CN117655268A - Riveting automation equipment - Google Patents
Riveting automation equipment Download PDFInfo
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- CN117655268A CN117655268A CN202311703857.5A CN202311703857A CN117655268A CN 117655268 A CN117655268 A CN 117655268A CN 202311703857 A CN202311703857 A CN 202311703857A CN 117655268 A CN117655268 A CN 117655268A
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- valve plate
- valve
- rivet
- plate
- power source
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/14—Riveting machines specially adapted for riveting specific articles, e.g. brake lining machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/30—Particular elements, e.g. supports; Suspension equipment specially adapted for portable riveters
- B21J15/32—Devices for inserting or holding rivets in position with or without feeding arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/38—Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
Description
技术领域Technical field
本申请涉及工件装配的领域,尤其是涉及一种铆接自动化设备。The present application relates to the field of workpiece assembly, and in particular to an automated riveting equipment.
背景技术Background technique
阀板组件75是冰箱压缩机的重要零部件,参照图9,而阀板组件75一般包括阀板6、阀片61、限位器62和铆钉63这四个零件,阀片61位于限位器62和阀板6之间,且阀片61厚度小于1mm,两个呈半空心的铆钉63穿设于阀板6、阀片61和限位器62以将三者铆接。并且不同型号的阀板组件75的阀片61和限位器62相对于阀板6的角度存在不同。The valve plate assembly 75 is an important part of the refrigerator compressor. Refer to Figure 9. The valve plate assembly 75 generally includes four parts: the valve plate 6, the valve plate 61, the limiter 62 and the rivet 63. The valve plate 61 is located at the limit position. Between the valve plate 62 and the valve plate 6, and the thickness of the valve plate 61 is less than 1 mm, two semi-hollow rivets 63 are inserted through the valve plate 6, the valve plate 61 and the stopper 62 to rivet the three. Moreover, the angles of the valve plate 61 and the stopper 62 of the valve plate assembly 75 of different models relative to the valve plate 6 are different.
现有公告号为CN218555463U的一种自动摆料设备及铆接生产线,工件和铆钉通过磁力吸取的方式移动至工装板上进行定位放置,然后工装板带动摆放完成的工件和铆钉移动至后续的铆接设备处。There is an automatic swing equipment and riveting production line with the announcement number CN218555463U. The workpieces and rivets are moved to the tooling board through magnetic suction for positioning and placement, and then the tooling board drives the placed workpieces and rivets to move to subsequent riveting. Equipment Department.
针对上述中的相关技术,为了满足大量工件的自动化铆接的需求,需要准备大量的工装板,场地占用空间大,成本高,并且大量工装板的规格难以确保统一,使得在不同工装板上放置的阀板组件在进行铆接时难以统一,使得最终产品品质不稳定。Regarding the above-mentioned related technologies, in order to meet the needs of automated riveting of a large number of workpieces, a large number of tooling boards need to be prepared, which takes up a large space and is costly. Moreover, it is difficult to ensure that the specifications of a large number of tooling boards are unified, making it difficult to ensure the uniformity of the specifications of the tooling boards placed on different tooling boards. The valve plate components are difficult to unify during riveting, making the quality of the final product unstable.
发明内容Contents of the invention
为了减少空间占用和成本,并且提升产品的品质稳定性,本申请提供一种铆接自动化设备。In order to reduce space occupation and cost, and improve product quality stability, this application provides an automated riveting equipment.
本申请提供的一种铆接自动化设备采用如下的技术方案。The riveting automation equipment provided by this application adopts the following technical solution.
一种铆接自动化设备,包括能转动的转盘、数个绕转盘转动轴线均匀布置且随同转盘同步转动并供阀板组件定位放置的工位块、将阀板放置于工位块的阀板上料部、将铆钉穿设于阀板对应位置的穿铆钉部、将阀板连同铆钉翻转180°的翻面部、将阀片放置于翻转后的阀板并套设于铆钉的阀片装配部、将限位器放置于阀片并套设于铆钉的限位器装配部、对装配完成的阀板组件检测是否存在零件缺失的检测部、将检测完成的阀板组件依据检测结果移动的移料部、对检测合格的阀板组件进行铆接的铆接部、承接铆接完成的阀板组件并送走的下料传输带。An automated riveting equipment, including a rotatable turntable, several workstation blocks evenly arranged around the rotation axis of the turntable and rotating synchronously with the turntable for positioning and placement of valve plate components, and valve plate materials for placing the valve plate on the workstation block. part, insert the rivets into the rivet-piercing part at the corresponding position of the valve plate, turn the valve plate and the rivets 180° on the turning part, place the valve plate on the turned valve plate and set it on the valve plate assembly part of the rivets, The stopper assembly part where the limiter is placed on the valve plate and set on the rivet, the detection part which detects whether there are any missing parts on the assembled valve plate assembly, and the material transfer part which moves the inspected valve plate assembly based on the inspection results , the riveting part that rivets qualified valve plate components, and the unloading conveyor belt that receives and sends away the riveted valve plate components.
通过采用上述技术方案,转盘能带动全部工位块循环转动,不像传统使用工装板移动阀板组件的方式需要设置较多数量的工位块,能有效降低成本,并且节省整体设备的空间占用,并且较少量的定位块的规格也更加容易统一,使得阀板组件的质量更加稳定。By adopting the above technical solution, the turntable can drive all the station blocks to rotate cyclically. Unlike the traditional method of using tooling plates to move the valve plate assembly, which requires a larger number of station blocks, it can effectively reduce costs and save the space occupied by the overall equipment. , and the specifications of a smaller number of positioning blocks are easier to unify, making the quality of the valve plate assembly more stable.
