3×2mm楔形长裂缝实验配方与结果。Combined with the experimental formula results of composite leakage plugging materials for plugging wedge-shaped long cracks with an opening of 2×1mm, and through reasonable compounding of alloy particles, MDF pressure-bearing leakage plugging agent, PF-EZCARB and brucite fiber, a project with an opening of 3×2mm was carried out. Experimental study on formula optimization of wedge-shaped long crack plugging system. Table 13 and Table 14 show the experimental formula and results of alloy particles, pressure-bearing leakage plugging agent and brucite fiber plugging long wedge-shaped cracks with an opening of 3×2mm.

井浆:自来水+0.6%SDTV+1.5%PF-DFC-200。Well mud: tap water + 0.6% SDTV + 1.5% PF-DFC-200.

表14复合堵漏材料封堵楔形长裂缝实验配方(3×2mm裂缝)Table 14 Experimental formula for sealing wedge-shaped long cracks with composite leakage plugging materials (3×2mm cracks)

表15复合堵漏材料封堵楔形长裂缝实验结果(3×2mm裂缝)Table 15 Experimental results of composite leakage plugging materials plugging long wedge-shaped cracks (3×2mm crack)

编号serial number 承压能力/MPaPressure bearing capacity/MPa 漏失量/mLLoss/mL 裂缝封堵区域/mmCrack sealing area/mm 3-1#3-1# 44 360360 540-610540-610 3-2#3-2# 55 350350 523-602523-602 3-3#3-3# 55 345345 500-576500-576 3-4#3-4# 7.57.5 280280 466-526466-526 3-5#3-5# 88 265265 425-502425-502 3-6#3-6# -- -- -- 3-7#3-7# 1010 138138 348-428348-428 3-8#3-8# 1111 9090 210-370210-370

分析可知,采用不同目数的合金颗粒封堵实验配方,封堵层承压能力一般不超过5MPa,裂缝漏失量较大;随着水镁石纤维和承压堵漏剂浓度的增加,封堵层的致密程度明显增强,封堵层的承压能力显著增加,裂缝漏失量降低至90mL,裂缝封堵区域前移。加入1%的水镁石堵漏纤维,其浓度过大在裂缝开口外搭接成网,形成“封门”,封堵效果较差。The analysis shows that when the experimental formulas for sealing of alloy particles with different mesh sizes are used, the pressure-bearing capacity of the sealing layer generally does not exceed 5MPa, and the crack leakage is large; as the concentration of brucite fiber and pressure-bearing leakage plugging agent increases, the sealing The density of the layer is significantly enhanced, the pressure-bearing capacity of the sealing layer is significantly increased, the leakage of the fracture is reduced to 90mL, and the fracture sealing area moves forward. Add 1% brucite plugging fiber. If its concentration is too high, it will overlap and form a network outside the crack opening, forming a "sealed door" with poor plugging effect.

水镁石堵漏纤维的最优加量为1%,可与合金颗粒、承压堵漏剂相互牵扯形成致密承压封堵层。因此,选择3-8#配方作为开度3×2mm楔形长裂缝抗高温纤维堵漏体系配方,可承压11Mpa,具体配方为:井浆+4%合金(10-12目)+4%合金(12-18目)+3%合金(18-30目)+3%MDF+3%SQD-98+3%PF-EZCARB+0.8%水镁石纤维。The optimal amount of brucite plugging fiber is 1%, which can interact with alloy particles and pressure-bearing plugging agents to form a dense pressure-bearing plugging layer. Therefore, the 3-8# formula is selected as the formula of the anti-high temperature fiber plugging system for wedge-shaped long cracks with an opening of 3×2mm, which can withstand a pressure of 11Mpa. The specific formula is: well mud + 4% alloy (10-12 mesh) + 4% alloy (12-18 mesh)+3% alloy (18-30 mesh)+3% MDF+3% SQD-98+3% PF-EZCARB+0.8% brucite fiber.

