CN117588973A - Plate heat exchanger and use method thereof - Google Patents
Plate heat exchanger and use method thereof Download PDFInfo
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- CN117588973A CN117588973A CN202410074813.9A CN202410074813A CN117588973A CN 117588973 A CN117588973 A CN 117588973A CN 202410074813 A CN202410074813 A CN 202410074813A CN 117588973 A CN117588973 A CN 117588973A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/0031—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other
- F28D9/0043—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other the plates having openings therein for circulation of at least one heat-exchange medium from one conduit to another
- F28D9/005—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other the plates having openings therein for circulation of at least one heat-exchange medium from one conduit to another the plates having openings therein for both heat-exchange media
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/005—Other auxiliary members within casings, e.g. internal filling means or sealing means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/26—Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G15/00—Details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G15/00—Details
- F28G15/003—Control arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G9/00—Cleaning by flushing or washing, e.g. with chemical solvents
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
本发明涉及换热器技术领域,具体涉及一种板式换热器及其使用方法,包括现有的板式换热器,板式换热器的前端板上的热介质入口、冷介质出口、热介质出口、冷介质入口处均安装有短节管,所述短节管上均安装有连通的除垢阀门,板式换热器一侧设置有第一冲洗管和第二冲洗管,第一冲洗管与两个除垢阀门端部连通,第二冲洗管与另两个除垢阀门端部连通,第一冲洗管和第二冲洗管之间连通安装有水泵,第一冲洗管、第二冲洗管和阀门共同形成冲洗管道,第一冲洗管或第二冲洗管上安装有加药管,加药管上安装有加药阀,板式换热器一侧的底部设置有与冲洗管道固定连接的第一排污管,第一排污管上固定安装有第一排污阀。
The invention relates to the technical field of heat exchangers, and specifically relates to a plate heat exchanger and a method of using the same. It includes an existing plate heat exchanger, a heat medium inlet, a cold medium outlet, and a heat medium Short pipes are installed at the outlet and the cold medium inlet, and connected descaling valves are installed on the short pipes. A first flushing pipe and a second flushing pipe are provided on one side of the plate heat exchanger. The first flushing pipe It is connected with the ends of the two descaling valves, and the second flushing pipe is connected with the ends of the other two descaling valves. A water pump is installed in communication between the first flushing pipe and the second flushing pipe. The first flushing pipe and the second flushing pipe Together with the valve, a flushing pipe is formed. A dosing pipe is installed on the first flushing pipe or the second flushing pipe. A dosing valve is installed on the dosing pipe. The bottom of one side of the plate heat exchanger is provided with a third pipe fixedly connected to the flushing pipe. A sewage pipe, with a first sewage valve fixedly installed on the first sewage pipe.
Description
技术领域Technical field
本发明涉及换热器技术领域,具体涉及一种板式换热器及其使用方法。The present invention relates to the technical field of heat exchangers, and in particular to a plate heat exchanger and a method of using it.
背景技术Background technique
板式换热器技术已经发展的很成熟,在各行各业已经得到广泛的应用,是集中供暖换热行业的首选换热设备。由于民用水换热范围广、管路长,常会有泥沙、铁屑等颗粒状杂质堵塞换热器,再加上水质的硬度控制不好,易对换热器板片表面形成结垢,进而导致板式换热的压力降增加,耗电量增大,换热效率下降,影响用户正常使用,并且换热器应有的性能将会减弱,同时还增大了能耗,给用户造成使用成本的增加。Plate heat exchanger technology has developed very maturely and has been widely used in all walks of life. It is the preferred heat exchange equipment in the central heating heat exchange industry. Due to the wide range of domestic water heat exchange and long pipelines, granular impurities such as sediment and iron filings often block the heat exchanger. In addition, the hardness of the water quality is not well controlled, which can easily cause scaling on the surface of the heat exchanger plates. This will lead to an increase in the pressure drop of plate heat exchangers, an increase in power consumption, and a decrease in heat exchange efficiency, which will affect the normal use of users, and the performance of the heat exchanger will be weakened. At the same time, it will also increase energy consumption and cause problems for users. Increase in costs.
为解决换热器堵塞和结垢问题,需排掉进入换热器的杂质,并了解换热器板片组是否结垢。现有技术中,通常会在板式换热器的活动板上开孔,用盲板封堵所开的孔,待排污及检查板组内结垢的情况时,将盲板拆掉进行清理检查。采用盲板封堵的方式,打开盲板排污的时机不好掌握,因为看不到换热器内部板组结垢和污堵情况,经常拆开盲板时若发现杂质很少或没有结垢,费时又费力的同时,频繁拆装盲板易导致密封结构损坏出现漏水现象,导致换热器的使用寿命缩短。In order to solve the problem of blockage and scaling of the heat exchanger, it is necessary to remove the impurities entering the heat exchanger and understand whether the heat exchanger plate group is scaled. In the existing technology, holes are usually made in the movable plate of the plate heat exchanger, and the opened holes are blocked with blind plates. When the sewage is discharged and the scaling in the plate group is inspected, the blind plates are removed for cleaning and inspection. . Using the blind plate sealing method, it is difficult to grasp the timing of opening the blind plate to drain the waste, because the scaling and fouling of the plate group inside the heat exchanger cannot be seen. When the blind plate is often disassembled, it is found that there are few impurities or no scaling. , which is time-consuming and laborious. Frequent disassembly and assembly of blind plates can easily lead to damage to the sealing structure and water leakage, shortening the service life of the heat exchanger.