可选的,所述阀板上料部包括数个供阀板堆叠放入的阀板料仓、对阀板进行吸取的阀板吸盘、沿阀板在阀板料仓中堆叠方向带动阀板吸盘移动的阀板吸盘竖移动力源、沿转盘径向带动阀板吸盘移动的阀板吸盘平移动力源、供全部阀板料仓可拆卸连接的料仓滑板、供料仓滑板滑动连接的板滑轨。Optionally, the valve plate loading part includes several valve plate bins for stacking and placing valve plates, valve plate suckers for sucking the valve plates, and driving the valve plates along the stacking direction of the valve plates in the valve plate bin. The vertical power source of the valve plate suction cup that moves the suction cup, the translational power source of the valve plate suction cup that drives the valve plate suction cup in the radial direction of the turntable, the silo slide plate for the detachable connection of all valve plate silos, and the plate for the sliding connection of the silo slide plate. Slide rail.
通过采用上述技术方案,使得在一个阀板料仓中阀板用尽时,料仓滑板能移动切换阀板料仓,以使得阀板吸盘能不断将阀板放置于对应的工位块上,提高组装效率。By adopting the above technical solution, when the valve plates in a valve plate bin are exhausted, the bin sliding plate can move to switch the valve plate bin, so that the valve plate sucker can continuously place the valve plate on the corresponding station block. Improve assembly efficiency.
可选的,所述阀板料仓开设有抬料口,抬料口内沿阀板在阀板料仓中堆叠方向滑动连接有抬料片,料仓滑板设有使得抬料片移动的抬料片动力源。Optionally, the valve plate material bin is provided with a material lifting port, and a material lifting piece is slidably connected to the material lifting port along the stacking direction of the valve plate in the valve plate material bin. The material bin slide plate is provided with a material lifting piece that allows the material lifting piece to move. tablet power source.
通过采用上述技术方案,阀板吸盘每带走一个阀板后,抬料片对应上移一个阀板的高度,以使得阀板吸盘每次能维持在相同的高度上进行阀板的吸附上料,使得阀板的上料过程更加稳定。By adopting the above technical solution, each time the valve plate suction cup takes away a valve plate, the material lifting piece moves up by one valve plate height, so that the valve plate suction cup can be maintained at the same height each time to adsorb and load the valve plate. , making the valve plate loading process more stable.
可选的,所述穿铆钉部包括将单个铆钉以既定姿态输送的送钉头、连通于送钉头且供铆钉进入的穿钉嘴、滑动连接于穿钉嘴且将铆钉推动从穿钉嘴内送出的穿入顶杆、使得穿入顶杆移动的穿入动力源、供穿入动力源和穿钉嘴连接且能抵接于阀板并供铆钉和穿入顶杆穿设的抵板、使得抵板靠近或远离工位块的抵板动力源、使得抵板在垂直于转盘转动轴线的平面内移动的铆钉移栽平台。Optionally, the rivet-piercing part includes a rivet-feeding head that transports a single rivet in a predetermined posture, a nail-piercing mouth connected to the nail-feeding head for the rivets to enter, and a rivet-piercing mouth that is slidably connected to the rivet-piercing mouth and pushes the rivet from the nail-piercing mouth. The penetration ejector rod sent from inside, the penetration power source that moves the penetration ejector rod, and the backing plate that connects the penetration power source and the nail penetration nozzle and can be in contact with the valve plate and is used for rivets and penetration ejector rods to pass through. , the power source of the back plate that makes the back plate move closer to or away from the work station block, and the rivet transplanting platform that makes the back plate move in a plane perpendicular to the rotation axis of the turntable.
通过采用上述技术方案,使得两个铆钉能被穿入顶杆依次压入至阀板对应的孔洞内,以便进行铆钉和阀板之间的装配进行。By adopting the above technical solution, the two rivets can be penetrated through the push rod and pressed into the corresponding holes of the valve plate in order to facilitate the assembly between the rivets and the valve plate.
可选的,所述穿铆钉部还包括能穿设于转盘、工位块和抵板并能进入至穿钉嘴内的引导针、使得引导针能插入至铆钉尾部空心内的引导针动力源。Optionally, the rivet-piercing part also includes a guide pin that can penetrate the turntable, the station block and the counter plate and can enter the nail-piercing mouth, so that the guide pin can be inserted into the hollow of the rivet tail. The power source of the guide pin .
通过采用上述技术方案,使得铆钉在引导针和穿入顶杆的配合抵紧下,能更加稳定穿设于阀板的指定位置处。By adopting the above technical solution, the rivet can be more stably penetrated at the designated position of the valve plate under the cooperation of the guide pin and the penetration ejector rod.
可选的,所述翻面部包括两个能对阀板相对两侧夹持的夹杆、使得两个夹杆相靠近或远离的夹杆动力源、使得夹杆翻转180°的旋转动力源、使得受夹杆夹持的阀板能远离工位块以使得阀板能顺利翻转180°的升降动力源、滑动连接于夹杆且能抵接于铆钉头部以使得铆钉不易从阀板中掉落的托板、使得托板移动以使得托板在阀板完成翻转后能移出两个夹杆之间的托板动力源。Optionally, the turning surface includes two clamping rods that can clamp opposite sides of the valve plate, a clamping rod power source that makes the two clamping rods move closer or farther away, a rotational power source that makes the clamping rod flip 180°, A lifting power source that enables the valve plate clamped by the clamping rod to move away from the work station block so that the valve plate can smoothly flip 180°, is slidingly connected to the clamping rod and can abut against the rivet head so that the rivet is not easy to fall out of the valve plate. The falling pallet moves the pallet so that the pallet can move out of the power source between the two clamping rods after the valve plate is flipped over.
通过采用上述技术方案,以使得铆钉的空心尾部朝上,以便后续将阀片和限位器对应铆钉的空心尾部套设,同时,托板能在铆钉朝下时先将铆钉的头部底端抵接,以使得铆钉不易从阀板上落出,等待至阀板下移靠近于工位块后,托板再移走,此时铆钉只能够下移小距离而不会脱离于阀板。By adopting the above technical solution, the hollow tail of the rivet faces upward, so that the valve plate and the limiter can be subsequently placed corresponding to the hollow tail of the rivet. At the same time, the supporting plate can first move the bottom of the head of the rivet when the rivet faces downward. Make contact so that the rivets cannot easily fall out of the valve plate. Wait until the valve plate moves down and is close to the work station block, and then the supporting plate is removed. At this time, the rivets can only move down a small distance without breaking away from the valve plate.