(4)开度4×3mm楔形长裂缝(4) Wedge-shaped long crack with an opening of 4×3mm

表16、表17为合金颗粒、MDF承压堵漏剂、SQD-98和水镁石纤维封堵开度4×3mm楔形长裂缝实验配方与结果。分析可知,单独使用不同目数的合金颗粒时,封堵层结构疏松,承压能力较低仅为5.5MPa,裂缝漏失量较大,裂缝封堵区域为裂缝出口端;加入水镁石纤维后,封堵层内部结构得到进一步优化,提高了封堵层承压能力,裂缝漏失量显著降低,裂缝封堵区域前移,加入1.2%水镁石纤维,其浓度过大在裂缝开口外搭接成网,形成“封门”。水镁石纤维的最优加量为1%。加入承压堵漏剂MDF和SQD-98后,其可填充合金颗粒间孔隙,封堵层承压能力增加至11MPa,裂缝漏失量降低至104mL,裂缝封堵区域前移。Table 16 and Table 17 show the experimental formula and results of alloy particles, MDF pressure-bearing leakage plugging agent, SQD-98 and brucite fiber for plugging long wedge-shaped cracks with an opening of 4×3mm. The analysis shows that when alloy particles of different mesh sizes are used alone, the sealing layer structure is loose, the pressure-bearing capacity is as low as 5.5MPa, the crack leakage is large, and the crack sealing area is the crack exit end; after adding brucite fiber , the internal structure of the sealing layer has been further optimized, the pressure-bearing capacity of the sealing layer has been improved, the crack leakage has been significantly reduced, the crack sealing area has moved forward, and 1.2% brucite fiber has been added. If its concentration is too high, it will overlap outside the crack opening. It forms a network and forms a "closed door". The optimal addition amount of brucite fiber is 1%. After adding pressure-bearing leakage plugging agents MDF and SQD-98, they can fill the pores between alloy particles, increase the pressure-bearing capacity of the plugging layer to 11MPa, reduce the crack leakage to 104mL, and move the crack plugging area forward.

因此,选择4-8#配方作为开度4×3mm楔形长裂缝抗高温纤维堵漏体系配方,具体配方为:井浆+5%合金(8-12目)+4%合金(12-18目)+4%合金(18-30目)+3%MDF+3%SQD-98+3%PF-EZCARB+1%水镁石纤维。Therefore, the 4-8# formula was selected as the formula of the anti-high temperature fiber plugging system for wedge-shaped long cracks with an opening of 4×3mm. The specific formula is: well mud + 5% alloy (8-12 mesh) + 4% alloy (12-18 mesh) )+4% alloy (18-30 mesh)+3% MDF+3% SQD-98+3% PF-EZCARB+1% brucite fiber.

表16复合堵漏材料封堵楔形长裂缝实验配方(4×3mm裂缝)Table 16 Experimental formula for sealing wedge-shaped long cracks with composite leakage plugging materials (4×3mm cracks)

表17复合堵漏材料封堵楔形长裂缝实验结果(4×3mm裂缝)Table 17 Experimental results of composite leakage plugging materials for plugging wedge-shaped long cracks (4×3mm cracks)

编号serial number 承压能力/MPaPressure bearing capacity/MPa 漏失量/mLLoss/mL 裂缝封堵区域/mmCrack sealing area/mm 4-1#4-1# 44 380380 980-995980-995 4-2#4-2# 5.55.5 334334 975-990975-990 4-3#4-3# 5.55.5 330330 974-986974-986 4-4#4-4# 6.56.5 270270 850-890850-890 4-5#4-5# 77 255255 840-890840-890 4-6#4-6# -- -- -- 4-7#4-7# 99 135135 790-835790-835 4-8#4-8# 1111 104104 770-900770-900

