CN117780275A - Rapid slurry preparation device and application method thereof - Google Patents
Rapid slurry preparation device and application method thereof Download PDFInfo
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- CN117780275A CN117780275A CN202211154710.0A CN202211154710A CN117780275A CN 117780275 A CN117780275 A CN 117780275A CN 202211154710 A CN202211154710 A CN 202211154710A CN 117780275 A CN117780275 A CN 117780275A
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- 239000002002 slurry Substances 0.000 title claims abstract description 322
- 238000000034 method Methods 0.000 title claims abstract description 33
- 238000002360 preparation method Methods 0.000 title claims description 135
- 238000002156 mixing Methods 0.000 claims abstract description 151
- 239000000463 material Substances 0.000 claims abstract description 105
- 238000005553 drilling Methods 0.000 claims abstract description 71
- 239000012530 fluid Substances 0.000 claims abstract description 57
- 239000004576 sand Substances 0.000 claims abstract description 48
- 238000005507 spraying Methods 0.000 claims abstract description 20
- 238000010276 construction Methods 0.000 claims abstract description 15
- 238000009826 distribution Methods 0.000 claims description 41
- 238000002347 injection Methods 0.000 claims description 37
- 239000007924 injection Substances 0.000 claims description 37
- 230000000903 blocking effect Effects 0.000 claims description 26
- 238000005086 pumping Methods 0.000 claims description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 238000007789 sealing Methods 0.000 claims description 18
- 238000009434 installation Methods 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 16
- 238000003756 stirring Methods 0.000 claims description 15
- 239000007788 liquid Substances 0.000 claims description 10
- 238000005304 joining Methods 0.000 claims description 8
- 239000004615 ingredient Substances 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 230000002209 hydrophobic effect Effects 0.000 claims description 5
- 241000282326 Felis catus Species 0.000 claims description 3
- 238000004062 sedimentation Methods 0.000 claims description 2
- 238000004537 pulping Methods 0.000 claims 6
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 abstract description 4
- 239000003345 natural gas Substances 0.000 abstract description 2
- 239000003209 petroleum derivative Substances 0.000 abstract description 2
- 238000004140 cleaning Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000006243 chemical reaction Methods 0.000 description 1
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- 230000007547 defect Effects 0.000 description 1
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- 239000007921 spray Substances 0.000 description 1
- 208000011580 syndromic disease Diseases 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The invention relates to the technical field of petroleum and natural gas drilling engineering, in particular to a rapid slurry mixing device and a using method thereof, wherein the device comprises a slurry mixing tank and an independent slurry mixing sled; the independent slurry mixing skid comprises a first base, wherein a spraying funnel, a sand pump and a batching pipeline are arranged on the first base, and the spraying funnel and the sand pump are connected into the batching pipeline; an interface unit and a valve unit for implementing batching control are arranged in the batching pipeline; the slurry mixing tank is provided with two material openings, and the independent slurry mixing skid is detachably connected with the two material openings of the slurry mixing tank through a material mixing pipeline. The technical scheme can support independent working procedures of preparing drilling mud and preparing plugging mud in actual engineering, ensure that the effective volume of a circulating tank is not occupied when plugging construction operation is carried out in emergency, avoid the condition that a great amount of drilling fluid is lost, and provide effective guarantee for underground safety.
Description
Technical Field
The invention relates to the technical field of petroleum and natural gas drilling engineering, in particular to a rapid slurry mixing device and a using method thereof.
Background
The geological sequence of the partial areas of China is complex, and a plurality of pressure systems exist from top to bottom. All main development blocks have geological characteristics such as stratum pores, cracks and fault development, high and low pressure simultaneous existence, so that lost circulation frequency is extremely high, huge time and material cost losses are caused, and meanwhile, the condition of extremely high risk of simultaneous leakage and leakage switching is brought, so that the complex treatment difficulty of lost circulation is increased.
In view of this, a plugging construction operation is currently performed for the above-described situation, and in the plugging construction operation, a field circulation tank is generally used to prepare plugging slurry. The Chinese patent document with the publication number of CN114412397A discloses a workover rig mud circulation system and a method, the workover rig mud circulation system comprises six circulation tanks, a weighting pump, a mud pump, an output pipe network and an inhalation pipe network, wherein the six circulation tanks are respectively one to six tanks, the first tank comprises a vibrating screen, a sand settling bin and a degassing bin, the second tank is provided with a gravity settling bin and a water feeding bin, the third tank, the fifth tank and the sixth tank are respectively provided with a water feeding bin, the fourth tank is provided with a grouting bin and a water feeding bin, the mud pump is connected with the water feeding bins in each circulation tank through an external pipeline, the grouting pump is arranged in the grouting bin, the gravity settling bin is internally provided with a gravity settling tank, an inhalation pipe network is arranged between the circulation tanks, the bottom of the circulation tanks is provided with an output pipe network, the inhalation pipe network and the output pipe network are all provided with valves, and the weighting pump are communicated with each circulation tank through the output pipe network and the inhalation pipe network, and the problems that the existing mud circulation system is not compact in structure, high in moving and installation difficulty, large in occupied area and inconvenient to regulate and control are solved. In the prior art, the plugging mode is to use a No. 6 circulating tank as a plugging drilling fluid preparation tank based on a slurry circulating system structure similar to the structure, pump the drilling fluid or clear water in the circulating tank by a heavy pump, and add a plugging material to prepare the plugging drilling fluid by matching with a spraying funnel. After the configuration is completed, the plugging function is realized by injecting the slurry into the well through a slurry pump. This approach has the following problems:
1. the circulating tank is used for mixing slurry, so that the effective volume of the ground drilling slurry is occupied, and the underground safety cannot be ensured under the condition that a large amount of drilling liquid in the circulating tank is lost.