可选的,所述阀片装配部包括供阀片堆叠放置的阀片料仓、对阀片吸附的阀片吸盘、使得阀片吸盘沿阀片在阀片料仓内堆叠方向移动的阀片吸盘竖移动力源、使得阀片在垂直于转盘转动轴线的平面内移动的阀片移栽平台。Optionally, the valve plate assembly part includes a valve plate bin for stacking valve plates, a valve plate sucker for adsorbing the valve plates, and a valve plate that allows the valve plate sucker to move along the direction in which the valve plates are stacked in the valve plate bin. The suction cup vertically moves the power source to move the valve plate in a plane perpendicular to the rotation axis of the turntable.
通过采用上述技术方案,将阀片对应阀板放置并套设于铆钉。By adopting the above technical solution, the valve piece is placed corresponding to the valve plate and sleeved on the rivet.
可选的,所述转盘和阀片料仓之间放置有阀片定位台,阀片定位台转动连接有能使得阀片转动至合适角度的阀片转块,阀片定位台设有使得阀片转块转动的阀片转块动力源,阀片吸盘设置两个,靠近于转盘的阀片吸盘处设置对放置于阀片转块上的阀片高度进行检测的测距件。Optionally, a valve positioning table is placed between the turntable and the valve silo. The valve positioning table is rotatably connected to a valve rotating block that can rotate the valve plate to an appropriate angle. The valve positioning table is provided with a valve positioning table that allows the valve plate to rotate The valve disc rotor block is a power source for rotating the valve disc rotor block. Two valve disc suckers are provided. A distance measuring piece for detecting the height of the valve disc placed on the valve disc rotor block is provided at the valve disc sucker close to the turntable.
通过采用上述技术方案,不同型号的阀板组件上阀片的角度不同,而阀片转块能将阀片调整至对应的角度,以更好适应于不同型号的阀板组件的组装,同时,测距件在阀片移动至阀板上前能先检测是否存在两片阀片重合放置于阀片转块的情况。By adopting the above technical solution, the valve discs on different types of valve plate assemblies have different angles, and the valve disc rotary block can adjust the valve discs to the corresponding angles to better adapt to the assembly of different types of valve plate assemblies. At the same time, Before the valve plate moves to the valve plate, the distance measuring piece can first detect whether there are two valve plates overlapped and placed on the valve plate rotary block.
可选的,所述限位器装配部包括将限位器呈一排以既定的姿态进行输送的直线导轨、位于直线导轨和转盘之间且供直线导轨输送的限位器穿设的限位器定位台、转动连接于限位器定位台且供穿过限位器定位台的限位器进入以能将限位器进行角度调整的限位器转块、设于限位器定位台且使得限位器转块转动的限位器转块动力源、能对位于限位器转块上的限位器吸附的限位器吸盘、带动限位器吸盘沿转盘转动轴线方向移动的限位器吸盘竖移动力源、带动限位器吸盘在垂直于转盘转动轴线的平面内移动的限位器移栽平台。Optionally, the stopper assembly part includes a row of linear guide rails for transporting the stoppers in a predetermined posture, and a stopper located between the linear guide rail and the turntable for the stoppers transported by the linear guide rail to pass through. and The power source of the limiter rotary block that causes the limiter rotary block to rotate, the limiter suction cup that can adsorb the limiter located on the limiter rotary block, and the limiter that drives the limiter suction cup to move along the direction of the rotation axis of the turntable. The stopper transplanting platform uses a power source to move the suction cup vertically and drives the stopper suction cup to move in a plane perpendicular to the rotation axis of the turntable.
通过采用上述技术方案,将限位器对应阀片进行放置并套设于铆钉,并且也能针对不同型号的阀板组件对限位器的安装角度进行调整。By adopting the above technical solution, the limiter is placed corresponding to the valve plate and set on the rivet, and the installation angle of the limiter can also be adjusted for different types of valve plate assemblies.
可选的,所述移料部包括机械手、设于机械手且将检测通过的阀板组件移动至铆接部进行铆接的铆接吸盘和将铆接完成的阀板组件移动至下料传输带的下料夹爪,铆接吸盘和下料夹爪同步随同机械手进行移动。Optionally, the material moving part includes a manipulator, a riveting suction cup that is provided on the manipulator and moves the tested valve plate assembly to the riveting part for riveting, and a blanking clamp that moves the riveted valve plate assembly to the blanking conveyor belt. The claws, riveting suction cups and blanking jaws move simultaneously with the manipulator.
通过采用上述技术方案,以便同步进行待铆接的阀板组件移动至铆接部处和铆接完成的阀板组件从铆接部移走的两个动作,有助于提升铆接效率。By adopting the above technical solution, the two actions of moving the valve plate assembly to be riveted to the riveting part and removing the riveted valve plate assembly from the riveting part are synchronized, which helps to improve the riveting efficiency.
综上所述,本申请包括以下至少一种有益效果:To sum up, this application includes at least one of the following beneficial effects:
1.不像传统使用工装板移动阀板组件的方式需要设置较多数量的工位块,能有效降低成本,并且节省整体设备的空间占用,并且较少量的定位块的规格也更加容易统一,使得阀板组件的质量更加稳定;1. Unlike the traditional method of using tooling plates to move valve plate components, which requires a larger number of workstation blocks, it can effectively reduce costs and save the space occupied by the overall equipment, and the specifications of a smaller number of positioning blocks are easier to unify. , making the quality of the valve plate assembly more stable;
2.不易对阀板组件表面造成擦痕,满足无磁装配要求,自动化程度高,单人能对多台设备看管。2. It is not easy to cause scratches on the surface of the valve plate assembly, meets the requirements of non-magnetic assembly, has a high degree of automation, and a single person can supervise multiple devices.