同时当换热器发生故障时,需要判断板式换热器是否发生内漏,在什么位置发生了内漏。使用盲板封堵的板式换热器由于没有直接观察的点位,无法在线观察板式换热器内部何处存在内漏,只能将正在运行的换热器系统停机,进行整体拆解逐步的排查故障或排污及除垢。At the same time, when the heat exchanger fails, it is necessary to determine whether internal leakage occurs in the plate heat exchanger and where the internal leakage occurs. Since there is no direct observation point for the plate heat exchanger blocked by the blind plate, it is impossible to observe online where there is internal leakage inside the plate heat exchanger. The running heat exchanger system can only be shut down and dismantled gradually. Troubleshoot or remove sewage and descale.
最主要的是在极寒天气,也就是供暖的高峰期,如出现换热器堵塞和结垢情况,导致换热器效率下降及机组系统阻力增加,遇到采取加大循环水泵电机频率来增加流量,还达不到所需供暖需求时,只能长时间停机人工拆解换热器板组,将每一张板片用药水浸泡冲洗除垢及排污,处理时间一长就会导致所供暖区域的冷管网结冰及冻裂现象,给用户带来不可估量的损失和严重后果。The most important thing is that in extremely cold weather, that is, the peak period of heating, if the heat exchanger is blocked and scaled, the efficiency of the heat exchanger will decrease and the resistance of the unit system will increase. In such cases, the frequency of the circulating water pump motor will be increased to increase When the flow rate cannot meet the required heating demand, the heat exchanger plate group can only be shut down for a long time and manually dismantled, and each plate should be soaked, rinsed, descaled and drained with potion. If the processing time is long, it will cause the heating problem. The regional cold pipe network freezes and cracks, causing immeasurable losses and serious consequences to users.
综上所述,现有技术中市场上板式换热器,主要存在以板片之间结垢时难以清理,需要将每一张板片拆卸下来用药水浸泡冲洗,处理时间较长的问题。To sum up, in the existing technology, plate heat exchangers on the market mainly have the problem that it is difficult to clean when there is scale between the plates. Each plate needs to be disassembled and soaked and rinsed with medicinal water, which takes a long time to process.
在所述背景技术部分公开的上述信息仅用于加强对本公开的背景的理解,因此它可以包括不构成对本领域普通技术人员已知的现有技术的信息。The above information disclosed in the Background section is only for enhancement of understanding of the context of the disclosure and therefore it may contain information that does not form the prior art that is already known to a person of ordinary skill in the art.
发明内容Contents of the invention
本发明的目的是设计一个可以根据换热器内部结垢的情况,无需对换热器的板片进行拆卸,即可快速将板片之间的堵塞污垢进行快速清理的一种板式换热器及其使用方法,以解决技术中的上述不足之处。The purpose of the present invention is to design a plate heat exchanger that can quickly clean the clogging dirt between the plates without disassembling the plates of the heat exchanger according to the scaling conditions inside the heat exchanger. and methods of using them to address the above deficiencies in the technology.
为了实现上述目的,本发明提供如下技术方案:一种板式换热器及其使用方法,包括现有的板式换热器,板式换热器的前端板上的热介质入口、冷介质出口、热介质出口、冷介质入口处均安装有短节管,所述短节管上均安装有连通的除垢阀门,板式换热器一侧设置有第一冲洗管和第二冲洗管,第一冲洗管与两个除垢阀门端部连通,第二冲洗管与另两个除垢阀门端部连通,第一冲洗管和第二冲洗管之间连通安装有水泵,第一冲洗管、第二冲洗管和阀门共同形成冲洗管道,第一冲洗管或第二冲洗管上安装有加药管,加药管上安装有加药阀,板式换热器一侧的底部设置有与冲洗管道固定连接的第一排污管,第一排污管上固定安装有第一排污阀。In order to achieve the above object, the present invention provides the following technical solution: a plate heat exchanger and its use method, including an existing plate heat exchanger, a heat medium inlet, a cold medium outlet, a heat medium outlet and a heat medium outlet on the front end plate of the plate heat exchanger. The medium outlet and the cold medium inlet are equipped with short pipes, and connected descaling valves are installed on the short pipes. A first flushing pipe and a second flushing pipe are provided on one side of the plate heat exchanger. The first flushing pipe The pipe is connected with the ends of the two descaling valves, and the second flushing pipe is connected with the ends of the other two descaling valves. A water pump is installed in communication between the first flushing pipe and the second flushing pipe. The first flushing pipe and the second flushing pipe are connected with each other. The pipe and the valve together form a flushing pipe. A dosing pipe is installed on the first flushing pipe or the second flushing pipe. A dosing valve is installed on the dosing pipe. The bottom of one side of the plate heat exchanger is provided with a fixed connection with the flushing pipe. The first sewage pipe has a first sewage valve fixedly installed on the first sewage pipe.