2. Because the total capacity of the circulating tank is limited, and the two weighting pump flows cannot be separated independently, drilling mud and plugging mud cannot be configured at the same time in the construction process, and can only be performed alternately, so that the slurry preparation time is long.
3. After construction operation is finished, the circulation tank is generally high in residual leakage blocking slurry due to design reasons, so that the leakage blocking materials are wasted, the tank cleaning difficulty is high, the time is long, and the cleaning treatment cost is increased.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a rapid slurry preparation device and a use method thereof, which can realize the purposes of safe and rapid construction and cost reduction of plugging operation.
The invention is realized by adopting the following technical scheme:
a rapid slurry preparation device comprises a slurry preparation tank and an independent slurry preparation sled; the independent slurry mixing skid comprises a first base, wherein a spraying funnel, a sand pump and a batching pipeline are arranged on the first base, and the spraying funnel and the sand pump are connected into the batching pipeline; an interface unit and a valve unit for implementing batching control are arranged in the batching pipeline; the interface unit comprises an interface I, an interface II, an interface III and an interface IV; the valve unit comprises a valve I, a valve II, a valve III, a valve IV, a valve V and a valve VI; the feeding end of the injection funnel is connected with the interface II through a valve V, and the discharging end of the injection funnel is connected with the interface IV through a valve VI; the feeding end of the sand pump is connected with the interface I through a valve II and is connected with the interface III through a valve IV; the discharge end of the sand pump is connected with the interface I through a valve I, and is connected with the feed end of the injection funnel through a valve III; the slurry mixing tank is provided with two material openings, and an interface III and an interface IV of the material mixing pipeline are detachably connected with the two material openings of the slurry mixing tank respectively.
Preferably, the slurry preparation tank comprises a second base and a tank body arranged on the second base; an opening is formed in the center of the top of the tank body, and a sealing cover plate is arranged at the opening position; two agitators are symmetrically arranged at the top of the tank body, and the two agitators are respectively positioned at the left side and the right side of the opening.
Preferably, a control distribution box for controlling the operation of the slurry preparation tank and the independent slurry preparation pry is arranged on the tank body, and an electrical interface for detachably connecting the independent slurry preparation pry is arranged in the control distribution box.
Preferably, the top of the tank body is provided with at least one tank surface inlet, and the side surface of the tank body is provided with at least one cat ladder.
Preferably, a guardrail is arranged at the top of the tank body.
Preferably, the top of the tank body is detachably provided with a lighting device.
Preferably, a hydrophobic coating is arranged on the inner wall of the tank body.
Preferably, a material collecting inclined plane is arranged in the tank body, and a material settling tank is arranged at the bottom of the material collecting inclined plane.
Preferably, the valve I, the valve II, the valve III, the valve IV, the valve V and the valve VI are butterfly valves.
Based on the rapid slurry mixing device, the technical scheme provides a use method of the rapid slurry mixing device, which comprises equipment transportation, equipment installation and material mixing implementation;
the device is transported: opening a sealing cover at the top of the tank body, putting the independent slurry preparation pry into the tank body from the opening, closing the sealing cover, and then transporting the slurry preparation tank and the independent slurry preparation pry to a construction site;
the device installation comprises the following steps:
connect independent joining in marriage thick liquid sled: after the slurry mixing tank is placed, the independent slurry mixing sled is taken out from the tank body and placed at one side of the slurry mixing tank; the hose is matched with the union, and an interface III and an interface IV in the independent slurry mixing sled are respectively connected into two material openings of the slurry mixing tank; the sand pump in the independent slurry mixing sled is connected to an electrical interface in the control distribution box;
connecting an external device: the method comprises the steps of connecting an external circulation system to an independent slurry preparation pry by utilizing the cooperation of a hose and a union, namely connecting a circulation tank of the external circulation system and a water supply pipeline of a slurry pump to an interface I of the independent slurry preparation pry, and connecting a weighting pump connected with a storage box in the external circulation system to an interface II of the independent slurry preparation pry;
the implementation ingredients are as follows: the independent slurry mixing pry valve unit is utilized to set a material mixing mode, and the material mixing is controlled by a control distribution box; the batching mode comprises emergency batching and non-emergency batching, wherein the non-emergency batching is selected when the plugging slurry is not needed in an emergency mode, and the emergency batching is selected when the plugging slurry is needed in an emergency mode.
Preferably, the non-emergency ingredients comprise the steps of:
s11, closing the valve I, the valve IV and the valve V, and opening the valve II, the valve III, the valve V and the valve VI;
s12, starting a slurry mixing tank and an independent slurry mixing sled by controlling a distribution box, directly pumping drilling fluid in the circulating tank through an interface I by utilizing a sand pump of the independent slurry mixing sled, and pumping the drilling fluid into a spraying funnel through a material mixing pipeline;
s13, adding the plugging material into the injection funnel manually, mixing the drilling fluid and the plugging material by using the injection funnel, and pumping the mixture of the drilling fluid and the plugging material into the slurry mixing tank from the interface IV through the material mixing pipeline;
s14, stirring the mixture of the drilling fluid and the plugging material by using a stirrer in a slurry preparation tank to prepare plugging slurry;
s15, after the stirring work is completed in the slurry mixing tank, closing the slurry mixing tank and the independent slurry mixing sled through a control distribution box;
s16, closing the valve II and the valve III, and opening the valve I and the valve IV;
s17, starting an independent slurry preparation pry by controlling a distribution box, extracting leakage blocking slurry from a connector III to a slurry preparation tank by utilizing a sand pump in the independent slurry preparation pry, and conveying the extracted leakage blocking slurry flow from the connector I to a slurry pump water supply pipeline of an external circulation system by utilizing a distribution pipeline so as to enable the leakage blocking slurry to be directly connected into a well.