附图说明Description of drawings
图1是本申请的主体结构示意图;Figure 1 is a schematic diagram of the main structure of this application;
图2是阀板上料部的结构示意图;Figure 2 is a schematic structural diagram of the upper part of the valve plate;
图3是穿铆钉部的结构示意图;Figure 3 is a schematic structural diagram of the rivet penetration part;
图4是引导针和穿入顶杆将铆钉夹紧穿设于阀板的剖视结构图;Figure 4 is a cross-sectional structural view of the guide needle and the penetration ejector pin to clamp and penetrate the rivet on the valve plate;
图5是翻面部的结构示意图;Figure 5 is a schematic structural diagram of a face-turning face;
图6是阀片装配部的结构示意图;Figure 6 is a schematic structural diagram of the valve plate assembly part;
图7是限位器装配部的结构示意图;Figure 7 is a schematic structural diagram of the stopper assembly part;
图8是移料部的结构示意图;Figure 8 is a schematic structural diagram of the material transfer part;
图9是背景技术中阀板组件的结构示意图。Figure 9 is a schematic structural diagram of a valve plate assembly in the background technology.
附图标记说明:1、转盘;11、直线导轨;12、机械手;13、铆接吸盘;14、下料夹爪;15、限位器定位台;16、限位器转块;17、限位器转块动力源;18、限位器吸盘;19、限位器吸盘竖移动力源;2、工位块;21、阀片吸盘竖移动力源;22、阀片移栽平台;23、阀片定位台;24、阀片转块;25、阀片转块动力源;26、测距件;27、引导针;28、引导针动力源;29、抵板;3、阀板上料部;31、穿入动力源;32、夹杆;33、夹杆动力源;34、旋转动力源;35、升降动力源;36、托板;37、托板动力源;38、阀片料仓;39、阀片吸盘;4、穿铆钉部;41、阀板吸盘;42、阀板吸盘竖移动力源;43、阀板吸盘平移动力源;44、抬料口;45、抬料片;46、抬料片动力源;47、送钉头;48、穿钉嘴;49、穿入顶杆;5、翻面部;51、阀片装配部;52、限位器装配部;53、检测部;54、移料部;55、铆接部;56、下料传输带;57、阀板料仓;58、料仓滑板;59、板滑轨;6、阀板;61、阀片;62、限位器;63、铆钉;64、限位器移栽平台;65、铆钉移栽平台;66、工作台;67、阀板上料台杆;68、阀板上料平移块;69、铆钉振动盘;71、铆钉分料器;72、抵板动力源;73、安装板;74、限位器振动盘;75、阀板组件。Explanation of reference signs: 1. Turntable; 11. Linear guide rail; 12. Manipulator; 13. Riveting suction cup; 14. Unloading clamp; 15. Limiter positioning table; 16. Limiter rotating block; 17. Limiter Power source for the turning block of the device; 18. Suction cup for the limiter; 19. Vertical movement power source for the suction cup of the limiter; 2. Station block; 21. Vertical movement power source for the valve suction cup; 22. Valve transplanting platform; 23. Valve disc positioning table; 24. Valve disc rotating block; 25. Valve disc rotating block power source; 26. Distance measuring piece; 27. Guide pin; 28. Guide pin power source; 29. Resistance plate; 3. Valve plate material 31. Penetrating power source; 32. Clamping rod; 33. Clamping rod power source; 34. Rotating power source; 35. Lifting power source; 36. Supporting plate; 37. Supporting plate power source; 38. Valve piece material 39. Valve plate suction cup; 4. Rivet penetration part; 41. Valve plate suction cup; 42. Valve plate suction cup vertical movement power source; 43. Valve plate suction cup translational power source; 44. Material lifting port; 45. Material lifting piece ; 46. Power source for lifting the sheet; 47. Feeding the nail head; 48. Threading the nail mouth; 49. Penetrating the ejector; 5. Turning surface; 51. Valve plate assembly department; 52. Limiter assembly department; 53. Detection department; 54. Material transfer department; 55. Riveting department; 56. Unloading conveyor belt; 57. Valve plate bin; 58. Bin slide plate; 59. Plate slide rail; 6. Valve plate; 61. Valve plate; 62. Limiter; 63. Rivets; 64. Limiter transplanting platform; 65. Rivet transplanting platform; 66. Workbench; 67. Valve plate feeding platform rod; 68. Valve plate feeding translation block; 69 , rivet vibrating plate; 71. rivet distributor; 72. resisting plate power source; 73. mounting plate; 74. limiter vibrating plate; 75. valve plate assembly.
具体实施方式Detailed ways
以下结合附图对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with the accompanying drawings.
本申请实施例公开一种铆接自动化设备,参照图1,包括放置于地面的工作台66,工作台66水平上表面转动连接有呈水平的转盘1,转盘1转动轴线呈竖直,工作台66下表面可设置对应的伺服电机驱动转盘1转动。工作台66围绕转盘1设有阀板上料部3、穿铆钉部4、翻面部5、阀片装配部51、限位器装配部52、检测部53、移料部54、铆接部55和下料传输带56,转盘1上表面周边处绕转盘1的轴线均匀可拆卸连接有数个工位块2,工位块2的数量至少为七个,每个工位块2供对应的一个阀板组件75放置。The embodiment of the present application discloses a riveting automation equipment. Referring to Figure 1, it includes a workbench 66 placed on the ground. A horizontal turntable 1 is rotatably connected to the horizontal upper surface of the workbench 66. The rotation axis of the turntable 1 is vertical. The workbench 66 A corresponding servo motor can be provided on the lower surface to drive the turntable 1 to rotate. The workbench 66 surrounds the turntable 1 and is provided with a valve plate feeding part 3, a rivet penetration part 4, a turning part 5, a valve plate assembly part 51, a limiter assembly part 52, a detection part 53, a material transfer part 54, a riveting part 55 and The unloading conveyor belt 56 has several station blocks 2 evenly and removably connected around the axis of the upper surface of the turntable 1. The number of station blocks 2 is at least seven, and each station block 2 provides a corresponding valve. Board assembly 75 is placed.