2.2酸溶解堵实验2.2 Acid dissolution plugging experiment

(1)开度1×0.5mm楔形长裂缝(1) Opening 1×0.5mm long wedge-shaped crack

根据优选出的配方“井浆+5%合金(18-30目)+3%MDF+3%PF-EZCARB+0.5%水镁石纤维”进行酸溶和酸溶后的承压性能实验,在6个烧杯中分别各放入5g合金(18-30目)、3gMDF、3gPF-EZCARB和0.5g水镁石纤维,加入50mL15%的稀盐酸,分别反应2h、4h、6h、8h、16h、24h后测试其酸溶率,并将余下样品过滤、烘干后继续加入100mL基浆中,进行缝宽为1mm的承压性能测试。由图3和表18可知,酸溶8h其配方酸溶率可达71.5%,逐渐失去承压能力。According to the optimized formula "well slurry + 5% alloy (18-30 mesh) + 3% MDF + 3% PF-EZCARB + 0.5% brucite fiber", the pressure-bearing performance experiment after acid dissolution and acid dissolution was carried out. Put 5g alloy (18-30 mesh), 3gMDF, 3gPF-EZCARB and 0.5g brucite fiber into each of the 6 beakers, add 50mL15% dilute hydrochloric acid, and react for 2h, 4h, 6h, 8h, 16h, and 24h respectively. Finally, the acid solubility rate was tested, and the remaining samples were filtered, dried, and then added to 100 mL of base slurry to conduct a pressure-bearing performance test with a slit width of 1 mm. It can be seen from Figure 3 and Table 18 that the acid solubility rate of the formula can reach 71.5% after 8 hours of acid dissolution, and the pressure-bearing capacity is gradually lost.

表18堵漏配方酸溶率和承压能力随时间变化表Table 18 Changes in acid solubility rate and pressure bearing capacity of leak plugging formula over time

反应时间/hreaction time/h 酸溶率/%Acid solubility rate/% 承压能力/MPaPressure bearing capacity/MPa 22 31.8%31.8% 77 44 50.9%50.9% 4.54.5 66 62.6%62.6% 1.51.5 88 71.5%71.5% 0.50.5 1616 78.5%78.5% 24twenty four 81.3%81.3%

(2)开度2×1mm楔形长裂缝(2) Wedge-shaped long crack with an opening of 2×1mm

根据优选出的配方“井浆+3%合金(12-18目)+3%合金(18-30目)+3%MDF+3%PF-EZCARB+0.6%水镁石纤维”进行酸溶和酸溶后的承压性能实验,在6个烧杯中分别各放入3g合金(12-18目)、3g合金(18-30目)、3gMDF、3gPF-EZCARB和0.6g水镁石纤维,加入50mL15%的稀盐酸,分别反应2h、4h、6h、8h、16h、24h后测试其酸溶率,并将余下样品过滤、烘干后继续加入100mL基浆中,进行缝宽为2mm的承压性能测试。由图4和表19可知,酸溶8h其配方酸溶率可达70.3%,逐渐失去承压能力。Carry out acid dissolution and mixing according to the optimized formula "well slurry + 3% alloy (12-18 mesh) + 3% alloy (18-30 mesh) + 3% MDF + 3% PF-EZCARB + 0.6% brucite fiber" For the pressure-bearing performance test after acid dissolution, put 3g alloy (12-18 mesh), 3g alloy (18-30 mesh), 3gMDF, 3gPF-EZCARB and 0.6g brucite fiber into each of the six beakers. 50mL of 15% dilute hydrochloric acid was reacted for 2h, 4h, 6h, 8h, 16h, and 24h respectively to test its acid solubility. The remaining sample was filtered and dried and then added to 100mL of base slurry to carry out pressure-bearing with a gap width of 2mm. Performance Testing. It can be seen from Figure 4 and Table 19 that the acid solubility rate of the formula can reach 70.3% after acid dissolution for 8 hours, and the pressure-bearing capacity is gradually lost.