Preferably, the emergency ingredient comprises the steps of:
s21, closing the valve III, and opening the valve V and the valve VI;
s22, starting a weighting pump connected with a reserve tank in the circulation system, pumping drilling fluid in the reserve tank by utilizing the weighting pump, and pumping the drilling fluid into a jet funnel from an interface II of a batching pipeline;
s23, adding a plugging material into the injection funnel manually, mixing the drilling fluid and the plugging material by using the injection funnel, and pumping the mixture of the drilling fluid and the plugging material into the slurry mixing tank from the interface IV through the material mixing pipeline;
s24, starting a slurry preparation tank by controlling a distribution box, and stirring a mixture of drilling fluid and plugging materials by using a stirrer in the slurry preparation tank to prepare plugging slurry;
s25, closing the valve II, and opening the valve I and the valve IV;
s26, starting an independent slurry preparation pry by controlling a distribution box, extracting leakage blocking slurry from a connector III to a slurry preparation tank by utilizing a sand pump in the independent slurry preparation pry, and conveying the extracted leakage blocking slurry flow from the connector I to a slurry pump water supply pipeline of an external circulation system by utilizing a material preparation pipeline so as to enable the leakage blocking slurry to be directly connected into a well.
The invention has the beneficial technical effects that:
1) The technical scheme provides the rapid slurry preparation device which can support independent working procedures of preparing drilling mud and preparing plugging mud in actual engineering, ensure that the effective volume of a circulating tank is not occupied when plugging construction operation is carried out in emergency, avoid the condition that a great amount of drilling fluid is lost, and provide effective guarantee for underground safety; and two working procedures can be simultaneously carried out, so that the construction operation time is effectively shortened and the material loss caused by drilling fluid leakage is reduced relative to alternate slurry preparation.
2) The technical scheme provides a quick slurry preparation device which is in a nested structural design, increases the effective slurry preparation volume, can place an independent slurry preparation sled from an opening in a tank when in moving and transporting, saves the transportation number of vehicles, meets the road transportation requirement, and saves the time required for handling overrun syndrome
3) The technical scheme provides a use method of the quick slurry mixing device, equipment installation (comprising connection of an independent slurry mixing sled and a slurry mixing tank and connection of the independent slurry mixing sled and an external circulation system) is realized by adopting a matching structure of a hose and a union, and the quick slurry mixing device is simple, convenient and quick to install, and can be installed and put into use in an extremely short time.
4) The internal structural design that gathers material inclined plane and adds heavy silo has been adopted to jar body, adopts nanoscale hydrophobic coating to carry out anticorrosive spraying simultaneously, under the prerequisite of safety ring protects, reduces the internal bottom deposit of jar, further reduces and draws the jar body work load clearly to practice thrift leaking stoppage material and waste liquid treatment cost.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a rapid slurry preparation device;
FIG. 2 is a schematic top view of the tank;
FIG. 3 is a schematic view of the internal structure of the tank;
FIG. 4 is a schematic view of the construction principle of an independent slurry distribution skid;
FIG. 5 is a schematic top view of a stand alone slurry skid;
FIG. 6 is a left side view of the surge tank;
in the figure:
1. a slurry preparation tank; 1.1, a second base; 1.2, a tank body; 1.3, sealing a cover plate; 1.4, a stirrer; 1.5, material gathering inclined planes; 1.6, a sinking tank; 1.7, tank inlet; 1.8, a material port; 2. an independent slurry preparation pry; 2.1, a first base; 2.2, a spray funnel; 2.3, a sand pump; 2.4, a batching pipeline; 2.41, interface I; 2.42, interface II; 2.43, interface iii; 2.44, interface IV; 2.5, valve unit; 2.51, valve I; 2.52, valve II; 2.53, valve iii; 2.54, valve IV; 2.55, valve V; 2.56, valve VI; 3. a ladder stand; 4. guard bars; 5. controlling a distribution box; 6. a lighting device; 7. and (3) a hose.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present invention, not all embodiments.
Accordingly, the following detailed description of the invention, as provided in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without any inventive effort, are intended to be within the scope of the invention.
Example 1
The present example discloses a rapid slurry mixing device and a use method thereof, as a preferred embodiment of the present invention, as shown in fig. 1, the rapid slurry mixing device comprises a slurry mixing tank and an independent slurry mixing sled; the independent slurry mixing skid comprises a first base, wherein a spraying funnel, a sand pump and a batching pipeline are arranged on the first base, and the spraying funnel and the sand pump are connected into the batching pipeline. Wherein, first base provides the installation for other structures of independent joining in marriage thick liquid sled and adjusts to ensure the integration degree of independent joining in marriage thick liquid sled, in order to remove transportation and installation use. An interface unit and a valve unit for implementing batching control are arranged in the batching pipeline; the interface unit comprises an interface I, an interface II, an interface III and an interface IV; the valve unit comprises a valve I, a valve II, a valve III, a valve IV, a valve V and a valve VI; the feeding end of the injection funnel is connected with the interface II through a valve V, and the discharging end of the injection funnel is connected with the interface IV through a valve VI; the feeding end of the sand pump is connected with the interface I through a valve II and is connected with the interface III through a valve IV; the discharge end of the sand pump is connected with the interface I through a valve I, and is connected with the feed end of the injection funnel through a valve III; the slurry mixing tank is provided with two material openings, and an interface III and an interface IV of the slurry mixing pipeline are respectively detachably connected with the two material openings of the slurry mixing tank.