参照图2,阀板上料部3包括可拆卸连接于工作台66且呈水平的板滑轨59,板滑轨59滑动连接有料仓滑板58,料仓滑板58沿自身移动方向可拆卸连接有至少两个的阀板料仓57,阀板料仓57呈竖直,每个阀板料仓57内均沿竖直方向堆叠数个阀板6。工作台66可拆卸连接有阀板上料台杆67,阀板上料台杆67沿转盘1的径向滑动连接有阀板上料平移块68,阀板上料平移块68的移动方向垂直于料仓滑板58的移动方向,阀板上料台杆67可拆卸连接有动力杆连接于阀板上料平移块68的阀板吸盘平移动力源43,阀板上料平移块68可拆卸连接有阀板吸盘竖移动力源42,阀板吸盘平移动力源43和阀板吸盘竖移动力源42均可为气缸,阀板吸盘竖移动力源42的动力杆沿竖直方向移动且底端可拆卸连接有阀板吸盘41,阀板吸盘41对阀板料仓57中的阀板6吸附并移动放置于工位块2。Referring to Figure 2, the valve plate feeding part 3 includes a horizontal plate slide rail 59 that is detachably connected to the workbench 66. The plate slide rail 59 is slidably connected to a bin slide 58, and the bin slide 58 is detachably connected to the bin slide 58 along its own movement direction. There are at least two valve plate bins 57 , the valve plate bins 57 are vertical, and several valve plates 6 are stacked vertically in each valve plate bin 57 . The workbench 66 is detachably connected to a valve plate feeding platform rod 67. The valve plate feeding platform rod 67 is slidably connected to a valve plate feeding translation block 68 along the radial direction of the turntable 1. The moving direction of the valve plate feeding translation block 68 is vertical. Depending on the moving direction of the silo slide 58, the valve plate feeding platform rod 67 is detachably connected to the valve plate suction cup translation power source 43 connected to the valve plate feeding translation block 68 by a power rod, and the valve plate feeding translation block 68 is detachably connected. There is a valve plate suction cup vertical power source 42. The valve plate suction cup translation power source 43 and the valve plate suction cup vertical power source 42 can be cylinders. The power rod of the valve plate suction cup vertical power source 42 moves in the vertical direction and the bottom end of the valve plate suction cup vertical power source 42 moves in the vertical direction. A valve plate suction cup 41 is detachably connected. The valve plate suction cup 41 adsorbs the valve plate 6 in the valve plate material bin 57 and moves it to the work station block 2 .
参照图2,每个阀板料仓57底部均贯穿开设有抬料口44,阀板6无法通过抬料口44,工作台66可拆卸连接有一个抬料片动力源46,抬料片动力源46可为电缸且动力杆穿设于板滑轨59和料仓滑板58,抬料片动力源46的动力杆可拆卸连接有抬料片45,抬料片45能竖移穿设于能正对于阀板吸盘41的阀板料仓57的抬料口44,以使得阀板吸盘41每取走一个阀板6,抬料片45均上升一个阀板6的高度,以使得阀板料仓57中最高的阀板6高度始终相一致,使得每次阀板吸盘41的下降吸料高度保持不变。Referring to Figure 2, the bottom of each valve plate bin 57 is provided with a material lifting port 44. The valve plate 6 cannot pass through the material lifting port 44. The workbench 66 is detachably connected to a power source 46 for lifting the material. The power source 46 can be an electric cylinder and the power rod is passed through the plate slide rail 59 and the bin slide 58. The power rod of the power source 46 for lifting the material piece is detachably connected to the material lifting piece 45. The material lifting piece 45 can be moved vertically through the The material lifting port 44 of the valve plate material bin 57 of the valve plate suction cup 41 can be directly opposite to the valve plate suction cup 41, so that every time the valve plate suction cup 41 takes out a valve plate 6, the material lifting piece 45 rises by the height of the valve plate 6, so that the valve plate The height of the highest valve plate 6 in the silo 57 is always consistent, so that the material suction height remains unchanged each time the valve plate suction cup 41 descends.
参照图3,穿铆钉部4包括设于工作台66的铆钉移栽平台65,铆钉移栽平台65连接有可为气缸的抵板动力源72,铆钉移栽平台65由两个动力杆移动方向相垂直的电缸组成,以使得铆钉移栽平台65能带动抵板动力源72在水平面内移动。抵板动力源72动力杆可拆卸连接有呈竖直的抵板29,抵板29呈门型,且抵板29的两水平段一一对应位于抵板29竖直段的上端和下端,抵板29的底部水平段能抵接于阀板6的上表面。工作台66设有可为气缸的两个引导针动力源28,每个引导针动力源28的动力杆上端均可拆卸连接有呈竖直的引导针27,两个引导针27上端沿竖直方向穿设于转盘1和对应的一个工位块2。抵板29上部水平段的底面固定连接有呈竖直的穿钉嘴48,两个引导针27上端能先后伸入至穿钉嘴48内。Referring to Figure 3, the rivet penetration part 4 includes a rivet transplanting platform 65 located on the workbench 66. The rivet transplanting platform 65 is connected to a back plate power source 72 which can be a cylinder. The rivet transplanting platform 65 is moved by two power rods. The rivet transplanting platform 65 is composed of vertical electric cylinders, so that the rivet transplanting platform 65 can drive the resisting plate power source 72 to move in the horizontal plane. The power rod of the backing plate power source 72 is detachably connected to a vertical backing plate 29. The backing plate 29 is in the shape of a door, and the two horizontal sections of the backing plate 29 are located in one-to-one correspondence at the upper and lower ends of the vertical sections of the backing plate 29. The bottom horizontal section of the plate 29 can abut the upper surface of the valve plate 6 . The workbench 66 is provided with two guide pin power sources 28 that can be cylinders. The upper end of the power rod of each guide pin power source 28 is detachably connected to a vertical guide pin 27. The upper ends of the two guide pins 27 are vertically connected. The direction is passed through the turntable 1 and a corresponding station block 2. A vertical nail-piercing mouth 48 is fixedly connected to the bottom surface of the upper horizontal section of the support plate 29, and the upper ends of the two guide pins 27 can extend into the nail-piercing mouth 48 one after another.