优选的,所述板式换热器的后端板顶部可拆卸连接有两个化工视镜,两个化工视镜的中轴线分别与板式换热器的板片上的角孔中轴线重合;Preferably, two chemical sight glasses are detachably connected to the top of the rear end plate of the plate heat exchanger, and the central axes of the two chemical sight glasses coincide with the central axes of the corner holes on the plates of the plate heat exchanger respectively;
利用中轴线重合的化工视镜来透过板片的角孔,来观察板式换热器内部的结垢情况。Use the chemical sight glass with the central axis coincident to observe the scaling inside the plate heat exchanger through the corner holes of the plate.
优选的,所述化工视镜表面转动连接有可拆卸的照明灯;Preferably, a detachable lighting lamp is rotatably connected to the surface of the chemical sight glass;
利用照明灯在照明不良处辅助工作人员观察板式换热器内的情况。Use lighting to assist staff in observing conditions inside the plate heat exchanger in areas with poor lighting.
优选的,所述板式换热器的后端板底部可拆卸连接有两个盲板,两个盲板的中轴线分别与板式换热器的板片上的角孔中轴线重合;Preferably, two blind plates are detachably connected to the bottom of the rear end plate of the plate heat exchanger, and the central axes of the two blind plates coincide with the central axes of the corner holes on the plates of the plate heat exchanger respectively;
利用可拆卸的盲板方便使用者来拆卸后,掏出板式换热器内较大的污堵物。The detachable blind plate is used to facilitate the user to remove the larger dirt blockage in the plate heat exchanger.
优选的,所述板式换热器的后端板一侧设置有第二排污管,第二排污管分别与两个所述盲板固定连接并连通,第二排污管上还固定安装有分别控制两个盲板连通与否的第二排污阀;Preferably, a second drain pipe is provided on one side of the rear end plate of the plate heat exchanger. The second drain pipes are fixedly connected and communicated with the two blind plates respectively. The second drain pipes are also fixedly installed with respectively controlled The second drain valve determines whether the two blind plates are connected or not;
通过打开第二排污管即可让板式换热器内的液体夹杂着小型的污堵物穿过盲板进入第二排污管内,之后排出。By opening the second drain pipe, the liquid in the plate heat exchanger, mixed with small dirt plugs, can pass through the blind plate and enter the second drain pipe, and then be discharged.
优选的,所述热介质入口、冷介质出口、热介质出口、冷介质入口处的短节管端部均固定安装有与外界管道连通的主阀门;Preferably, the ends of the short pipes at the hot medium inlet, cold medium outlet, hot medium outlet, and cold medium inlet are all fixedly installed with main valves connected to external pipes;
利用主阀门控制外界管道内的液体能否通过短节管经过热介质入口、冷介质出口、热介质出口或冷介质入口进入板式换热器内部。The main valve is used to control whether the liquid in the external pipe can enter the plate heat exchanger through the hot medium inlet, cold medium outlet, hot medium outlet or cold medium inlet through the short pipe.
第二方面,本发明还提出一种板式换热器的使用方法,用于上述所述的板式换热器,使用方法包括步骤:In a second aspect, the present invention also proposes a method of using a plate heat exchanger for the above-mentioned plate heat exchanger. The method of use includes the steps:
S1.通过板式换热器的后端板上的化工视镜观察板式换热器内部,将连通热介质入口和热介质出口的通道定义为热液通道,将连通冷介质入口和冷介质出口的通道定义为冷液通道,观察冷液通道和热液通道内的结垢情况;S1. Observe the inside of the plate heat exchanger through the chemical sight glass on the rear end plate of the plate heat exchanger. Define the channel connecting the hot medium inlet and the hot medium outlet as the hot liquid channel, and define the channel connecting the cold medium inlet and the cold medium outlet. The channel is defined as the cold liquid channel, and the scaling conditions in the cold liquid channel and hot liquid channel are observed;
S2.观察到板式换热器的热液通道/冷液通道内结垢现象到达需要清理的程度时,关闭控制热液通道/冷液通道的两个主阀门,并打开加药阀,利用外界与加药管可拆卸的加药泵将药液泵入加药管内,直至进入冲洗管道内后关闭加药阀;S2. When it is observed that the scaling phenomenon in the hot liquid channel/cold liquid channel of the plate heat exchanger reaches the level that needs to be cleaned, close the two main valves controlling the hot liquid channel/cold liquid channel, and open the dosing valve to use external The dosing pump that is detachable from the dosing tube pumps the medicinal solution into the dosing tube until it enters the flushing pipe and then closes the dosing valve;
S3.打开连通热液通道/冷液通道对应的两个除垢阀门,使热液通道/冷液通道、短节管、第一冲洗管和第二冲洗管连通形成除垢通道,启动水泵带动药液在除垢通道内循环冲刷预定时长,之后关闭水泵静置,直至通过化工视镜观察到水垢溶解成粉末状;S3. Open the two descaling valves that connect the hot liquid channel/cold liquid channel, connect the hot liquid channel/cold liquid channel, the short pipe, the first flushing pipe and the second flushing pipe to form a descaling channel, and start the water pump to drive The chemical liquid is circulated and flushed in the descaling channel for a predetermined period of time, and then the water pump is turned off and left to stand until the scale is observed to dissolve into powder through the chemical sight glass;