In practical application, the rapid slurry preparation device can be configured as follows: the external dimension of the slurry preparation tank is 9600mm (length) x 2500mm (width) x 2500mm (height), and the theoretical capacity is 32.21 m; independent slurry preparation sled: the external dimension is as follows: 3000mm (length) ×1800mm (width) ×1400mm (height), sand pump 75KW.
Based on the structure of the rapid slurry preparation device, the using method is as follows:
a hose is matched with the union, and a valve III and a valve IV of the independent slurry mixing sled are respectively connected to two material openings of the slurry mixing tank; and then the hose is matched with the union, the interface I and the interface II of the independent slurry mixing sled are connected into an external circulation system, and specifically, the interface II is connected with a storage tank connected into the external circulation system through a weighting pump of the external circulation system, and the interface II is connected into a circulation tank of the external circulation system and a water feeding pipeline of a slurry pump. In this way, the weighting pump is matched with the reserve tank (the reserve tank is independent of the six circulating reserve tanks, drilling fluid is stored in the reserve tank, and the drilling fluid can be provided through the reserve tank in case of emergency) in a manner of opening and/or closing each valve of the valve unit, the drilling fluid flows through the injection funnel, the plugging material is manually injected into the injection funnel, the injection funnel is used for primarily mixing the drilling fluid and the plugging material, and then the drilling fluid and the plugging material are conveyed to the slurry distribution tank through the proportioning pipeline for further stirring, so as to obtain the plugging slurry. Further, the sand pump is matched with the batching pipeline to extract the plugging slurry from the batching tank, and the plugging slurry is conveyed to a water feeding pipeline of the slurry pump and further conveyed to the underground. In summary, the rapid slurry preparation device based on the technical scheme can support independent processes of preparing drilling mud and preparing plugging mud in actual engineering, and support simultaneous operation of the two processes, can effectively shorten slurry preparation time, save waiting time in the conversion process of a drilling fluid system, and simultaneously avoid the conditions that the effective volume of the ground drilling mud is occupied and a large amount of drilling fluid is lost in emergency situations, thereby providing effective guarantee for underground safety.
Further, the material port connected with the valve III is DN200, the material port connected with the valve IV is DN150, in case of emergency, the feeding of drilling fluid and plugging material and the extraction of plugging slurry can be simultaneously carried out, and the relative mixing degree of the materials below in the tank body is higher, based on the fact that the material port of DN150 is above DN200 as shown in figure 1.
Example 2
The example discloses a rapid slurry preparation device, which is a preferred embodiment of the invention, and comprises a slurry preparation tank and an independent slurry preparation sled; the independent slurry mixing skid comprises a first base, wherein a spraying funnel, a sand pump and a batching pipeline are arranged on the first base, and the spraying funnel and the sand pump are connected into the batching pipeline; an interface unit and a valve unit for implementing batching control are arranged in the batching pipeline; the interface unit comprises an interface I, an interface II, an interface III and an interface IV; the valve unit comprises a valve I, a valve II, a valve III, a valve IV, a valve V and a valve VI; the feeding end of the injection funnel is connected with the interface II through a valve V, and the discharging end of the injection funnel is connected with the interface IV through a valve VI; the feeding end of the sand pump is connected with the interface I through a valve II and is connected with the interface III through a valve IV; the discharge end of the sand pump is connected with the interface I through a valve I, and is connected with the feed end of the injection funnel through a valve III; the slurry mixing tank is provided with two material openings, and an interface III and an interface IV of the material mixing pipeline are detachably connected with the two material openings of the slurry mixing tank respectively.
Further, the slurry preparation tank comprises a second base and a tank body arranged on the second base; an opening is formed in the center of the top of the tank body, and a sealing cover plate is arranged at the opening position; two agitators are symmetrically arranged at the top of the tank body, and the two agitators are respectively positioned at the left side and the right side of the opening.
In practical application, the rapid slurry preparation device can be configured as follows: the external dimension of the slurry preparation tank is 9600mm (length) x 2500mm (width) x 2500mm (height), and the theoretical capacity is 32.21 m; the tank body is made of Q235 carbon steel, an 18.5KW stirrer is arranged, and the opening is square with side length of 3200 mm; independent slurry preparation sled: the external dimension is as follows: 3000mm (length) ×1800mm (width) ×1400mm (height), sand pump 75KW.
Based on the structure, the rapid slurry preparation device is of a sleeved structural design, the effective slurry preparation volume is increased, and when the rapid slurry preparation device is moved and transported, the independent slurry preparation pry can be placed in the tank from the opening, so that the transportation vehicle number is saved, the road transportation requirement is met, and the time required for handling the overrun certificate is saved.
Example 3
The example discloses a rapid slurry preparation device, which is a preferred embodiment of the invention, and comprises a slurry preparation tank and an independent slurry preparation sled; the independent slurry mixing skid comprises a first base, wherein a spraying funnel, a sand pump and a batching pipeline are arranged on the first base, and the spraying funnel and the sand pump are connected into the batching pipeline; an interface unit and a valve unit for implementing batching control are arranged in the batching pipeline; the interface unit comprises an interface I, an interface II, an interface III and an interface IV; the valve unit comprises a valve I, a valve II, a valve III, a valve IV, a valve V and a valve VI; the feeding end of the injection funnel is connected with the interface II through a valve V, and the discharging end of the injection funnel is connected with the interface IV through a valve VI; the feeding end of the sand pump is connected with the interface I through a valve II and is connected with the interface III through a valve IV; the discharge end of the sand pump is connected with the interface I through a valve I, and is connected with the feed end of the injection funnel through a valve III; the slurry mixing tank is provided with two material openings, and an interface III and an interface IV of the material mixing pipeline are detachably connected with the two material openings of the slurry mixing tank respectively.