表19堵漏配方酸溶率和承压能力随时间变化表Table 19 Changes in acid solubility rate and pressure-bearing capacity of leak plugging formula over time

反应时间/hreaction time/h 酸溶率/%Acid solubility rate/% 承压能力/MPaPressure bearing capacity/MPa 22 30.630.6 66 44 49.549.5 33 66 62.862.8 11 88 70.370.3 0.50.5 1616 75.675.6 00 24twenty four 78.678.6 00

(3)开度3×2mm楔形长裂缝(3) Wedge-shaped long crack with an opening of 3×2mm

根据优选出的配方“井浆+4%合金(10-12目)+4%合金(12-18目)+3%合金(18-30目)+3%SQD-98+3%MDF+3%PF-EZCARB+0.8%水镁石纤维”进行酸溶和酸溶后的承压性能实验,在6个烧杯中分别各放入4g合金(10-12目)、4g合金(12-18目)、3g合金(18-30目)、3gMDF、3gPF-EZCARB、3gSQD-98和0.8g水镁石纤维,加入50mL15%的稀盐酸,分别反应2h、4h、6h、8h、16h、24h后测试其酸溶率,并将余下样品过滤、烘干后继续加入100mL基浆中,进行缝宽为3mm的承压性能测试。由图5和表20可知,酸溶16h其配方酸溶率可达69.4%,失去承压能力。According to the optimized formula "well mud + 4% alloy (10-12 mesh) + 4% alloy (12-18 mesh) + 3% alloy (18-30 mesh) + 3% SQD-98 + 3% MDF + 3 %PF-EZCARB + 0.8% Brucite Fiber" was used to conduct acid-soluble and acid-soluble pressure-bearing performance experiments. Put 4g of alloy (10-12 mesh) and 4g of alloy (12-18 mesh) into 6 beakers respectively. ), 3g alloy (18-30 mesh), 3gMDF, 3gPF-EZCARB, 3gSQD-98 and 0.8g brucite fiber, add 50mL15% dilute hydrochloric acid, react for 2h, 4h, 6h, 8h, 16h and 24h respectively and then test Its acid solubility rate was determined, and the remaining sample was filtered, dried, and then added to 100 mL of base slurry to conduct a pressure-bearing performance test with a slit width of 3 mm. It can be seen from Figure 5 and Table 20 that the acid solubility rate of the formula can reach 69.4% after being acid-dissolved for 16 hours, and the pressure-bearing capacity is lost.

表20堵漏配方酸溶率和承压能力随时间变化表Table 20 Changes in acid solubility rate and pressure-bearing capacity of leak plugging formula over time

反应时间/hreaction time/h 酸溶率/%Acid solubility rate/% 承压能力/MPaPressure bearing capacity/MPa 22 28.928.9 5.55.5 44 41.241.2 2.52.5 66 51.351.3 33 88 64.664.6 11 1616 69.469.4 00 24twenty four 74.274.2 00

(4)开度4×3mm楔形长裂缝(4) Wedge-shaped long crack with an opening of 4×3mm

根据优选出的配方“井浆+5%合金(8-12目)+4%合金(12-18目)+4%合金(18-30目)+3%MDF+3%SQD-98+3%PF-EZCARB+1%水镁石纤维”进行酸溶和酸溶后的承压性能实验,在6个烧杯中分别各放入5g合金(8-12目)、4g合金(12-18目)、4g合金(18-30目)、3gMDF、3gPF-EZCARB、3gSQD-98和1g水镁石纤维,加入50mL15%的稀盐酸,分别反应2h、4h、6h、8h、16h、24h后测试其酸溶率,并将余下样品过滤、烘干后继续加入100mL基浆中,进行缝宽为4mm的承压性能测试。由图6和表21可知,酸溶8h其配方酸溶率可达61.1%,失去承压能力。According to the optimized formula "well mud + 5% alloy (8-12 mesh) + 4% alloy (12-18 mesh) + 4% alloy (18-30 mesh) + 3% MDF + 3% SQD-98 + 3 %PF-EZCARB + 1% Brucite Fiber" was used to conduct acid-soluble and acid-soluble pressure-bearing performance experiments. Put 5g of alloy (8-12 mesh) and 4g of alloy (12-18 mesh) into 6 beakers respectively. ), 4g alloy (18-30 mesh), 3gMDF, 3gPF-EZCARB, 3gSQD-98 and 1g brucite fiber, add 50mL15% dilute hydrochloric acid, react for 2h, 4h, 6h, 8h, 16h, 24h respectively and then test it The acid solubility rate was determined, and the remaining sample was filtered, dried, and then added to 100 mL of base slurry to conduct a pressure-bearing performance test with a slit width of 4 mm. It can be seen from Figure 6 and Table 21 that the acid solubility rate of the formula can reach 61.1% after acid dissolution for 8 hours, and the pressure-bearing capacity is lost.