S4.再次启动水泵工作预定时长后,打开第一排污阀,除垢通道内的药液混杂粉末状的水垢经过第一排污管排出,除垢通道内的液体排完后关闭第一排污阀;S4. After restarting the water pump for a predetermined period of time, open the first drain valve. The liquid medicine mixed with powdery scale in the descaling channel will be discharged through the first drain pipe. After the liquid in the descaling channel is drained, close the first drain valve;
S5.打开加药阀,将外界清水通过加药管泵入除垢通道内直至注满,之后关闭加药阀并开启水泵工作预定清洗时长,水泵工作清洗时长后关闭并打开第一排污阀排出清洗后的清水,并重复预定次数的S5;S5. Open the dosing valve and pump external clean water into the descaling channel through the dosing pipe until it is full. Then close the dosing valve and start the water pump for the predetermined cleaning time. After the water pump works for the cleaning time, close and open the first drain valve to discharge. Clean water after cleaning, and repeat S5 for a predetermined number of times;
S6.关闭除垢阀门、加药阀、第一排污阀,并开启已关闭的主阀门,完成板式换热器内部水垢到达处理流程。S6. Close the descaling valve, dosing valve, and first drain valve, and open the closed main valve to complete the internal scale treatment process of the plate heat exchanger.
优选的,S2步骤观察到热液通道/冷液通道内发生污堵时,打开与热液通道/冷液通道对应的第二排污阀,热液通道/冷液通道内的液体将冲刷污堵物顺着盲板和第二排污管排出。Preferably, in step S2, when it is observed that a blockage occurs in the hot liquid channel/cold liquid channel, the second drain valve corresponding to the hot liquid channel/cold liquid channel is opened, and the liquid in the hot liquid channel/cold liquid channel will flush out the blockage. The waste is discharged along the blind plate and the second sewage pipe.
优选的,S2步骤观察到板式换热器内较大的污堵物无法通过第二排污阀的开启排出时,关闭热液通道/冷液通道对应的两个主阀门,打开对应热液通道/冷液通道的盲板,掏出较大的污堵物后将盲板和主阀门复位。Preferably, in step S2, when it is observed that the larger dirt blockage in the plate heat exchanger cannot be discharged by opening the second drain valve, the two main valves corresponding to the hot liquid channel/cold liquid channel are closed, and the corresponding hot liquid channel/cold liquid channel is opened. For the blind plate of the cold liquid channel, remove the large dirt blockage and reset the blind plate and main valve.
优选的,S4步骤中在打开第一排污阀时同步打开第二排污阀,除垢通道内的药液混杂粉末状的水垢会经过盲板和第二排污管排出,并在第一排污阀关闭时同步关闭第二排污阀。Preferably, in step S4, the second drain valve is opened simultaneously when the first drain valve is opened. The chemical liquid mixed with powdery scale in the descaling channel will be discharged through the blind plate and the second drain pipe, and will be closed when the first drain valve is closed. When the second drain valve is closed simultaneously.
在上述技术方案中,本发明提供的技术效果和优点:In the above technical solutions, the technical effects and advantages provided by the present invention are:
本产品通过对板式换热器前端板处加装零部件,组合出一个可以在不停机的基础上,直接在板式换热器上,对热液通道/冷液通道进行在线清理板片之间的水垢,解决了现有技术中需要将每一张板片拆卸下来用药水浸泡冲洗,处理时间较长的问题;This product is assembled by adding parts to the front end plate of the plate heat exchanger, and can clean the hot liquid channel/cold liquid channel online directly on the plate heat exchanger without stopping the machine. scale, which solves the problem in the existing technology that each plate needs to be disassembled and soaked and rinsed with medicinal water, which takes a long time to process;
本产品所增加的零部件数量少,对换热器本身的改动小,可以直接在现有的板式换热器上进行升级换代,缩减了生产成本的同时,还降低了升级换代的成本;This product adds a small number of parts and makes little changes to the heat exchanger itself. It can be directly upgraded on the existing plate heat exchanger, which not only reduces the production cost, but also reduces the cost of upgrading;
本产品在处理板式换热器内细小污堵或水垢时,无需像现有技术中一样要拆开板片进行处理,减少了由于频繁拆卸所导致的密封性降低的问题;When this product is used to deal with small fouling or scale in the plate heat exchanger, there is no need to disassemble the plates for treatment like in the prior art, which reduces the problem of reduced sealing caused by frequent disassembly;
本产品可以通过化工视镜来观察板式换热器内部的污堵或结垢情况,在需要时主动来进行清理,不像现有技术中采用盲板的方式,难以观察板式换热器内部的情况,进一步避免频繁拆装所导致的密封结构性能降低的问题;This product can observe the fouling or scaling inside the plate heat exchanger through a chemical sight glass, and actively clean it when necessary. Unlike the blind plate method in the existing technology, it is difficult to observe the inside of the plate heat exchanger. situation to further avoid the problem of reduced performance of the sealing structure caused by frequent disassembly and assembly;
本产品可以通过化工视镜配合除水垢的步骤,观察除板片组何处发生了侧漏,可以快速确定侧漏位置去进行排除故障的维修,无需如现有技术一样拆卸所有板片来检查。This product can use the chemical sight glass in conjunction with the scale removal steps to observe where side leakage occurs in the plate removal group. The side leakage location can be quickly determined for troubleshooting and maintenance. There is no need to disassemble all the plates for inspection like the existing technology. .