Further, the slurry preparation tank comprises a second base and a tank body arranged on the second base; an opening is formed in the center of the top of the tank body, and a sealing cover plate is arranged at the opening position; two agitators are symmetrically arranged at the top of the tank body, and the two agitators are respectively positioned at the left side and the right side of the opening.
Further, a control distribution box for controlling the slurry mixing tank and the independent slurry mixing sled is arranged on the tank body, so that centralized control of the slurry mixing tank and the independent slurry mixing is realized, and the use is more convenient. The electric interface for detachably connecting the independent slurry distribution sled is arranged in the control distribution box, so that the independent slurry distribution sled can be conveniently connected, electrified and powered off.
Further, the top of the tank body is provided with at least one tank surface inlet, and the side surface of the tank body is provided with at least one cat ladder. Relevant operators reach the top of the tank body through the ladder stand, enter the tank body from the inlet of the tank surface, and clear the inside of the tank body. Preferably, as shown in fig. 2, two ends of the top of the tank body are respectively provided with a tank surface inlet, and the tank body can be respectively accessed from the two tank surface inlets to carry out cleaning work, so that operators are prevented from moving in the tank body in a large range, and the safety of the operators is ensured; two ends of the corresponding tank body are respectively provided with a crawling ladder, so that operators are prevented from moving on the top of the tank body in a large range, and the safety of the operators is ensured.
Further, the top of the tank body is provided with a guardrail for preventing operators from accidentally falling from the top of the tank body.
Example 4
The present example discloses a rapid slurry mixing device, and as a preferred embodiment of the present invention, in example 3, the top of the tank is detachably provided with a lighting device. Specifically, lighting device includes support stand and light body, and the light body is installed in the top of support stand, and the bottom and the jar body of support stand are connected. In order to facilitate the transportation of the rapid slurry preparation device, the overall height of the rapid slurry preparation device needs to be limited, based on the fact, the supporting upright post can be detachably connected with the tank body through a screw, and the structure is convenient to detach; the support upright post and the tank body can be connected in a hinged mode, so that when the height of the rapid slurry mixing device is required to be limited, the whole lighting device can be poured on the top of the tank body, otherwise, the lighting device can be supported up, and the support upright post is fixed in a screw or other modes.
Example 5
The example discloses a rapid slurry preparation device, which is a preferred embodiment of the invention, and comprises a slurry preparation tank and an independent slurry preparation sled; the independent slurry mixing skid comprises a first base, wherein a spraying funnel, a sand pump and a batching pipeline are arranged on the first base, and the spraying funnel and the sand pump are connected into the batching pipeline; an interface unit and a valve unit for implementing batching control are arranged in the batching pipeline; the interface unit comprises an interface I, an interface II, an interface III and an interface IV; the valve unit comprises a valve I, a valve II, a valve III, a valve IV, a valve V and a valve VI; the feeding end of the injection funnel is connected with the interface II through a valve V, and the discharging end of the injection funnel is connected with the interface IV through a valve VI; the feeding end of the sand pump is connected with the interface I through a valve II and is connected with the interface III through a valve IV; the discharge end of the sand pump is connected with the interface I through a valve I, and is connected with the feed end of the injection funnel through a valve III; the slurry mixing tank is provided with two material openings, and an interface III and an interface IV of the material mixing pipeline are detachably connected with the two material openings of the slurry mixing tank respectively.
Further, the slurry preparation tank comprises a second base and a tank body arranged on the second base; an opening is formed in the center of the top of the tank body, and a sealing cover plate is arranged at the opening position; two agitators are symmetrically arranged at the top of the tank body, and the two agitators are respectively positioned at the left side and the right side of the opening.
Furthermore, the inner wall of the tank body is provided with a hydrophobic coating, and particularly, the nano-scale hydrophobic coating is adopted for anti-corrosion spraying, so that drilling fluid residues in the tank body can be reduced.
Further, the inside of the tank body is provided with a material gathering inclined plane, and the bottom of the material gathering inclined plane is provided with a sedimentation tank, so that the material in the tank can be discharged to the maximum extent.
Further, the valve I, the valve II, the valve III, the valve IV, the valve V and the valve VI are all butterfly valves, so that manual operation is convenient.
Example 6
The example discloses a use method of a rapid slurry preparation device, which is a preferred implementation scheme of the invention, and is implemented in a non-emergency condition, comprising equipment transportation, equipment installation and batching implementation;
and (3) transporting equipment: opening a sealing cover at the top of the tank body, putting the independent slurry preparation pry into the tank body from the opening, closing the sealing cover, and then transporting the slurry preparation tank and the independent slurry preparation pry to a construction site;
the device installation comprises the following steps:
connect independent joining in marriage thick liquid sled: after the slurry mixing tank is placed, the independent slurry mixing sled is taken out from the tank body and placed at one side of the slurry mixing tank; the hose is matched with the union, and an interface III and an interface IV in the independent slurry mixing sled are respectively connected into two material openings of the slurry mixing tank; the sand pump in the independent slurry mixing sled is connected to an electrical interface in the control distribution box;
connecting an external device: the method comprises the steps of connecting an external circulation system to an independent slurry preparation pry by utilizing the cooperation of a hose and a union, namely connecting a circulation tank of the external circulation system and a water supply pipeline of a slurry pump to an interface I of the independent slurry preparation pry, and connecting a weighting pump connected with a storage box in the external circulation system to an interface II of the independent slurry preparation pry;
and (3) carrying out the following steps: when the external circulation system does not need to carry out drilling mud configuration and plugging slurry is not needed urgently, carrying out non-urgent batching, and specifically comprising the following steps:
s11, closing the valve I, the valve IV and the valve V, and opening the valve II, the valve III, the valve V and the valve VI;
s12, starting a slurry mixing tank and an independent slurry mixing sled by controlling a distribution box, directly pumping drilling fluid in the circulating tank through an interface I by utilizing a sand pump of the independent slurry mixing sled, and pumping the drilling fluid into a spraying funnel through a material mixing pipeline;
s13, adding the plugging material into the injection funnel manually, mixing the drilling fluid and the plugging material by using the injection funnel, and pumping the mixture of the drilling fluid and the plugging material into the slurry mixing tank from the interface IV through the material mixing pipeline;
s14, stirring the mixture of the drilling fluid and the plugging material by using a stirrer in a slurry preparation tank to prepare plugging slurry;
s15, after the stirring work is completed in the slurry mixing tank, closing the slurry mixing tank and the independent slurry mixing sled through a control distribution box;
s16, closing the valve II and the valve III, and opening the valve I and the valve IV;
s17, starting an independent slurry preparation pry by controlling a distribution box, extracting leakage blocking slurry from a connector III to a slurry preparation tank by utilizing a sand pump in the independent slurry preparation pry, and conveying the extracted leakage blocking slurry flow from the connector I to a slurry pump water supply pipeline of an external circulation system by utilizing a distribution pipeline so as to enable the leakage blocking slurry to be directly connected into a well.