表21堵漏配方酸溶率和承压能力随时间变化表Table 21 Changes of acid solubility rate and pressure bearing capacity of leak plugging formula over time

反应时间/hreaction time/h 酸溶率/%Acid solubility rate/% 承压能力/MPaPressure bearing capacity/MPa 22 29.829.8 44 44 42.542.5 1.51.5 66 51.151.1 0.50.5 88 61.161.1 00 1616 70.370.3 00 24twenty four 76.476.4 00

以上实验表明,对于毫米级裂缝,单独使用某一类堵漏材料,封堵效果较差,无法形成致密承压封堵层,需要对不同类型的堵漏材料进行合理复配,充分发挥其协同作用效果。因此,选择了不同类型的抗高温堵漏材料。其中合金颗粒作为架桥颗粒,可在裂缝中架桥,形成封堵层的骨架结构;SQD-98是一种弹性变形材料,具有较大的压缩回复率;MDF和PF-EZCARB填充架桥颗粒间的孔隙,降低裂缝漏失量;水镁石纤维可通过三维成网拉筋和弯曲挤压束缚作用,在封堵层中形成网状结构,提高封堵层的抗压强度及剪切强度,避免封堵层在外载荷作用下的挤压破碎失稳和剪切滑移失稳,提高封堵层承压能力。The above experiments show that for millimeter-scale cracks, using a certain type of leakage plugging material alone will have poor plugging effect and fail to form a dense pressure-bearing plugging layer. It is necessary to rationally mix different types of leakage plugging materials to give full play to their synergy. Effect. Therefore, different types of high-temperature resistant leak-proofing materials were selected. Among them, alloy particles serve as bridging particles, which can bridge cracks and form the skeleton structure of the sealing layer; SQD-98 is an elastic deformation material with a large compression recovery rate; MDF and PF-EZCARB are filled with bridging particles. pores between, reducing crack leakage; brucite fibers can form a network structure in the sealing layer through three-dimensional network reinforcement and bending and extrusion binding, improving the compressive strength and shear strength of the sealing layer. It avoids the extrusion, crushing and shear slip instability of the sealing layer under the action of external loads, and improves the pressure-bearing capacity of the sealing layer.

本发明提供一种用于裂缝储层的可解堵高承压防漏堵漏剂的制备方法,包括以下步骤:The invention provides a method for preparing a deblockable and high-pressure anti-leakage and plugging agent for fractured reservoirs, which includes the following steps:

S101,井浆配置:首先取一定质量的自来水,添加0.15%NaOH模拟钻井液环境,确定水的矿化度,促进其他试剂的分散,添加0.6%SDTV作为增粘剂、1.5%PF-DFC-200作为抗高温滤失剂,继续增添0.5%Na2SO3来提高钻井液抗老化性能,使用配浆机搅拌2h,静置24h;S101, well mud configuration: first take a certain quality of tap water, add 0.15% NaOH to simulate the drilling fluid environment, determine the salinity of the water, promote the dispersion of other reagents, add 0.6% SDTV as a tackifier, 1.5% PF-DFC- 200 is used as an anti-high temperature fluid loss agent. Continue to add 0.5% Na 2 SO 3 to improve the anti-aging performance of the drilling fluid. Use a slurry mixer to stir for 2 hours and let it stand for 24 hours;

S102,堵漏材料中,首先添加的是以中细颗粒为主、粒径在裂缝平均宽度的1/4-1/3的GYD合金,辅助0.5%-1%的水镁石纤维,水镁石纤维具有铺网、捕获能力,可以提高堵漏材料的悬浮性,使堵漏材料更好的分散,待分散均匀后加入以中粗颗粒为主、粒径在裂缝平均宽度的1/3-1/2的GYD合金;S102, the leak plugging material, first adds GYD alloy mainly composed of medium and fine particles, with a particle size of 1/4-1/3 of the average crack width, supplemented by 0.5%-1% brucite fiber, brucite Stone fiber has the ability to spread the net and capture, which can improve the suspension of the leakage plugging material and make the leakage plugging material better dispersed. After it is evenly dispersed, add mainly medium and coarse particles with a particle size of 1/3-1/3 of the average width of the crack. 1/2 GYD alloy;