附图说明Description of drawings
为了更清楚的说明本申请实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单的介绍,显而易见的,下面描述中的附图仅仅是本发明中记载的一些实施例,对于本领域普通技术人员来讲,还可以根据这些附图获得其他的附图。In order to more clearly explain the embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings required in the embodiments. Obviously, the drawings in the following description only describe the present invention. For some embodiments, those of ordinary skill in the art can also obtain other drawings based on these drawings.
图1为本发明的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的立体图;Figure 2 is a perspective view of the present invention;
图3为本发明的拆分示意图;Figure 3 is a disassembled schematic diagram of the present invention;
图4为本发明的现有技术工作状态第一视图;Figure 4 is a first view of the working state of the prior art of the present invention;
图5为本发明的现有技术工作状态第二视图。Figure 5 is a second view of the prior art working state of the present invention.
附图标记说明:Explanation of reference symbols:
1、板式换热器;101、前端板;102、热介质入口;103、冷介质出口;104、热介质出口;105、冷介质入口;106、后端板;107、板片;2、短节管;3、除垢阀门;4、冲洗管道;401、第一冲洗管;402、第二冲洗管;5、水泵;6、加药管;7、加药阀;8、第一排污管;9、第一排污阀;10、化工视镜;11、照明灯;12、盲板;13、第二排污管;14、第二排污阀;15、主阀门。1. Plate heat exchanger; 101. Front end plate; 102. Hot medium inlet; 103. Cold medium outlet; 104. Hot medium outlet; 105. Cold medium inlet; 106. Back end plate; 107. Plate; 2. Short Section pipe; 3. Descaling valve; 4. Flushing pipe; 401. First flushing pipe; 402. Second flushing pipe; 5. Water pump; 6. Dosing pipe; 7. Dosing valve; 8. First sewage pipe ; 9. First drain valve; 10. Chemical sight glass; 11. Lighting lamp; 12. Blind plate; 13. Second drain pipe; 14. Second drain valve; 15. Main valve.
实施方式Implementation
为了使本领域的技术人员更好地理解本申请中的技术方案,下面将对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below. Obviously, the described embodiments are only part of the embodiments of this application. , not all examples. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of this application.
须知,本说明书附图所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本申请可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本申请所能产生的功效及所能达成的目的下,均应仍落在本申请所揭示的技术内容得能涵盖的范围内。It should be noted that the structures, proportions, sizes, etc. shown in the drawings of this specification are only used to coordinate with the content disclosed in the specification for the understanding and reading of people familiar with this technology, and are not used to limit the conditions for the implementation of this application. , so it has no technical substantive significance. Any structural modifications, changes in proportions, or adjustments in size, without affecting the effectiveness and purpose of this application, should still fall within the scope of what is disclosed in this application. The technical content must be within the scope of coverage.
此外,所描述的特征、结构或特性可以以任何合适的方式结合在一个或更多示例实施方式中。在下面的描述中,提供许多具体细节从而给出对本公开的示例实施方式的充分理解。然而,本领域技术人员将意识到,可以实践本公开的技术方案而省略所述特定细节中的一个或更多,或者可以采用其它的方法、组元、步骤等。在其它情况下,不详细示出或描述公知结构、方法、实现或者操作以避免喧宾夺主而使得本公开的各方面变得模糊。Furthermore, the described features, structures, or characteristics may be combined in any suitable manner in one or more example embodiments. In the following description, numerous specific details are provided to provide a thorough understanding of example embodiments of the present disclosure. However, those skilled in the art will appreciate that the technical solutions of the present disclosure may be practiced without one or more of the specific details being omitted, or other methods, components, steps, etc. may be adopted. In other instances, well-known structures, methods, implementations, or operations have not been shown or described in detail to avoid obscuring aspects of the disclosure.