Example 8
The example discloses a use method of a rapid slurry preparation device, which is a preferred implementation scheme of the invention, and is implemented in emergency situations, including equipment transportation, equipment installation and batching implementation;
and (3) transporting equipment: opening a sealing cover at the top of the tank body, putting the independent slurry preparation pry into the tank body from the opening, closing the sealing cover, and then transporting the slurry preparation tank and the independent slurry preparation pry to a construction site;
the device installation comprises the following steps:
connect independent joining in marriage thick liquid sled: after the slurry mixing tank is placed, the independent slurry mixing sled is taken out from the tank body and placed at one side of the slurry mixing tank; the hose is matched with the union, and an interface III and an interface IV in the independent slurry mixing sled are respectively connected into two material openings of the slurry mixing tank; the sand pump in the independent slurry mixing sled is connected to an electrical interface in the control distribution box;
connecting an external device: the method comprises the steps of connecting an external circulation system to an independent slurry preparation pry by utilizing the cooperation of a hose and a union, namely connecting a circulation tank of the external circulation system and a water supply pipeline of a slurry pump to an interface I of the independent slurry preparation pry, and connecting a weighting pump connected with a storage box in the external circulation system to an interface II of the independent slurry preparation pry;
and (3) carrying out the following steps: when the external circulation system needs to carry out drilling mud configuration and the plugging slurry is needed to be used urgently, emergency batching is carried out, and the method specifically comprises the following steps:
s21, closing the valve III, and opening the valve V and the valve VI;
s22, starting a weighting pump connected with a reserve tank in the circulation system, pumping drilling fluid in the reserve tank by utilizing the weighting pump, and pumping the drilling fluid into a jet funnel from an interface II of a batching pipeline;
s23, adding a plugging material into the injection funnel manually, mixing the drilling fluid and the plugging material by using the injection funnel, and pumping the mixture of the drilling fluid and the plugging material into the slurry mixing tank from the interface IV through the material mixing pipeline;
s24, starting a slurry preparation tank by controlling a distribution box, and stirring a mixture of drilling fluid and plugging materials by using a stirrer in the slurry preparation tank to prepare plugging slurry;
s25, without waiting for the slurry preparation tank to finish stirring work (namely, drilling fluid and plugging materials are fully stirred to finish plugging slurry preparation work), closing a valve II, and opening a valve I and a valve IV;
s26, starting an independent slurry preparation pry by controlling a distribution box, extracting leakage blocking slurry from a connector III to a slurry preparation tank by utilizing a sand pump in the independent slurry preparation pry, and conveying the extracted leakage blocking slurry flow from the connector I to a slurry pump water supply pipeline of an external circulation system by utilizing a material preparation pipeline so as to enable the leakage blocking slurry to be directly connected into a well.
Example 9
The example discloses a use method of a rapid slurry preparation device, which is a preferred implementation scheme of the invention, and is implemented in emergency situations, including equipment transportation, equipment installation and batching implementation;
and (3) transporting equipment: opening a sealing cover at the top of the tank body, putting the independent slurry preparation pry into the tank body from the opening, closing the sealing cover, and then transporting the slurry preparation tank and the independent slurry preparation pry to a construction site;
the device installation comprises the following steps:
connect independent joining in marriage thick liquid sled: after the slurry mixing tank is placed, the independent slurry mixing sled is taken out from the tank body and placed at one side of the slurry mixing tank; the hose is matched with the union, and an interface III and an interface IV in the independent slurry mixing sled are respectively connected into two material openings of the slurry mixing tank; the sand pump in the independent slurry mixing sled is connected to an electrical interface in the control distribution box;
connecting an external device: the method comprises the steps of connecting an external circulation system to an independent slurry preparation pry by utilizing the cooperation of a hose and a union, namely connecting a circulation tank of the external circulation system and a water supply pipeline of a slurry pump to an interface I of the independent slurry preparation pry, and connecting a weighting pump connected with a storage box in the external circulation system to an interface II of the independent slurry preparation pry;
and (3) carrying out the following steps: when the external circulation system needs to carry out drilling mud configuration and the plugging slurry is not needed urgently, emergency batching is carried out, and the method specifically comprises the following steps:
s21, closing the valve III, and opening the valve V and the valve VI;
s22, starting a weighting pump connected with a reserve tank in the circulation system, pumping drilling fluid in the reserve tank by utilizing the weighting pump, and pumping the drilling fluid into a jet funnel from an interface II of a batching pipeline;
s23, adding a plugging material into the injection funnel manually, mixing the drilling fluid and the plugging material by using the injection funnel, and pumping the mixture of the drilling fluid and the plugging material into the slurry mixing tank from the interface IV through the material mixing pipeline;
s24, starting a slurry preparation tank by controlling a distribution box, and stirring a mixture of drilling fluid and plugging materials by using a stirrer in the slurry preparation tank to prepare plugging slurry;
s25, after the slurry mixing tank completes stirring, closing a valve II, and opening a valve I and a valve IV;
s26, starting an independent slurry preparation pry by controlling a distribution box, extracting leakage blocking slurry from a connector III to a slurry preparation tank by utilizing a sand pump in the independent slurry preparation pry, and conveying the extracted leakage blocking slurry flow from the connector I to a slurry pump water supply pipeline of an external circulation system by utilizing a material preparation pipeline so as to enable the leakage blocking slurry to be directly connected into a well.