参照图3和图4,穿铆钉部4还包括设于工作台66的铆钉振动盘69和铆钉分料器71,铆钉振动盘69将铆钉63呈一排以既定的姿态输送,然后铆钉分料器71再将呈一排的最前端处的一个铆钉63进行气力输送,由于铆钉振动盘69和铆钉分料器71为现有技术,故相关结构不再赘述。铆钉分料器71通过软管连通有一个的送钉头47,送钉头47每次供一个铆钉63进入,送钉头47呈倾斜连接于穿钉嘴48的竖直外壁且连通于穿钉嘴48的内部。送入至穿钉嘴48内的铆钉63空心尾部朝下,使得铆钉63的空心尾部能套设于引导针27的圆锥上端。抵板29上部水平段上表面固定连接有可为笔形气缸的穿入动力源31,穿入动力源31动力杆固定连接有位于穿钉嘴48内的穿入顶杆49,穿入顶杆49能抵接于铆钉63的上端头部,使得铆钉63在穿入顶杆49和引导针27的配合抵紧作用下能向下移出穿钉嘴48,然后铆钉63会竖移穿过抵板29底部水平段并穿设于阀板6,完成阀板6和一个铆钉63之间的装配,然后再调整抵板29的位置,以进行同一个阀板6的剩余一个铆钉63的装配。Referring to Figures 3 and 4, the rivet penetration section 4 also includes a rivet vibration plate 69 and a rivet distributor 71 located on the workbench 66. The rivet vibration plate 69 transports the rivets 63 in a row in a predetermined posture, and then distributes the rivets. The rivet 63 at the front end of the row is then pneumatically transported by the device 71. Since the rivet vibrating plate 69 and the rivet distributor 71 are existing technologies, the relevant structures will not be described again. The rivet distributor 71 is connected with a nail feeding head 47 through a hose. The nail feeding head 47 allows one rivet 63 to enter at a time. The nail feeding head 47 is connected to the vertical outer wall of the nail wearing mouth 48 in an inclined manner and is connected to the nail wearing mouth. The inside of the mouth 48. The hollow tail of the rivet 63 sent into the nail penetration mouth 48 faces downward, so that the hollow tail of the rivet 63 can be placed on the conical upper end of the guide pin 27 . The upper surface of the upper horizontal section of the resisting plate 29 is fixedly connected with a penetrating power source 31 which can be a pen-shaped cylinder. The penetrating power source 31 power rod is fixedly connected with a penetrating ejector 49 located in the nail piercing mouth 48. The penetrating ejector 49 It can contact the upper head of the rivet 63, so that the rivet 63 can move downward out of the rivet mouth 48 under the cooperation of the penetrating push rod 49 and the guide pin 27, and then the rivet 63 will move vertically through the resisting plate 29 The bottom horizontal section is passed through the valve plate 6 to complete the assembly between the valve plate 6 and one rivet 63 , and then adjust the position of the support plate 29 to assemble the remaining rivet 63 of the same valve plate 6 .
参照图5,翻面部5包括设于工作台66且可为气缸的升降动力源35,升降动力源35动力杆上端可拆卸连接有可为旋转气缸的旋转动力源34,旋转动力源34转动轴线呈水平且和转盘1转动轴线相交,旋转动力源34的转动轴可拆卸连接有安装板73,安装板73可拆卸连接有可为夹爪气缸的夹杆动力源33,夹杆动力源33的两个夹爪均可拆卸连接有一个夹杆32,两个夹杆32能相靠近以将工位块2上的阀板6的相对两竖直侧面夹紧,然后夹杆32带动阀板6上移再翻转180°然后再下移以将阀板6放回至工位块2上。安装板73背离夹杆动力源33的侧面可拆卸连接有可为气缸的托板动力源37,托板动力源37动力杆可拆卸连接有能插接于两个夹杆32的托板36,托板36能抵接于铆钉63头部以使得铆钉63随同阀板6翻转时,铆钉63不易落下,当翻转后的阀板6下移靠近于工位块2时,托板36从夹杆32中沿夹杆32的移动方向从两个夹杆32中移出,使得铆钉63此时能下移一小段距离但不会脱离于阀板6。Referring to Figure 5, the turning portion 5 includes a lifting power source 35 which is provided on the workbench 66 and can be a cylinder. The upper end of the power rod of the lifting power source 35 is detachably connected to a rotational power source 34, which can be a rotating cylinder. The rotation axis of the rotational power source 34 is It is horizontal and intersects the rotation axis of the turntable 1. The rotation axis of the rotation power source 34 is detachably connected to a mounting plate 73. The mounting plate 73 is detachably connected to a clamping rod power source 33 which can be a clamping jaw cylinder. Both clamping jaws are detachably connected to a clamping rod 32. The two clamping rods 32 can be close to each other to clamp the two opposite vertical sides of the valve plate 6 on the station block 2, and then the clamping rod 32 drives the valve plate 6 Move it up, flip it 180°, and then move it down again to put the valve plate 6 back on the station block 2. The side of the mounting plate 73 facing away from the clamping rod power source 33 is detachably connected to a supporting plate power source 37 that can be a cylinder. The supporting plate power source 37 power rod is detachably connected to a supporting plate 36 that can be plugged into the two clamping rods 32. The supporting plate 36 can abut against the head of the rivet 63 so that when the rivet 63 is turned over along with the valve plate 6, the rivet 63 is not easy to fall. 32 is moved out from the two clamping rods 32 along the moving direction of the clamping rod 32, so that the rivet 63 can move down a short distance without being separated from the valve plate 6.