为了更好的理解上述技术方案,下面将结合说明书附图以及具体的实施方式对上述技术方案进行详细的说明。In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation modes.
本发明提供了如图1-5所示的一种板式换热器及其使用方法,包括现有的板式换热器1,此换热器应具备现有的板式换热器1的通用结构,如前端板101、板片107组、后端板106、导杆等,此前端板101上还具有热介质入口102、冷介质出口103、热介质出口104、冷介质入口105,市政网的液体从热介质入口102进入,后从热介质出口104排出形成热液通道,居民网的液体从冷介质入口105进入,从冷介质出口103排出形成冷液通道;The present invention provides a plate heat exchanger and its use method as shown in Figures 1-5, including an existing plate heat exchanger 1. This heat exchanger should have the general structure of the existing plate heat exchanger 1. , such as the front end plate 101, the plate group 107, the rear end plate 106, the guide rod, etc., the front end plate 101 also has a hot medium inlet 102, a cold medium outlet 103, a hot medium outlet 104, a cold medium inlet 105, the municipal network The liquid enters from the heat medium inlet 102 and is discharged from the heat medium outlet 104 to form a hot liquid channel. The liquid in the residential network enters from the cold medium inlet 105 and is discharged from the cold medium outlet 103 to form a cold liquid channel;
在前端板101上位于热介质入口102、冷介质出口103、热介质出口104、冷介质入口105处固定安装有短节管2,短节管2的端部固定安装有与外界管道连通的主阀门15,每个短节管2外壁还均固定安装有除垢阀门3,在前端板101一侧设置冲洗管道4,冲洗管道4由第一冲洗管401和第二冲洗管402组成,第一冲洗管401与两个除垢阀门3的端部固定连接且连通,第二冲洗管402与另外两个除垢阀门3端部固定连接且连通,在第一冲洗管401和第二冲洗管402之间通过快拆螺丝安装有水泵5,最好是反冲洗循环水泵5,此水泵5的输入端和输出端分别与第一冲洗管401及第二冲洗管402的端部可拆卸连接,第一冲洗管401或第二冲洗管402上需安装加药管6,加药管6与外界现有技术的加药泵可拆卸连接,加药管6上需安装加药阀7控制加药管6的连通与否,最后需要在冲洗管道4的下方安装一个第一排污管8,排污管上固定安装第一排污阀9;On the front end plate 101, a short pipe 2 is fixedly installed at the hot medium inlet 102, the cold medium outlet 103, the hot medium outlet 104, and the cold medium inlet 105. The end of the short pipe 2 is fixedly installed with a main pipe connected to the outside pipe. Valve 15, a descaling valve 3 is fixedly installed on the outer wall of each short pipe 2, and a flushing pipe 4 is provided on one side of the front end plate 101. The flushing pipe 4 is composed of a first flushing pipe 401 and a second flushing pipe 402. The flushing pipe 401 is fixedly connected and communicated with the ends of the two descaling valves 3, and the second flushing pipe 402 is fixedly connected and communicated with the ends of the other two descaling valves 3. Between the first flushing pipe 401 and the second flushing pipe 402 A water pump 5 is installed between them through quick-release screws, preferably a backwash circulating water pump 5. The input end and output end of the water pump 5 are detachably connected to the ends of the first flushing pipe 401 and the second flushing pipe 402 respectively. A dosing pipe 6 needs to be installed on the first flushing pipe 401 or the second flushing pipe 402. The dosing pipe 6 can be detachably connected to the existing external dosing pump. A dosing valve 7 needs to be installed on the dosing pipe 6 to control the dosing pipe. 6 is connected or not, finally a first sewage pipe 8 needs to be installed below the flushing pipe 4, and a first sewage valve 9 is fixedly installed on the sewage pipe;
在后端板106上方,需要在与板片107组的角孔对应的位置可拆卸安装两个化工视镜10,此化工视镜10的结构及安装方式可以参考本司申请的申请号为:202420079151.X的实用新型专利,并且在此化工视镜10表面安装可转动连接的、并且可拆卸的照明灯11用以透过化工视镜10观察换热器内部污堵及结垢情况,在后端板106下方则参照本司申请的申请号为:2023233264429的实用新型专利,在后端板106下方对应板片107组的角孔的位置,可拆卸安装两个盲板12,并在两个盲板12上安装第二排污管13,且在第二排污管13上安装控制盲板12连通或闭合的第二排污阀14。Above the rear end plate 106, two chemical sight glasses 10 need to be removably installed at positions corresponding to the corner holes of the plate group 107. The structure and installation method of this chemical sight glass 10 can be referred to the application number applied by our company: 202420079151. Below the rear end plate 106, refer to the utility model patent applied by our company with the application number: 2023233264429. Under the rear end plate 106, two blind plates 12 can be detachably installed at the positions corresponding to the corner holes of the plate 107 group, and two blind plates 12 are removable. A second drain pipe 13 is installed on each blind plate 12, and a second drain valve 14 for controlling the communication or closing of the blind plate 12 is installed on the second drain pipe 13.