The technical scheme can realize that the plugging slurry is prepared and used immediately, and the interval time between two plugging slurry preparation is reduced by at least 3 hours.
Example 10
The example discloses a use method of a rapid slurry preparation device, which is a preferred implementation scheme of the invention, and is implemented in emergency situations, including equipment transportation, equipment installation and batching implementation;
and (3) transporting equipment: opening a sealing cover at the top of the tank body, putting the independent slurry preparation pry into the tank body from the opening, closing the sealing cover, and then transporting the slurry preparation tank and the independent slurry preparation pry to a construction site;
the device installation comprises the following steps:
connect independent joining in marriage thick liquid sled: after the slurry mixing tank is placed, the independent slurry mixing sled is taken out from the tank body and placed at one side of the slurry mixing tank; the hose is matched with the union, and an interface III and an interface IV in the independent slurry mixing sled are respectively connected into two material openings of the slurry mixing tank; the sand pump in the independent slurry mixing sled is connected to an electrical interface in the control distribution box;
connecting an external device: the method comprises the steps of connecting an external circulation system to an independent slurry preparation pry by utilizing the cooperation of a hose and a union, namely connecting a circulation tank of the external circulation system and a water supply pipeline of a slurry pump to an interface I of the independent slurry preparation pry, and connecting a weighting pump connected with a storage box in the external circulation system to an interface II of the independent slurry preparation pry;
and (3) carrying out the following steps: when the external circulation system does not need to carry out drilling mud configuration and the plugging slurry is needed to be used urgently, emergency batching is carried out, and the method specifically comprises the following steps:
s21, closing the valve III, and opening the valve V and the valve VI;
s22, starting a weighting pump connected with a reserve tank in the circulation system, pumping drilling fluid in the reserve tank by utilizing the weighting pump, and pumping the drilling fluid into a jet funnel from an interface II of a batching pipeline;
s23, adding a plugging material into the injection funnel manually, mixing the drilling fluid and the plugging material by using the injection funnel, and pumping the mixture of the drilling fluid and the plugging material into the slurry mixing tank from the interface IV through the material mixing pipeline;
s24, starting a slurry preparation tank by controlling a distribution box, and stirring a mixture of drilling fluid and plugging materials by using a stirrer in the slurry preparation tank to prepare plugging slurry;
s25, the stirring work of the slurry preparation tank is not required to be completed, the valve II is closed, and the valve I and the valve IV are opened;
s26, starting an independent slurry preparation pry by controlling a distribution box, extracting leakage blocking slurry from a connector III to a slurry preparation tank by utilizing a sand pump in the independent slurry preparation pry, and conveying the extracted leakage blocking slurry flow from the connector I to a slurry pump water supply pipeline of an external circulation system by utilizing a material preparation pipeline so as to enable the leakage blocking slurry to be directly connected into a well.
Further, where the external circulation system does not require drilling mud deployment, drilling fluid may be stored in the holding tank via the circulation tank.
Claims (12)
1. The utility model provides a quick slurry preparation device which characterized in that: comprises a pulp mixing tank and an independent pulp mixing sled;
the independent slurry mixing skid comprises a first base, wherein a spraying funnel, a sand pump and a batching pipeline are arranged on the first base, and the spraying funnel and the sand pump are connected into the batching pipeline; an interface unit and a valve unit for implementing batching control are arranged in the batching pipeline; the interface unit comprises an interface I, an interface II, an interface III and an interface IV; the valve unit comprises a valve I, a valve II, a valve III, a valve IV, a valve V and a valve VI; the feeding end of the injection funnel is connected with the interface II through a valve V, and the discharging end of the injection funnel is connected with the interface IV through a valve VI; the feeding end of the sand pump is connected with the interface I through a valve II and is connected with the interface III through a valve IV; the discharge end of the sand pump is connected with the interface I through a valve I, and is connected with the feed end of the injection funnel through a valve III;
the slurry mixing tank is provided with two material openings, and an interface III and an interface IV of the material mixing pipeline are detachably connected with the two material openings of the slurry mixing tank respectively.
2. A rapid pulping apparatus as defined in claim 1, wherein: the slurry preparation tank comprises a second base and a tank body arranged on the second base; an opening is formed in the center of the top of the tank body, and a sealing cover plate is arranged at the opening position; two agitators are symmetrically arranged at the top of the tank body, and the two agitators are respectively positioned at the left side and the right side of the opening.
3. A rapid pulping apparatus as defined in claim 2, wherein: the control distribution box is used for controlling the work of the slurry mixing tank and the independent slurry mixing pry, and an electrical interface used for detachably connecting the independent slurry mixing pry is arranged in the control distribution box.
4. A rapid pulping apparatus as defined in claim 2, wherein: the top of the tank body is provided with at least one tank surface inlet, and the side surface of the tank body is provided with at least one cat ladder.