S103,最后加入3%MDF或3%MDF和3%PF-EZCARB或3%MDF和SQD-98来提高堵漏浆的整体承压能力,使用配浆机搅拌2h,静置12h,得到用于裂缝储层的可解堵高承压防漏堵漏剂。S103, finally add 3% MDF or 3% MDF and 3% PF-EZCARB or 3% MDF and SQD-98 to improve the overall pressure-bearing capacity of the leakage plugging slurry. Use a slurry mixer to stir for 2 hours and let it stand for 12 hours to obtain the result. A deblockable and high-pressure leak-proof and plugging agent for fractured reservoirs.

潜山储层空间以裂缝为主,偶尔可见沿缝的溶蚀孔隙,造成潜山附近地层破碎、缝网发育,该区太古界顶面均为长期遭受风化剥蚀的地质界面,组成这些地层的花岗片麻岩又都是相对易风化破裂的岩石,存在风化期的各类破裂缝。The reservoir space of the buried hill is dominated by fractures, and occasionally dissolution pores can be seen along the fractures, causing the strata near the buried hill to be broken and fracture networks to develop. The top surfaces of the Archaean in this area are geological interfaces that have been weathered and denuded for a long time. The flowers that make up these strata Gangneiss is a rock that is relatively easy to weather and fracture, and there are various fractures during the weathering period.

裂缝的形状和大小与岩石种类、物性、强度、胶结面类型及剪切强度等均有关系,堵漏材料的尺寸级配和浓度选择要综合考虑。The shape and size of cracks are related to rock type, physical properties, strength, cementing surface type, shear strength, etc. The size gradation and concentration selection of leakage plugging materials must be comprehensively considered.

桥堵增效技术采用两段式工艺,具体思路如下:第1段桥堵浆以中细颗粒为主,选择在裂缝平均宽度的1/4-1/3粒径的GYD合金,0.5%-1%的水镁石纤维,采用堵漏专用装置进行泵送,进入漏层深部后堵漏材料堆积成塞后,随着时间延长纤维将桥堵塞黏结为一个整体,避免后期复漏;第2段桥堵浆增大中粗颗粒加量,同时选用MDF和PF-EZCARB,来提高堵漏浆的整体承压能力,施工时粗颗粒在开泵后从罐面加入,实现分级堵漏,采用泥浆泵进行泵送。The bridge plugging efficiency enhancement technology adopts a two-stage process. The specific ideas are as follows: The bridge plugging slurry in the first stage is mainly medium and fine particles, and GYD alloy with a particle size of 1/4-1/3 of the average crack width is selected, 0.5%- 1% brucite fiber is pumped using a special device for plugging. After entering the depth of the leakage layer, the plugging material accumulates into a plug. As time goes by, the fiber binds the bridge blockage into a whole to avoid recurrence of leakage in the future; 2nd For section bridge plugging slurry, increase the amount of medium and coarse particles, and use MDF and PF-EZCARB at the same time to improve the overall pressure-bearing capacity of the leakage plugging slurry. During construction, coarse particles are added from the tank surface after the pump is turned on to achieve graded leakage plugging. Mud pump for pumping.