换热器内部出现污堵物时,使用者可以打开对应热液通道/冷液通道的第二排污阀14,从而让热液通道/冷液通道内的液体夹杂着污堵物经过盲板12流入第二排污管13内,最后排出板式换热器1,之后关闭第二排污阀14;When a dirt blockage occurs inside the heat exchanger, the user can open the second drain valve 14 corresponding to the hot liquid channel/cold liquid channel, so that the liquid in the hot liquid channel/cold liquid channel, mixed with the dirt blockage, passes through the blind plate 12 flows into the second drain pipe 13, and finally discharges from the plate heat exchanger 1, and then closes the second drain valve 14;
若换热器内污堵物体现较大,无法经过第二排污管13排出,则关闭对应热液通道/冷液通道入口和出口的两个主阀门15,然后拆卸下盲板12,将难以排出的污堵物掏出来,之后再安装好盲板12,打开关闭的两个主阀门15;If the dirt blockage in the heat exchanger is too large and cannot be discharged through the second drain pipe 13, close the two main valves 15 corresponding to the inlet and outlet of the hot liquid channel/cold liquid channel, and then remove the blind plate 12, which will make it difficult to Remove the discharged dirt and blockage, then install the blind plate 12 and open and close the two main valves 15;
当换热器内出现结垢的现象,并且达到需要清理的状态时,使用者需先关闭热液通道/冷液通道入口和出口所对应的两个主阀门15,另一个冷液通道/热液通道正常工作,之后用现有技术中的加药泵输出端安装在加药管6端部,并打开加药阀7,让加药泵将溶解水垢的药水注入冲洗管道4内,之后关闭加药阀7,并打开需要清理的热液通道/冷液通道所对应的短节管2上安装的除垢阀门3,此时热液通道/冷液通道、冲洗管道4、短节管2形成除垢通道;When scaling occurs in the heat exchanger and reaches a state that requires cleaning, the user needs to first close the two main valves 15 corresponding to the inlet and outlet of the hot liquid channel/cold liquid channel, and the other cold liquid channel/heat The liquid channel works normally, and then the output end of the dosing pump in the prior art is installed at the end of the dosing pipe 6, and the dosing valve 7 is opened, so that the dosing pump injects the scale-dissolving liquid into the flushing pipe 4, and then closes it. Dosing valve 7, and open the descaling valve 3 installed on the short pipe 2 corresponding to the hot liquid channel/cold liquid channel that needs to be cleaned. At this time, the hot liquid channel/cold liquid channel, flushing pipe 4, and short pipe 2 Form a descaling channel;
启动水泵5,水泵5带动药水溶解在除垢通道内并循环冲洗,冲洗10分钟左右后关闭水泵5,静置观察水垢是否溶解成粉末状,成粉末状则再次启动水泵5运行20分钟后停止,之后打开第一排污管8上的排污阀,让除垢通道内的液体夹杂着水垢粉末从除垢通道内排出,此时也可以同步打开第二排污阀14,让此液体从第二排污管13中一起排出,加速排出的速度;Start the water pump 5. The water pump 5 drives the solution to dissolve in the descaling channel and circulates for flushing. After flushing for about 10 minutes, turn off the water pump 5. Let it stand and observe whether the scale is dissolved into powder. If it is powdery, start the water pump 5 again and run for 20 minutes before stopping. , and then open the drain valve on the first drain pipe 8 to allow the liquid in the descaling channel mixed with scale powder to be discharged from the descaling channel. At this time, the second drain valve 14 can also be opened simultaneously to allow the liquid to flow from the second drain pipe 8. They are discharged together in tube 13 to accelerate the discharge speed;
液体排完后,关闭第一排污阀9、第二排污阀14,并打开加药阀7,将外界清水通过加药管6泵入除垢通道内,再次关闭加药阀7并启动水泵5,让清水在除垢通道内进行冲洗,之后关闭水泵5,打开第一排污阀9和第二排污阀14将清水排出,结合实际工作情况多次进行此清水清洗步骤,直至除垢通道内没有残留药水;After the liquid is drained, close the first drain valve 9 and the second drain valve 14, open the dosing valve 7, pump external clean water into the descaling channel through the dosing pipe 6, close the dosing valve 7 again and start the water pump 5. , let the clean water flush in the descaling channel, then close the water pump 5, open the first drain valve 9 and the second drain valve 14 to discharge the clean water, perform this clean water cleaning step multiple times according to the actual working conditions, until there is no water in the descaling channel. residual potion;
最后将已经打开的除垢阀门3、第一排污阀9、第二排污阀14、加药阀7都关闭,将已经关闭的主阀门15打开即可完成板式换热器1内水垢的处理步骤;Finally, close the already opened descaling valve 3, the first drain valve 9, the second drain valve 14, and the dosing valve 7, and open the closed main valve 15 to complete the scale treatment steps in the plate heat exchanger 1. ;