5. A rapid slurry dispensing apparatus as defined in claim 4, wherein: the top of the tank body is provided with a guardrail.
6. A rapid slurry dispensing apparatus as defined in claim 4, wherein: the top of the tank body is detachably provided with a lighting device.
7. A rapid pulping apparatus as defined in claim 2, wherein: the inner wall of the tank body is provided with a hydrophobic coating.
8. A rapid pulping apparatus as defined in claim 2, wherein: the inner part of the tank body is provided with a material gathering inclined plane, and the bottom of the material gathering inclined plane is provided with a sedimentation tank.
9. A rapid pulping apparatus as defined in claim 2, wherein: and the valve I, the valve II, the valve III, the valve IV, the valve V and the valve VI are butterfly valves.
10. A method for using a rapid slurry mixing device according to claim 3, wherein: including equipment transportation, equipment installation and implementation of ingredients;
the device is transported: opening a sealing cover at the top of the tank body, putting the independent slurry preparation pry into the tank body from the opening, closing the sealing cover, and then transporting the slurry preparation tank and the independent slurry preparation pry to a construction site;
the device installation comprises the following steps:
connect independent joining in marriage thick liquid sled: after the slurry mixing tank is placed, the independent slurry mixing sled is taken out from the tank body and placed at one side of the slurry mixing tank; the hose is matched with the union, and an interface III and an interface IV in the independent slurry mixing sled are respectively connected into two material openings of the slurry mixing tank; the sand pump in the independent slurry mixing sled is connected to an electrical interface in the control distribution box;
connecting an external device: the method comprises the steps of connecting an external circulation system to an independent slurry preparation pry by utilizing the cooperation of a hose and a union, namely connecting a circulation tank of the external circulation system and a water supply pipeline of a slurry pump to an interface I of the independent slurry preparation pry, and connecting a weighting pump connected with a storage box in the external circulation system to an interface II of the independent slurry preparation pry;
the implementation ingredients are as follows: the independent slurry mixing pry valve unit is utilized to set a material mixing mode, and the material mixing is controlled by a control distribution box; the batching mode comprises emergency batching and non-emergency batching, wherein the non-emergency batching is selected when the plugging slurry is not needed in an emergency mode, and the emergency batching is selected when the plugging slurry is needed in an emergency mode.
11. The method of using a rapid slurry dispenser according to claim 10, wherein: the non-emergency ingredients include the steps of:
s11, closing the valve I, the valve IV and the valve V, and opening the valve II, the valve III, the valve V and the valve VI;
s12, starting a slurry mixing tank and an independent slurry mixing sled by controlling a distribution box, directly pumping drilling fluid in the circulating tank through an interface I by utilizing a sand pump of the independent slurry mixing sled, and pumping the drilling fluid into a spraying funnel through a material mixing pipeline;
s13, adding the plugging material into the injection funnel manually, mixing the drilling fluid and the plugging material by using the injection funnel, and pumping the mixture of the drilling fluid and the plugging material into the slurry mixing tank from the interface IV through the material mixing pipeline;
s14, stirring the mixture of the drilling fluid and the plugging material by using a stirrer in a slurry preparation tank to prepare plugging slurry;
s15, after the stirring work is completed in the slurry mixing tank, closing the slurry mixing tank and the independent slurry mixing sled through a control distribution box;
s16, closing the valve II and the valve III, and opening the valve I and the valve IV;
s17, starting an independent slurry preparation pry by controlling a distribution box, extracting leakage blocking slurry from a connector III to a slurry preparation tank by utilizing a sand pump in the independent slurry preparation pry, and conveying the extracted leakage blocking slurry flow from the connector I to a slurry pump water supply pipeline of an external circulation system by utilizing a distribution pipeline so as to enable the leakage blocking slurry to be directly connected into a well.
12. The method of using a rapid slurry dispenser according to claim 10, wherein: the emergency ingredient comprises the following steps:
s21, closing the valve III, and opening the valve V and the valve VI;
s22, starting a weighting pump connected with a reserve tank in the circulation system, pumping drilling fluid in the reserve tank by utilizing the weighting pump, and pumping the drilling fluid into a jet funnel from an interface II of a batching pipeline;
s23, adding a plugging material into the injection funnel manually, mixing the drilling fluid and the plugging material by using the injection funnel, and pumping the mixture of the drilling fluid and the plugging material into the slurry mixing tank from the interface IV through the material mixing pipeline;
s24, starting a slurry preparation tank by controlling a distribution box, and stirring a mixture of drilling fluid and plugging materials by using a stirrer in the slurry preparation tank to prepare plugging slurry;
s25, closing the valve II, and opening the valve I and the valve IV;
s26, starting an independent slurry preparation pry by controlling a distribution box, extracting leakage blocking slurry from a connector III to a slurry preparation tank by utilizing a sand pump in the independent slurry preparation pry, and conveying the extracted leakage blocking slurry flow from the connector I to a slurry pump water supply pipeline of an external circulation system by utilizing a material preparation pipeline so as to enable the leakage blocking slurry to be directly connected into a well.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211154710.0A CN117780275A (en) | 2022-09-22 | 2022-09-22 | Rapid slurry preparation device and application method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211154710.0A CN117780275A (en) | 2022-09-22 | 2022-09-22 | Rapid slurry preparation device and application method thereof |
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| Publication Number | Publication Date |
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| CN117780275A true CN117780275A (en) | 2024-03-29 |
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| CN202211154710.0A Pending CN117780275A (en) | 2022-09-22 | 2022-09-22 | Rapid slurry preparation device and application method thereof |
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| Country | Link |
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| CN (1) | CN117780275A (en) |
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- 2022-09-22 CN CN202211154710.0A patent/CN117780275A/en active Pending
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