参照图6,阀片装配部51包括供数个阀片61沿竖直方向堆叠放置的阀片料仓38,阀片料仓38内也可设置和阀板料仓57供抬料片45移动的相同结构,以使得阀片料仓38中最高的阀片61能保持在同一高度上。工作台66设有结构和铆钉移栽平台65相一致的阀片移栽平台22,阀片移栽平台22连接有两个阀片吸盘竖移动力源21,使得两个阀片吸盘竖移动力源21能在水平面内同步移动。两个阀片吸盘竖移动力源21的动力杆底端均可拆卸连接有阀片吸盘39,工作台66位于转盘1和阀片料仓38之间的位置处设有阀片定位台23,阀片定位台23上表面转动连接有阀片转块24,阀片转块24为自身竖直中心线,阀片定位台23设有可为伺服电机以驱动阀片转块24转动的阀片转块动力源25,使得远离于转盘1的阀片吸盘39能将阀片料仓38中的阀片61吸附移动放置于阀片转块24上,然后阀片转块24转动将阀片61调整至对应组装的阀板组件75所需要的阀片61的安装角度,然后靠近于转盘1的阀片吸盘39将阀片转块24上的阀片61吸附并移动放置于工位块2的阀板6并套设于铆钉63。Referring to Figure 6, the valve plate assembly part 51 includes a valve plate magazine 38 for several valve plates 61 to be stacked in a vertical direction. The valve plate magazine 38 can also be provided with a valve plate magazine 57 for the lifter 45 to move. The same structure, so that the highest valve plate 61 in the valve plate bin 38 can be maintained at the same height. The workbench 66 is provided with a valve plate transplanting platform 22 with the same structure as the rivet transplanting platform 65. The valve plate transplanting platform 22 is connected to two valve plate suction cup vertical movement power sources 21, so that the two valve plate suction cup vertical movement power sources Source 21 can move synchronously in the horizontal plane. The bottom ends of the power rods of the two valve sucker vertical movement power sources 21 are detachably connected to valve suckers 39. The workbench 66 is located between the turntable 1 and the valve silo 38, and is provided with a valve positioning table 23. A valve disc swivel block 24 is rotatably connected to the upper surface of the valve disc positioning table 23. The valve disc swivel block 24 is its own vertical centerline. The valve disc positioning table 23 is provided with a valve disc that can be a servo motor to drive the valve disc swivel block 24 to rotate. The power source 25 of the rotary block enables the valve disk suction cup 39 far away from the rotary disk 1 to adsorb and move the valve disk 61 in the valve disk silo 38 and place it on the valve disk rotary block 24, and then the valve disk rotary block 24 rotates to move the valve disk 61 Adjust to the installation angle of the valve disc 61 required for the assembled valve plate assembly 75, and then the valve disc suction cup 39 close to the turntable 1 sucks the valve disc 61 on the valve disc rotary block 24 and moves it to the station block 2 The valve plate 6 is sleeved on the rivet 63 .
参照图6,靠近于转盘1的阀片吸盘39设有可为激光测距传感器的测距件26,测距件26对放置于阀片转块24上的阀片61高度进行检测,以防止因阀片61厚度较薄而使得阀片转块24上放置了两片及以上的阀片61,使得阀片转块24不易将复数个的阀片61装配至阀板6上。Referring to Figure 6, the valve disc suction cup 39 close to the turntable 1 is provided with a distance measuring component 26 which can be a laser ranging sensor. The distance measuring component 26 detects the height of the valve disc 61 placed on the valve disc rotary block 24 to prevent Due to the thin thickness of the valve disc 61, two or more valve discs 61 are placed on the valve disc rotary block 24, making it difficult for the valve disc rotary block 24 to assemble multiple valve discs 61 onto the valve plate 6.
参照图7,限位器装配部52包括将限位器62以既定姿态送出的限位器振动盘74,限位器振动盘74连接有直线导轨11,限位器62在直线导轨11内呈一排输送,工作台66位于转盘1和直线导轨11之间设有限位器定位台15,限位器定位台15上表面转动连接有限位器转块16,限位器定位台15设有可为伺服电机以驱动限位器转块16转动的限位器转块动力源17,直线导轨11远离限位器振动盘74的一端可拆卸连接于限位器定位台15竖直侧面,以使得直线导轨11中的限位器62能输送穿设于限位器定位台15然后进入至限位器转块16中,使得限位器转块16能转动将限位器62调整至对应的阀板组件75所要求的限位器62角度。Referring to FIG. 7 , the limiter assembly part 52 includes a limiter vibration plate 74 that sends the limiter 62 out in a predetermined posture. The limiter vibration plate 74 is connected to the linear guide rail 11 , and the limiter 62 is in the linear guide rail 11 . One row of conveyor, the workbench 66 is located between the turntable 1 and the linear guide rail 11 and is provided with a limiter positioning table 15. The upper surface of the limiter positioning table 15 is rotatably connected to the limiter rotating block 16. The limiter positioning table 15 is provided with an adjustable It is the stopper turn block power source 17 for the servo motor to drive the limiter turn block 16 to rotate. The end of the linear guide rail 11 away from the limiter vibration plate 74 is detachably connected to the vertical side of the limiter positioning table 15, so that The limiter 62 in the linear guide 11 can be transported through the limiter positioning table 15 and then enter the limiter rotary block 16, so that the limiter rotary block 16 can rotate to adjust the limiter 62 to the corresponding valve. The required stop 62 angle for plate assembly 75.
参照图7,工作台66设有结构和铆钉移栽平台65相一致的限位器移栽平台64,限位器移栽平台64连接有可为气缸的限位器吸盘竖移动力源19,限位器吸盘竖移动力源19能被限位器移栽平台64带动在水平面内移动,限位器吸盘竖移动力源19动力杆底端可拆卸连接有限位器吸盘18,限位器吸盘18能伸入至限位器转块16上表面中以对角度调整完成的限位器62吸附移动,然后将限位器62放置于阀片61上并套设于铆钉。Referring to Figure 7, the workbench 66 is provided with a stopper transplanting platform 64 with a structure consistent with the rivet transplanting platform 65. The stopper transplanting platform 64 is connected to a stopper suction cup vertical movement power source 19 that can be a cylinder. The vertical movement power source 19 of the limiter suction cup can be driven by the limiter transplanting platform 64 to move in the horizontal plane. The bottom end of the power rod 19 is detachably connected to the limiter suction cup 18. The limiter suction cup 18 can extend into the upper surface of the limiter rotary block 16 to adsorb and move the limiter 62 that has completed the angle adjustment, and then place the limiter 62 on the valve plate 61 and set it on the rivet.