若出现板片107组发生损坏,但是不知道那一块发生损坏时,现有技术会需要将所有板片107拆开一个个观察,本产品只需要关闭热液通道/冷液通道所对应的两个主阀门15,然后打开第二排污阀14将热液通道/冷液通道内的液体排光,之后关闭第二排污阀14,工作人员透过化工视镜10观察已清空液体的板片107之间,照明不好时可以打开照明灯11来配合观察,哪一块发生液体逐渐进入,即从未关闭的冷液通道/热液通道有液体渗透进入,尤其是在缺口损坏处渗透,即可快速发现哪一块边上的板片107发生损坏,无需像现有技术中一样将所有板片107拆开来确定内漏位置,快速排除故障进行维修,省去长时间停机分解换热器检查板组内漏的问题。If the group of plates 107 is damaged, but it is not known which piece is damaged, the existing technology will need to disassemble all the plates 107 to observe one by one. This product only needs to close the two corresponding hot liquid channels/cold liquid channels. a main valve 15, then open the second drain valve 14 to drain the liquid in the hot liquid channel/cold liquid channel, then close the second drain valve 14, and the staff observes the plate 107 that has been emptied of liquid through the chemical sight glass 10 When the lighting is not good, you can turn on the lighting 11 to observe which area the liquid gradually enters, that is, liquid penetrates into the cold liquid channel/hot liquid channel that has not been closed, especially in the damaged part of the gap, that is, Quickly find out which side plate 107 is damaged. There is no need to disassemble all the plates 107 to determine the location of the internal leakage like in the prior art. The fault can be quickly eliminated and repaired, eliminating the need for long downtime to disassemble the heat exchanger inspection plate. The problem of leakage within the group.
重要的是,应注意,在多个不同示例性实施方案中示出的本申请的构造和布置仅是例示性的。尽管在此公开内容中仅详细描述了几个实施方案,但参阅此公开内容的人员应容易理解,在实质上不偏离该申请中所描述的主题的新颖教导和优点的前提下,许多改型是可能的(例如,各种元件的尺寸、尺度、结构、形状和比例、以及参数值(例如,温度、压力等)、安装布置、材料的使用、颜色、定向的变化等)。例如,示出为整体成形的元件可以由多个部分或元件构成,元件的位置可被倒置或以其它方式改变,并且分立元件的性质或数目或位置可被更改或改变。因此,所有这样的改型旨在被包含在本发明的范围内。可以根据替代的实施方案改变或重新排序任何过程或方法步骤的次序或顺序。在权利要求中,任何“装置加功能”的条款都旨在覆盖在本文中所描述的执行所述功能的结构,且不仅是结构等同而且还是等同结构。在不背离本发明的范围的前提下,可以在示例性实施方案的设计、运行状况和布置中做出其他替换、改型、改变和省略。因此,本发明不限制于特定的实施方案,而是扩展至仍落在所附的权利要求书的范围内的多种改型。It is important to note that the construction and arrangements of the present application shown in various exemplary embodiments are illustrative only. Although only a few embodiments are described in detail in this disclosure, those reviewing this disclosure will readily appreciate that many modifications are possible without materially departing from the novel teachings and advantages of the subject matter described in this application. is possible (e.g. changes in size, scale, structure, shape and proportion of various elements, as well as parameter values (e.g. temperature, pressure, etc.), mounting arrangements, use of materials, colors, orientations, etc.). For example, an element shown as integrally formed may be constructed from multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be altered or varied. Accordingly, all such modifications are intended to be included within the scope of this invention. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means-plus-function" clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operation and arrangement of the exemplary embodiments without departing from the scope of the invention. Therefore, the invention is not limited to particular embodiments, but extends to various modifications which still fall within the scope of the appended claims.
此外,为了提供示例性实施方案的简练描述,可以不描述实际实施方案的所有特征(即,与当前考虑的执行本发明的最佳模式不相关的那些特征,或与实现本发明不相关的那些特征)。Furthermore, in order to provide a concise description of the exemplary embodiments, not all features of an actual implementation may be described (i.e., those features that are not relevant to the best mode presently contemplated for carrying out the invention, or that are not relevant to carrying out the invention) feature).
应理解的是,在任何实际实施方式的开发过程中,如在任何工程或设计项目中,可做出大量的具体实施方式决定。这样的开发努力可能是复杂的且耗时的,但对于那些得益于此公开内容的普通技术人员来说,不需要过多实验,所述开发努力将是一个设计、制造和生产的常规工作。It is understood that numerous implementation-specific decisions may be made during the development of any actual implementation, as in any engineering or design project. Such a development effort might be complex and time consuming, but would be a routine undertaking of design, manufacture and production without undue experimentation to those of ordinary skill having the benefit of this disclosure .
应说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。It should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solution of the present invention can be carried out. Modifications or equivalent substitutions without departing from the spirit and scope of the technical solution of the present invention shall be included in the scope of the claims of the present invention.
Claims (10)
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