应用例Application examples

BZ19-6-X井是BZ19-6区块的一口深层探井,目的层为太古界潜山。期间在4898m、4952m、4960m和4972.5m多出频繁发生漏失,判断为上部断层复漏或钻遇新的微裂缝地层,打完堵漏浆准备顶替期间,接陆地通知提高堵漏浆浓度至35%:井浆10方+15%PF-SZDL+15%SEAL+5%EZCARB,均无效,决定采用室内优选配方“井浆+5%合金(8-12目)+4%合金(12-18目)+4%合金(18-30目)+3%MDF+3%SQD-98+3%PF-EZCARB+1%水镁石纤维”小排量泵入堵漏浆8m3并顶替到位,顶替排量最大提至1100L/min,堵漏浆出钻头前将钻具放至井底,期间堵漏浆出钻头,漏速减小,循环池液面逐渐稳定。静止观察井口液面,不溢不漏。Well BZ19-6-X is a deep exploration well in the BZ19-6 block. The target layer is the Archaean buried hill. During this period, frequent leakage occurred at 4898m, 4952m, 4960m and 4972.5m. It was judged that the upper fault was leaking again or drilling into a new micro-cracked formation. During the period when the leakage plugging slurry was ready for replacement, the land was notified to increase the concentration of the leakage plugging slurry to 35 %: 10 cubic meters of well mud + 15% PF-SZDL + 15% SEAL + 5% EZCARB, all of which are ineffective, we decided to use the indoor preferred formula "well mud + 5% alloy (8-12 mesh) + 4% alloy (12-18 mesh) + 4% alloy (18-30 mesh) + 3% MDF + 3% SQD-98 + 3% PF-EZCARB + 1% brucite fiber" small displacement pump into the leak-proofing slurry 8m 3 and replace it in place, The displacement displacement is increased to a maximum of 1100L/min. The drilling tool is lowered to the bottom of the well before the lost circulation slurry comes out of the drill bit. During this period, the lost circulation slurry exits the drill bit, the leakage rate decreases, and the liquid level in the circulation tank gradually stabilizes. Keep still and observe the liquid level at the wellhead to make sure there is no overflow or leakage.

本具体实施方式的实施例均为本发明的较佳实施例,并非依此限制本发明的保护范围,故:凡依本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The examples of this specific implementation mode are all preferred embodiments of the present invention, and do not limit the scope of protection of the present invention. Therefore, all equivalent changes made based on the structure, shape, and principle of the present invention should be covered by within the protection scope of the present invention.

Claims (9)