参照图1和图8,检测部53可为安装在支架上的视觉摄像头,以对装配完成的阀板组件75进行检测是否存在零件缺失的情况。移料部54包括可进行四轴移动的机械手12,机械手12可拆卸连接有同步移动的铆接吸盘13和下料夹爪14,铆接吸盘13对检测完成的阀板组件75吸附进行移动,机械手12根据检测部53发出的YES/NG信号后控制铆接吸盘13进行对应的移动,使得检测合格的阀板组件75移动至可为压铆机的铆接部55进行铆接工序,检测不合格的阀板组件75移动至NG盒中以便后续回收处理。铆接完成的阀板组件75被下料夹爪14夹持移动至下料传输带56送走。铆接部55和NG盒之间的连线方向和下料传输带56传输方向相一致,且铆接部55和NG盒均放置于下料传输带56侧边,使得不管铆接吸盘13将阀板组件75放置于铆接部55或NG盒中,下料夹爪14均能将阀板组件75放置于下料传输带56上。Referring to FIGS. 1 and 8 , the detection part 53 may be a vision camera installed on the bracket to detect whether there are missing parts on the assembled valve plate assembly 75 . The material moving part 54 includes a manipulator 12 that can move in four axes. The manipulator 12 is detachably connected to a synchronously moving riveting suction cup 13 and a blanking clamp 14. The riveting suction cup 13 adsorbs and moves the inspected valve plate assembly 75. The manipulator 12 According to the YES/NG signal sent by the detection part 53, the riveting suction cup 13 is controlled to move accordingly, so that the qualified valve plate assembly 75 moves to the riveting part 55 of the riveting machine to perform the riveting process, and the unqualified valve plate assembly is detected. 75 is moved to the NG box for subsequent recycling. The riveted valve plate assembly 75 is clamped by the unloading clamp 14 and moved to the unloading conveyor belt 56 for delivery. The connection direction between the riveting part 55 and the NG box is consistent with the transmission direction of the unloading conveyor belt 56, and the riveting part 55 and the NG box are placed on the side of the unloading conveyor belt 56, so that regardless of the riveting suction cup 13, the valve plate assembly 75 is placed in the riveting part 55 or the NG box, and the unloading clamp 14 can place the valve plate assembly 75 on the unloading conveyor belt 56 .
本申请实施例的一种铆接自动化设备实施原理为:阀板上料部3将阀板6放置于对应的工位块2上,然后转盘1转动使得放置了阀板6的工位块2转动至穿铆钉部4处,以使得铆钉63的空心尾部朝下对应阀板6进行穿设装配,然后转盘1转动相同角度,使得完成铆钉63装配的阀板6移动至翻面部5,使得阀板6连同铆钉63翻转180°,使得铆钉的空心尾部朝上,然后转盘1再转动相同角度,使得翻转后的阀板6移动至阀片装配部51,使得阀片61放置于阀板6上并套设于铆钉63,然后转盘1再转动相同角度,使得阀片61装配后的阀板6移动至限位器装配部52,使得限位器62放置于阀片61上并套设于铆钉63以完成待铆接的阀板组件75的装配。The implementation principle of a riveting automation equipment in the embodiment of the present application is as follows: the valve plate feeding part 3 places the valve plate 6 on the corresponding station block 2, and then the turntable 1 rotates to cause the station block 2 on which the valve plate 6 is placed to rotate. to the rivet part 4, so that the hollow tail of the rivet 63 faces downward for insertion and assembly corresponding to the valve plate 6, and then the turntable 1 rotates at the same angle, so that the valve plate 6 with the rivet 63 assembled moves to the turning surface 5, so that the valve plate 6. Turn the rivet 63 over 180° so that the hollow tail of the rivet faces upward. Then the turntable 1 rotates at the same angle so that the flipped valve plate 6 moves to the valve plate assembly part 51, so that the valve plate 61 is placed on the valve plate 6 and Set on the rivet 63, and then the turntable 1 rotates at the same angle, so that the valve plate 6 after the valve plate 61 is assembled moves to the stopper assembly part 52, so that the stopper 62 is placed on the valve plate 61 and set on the rivet 63 To complete the assembly of the valve plate assembly 75 to be riveted.
然后转盘1再转动相同角度,使得待铆接的阀板组件75移动至检测部53进行检测,然后转盘1再转动相同角度,使得检测完成的阀板组件75能被铆接吸盘13吸取并根据检测结果送至铆接部55或NG箱内,移动至铆接部55的阀板组件75进行压铆后再由下料夹爪14夹取并送至下料传输带56处。然后转盘1再转动相同角度,使得同一个工位块2又回到至阀板上料部3处进行新一块阀板6的放置,不断转动重复进行阀板组件75的装配铆接。Then the turntable 1 then rotates at the same angle, so that the valve plate assembly 75 to be riveted moves to the detection part 53 for detection, and then the turntable 1 rotates at the same angle again, so that the inspected valve plate assembly 75 can be sucked by the riveting suction cup 13 and according to the detection results It is sent to the riveting part 55 or the NG box, and is moved to the valve plate assembly 75 of the riveting part 55 for riveting, and then is clamped by the unloading clamp 14 and sent to the unloading conveyor belt 56 . Then the turntable 1 rotates by the same angle, so that the same station block 2 returns to the valve plate feeding part 3 to place a new valve plate 6, and the assembly and riveting of the valve plate assembly 75 is repeated with continuous rotation.
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application shall be covered by the scope of protection of the present application. Inside.
Claims (10)
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| CN202311703857.5A CN117655268A (en) | 2023-12-11 | 2023-12-11 | Riveting automation equipment |
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| CN118808530A (en) * | 2024-07-18 | 2024-10-22 | 佛山市三水区金华盈金属制品有限公司 | A window hinge assembly production system and application method thereof |
| CN118847906A (en) * | 2024-09-26 | 2024-10-29 | 瑞安市展鹏机械有限公司 | An automated riveting machine tool for producing door hanging wheel bearings |
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