1.一种防漏堵漏剂,其特征在于:包括以下质量百分比的组分:5-13%多形貌合金、3%MDF、0%-3%PF-EZCARB、0.5%-1%水镁石纤维,余量为井浆。1. A leak-proof and plugging agent, characterized in that: it includes the following mass percentage components: 5-13% multi-morphology alloy, 3% MDF, 0%-3% PF-EZCARB, 0.5%-1% water Magnesite fiber, the balance is well slurry. 2.根据权利要求1所述的一种防漏堵漏剂,其特征在于:针对开度1×0.5mm楔形长裂缝,防漏堵漏剂包括以下质量百分比的组分:18-30目的5%合金、3%MDF、3%PF-EZCARB、0.5%水镁石纤维,其余为井浆。2. A leakage prevention and plugging agent according to claim 1, characterized in that: for a long wedge-shaped crack with an opening of 1×0.5mm, the leakage prevention and plugging agent includes the following mass percentage components: 18-30 mesh 5 % alloy, 3% MDF, 3% PF-EZCARB, 0.5% brucite fiber, and the rest is well slurry. 3.根据权利要求1所述的一种防漏堵漏剂,其特征在于:针对开度2×1mm楔形长裂缝,防漏堵漏剂包括以下质量百分比的组分:12-18目的3%合金、18-30目的3%合金、3%MDF、3%PF-EZCARB、0.6%水镁石纤维,其余为井浆。3. A leakage prevention and plugging agent according to claim 1, characterized in that: for a long wedge-shaped crack with an opening of 2×1mm, the leakage prevention and plugging agent includes the following mass percentage components: 12-18 mesh 3% Alloy, 18-30 mesh 3% alloy, 3% MDF, 3% PF-EZCARB, 0.6% brucite fiber, and the rest is well slurry. 4.一种防漏堵漏剂,其特征在于:包括以下质量百分比的组分:5-13%多形貌合金、3%MDF、0%-3%PF-EZCARB、0.5%-1%水镁石纤维、3%SQD-98,余量为井浆。4. An anti-leakage and plugging agent, characterized by: including the following mass percentage components: 5-13% multi-morphology alloy, 3% MDF, 0%-3% PF-EZCARB, 0.5%-1% water Magnesia fiber, 3% SQD-98, the balance is well slurry. 5.根据权利要求4所述的一种防漏堵漏剂,其特征在于:针对开度3×2mm楔形长裂缝,防漏堵漏剂包括以下质量百分比的组分:10-12目的4%合金、12-18目的4%合金、18-30目的3%合金、3%MDF、3%SQD-98、3%PF-EZCARB、0.8%水镁石纤维,其余为井浆。5. A leak prevention and plugging agent according to claim 4, characterized in that: for long wedge-shaped cracks with an opening of 3×2mm, the leak prevention and plugging agent includes the following mass percentage components: 10-12 mesh 4% Alloy, 12-18 mesh 4% alloy, 18-30 mesh 3% alloy, 3% MDF, 3% SQD-98, 3% PF-EZCARB, 0.8% brucite fiber, and the rest is well slurry. 6.根据权利要求4所述的一种防漏堵漏剂,其特征在于:针对开度4×3mm楔形长裂缝,防漏堵漏剂包括以下质量百分比的组分:8-12目的5%合金、12-18目的4%合金、18-30目的4%合金、3%MDF、3%PF-EZCARB、3%SQD-98、1%水镁石纤维,其余为井浆。6. A leakage prevention and plugging agent according to claim 4, characterized in that: for long wedge-shaped cracks with an opening of 4×3mm, the leakage prevention and plugging agent includes the following mass percentage components: 8-12 mesh 5% Alloy, 12-18 mesh 4% alloy, 18-30 mesh 4% alloy, 3% MDF, 3% PF-EZCARB, 3% SQD-98, 1% brucite fiber, and the rest is well mud. 7.一种权利要求1-6任一所述防漏堵漏剂的制备方法,其特征在于:包括以下步骤:7. A method for preparing the leakage prevention and plugging agent according to any one of claims 1 to 6, characterized in that it includes the following steps: S101:井浆配置;S101: Well mud configuration; S102:向步骤S101配置的混合液中添加粒径在裂缝平均宽度1/4-1/3的中细颗粒合金,并加入0.5%-1%的水镁石纤维,待分散均匀后加入粒径在裂缝平均宽度1/3-1/2的中粗颗粒合金;S102: Add medium-fine particle alloy with a particle size of 1/4-1/3 of the average crack width into the mixed liquid prepared in step S101, and add 0.5%-1% brucite fiber. Add the particle size after it is evenly dispersed. Medium-coarse grained alloy with average crack width 1/3-1/2; S103:最后加入其余成分,搅拌2-3h,静置12-15h,得到防漏堵漏剂。S103: Finally add the remaining ingredients, stir for 2-3h, and let stand for 12-15h to obtain a leak-proof and plugging agent. 8.根据权利要求7所述的一种防漏堵漏剂的制备方法,其特征在于:步骤S101中,井浆配置的配置方法如下:取一定质量的水,添加0.15%NaOH模拟钻井液环境,添加0.6%SDTV作为增粘剂、1.5%PF-DFC-200作为抗高温滤失剂,继续增添0.5%Na2SO3,搅拌2h,静置24-36h。8. The preparation method of a leakage prevention and plugging agent according to claim 7, characterized in that: in step S101, the configuration method of well mud configuration is as follows: take a certain mass of water, add 0.15% NaOH to simulate the drilling fluid environment. , add 0.6% SDTV as a tackifier, 1.5% PF-DFC-200 as a high temperature anti-filtration agent, continue to add 0.5% Na 2 SO 3 , stir for 2h, and let stand for 24-36h. 9.一种权利要求1-6任一所述防漏堵漏剂在制备石油和天然气开发中钻井工作液架桥性封堵剂、固井工作液架桥性封堵剂或测试或修井工作液架桥性封堵剂中的应用。9. A leakage prevention and plugging agent according to any one of claims 1 to 6 used in the preparation of drilling working fluid bridging plugging agent, cementing working fluid bridging plugging agent or testing or well workover in oil and natural gas development Application of working fluid as bridging sealing agent.
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